Canon W7200 W7250 Service Manual

I.
ABOUT THIS MANUAL

This manual is divided into five parts containing the information required for servicing the W7200/W7250 printer.
Part 1: Safety and Precautions

This part contains information on how to service the unit safety. It is very important, and must be read.
Part 2: Product Specifications

This part outlines the product and its specifications.
Part 3: Operating Instructions

This part explains how to operate the unit properly, how it is installed, and how to use the service mode.
Part 4: Technical Reference

This part outlines the unit operation giving a technically.
Part 5: Maintenance
This part explains maintenance of the unit. It includes details of disassembly / assembly, adjustments required when assembling, troubleshooting procedures, and wiring / circuit diagrams, etc.
REF.
This manual does not contain complete information required for disassembling and assembling the printer. Please also refer to the separate Parts Catalog.
II. TABLE OF CONTENTS

Page 1- 1 1- 1 1- 2 1- 2 1- 3 1- 4 1- 5 1- 6 1- 6 1- 6 1- 7 1- 7 1- 7 1- 8 1- 8 1- 8 1- 9 1- 9 1 -10 1 -11 1 -11 1 -12 1 -12 1 -13 1 -13 1 -13 1 -13 1 -13 1 -13
Part 1: SAFETY AND PRECAUTIONS

1. SAFETY PRECAUTIONS 1.1 Moving Parts 1.2 Ink 1.2.1 Ink passages 1.2.2 Ink mist 1.3 Electrical Parts 1.4 Size and Weight of the Printer 2. OTHER PRECAUTIONS 2.1 Printhead 2.1.1 How to handle the printhead 2.1.2 Capping 2.1.3 When the printer is not used for a long time 2.1.4 Conductivity of ink 2.2 Ink Tank 2.2.1 Opening the ink tank 2.2.2 Handling the ink tank 2.3 Handling the Printer 2.3.1 Precautions against static electricity 2.3.2 Fixing the carriage 2.3.3 Replacing the waste ink absorber 2.3.4 Refilling the ink 3. PRECAUTIONS WHEN SERVICING THE PRINTER 3.1 Stored Data 3.2 Firmware Confirmation 3.3 Precautions Against Static Electricity 3.4 Precautions for Disassembly/Assembly 3.5 Self-Diagnostic Feature 3.6 Disposing of Waste Ink 3.7 Disposing of Lithium Battery
Part 2: PRODUCT SPECIFICATIONS

2- 1 2- 1 2- 2 2- 3 2- 3 2- 4 2- 5 2- 5 2- 5 2- 6 2- 6 2 -10 2 -10 2 -11 2 -12 2 -13 1. PRODUCT OVERVIEW 1.1 Product Overview 1.2 Features 1.3 Printhead 1.4 Ink Tank 1.5 Roll Holder 1.6 Consumables 1.6.1 Printhead 1.6.2 Ink tank 2. SPECIFICATIONS 2.1 General Specifications 2.2 Interface Specifications 2.2.1 Network 2.2.2 USB (Universal Serial Bus) 2.2.3 IEEE1394 (optional in W7250) 2.3 Printer Driver Types
Part 3: OPERATING INSTRUCTIONS

3- 1 3- 1 3- 1 1. NAMES AND FUNCTIONS OF COMPONENTS 1.1 Names and Functions of Components 1.1.1 Front
II
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2.
3.
4.
5.
6.
1.1.2 Rear 1.1.3 Carriage unit 1.1.4 Internal part 1.1.5 Roll media tray unit PRINTER SETUP 2.1 Installation 2.1.1 Installation environment 2.1.2 Unpacking 2.1.3 Assembling the stand (optional for W7250) 2.1.4 Installing the printer 2.1.5 Removing packing materials 2.1.6 Removing the belt stopper 2.1.7 Connecting the power supply 2.1.8 Installing the printhead 2.1.9 Installing the ink tanks 2.1.10 Language setting 2.1.11 Loading paper 2.1.12 Checking and adjusting the print status 2.1.13 Connecting the interface cable TRANSPORTING THE PRINTER 3.1 Transporting the Printer 3.1.1 Moving the printer on the same floor 3.1.2 How to transport the printer to a different floor 3.1.3 Manual capping 3.2 Reinstalling the Printer 3.2.1 Installing the printer on the same floor 3.2.2 Installing the printer on a different floor OPERATION 4.1 User Replacements 4.1.1 Replacing print media 4.1.2 When to replace roll media 4.1.3 How to replace roll media 4.1.4 Loading the cut sheets 4.1.5 Replacing the printhead 4.1.6 Replacing the ink tank 4.2 Operation Panel 4.3 Change of Printer Status 4.4 Main Menu 4.4.1 Main Menu operations 4.4.2 Map of the main menu 4.4.3 Contents of main menu PRINTER SERVICING FUNCTIONS 5.1 Service Mode 5.1.1 Service mode operation 5.1.2 Map of the service mode 5.1.3 Details of service mode 5.2 Error Indicators 5.2.1 Overview of warning and error codes 5.2.2 Warning and error codes 5.2.3 Description of warning and error codes PRINTER SERVICE SOFTWARE 6.1 Overview of Service Software 6.1.1 Firmware version update software 6.1.2 Service information access software
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6.2 6.3
Firmware Version Update Software 6.2.1 Upgrade procedure Service Information Access Software 6.3.1 Service information access procedure
Part 4: TECHNICAL REFERENCE

4- 1 4- 1 4- 2 4- 5 4- 5 4- 6 4- 7 4- 7 4- 7 4- 8 4- 8 4- 9 4- 9 4 -11 4 -11 4 -11 4 -12 4 -12 4 -12 4 -13 4 -14 4 -14 4 -16 4 -16 4 -18 4 -18 4 -19 4 -22 4 -22 4 -26 4 -26 4 -28 4 -31 4 -31 4 -32 4 -32 4 -33 4 -33 4 -37 4 -37 4 -38 4 -40 4 -40 4 -42 4 -42 4 -45 4 -45 4 -49 4 -49 1. OVERVIEW 1.1 Printer Block Diagram 1.2 Print Signal Sequence 1.3 Print Driving 1.3.1 Print drive control 1.3.2 Print drive timing 2. FIRMWARE 2.1 Power On/Off 2.1.1 Power On 2.2 Power Off 2.2.1 Power Off sequence 2.3 Print Control 2.3.1 Print mode 2.4 Print Position Adjustment 2.4.1 Print position adjustment 2.5 Overheating Protection Control of Printhead 2.6 Pause between Pages 2.7 White Raster Skip 2.8 Sleep Mode 3. PRINTER MECHANICAL SYSTEM 3.1 Ink Passage 3.1.1 Overview of the ink passage 3.2 Ink Tank Unit 3.2.1 Structure of ink tank unit 3.3 Carriage Unit 3.3.1 Carriage functions 3.3.2 Structure of carriage 3.4 Printhead 3.4.1 Structure of printhead 3.5 Purge Unit 3.5.1 Functions of purge unit 3.5.2 Structure of purge unit 3.6 Waste Ink Absorber 3.6.1 Structure of waste ink absorber 3.7 Air Flow 3.7.1 Air flow 3.8 Paper Path 3.8.1 Overview of paper path 3.9 Structure of Paper Path 3.9.1 Structure of roll media tray 3.9.2 Structure of feed rollers 4. PRINTER ELECTRICAL SYSTEM 4.1 Overview 4.2 System Controller 4.2.1 System controller components 4.3 Engine Controller 4.3.1 Engine controller components 4.4 Carriage Relay PCB 4.4.1 Carriage relay PCB components
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Head Relay PCB 4.5.1 Head relay PCB components 4.6 Motor Driver 4.6.1 Motor driver components 4.7 Power Supply 4.7.1 Power supply block diagram 5. DETECTION FUNCTIONS 5.1 Detection Functions Based on Sensors 5.1.1 Sensors for covers/roll media trays 5.1.2 Ink passage system 5.1.3 Carriage system 5.1.4 Paper path system
4.5
Part 5: MAINTENANCE
5- 1 5- 1 5- 1 5- 1 5- 2 5- 2 5- 3 5- 4 5- 6 5- 6 5- 6 5- 7 5- 7 5- 8 5 -10 5 -10 5 -11 5 -12 5 -13 5 -16 5 -17 5 -21 5 -27 5 -28 5 -29 5 -31 5 -32 5 -33 5 -33 5 -34 5 -35 5 -35 5 -35 5 -35 5 -39 5 -39 5 -39 5 -39 5 -39 1. MAINTENANCE 1.1 List of Regular Replacement Parts 1.2 List of Consumables 1.3 List of Regular Maintenance 2. SERVICE TOOLS 2.1 List of Tools 2.2 Using the Cover Switch Tool 3. APPLYING THE GREASE 4. SERVICE PARTS 4.1 Service Parts 4.1.1 Keep all packages with the warning not to turn over. 5. DISASSEMBLY/REASSEMBLY 5.1 Disassembly/Reassembly 5.1.1 Disassembly/assembly flowcharts for major parts 5.2 Points to Note on Disassembly and Reassembly 5.2.1 Note on locations prohibited from disassembly 5.2.2 Manual carriage movement 5.2.3 Units required for draining the ink 5.2.4 Outer covers 5.2.5 Driving unit 5.2.6 Ink tube unit 5.2.7 Carriage unit 5.2.8 Feeder unit 5.2.9 Purge unit 5.2.10 Ink tank unit 5.2.11 Waste ink absorber 5.2.12 Boards 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit 5.3.1 Opening the caps and releasing the carriage lock pins 5.3.2 Opening and closing the ink supply valve 5.3.3 Moving the wiper unit 5.4 Draining the Ink 5.4.1 Automatic ink drainage 5.4.2 Manual ink drainage 6. ADJUSTMENT AND SETUP 6.1 Adjustment and Setup Items 6.1.1 System controller DIP switch settings 6.1.2 Engine controller short connector settings 6.1.3 Adjustment of head holder tilt lever
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Adjustment and Setup Procedures 6.2.1 System controller DIP switch settings 6.2.2 Engine controller short connector settings 6.2.3 Adjustment of the head holder tilt lever 7 TROUBLESHOOTING 7.1 Outline of Troubleshooting 7.1.1 Outline 7.1.2 Notice for Troubleshooting 7.2 Troubleshooting When Warnings Occur 7.2.1 x Ink Check (the ink color is indicated by x) (W01000, W01001, W01002, W01003, W01004, W01005) 7.2.2 W-Ink Full Soon (W01006) 7.2.3 Memory Overflow (W0100C) 7.2.4 Feed Limit (W0100F) 7.2.5 Incorrect Media (W01021) 7.2.6 W01030/W01031/W01032/W01033/W01034/W01035/W01036/ W01037/W01038/W01039 7.3 Troubleshooting When Errors Occur 7.3.1 E02000 Roll media end sensor error 7.3.2 E02005/E0200D/E02016 Feed sensor error 7.3.3 E0200A/E0200B/E0200C/E0200E/E0200F/E02010/E02015/ E02017/E02018 Media sensor error 7.3.4 E02011 Roll media tray set sensor error 7.3.5 E02400/E02401/E02402/E02403 Path mismatch error 7.3.6 E02500/E02501/E02502/E02503/E02504/E02505 Ink empty error 7.3.7 E02506/E02507/E02508/E02509/E0250A/E0250B Ink tank uninstalled error (during ink tank replacement) 7.3.8 E02800/E02801/E02802/E02803/E02811 Printhead error 7.3.9 E02804/E02805/E02806/E02807/E02808/E02809/E0280A/ E0280B/E0280C/E0280D/E0280E/E0280F Ink tank error 7.3.10 E02812/E02A00/E02A01/E02A02/E02A03 Engine controller internal error 7.3.11 E02B01 Tray sensor error 7.3.12 E02B04 Upper cover sensor error 7.3.13 E02B05 Right cover sensor error 7.3.14 E02B06 Carriage cover sensor error 7.3.15 E02D00/E02D01 Sensor error in purge unit
6.2
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7.3.16 E02D02 Carriage homeposition error 7.3.17 E02D03 Feed motor error 7.3.18 E02D04 Roll media feed motor error 7.3.19 E02D05 Air flow fan error 7.3.20 E02E01/E02E05 Carriage motor error 7.3.21 E02E02 Roll media set sensor error 7.3.22 E02E03 Pinch roller up/down sensor error 7.3.23 E02E04 Roll feed sensor error 7.3.24 E02E10 IEEE1394 error 7.3.25 E02F00 System controller internal error 7.4 Troubleshooting When Service Call Errors Occur 7.4.1 Printhead error! (E04000) 7.4.2 Waste ink full! (E04001) 7.4.3 Scale read error! (E04002) 7.5 Troubleshooting for Other Problems Indicated on the Display 7.5.1 Incorrect Value: Check Value 7.5.2 Offline: Load Roll Media 7.5.3 Offline: Load Cut Sheet Offline: Remove Cut Sheet 7.5.4 Offline: Open Upper Cover 7.5.5 Offline: Open Tray 7.5.6 Off line: Open Roll Tray 7.5.7 Printer Setup: Install Phead 7.5.8 Printer Setup: Ins. Ink Tank OK 7.6 Troubleshooting for Problems Not Indicated on the Display 7.6.1 Printer does not turn on 7.6.2 Network is not connected 7.6.3 Right cover does not open 7.6.4 Printing problems (ink is full) 7.6.5 Printing problems (ink is not full) 7.6.6 Other printing problems 8. CONNECTOR POSITIONS AND PIN ARRANGEMENT 8.1 System Controller 8.2 Engin Controller 8.3 Carriage Relay PCB 8.4 Head Relay PCB 8.5 Motor Driver PCB 8.6 Power Supply
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9. CIRCUIT DIAGRAM 9.1 General Circuit Diagram 9.2 System Controller 9.3 Engine Controller 9.4 Carriage Relay PCB 9.5 Head Relay PCB 9.6 Motor Driver 9.7 Power Supply
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III. ILLUSTRATION INDEX

Page 1- 1 1- 2 1- 3 1- 4 1- 6 1- 8 1- 9 1 -10
Part 1: SAFETY AND PRECAUTIONS

Figure Figure Figure Figure Figure Figure Figure Figure 111111111 2 3 4 5 6 7 8 Moving Parts of the Printer Ink Passages Ink Mist Electrical Parts Printhead Installing the Ink tank Precautions Against Static Electricity Capping Position
Part 2: PRODUCT SPECIFICATIONS

2222221 3 3 4 5 5 Figure Figure Figure Figure Figure Figure 2222221 2 3 4 5 6 External View of Printer Printhead Ink Tank Roll holder Printhead Ink Tank
Part 3: OPERATING INSTRUCTIONS

3- 1 3- 2 3- 2 3- 3 3- 4 3- 5 3- 6 3- 7 3- 8 3- 9 3 -10 3 -11 3 -12 3 -12 3 -13 3 -14 3 -15 3 -16 3 -17 3 -17 3 -18 3 -20 3 -25 3 -27 3 -28 3 -28 3 -29 3 -29 3 -30 3 -30 3 -31 3 -32 3 -33 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 3- 1 3- 2 3- 3 3- 4 3- 5 3- 6 3- 7 3- 8 3- 9 3- 10 3- 11 3- 12 3- 13 3- 14 3- 15 3- 16 3- 17 3- 18 3- 19 3- 20 3- 21 3- 22 3- 23 3- 24 3- 25 3- 26 3- 27 3- 28 3- 29 3- 30 3- 31 3- 32 3- 33 Front View of the Printer Rear View of the Printer Carriage Unit Internal Parts of the Printer Roll Media Tray Unit Required Space when Removing from Box Space Required for Installation Unpacking the Printer (1/2) Handles the Printer (2/2) Unpacking the Stand Assembling the Stand Installing the Printer Installing the Printer (Desktop 1/2) Installing the Printer (Desktop 2/2) Removing Packing Materials Removing and Storing the Belt Stopper Connenting the Power Supply Installing Printhead Installing an Ink Tank Installing Order of Ink Tanks Specifying Language Connecting the Interface Cable Position of the Carriage During Manual Capping Remaining Roll Media Window Loading the Roll Media (1/5) Loading the Roll Media (2/5) Loading the Roll Media (3/5) Loading the Roll Media (4/5) Loading the Roll Media (5/5) Cutting the Roll Media Loading the Cut Sheet Media Replacing the Printhead (1/2) Replacing the Printhead (2/2)
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Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure
3- 34 3- 35 3- 36 3- 37 3- 38 3- 39 3- 40 3- 41 3- 42 3- 43 3- 44 3- 45 3- 46 3- 47 3- 48 3- 49 3- 50 3- 51 3- 52 3- 53 3- 54 3- 55 3- 56 3- 57 3- 58 3- 59 3- 60 3- 61 3- 62 3- 63 3- 64 3- 65 3- 66
Replacing the Ink Tank (1/2) Replacing the Ink Tank (2/2) Operation Panel Change of Printer States Correlation Diagram for Each Mode Map of the Main Menu (1/3) Map of the Main Menu (2/3) Map of the Main Menu (3/3) Pattern A (Image) Pattern B (Image) Status Print (Image) Nozzle Check Pattern (Image) Viewing the Software Version Map of the Service Mode (1/3) Map of the Service Mode(2/3) Map of the Service Mode(3/3) PRINT-INF (Image) WARNING ERROR P-SETTING I/O DISPLAY NOZZLE (Image) SCALE (Image) Message Displayed when Updating the Firmware Version ssw (Image) ssw_head (Image) ssw_ink (Image) Service Information Access Software (Startup 1) Service Information Access Software (Startup 2) Service Information Access Software (Setup 1) Service Information Access Software (Setup 2) Service Information Access Software (Code Input) Service Information Access Software (Access Information Image)

