ID450-500

Design Criteria for Exhasut gas duct & Stack Line

Elv Edv Eq = = = 85 mbar 866.8 mmAq 30 mbar 305.9 mmAq 5.4 m3/s 19440 m3/hr E 0 T0 T P0 P = = = = = = 0 x (T0/T) x (P/P0) = 0.50 kg/m3 1.293 kg/m3 0 Deg. C 273.15 K 480 Deg. C 753.15 K 10330 mmAq 10635.9 mmAq Standard barometric pressure Edv + P0 Exhuast gas density at Exhaust gas density at 480 deg. C 0 deg. C Limit value for exhaust gas back pressure Design value for exhaust gas back pressure

( Horizontal straight pipe line) EXH. GAS. FUILD TEMP. DEG. 480 EXH. GAS

FLOW RATE m3/hr 19,440

OD 550 (treble pipe)

ID m 0.45

DENSITY KG/m3 0.50

VISCOSITY m2/s 0.00007391

mm 0.15

AREA m2 0.159043

VELOCITY m/s 33.9530819

RE. NO. 206,722.9

/D 0.00033

( Vertical straight pipe line) EXH. GAS. FUILD TEMP. DEG. 480 EXH. GAS

FLOW RATE m3/hr 19,440

OD 550 (double pipe)

ID m 0.5

DENSITY KG/m3 0.50

VISCOSITY m2/s 0.00007391

mm 0.15

AREA m2 0.19635

VELOCITY m/s 27.5019099

RE. NO. 186,050.0

/D 0.00030

1) Friction loss for Straight run of Pipe a) LstrH f1 P1 b) LstrV f2 P2 = =0.0055 x [ 1 +(20000 x /D + 10^6/Re)^1/3] = f1 x L/D x (V^2 x E / 2g) = =0.0055 x [ 1 +(20000 x /D + 10^6/Re)^1/3] = f2 x L/D x (V^2 x E / 2g) = = = = 12 m 0.027 20.8 mmAq 61.7 m 0.026 62.7 mmAq Vertical Straight pipe length Friction loss Coefficient for straight pipe run Horizontal Straight pipe length Friction loss Coefficient for straight pipe run

2) Friction loss for Fittings (Elbow, Y elbow, etc.) c) Y type elbow f3 No. P3 d) Z type elbow f4 No. P4 = = = f3 x (V^2 x E / 2g) = = = 0.56 1 ea 16.5 mmAq Friction loss Coefficient for elbow The Number of elbow

= = = f4 x (V^2 x E / 2g)

= = =

0.16 1 ea 4.7 mmAq

Friction loss Coefficient for elbow The Number of elbow

ID450-500

e) 45 deg elbow f5 No. P4 = = = f5 x (V^2 x E / 2g) = = = 0.5 1 ea 14.7 mmAq Friction loss Coefficient for elbow The Number of elbow

3) Friction loss for sudden expansion (500A-> 600A) f) f6 No. P4 = = = f3 x (V^2 x E / 2g) = = = 0.03 1 ea 0.9 mmAq Friction loss Coefficient for elbow The Number of elbow

4) Outlet loss at stack g) P5 =(V^2 x E / 2g) 5) Exhaust gas silencer h) P6 6) Up-draught in vertical pipe(stack) Alti= Atom= Sheight = 0 T0 Texh t air = = 19.3 mmAq 200 mmAq
150 m 995.4 mbar 10150.5 mmAq

Site altitude Atmospheric presssure

= = =
= 0 x (273.15/(273.15+texh)*(1013/Atom)

61.7 m 1.293 kg/m3 0 Deg. C 273.15 K 40 Deg. C = 313.15 K 1.1477 kg/m3

Exhaust gas density at

0 deg. C

0 T0 Texh t exh

= = =
= 0 x (273.15/(273.15+texh)*(1013/Atom)

1.293 kg/m3 0 Deg. C 273.15 K 360 Deg. C = 633.15 K 0.5677 kg/m3

Exhaust gas density at

0 deg. C

Hdraft =

Sheight x

(t air - t exh)

35.79 mmAq

Total Pressure drop : P1+P2 +P3+P4+P5 +P6 - Hdraft

303.81

<

305.9 mmAq O.K

Design value for exhaust gas back pressure recommended by MTU.

We have designed/arranged the exhuast gas duct/stack line size in compliance with the building and structural drawings provided with NAM-KWANG, considering the admissilbe back pressure (305.9 mmAq) recommemded by Engine Manufacturer. As shown above calculation, the present exhasut gas line design seems to be no problem in exhaust gas system for engine normal operation.

