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(Se-e Company NElms WPS No. Supporting paR No WeldIng Processl&s) JOINTS (QW"'02) Gloove Design Roo! Spacing As Per Drawing
PROCEDURE SPECIFICATIONS
IX, ASME Boiler
(WPS)
OW-200.i, Section
KAY VIKRAM
I VEE
& CO.
.,
and Pressure
Vnsel
: VKVCIVVPS1X70/Q5
Dale
Date
12.05.2011
: VKVCn;'QR/X70105
12.05.2011
GTA,W+SMAW
.
Backing (Wold Mlltal)
7S'~~
Bao;kIng
ReloW1e~
SMAW No~
~.Melal
o Nonlusing Meta!
o Other
or wrillen IS parts
01 .
o Non Meltllle
to
of the
~.~t ~.
2",n,
Thl<. ,17.:l2mm
~t.,.,t.l,
1'\" SI.lC_?U
welded. W1lllfe epplleilbla. l/'le fool spacing and the detaUs 01 weld groove may be .pedftGd . (AI the option ollhe
Iluslrate joinl design, weld layers and bead sequence, &.g. for nolm toulJhnelis procedures. etc.) BASE METAL IQW-403} P.No.
OR OR
I'
I Group
No.
I All I.
To To
I P.No.
,
Type and Glade Mech. Prop.
I Group I. I-
I All
I Specification
I
Chem. Analysis & Mech. Prop. I Pass ~ %. in (13 MM) Thickness Range .'9se Mela!
-NA
To 44.44mm GTAW
I To
Chem. Analysis'"
I I Groove I 5.0mm
fillet
I AU
I Olllers
fiLLER Process
METAL (QW-404)
Size 01 filler Melals f_No. A_No. Classincelion (SfA\ Wilh or wilhout filler metal Consumable Inser1 Filler metal croduct form Weld Melals Thlclmeu Groove Fillet CtllSslllcetlon AWS No. Addilionl Oelllion of Flux Ranne
,
.
5.18 With FIII.r M.t.1
NA
NA
Coat~d Ehrct,:,odo
NA
BOfe Solid WI,. 10.8mm (Max.)
-,
33.04mm (M.Il.'
All
ER 705.2
All
IE8016 0
NA
NA
Oth.,
(<'
.; -dS .. 1 O:
~(;;H,
~
".
"
t:
~ ~ ~ ':,"l(
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QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW.lOO,i, Section IX, ASME Boller and Pressure Vessel Code)
Company Name
I VEE
By
Revision No ; 0 Revtsion No : 0 POSTWE!:lO HEAT TREATMENT
WPS No,
Supporting paR No POSITtONS (QW .. 05) Posilfon(s) 01 Groove
: VKVCM'PSfX70f05 : VKVC/PQR/X70J05
12.05.2011 12.05.2011
(QW-407J
All
Uphill and Downhill
NA NA NA
Percent Composlllon Mixture Flow Rate 5.20 LPM
WllIding Progression:
Posilion(s) of Final
PREHEAT (QW-406)
All
Ambient Temperaturo
GAS (QW-408)
2500C
SG-A
NA
NA NA
NA NA
NA NA
I SMAW
or SpedBl tJo,i11ling. Where appnCflble, should be recorded) CHARACTERISTICS D.C. GTAW 70A to 180A QW-409)
'LECRTlCAL
GTAW
- DCEN
- DCEP
Amps, (Range) SMAW - 70A 10 150A (Amps and volts range should bl1 recor~~d for each electrode labular form simll<Jr to !hal Shown below. Tungsten Electrode Size anti Type Mode of Meta! Tr<Jn&fer for GMAW EleClrode Wire feed Speed Range TECHNIQUE (QW-410 Siring or Weave Bead Ori1ice, Cup. or Nozzle Size Method of Cleaning (8urshingGrlnding, Melhod of Back Gouge OScillatiCln ~1Ultiple or Single Pass '(Per Side) MulUple or Single Electrodes Closed 10 out Chamber Manual or Aulomatic Electrode Spacing Peening Use or Thermal Process Weld Layer(s) As Requl'ed Asllequlred As RequlJd 115 RequIred A, Requbed Filler Mel . 1 Proc:;ess OTAW (HAW 'MA' SMA' SMA'
/,
.
may be listed In a
NA NA
String 6.0mm elc_) Brushing Brushing'
I Weav.
J 8.0mm
(Any) Cup
NA
Multlple Slnglv Pass
NA
ManaRI
NA NA NA
Type
Polar. DCEN DCEN DCEP DCEP Current Class R 7OS-2.
E1I10S.2 EIlO1DG E80180 E8018G
.,
Welding
Voil Range 10.ZS Speed Range
Amp
Range
70.m 70.180 10.150 10.1511
Heat
Input
Olh,r (e.g.,R"mrks. C<!mm,nt., Hot W/t"e Addition, Technique, Torch Angle elc.) Rootp.u HollI'"S flQulI fl' O!pP.u
....
'" '", ..
,.., ,..,
IO.~
---
--
P"p"eO By'
Sign
Name Date
"'!
~~
; Vicky ~iS~
(':Z4IJ~,
-----APp<oveS
Sign : ~
"
1.- ,-11
Name :~
Date :
res
lil~1
QW-483 PROCEDURE QUALIFICATION RECORDS (paR) I QW-200.2. Soelion IX, ASME Boiler and Pressure Vessel Code) Recortl Aclual Conditions Used 10 Weld Test Coupon
Company Name Proposed WPS No. ProcedlKe WPSNo. Oualiflcalion Reetlld No. VEE KAY VIKRAM VKVC/PWPSlX70IOS VKVC/PQRlX7D/DS VKVCIWPS/X70/05 GTAW+SMAW MANUAL & CO.
ReviSion No. : 0
Revision No. : 0 Revision No. ; 0
'~_.
'"' ~~..........
'll'''.I,n''.J_W~
....k.. ,n.u... ,
",~,"_" , "'.:1<-7"
Groove Design 01 Test Coupon weld melal thickness shall bll recorded for each fiUer metal or rocess used.\ POSTWElD HEAT TREATMENT (QW .. 07) Temperature NA
lho deooslled
TJmo
Other GAS (QW"'OIl)
NA NA
1 TO 1
I GroupNo. I 3 TO 3
22.22mm
NA NA
I
Shielding
Percenl
Gasles)
Argol'l SMAW Trailing
Flow Rale
14 LPM
GTAW 2.5mm
NA NA
CHARACTERISTICS D.C.
NA NA
(QW-409)
NA NA
SM Specification
. '\WS ClBssirlCatlon Wi,Ih or Wilhoul Finer Mela! Finer melaltype Weld Melal Thictnen Other POSITION IQW .. 05)
6.'
E 8018G
Pofarlly
Amps.
GTAW.DCEN, SMAW.I)CEP
110.135A (OTAW) 15.18 V (OTA") 24-35 V (SMAW) 2.6mm
NA
Coated
B."e Solid
10.8mm
"'~
NA
EI.ctrode
331.84mm
NA
(QW ..10) Bead
NA
or Weave
Posllion 01 Groove
Weld Progression Oownhill) Olher PREHEAT iQW .. 06) Preheat T.mp. Min (Uphl.,
10 Dowl'Ihlll
NA
NA
Singi. NA
---_._----------------------------------_._-QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) (QW.200.2. Section IX, AS ME Boller and Pressure Vessel Code) Record ~ctu.al ~~ndilions Used to Weld Test Coupon .- CompanyName VEE KAY VIKRAM & CO. Proposed WPS No. YKVC/PWP5/X70/05 Revision No. : 0 . Dale: 10.04.2011 Procedure OualillcaiJonRecord No. VKYC/PQRlX70105 Revision No. : 0 Date: 12.05.2011 WPS No. VKVCIWPS'X70/05 Revision NC). : 0 Date. 12.05.2011 WELDING PARAMUERa EI.ctrode Electrical . Data Heat Input 0 Po.llIon P A<c W.ld [p,oc 01 A No. Cl Type. Amp. Yolt. Time Length mmlmln mm 'OU .