4- 1 4- 2 4- 5 4- 6 4- 7 4- 8 4 -13 4 -14 4 -16 4 -17 4 -19 4 -20 4 -22 4 -23 4 -24 4 -27 4 -28 4 -29 4 -30 4 -31 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 4- 1 4- 2 4- 3 4- 4 4- 5 4- 6 4- 7 4- 8 4- 9 4- 10 4- 11 4- 12 4- 13 4- 14 4- 15 4- 16 4- 17 4- 18 4- 19 4- 20 Printer Block Diagram Print Signal Sequence Conceptual Diagram of Nozzle Blocks Example of Print Drive Timing (Nozzle Array Bk in Forward Printing) Flow chart after Power On Power Off Flow chart Printer Mechanical System Schematic Diagram of the Ink Passage (for One Color) Ink Tank Ink Supply Valve Carriage Unit (1) Carriage Unit (2) Nozzle Configuration Nozzle Structure Signal Contact Points Purge Unit Caps Wiping Operation (Image) Pumps Waste Ink absorber
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Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure
4- 21 4- 22 4- 23 4- 24 4- 25 4- 26 4- 27 4- 28 4- 29 4- 30 4- 31 4- 32 4- 33 4- 34 4- 35 4- 36 4- 37 4- 38 4- 39 4- 40
Air Flow Paper Path Roll Media feed Sequence Cut Sheet feed Sequence Roll Media Tray Manual Feed Tray/Paper Feed Unit Printer Electrical Section System Controller Engine Controller Carriage Relay PCB Head Relay PCB Motor Driver Power Supply Block Diagram Layout of Sensors for Covers/Roll Media Trays Layout of Sensors for Ink Passage System Cap Sensor Flag Pump Sensor Flag Layout of Sensors for Carriage System Media Sensor (Image) Layout paperpath sensor
Part 5: MAINTENANCE
5- 3 5- 4 5- 4 5- 5 5- 5 5- 6 5- 8 5 -10 5 -11 5 -12 5 -13 5 -13 5 -14 5 -14 5 -15 5 -16 5 -16 5 -17 5 -18 5 -19 5 -19 5 -20 5 -21 5 -22 5 -22 5 -23 5 -24 5 -25 5 -25 5 -26 5 -27 5 -27 5 -28 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 5- 1 5- 2 5- 3 5- 4 5- 5 5- 6 5- 7 5- 8 5- 9 5- 10 5- 11 5- 12 5- 13 5- 14 5- 15 5- 16 5- 17 5- 18 5- 19 5- 20 5- 21 5- 22 5- 23 5- 24 5- 25 5- 26 5- 27 5- 28 5- 29 5- 30 5- 31 5- 32 5- 33 Using the Cover Switch Tool Apply the grease of upper cover Applying the grase of carriage Applying the grease of pinch roller unit Applying the grease of feed roller "Right side up" Sign Disassembly/Assembly Flowcharts for Major Parts Units Needing to be Drained of Ink When the Printer is Disassembled Manual Carriage Movement ???? Opening the Right Cover Rear Right Cover and Rear Left Cover Upper Rear Cover Upper Cover Paper Release Lever Drive Belt (for driving the feed roller) Fan Support Joints Prevention of ink leaks Cable Mount Ink Tube Unit Joints of Ink Tube (W7200) Prevention of ink leaks Ink Tube Unit Carriage Unit Belt Stopper Prevention of ink leaks Lock Pin of Head Holder Removing the Head Holder Checking the Printhead Height Adjustment Lever Paper Guide B Removing the Right Platen Removing the Purge Unit
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Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure
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Opening the Ink Tank Unit Joints Purge Lever Checking the Ink Supply Valve Waste Ink Absorber Opening the Caps and Releasing the Carriage Lock Pins Opening and Closing the Ink Supply Valve Overview of Manual Ink Drainage (single color) Top View of Ink Tank Unit Manual Ink Drainage System Controller DIP Switch Settings Engine Controller Short Connector Settings Adjusting the Head Holder Tilt Lever System Controller Engin Controller Carriage Relay PCB Head Relay PCB Motor Driver PCB Power Supply
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I V. TABLE IND53EX
Page 1- 5
Part 1: SAFTEY PRECAUTIONS

Table 1- 1 TYPICAL HEAVY SERVICE PARTS

4 -10 4 -24 Table Table 4- 1 4- 2
PRINT MODES SIGNALS AND PIN NUMBERS OF THE SIGNAL CONTACT POINTS
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Part 1
SAFETY AND PRECAUTIONS
Page 1- 1 1- 1 1- 2 1- 4 1- 5 1- 6 1- 6 1- 8 1- 9 1 -12 1 -12 1 -13 1 -13 1 -13 1 -13 1 -13 1 -13
1. SAFETY PRECAUTIONS 1.1 Moving Parts 1.2 Ink 1.3 Electrical Parts 1.4 Size and Weight of the Printer 2. OTHER PRECAUTIONS 2.1 Printhead 2.2 Ink tank 2.3 Handling the Printer 3. PRECAUTIONS WHEN SERVICING THE PRINTER 3.1 Stored Data 3.2 Firmware Confirmation 3.3 Precautions Against Static Electricity 3.4 Precautions for Disassembly/Assembly 3.5 Self-Diagnostic Feature 3.6 Disposing of Waste Ink 3.7 Disposing of Lithium Battery
W7200 / W7250
1. SAFETY PRECAUTIONS
1.1 Moving Parts
Be careful not to get your hair, clothes, or accessories caught in the moving parts of the printer. These include the carriage and carriage belt activated by the carriage motor; a caterpillar unit that interlocks with the carriage and protects the ink tube and flexible cable and; motor-driven feed roller, purge unit and roll media tray activated by their own motors. To prevent accidents, the upper cover of the printer is locked during printing so that it does not open. If the manual feed tray is opened during printing, the carriage moves to the right or left to return to the home position, and the carriage motor and feed motor are immediately stopped. If the upper cover is opened in the online/offline mode, the carriage motor, feed motor, and other driving power supplies are turned off.
Carriage belt
Caterpillar unit Carriage unit Carriage motor
Feed roller Roll media tray
Pinch roller
Purge unit
Pinch roller drive unit
Roll drive unit
Feed motor
Figure 1-1 Moving Parts of the Printer
1-1
W7200 / W7250
1.2 Ink 1.2.1 Ink passages

Be careful not to touch the ink passages of the printer or to allow ink to stain the workbench, hands, clothes or the printer under repair. The ink flows through the ink tank unit, carriage unit, purge unit, maintenance-jet tray waste ink absorber unit and the ink tubes that relay ink to each unit. Although the ink is not harmful to the human body, it contains organic solvents. Black/Photocyan/Photomagenta/magenta inks Glycerin 56-81-5, Ethylene glycol 107-21-1, Diethylene glycol 111-46-6, Isopropyl alcohol 67-63-0 Cyan ink Glycerin 56-81-5, Ethylene glycol 107-21-1, Diethylene glycol 111-46-6, Isopropyl alcohol 67-63-0 Copper compound Yellow ink Diethylene glycol 111-46-6, Isopropyl alcohol 67-63-0 Avoid getting the ink in your mouth or eyes. Flush well with water and see a doctor if contact occurs. In case of accidental ingestion of a large quantity, call a doctor immediately. Since this ink contains dyes, stains will not come out of clothing.
CAUTION
Maintenance-jet tray
Purge unit
Carriage unit
Ink tank unit Waste ink absorber
Figure 1-2 Ink Passages
1-2
W7200 / W7250
1.2.2 Ink mist
Since the printhead prints by squirting ink onto the media, a minute amount of ink mist is generated in the printing unit during printing. The ink mist is collected in the printer by the airflow. However, uncollected ink mist may stain the platen unit, carriage unit, main rail unit, external unit, or purge unit. These stains may soil the print media or hands and clothes when servicing the printer, wipe them off carefully with a soft, well-wrung damp cloth.
Platen unit/Carriage unit/ Main rail unit/Purge unit
Upper cover
Figure 1-3 Ink Mist
1-3
W7200 / W7250
1.3 Electrical Parts

The electrical unit of the printer is activated when connected to the AC power supply. At the rear of the printer are the system controller, engine controller, power supply, motor driver PCB, interface connector, and optional connector. The head relay PCB and carriage relay PCB are incorporated in the carriage unit, and the operation panel is located on the upper right cover. When servicing the printer with the cover removed, be extremely careful to avoid electric shock and shorting contacts.
Operation panel
Carriage relay PCB
System controller
Head relay PCB AC inlet
Engine controller
Power supply Interface connector Motor driver PCB Optional connector (W7200 only)
Figure 1-4 Electrical Parts
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W7200 / W7250
1.4 Size and Weight of the Printer
This printer has service parts which are large and heavy. Be careful not to get your fingers caught when carrying the printer or setting down the parts during assembly or disassembly. The printer stand sticks out of the body in front and behind. Take special care when carrying large or heavy parts.
TABLE 1-1 TYPICAL HEAVY SERVICE PARTS

Service parts Roll media tray unit (W7200) Roll media tray unit (W7250) Dimensions of package box: width x depth x height (mm) 1065 x 372 x 160 783 x 372 x 160 Weight (kg) 9.5 7.5
1-5
W7200 / W7250
2. OTHER PRECAUTIONS
2.1 Printhead 2.1.1 How to handle the printhead
Do not open the printhead package until you are ready to install the head. When installing the printhead in the printer, hold the knob, and then remove the protective material and protective cap, in that order. Do not replace the protection cap once you have removed it from the printhead, since the cap may scratch the nozzles. To prevent the nozzles from getting clogged with foreign matter or dried ink, install the printhead immediately after you remove the protection cap. Also make sure to press down the locking lever of the printhead until you feel a click. In addition, to prevent clogging of the nozzles, never touch the nozzle unit or ink supply unit of the printhead, or wipe it with tissue paper or anything else. Also, be careful not to touch the electrical contact. Never attempt to disassemble the printhead or to wash it with water.
NOTE
If the nozzles are clogged or purging operation is poor, white horizontal lines can appear in the printed output. If the problem is not resolved by cleaning operations, replace the printhead with a new one.
Knob Protective material
Nozzle unit
Electrical contact Ink port Protective cap
Figure 1-5 Printhead
1-6
W7200 / W7250
2.1.2 Capping
The printer will perform the capping operation when printing has finished or during standby due to errors, in order to protect the printhead and avoid ink leakage. If the power cord is accidentally unplugged, turn the power button off, reconnect the power cord, and turn the power button on to confirm that the printer starts up properly and changes to the Online or Offline state, then power off the printer using the power button.
CAUTION
Improper capping may cause clogged printhead nozzles due to dried ink or ink leakage from the printhead.
2.1.3 When the printer is not used for a long time

Keep the printhead installed in the printer even when it is not used for an extended period of time. If the printhead is left uninstalled, printing failure may arise from clogged nozzles due to the depositing of foreign matter or dried ink when it is reinstalled. Even if the head remains installed, the nozzle may dry out and cause printing failure if the ink is drained for transport.
CAUTION
2.1.4 Conductivity of ink

The ink used in this printer is electrically conductive. If ink leaks into the mechanical unit, wipe clean with a soft, well-wrung damp cloth. If ink leaks onto electrical units, wipe them completely using tissue paper. In particular, if ink penetrates beneath the IC chips on the logic board and you cannot remove it completely, replace with a new logic board. If electrical units are powered on when ink has leaked, the units may be damaged. Never connect the power cord when ink has leaked on the electrical units.
CAUTION
1-7
W7200 / W7250
2.2 Ink Tank 2.2.1 Opening the ink tank

Do not open the ink tank until ready to use. To prevent foreign matter from entering the ink supply unit, install the opened Ink tank immediately.
2.2.2 Handling the ink tank

To prevent foreign matter from entering the ink flow path and causing ink suction and printing problems, never touch the ink port or terminal section of the ink tank. When you press down the ink tank cover, the needle enters the ink supply unit, which allows ink to flow between the printer and ink tank. Do not raise or lower the ink tank lever, except when replacing the ink tank.
Ink tank Ink tank cover Ink port Terminal section
Figure 1-6 Installing the Ink tank
1-8
W7200 / W7250
2.3 Handling the Printer 2.3.1 Precautions against static electricity
Certain clothing may generate static electricity, causing an electrical charge to build up on your body. Such a charge can damage electrical devices. In particular, never touch the printhead contacts.
Printhead contacts
Carriage unit
Figure 1-7 Precautions Against Static Electricity
1-9
W7200 / W7250
2.3.2 Fixing the carriage

After printing, the carriage caps the printhead and uses the lock arm inside the purge unit to apply a mechanical lock. When transporting the printer, use belt stoppers to secure the carriage at the carriage home position so that the carriage does not become separated from the lock arm. This will prevent damage and ink leakage during transportation.
Belt stopper
Figure 1-8 Capping Position
1-10
W7200 / W7250
2.3.3 Replacing the waste ink absorber
When the waste ink absorber becomes full, an error occurs to indicate that the tank must be replaced. The printer will not operate until the error is canceled. Be careful that the waste ink does not splash when you remove the waste ink absorber from the printer. When the waste tank absorbers are full, they hold approx. 10.5 kg in the W7200 and approx. 9.0 kg in the W7250.
CAUTION
After replacing the waste ink absorber in the printer, be sure to always clear the counter value of the waste ink absorber using the Service mode. The counter value of the waste ink absorber is stored in the EEPROM (IC428) on the engine controller. Therefore, when replacing the engine controller, be sure to refer to Part 5: 5.2.12 Boards (page 5-32).
2.3.4 Refilling the ink

After removing the ink in the printer according to the automatic or manual ink draining procedure to disassemble, reassemble, or transport/ship the printer, refill the ink as soon as possible upon completion of those tasks. If the ink remaining in the printer after the removal has dried up, the ink deposits on the surfaces of the components may cause damage or abnormal operation.
1-11
W7200 / W7250
3. PRECAUTIONS WHEN SERVICING THE PRINTER