Exh. Gas duct (3)

CASE I : Initial design (ID 350)

Elv Edv Eq = = = 85 mbar 866.8 mmAq 30 mbar 305.9 mmAq 5.4 m3/s 19440 m3/hr E 0 T0 T P0 P = = = = = = 0 x (T0/T) x (P/P0) = 0.50 kg/m3 1.293 kg/m3 0 Deg. C 273.15 K 480 Deg. C 753.15 K 10330 mmAq 10635.9 mmAq Standard barometric pressure Edv + P0 Exhuast gas density at Exhaust gas density at 480 deg. C 0 deg. C Limit value for exhaust gas back pressure Design value for exhaust gas back pressure

( Horizontal straight pipe line) EXH. GAS. FUILD TEMP. DEG. 480 EXH. GAS

FLOW RATE m3/hr 19,440

OD A 450

ID m 0.35

DENSITY KG/m3 0.50

VISCOSITY m2/s 0.00007391

mm 0.15

AREA m2 0.096211

VELOCITY m/s 56.1266383

RE. NO. 265,787.1

/D 0.00043

( Vertical straight pipe line) EXH. GAS. FUILD TEMP. DEG. 480 EXH. GAS

FLOW RATE m3/hr 19,440

OD A 450

ID m 0.35

DENSITY KG/m3 0.50

VISCOSITY m2/s 0.00007391

mm 0.15

AREA m2 0.096211

VELOCITY m/s 56.1266383

RE. NO. 265,787.1

/D 0.00043

1) Friction loss for Straight run of Pipe a) LstrH f1 P1 b) LstrV f2 P2 = =0.0055 x [ 1 +(20000 x /D + 10^6/Re)^1/3] = f1 x L/D x (V^2 x E / 2g) = =0.0055 x [ 1 +(20000 x /D + 10^6/Re)^1/3] = f2 x L/D x (V^2 x E / 2g) = = = = 12 m 0.028 77.4 mmAq 61.7 m 0.028 397.8 mmAq Vertical Straight pipe length Friction loss Coefficient for straight pipe run Horizontal Straight pipe length Friction loss Coefficient for straight pipe run

2) Friction loss for Fittings (Elbow, Y elbow, etc.) c) Y type elbow f3 No. P3 d) Z type elbow f4 No. P4 = = = f3 x (V^2 x E / 2g) = = = 0.56 1 ea 45 mmAq Friction loss Coefficient for elbow The Number of elbow

= = = f4 x (V^2 x E / 2g)

= = =

0.16 1 ea 12.8 mmAq

Friction loss Coefficient for elbow The Number of elbow

Exh. Gas duct (3)

e) 45 deg elbow f5 No. P4 = = = f5 x (V^2 x E / 2g) = = = 0.5 1 ea 40.1 mmAq Friction loss Coefficient for elbow The Number of elbow

3) Friction loss for sudden expansion (500A-> 600A) f) f6 No. P4 = = = f3 x (V^2 x E / 2g) = = = 0.03 1 ea 2.4 mmAq Friction loss Coefficient for elbow The Number of elbow

4) Outlet loss at stack g) P5 =(V^2 x E / 2g) 5) Exhaust gas silencer h) P6 6) Up-draught in vertical pipe(stack) Alti= Atom= Sheight = 0 T0 Texh t air = = 80.3 mmAq 200 mmAq
150 m 995.4 mbar 10150.5 mmAq

Site altitude Atmospheric presssure

= = =
= 0 x (273.15/(273.15+texh)*(1013/Atom)

61.7 m 1.293 kg/m3 0 Deg. C 273.15 K 40 Deg. C = 313.15 K 1.1477 kg/m3

Exhaust gas density at

0 deg. C

0 T0 Texh t exh

= = =
= 0 x (273.15/(273.15+texh)*(1013/Atom)

1.293 kg/m3 0 Deg. C 273.15 K 360 Deg. C = 633.15 K 0.5677 kg/m3

Exhaust gas density at

0 deg. C

Hdraft =

Sheight x

(t air - t exh)

35.79 mmAq

Total Pressure drop : P1+P2 +P3+P4+P5 +P6 - Hdraft

820.01

> Not Acceptable

305.9 mmAq

Design value for exhaust gas back pressure recommended by MTU.

As shown above calculation, firiction loss of the exhasut gas line with ID 350 exceeds the admissible back pressure value 305.9 mmAq.