- I
"/m,"
Ava
2.5 10 f DOWNHILL OCEN 110 135 ;5 I. 33.24 2740 82.44 '471.01 2 25 10 I DOWNHILL OCEN 110 135 15 26.63 2746 95.92 1264.34 E 6018G- 3.2 10 IDOWNl-!ILL 3 DeEP .0 110 24 30 30,78 69.47 "54 1720.13 SMAW E 8018 0 3.2 10 I DOWNHILL OCEP .0 110 .92.10 30 29.99 2762 1671.01 511 SMAW E 8018 0 3.2 10 I DOWNHill oeEP 30 29.01 2770 '0 110 95.49 1611.69 512 SMAW EB018G 3.2 10 I DOWNHILL DeEP 50 110 30 30.39 2770 91.15 1668.43 811 SMAW E 80180 32 10 I DOWNi DCEP .0 110 24 30 30.18 2777 92.02 1672.46 .a SMAW E 8018 G '.0 lG IOOWNHI DCEP .0 120 25 35 32.31 2777 85.96 2093.99 711 SMAW E 8018 G '.0 10 I DOWNHILL DeEP 120 25 35 30.57 2784 91.06 1976.72 1a SMAW ~ 8018 G '.0 10 I DOWNHILL DeEP '0 120 25 35 28.38 .0 2784 98.11 183<4.68 m SMAW E80l8 G '.0 10/ DOWNHILL DeEP 50 120 25 35 27.56 2784 101,01 1782.002 811 SMAW E 8018 G '.0 10 I DOWNHILL oeEP .0 120 25 35 30.78 2791 90.68 1985.002 BI2 SMAW E 6018 0 '.0 10 I OOWNH1L DeEP .0 120 25 35 30.49 2791 91.52 1966.78 813 , SMAW _~BOleo '.0 10 "DOWNHlll DCEP .0 120 25 35 29.24 2791 95.44 1886.002 SMAW E 8018 0 '.0 10/ DOWNHILL DeEP .0 120 25 35 31.61 -69.70 2835 2006.89 lIJ2 SMAW E80180 '.0 lG/DOWNHll DCEP .0 120 25 35 31.04 2835 91.34 1970.66 9/3 SMAW E8018G '.0 10 I DOWNHILL DCEP .0 120 25 35 28.21 2835 100.50 1791.05 SMAW E 8018 G '.0 '0 I OOWNHll 9/' DeEP .0 120 25 35 32.43 2835 87.43 2058,79 SMAW E80l80 '.0 10 I DOWNHILL DeEP .0 120 25 35 35.05 2878 82.10 2192.45 lOa SMAW E80180 '.0 1G/DOWNHILL DeEP .0 120 25 35 39.71 2878 72.46 2483.4~ 10/3 SMAW ESO'-8 G '.0 lG/OOWNHIL DCEP .0 120 2. 35 31.96 2878 . 1999.11 SMAW 1014, E 8018 G '.0 to I DOWNHIL DCEP .0 120 25 35 30.44 2878 94.55 1903.76 T_.II. T t (QWo1l50 & (QW .. 2 (.)) It o'" No. MElLlr05lG3 'or M.tal Enterprl Sp.clm.n Width Ar Thlckn Uilimat. Tot.1 Ultlm.te Ten.U. Type of F.i1ur. No. (mm) (mm) (mmJ) Load, (kN) ~tr.ngth. "/mmJ -&. LOc";Stlon I 1912 22.90 437.848 275.75 629.78 Al Weld I\rea 2 19.10 22.96 438.536 261.80 596.99 Al Weld Atea nd T ts (QW-1t10) It.port No. MElLE051O~ for Metal Enterprl.e . "Idlh (rnm) !W'~p.chn.n "0. Thlt;:".n s (mm) M.ndrll DI. (4 X t) Bend Angl. n ull Side Bend SB-l ~. 23.02 10.10 Salllifact '0 '.0 SIde Bend 58-210.08 23.00 Salililacl '0 '.0 Side Bend SB-3 10.20 22.98 Satlslael '0 '.0 Side Bend SB~ 10,02 . 23,06 1 SallSl8do '0 HARD~E ( QW 4152.12:) R.pDrt No. MEILEOSI03 fo!. M.tal.b Ent.rprh. .. LOCAtion Vlck.rs Hardn (HV10) 159.154-160 . Top. 1mm (Parent) . Top" 1mm (HAl) 185-186-162 . TOp.~ 1mm (Weld) 22Q..225-224 Top ..1nim (HAZ) 175-179.182 . .. TOp'" 1mm (Pare~ll 169.163-164 . Middle -+ lmm (Parenl) 169-160-162 Middle'" lmm (HAZ) 180-181-185 Mldd!e.o 1mm (Weld) 220.223-222 Middle . lmm (HAl) 179-185-182 159-162-165 .. MI~f1.. 1mm (Parer'll) Bollom l!"m Up (Parenl) 170-164-169 Boltom 1mm Up (HAl) 18Q..182-184 Boltom 1mm U .Id 228.230-232 A ~ 182-179-180 BOllom~HAZ a.Oltomlmm U Parer'll 162.164-169 :> "1Ql -' A
1--;-'
ER 705-2 ER 705-2
,.
Min.
mm
~-
"'"
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..
..
o'
-_
--
fB
- ~ ~q;
~., -
'"
~6-...,.
1;
e QW.20Q.2,
CompSI'IyNam.
PlOposedWP5 No. PrOl;edureQualifiCllUonRecOtd No. WPSNo.
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) Section IX, ASME Boiler and Pressure Vessel Code) Record Aclual Conditions U.ed 10 Weld Test Coupon VEE KAY VIKRAM & CO.
VKVCIPWPS/X70J05 VKVCfPQRIX70105 YKVCfWP5/X70105 RevisIon No. : 0 RevisionNo. : 0 RevisionNo.: 0 Energy Obw. d I" .J Date: 10.04.2011 O<'lle:12.05.2011 Date' 12.05.2011 Ente
Ch.
1m eet '"V'"Nvtc..
..
.p.cn."
(rnmJ
WELD HAZ PARENT METAL
sIZe
~
123 26 290 290 28 270 290
10X10X55L
283.33 290
MA.CROT~aT R.
Etchon' Solution
OhOllrvation
2 % NTlIIi
A Visual EltarnlneUon of Cress Section area of Weld & HAZ, There Is a Compl.te fU510n between Base Metal and Electrode. Thorn Is a No found an Inclusion Dnd Crack. So. Macro Etch test 19 Satit;facto and OK.
Welder's Name
Krishn. Pend.
Phool Baden
Welder ID
e&t Conducted By Vicky We cerlily that lho &talemenlsln !.hI. record a'. correct lind Ihal the tesl welds Wit"' prepared, accordance with the re ulrements of Section IX Ed.2010 of the ASME Code .
Prep.red By
Sign ::I
'\
+
~
Approved By
Sign
Nam. Dale;
tOlun
Name O.te
"
--------------------',-----------~----QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) ($&e QW.200.1, Section IX, ASME Bollor and Pressure Vessel Code)
Comfl3"Y Name
vel';
KAY VIKitAM
& CO.
,
By
ProposedWPS
.~pPOrting
No., ;,v)(VClASMEi'NPSIX52
No ': 'TO.bE!Qualified GTAW+ SMAW
-'.
paR
'.
"'",,-
Dele : 24.1~,~9~1_tL
Oete ; 24.122011
MANUAL
Aulom.1i
. ''l.