3.1 Stored Data
This printer counts the printing length, number of ink tank replacements, carriage driving time, number of cleanings, and the cutter usage, and stores this information in the system controller EEPROM (IC36) and in the engine controller EEPROM (IC428) as the service mode counter. The counter holds important information for indicating printer usage status. You can check the printer information in the counter by printing it in service mode or displaying it on the display. Be sure to follow the precautions below when servicing the printer. 1) Repairing or replacing the PCB Follow the "Each Controller Replacement Procedures" when replacing the system controller and engine controller. 2) After replacing the carriage unit The information on the carriage driving time is generated from the carriage unit. Initialize (clear) the carriage driving time information after replacing the carriage unit. 3) After replacing the purge unit The information on the number of cleanings is generated from the purge unit. Initialize (clear) the number of cleanings information after replacing the purge unit. 4) After replacing the waste ink absorber The information in the waste ink counter is generated from the waste ink absorber. Initialize (clear) the waste ink counter information after replacing the waste ink absorber. You cannot check the counter information once it is initialized (cleared). Be careful that you do not perform the initialization before checking the information. Also, you cannot modify the counter information from the operation panel.
CAUTION
REF.
For the "Each Controller Replacement Procedures," see Part 5: 5.2.12 Boards (Page 5-32).
1-12
W7200 / W7250
3.2 Firmware Confirmation
Firmware has been downloaded to each of a System Controller and Engine Controller. When replacing each board with the one with Service Parts, confirm that each firmware is the latest version. If it is not the latest version, please update it to the latest version.
REF.
For how to upgrade each board, please refer to Part 3: 6. PRINTER SERVICING SOFTWARE (Page 3-74).
3.3 Precautions Against Static Electricity

Certain clothing may generate static electricity, causing an electrical charge to build up on your body. Such a charge can damage electrical devices. To prevent this, discharge any static buildup by touching a grounded metal fitting before you start disassembling the printer.
3.4 Precautions for Disassembly/Assembly

The Parts Catalog describes the disassembly/assembly procedures. See the Parts Catalog when assembling/disassembling the printer. The precautions for disassembly/assembly are described in Part 5: 5. DISASSEMBLY/REASSEMBLY (Page 57).
3.5 Self-Diagnostic Feature

The printer has a diagnostic feature which analyzes printer problems (which may occur). The diagnostic results will be displayed on the display and indicated by a light. For detailed information, see Part 3: 5.2 Error Indicators (Page 3-63).
3.6 Disposing of Waste Ink

Dispose of the waste ink according to local regulations.
3.7 Disposing of Lithium Battery

Dispose of the lithium battery according to local regulations.
NOTE
One lithium battery is installed in the System Controller of the W7200/W7250 is not a replacement part.
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Part 2
PRODUCT SPECIFICATIONS
Page 2- 1 2- 1 2- 2 2- 3 2- 3 2- 4 2- 5 2- 6 2- 6 2 -10 2 -13
1. PRODUCT OVERVIEW 1.1 Product Overview 1.2 Features 1.3 Printhead 1.4 Ink Tank 1.5 Roll holder 1.6 Consumables 2. SPECIFICATIONS 2.1 General Specifications 2.2 Interface Specifications 2.3 Printer Driver Types
manuals4you.com
W7200 / W7250
1. PRODUCT OVERVIEW
1.1 Product Overview
This printer is a BJ large format printer which is capable of high-speed, photo-quality printing on large-size paper up to 36 inches wide (A0 size with index lines) for the W7200 and up to 24 inches wide (A1 size with index lines) for the W7250. The W7200 is a stand-mounted printer, and the W7250 is a desktop-type printer. Both printers are capable of output to either roll media or cut sheet.
USB port IEEE1394 port (option in W7250) LAN port Power connector Media take-up unit (W7200 only)
Tray Left cover
Leg cover L Upper cover Stand (option in W7250) Operation panel Right cover Leg cover R
Stacker Holder stopper Roll holder
Hex key wrench Printhead Ink tank (W7200) Ink tank (W7250) Belt stopper
Rail cleaner
Figure 2-1 External View of Printer
2-1
W7200 / W7250
1.2 Features
1200 x 600 dpi high printing resolution. High-quality photo printing with six color inks (Bk, PC, C, PM, M, and Y). Bi-directional printing control for high-speed printing A one-inch (1280 nozzles) printhead with six rows of integrated nozzles is installed on each carriage. The printheads are completely separated from the high-capacity ink tank (330 ml for W7200 and 130 ml for W7250). Ink is supplied to each printhead from the ink tank through its own tube. Roll media can be fed automatically from the roll media tray. Cut sheets can be fed manually from the tray. Capable of feeding wide paper (up to 36 inches for the W7200 and up to 24 inches for the W7250) Capable of printing long paper up to 18 m in length Cutter is provided for automatic cutting of media. Convenient front panel operations, including feeding and delivery of media and replacement of ink tanks
2-2
W7200 / W7250
1.3 Printhead
On the carriage, disposable printhead are installed, each of which contains six rows of integrated nozzles. Each row consists of 1280 nozzles, which are arranged in a staggered pattern for printing efficiency. If print quality does not improve despite carrying out cleaning, the printhead should be replaced with a new one. Generally, it is recommended that the print head be replaced about 12 months after you have opened the package. The number of printable pages for each model is shown below. W7200: Approx. 1,100 sheets (Standard mode (8-pass, Bi-directional), A0 size, 20% duty pattern for each color) W7250: Approx. 3,000 sheets (Standard mode (8-pass, Bi-directional), A1 size, 15% duty pattern for each color)
Figure 2-2 Printhead
1.4 Ink Tank

The ink tank is disposable. There are six colors of dye based Black (Bk), Photocyan (PC), Cyan (C), Photomagenta (PM), Magenta (M) and Yellow (Y). To install an ink tank, open the right cover of the printer and insert the tank. The printer features a mechanism by which only the correct color ink tank will fit in its given slot. When the No Ink message is displayed, replace the ink tank with a new one. Also, the ink tanks should generally be replaced six months after you have opened the package. The number of printable pages for each model is shown below. W7200: Bk/Approx. 1,780 sheets, PC/Approx. 194 sheets, C/Approx. 882 sheets, PM/Approx. 171 sheets, M/Approx. 619 sheets, Y/Approx. 272 sheets (Standard mode (8-pass, Bi-directional), A0 size, Bicycle (ISO No.5) pattern) W7250: Bk/Approx. 1,148 sheets, PC/Approx. 170 sheets, C/Approx. 663 sheets, PM/Approx. 136 sheets, M/Approx. 502 sheets, Y/Approx. 213 sheets (Standard mode (8-pass, Bi-directional), A1 size, Bicycle (ISO No.5) pattern) W7200 W7250
Figure 2-3 Ink Tank 2-3
W7200 / W7250
1.5 Roll Holder

One roll holder can be installed in the roll media tray. The roll holder for a 2-inch inner diameter paper tube is shipped with the printer. The roll holder locks into the cardboard tube of roll media with an outer diameter not more than 130mm.
Figure 2-4 Roll holder
2-4
W7200 / W7250
1.6 Consumables 1.6.1 Printhead
The printhead for this printer is a consumable. This consumable printhead is the same as the printhead shipped with the printer.
Figure 2-5 Printhead 1.6.2 Ink tank

The ink tanks are consumable and are available in six colors Black (Bk), Photocyan (PC), Cyan (C), Photomagenta (PM), Magenta (M) and Yellow (Y). Consumable ink tanks are the same as the ink tanks shipped with the printer except for the package. Each bottle has a life of six-months from the time the package is opened.
W7200
W7250
Figure 2-6 Ink Tank
2-5
W7200 / W7250
2. SPECIFICATIONS
2.1 General Specifications
1. Type W7200: Bubble jet printer (Stand type) W7250: Bubble jet printer (Desk top type) 2. Feeding system Roll media: Automatic feeding Cut sheet: Manual setting 3. Feeding capacity Roll media: one of the roll media tray (outer diameter: 130mm or less) Standard roll holder (provided with the product): inner diameter of the paper tube: 50.8mm (2) Cut sheet: 1 sheet 4. Delivery system Delivers the media with its printed side up in the forward direction 5. Sheet delivery capability W7200: 1 sheet (Delivered in stacker) W7250: 1 sheet 6. Cutter Automated replaceable cartridge-type cutter 7. Type of media Plain paper, Heavy coated paper, Coated paper, Glossy paper, Glossy film 8. Supported thickness 80m to 500m
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W7200 / W7250
9. Media size W7200 Supported size of media Width Roll media 297mm (11.69) to 917mm (36) Cut sheet 210mm (8.27) to 917mm (36) * Outer diameter of roll:130mm or less. W7250 Supported size of media Width Roll media 297mm (11.69) to 635mm (24) Cut sheet 210mm (8.27) to 635mm (24) * Outer diameter of roll:130mm or less.
Length 210mm to 18m* 210mm to 1600mm
Length 210mm to 18m* 210mm to 1400mm
10. Printable area The entire area inside the margins detailed in section 11 below. 11. Margins Leading edge Trailing edge Left edge Right edge Roll media 20mm 23mm 5mm 5mm Cut Sheet 20mm 23mm 5mm 5mm
12. Printing speed and direction*1 *1 Typical speeds when a JIS SCID No.5 (ISO400) that has been enlarged to W7200: A0 full-size/W7250: A1 full-size is used as a test image.
Processing Print resolution Media type Mode resolution (dpi) (dpi) Print pass Printing direction Print speed*2 W7200 W7250
Draft Standard Coated paper Draft Standard Hight Heavy coated paper, Standard Glossy paper, High Glossy film Highest
Plain paper
150 x 150 300 x 300 150 x 150 300 x 300 600 x 600 300 x 300 600 x 600 600 x 600
1200 x 300 1200 x 600 1200 x 300 1200 x 600 1200 x 600 1200 x 600 1200 x 600 1200 x 600
2-pass 4-pass 2-pass 8-pass 8-pass 8-pass 8-pass 8-pass
Bi-directional Uni-directional Bi-directional Bi-directional Bi-directional Bi-directional Bi-directional Uni-directional
Approx. 2.0 min. Approx. 6.0 min. Approx. 2.0 min. Approx. 6.0 min. Approx. 10 min. Approx. 6.0 min. Approx. 10 min. Approx. 15 min.
Approx. 1.5 min. Approx. 3.5 min. Approx. 1.5 min. Approx. 3.5 min. Approx. 7.0 min. Approx. 3.5 min. Approx. 7.0 min. Approx. 11 min.
*2 Speeds represent the time period from when the carriage starts moving until the final band is printed, excluding the data transmission time.
2-7
W7200 / W7250
13. Emulation None 14. Interface Network (compliance with IEEE802.3 standards) Compliance with USB specification 1.1 standards Compliant with IEEE1394-1995 standards and P1394a (draft2.0) 15. Printhead/Ink Tank Printhead and separate ink tanks Printhead BC-1400 Architecture Six rows of integrated nozzles arranged in parallel One row of nozzles: 1280 nozzles arranged in a staggered pattern Maximum number of sheets W7200: Approx. 1,100 sheets that a printhead can print (Standard mode (8-pass, Bi-directional), A0 size, 20% duty pattern for each color) W7250: Approx. 3,000 sheets (Standard mode (8-pass, Bi-directional), A1 size, 15% duty pattern for each color) W7200 Ink tank Ink type Ink capacity Maximum number of sheets that an ink tank can print
BCI-1401 Bk/PC/C/PM/M/Y Dye ink Approx. 330 ml Bk/Approx. 1,780 sheets, PC/Approx. 194 sheets, C/Approx. 882 sheets, PM/Approx. 171 sheets, M/Approx. 619 sheets, Y/Approx. 272 sheets (Standard mode (8-pass, Bi-directional), A0 size, Bicycle (ISO No.5) pattern)
W7250 Ink tank Ink type Ink capacity Maximum number of sheets that an ink tank can print
BCI-1411 Bk/PC/C/PM/M/Y Dye ink Approx. 130 ml Bk/Approx. 1,148 sheets, PC/Approx. 170 sheets, C/Approx. 663 sheets, PM/Approx. 136 sheets, M / Approx. 502 sheets, Y/Approx. 213 sheets (Standard mode (8-pass, Bi-directional), A1 size, Bicycle (ISO No.5) pattern)
2-8
W7200 / W7250
16. Detection functions Presence or absence of media: Detectable Media width: Detectable Carriage position: Detectable Presence or absence of ink tank: Detectable Full waste ink absorber: Detectable Cover opened or closed: Detectable
Media trailing edge: Detectable Skewed feeding: Detectable Presence or absence of printhead: Detectable Ink level: Detectable Roll media tray opened or closed: Detectable
17. Noise during operation Average during standby: 35dB (A) or less Average during printing: 58dB (A) or less (W7200), 55dB (A) or less (W7250) (In conformance with ISO9296 sound pressure level ) 18. Environmental Conditions Operating environment Temperature: 5C to 35C Humidity: 10% to 90% RH Environment where the printing quality is assured Temperature: 15C to 30C Humidity: 10% to 80% RH 19. Power source AC100V (-15%) to AC240V (+10%) 48Hz to 62Hz 20. Power consumption AC100V to AC240V Max. 160W or less Printing mode* 130W or less Standby mode 30W or less Average in the power-save mode 30W or less * Average values when printed in the Standard mode (4-pass, Uni-directional). 21. Outer dimensions of the body W7200: W1,063mm x D820mm x H1,175mm (including the stand) W7250: W1,276mm x D517mm x H464mm 22. Weight W7200: Approx. 88kg (including the stand. Approx. 64kg is only the printer.) W7250: Approx. 51kg
2-9
W7200 / W7250
2.2 Interface Specifications 2.2.1 Network

1) Interface format Interface complying with IEEE802.3 standards 2) Data transfer 10Base-T/100Base-TX 3) Signal level Input : threshold 100 Base-TX : turn-on +1000mV diff pk-pk turn-off +200mV diff pk-pk 10 Base-T : max +585mV min +300mV Output: 100 Base-TX : +0.95V ~ +1.05V 10 Base-T : +2.2V ~ +2.8V 4) Interface cable Category 5 (STP or UTP) cable, 100 m max. Compliance with EIA/TIA-568A or EIA/TIA-568B standards 5) Interface connector Printer side: IEEE802.3 standards, and compliance with ANSI X3.263 standards Cable side: IEEE802.3 standards, RJ-45 type 6) Input/output signals and pin configuration For details, see Part 5: 8. Connector Position and Pin Arrangement (Page 5-74).
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manuals4you.com
W7200 / W7250
2.2.2 USB (Universal Serial Bus)
1) Interface format Interface complying with USB specification 1.1 standards 2) Data transfer Control transfer Bulk transfer 3) Signal level Input: Input sensitivity difference: +0.2 V (Max.) Common mode difference: +0.8 V to +2.5 V Output: Static output High: +2.8 V to +3.6 V Static output Low: +0.3 V max.
4) Interface cable Twisted-pair shielded cable, 5.0 m max. Compliance with USB standards Wire materials AWG No. 28, data wire pair (AWG: American Wire Gauge) AWG No. 20 to No. 28, wire pair 5) Interface connector Printer side: USB standards, series B receptacle Cable side: USB standards, series B plug 6) Input/output signals and pin configuration For details, see Part 5: 8. Connector Position and Pin Arrangement (Page 5-74).
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W7200 / W7250
2.2.3 IEEE1394 (optional in W7250)

1) Interface format Interface complying with IEEE1394-1995, P1394a (draft 2.0) standards 2) Data transfer Asynchronous transfer 3) Signal level Input: Differential input voltage:
S100 During During S200 During During S400 During During
negotiation period +173 mV to +260 mV data reception +142 mV to +260 mV negotiation period +171 mV to +262 mV data reception +132 mV to +260 mV negotiation period +168 mV to +265 mV data reception +118 mV to +260 mV
Output: Differential output voltage: +172 mV to +265 mV 4) Interface cable Twisted-pair shielded cable, 4.5 m max. Compliance with IEEE1394-1995 standards or P1394a (draft 2.0) standards 5) Interface connector Printer side: IEEE1394 standards, 6-pin connector (socket) Cable side: IEEE1394 standards, 6-pin connector (plug) 6) Input/output signals and pin configuration For details, see Part 5: 8. Connector Position and Pin Arrangement (Page 5-74).
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W7200 / W7250
2.3 Printer Driver Types
The relationship between the required operating environment and drivers for this printer and the supplied software is shown in the table below.
Windows Windows Windows Windows Windows Windows XP GARO Printer Driver LPR Port USB Driver IEEE1394 Driver NetSpot Suite Service NetSpot Job Monitor NetSpot Console Remote User Interface Device Status Extension Port Setting Tool (*1) / 2000 NT 4.0 Me 98 95 MacOS X MacOS 8.6/9.x
: Installation required : Install if necessary : Not supported *1 : Only inf file is necessary
: Installation required for some interfaces

