DESARROLLO DE LAS PERFORADORAS SPER RPIDAS Y SU INFLUENCIA SOBRE LA PRODUCTIVIDAD DE PERFORACIN

Andrzej Zablocki

100 AOS DE PERFORADORAS EN CABEZA

ETAPAS IMPORTANTES

DESARROLLO DE PERFORADORAS HIDRAULICAS EN PERFORACION DE TUNELES

Tipo Ao COP 1038 COP HD 1238 ME 1973 1983 COP 1440 1985 COP COP 1838 1838 ME HF 1990 2000 COP 3038 2004

Potencia de impacto Frecuen cia de impacto

12 KW

12 KW

21 KW

18 KW

22 KW

30 KW

42-60 Hz

40-60 Hz

70 Hz

90 H

73 Hz

102 Hz

PRINCIPIO DEL SISTEMA DE AMORTIGUADOR FLOTANTE

Rocket Boomer WL4

TUNEL SAVIO EN HELSINKI 2005/2006 Rock type Tunnel size Nr. Of holes Drill rigs Rock drills Drill hole depth Drilling time Drilling capacity Loading & transport 2) Average advance Saving time in weeks Saving time to complete the job : Hard granite : 7.5 m x 9 m (65 70 m2) : 120 x 51 mm holes + 3 x 102 mm cut holes Rocket Boomer WL4 4 x COP 3038 6,4 m 150 min 310 m/hr CAT 980 side tipping and conventional trucks (Volvo/Scania) 90 m/week 1) 1 week/month (Total tunneling=18 months) 18 weeks 72 m/week 1) Rocket Boomer XL3C 3 x COP 1838 HF 6,1 m 240 min 185 m/hr

1)Incl. probe drilling 2)Changed to 7,5 wide tunnel instead of planned 6,6 for better loading efficiency. High changed from planned 9 m to 8,75 m.

TIEMPO DE EXCAVACION DE UN TUNEL DE 9m x 9 m, 10 Km

Aplicaciones de fortificacin

Ejemplo de un ciclo de empernado (en minutos) con perforadora COP1032 (Boltec H335 en minas de cobre chilenas)

COP 1132

Comparacin entre COP1032-1132

Rock Drill
Impact power, max [kW] Impact energy, [J] Weight, [kg] Impact frequency [Hz] Length, incl male shank [mm] Damper, type 7,5

1032 HD

1132
11 110 75 100 735+137=872 Hyd. Double

165 (str 2) 113 45 878+195=1073 Hyd. single

Aplicacin de perforacin de barrenos largos

1. Down The Hole

2. Top Hammer

Comparacin entre COP 1838 HE-COP 4050Top hammers

COP Rock Drill

Impact power, max [kW] Stroke length(s) Impact energy, max [J] Impact frequency [Hz] Impact pr, max [bar] Drill bit diameters [mm] Drill steel/tubes Rock drill length [mm] Rock drill weight (Kg)

1838HE/1840HE

18

2550

25

4050 ME

30

2,(3) 380 47 (str2) 230 76-102 T45, T51 1008 170

(2),3 570 42-55 230 (str3) (76)89-127 (T45) T51 1340 249

1,2 600 50 (str 2) 210(str 2) 89-127 T51/TDS76/87 1530 450

Top Hammer vs. ITH

Parameter Hole diameters Max. recommended hole length Penetration rate Energy consumption Deviation Drilling rate (theoretical) Drilling rate (practical) Flexibility to suit irregular and narrow bodies Drilling direction Jamming risk degree Unit mm m m/min KW % T/m T/m TH 48-115 (127) 35-40 m Higher up to 40 m 115 1-5 5-25 5-15 + 360 ITH 85-165 100-150 Constant acc.to air pressure 220 0.5-2 10-45 9-35 360 +

Penetracin neta vs.capacidad de perforacin COP 2550, SIMBA M7C - Mina Carola (1)
Net Penetration Rate m/min
0,82 0,78 0,74 0,7 0,66 0,62 0,58 0,54 0,5 27 29 31 33 35 37 39 41 43 45 47 49

Real Capacity Average

Drilling Capacity per effective hour

(1) Largo de barreno 15 to 27m, D 89-102mm

Ejemplo de penetracin neta para perforacin de barrenos largos subterrneos

100 aos de perforadoras TOP HAMMER ANTIGUA NUEVA

GRACIAS