_Groovl!t?'.IIV!!._
B.o~~~
Backing
As Per Drawln1l. 'GTAW : With" & Without Backing -}", :SMAW : WIUI Bacidn(f(Weld Metal)
75'>5'
Nom!
",
Retaine"
EIMolal
":',i;~:;,"(--""""""
"t
0 Nonfuf:lng Melal
..Q..~e1..!iIJS-_
Sketchet. Produdion
0 Other
,
or wrfl eo
Orewlngl,
Werd Symbols
of the parts
2104mn
(Allhe op1ionof tho Mlgi:, Skolche. may be Gttache~ 10 IUustral0 Joint (leslgn, weld layors and bead .equl:!nt:'e, e.g: fOr no/eh
loughness procedures; tHe.) "j: -
.,.
'.-
.~ ':~-:
~~~~.ETAL1QW=
~ ~o . OR
Group No.
~P.NO.
=0]"_1
~fial.~!'i~
~,~_O_"'_'_.
&
~~~I
NA,
BLX52
To
To
Chem:ArlslY81s
TPals-;WTnT13
Mech.
Mf\:'l,)
.,;."
rop.
,.~ .-,-_.
fiLLER '\. ....
ftiieki\iiuiRar;ge
~ese~e~a!__
..l~.9.0mm
. _
,.}'t,... .. ~. .~ '
.iN, . .
' "
--
To 25.4rrim
GTAW
Filiel
All
'OUlers 8MAW
.. ~~!?!IHI ,_ _
_AJ'f_~_.
.!.a!.lJ.!.l!elion .&FA ", Wilh or w1UlbUl filler metal
CDl16un~lJIe ~~ __ . F!D~I ~~~!!uet kirm . Wekl Met!l~ Thlcbl8S1 Ran e G~ _ ..~11l_ CIiI~lI::1C811ot1J.AWS No.) AddiUonlJJ_l!l!t~l!.9f Flux
,,:t':':..;: , NA .. ,t~,NA
Conted EIMt..ode
17.4mrn (Mnx.=.)
All E 7018
NA
NA
,,
I
.C?~~.! ~
,__
_.-
.,~""-, ..
~. ; patel
Docume
.: aOEp.VKVC.fl'133.flA;K.
Dale .o.C.12.147.0004.D
:..l.5 -I
Rllvlslon:
l. '"i.~\
..
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..... . ,
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Company Neme
_..
-0'
I
.,..
ASMEEi:;;'Uer and
pi':~iul'GVe&~\~j'Code)
RENU SUTHAR Date; 24,12.2011 :)},,~,.,
','1
.-._.+ .,.._
.POSI!tO~s'tQ~:4ii'5) ...
'[ji:ile , 24.12.~11
(QW",,07) HA
HEAT" TREATMENT
-~--~--Welding ~resslon:
POllman(s) of Finet PREHEAT
._,
POllition{s) 01 Groove
All
~~a~!"1ethod
,,'
Uphill and bownhl;j,
.HeaUllgRate
":Socklng Temperlilure 'SockIng 11me" CoolingRate
GAS (QW-408)
.'>.e.
HA
NA ""NA
<.,';";
I
'I
1 I
,
.~!!~\lIat.!!mr'f.:'~.
... PrehealMalntena~
Inl8rpt1e-$ Temp Mall,
......"..,..--,
(QW-408)
..-..
All
Peiient Composition
Ambioht Tempcnitii'i:e
25QOC
Shielding
,','
c::'.
Trailing
GasCa'S}'Argoh
MIXI!!n!', 99.9%
FlowR~te
5-20 LPM
.._-_.
NA
Where applicable, ShoUld be reCorded) -
NA
HA "
NA
NA
(COtl\~lIl!1l1S f Speelalli:ealing. O
~1:@~RTI.~A~!~RACTERISTIl=S.fQW ..g) o
Cunem A.C. or D.C.
Ampll.Range) (
.;.. __
Backing
D.C.
GTAW-70A
q .
Porarll, to 18QA
Volls (Range) P , C ":. urslngurr~~\,. .
..,'t.".
_.
. ':?',.
K"
{Amps and volls range should be recorded for each e1sctrode size. posItion, and Ihk:kness. elc. TIlls Informallon
..la~r
.~qrm8.imlla.r IQ l~athown s
~--_.-_ ..
----
below.}
'2:5';;
.NA _
ora, EW Th2
.Eleet-;~WireF'e~;;rSpel
Range-41;;r'
.;' : HA
,.
St~n9 I Weave (Any) O.Omm'8.0mm I 12.0mm Din C.amle Cup , :Bmshlngl.Otlndlng 1ChlP.plng n.:.'. __. . Brushing' Grlndln,! / Chipping I None
NA Mu(tlpl. NA >);1;<;"!7
PDl!IiS,
-io.
..
----
--
,.
'.
..
"HA,.
NA
,NA
Ma~~RI
' .._
::~.eo?flJ~h1~'~ P~'s'
Process
~;t;,:
~NA
Current Amp Volt
.....
Walding Speltd Heat Input Other lo.v.~,mrh.
Commont., Hot WI", Addilion. Tel;:hnlqulI. Torch Anglo ,te.1
<
--,
Clan
Type Polar.
I)CEH
f---
R~~J:!e
Range
_ftn~
E7018
ER 10S-2 ER 10$.2
-=---rs
3.15
U
;;:2.5
70.180
iO.,r ".'
-
Range
..~
~'
ROOIPus
.;
DCEN OCEP
DeEP
10:180 70.150
70.150 .-1
<;'
_'0'25
tS45
1 .
. ;
."
M
'-'
_.
it;'
HotP.,.
',r.'%': ..
'
----
154~
, '''< ~
'.-
Fni'~.c.j,- Pan
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Sign: Neme .
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prepare'kBY: "
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. 'I
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~.
Sigh..
Name
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. Documont
~ ,~ r "
tlAflOOA
, .
Date
:..-15-'L,- Z:"
Revlelon:
.: BGEP-VKVC.P133.PAXX
. C-'12-141.0004.
--------------------,..----
.- - __. _ =",.. _
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QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) ( QW.200.2, Section IX, ASME Boifor and Pres8ute Vessel CodeJ
Recbtd Actual Conditione
Company Name
&
Date:
24.12.2011
...'
DBlef_2~. 12.2011
'~i.~ GTAW'"
'MANUAL
SMAW
.1
Twe {M<inWii:'A\1tOfllOI!C.Seml-
.~ .
I
~~'.!!1!S!! ~.i!"J!:~. ;~' "r ~ ";.
1 .~.
>
".
.-.;, ,~-<;."'. --;;;~:, /::,; Groove Design ofTaGi Coupon :. . lied weld melal thickness aheill be recorded for each mler melal or rtiCesa used . POSTwELD HEAT TREATMENT (QW~07) .t., .. , Heetlng Method
Heating Rate
'
NA
NA ".
P'Ne
-1
to
;1
Group No.
~i;-_. -
NA NA NA
--_.,_.
j', ",, ~':.' Flow Reto
12.07mm
~~"
Perce~t ComposlUon Galiles) (MIxture)
~~
OD:27:3.0mm
NA Stile!dblg.~':-;'
GTAW
2.5mm
.f1.!c!R, ~~!~..h1qW""04
Ai1ron
.99.9%
SMAW' 2.5/3.2.;,m
TrefUng
':.,'i
"
NA
NA
NA
NA
HA
.Weld Metall\naiy&l,
'p;.'
BaCking
I
NA _
. __
No
5.18
ER 709.2 with FlIIer
5.1
E 7018
Polarl!y
Amps.
=-t'].iAW-DCEN.