: Installation not necessary
NOTE
The abbreviation GARO displayed in the printer driver stands for "Graphic Arts Language with Raster Operations." GARO is a printer language for creating raster image data.
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Part 3
OPERATING INSTRUCTIONS
Page 3- 1 3- 1 3- 5 3- 5 3 -21 3 -21 3 -26 3 -27 3 -27 3 -36 3 -38 3 -39 3 -50 3 -50 3 -63 3 -74 3 -74 3 -74 3 -76
1. NAMES AND FUNCTIONS OF COMPONENTS 1.1 Names and Functions of Components 2. PRINTER SETUP 2.1 Installation 3. TRANSPORTING THE PRINTER 3.1 Transporting the Printer 3.2 Reinstalling the Printer 4. OPERATION 4.1 User Replacements 4.2 Operation Panel 4.3 Change of Printer Status 4.4 Main Menu 5. PRINTER SERVICING FUNCTIONS 5.1 Service Mode 5.2 Error Indicators 6. Printer Service Software 6.1 Overview of Service Software 6.2 Firmware version update software 6.3 Service Information Access Software
W7200 / W7250
Part 3: Operations
1. NAMES AND FUNCTIONS OF COMPONENTS

1.1 Names and Functions of Components
The names and functions of the printer parts are shown below.
1.1.1 Front
Upper cover This cover is opened when installing the printhead, sets cut sheets, removing paper jams inside the printer, and other operations. Operation panel The operation panel includes the Power button, Online button, and display.
Tray The tray sets cut sheets and discharges printed sheets. The tray is opened when loading the roll media.
Roll media tray This tray is for loading the roll holder. This tray is pulled out when loading the roll media.
Right cover This cover is opened when replacing the ink tanks. This cover is normally locked.
Stacker (when stand is installed) This is a cloth tray where the printed media are stacked.
Stand (optional for W7250) This is a platform with casters that supports the printer unit. The inside of the stand can be equipped with a stacker or optional take-up unit (W7200 only).
Figure 3-1 Front View of the Printer
3-1
Part 3: Operations
W7200 / W7250
1.1.2 Rear
Ground cable connector The ground cable is connected here. Power connector The power cord is connected here. Take-up unit connector (W7200 only) The take-up unit (optional) is connected here. USB port
LAN port
IEEE1394 port (optional for W7250)
Figure 3-2 Rear View of the Printer 1.1.3 Carriage unit

Printhead lock cover This cover is used to lock the printhead. This is opened when installing the printhead. Carriage cover This cover protects the carriage. This cover is opened when installing the printhead.
Printhead
Carriage
Print head lock lever This lever is used to lock the printhead lock cover. This lever is opened when installing the printhead.
Figure 3-3 Carriage Unit 3-2
W7200 / W7250
1.1.4 Internal part
Part 3: Operations
Paper release lever This lever is used to release the pinch roller when loading cut sheets and when a paper jam occurs.
Figure 3-4 Internal Parts of the Printer
3-3
Part 3: Operations
W7200 / W7250
1.1.5 Roll media tray unit
Belt stopper The belt stopper is used for locking the carriage into place when moving the printer.
Roll release lever This lever is used to release the pressure for the roll feed roller. Tray open lever This lever is used to pull out the roll media tray.
Figure 3-5 Roll Media Tray Unit
3-4
W7200 / W7250
PART 3 Operations
2. PRINTER SETUP
2.1 Installation
In addition to the printer unit, an accessory kit is needed when installing the printer. The kit also includes regional components. Take the following precautions when installing the printer.
CAUTION
Always hold the handles when lifting and moving the printer. Never hold the printer by any other parts. The printer unit weighs approximately 64 kg for the W7200 and approximately 51 kg for the W7250. At least two people are required to unpack the printer and take it out from the box.
1m
1m
1m
Figure 3-6 Required Space when Removing from Box
3-5
Part 3: Operations
W7200 / W7250
2.1.1 Installation environment

Leave a clear space around the printer to ensure easy operation and maintenance.
Height and Width W7200 W7250 724mm 1432mm* 1276mm Installation space 1m 1432mm 1m 1m 1603mm 1m
1603mm
Depth W7200
Figure 3-7 Space Required for Installation

Follow the precautions below when choosing the location.
CAUTION
Do not subject the printer to extremely high or low temperature. Also avoid extremely high or low humidity. The operating temperature is 5C 35C with humidity 10% - 90% RH. Avoid direct sunlight. Use curtains if there is no alternative. Avoid abrupt changes in temperature. Avoid dusty locations. Avoid placing it in the vicinity of an air conditioner or an electric fan. Their air currents may damage the printer. Avoid places prone to vibrations. Install the printer unit on a stable floor or table which safely supports the printer weight (approx. 88 kg for the W7200 (including stand) and approx. 51 kg for the W7250) and will not subject the printer to vibrations. Do not install the printer on a carpeted floor, table with weak support, or other surface where it cannot remain level and stable. Doing so can harm the print quality. If the printer must be installed on a weak surface due to unavoidable circumstances, install it on top of a sturdy plate (such as an iron plate) which is broad enough to accommodate the printer.
3-6
manuals4you.com
1432mm
W7200 / W7250
2.1.2 Unpacking
Part 3: Operations
a) Unpacking the printer 1) Open the package and make sure that the items below have been included:
6 angle wench driver
Power cord
Printhead
Ink tank (Bk,C,PC,M,PM,Y) Set-up guide User's guide Network guide Quick reference guide
User Softwere CD-ROM
Roll holder & holder stopper Rail cleaner
Figure 3-8 Unpacking the Printer (1/2)
3-7
Part 3: Operations
W7200 / W7250
Follow the precautions below when unpacking the printer.
CAUTION
Always hold the handles when lifting and moving the printer. Holding the printer by its cover can deform the cover.
Handle
Handle
Figure 3-9 Handles the Printer (2/2)
3-8
W7200 / W7250
Part 3: Operations
b) Unpacking the accessory kit Unpack the accessory kit and make sure that the items below have been included: Hex key wrench, Power cord, Printhead, Ink tank, Set-up Guide, User's guide, Network guide, Quick reference guide, User softwere CD-ROM, and Rail cleaner.
NOTE
Other types of power cords are also available. Make sure to use the correct type of accessory kit in accordance with the region (country) where the printer is installed. A interface cable is needed to connect the printer to a computer.
c) Unpacking the stand (optional for W7250) Unpack the stand, and check that the items shown below are provided.
Stand leg L,R
Stand upper stay
Stand lower stay
Leg cover L,R Stacker
Hex screw (16 pcs.)
Hex key wrench
Anti-slip sheet (2 pcs)
Figure 3-10 Unpacking the Stand
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Part 3: Operations
W7200 / W7250
2.1.3 Assembling the stand (optional for W7250)

The stacker, leg cover L, leg cover R, anti-slip sheets (2) are used after the printer is installed on the stand.
Leg cover L
Leg cover R
Anti-slip sheet
Anti-slip sheet
Stacker
Figure 3-11 Assembling the Stand
3-10
W7200 / W7250
2.1.4 Installing the printer
Part 3: Operations
Place the printer on a stand or table. 1) Grasp the handles on the bottom of the printer, and place the printer on the stand or table. If placing on a stand, proceed with the following steps. 2) Use the screws supplied with the stand to secure the printer to the stand. 3) Mount the right cover and left cover.
Figure 3-12 Installing the Printer
CAUTION
Always hold the handles when lifting and moving the printer. Holding the printer by its cover can deform the cover.
3-11
Part 3: Operations
W7200 / W7250
Align
Figure 3-13 Installing the Printer (Desktop 1/2)

For the W7250, the printer unit itself weighs approximately 51 kg. When installing on a table or other location, be sure to select a flat surface with adequate strength to support the printer. Installing on unstable locations or slanted surfaces can cause the printer to fall over, resulting in an injury or damage to the printer. Do not press down on the roll media tray or lean on it when it is pulled out. This can cause the printer to fall over, resulting in an injury or damage to the printer.
CAUTION
NOTE
In this printer, the roll media can develop slack due to the rewinding operation and touch the installation location. As a result, if the surface of the installation location has a rough texture or has dust and dirt on it, the printing surface for certain types of roll media can become soiled. In this case, affix regular or other types of paper (except for film-type paper) under the printer as shown in the figure below.
800mm 500mm Plain paper
Figure 3-14 Installing the Printer (Desktop 2/2)
3-12
W7200 / W7250
2.1.5 Removing packing materials
Part 3: Operations
After installing the printer on a stand or table, remove all of the packing materials attached to the printer.
Figure 3-15 Removing Packing Materials
3-13
Part 3: Operations
W7200 / W7250
2.1.6 Removing the belt stopper

Remove the belt stopper (one screw). The belt stopper is needed when transporting the printer, and so store the belt stopper by screwing it to the left side of the roll media tray. When removing the belt stopper, be careful not to bring it into contact
CAUTION with the linear scale. If the linear scale is scratched, the printer may not
operate properly.
Belt stopper
Figure 3-16 Removing and Storing the Belt Stopper
NOTE
To prevent ink leakage and damage to the printhead, be sure to always use the belt stopper to secure the carriage before moving the printer.
3-14
W7200 / W7250
2.1.7 Connecting the power supply
Part 3: Operations
1) Connect the power cord and the ground wire to the printer. 2) Connect the ground wire to a ground terminal. Connect the power plug to an electrical outlet. Tooth washer Ground wire
Power cord
Figure 3-17 Connenting the Power Supply

Be sure to connect the ground wire if a groundless power cord is being used. Failure to connect the ground wire can result in electric shocks. You may connect the ground wire to: 1. Grounding terminals of electrical outlets. 2. Terminals used to make a connection to a ground.
CAUTION
3-15
Part 3: Operations
W7200 / W7250
2.1.8 Installing the printhead

Follow the steps below to install the printhead. 1) 2) 3) 4) 5) Check that all covers are closed. Press the Power button to turn on the printer. Open the upper cover. Remove the tape from the carriage cover and cutter. Open the carriage cover, printhead lock lever, and printhead lock cover until they stop. 6) Open the package containing the printhead. 7) Remove the orange protective cap on the printhead. 8) Install the printhead in the carriage. 9) Close the printhead lock cover, printhead lock lever, and the carriage cover, in that order, and then lock the printhead into position. 10) Close the upper cover. 1
Carriage cover
Printhead lock lever
Printhead lock cover
Figure 3-18 Installing Printhead

Take the following precautions when handling the printhead. Unseal the package of the printhead only when you are ready to install it. Do not replace the orange protective cap once you have removed it from the printhead. If there is foreign matter stuck to the protective cap, it may scratch the printhead. Never put a printhead on racks or tables with the nozzles facing downward. If the head becomes scratched or dirty, it may result in poor quality printing. Never touch the head area or the electrodes. If those areas become soiled by dirt or finger grease, it may result in poor quality printing.
CAUTION
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manuals4you.com
W7200 / W7250
2.1.9 Installing the ink tanks
Follow the steps below to install the ink tanks. 1) 2) 3) 4)
Part 3: Operations
After installing the printhead, open the right cover. Open the package containing the ink tank. Install the ink tank while holding up the ink tank lever. Press down the ink tank cover firmly until you feel a click as the ink tank is locked into position. 5) Repeat steps 2) to 4) until the ink tanks are installed for all six colors. 6) Close the right cover. The message "Ink Filling" is shown on the display, and the initial filling of the ink is started automatically. It takes about 8 minutes for the initial filling to be completed. 7) In the case of the W7250, "Stand" is displayed. Use the right and left arrow buttons to select "Use" when the stand is installed and "No use" when the stand is not installed, and then press the ENTER button. (It is not displayed in the case of the W7200.)
Ink tank cover
Figure 3-19 Installing an Ink Tank

The ink tank covers have a mark which indicates which ink color goes in a particular slot, and each tank can be installed only in the correct slot. Never try to force a tank into a wrong slot, as this may damage the printer. Install Black (Bk), Photo cyan (PC), Cyan (C), Magenta (m), Photomagenta (PM) and Yellow (Y) from left to right.
NOTE
BK PC C PM M Y
Figure 3-20 Installing Order of Ink Tanks
3-17
Part 3: Operations
W7200 / W7250
2.1.10 Language setting

This feature allows the user to specify which language should be used for message display. Select from the following six languages: English, Japanese, French, German, Italian and Spanish. Follow the steps below to specify the language. Language English
Offline
Enter the setting language. Select the setting language.
Figure 3-21 Specifying Language

To change the language setting, refer to Part 3: 4.4 Main Menu (Page 3-39) and select the "Language" menu. After making the language setting, all messages are displayed in the specified language except for those in Service mode. The messages in Service mode are displayed in English regardless of the language setting made in the menu.
NOTE
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W7200 / W7250
2.1.11 Loading paper
Part 3: Operations
Roll media and cut sheet media are available for this printer. Refer to Part 3: 4.1 User Replacements (page 3-27) for how to load the print media.
2.1.12 Checking and adjusting the print status

After installing the printer, perform a nozzle check print and print position adjustment to confirm that the printer is operating properly. The printer may not produce satisfactory printing results when printing on paper types other than those used for the adjustment or when the vertical position of a printhead has been changed. It is recommended that you make the "Adjustment" setting before a print job for producing optimum print quality when a new paper type has been selected or when the vertical position of a printhead has been changed.
NOTE
a) Nozzle check 1) Select the media to be used. (Roll media or cut sheets that are A3 size or larger are needed.) 2) Enter the Main menu. (See page 3-39.) 3) Select "Test Print" --> "Nozzle Check". 4) After printing, confirm that the check pattern printout is normal. b) Adjusting the printhead position 1) Select the media to be used for adjustment. (Roll media or cut sheets that are A3 size or larger are needed.) 2) Enter the Main menu. (See page 3-39.) 3) Select "System Setup" --> "Adjust Printer" --> "Print Pattern A". 4) After printing, check the adjustment pattern, and then perform adjustment. c) Adjusting the sheet feeding rate 1) Select the media to be used for adjustment. (Roll media or cut sheets that are A3 size or larger are needed.) 2) Enter the Main menu. (See page 3-39.) 3) Select "System Setup" --> "Adjust Printer" --> "Print Pattern B". 4) After printing, check the adjustment pattern, and then perform adjustment.
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Part 3: Operations
W7200 / W7250
2.1.13 Connecting the interface cable

The printer is provided with USB port, IEEE1394 port (optional for W7250), and LAN port interfaces. Connect to these ports according to the computer that you are using and the connection method. Note that this printer does not include an interface cable. Please obtain the suitable cable (available commercially) for the required length and connection method that you are using.
NOTE
The available interfaces on the printer are 10Base-T/100Base-TX, USB (v1.1), and IEEE1394 (optional for W7250). Use the following lengths for the connected interface cable. 10Base-T/100Base-TX: 100 m max., USB: 5.0 m max., IEEE1394: 4.5 m max.
CAUTION
The printer can be damaged if the connectors of the interface cable are connected in the wrong direction. Be sure to check the direction of the connectors before connecting the interface cable.
USB cable (type B)
Lan cable
Cable Wire saddle
IEEE1394 cable
Figure 3-22 Connecting the Interface Cable
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W7200 / W7250
Part 3: Operations
3. TRANSPORTING THE PRINTER

Do not remove the printhead once they are installed, as this may cause the nozzles to dry out or accumulate foreign matter. Also the head must be capped and stay in the carriage while transporting the printer. In spite of this precaution, shocks incurred during transportation can still damage the print heads. Print the "Nozzle Check" before moving the printer, print the "Nozzle Check" after installing in a new location, and compare the two printouts. If any deterioration is evident in the output quality, replace the printhead with new ones.
3.1 Transporting the Printer

This subsection describes how to transport the printer. When moving the printer to another place on the same floor of the building, move it slowly so that it does not receive any shocks. Follow the steps shown in 3.1.1 Moving the printer on the same floor (Page 3-22). When moving it elsewhere, follow the steps shown in 3.1.2 How to transport the printer to a different floor, (Page 3-23) to a Different Floor and Means of Transportation to prevent ink leakage during transportation. Always hold the handles at the bottom of the printer when lifting and moving the printer. Holding the printer by its cover can deform the cover. Moving or transport operations where the printer needs to be temporarily tilted or stood upright must be performed by service personnel.
CAUTION
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Part 3: Operations
W7200 / W7250
3.1.1 Moving the printer on the same floor