Exh. Gas duct (3)

Design Criteria for Exhasut gas duct & Stack Line

CASE II : Current Design (ID 500)
Elv Edv Eq = = = 85 mbar 866.8 mmAq 30 mbar 305.9 mmAq 5.4 m3/s 19440 m3/hr E 0 T0 T P0 P = = = = = = 0 x (T0/T) x (P/P0) = 0.50 kg/m3 1.293 kg/m3 0 Deg. C 273.15 K 480 Deg. C 753.15 K 10330 mmAq 10635.9 mmAq Standard barometric pressure Edv + P0 Exhuast gas density at Exhaust gas density at 480 deg. C 0 deg. C Limit value for exhaust gas back pressure Design value for exhaust gas back pressure

( Horizontal straight pipe line) EXH. GAS. FUILD TEMP. DEG. 480 EXH. GAS

FLOW RATE m3/hr 19,440

OD 550

ID m 0.5

DENSITY KG/m3 0.50

VISCOSITY m2/s 0.00007391

mm 0.15

AREA m2 0.19635

VELOCITY m/s 27.5019099

RE. NO. 186,050.0

/D 0.00030

( Vertical straight pipe line) EXH. GAS. FUILD TEMP. DEG. 480 EXH. GAS

FLOW RATE m3/hr 19,440

OD 550

ID m 0.5

DENSITY KG/m3 0.50

VISCOSITY m2/s 0.00007391

mm 0.15

AREA m2 0.19635

VELOCITY m/s 27.5019099

RE. NO. 186,050.0

/D 0.00030

1) Friction loss for Straight run of Pipe a) LstrH f1 P1 b) LstrV f2 P2 = =0.0055 x [ 1 +(20000 x /D + 10^6/Re)^1/3] = f1 x L/D x (V^2 x E / 2g) = =0.0055 x [ 1 +(20000 x /D + 10^6/Re)^1/3] = f2 x L/D x (V^2 x E / 2g) = = = = 12 m 0.026 12.2 mmAq 61.7 m 0.026 62.7 mmAq Vertical Straight pipe length Friction loss Coefficient for straight pipe run Horizontal Straight pipe length Friction loss Coefficient for straight pipe run

2) Friction loss for Fittings (Elbow, Y elbow, etc.) c) Y type elbow f3 No. P3 d) Z type elbow f4 No. P4 = = = f3 x (V^2 x E / 2g) = = = 0.56 1 ea 10.8 mmAq Friction loss Coefficient for elbow The Number of elbow

= = = f4 x (V^2 x E / 2g)

= = =

0.16 1 ea 3.1 mmAq

Friction loss Coefficient for elbow The Number of elbow

Exh. Gas duct (3)

e) 45 deg elbow f5 No. P4 = = = f5 x (V^2 x E / 2g) = = = 0.5 1 ea 9.6 mmAq Friction loss Coefficient for elbow The Number of elbow

3) Friction loss for sudden expansion (500A-> 600A) f) f6 No. P4 = = = f3 x (V^2 x E / 2g) = = = 0.03 1 ea 0.6 mmAq Friction loss Coefficient for elbow The Number of elbow

4) Outlet loss at stack g) P5 =(V^2 x E / 2g) 5) Exhaust gas silencer h) P6 6) Up-draught in vertical pipe(stack) Alti= Atom= Sheight = 0 T0 Texh t air = = 19.3 mmAq 200 mmAq
150 m 995.4 mbar 10150.5 mmAq

Site altitude Atmospheric presssure

= = =
= 0 x (273.15/(273.15+texh)*(1013/Atom)

61.7 m 1.293 kg/m3 0 Deg. C 273.15 K 40 Deg. C = 313.15 K 1.1477 kg/m3

Exhaust gas density at

0 deg. C

0 T0 Texh t exh

= = =
= 0 x (273.15/(273.15+texh)*(1013/Atom)

1.293 kg/m3 0 Deg. C 273.15 K 360 Deg. C = 633.15 K 0.5677 kg/m3

Exhaust gas density at

0 deg. C

Hdraft =

Sheight x

(t air - t exh)

35.79 mmAq

Total Pressure drop : P1+P2 +P3+P4+P5 +P6 - Hdraft

282.51

<

305.9 mmAq O.K

Design value for exhaust gas back pressure recommended by MTU.

We have designed/arranged the exhuast gas duct/stack line size in compliance with the building and structural drawings provided with NAM-KWANG, considering the admissilbe back pressure (305.9 mmAq) recommemded by Engine Manufacturer. As shown above calculation, the present exhasut gas line with ID 500 seems to be no problem in exhaust gas system for engine normal operation.