SMAW.OCEP
_-----
--'
----
NA
2.!)mm 01
I
'.
NA NA
....
.tu:::,.
w.~y.
"C'
-NA
.POSITION (ciw-c!l_'~l
"poslllon orOroove
Weld Progre<;&lon (UPhill, ~!!ill) .
. .. , _.
_
10
R~olSiting'1 Oth.,
NA
NA
NA
Ambient
1950C
~~EAT(cW.-ioii
NA
I.
.~
Ooeumrml
No.: 8GEP-VK
0 Date: 30_09_2011
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Revlsio!1ii1o. ; 0
Revision No. : 0
.. ~ . '''';;'
..
.Date ::24,122011
Dete: 24.12.2011
'.~
EleclrlC(l!
Data
,,;,.,
'Amm
A~p.
110 135 11C1~36
80 110
A
Voll. 16 15
24 Tim.
.- _. _
Min. DeEN 18
11H ~
W.ld L.nglh mm
mmlmln
2,' ,
101 NA
33,24
'
SMAW 6MAW
..
'" ~,-~
_0-
1G/N~~~~N
10lNA 10/HA 10/NA DeEP DeEP ,DeEP
28.63
30.78 29.99 29.q1
30.39.
. j
;.""
, 819
',0
30 30 30
'" . -:0"
SMAV{ 'SMAW
..'"
.:.
...._-., . .
,~.-
80
110 24
..,
70' "0 87.
24.00 :.;..428.$0
&05).1:26 4240.38&
..
27.3&
6si7.067
..
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80 .110 24 80'110 80 24
aiji
30 ~~'
.,..
1GI~~
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110 2
I
30.16
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--
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Cmm)
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R.port Nc). 2S.. VP/2011 DTD. 14.11.2011 of MET.HEAT ENGINEERS pVT4 LTD.
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No.
. - 255VP -
1.W'dlh
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.; r,levislon
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Result Satisfactory
38
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'"
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Revision No. : 0
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_.
..
MARONe
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-,'-'---@!Paml\t1MMFROMGTAW(Rlght)API --_ ... _--@ Parenti MM FROM SMAW (Leftl .-~.~-,_.- ' -~-'
-- Par.nl1 ~M ----------~ - --.'-' @I FROM, SMAW (-RIghi) API 51, (',;,R, X52
@ HAZ 1 MM FROM GTAW (Left) API 5L GR. X52 5L
GR. M2
J;
",'"
~, 1"'"'' .
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WL-14
,"I
(Len)'API5t'G.~':X52
17:2~l7'1;170
"
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;-tr
Wl!I~et't1Name
R.Ju Prasad
Chandii.Pre*ndii- .
T t Conducted By '--'.< ... --,-Vicky
~;WL-2
'~.
Wo o;1!rtlfy lhat the ststomenls In 1111$ record are correct and that the test welds were prepar:ed, welded end tested In . a.~~I1.~~ with the requl~ments of Section IX ~rtll(1 ASMEi<::.OdGE:d,2010 '~>:<' ,'.~", ." __
~:
#,;
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II
I
. _.
TEST DESCRIPTION
.1~~~II~I~ of WP~,!l?lIow~
Tesi;;)up;nAcTGA"lVALUES
1...9 prod~l
, 12.7mm
weld
~p'!ctll<:8~~ O!' bB~e '!1~.!!!! AfOISt-GR. )(52 TOAPI5l. OR. :JtS2 CONomONS AND
, -_.,- _ ... WELDIN".-V'-.-'-'".-LE-.-('Q"W'3!50) :~ei!fulJ!~?~~j~}.' --T _lJ!~ ,!!!"~~I.lI..e:~l:i!lI~OfI'allc) used , ~\Il (m~l, w:e1um.~a~OUble-welded etc; ',,"
.-fesT
Thickness
QUAiIFicATIO--.-L-'-M-'T-".-GTAW
M ~U.A~ _WI__ HOUL~_~CKING
--
RANGE QUALIFIED
PIPEJ!,!~B
p NO.1
& OVER
': . '",,~;gi;'j~~""
,., :-",l' ; .5~t,'e~,a! l!.e~i.Od~}lJ!!c1ncatlon(s)(SFA) :-'.",.:-;I'~,.;
Fl~er etal r electrode m o c1a!lslrJeatiofl 5 Bun metsl p. or 5.Nutnber to p. or $.Number
,"'!,~.:.~t./,'.
PNo;"1 THROUGHTPNo. 11, P No; 34; $. P No,,41 TWROUGH P No. 49 t';J",.<,",' '. '
.SFA5.18
705-2 F6
SFA!U8 ~~.","' A
All. F 6 ~. A LF6 WITHFIUER NONE SOLID WIRE 9.4mmMcu.
N.A.
~~iit(~f~worPA.~__
.f~~ 1
P,oce8S:J Petillo"
".
WITHFiiI'ER
NONE
'. ~ma~!.'r:'~I1.(~TA'!y.OfPAW) _ _Iller !>'.E~,~ldIm,!!!l.~.!J!-'.Il..?redlpowCler) (GTAW Or PAW !!!p!!II,t 1~lekIKlI!, fo!. each process
3 layers minimum 0 YeG 31a ers minimum 0 Yes ONo
-SOLiD 'WIRE
'" .0
-Umm
~N.A.
,.
--Vef~..!.l?roar~~~ u--;moi'dOWfihnl
oowrtHiiI.
If.A,
NONE "';;;:'~ ..
," ,-:':1~ ~: ..
GROOye.F'(PLATE & PIPE OYER 610 MM 0-0.). GROOVEF(PIPE ::..610 MM 0.0.1 & ' FILLlli(PLATE,AND PIPE) DOWNHILL
TW~!.lu.I9!~{QfWJ._
Inert ga:s ookI'lIlIGTAW. PAW, GMAW)
N.A.
WITH OR WITHOUT GAS
N.A. INERT
J~;;-:,!!r~ej!?-:8y~!obular
~__ ~. ,_
9Jlo'!!~!tw:'polarityIAC,DCEP,[}CENL:'
-OCEN'-RESULT
N.!.. '
peEN'
;,
,><,~:,
~et61Y & Aceeplabl~ --".:,:; ",'(,'.,.:{': ~y~,I.,_.t ~!rallsverse rool & hiCl!l[OW-462~3(8)J "b _9..!-ongftudlnDI ~ot & face (aW.4(J2~ b) 1 "~Skl'~ QW.0462.2) a .I~i~b~~ seeC/O)t"., ~~l!"resistDnl cive,IBt.lQW--4~:~L.~ Plate lJe,:,d~peclman, com:islon-rel:lf9tan( overlay [QW.462,5(d) _0 ~ Macro t~l for fUSIOn IOW-462.5(bll '~.: !.,,-'" 0 Matro lest for fusion (QW-462,5(el" ~.':..'",,-
_.
eenc.-s"a:l-
:-..-,~._.---===
TYPE Side Bend S8.2 SIde Bend SB-4
-Ait~li~
Re ort.~o:
_~~O!':'l~~'TI.on(OW-18~
O\hf!t
Filletwelt:f.fraclurelest OW-180
8!lE
MSNJt1!!.1.!~
percenl of ~efects fconvexlt In.
METSIS NOT
N.A. ._~ _.--
ConC8vl
N.A.
~ 16.YRI2011 & 254-'VPi2ii'i1
tests
Mel-Heal Engineers Pv1, ltd:
Mr.Vicky
"E~~of.p;e~!O~lU~:~:bJ. N.A.
.M!cl'Snical!,Kt!J O!1d~J.~d C by
Y"eklil19. !I':!2!:.M~b
cOmpa'!L
L9baraJ~~'l'~I~e~"~n~o~.
COMPAN'y
~8N.A.
ORGANIZATU)N"-
-,-_._. ..