1) Turn off the power button, and check that the heads are capped. 2) Open the upper cover, and mount the belt stopper. When mounting the belt stopper, be careful not to move the carriage by applying too much pressure. If the carriage moves when the heads are capped, the rubber part of the cap may touch the nozzles on the heads and damage the printheads.
CAUTION
3) 4) 5) 6) 7) 8)
Close the upper cover. Open the roll media tray, and wind the roll media back into the media cassette. Remove the roll media from the roll media tray, and then close the roll media tray. Remove the interface cable and power cord (ground wire) from the printer. If using a stand, unlock the casters on the stand. Grasp the printer by the handles at the bottom, and then slowly move the printer. If the printer is subjected to strong vibrations when it is moved, it can cause ink leakage or damage to the printhead. Be sure to move the printer slowly and carefully.
CAUTION
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W7200 / W7250
3.1.2 How to transport the printer to a different floor
Part 3: Operations
If the W7200 has a take-up unit or other optional devices mounted on it, remove these devices and have them packed for transportation. Follow the steps shown in a) When the printer is operating properly. When the printer is not operating properly due to breakdown or a power-supply problem, follow the steps shown in b) When the printer is not operating properly. a) When the printer is operating properly Before starting the operation, be sure to always check the value for COUNTER > PRINTER > LIFE under Service mode. If the LIFE value exceeds 9000 sheets for the W7200 or 5000 sheets for the W7250, the waste ink may leak when the printer is temporarily tilted or stood upright. To prevent the waste ink from leaking, drain the ink, and then remove the waste ink absorber and air flow fan unit. Package the removed waste ink absorber and air flow fan unit separately so that the waste ink does not leak from them.
CAUTION
1) 2) 3) 4)
Turn on the power button on the printer Open the roll media tray, and wind the roll media back into the media cassette. Remove the roll media from the roll media tray, and then close the roll media tray. While referring to Part 3: 4.4 Main Menu (Page 3-39), enter the Main menu, and then select "System Setup" > "Move Printer". Follow the instructions in the messages, and remove all of the ink tanks. It takes approximately 4 minutes to complete the "Move Printer" operation. Never turn off the power button, disconnect the power cord, or open the covers while the "Move Printer" operation is in progress since this can cancel the operation. If the "Move Printer" operation is canceled while in progress, the printer will remain in offline mode, and it will not switch to online mode. If the operation is canceled accidentally, restart the procedure from step 4). The "Move Printer" operation will drain ink from the printer to the waste ink absorber. The drain amounts are approximately 35g of ink.
CAUTION
5) Once the "Move Printer" operation is completed, turn off the power button. 6) Open the upper cover, check that the heads are capped, and then use the belt stopper to secure the carriage in place. (See page 1-10.) When mounting the belt stopper, be careful not to move the carriage by applying too much pressure. If the carriage moves when the heads are capped, the rubber part of the cap may touch the nozzles on the heads and damage the printheads.
CAUTION
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Part 3: Operations
W7200 / W7250
7) Close the upper cover. 8) Disconnect the interface cable and power cord (ground wire) from the printer. 9) If the value for COUNTER > PRINTER > LIFE under Service mode that was checked before operation exceeds 9000 sheets for the W7200 or 5000 sheets for the W7250, remove the waste ink absorber and air flow fan unit, and package them separately so that waste ink does not leak from them. Reattach the parts removed in the process of removing the waste ink absorber and air flow fan unit to the printer. 10) While referring to Part 3: 2.1.5 Removing the Packing Materials (Page 3-13), attach the cushioning materials and tape. 11) If the stand is used, remove the printer from the stand. 12) Pack the printer into the packing box, and then put the roll media, ink tank, and optional devices in another packing box for moving. Use the original packing material for the printer and optional devices. If it is not available, pack them with a sufficient amount of cushioning materials. b) When the printer is not operating properly 1) Make sure that the printer is turned off. 2) Disconnect the interface cable and power cord (ground wire) from the printer. 3) Open the roll media tray, and wind the roll media back into the media cassette. 4) Remove the roll media from the roll media tray, and then close the roll media tray. 5) While referring to Part 5: 5.4.2 Manual Ink Drainage (Page 5-35), drain the ink from the printer. 6) While referring to Part 3: 3.1.3 Manual Capping (Page 3-25), perform the capping operation. 7) Remove the waste ink absorber and air flow fan unit, and then package them separately so that the waste ink does not leak from them. Reattach the parts to the printer that were taken off in the process of removing the waste ink absorber and air flow unit. 8) Attach all of the exterior covers 9) Open the upper cover, and then use the belt stopper to secure the carriage in place. (See page 1-10.) 10) Close the upper cover. 11) While referring to Part 3: 2.1.3 Removing the Packing Materials (Page 3-13), attach the cushioning materials and tape. 12) If the stand is used, remove the printer from the stand. 13) Use the original packing material for the printer and optional devices. If it is not available, pack them with a sufficient amount of cushioning materials.
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W7200 / W7250
3.1.3 Manual capping
Part 3: Operations
When transporting the printer, cap the Printhead to protect the nozzles from drying out and to keep them clean. Follow the procedures described below: 1) While referring to Part 5: 5.3.1 Opening the caps and releasing the carriage lock pins (Page 5-33), open all of the caps. 2) Move the carriage to the home position. 3) While referring to Part 5: 5.3.1 Opening the caps and releasing the carriage lock pins (Page 5-33).
CAUTION
Manual capping is an emergency measure when the printer does not operate. Manual capping can damage the printheads.
Carriage unit
Move until it comes to a stop.
Figure 3-23 Position of the Carriage During Manual Capping
3-25
Part 3: Operations
W7200 / W7250
3.2 Reinstalling the Printer 3.2.1 Installing the printer on the same floor
If ink has not been drained from the printer when moving it to another place on the same floor, then an operation check (Nozzle Check) needs to be performed after the printer is moved to a new location. Refer to Part 3: 2.1.12 Checking and adjusting the print status (Page 3-19).
3.2.2 Installing the printer on a different floor

If ink has been drained when transporting the printer to a different floor, follow the installation procedure below. It is nearly identical to the procedure when installing for the first time. 1) Unpack the printer, and place it on a stand or table. 2) Remove the cushioning materials and tape. Refer to Part 3: 2.1.2 Unpacking (Page 3-7) and Part 3: 2.1.5 Removing packing materials (Page 3-13). 3) Remount the waste ink absorber and air flow fan unit if they were removed. 4) Remove the belt stopper. Refer to Part 3: 2.1.6 Removing the belt stopper (Page 3-14). 5) Connect the power cord and ground wire. Refer to Part 3: 2.1.7 Connecting the power supply (Page 3-15). 6) IInstall the ink tanks. Refer to Part 3: 2.1.9 Installing the ink tanks (Page 3-17). 7) ILoad the media, and perform the operation check. Refer to Part 3: 2.1.12 Checking and adjusting the print status (Page 3-19).
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W7200 / W7250
Part 3: Operations
4. OPERATION
4.1 User Replacements
The print media, the ink tanks, the printhead, and the waste-ink absorber can be replaced by the user as required. When it is necessary to replace the ink tanks a message is shown on the display.
4.1.1 Replacing print media

The printer can load roll media and cut sheet.
NOTE
When loading the print media, always hold the paper edges, outside the print area. If you hold the print area, finger grease or foreign matter may adhere to the paper surface, which may affect the print quality.
4.1.2 When to replace roll media

Each roll media tray has a window indicating the amount of roll media remaining. This window allows you to check visually the approximate amount of roll media remaining in the tray.
Roll holder
Roll media
Figure 3-24 Remaining Roll Media Window
3-27
Part 3: Operations
W7200 / W7250
4.1.3 How to replace roll media

1) Pull out the roll media tray until it moves no more. 2) Wind back the media, and then hold both ends of the roll holder to remove it from the roll cassette. 3) Remove the holder stopper from the roll holder, and then pull out the roll holder from the roll cassette.
Figure 3-25 Loading the Roll Media (1/5)
4) Prepare a new media roll. 5) Insert the roll holder while paying attention to the winding direction of the roll media. 6) Attach the holder stopper. 7) Load the roll holder with the mounted roll media into the roll media tray.
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W7200 / W7250
Part 3: Operations
8) Flip the roll release lever to the back to release the paper guide. 9) Pull out the roll media with the leading end facing up, and then insert it between the paper guides.

10) Pull out the media edge evenly up to the roll media so that the right and left edges are parallel. Using the edges of the roll media as a guide, pull out the right and left edges evenly. 11) While holding down the center of the roll media, turn the roll holder in the direction shown in the figure below to take up any slack.
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Part 3: Operations
W7200 / W7250
12) Pull the roll release lever forward while pressing down the roll holder to lock the paper guides. 13) Turn the right and left roll holders in the direction of the arrows, and wind the leading edge of the media so that approximately 1 to 2 mm is visible from the edge of the paper guides.
1~2mm

Make sure that the leading edge of the loaded media is straight and clean. If it is not, unwind and trim the media as necessary. Slide a cutter along the guide plate to cut the media.
NOTE
Figure 3-30 Cutting the Roll Media

14) Close the roll media tray. The message display will ask you to specify the type of media to be loaded in the media tray. Select the media type, and then press the [ENTER] button. The printer feeds the paper forward, cuts off about 100 mm (about 300 mm if the W7250 is being used as a desktop) from the leading edge, and then winds it back to the print starting position over the platen.
NOTE
The selected media type can be checked on the printer driver screen. If the roll media tray is pulled out of the printer, the printer assumes that the media has been changed, and it will display the screen for selecting the media type.
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W7200 / W7250
4.1.4 Loading the cut sheets
Part 3: Operations
1) Press the Online button, and then select either "Offline" or "Main Menu". 2) Press the Paper Source button so that the Cut Sheet lamp turns on. The paper release lever raises up, and the roll media is automatically rewound to the standby position. If the W7250 is used without a stand, raise the paper release lever, pull out the roll media tray, and then manually wind up the roll media. 3) Open the upper cover. 4) With the printing surface of the cut sheets facing upward, insert the sheet flatly into the pinch roller, load in alignment with the right-side guide and rear-side guides, and then close the upper cover.
Rear-side guide RIght-side guide
Figure 3-31 Loading the Cut Sheet Media

5) Closing the upper cover shows the screen on the display for selecting the media type that is loaded. Select the media type, and then press the ENTER button.
NOTE
You can not load the cut sheet media and print on the roll media. If the roll media has been selected but cut sheet media is loaded, the printer will eject the cut sheet automatically. Likewise it is impossible to load the cut sheet media while the roll media is being fed.
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Part 3: Operations
W7200 / W7250
4.1.5 Replacing the printhead

The printer prints using four printhead. Each print head has six arrays of integrated nozzles. a) When to replace the printhead If white lines appear on the printed image, it is possible that ink is not being discharged due to clogging of the nozzles in the printhead. In this case, enter Main menu, and perform the "Cleaning" operation two or three times, and then select "Nozzle Check" under "Test Print" to print the check pattern. Verify the check pattern, and then replace the printhead if there are any clogged nozzles. b) How to replace the printhead 1) Enter the Main menu. (See page 3-39). 2) Select "Replace Head" under the "System Setup" menu. The printer uncaps the printheads, and the carriage moves over the platen. 3) Open the upper cover. 4) Open the carriage cover, printhead lock lever, and printhead lock cover until they come to a stop. 5) Open the package containing the printhead, and take out the printhead. 6) Remove the printhead from the carriage.
Carriage cover
Printhead
Figure 3-32 Replacing the Printhead (1/2)
3-32
W7200 / W7250
Part 3: Operations
7) Remove the orange protective cap from the new printhead. 8) Install the new printhead in the carriage. 9) Lower the printhead lock cover. 10) Lower the Printhead locking lever to secure the Printhead in place. 11) Close the carriage cover. 12) Close the upper cover. 13) The carriage moves to the home position, and filling of the ink starts.
Figure 3-33 Replacing the Printhead (2/2)

Unseal the package containing the printhead only when you are ready to install it. Do not replace the orange protective cap once you have removed it from the printhead. If there is any foreign matter on the protective cap, it may scratch the printhead. Never put a printhead on any surface with the nozzles facing downward. If the head becomes scratched or dirty, it may produce poor quality printing. Never touch the head area or the electrodes. If these areas become soiled by dirt or finger grease, this may result in poor quality printing.
CAUTION
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Part 3: Operations
W7200 / W7250
4.1.6 Replacing the ink tank

The printer supplies ink from the six separate ink tanks. The user can replace the ink bottles even when the printer is printing. a) When to replace the ink tank When the printer detects no ink in the ink tank, the "Replace X Tank" message appears on the message display (X = the ink color). If the "Replace X Tank" message appears on the message display during printing, the printer will stop printing.
b) Replacing the ink tanks 1) Enter the Main menu. 2) Select "Rep. Ink Tank". The lock on the right cover is released, and the right cover is opened. 3) Open the ink tank cover for the ink tank to be replaced. 4) Grasp the finger slots on the ink tank, and then remove the ink tank in the upward direction. Put the removed ink tanks into a plastic bag, and then close the bag.
Ink tank cover
Ink tank
Figure 3-34 Replacing the Ink Tank (1/2)
3-34
W7200 / W7250
Part 3: Operations
5) Open the package containing the new ink tank. 6) Hold the grip and push the ink tank all the way into the slot. 7) Press down the ink tank cover firmly until you feel a click as the ink tank is locked in position. 8) Close the right cover.
Ink tank cover
Figure 3-35 Replacing the Ink Tank (2/2)

Do not raise or lower the ink tank cover unnecessarily once the ink tank is installed. The hollow needle may widen the holes in the ink supplier and the air passage, causing ink -supply problems.
CAUTION
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Part 3: Operations
W7200 / W7250
4.2 Operation Panel

This section describes the function of the buttons and the meaning of the LEDs on the operation panel. Buttons
Button
PAPER SOURCE
ROLL MEDIA CUT SHEET DATA MESSAGE
Lamp
POWER
6 7 10 8 11 9
12 13
PAPER SOURCE
ROLL MEDIA CUT SHEET DATA MESSAGE
POWER
1
CANCEL ENTER
ONLINE
CANCEL
ENTER
ONLINE
2 3 4 5
14 15
Figure 3-36 Operation Panel

1) PAPER SOURCE button Offline status: This button switches the paper source between roll media and cut sheets. However, if sheets are loaded on the take-up reel, the paper source is fixed at roll media. 2) CANCEL button Offline status: Holding down this button for 0.5 seconds or longer aborts the job in progress or ink drying and then discharges the media. Pause status: Holding down this button for 0.5 seconds or longer aborts the paused job and discharges the media. 3) Left arrow button Offline status: The carriage moves to the left when the upper cover is close. When a menu is displayed: This button functions as a selector button and is used to display the previous option. 4) Lower arrow button Offline status: When roll media is loaded, this button functions as a manual feed button and feeds the media. When a cut sheet is loaded, the sheet is discharged. When a menu is displayed: This button is used to go to the next lower-level menu. 5) Right arrow button Offline status: The carriage moves to the left when the upper cover is close. When a menu is displayed: This button functions as a selector button and is used to display the next option. 6) Upper arrow button Offline status: When roll media is loaded, this button functions as a manual feed button and reverse-feeds the media. When a cut sheet is loaded, the sheet is discharged. When a menu is displayed: This button is used to return to the next higher-level menu.
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Part 3: Operations
7) ENTER button When setting values are displayed: This button sets or executes the selected value or operation. 8) Power button This button is used to turn the printer on and off. When the power is off: Pressing this buttons turns on the power. When the power is on: Holding down this button for about 2.5 or more seconds turns off the power. 9) Online button This button switches between online status, offline status, and menu display. Online status: This button switches to offline status. Offline status: This button switches to menu display. Menu display: This button cancels the menu operation and switches to online status. When an error message is displayed or media is not loaded, however, the printer does not switch to online status until the problem is resolved. Job processing: This button switches to the pause status and pauses processing of the job. Error display: The error is cancelled, and the process is executed. 10) Roll Media lamp On: This indicates that roll media has been selected as the paper source. 11) Cut Sheet lamp On: This indicates that cut sheets have been selected as the paper source. 12) DATA lamp On: This indicates that a job is being received or processing. Flashing: This indicates that there is a job that has been stopped in pause status. Off: This indicates that there are no jobs. 13) Message lamp On: This indicates that a warning is displayed. Flashing: This indicates that an error has occurred. Off: This indicates that operation is normal. 14) Online lamp On: This indicates that the printer is in online status or job processing status. Flashing: This indicates that media are being loaded or a job that cannot be processed is being received. Off: This indicates that the printer is in offline status, pause status, or turned off. 15) Display The display shows the printer status and menu options. (16 characters x 2 lines)
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Part 3: Operations
W7200 / W7250
4.3 Change of Printer Status

