Job Safety Analysis Sheet

JOB DESCRIPTION: Hydro-testing of Pipe & Equipment JSA Ref. No. JSA 0044 Permit No. Date:

Facility:

Work Area / Equipment:

PERSONAL PROTECTIVE EQUIPMENT & TOOLS: Hard Hat, Safety Shoes, Safety Goggles, Hand Gloves, Coverall, hose, pump, pressure gauge, spade, gasket etc. SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS Yes / No Non compliance of KOC F & S Regulations and HSE MS Procedures PRECAUTIONS Refer HSEMS Procedures - Doc. No. LEAD/004 Permit to Work and Chapter - 2 Pressure Testing of Equipment, Systems & Pipelines of LEAD Regulations. Obtain a Cold Work Permit & other associated permits from Asset Owner. Conduct Tool Box Talk. Barricade the area where Hydro-test is to be carried out. Post warning notice. Ensure the equipment / tool to be used for hydro testing (such as hose, pump, coupling, pressure gauge, spade, gasket etc) are free from defect and suitable for the pressure rating of the system. Ensure the pressure relieving device is set at maximum allowable pressure for weakest portion of the segment to be hydro-tested. Keep away from the pressurized segment of the system being hydro-tested. Monitor the pressure gauge from a safe distance away from the potential source of high pressure jetting (Such as Flange Joint, Spade, and Coupling etc.) Ensure the workers are wearing required PPE. Never increase the hydro-test pressure more than the maximum allowable pressure for the weakest portion in the segment or pressure rating of the hose & coupling. Do not leave the pressurized hose or pump unattended when the hydro-test is going on. Isolate the equipment from all source of energy when not in use. Do not change (exceed / decrease) the duration of hydro-test without permission from Inspection Engineer.

Planning Unauthorized Personnel

Defective Tools / Equipment

Exceeding Maximum Allowable Pressure

Injury to Workers

Hydro-testing Damage to Equipment / System Un-attended Pressurized Tool / Equipment

Changing the Duration of Hydro-test

Unsafe Depressurization of Hydrotest Fluid

Ensure the safe depressurization of Hydro-test Fluid. Ensure proper wind up & housekeeping at worksite. The accessories (hoses & pump) not being used must be disconnected and stored separately. PSV (in case isolated) to be lined up after hydrotest completion.

Windup & Housekeeping

Scattered Material

Additional Hazards (Other than indicated above) Name: AHMAD ASSAD LEAD / ID. No. 014 Controlling Team: Signature: Designation: HSSE MANAGER Company: LEAD Contract No.(If Applicable): Date:

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