'
---;-VEEKAY
~
:
VIKRAM &
?IR":I~D~!.~:
-U:'~G
~
R VI
!
. ".-'
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DATE - --
.~-
: 24 12.2
-----------------------_ ..'..-------~-.------_.-'.,-----------" .
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RANGE QUALIFIED1;:
'"
SMAW
MANUAL WITH SACKING
S"FAS.1
E701SF4
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,N;A. ,A.
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'PNo.1 THROUGHT P No. 11, it P No. 34, &,P No. 41 THROUGH 'PNo.49 SFA 5.1 , F1 TO F4 WITH BACKING' F1 TO F4 WITH BACKING , ;N,A. 'o'~ ,N,A. N.A.
'>
1
j
I
N.".
,8.8mm
N.A.
"
'0
DOWNHILL
17.6mm Max., GROOVE"FIPLATE & PIPE' " OVER 610 HIM 0.0.), GROOVE.
F(PIPE ~610 MM 0.0 . &
FILlET.:fJ.PLATE
AND PIPE)
DOWNHILL
N.A.
N,A.
N.A-
j"
','
NA 'RESULT
N.A.
:sAiiffFACTO Y & ACCEPTABLE ,~, ;0 Longitudlnal'rool & face (OW'-462.3{b)] . ~,0 Sloe (QWc162,2) '0 Plate bend speclmen.cortoslon~resistantQvertayraW-4'62.5(dJl ,0Mac,:?_lesl for r~~lon (OW.-462.5(e)'L
TYPE
Side Bend SB-.2
Z I< SittEI Band SB-4 ._',"
'\
RESULT
"SetlSfaclOf)' ,
.f!<'
ReportNo. MSNIRT/111010/01
Length and percent of defects'
SISNDT
"
ti.'~l?r;C<)Yfly'con\lexilY
N.A,'
(lit'
:N.A.
-,:.o" ,
:-cOfiiPany
Pvl. Ltd. "._.-
.'(.
~"'"
",if'
2S"-VPt201;
1SNRlzo11
-.-','~-'-
ORG~N1ZATlON
& COMPANY
ceRtifiED BY
: WELDING
: 2-4.12.2
ENGINEER'.'
Nsme_:Chandu P~~d
Wl No,WL'2
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tit'
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/
,
Company Name WPSNo. ,Supporting PQR No.
.;
QW-482 WELDING PROCEDURE SPECIFICATIONS (See QW-200.1. Se~tlon IX.ASME Boller and Pressure
& CO.
By
Revision No: 0 Revision No: 0 Type(s)
Welding
Process(es)
tWeid'Me~ii" .
.,
....,
!
'.~'.'> ~-",
o Nonfusing
o Other
Metal
.
o Non Metallc
~?!d Symbols
HeV'S'O'l
Nl,:
.~,~
Description should show the general arrangement of the parts lwelded. Where applicable, the root spacing and the details of weld groove may be specified. (At the opllon of the Mfgr" Sketches may be attached to illustrate joinl design, weld layers and bead sequence, e,g. for nolch loughness procedures. etc.) BASE METAL (QW-403) P.No.
I
I.
Group No.
All
To To
T9.
P.No,
I Group No,
T
I
All
OR, Chem. Analysis & Mach. PtC1P. t Pass'" }S,~.ln.( 3 MM) . ,., .. 1 ".,-. Ttdckness Range Base Melal
I
INA
.
,
I Chern
, All
. I
I Fillet
I Othe,s
FILLER METAL (QW-404) Process Size of filler Metals FooNo. A-No. Classification (SFA) With or without filler meta! Consumable Insert Fine' metal product form Weld Melals Thickness Range Groo'Ve Fillel Classification (AWS No.) Addition! Delillon of Ault Other 7.0mm (Max.)
GTAW
SMAW
,
5.18
,
8.' NA NA Coated Electrode
4.1Zmm (Max.)
All
ER70S-Z
All
NA
E 7018
NA
0 Date: 15~10.2010
QW-482
WELDING
PROCEDURE
SPECIFICATIONS (WPS)
(See QW-200.1, Sedion IX, ASME Boiler and Pressure Vessel Code)
Company Name WPSNo. Suppor1ing paR No. POSITIONS (QW-405) Position(s) of Groove Welding Progression:
I VKVC
VEE
KAY
VIKRAM
& CO.
By
RevisIon No: 0 Revision No: 0
VINey
: VKVC/ASMEllNPSf04 : VKVC/ASMElPQRl04
Date:
30,01.2011 30.01.2011
Dale: NA
POSTWELD
HEAT TREATMENT
(Q":V-407J
All
Uphill
PWl<T
I Downhill
Range
NA NA
POSltion(s) ofFillel
---:-
All
Ambient 2500C Temper.lure
PREHEAT (QW-4061 !Preheat Temp. Min. Inlerpass Temp. Max. Preheat Maintenance _ded) ELECRTlCAl CHARACTERISTICS D.C. GTAW SMAW - 70A to 180A (QW-409) Polarity Volts (Range) Pulsing Current
SO-A NA NA I SMAW
- 45V
NA
NA NA
NA NA
- DCEP
GTAW 10V'-
- BOA to 200A
(~:uf:r and volls range should be recorded lab r form similar 10 that shown below.) Tungsten Electrode Size and Type Mode of Metal Transfer for GMAW Ete~e Wire Feed'Speed Range
2.5mm
01., EW Th2
NA NA
String 6.0mm' etc.)
..
I W vo (Any) 8.0mm' 12.0mm Dla C . mle Cup
Orifice, CUP. or Nozzle Size Melhod of Cl,eaning (BurshIngGrinding. Method of Back Gouge OsciDation Multiple or SIngle Pass (Per Side) Mumple or Single Electrodes Closed to oul Chamber Manual or Automatic Ele ft"WieSpacing Peening Use of Thermal Process FiI1erMetal
Brushing Brushing
I Grinding'
I Grinding' PaS.
NA
MulUple
NA NA .
Manual
.
Type Polar.
NA NA NA
Current
WE.
Amp
Range 70.1BD 70.180 ' '90-200 90.200
Volt Rangs
Heat Input
Other (u_ll .Reamtks, Cclmmenls. Hot Wire Addhlon. Technique; Tord! Angle etc.)
,.,
2.2 <0
'MAW 'MAW
,..., ,.
10-25 10-25
..
Sign:
Approved By: ~
RootPus
FItIerAnd C. PI" flJlt,AndClpPnl
p,.pa"dB~
Sign : :VJncy
REVIEWED
Name
Date
I'>.-'-I~'
A
'?."-/l-I1
..-xhiblt
Name : Bhadres~el
Date : 30'OI..Ja" No.: 10.05 Revision: 0 Date~ 15.10-2010
ASME
QW-483 PRO~EOURE QUALIFICA:nON ~ECORDS (PQR) ( QW-200.2. Section IX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used Ito Weld Test Coupon
Company Nilln. Proposed WPS No. Procedure QualincaUon Record No. WPSNo. WeldingProcess(es) Type (Manual,Automatic. Semi-Auto) JOI"rS (QW...o2) VKYC VEE KAY VIKRAM & CO. YKVC/ASMElWPSf04 VKVC/ASMElPQRl04 YKVCfASMElWPS/04
Oat.: 10.01.2011
Date: 30.01.2011 Date: 30.0t.20tt
. . Groove.Deslgn of Test Coupon (For combinationnuallrlC8lions the de""slted weld melallhickne~lI be recorded for eadl filler melal Of nxess used.' BASEMETAL (QW-403) ~1WELD HEATTREATMENT (QW-407) Malerial Spec.
Typeor Grade
'
SA 108 TO SA 105
GR. B TO SA 105
. . 1 to 2
Temperature. ~,..