The chart below illustrates the various states of the printer and how they are changed by means of key operations.
[Sleep status] The printer enters Sleep mode from any one of the states shown in the box when no key operations or print command are issued for a preset period of time. When the printer wakes from Sleep mode, it returns to the same state. Key operations and print commands
Power ON
Initializing
Canon W7200 Please wait..
Online
Offline
MAIN MENU Head Cleaning
Printing
Holding down power button for adout 2.5 or more secounds.
Pause Job Cancel..
Pause
Shut Down.. Please Wait..
MAIN MENU System Setup
Power Off
[POWER] button [ONLINE] button [CANCEL] button Auto
Figure 3-37 Change of Printer States
Addition
MAIN MENU
SERVICE MODE
Figure 3-38 Correlation Diagram for Each Mode
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W7200 / W7250
4.4 Main Menu
Part 3: Operations
The printer has a User mode which provides the user with access to various adjusting and configuring features, for example: adjusting print position; performing cleaning or other maintenance features; auto-cutting, ink drying period and other print settings; message language and other parameter settings.
4.4.1 Main Menu operations

a) How to enter the Main Menu To enter the Main menu, press the printer's Online button several times. b) How to exit the Main Menu Press the Online key once to exit the User mode. c) Keys used in the Main Menu Select menu and parameter: Left/Right arrow key Confirm menu and parameter, or decrease entered value: Down arrow key Return to the menu on the upper level, or increase entered value: Up arrow key
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4.4.2 Map of the main menu

The hierarchy of menus and parameters in the Main Menu is as shown below.
*Default values are underlined
*1: *2: *3: *4:
Displayed Displayed Displayed Displayed
only only only only
for W7200 for W7250 in roll media mode in cut sheet mode
*5: Displayed only when the take-up reel is enabled *6: Displayed only when the cutter is enabled
MAIN MENU
manuals4you.com
Head Cleaning Head Cleaning A Head Cleaning B Force Cutting *3 *6

Yes No
Auto Feed *1 *3 *5
Yes No
Take-up Reel *1 Disable Enable Cut Sheet Type *4 Plain Paper Coated Paper Heavy Coated Glossy Paper Semi-Glossy Glossy Film Special 1-5 Roll Media Type Plain Paper Coated Paper Heavy Coated Glossy Paper Semi-Glossy Glossy Film Special 1-5 Rep. Ink Tank No Yes Auto Cut *3 Yes Print Cut Line No
(System Setup)
Figure 3-39 Map of the Main Menu (1/3)
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W7200 / W7250
Part 3: Operations
(Auto Cut)
System Setup
Cutter Enable Disable Buzzer On Off Sleep Timer Off 5 min. 10 min. 20 min. 30 min. 40 min. 50 min. 60 min. EOP Timer 10 sec. 30 sec. 1 min. 2 min. 5 min. 10 min. 30 min. 60 min. Replace P. head No Yes Adjust Printer Auto Print On Off Print Pattern A Print Pattern B Move Printer No Yes Stand *2 Use No Use
(Test Print)
(IP Setting)
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Part 3: Operations
W7200 / W7250
(System Setup)
(Stand)
IP Setting
IP Address 0-255. 0-255. 0-255. 0-255 Subnet Mask 0-255. 0-255. 0-255. 0-255 Default G/W 0-255. 0-255. 0-255. 0-255 Regis. Settings No Yes Plain Paper Off On Coated Paper Off On Heavy Coated Off On Glossy Paper Off On Semi-Glossy Off On Glossy Film Off On Special 1-5 Off On
Cut Dust Reduct.
Language English Francais Deutsch Italiano Espanol Test Print Status Print Nozzle Check Information Ink Version RAM Interface Ext. Interface MAC Address ERROR
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4.4.3 Contents of main menu
The available options in the main menu are described below.
Part 3: Operations
1) Head Cleaning This option cleans the printheads to prevent nozzles from getting clogged and to recover nozzles that are already clogged. 2) Force Cutting This option is displayed only when "Cutter" is set to "Enable" in Roll Media mode. This option is used to cut the media at any selected position when in Roll Media mode. However, if the cutting position is within 10 cm of the media leading edge, the media will be fed until there is 10 cm at the edge of the media. The operation will end without cutting if the media is not fed to the cutting position. 3) Auto Feed (Displayed only for W7200) This option is displayed in the W7200 only when "Take-up Reel" is set to "Enable" and the roll media is already loaded in Roll Media mode. When media are loaded in the take-up reel, the setting is changed to "Enable". In this case, the operation is identical to operation when "Cut Type" is set to "No Cut". Cutting can be performed, however, by selecting the "Force Cutting" option in the Main menu. 4) Take-up Reel (displayed only for W7200) This option is set when the take-up reel is used. When the "Enable" setting is made, the "Auto Feed" option is displayed in the Main menu. 5) Cut Sheet Type This option is displayed only in Cut Sheet mode. This is used to select the media type loaded in the cut sheet tray. 6) Roll Media Type This is used to select the media type loaded in the roll media tray. 7) Rep. Ink Tank Select this option when replacing the ink tank. It unlocks and opens the right cover so that the ink tank can be replaced. 8) Auto Cut This option is displayed only in Roll Media mode. When printing in Roll Media mode, this is used to select the operation that is performed at the trailing edge of each media after printing is finished. To cut the media, select the "Yes" setting. To print a cut line at the cut position without cutting, select the "Print Cut Line" setting. Also, to print without cutting, select the "No" setting.
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9) System Setup a. Cutter This option prohibits all cutting operations when "Disable" is set. b. Buzzer When this option is selected, the buzzer sounds whenever a warning or error occurs. The buzzer sounds once for warnings and three times at approximately 0.2 second intervals for errors. c. Sleep Timer This sets the time until the device enters the sleep state. d. EOP Timer This sets the timeout time for a printing job. e. Replace P.Head Select this option when replacing the printhead. This operation uncaps the printhead and moves the carriage over the platen so that the printheads on the printer can be replaced. f. Adjust Printer This option allows the user to check if the nozzles are discharging normally or if the discharge positions are misaligned. Check each test pattern, and make the proper adjustment settings. Print Pattern B can be set for all media types. When Auto Print is set to "On", Print Pattern A is performed automatically after the printhead is replaced. When Print Pattern A is executed in Cut Sheet mode, it is divided as shown below. First sheet: Even and odd register adjustment and color separation adjustment (A to I) Second sheet: Bi-directional register adjustment (J) Third sheet: Bi-directional register adjustment (K)
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Part 3: Operations
Print Pattern A Pattern for even and odd adjustment, bi-directional adjustment, and color separation adjustment. Even and Odd adjustment : 8-pass, Uni-directional printing Color separation adjustment : 8-pass, Uni-directional printing Bi-directional adjustment : 2-pass, Bi-directional printing
Canon Large Format Printer W7200 HEAD ADJUSTMENT MAC

A (+6) +14 B (+2) C (+3) D (+4) E (+2) +10 F (+0) G (+0)
ADDRESS : 000085184004
H (+0)
I (-1)
Base line
+12
+ 8
+10
+ 6
+ 2 - 2
+ 0
- 4
Color separation adjustment

- 2 - 6
-10
-12
Even and odd adjustment
-14 +5 J (+1) +4 +3 +2 +1 +0 -1 -2 -3 -4 -5
Base line
+5 K (+2)
+4
+3
+2
+1
+0
-1
-2
-3
-4
-5
Bi-directional adjustment
Figure 3-42 Pattern A (Image)
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Print Pattern B (Pattern for band separation correction)
Canon Large Format Printer W7200 BAND ADJUSTMENT

MAC ADDRESS : 000085184004 R (+0) - Glossy Film +5
Media type
1-pass, Uni-directional printing

+4
2-pass, Uni-directional printing

+3
+2
+1
+0
-1
-2
-3
-4
-5
Figure 3-43 Pattern B (Image)
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Part 3: Operations
g. Move Printer This option is selected when transporting the printer or moving it to another floor after installation. For details, refer to Part 3: 3.1.2 How to transport the printer to a different floor (page. 323). h. Stand (Displayed only for W7250) This option is set to "Use" when the W7250 is placed on the stand. When the setting is "No use", the rewind operation for the roll media is disabled to prevent slack forming in the roll media. Also, the leading edge cutting position when loading the roll media is switched to about 300 mm. i. IP Setting This option sets the IP address, subnet mask, and default gateway. j. CutDustReduct. This option reduces the scattering of cutting dust during roll media printing by printing a line at the cutting position. This option can be set for all media types. k. Language This option is used to change the language for messages on the display. The available languages are Japanese, English, French, German, Italian, and Spanish.
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10) Test Print This option allows printing of Status Print or Nozzle Check. In Status Print, a status sheet is printed that contains the setting values, adjustment values, and other data in the "Information" option. In Nozzle Check, a nozzle check pattern is printed to check that the discharge from the nozzles is normal. If a check of the pattern reveals that the nozzles are not discharging properly, perform the "Head Cleaning" option from the Main menu. If the clogging of the nozzles is not improved after two or three cleanings, perform the "Replace P.Head" operation to replace the printhead.
Canon Large Format Printer W7200 STATUS PRINT

S/C : Ver.0100 S/BOOT : Ver.0100 E/C : Ver.0100 E/Rel :Ver.0100 MAC Address : 00008518408F RAM : 64MB Panel Status Cut Sheet Type : Glossy Film Roll Media Type : Coated Paper Auto Cut : Yes Take-up Reel : Disable Cutter : Enable Buzzer : On Sleep Timer : 20 min. EOP Timer : 30 sec. Language : Japanese Adjust Printer Auto Adjust : On A:+0 B:+1 C:+1 D:+0 E:+1 F:+0 G:+0 H:+1 I:+0 J:+2 K:+2 Cut Dust Reduction Plain Paper : Off Coated Paper : Off Heavy Coated : Off Glossy Paper : Off Semi-Glossy : Off Glossy Film : On Special 1 : Off Special 2 : Off Special 3 : Off Special 4 : Off Special 5 : Off Ink Bk : 100% C : 100% M : 100% Y : 100% PC : 100% PM : 100% Interface : LAN/USB1.1 00000000208F Ext. Interface : IEEE1394 00008514000004DC Warning 01:W00000 02:W00000 03:W00000 04:W00000 05:W00000 Error 01:E02000 02:E02005 03:E02005 04:E02D03 05:E02D03 TCP/IP Frame Type : Ethernet I I IP Address : 192.168.0.215 Subnet Mask : 255.255.255.0 Default G/W : 0.0.0.0 DHCP : Off BOOTP : Off RARP :Off Apple Talk Phase Type : Phase2 Network Number : 65280 Node ID : 128 Name : Canon NB-12FB Zone : * Type : GARO
Figure 3-44 Status Print (Image)
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Part 3: Operations
The nozzle check pattern is printed in the Standard mode for each media type.
Canon Large Format Printer W7200 NOZZLE CHECK

MAC ADDRESS : 000085184004
Bk
PC
PM
Figure 3-45 Nozzle Check Pattern (Image)

11) Information IThis option displays the ink level remaining in the ink tanks, versions of the system controller and engine controller, RAM capacity, interface name, MAC address, and warning and error history.
Version S/C :
XXXX
Version S/Boot :
XXXX
Version E/C :
XXXX
Version E/Rel :
XXXX
Version E/Boot :
XXXX
Version No.
Figure 3-46 Viewing the Software Version
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5. PRINTER SERVICING FUNCTIONS

5.1 Service Mode
This mode is used for servicing the printer.
5.1.1 Service mode operation

a) How to enter Service mode Follow the procedure below to enter Service mode. 1) Turn off the printer. 2) Turn on the printer while holding down the [PAPER SOURCE] button and [Online] button. 3) Check that "Canon W72xx" is shown on the display, and then release the buttons. 4) Next, "SERVICE MODE" is shown on the display. (If sheets are inserted, this will be displayed after the sheets are loaded.) 5) Use the [down arrow] button to make a selection. Service mode is added to the options in the Main menu. Service mode can be entered even during error status (when Exxxx and Wxxxx are shown on the display) by turning the power off and then using the above key operation.
b) How to exit Service mode To exit Service mode, turn off the printer. c) Buttons used in Service mode Selecting menus and parameters: Entering a lower-level menu: Entering a higher-level menu: Setting menus and parameters:
[Left arrow] button and [right arrow] button [Down arrow] button [Up arrow] button [ENTER] button
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5.1.2 Map of the service mode
Part 3: Operations
The hierarchy of menus and parameters in the Service mode is as shown below.
System Setup SERVICE MODE Test Print SYSTEM TYPE TMP BK TMP C TMP M TMP Y TMP PC TMP PM SIZE LF SIZE CR S1 L1 BK C M Y PC PM DISPLAY PRINT INF YES NO
HEAD
INK
WARNING ERROR P-SETTING
I/O DISPLAY ADJUST PRINT PATTERN BAND BAND NOZZLE SCALE
(FUNCTION)
Figure 3-47 Map of the Service Mode (1/3)
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(ADJUST) FUNCTION PANEL LED/LCD PANEL KEY PLATEN FAN MIST FAN PURGE PINCH ROLLER LF MOTOR CR MOTOR CUTTER PRINTER LIFE POWER ON W-INK CUTTER PRINT DRIVE CLN CLN-A CLN-M INK BK INK C INK M INK Y INK PC INK PM DOT DOT BK DOT C DOT M DOT Y DOT PC DOT PM
COUNTER
CARRIAGE
PURGE
INK
HEAD
(INITIALIZE)
(CUT SHEET)
Figure 3-48 Map of the Service Mode(2/3)
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Part 3: Operations
(COUNTER)
(HEAD) CUT SHEET 36 30 24 OTHER 36 30 24 OTHER 00 01 02 03 OTHER 36 30 24 OTHER 36 30 24 OTHER 36 30 24 OTHER 36 30 24 OTHER 36 30 24 OTHER
ROLL MEDIA
MEDIA-ALL
MEDIA-00
MEDIA-01
MEDIA-02
MEDIA-03
MEDIA-OTHER
INITIALIZE
WARNING ERROR P-SETTING ADJUST W-INK CUTTER CARRIAGE PURGE INK HEAD S/C REPLACE E/C REPLACE
Figure 3-49 Map of the Service Mode(3/3)
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5.1.3 Details of service mode