TIme
NA'
NA
1 to 1 S.SGmm OD 60.3mm
Group No.
Olt\e.
FtLlER- METAL (QW-404)
NA
Shielding
Argon NA
SG-A NA
Process
SiZe of Fnler Melal FillerMela! F.No. Weld MetalAnalysis A.No. SFA Specification AWS Classification Wlttl or WrthoutFiller Metal Fillerme1alype t Weld Metal ThIckneu 01he< POSITION (QW--405) posilJonof Gloove
GTAW
2.6mm 6 1 5.18 ER 708-2 With FIII.r r
8MAW
3.2mm
TrailIng
NA
B~mg
Currenl
NA
HA
IQW-409) D.C. OTAW-DCEN. .MAW-DCI!P 14-17 Y (GTAW) 1~17 Y (SMAW) 2.6mm NA
NA
4 1
ELECTRICAL CHARACTERISTICS
. .~',(':.Ocslgr:~. 5.1.
E 7018
~PI~~~pc~
9().130A (GTAW) Amps. 90_100 (SMAW)
metal
8.,. Solid . Wire 3.5mm
NA
Coated
Eloctrode
2.06mm
Root String /
NA
NA
OtherWe n
10
Othe'
PREHEAT (QW-406)
NA
Ambient 2500C
Oscinatlon Mu11lpass r SlnglePass o (per sIde) SIngle orMulUple Electrode Closed to oul Chamber Use of thermal processes
NA
MuIUp
NA
NA NA
Preheal Temp.Min
Interpe55 Temp. Mall Other
NA
..
__ ..
0 Date: 15-10-2010
QW-.483 PROCEDURE QUALIFICATION RECORDS (PQRJ (QW.20D.2, Section IX, ASME Boller and Pressure Ven.1 Code) Record Actual Conditions Used to Weld Test Coupon VKVC VEl! kAy VlKRAM CO. RevisIon No. : 0 RevisIon No. : 0 RevIsion No. : 0 Date: 10.01.2011 Date: 30.01.2011 Date: 30.01.2011 VKVC/ASMetWPSI04 VKVC/ASMElPQRJ04 VKVC/ASM~PS/04 Electrod.
,
Pa
H Input Oat. A,. Wold Ty~. Amp. Yolt. nmo .rogr "'ngth mmlm" A Min. mm 1 GTAW ER 705.2 2. 1G/Downhlnd oeEN 90 13' 17 2.03. t., 93.60 2 10,92.95 GTAW ER 705.2 1G/Downhntd OCEN 2.' 120 1. 17 2.17 t BT.58 3 1150.95 SMAW E 7018 3.2 1G/Oownh.-lcl OCEP tOO 11. 17 3.T8 t 51.59 11153.87 T I. T t (QW-1SO) (QW .2 (.)) R.port No. MI!ILA2112D for , lint. rpm. Specimen WIdth Thle:kn UlUmat. To"" Ultimate T.n.n. Type of FaUu,.. No. (mm) (mm) mm' Load, (kN) Strength, N/mm:l & Lac.non 111.10 5.56 106.196 59.25 55T.93 At Parent Metal 19.05 5.58 106.299 57.60 541.87 At Panent Mebil B.nd T (QW.180) (QW..ce2.3 (a)) R.port No. ME!1LA21120 for M.taJab IIntarpri S~lm.nNo. Width (mm) Thlckn (mm) . MandrU.Ola.(4 X t) B.nd Angl. R ult Face Bend FB.1 19.04 5.55 20 18' SaU.factory Face Bond FB.2 19.02 5.54 2. SatiSfactory . Root Bsnd RB-1 19.08 5.56 20 t SaU.'actory Root Bend RB.2 19.10 5.54 20 Satisfactory Note:h Toughn T t - Ch.rpy V - Notch (QW-t70) R.port No. MI!ILA21120 fo . M.tal Ent . rta.
N.
Proc
c,
D". mm
Po.lllon
"
.,
"
...
,.
,-
,.,
..
Sp.clm.n
No.
S~.clm.'!~~'~~;'":N
' 90
t
2 3
HARONES. ( QW 482.12) Loe:allon MlddJe-(Parent) SA 106 Gr. B Middle (HAZ) SA 106 Gr. B .. MIddle (Weld) SA 106 Gr. B Middle (HAZJ SA 105 Middle (Parent) SA 105
Minus 30 C Mlnu. 30 C Minus 30 C Avg In J (Min 10 J) No. MI!iLA2t120 far M.t.lab Ent.rp Vle:k.rs
"' "
Tf'~t. T.~p:
,.
2S 2.
7..n.
24.33
Ete:hant
H.rdn (HVi0) 158 -163 - 157 183 -189 208-204 185 -169 150-154_153 Enterprl
2 % Nltal A VI.ual Examlnatlon.of eros. section area of Wald & KAZ. There Is a Complete fusion between Base Metal and Electrode. There Is a No found a.!!l.lnclualon and Crack. So. Macro Etch test I. SaUSfactory .nd Ot<.
Satycf.y
_L ..
W.ldarlD
I
I
, ,
We certify that the .tatement. In this record are co .. t .nd that the test welda were preparod, c accordanc. with the requirements of section IX of the.ASME.Code.. . U :.,
: : Viney
rc
Approved
(DtUIlof ;"COrdO~""
Sign Name ; 8hadre~atel Data : .30 -0 "jo II IlluslreUve only .nd m.y be modln.d 10connnn to the type .nd number or t te ~ulred
By ~
~~~
'3.0...;i_"
ANILKUMAR DHANWANI A;SMEAuthorl~ed l!JspE!ctor
Exhibit
..
..
.. .....
"
..
Welde(s name
QW-4S4A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ) (See QW-301, Section IX, ASME Soller and Pressure Vessel COde) K. Pande Identification No. - I WL _ 8
TEST DESCRIPTION IVKVC/ASMElWPSlQ.4 I,m Test coupon J Thlckrfess AND QUALIFICATION ACTUAL GTAW LIMITS VALUES RANGE MANUAL BACKINQ WITH & WITHOUT BACKING PIPE 25 MM 0.0, & OVER P No.1 THROUGHT P No. ii, P No. 34, & P No. 41 THROUGH P No. 49 QUALIFIED
a Production
IS.56mm
weld
Weldin
VARIABLES
T i.e.; manual, semi.automatlc used Boo metal, weld metal. double-welded, etc, ltl PIa 9 o Pipe (enter diameter If pipe or-lube)
Base melal p. or S-Number 10 p. or S-Number FiRer metal or electrode speclflcaUon{s) ~er metal or electrode classification IS iller metal F-NU~& Fnler GTAWot PA: Con&umable Insert GTAWor PA SFA)
MANUAL
WITHOUT PIPE (60.30 MM 0.0.) PNo.1
GTAW
SFA6.18
ER70S-2
SFAS.18
ALLF6 ALL F6 WITH FILLER NONE SOLlDWlRE;
F6
WITH FILLER NONE
FO"
Process 1 Process 2
de,
GTAW or PAWl
Deposit thickness
DYes DYes
"No ONo
7mmMax. N.A.
'G NA
N.A. NONE N.A. DCEN RESULT
GROOVE-F(PLATE & PIPE OVER 610 MM 0.0.), GROOVE_ 'F(PIPE~610 MMO.D.)& FILLET -F(PLATE AND PIPE)
II or downhill
NA N.A.
WITH OR WITHOUT INERT
Inert gas baking (GTAW, PAW. GMAW) Transfer mode (s ra I lobular or pulse 10 short circuil-GMA GTAWcurren1iVP6IooIarttviAC. ~ual . OCEP, OCEN
GAS
N.A. DCEN
examination of complete weld (OW-302.4) Bend test '0 Transverse root & face [QW-462,3{a)
Satisfactory
b Longttudinal
To
Side (QW-462.2)
o Pipe bend specimen. COfTOSioflores!s!ant overlay [QW-462.5(C)] a Macro test for fusion (OW.462.5{b)J
overlay (QW-462.5(dl)
o Macro test for fusion (OW-462.5(e) RESULT Satisfactory Satisfactory results (OW.191)Acoepttbte Report
TYPE
Face Bend FB-1 Root Bend RB-1 AIlemative radiographic examinatlon
TYPE
Face Bend FB-2 Root Bend RB-2 No. MSNIRTI110120/06
N.A.
N.A. I Fillet size (In.)
N.A.
Concavity/convex! (In.)
N.A.
N.A. Company
N.A.
Firm;1iM specimen
evaluated
bv bv
N.A.
test no. MElLA21f20
laboratory
& COMPANY
,WELDING ENi"
:MR.ViNCY : 30,01.2011
.
EXHIBIT NO: 10.07' REVISION: 0 DATE: 15.10.2010
IllIEVIJE\\iED
4.,..:A ~
I'l.--e-L -f
,.
(WPQ)
(See QW-301, Section IX, ASME Boller and Pressure Vessel Code)
r
Satydev Identification TEST DESCRIPTION I VKVC/ASMElWPSf04 Ii) Test coupon Thickn 55 LIMITS VALUES RANGE QUALIFIED SMAW ACTUAL MANUAL WITH BACKING PIPE (60.30 MM 0,0.) P NO.1 AND QUALIFICATION SMAW used o Production 5.5Gmm weld Specificalkm of base melal{s) WELDING No. wt.-7
W,,.
7
VARIABLES
.
MANUAL
WITH BACKING
Baetl.inQ (metal, weld melal, double-welded. ele.) 12IPlate o Pipe (enler diameter if i or lube Base metal p- or S.Number to p. Of S.Number FRier melal or eleetrode specfficaliOn{s) Filler metal or e1edrode dsssificaliOn(s) Filler metal F-Number(s FlIIer (GTAW or PAWj Consumable i'lsert GTAW or PAW) Filler type (solid/melal or nux cored' er (GTAWor PAW) OItp081t thlc/l.n&tIs for .ach process Process 1 ers minimum 0 Yes " No Process 2 31B ers minimum 0 Yes oNo (SFA)
,.
& OVER P NO.1 THROUGHT P No. 1,. P No. 34, & P No. ~1 THROUGH P No. 49 SFA 5.1
PIPE 25 MM 0,0. F1 TO F4 WITH BACKING F1 TO F4 WITH BACKING N.A. N.A. N.A. N.A. 4.12mmMlix. GROOVE.f(PLATE & PIPE OVER 610 MM 0.0.). GROOVE. F(PIPE ~~10 MM 0.0.) & FILLET of' PLATE AND PIPE) N.A. N.A. N.A. N.A. N.A.
3'
Position qualmed (2G. 6G. 3F. elc,) Vertical r resslon (uphill Of downt1lll) T po of luel gas (OFW) GMAW) '''''' s baking (GTAW. PAW. 01'pulse 10 shor1 circuil-GMA Transfet mode s y/globular GTAWcurrent polarity (AC. DeEP. DCEN)
lG
N.A. N.A. N.A. N.A. N.A. ReSULT
Visual e)(emination of complete weld (QW.302.4) eJ Bend lest OPi I E] Tr8flsvetse root & face (QW-462.3(al) overla OW-462.5(c)1 bend specimen, COf'roslon-lesislant
Satlsfacto
& Acceptable
o Side (QW-452.2) overlay (QW-462.5(d
o LongItudinal rool & face (QW462.3{b)J o Plale bend specimen, ccrroslon~esistanl o Mao-o lest for fusIon (OW-462.5(e)
"'PE
Face Bend FB-1 Root Bend RB-' Alternative radiographIc examination Fillet \lYekl-fradure test (QW-160) Macro examination (QW-164) Othertesls Films or 5 men evaluated by conducted by
RESULT
SatisfactOfy Satisfactory results (QW-191). N.A. N.A. Acceptable
7VPE Face Bend FB.2 Rool Bend RB-2 Report No. MSNIRT/11012010S Length and percent of defects N.A. N.A. I Company Laboreto tesll'lo.
RESULT saUsfaelory Sallsfactory MeT SIS NOT N.A. Concavity/convexity (In.) I N.A. I MefLA21fZO
I N.A.
N.A.
Metal.ab Enterprise Mr. VIney KAY VIKRAM & COMPANY ENGINEER ~
REVISION:
0 DATE: 15.10-2010
SPECIFICATIONS
(WPS)
(See QW-200.1, Section IX, ASME Boller and Pressure Vessel Code)
C~I!lpa~y Na~!~~ WPS No.
8,
--
Revision No : 0 Revision No ; 0
VICKY
MISTRY 12.05.2011
.-
_.
.
Dale
..
Dale
12.05.201.1
Type(s)
Aulomatlc,
MANUAL
Manual Ms(,;hine Of Seml.Aulol
jOiNTS (QW-402) .-----Groove Design As Per DrawIng As Per DrawlngGTAW : Wilh & Without Backing (Weld Melal,
Details
"Rool Spacing ~ .
Backing
._.
Relainers
None
(Refer 10both backing and retainers.)
'.
t:1 Metal
o Non Melalic
o Nonrusirlg
o Other
Melal
-ketches, ProduCtion Drawings, Weld Symbols or wrillen '""uescriplion should show (he general arrangement of the parts welded. Where applicable. the root spacing and Ihe delails of weld groove may be specirted. (AI VIe oplion oflhe Mlgr . Skelches may be attached to n1uslralejOlnl design, weld layers and bead sequence, e.g. for nolch toughness procedures. etc.) . ~SEMETAL
~~ ~'::";L~"'"
_.
To To To ._.
( P.No.
.. ~~i
~
~~"\..'\\,.~=r"
.
PNO ....y.
IQW-'403)
[QOUPNO.
I All
I.
I
I I
I'
Type and Grade...
I Group
I
I All
I Specllicalicm
(1'3 MM)
. . .
NA
I. I Dla - 73mm
.. and Aboye
Thle"iin-ess Range
_ .. .
. Proce,s.s ,F-No. _ A-No.
I Fillet
All
I Olhers
GTAW
._.-
--
SMAW
. Classi'rrcaUon(SFAl Will) 2.f\yilhoullilier metal ..Cons~,mable Insert Filler '!Ietal oroduct form
--_.
..
Eloctrode
.-_
.
NA
Bare Solid
--.
_.
All ER 708-2 NA
.
All
~~D
.. _~-
....,..
._-_.
NA
1~\'\~:Z::'\.
.~.,~\\
. 'II.'
._.
Other
~ 'e ,_ .~. ~~
~
li~
HJ~;!;'Jj
1t5.)0"
....
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW.200.1, Seellon IX, A$ME Boller and Pressure Vessel Code)
Company WPS No. Supporting paR No Name
By
VICKY MISTRY
NA NA
NA
Dale Oale
12.05.2011 12.05.2011
POSITIONS (QW-4051
Posilioo(s) of Groove
POSTWElD
(QW-4011
-_.'.'
PWHT
Temperature Range
Welding Progression:
All
P~EHEAT (QW-406) Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance
2500e
Argon
SG-A
5-20 LPM
NA
NA
NA NA
NA
NA
NA
(QW-409) D.C Polarity Volls (Range) PulsIng Current size, position, and lhicknoss, etc. This information may be listed in a
NA NA
String 1 Wellye Any)
e.omm 18.0mm I 12.0mm Ola Ceramic Cup
etc.)
Slrtng or Weave Bead Orillce, Cup. or Nozzle Size Melhod of Cleaning (BurshingGrlnding.