The details of the Service mode menus are as shown below. a) DISPLAY Displays and prints the printer information. 1) PRINT-INF Prints the following information. DISPLAY > SYSTEM DISPLAY > WARNING DISPLAY > ERROR DISPLAY > P-SETTING ADJUST COUNTER
PRINT INF
Canon Large Format Printer W7200 SYSTEM TYPE:36" TMP BK:00.0 TMP C:00.0 TMP M:00.0 TMP Y:00.0 TMP PC:00.0 TMP PM:00.0 SIZE-LF: 0.0 SIZE-CR: 0.0 HEAD S1:00000000 L1:00000000 INK BK:00000000 C:00000000 M:00000000 Y:00000000 PC:00000000 PM:00000000 WARNING 01:Wxxxxx 02:Wxxxxx 03:Wxxxxx 04:Wxxxxx 05:Wxxxxx 06:Wxxxxx 07:Wxxxxx 08:Wxxxxx 09:Wxxxxx 10:Wxxxxx 11:Wxxxxx 12:Wxxxxx ERROR 01:Exxxxx 02:Exxxxx 03:Exxxxx 04:Exxxxx 05:Exxxxx 06:Exxxxx 07:Exxxxx 08:Exxxxx 09:Exxxxx 10:Exxxxx 11:Exxxxx 12:Exxxxx 13:Exxxxx 14:Exxxxx 15:Exxxxx 16:Exxxxx 17:Exxxxx 18:Exxxxx 19:Exxxxx 20:Exxxxx P-SETTING 01:R103302S0236E 02:R103302S0236E 03:R103302S0236E 04:R103302S0236E 05:R103302S0236E 06:R103302S0236E 07:R103302S0236E 08:R103302S0236E 09:R103302S0236E 10:R103302S0236E 11:R103302S0236E 12:R103302S0236E ADJUST A:+0 B:+0 C:+0 D:+0 E:+0 F:+0 G:+0 H:+0 I:+0 J:+0 K:+0 L:+0 M:+0 N:+0 P:+0 Q:+0 R:+0 V:+0 W:+0 X:+0 Y:+0 Z:+0 COUNTER PRINTER : 5000 000000 000000 000000 CARRIAGE : 8 6 PURGE : 000000 000000 000000 INK : 000000 000000 000000 000000 000000 000000 HEAD : 000000 000000 000000 000000 000000 000000 000000 CUT SHEET : 000000 000000 000000 000000 ROLL MEDIA : 000000 000000 000000 000000 MEDIA-ALL : 000000 000000 000000 000000 000000 MEDIA-00 : 000000 000000 000000 000000 MEDIA-01: 000000 000000 000000 000000 MEDIA-02 : 000000 000000 000000 000000 MEDIA-03: 000000 000000 000000 000000 MEDIA-OTHER: 000000 000000 000000 000000
2) 3) 4) 5) 6) 7)
e)
Adjustment settings of MAIN MENU "Pattern A". Adjustment settings of MAIN MENU "Pattern B".
L=Plain Paper M=Coated Paper N=Heavy Coated P=Glossy Paper Q=Semi-Glossy R=Glossy Film
V=Special 1 W=Special 2 X=Special 3 Y=Special 4 Z=Special 5
Figure 3-50 PRINT-INF (Image)

2) SYSTEM Displays the printer information shown below. Display TYPE H-TMP BK H-TMP C H-TMP M H-TMP Y H-TMP PC H-TMP PM SIZE LF SIZE CR Description Engine controller type setting Calibrated temperature of head temperature sensor Calibrated temperature of head temperature sensor Calibrated temperature of head temperature sensor Calibrated temperature of head temperature sensor Calibrated temperature of head temperature sensor Calibrated temperature of head temperature sensor Detected size of loaded media (feeding direction) Detected size of loaded media (carriage direction)
(Bk) (C) (M) (Y) (PC) (PM)
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3) HEAD Displays the following EEPROM information in the printhead. Display S1 L1 Description Printhead serial number Printhead lot number
Part 3: Operations
4) INK Displays the following EEPROM information in the ink tank. Display BK C M Y PC PM Description Bk ink lot number C ink lot number M ink lot number Y ink lot number PC ink lot number PM ink lot number
5) WARNING Displays the warning history (up to 12 events). The newest event has the smallest history number.
WARNING 01: Wxxxxx Record No. Warning code
Figure 3-51 WARNING

6) ERROR Displays the error history (up to 20 events). The newest event has the smallest history number.
ERROR 01: Exxxxx Record No. Warning code
Figure 3-52 ERROR
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7) P-SETTING Displays the print setting history (up to 12 events). The newest event has the smallest history number.
P-SETTING 01:R100362SW130Record No. Feeding method Media size Printing status Print end time Image quality
Media type
Figure 3-53 P-SETTING

Classification Feeding method Media type Display Description R1 Roll media feeding C1 Cut sheet feeding 00 Plain paper 01 Coated paper 02 Glossy paper 03 Film ZZ All other types 36 36 inches or more 30 30 to less than 36 inches 24 24 to less than 30 inches LL Banner-size sheets exceeding the maximum fixed size ZZ Other sizes 2W 2-pass, bi-directional (fast) 4S 4-pass, Uni-directional (standard) 8W 8-pass, bi-directional (standard/high image quality) 8C 8-pass, Uni-directional (highest image quality) 0000 Seconds Printing ends normally W Warning occurs during printing E Error occurs during printing
Media size
Image quality
Print end time Printing status
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Part 3: Operations
b) I/O DISPLAY Displays the status of the port I/O signal of the sensors and other devices connected to the engine controller.
I/O DISPLAY 0000 0000 00000 bit12 bit0
Figure 3-54 I/O DISPLAY
Bit 1 2 3 4 5 6 7 8 9 10 11 12
Sensor name Pump homeposition sensor Carriage homeposition sensor Roll media tray set sensor Pinch roller sensor Right cover sensor Feed sensor Cap sensor Roll media set sensor Tray sensor Roll media end sensor Upper cover sensor Carriage cover sensor
Description 1: Homeposition 1: Homeposition 1: Open 0: Cancel 0: Open 0: With media 0: With flag 0: Set 0: Open 0: No roll media 1: Open 0: Open
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c) ADJUST Performs adjustment and prints the adjustment and check patterns needed for adjusting the printer parts. The adjustment values under this option can be printed using the "PRINT-INF" option. - PRINT PATTERN > BAND The same pattern as Print Pattern B in the Main menu is adjusted to the media width and printed over the entire area. - PRINT PATTERN > NOZZLE This is used for a nozzle check pattern during servicing that prints a single pass in a single direction. This is used to check for nozzles that are not discharging properly.
Nozzle No.0
BK
PC
PM
Nozzle No.1279
Figure 3-55 NOZZLE (Image)
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- PRINT PATTERN > SCALE Maintenance test pattern
Part 3: Operations
580mm
795mm
870mm
1000mm
1170mm
Figure 3-56 SCALE (Image)

- BAND Not used.
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d) FUNCTION Checks the operation of the buttons on the operation panel and printer parts. Display PANEL LED/LCD Description This checks the LEDs and LCD on the operation panel. The LEDs flash, and the squares in the LCD are displayed in a checkerboard pattern with and flash alternately. This checks the buttons on the operation panel. The name and symbol of the pressed button is displayed. Pressing the upper arrow button exits this mode after the key name is displayed. Also, pressing the Power button turns off the printer. This checks operation of the suction fan. The fan rotates for five seconds at maximum speed and then rotates for five seconds at minimum speed. This checks operation of the air flow fans. The right and left fans operate simultaneously for 10 seconds. This checks operation of the recovery system. After the carriage is moved to the homeposition, the recovery suction operation is performed independently in the recovery system. This checks the up/down operation of the pinch roller. After the carriage is moved to the homeposition, the release (up) and pressure (down) operations are performed each time the ENTER button is pressed. This checks operation of the feed motor. The media is moved forward 500 mm and then stopped regardless of whether media is loaded or not. This checks operation of the carriage motor. The carriage moves back and forth once at the maximum printing width regardless of whether media is loaded or not. This checks operation of the cutter. When roll media is loaded, the roll media is cut for each 100mm that it is fed. No operation is performed if roll media is not loaded. Press the CANCEL button to stop operation in progress. If using glossy film, shavings can adhere to the nozzle face of the printhead and damage the printhead.
PANEL KEY
PLATEN FAN
MIST FAN PURGE
PINCH ROLLER
LF MOTOR
CR MOTOR
CUTTER
e) COUNTER Displays the service life (number of operation times and time) of each unit and print counts for each media type. The count values under this option can be printed using the "PRINT-INF" option. - PRINTER Display LIFE POWER ON W-INK CUTTER Counter for product life Description Unit Number of printed media expressed as A0/A1 equivalent (for checking printer durability) Cumulative power-on time Hours Waste ink full detection counter ml Number of cutter usages Single usage
sheets
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- CARRIAGE Display PRINT DRIVE - PURGE Display CLN CLN-A Counter for carriage unit Description Unit Cumulative printing time Hours Cumulative carriage driving time Hours Counter for purge unit Description Number of automatic and manual cleanings Number of automatic cleanings Each type (cleaning object) of automatic cleaning is counted as one cleaning. Number of manual (main menu) cleanings
Part 3: Operations
Unit Single cleaning Single cleanings
CLN-M
Single cleanings
- INK Counter for ink tank Display Description INK xx Number of times ink tank is replaced (xx indicates the color) - HEAD Counter for printhead Display Description DOT Total amount of ink discharged from integrated printhead
Unit Single replacement
Unit Display value (minimum unit=100,000)x 65,535 dots
DOT xx
Amount of ink discharged (xx indicates the color)
- CUT SHEET Cumulative printing length of cut sheets for different media widths - ROLL MEDIA Cumulative printing length of roll media for different media widths Display Description Unit 36 36" or more m 30 30" to less than 36" m 24 24" to less than 30" m OTHER Less than 24" m - MEDIA-ALL Display 00 01 02 03 OTHER - MEDIA-00 - MEDIA-01 - MEDIA-02 - MEDIA-03 - MEDIA-OTHER Display 36 30 24 OTHER Cumulative printing length for different media types Description Unit Plain paper m Coated paper m Glossy paper m Film m Other media m Cumulative printing length Cumulative printing length Cumulative printing length Cumulative printing length Cumulative printing length Description 36" or more 30" to less than 36" 24" to less than 30" Less than 24" for for for for for different different different different different media media media media media widths (plain paper) widths (coated paper) widths (glossy paper) widths (film) widths (other media) Unit m m m m
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f) INITIALIZE The DISPLAY histories, ADJUST settings, COUNTER values, and other parameters can be cleared individually. Display WARNING ERROR P-SETTING ADJUST W-INK CUTTER CARRIAGE PURGE INK HEAD S/C REPLACE E/C REPLACE Description Initialization Initialization Initialization Initialization Main menu Initialization Initialization Initialization Initialization Initialization Initialization Not used Not used
of of of of of of of of of of
DISPLAY>WARNING DISPLAY>ERROR DISPLAY>P-SETTING ADJUST and COUNTER>PRINTER>W-INK COUNTER>PRINTER>CUTTER COUNTER>CARRIAGE COUNTER>PURGE COUNTER>INK COUNTER>HEAD
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5.2 Error Indicators
Part 3: Operations
The printer indicates errors using the display and LEDs. If an error occurs while a print job is in progress, the printer status is also displayed on the status monitor of the printer driver. There are two types of errors indicated on the display. Warnings Status where the print operation can be continued without remedying the cause of the problem. This can, however, adversely affect the print results. Errors Status where the print operation is stopped, and regular operation cannot be recovered until the cause of the problem is remedied. Refer to Part 5: 7 Troubleshooting (Page 5-44) for the remedy procedures when warning and errors occur.
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5.2.1 Overview of warning and error codes

Codes* Problem type W0100z Ink warning W0100a Other warning W0102x Media warning W0103x GARO warning E020xx Media feeding error E020Bx Cover error E025xx Ink error E024xx Pass mismatch error E028xx Printhead/Ink tank error E02Axx Engine controller internal error E02Dxx Other error E02Exx Other error E02Fxx System controller internal error E040xx Service call error *: THE ABOVE CODES SHOW "X" TO INDICATE A NUMBER OR LETTER, "A" TO INDICATE A LETTER, AND "Z" TO INDICATE A NUMBER.
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5.2.2 Warning and error codes
a) Warnings
Part 3: Operations
Status Maintenance No.*2 Bk ink tank is almost empty 7.2.1 Y ink tank is almost empty M ink tank is almost empty C ink tank is almost empty PM ink tank is almost empty PC ink tank is almost empty Waste ink absorber is almost full 7.2.2 Data fault due to insufficient memory 7.2.3 Manual feed limit 7.2.4 Media type is not correct 7.2.5 Unsupported command in GARO image 7.2.6 mode W01031 GARO W1031 Invalid number of parameters in GARO image mode W01032 GARO W1032 Required item was omitted in GARO image mode W01033 GARO W1033 Data out of range in GARO image mode W01034 GARO W1034 Other warning in GARO image mode W01035 GARO W1035 Unsupported command in GARO setting mode W01036 GARO W1036 Invalid number of parameters in GARO setting mode W01037 GARO W1037 Required item was omitted in GARO setting mode W01038 GARO W1038 Data out of range in GARO setting mode W01039 GARO W1039 Other warning in GARO setting mode *1: The codes correspond to the numbers shown on the display in the service mode. Codes in parentheses are not shown on the display when warning occurs. *2: The maintenance numbers correspond to the section title numbers in Part 5: 7 Troubleshooting (page 5-44).
Code*1 (W01000) (W01001) (W01002) (W01003) (W01004) (W01005) (W01006) (W0100C) (W0100F) W01021 W01030
Display message Bk Ink Check Y Ink Check M Ink Check C Ink Check PM Ink Check PC Ink Check W-Ink Full Soon Memory Overflow Feed Limit.. Incorrect Media GARO W1030
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b) Errors Status Maintenance No.*2 No roll media 7.3.1 Roll media feeding jam 7.3.2 Media sensor light intensity adjustment error 7.3.3 Media loading position error 7.3.3 Media leading edge not detected 7.3.3 Cut sheet trailing edge not detected 7.3.2 Media is too small 7.3.3 Media is too large 7.3.3 Media is skewed 7.3.3 Roll media tray was open during loading or printing 7.3.4 Cutting failure 7.3.3 Cut sheet trailing edge error during printing 7.3.2 Media right edge not detected 7.3.3 Media left edge not detected 7.3.3 Cut sheets were loaded even though the received data 7.3.5 indicated roll media E02401 Roll media was not loaded even though the received data 7.3.5 indicated roll media E02402 Cut sheets were not loaded even though the received data 7.3.5 indicated cut sheets E02403 Media was too small during printing of adjustment pattern 7.3.5 E02500 No ink (Bk) 7.3.6 E02501 No ink (Y) E02502 No ink (M) E02503 No ink (C) E02504 No ink (PM) E02505 No ink (PC) E02506 Ink tank not installed (Bk) 7.3.7 E02507 Ink tank not installed (Y) E02508 Ink tank not installed (M) E02509 Ink tank not installed (C) E0250A Ink tank not installed (PM) E0250B Ink tank not installed (PC) E02800 No head 7.3.8 E02801 Head overheating 7.3.8 E02802 Incorrect head was installed 7.3.8 E02803 Head EEPROM error 7.3.8 *1: The codes correspond to the numbers shown on the display in the service mode. Codes in parentheses are not shown on the display when warning occurs. *2: The maintenance numbers correspond to the section title numbers in Part 5: 7 Troubleshooting (page 5-44). Code*1 E02000 E02005 E0200A E0200B E0200C E0200D E0200E E0200F E02010 E02011 E02015 E02016 E02017 E02018 E02400
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Code*1 Status Maintenance No.*2 E02804 Incorrect ink tank was installed (Bk) 7.3.9 E02805 Incorrect ink tank was installed (Y) E02806 Incorrect ink tank was installed (M) E02807 Incorrect ink tank was installed (C) E02808 Incorrect ink tank was installed (PM) E02809 Incorrect ink tank was installed (PC) E0280A Ink tank EEPROM error (Bk) 7.3.9 E0280B Ink tank EEPROM error (Y) E0280C Ink tank EEPROM error (M) E0280D Ink tank EEPROM error (C) E0280E Ink tank EEPROM error (PM) E0280F Ink tank EEPROM error (PC) E02811 Unable to correct head DI 7.3.8 E02812 Engine controller internal error 7.3.10 E02A00 E02A01 E02A02 E02A03 E02B01 Manual feed tray was open during loading or printing 7.3.11 E02B04 Upper cover was open when upper cover was locked 7.3.12 E02B05 Right cover error 7.3.13 E02B06 Carriage cover was open when upper cover was locked 7.3.14 E02D00 Unable to detect home position of purge motor 7.3.15 E02D01 Unable to detect home position of pump motor 7.3.15 E02D02 Unable to detect home position of carriage motor 7.3.16 E02D03 Feed motor timeout 7.3.17 E02D04 Roll feed motor timeout 7.3.18 E02D05 Air flow fan was locked 7.3.19 E02E01 Cannot move carriage 7.3.20 E02E02 Paper holder opening/closing failure 7.3.21 E02E03 Pinch roller up/down failure 7.3.22 E02E04 Roll media does not feed 7.3.23 E02E05 Carriage movement timeout 7.3.20 E02E10 IEEE1394 interface error 7.3.24 E02F00 System controller internal error 7.3.25 *1: The codes correspond to the numbers shown on the display in the service mode. Codes in parentheses are not shown on the display when warnig occurs. *2: The maintenance numbers correspond to the section title numbers in Part 5: 7 Troubleshooting (page 5-44). c) Service call error list Code*1 Display message Status Maintenance No.*2 (E04000) Printhead Error! Head voltage error 7.4.1 (E04001) Waste Ink FULL! Waste ink absorber is full 7.4.2 (E04002) Scale Read Error Linear scale reading error 7.4.3 *1: The codes correspond to the numbers shown on the display in the service mode. Codes in parentheses are not shown on the display when warning occurs. *2: The maintenance numbers correspond to the section title numbers in Part 5: 7 Troubleshooting (page 5-44).
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5.2.3 Description of warning and error codes