Melhod of Back Gouge Oscillalion '-' ~ultiple Of Singte Pass (Per Side) Multiple Of Single Electrodes Closed to oul Chamber Manuat or Automatic Electrode Spacing Peening Use of Thermal Process Filler Weld Layer(s) Ai Requlled As Rrqulfld A, Requited AS Rrquked GTAW Process Class ER llIS.Z Metal 01
NA
MuiUpl. Pass
Single
NA
Monual
NA
NA NA
Current Welding
Typo Polar.
DC"
OCEH
Amp Range
To-1lO TO.1llO 10-\50 Til-ISO
Volt Range
1G-25 11).25 \~5 1$045
Speed Range
Heat
Input
Othu (e.'llReamrkl. Comment". Hot Wire AddlUon. technique. Torch Angle elc.1 RGOI pan
, ,MA.
GTAW
..
mroSo2
E10U e 1018
"
32 32
'"
Holp'''
FlOup & ClP pISS Flllull&CIllpan
DCEP
DCEP
~"'.'
....
"""
( QW.200.2, Sec::UonIX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon
.C~p~nxName
P~opo~ed_WPS No. Procedure . _..
WPS No.
WeldIng Process (as)
_.
VKVClPWPS/X70/07
Record No.
QualifrcaUon
--
Revision
No. : 0
Revision No. : 0
RevisIon No. : 0
.,,--
-- ..
Dale:
Dale:
10.04.2011
----- ..--
Seml.Auto)
MANUAL
- _._.._----~--._-
..... ~ ..
)7i'i'UB
Ui ~~; .
~I
~ I
the denosi(ed
1.ll102.s-. RUII PIpe: \V"'d"l~r
,;;f'
m._
.~
I ,
I
(iy'
k'0
'. ----<1>
-~~~
Thk.
(For combination nualificalions JASE METAL (QW-403) Material Spec. T~pe or Grade P.No. Thickness
--
Groove Design of Tesl COupon weld melalthlckness shaJl be recorded POSTWELD Temperature
used.'
HEAT TREATMENT
NA NA NA
A 105
TIme
Other GAS (QW..o1D8)
Group No.
13T02
of Test Coupon
22.2Zmm TO 19.B4mm
--
NA NA
---- -Gas(as)
-_ ....
Flow Rate
Percent
Composition (Mixture)
Other FILLER
METAL (QW...w )
Shielding
Argon
SG.A
Process
--
-- -
GTAW 2.5mm
14 . .. LPM
SMAW 3.Zmm
Trailing Backing ELECTRICAL Current Polarity Amps.
__
NA NA
NA NA
(QW-4091
NA NA
_.-
G 1
5.18 ER 709.2 With FIII.r meta' Bare Solid Wlr. '10.4mm
4 1 G.'
E 7018
CHARACTERISTICS
D.C. GTAW.OCEN, SMAW.OCEP 100.130A (GTAW) 80.120A (SMAW) 15.18 V (GTAW) 23.29 V (SMAW.
'-
NA
Coated Eloelrod. 34.04mm
Tungsten Other
Eloctrode
Size
2.5mm
NA
(QW ..101 Bead
.Other - _.-
NA
(QW .. 051
NA
TECHNIQUE
1--
POSITION
Siring or Weave
'G
Oownhlll
.
':.Ie~c~~.
Root String
I Other
-Woove
'loA
Multipass Single
NA
~ ASsr.;
-- -
to oul Chamber
NA NA
/~\IO"W
Ambient
--
250C
NA
I.'
~.
PkV
\0..5-pI! .-
1';;~i'-I~iJ!
'. r;/llliiO"''i'
OM,tO
;;,
Company.Name
QW-483 PROCEDURE QUALIFICATION RECORDS (PQR) (aW-200.2, Section IX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon VEE KAY VIKRAM & CO. VKVCIPWPS/X70/07 VKVC/PQRlX70/07
Electrode Class Dis. mm VKVCIWPS/X70/07
---
"i]"" "
Pass No. 1 2
SMAW
WELDINGPARAMETI!RS
Dale: 10.04.2011
Dale: 12.05.2011 Dale. 12.05.2011
Po.IUon
&
Eloctrlcal Data
Proc
Progress.
Type,
Amp,
Volt,
"{mm
Ave,
mm
192 205
GTAW
SMAW
SMAW SMAW
Bpeclmen -1 ER 705-2 E 7018 E 7018 2.5 .3.2 !1GIOOWNHILL DCEN IGfOOWNHILL DCEP 1GIDOWNHILL DeEP 1G/OOWNHILL DCEP 1GJOOWNHILL DCEP 1GfOOWNHILL DCEP G f DOWNHIL G/DOWNHIL G'/DOWNHIL G I DOWNHJL G / DOWNHIL G' DOWNHIL 100 130 15 8S 110 23 85 85 8S 80 100 110 120 120 23 23 24 24 15 23 23 23 23 18 28 29 29 28 29 18 28 29 29 28 28
37.65
57.58 64.12 64.77 60.26 45.00 53.71 59.0.1 58.38 60.45
3023.90
3
4 5
E 7018
E 7018 E 7018
3.2 3.2
3.2 3.2 2.5 3.2 3.2 3.2 3.2 '3.2
3.56 3.'l0
3.52 3.90 5.60 3.50 3.44 3.82 .-4.02 4.18 6.05
21. 22.
235 252
SMAW
1 2 3 4 5
'GTAVii"""
SMAW
SMAW
Specimen -2 DCEN 100 130 DCEP 80 110 DeEP 80 110 DeEP 80 110 DCEP 80 100 DCEP 80
2:~
2590.74
. 188
203 223 243 252 260
110 23
60.29 42.98
Nick B,...k T t R.port No. MEIW/41118 M.tDIDb Enterprt for Specimen No.
-Face
~-
Bernt FB.1 -
_.
Width (mm) Thlckne (mm) Length (mm) 25.0-4 22.20 235 --25.02 . 22.20 240 25.00 22.24 230 25.04 22.22 . 235 . ~ARDNI!15S QW482.12) R.port No. MlElW/4188 ( for Met.l.b Ent.rp~ Location. Middle + 1mm Parent) Middle + 1mm (HAZ Middle + 1mm (Weld Middle + 1mm HAZ Middle + 1mm (Parent Middle + 1mm Parent
Result
..
_~~t;sfacle>ry __
Satisfaclory . __ ..Sallsfaclory __
.~tOry
....
Vickers Hardness (HVi0) 154-156.155 18()..184.165 239-233-236 184.185.166 .150-154-152 154-156-155 2 % Nltal _.~ __ . __ ..
MACROTEaT R.port No. MElWf4i88r for M~~.'.b Ent.rprl~ . Etch.nt Solution Observation A Visual Examination of Cress Seclion area of Weld & HAZ, There Is a Complete fusion between Base Metal and Electrode. There Is a No found any Inclusion and Crack. So. Macro Etch test Is Sallsfactory and OK.(Two Sample) Pande WL.O Welder ID
W~lder's Name
Test Conducted By Vicky
Krishna
Rit h
WL-15
In this record are correct and that Ihe test welds were prepared, welded and test~"h accordance with the requirements of Section IX of the ASME Code. L-?'\IIDI~
p,ep.;edBY1-:'.'
: 1"'1 : VICk~:~!stry .
Sign Name
Date : Date : Id-~S -.J.o I \ _ . _ {Detail of record of lests are illustrative (lnl, and may bit modrned (0 connnn to tho type and number of te~ts required by Ihe Code'
kl.O,5~tMJ
\1~ :V.
.
APP<OV~d
Sign Name
~4it-'~-; -h~.'12l~11
,{:~?""'f-YO.9
~~II
rM ~ \x