a) Warning description 1) x Ink Check (the ink color is indicated by x) This is displayed when the electrodes mounted to the hollow needle detect that the ink is below the prescribed level. 2) W-Ink Full Soon This is displayed when a nearly full (approx. 95% capacity of the waste ink absorber) waste ink level is detected in the waste ink absorber. 3) Memory Overflow This is displayed when a data fault occurs due to insufficient memory. 4) Feed Limit.. This is displayed when the engine controller has detected the feed limit during manual feeding. During back feeding, the print standby position (on feed roller) is the feed limit. During forward feeding, however, the feed limits are as follows. Roll media: 18 m Cut sheet: Detected size when sheets are loaded 5) Incorrect Media During data reception, this is displayed when the media type required by the received data is different from the media type that is currently loaded. 6) GARO W0103x (number is indicated by x) During data reception, this is displayed when an error occurs in the data reception GARO command.
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W7200 / W7250
b) Error description
Part 3: Operations
1) E02000 End of Roll This is displayed when a roll media end sensor has detected the roll media trailing edge during printing or loading of the roll media. 2) E02005 Media Jam This is displayed when the feed sensor could not detect the roll media even after feeding the prescribed length during loading of the roll media. 3) E0200A Size undetected This is displayed when the light intensity of the media sensor could not be adjusted during media loading. 4) E0200B Size undetected This is displayed when the media sensor has detected a media loading position error during detection of the media right edge. 5) E0200C Size undetected This is displayed when the media sensor could not detect the media leading edge during detection. 6) E0200D Size undetected This is displayed when the feed sensor could not detect the cut sheet trailing edge even after feeding the prescribed length during cut sheet loading. 7) E0200E Media Too Small This is displayed when the media sensor has detected a media smaller than the prescribed size during media loading. Media width: Less than 200 mm Media length: Less than 100 mm 8) E0200F Media Too Large This is displayed when the media sensor has detected a media larger than the prescribed size during media loading. Media width: More than 927 mm (W7200)/More than 645 mm (W7250) Media length (roll media): More than 18 m Media length (cut sheets): More than 1.6 m (W7200) / More than 1.4m (W7250) 9) E02010 Media Skewed This is displayed when the media sensor detects slanting that exceeds the prescribed amount during media loading. 10) E02011 Close Roll Tray (cut sheet mode) / Remove Roll Media (roll media mode) This is displayed when a roll media tray set sensor has detected that the roll media tray has been pulled out during printing or loading of the roll media.
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11) E02015 Cut Failed This is displayed when the media sensor could not detect the media leading edge during detection after cutting of the roll media. 12) E02016 Load Cut Sheet This is displayed during printing when the feed sensor has detected the cut sheet trailing edge at a different position from the media loading position. 13) E02017 Size undetected This is displayed when the media sensor could not detect the media right edge during media loading. 14) E02018 Size undetected This is displayed when the media sensor could not detect the media left edge during media loading. 15) E02400 Eject Cut Sheet This is displayed when the loaded media is a cut sheet when the received data is designated for roll media. 16) E02401 Load Roll Media This is displayed when the roll media is not loaded when the received data is designated for roll media. 17) E02402 Load Cut Sheet This is displayed when the cut sheet is not loaded when the received data is designated for cut sheets. 18) E02403 Media Too Small This is displayed when the loaded media is smaller than the prescribed size during printing of the adjustment pattern. 19) E02500/E02501/E02502/E02503/E02504/E02505 Replace x Tank (the ink color is indicated by x) This is displayed when no ink is detected in the ink tank. The final digit indicates the ink color. <0:Bk, 1:Y, 2:M, 3:C, 4:PM, 5:PC> 20) E02506/E02507/E02508/E02509/E0250A/E0250B No x Ink Tank (the ink color is indicated by x) This is displayed when the sensor detects that the right cover is closed with an ink tank removed during ink tank replacement. This error is canceled when the required ink tank is installed and the right cover is closed. The final digit indicates the ink color. <6:Bk, 7:Y, 8:M, 9:C, A:PM, B:PC>
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Part 3: Operations
21) E0250C/E0250D/E0250E/E0250F/E02510/E02511 Remove x Tank (the ink color is indicated by x) This is displayed when the sensor detects installation of the ink tank after all of the ink tanks have been removed during head replacement or secondary transport processing. This error is canceled by removing the respective ink tank so that the process being performed can be completed. The final digit indicates the ink color. <C:Bk, D:Y, E:M, F:C, 0:PM, 1:PC> 22) E02800 No Printhead This is displayed when no printhead is detected. 23) E02801 Check Printhead This is displayed when unusually high temperatures are detected in the printhead. 24) E02802 Check Printhead This is displayed when an incorrect printhead is installed. 25) E02803 Check Printhead This is displayed when a checksum error is detected in the printhead EEPROM. 26) E02804/E02805/E02806/E02807/E02808/E02809 Check x Tank (the ink color is indicated by x) This is displayed when an incorrect ink tank is installed. The final digit indicates the ink color. <4:Bk, 5:Y, 6:M, 7:C, 8:PM, 9:PC> 27) E0280A/E0280B/E0280C/E0280D/E0280E/E0280F Check x Tank (the ink color is indicated by x) This is displayed when a checksum error is detected in the ink tank EEPROM. The final digit indicates the ink color. <A:Bk, B:Y, C:M, D:C, E:PM, F:PC> 28) E02811 Check Printhead This is displayed when a DI correction failure is detected in the printhead. 29) E02812 Turn Power Off!! This is displayed when an error has occurred in the EEPROM of the engine controller. 30) E02A00 Turn Power Off!! This is displayed when an error occurs in the firmware of the engine controller. 31) E02A01/E02A02/E02A03 Turn Power Off!! This is displayed when an error occurs in the FLASH ROM of the engine controller.
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32) E02B01 Close Tray This is displayed when the manual feed tray sensor has detected that the tray is open during media loading or printing. 33) E02B04 Close Upper Cover This is displayed when the upper cover sensor has detected that the upper cover is open while the upper cover is locked. 34) E02B05 Close Right Cover This is displayed when the right cover sensor has detected that the right cover has been opened not using operations from the main menu. Turn Power Off!! This is displayed when the right cover sensor has detected that the right cover is closed even though the right cover opening operation has been performed the prescribed number of times. 35) E02B06 Close CRG Cover This is displayed when the carriage cover sensor has detected that the carriage cover is open while the upper cover is locked. 36) E02D00/E02D01 Turn Power Off!! This is displayed when sensors for the purge unit could not detect the positions of the motors within the prescribed time. 37) E02D02 Turn Power Off!! This is displayed when the carriage homeposition sensor could not detect the home position of the carriage motor within the prescribed time. 38) E02D03 End of Roll This is displayed when the feed motor could not reach the prescribed speed within the prescribed time or the feed roller sensor could not detect the prescribed number of steps from the encoder slit. 39) E02D04 Turn Power Off!! This is displayed when the roll feed motor could not reach the prescribed speed within the prescribed time. 40) E02D05 Turn Power Off!! This message is displayed when a fan lock is detected when the air flow fan is running.
3-72
W7200 / W7250
Part 3: Operations
41) E02E01 Turn Power Off!! This is displayed when a jam or other physical problem puts an excessive load on the carriage motor so that the carriage cannot operate. 42) E02E02 Turn Power Off!! This is displayed when the roll media set sensor could not detect positional changes by the paper holder during the paper holder opening and closing operations. 43) E02E03 Turn Power Off!! This is displayed when the pinch roller up/down sensor could not detect positional changes by the pinch roller during the pinch roller up/down operations. 44) E02E04 End of Roll This is displayed when the roll feed sensor has detected stoppage of the rotating flag during supplying or feeding of the roll media. 45) E02E05 Turn Power Off!! This is displayed when the carriage motor could not reach the prescribed speed within the prescribed time. 46) E02E10 Turn Power Off!! This is displayed when an error has occurred in the IEEE1394 interface. 47) E02F00 Turn Power Off!! This is displayed when an error has occurred in the firmware of the system controller. c) Service call error description 1) Printhead Error! This is displayed when a voltage error occurs in the printhead. 2) Waste Ink FULL! This is displayed when a full waste ink absorber is detected. 3) Scale Read Error This is displayed when the carriage sensor could not read the linear scale.
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6. PRINTER SERVICE SOFTWARE

6.1 Overview of Service Software
In this printer, the service tools can be used to update the versions of the firmware for the two controllers installed in the printer. The service tools can also be used to access various types of information from the printer. The required operating environment and conditions for upgrading the firmware and obtaining service information are shown below.
Software Upgrading firmware version Obtaining service information (*2) lpr.exe(*1) OS Windows 95, 98, Me, Windows NT, 2000, XP hypertrm.exe Windows 95, 98, Me, Windows NT, 2000, XP RS-232C (9-pin, male) Crossover type Printer port Interface cable
LAN (10Base-T/100Base-TX) Crossover type
*1: Included in standard installations of Windows NT, 2000, and XP. *2: Included in standard installations of Windows 95, 98, Me, Windows NT, 2000, and XP.
6.1.1 Firmware version update software

This tool is used to update the versions of the firmware for the system controller and engine controller. The required operating environment and conditions are shown below.
Software lpr.exe(*1) OS Windows 95, 98, Me, Windows NT, 2000, XP *1: Included in standard installations of Windows NT, 2000, and XP. Printer port Interface cable
LAN (10Base-T/100Base-TX) Crossover type
6.1.2 Service information access software

This tool is used to access varions types of Service mode information from the system controller. The required operating environment and conditions are shown below.
Software hypertrm.exe(*2) OS Windows 95, 98, Me, Windows NT, 2000, XP *2: Included in standard installations of Windows 95, 98, Me, Windows NT, 2000, and XP. Printer port RS-232C (9-pin, male) Interface cable Crossover type
6.2 Firmware Version Update Software

In Windows NT, 2000, and XP, use the lpr.exe file that is provided in the standard installation. This is a software tool that connects the LAN cable to the LAN port on the system controller. This allows the software to upgrade the firmware (for the system controller and engin controller) contained the printer.
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6.2.1 Upgrade procedure
Part 3: Operations
1) Connect the printer and computer using a LAN cable, and then turn the printer on. 2) Check the IP address of the printer by referring to Part 3: 4.4 Main Menu (page 3-39). 3) Check whether the printer is in online or offline status, and then start the program below. - Windows NT, 2000, and XP "Command Prompt" program - Windows 95, 98, and Me "MS-DOS Prompt" program 4) In the case of Windows NT, 2000, and XP, proceed to step 5. In the case of Windows 95, 98, and Me, enter the following command after the ">" prompt. set TEMP=c:\windows\temp 5) Enter the following command after the ">" prompt to run the lpr.exe program. - Windows XP c:\widows\system32\lpr.exe - Windows NT and 2000 c:\winnt\system32\lpr.exe - Windows 95, 98, and Me Since lpr.exe is not provided in the standard installation, obtain lpr.exe as a freeware file, and then specify the storage location of lpr.exe and run the file. Example: d:\lpr.exe 6) Enter the following commands after the ">" prompt to designate the IP address and firmware of the printer, and then perform the upgrade. Example: IP address=192.168.1.1 Firmware=v0001.cpca Storage location=d:\firm\v0001.cpca - Windows NT, 2000, and XP lpr -S192.168.1.1 -Plp -o l d:\firm\v0001.cpca - Windows 95, 98, and Me lpr -Plp -S192.168.1.1 -l d:\firm\v0001.cpca 7) If the version is update correctly, the "ROM Update OK?" is shown in the printer display. Press the ENTER button to upgrade the version. Pressing the CANCEL button cancels the upgrading operation. After "Turn Power Off!" is displayed, turn off the printer. 8) Turn on the printer, and then check the firmware version.
Press the ENTER button
S/C:XXXX->#### ROM Update OK?
S/C:XXXX->#### ROM Update..
Completed! Turn Power Off!!

Figure 3-57 Message Displayed when Updating the Firmware Version 3-75
Part 3: Operations
W7200 / W7250
6.3 Service Information Access Software

Use the HyperTerminal software supplied in the standard installation in Windows 95, 98, Me, NT, 2000, and XP. HyperTerminal is a software tool used to connect the serial cable to the serial port on the sysytem controller. The following service information can be accessed based on the code that is entered. a) Access service mode information Entering the code below will display as log data all the information for the Service mode and Main menu stored in the printer. Input code: ssw
ssw MachineType:36" TMP:26.0 TMP BK:25.0 TMP C:26.0 TMP M:25.0 TMP Y:26.0 TMP PC:25.0 TMP PM:25.0 SIZE-LF:0.0 SIZE-CR:914.3 HeadEEPLotNo:001B01A0 HeadSerialNo:00017BB3 TankLotNo BK:20222810 TankLotNo C:21240310 TankLotNo M:21240310 TankLotNo Y:20212510 TankLotNo PC:21240310 TankLotNo PM:21240310 WARNING 01:W00000 02:W00000 03:W00000 04:W00000 05:W00000 06:W00000 07:W00000 08:W00000 09:W00000 10:W00000 11:W00000 12:W00000 ERROR 01:E02000 02:E02005 03:E02005 04:E02D03 05:E02D03 06:E02D03 07:E02D03 08:E02D03 09:E02010 10:E02010 11:E02000 12:E02B04 13:E00000 14:E00000 15:E00000 16:E00000 17:E00000 18:E00000 19:E00000 20:E00000 P-SETTING 01:R101ZZ8W0244- 02:R101248W0420- 03:R101368W0235- 04:R101368W120605:C103368W1030- 06:R103368W0002E 07:R101308W0924- 08:R101308W075709:R100ZZ4S0049W 10:0000000000000 11:0000000000000 12:0000000000000 ADJUST A:+0 B:+1 C:+1 D:+0 E:+1 F:+0 G:+0 H:+1 I:+0 J:+2 K:+2 L:+4 M:+2 N:+2 P:+2 Q:+2 R:+2 V:+0 W:+0 X:+0 Y:+0 Z:+0 COUNTER PRINTER: 19 7131 59 CARRIAGE: 2 2 PURGE: 5 5 0 INK: 2 2 2 2 2 2 HEAD: 10 1 1 1 1 1 1 CUT SHEET: 0 0 0 0 ROLL MEDIA: 0 0 0 0 MEDIA ALL: 0 0 0 0 0 0 MEDIA-00: 0 0 0 0 MEDIA-01: 0 0 0 0 MEDIA-02: 0 0 0 0 MEDIA-03: 0 0 0 0 MEDIA-OTHER: 0 0 0 0 S/C:Ver. 00.34.00 S/BOOT:Ver. 01.00.00 E/C:Ver. 0.13 E/Rel:Ver. 00010.01 MAC Address:00008518408F RAM:64MB Current Path:1 CutSheetType:Glossy Film RollMediaType:Coated Paper AutoCut:Yes TakeUpReel:Disable Cutter:Enable Buzzer:On SleepTimer:20 min. EOPTimer:30 sec. Stand:J504Only Language:Japanese Auto Adjust:On Adjust A:+0 B:+1 C:+1 D:+0 E:+1 F:+0 G:+0 H:+1 I:+0 J:+2 K:+2 L:+4 M:+2 N:+2 P:+2 Q:+2 R:+2 V:+0 W:+0 X:+0 Y:+0 Z:+0 CutDustReduct Plain:Off Coated:Off HeavyCoated:Off GlossyPaper:Off Semi-Glossy:Off GlossyFilms:On BPF:Off Special1:Off Special2:Off Special3:Off Special4:Off Special5:Off InkBk:100% InkC:100% InkM:100% InkY:100% InkPC:100% InkPM:100% Interface:LAN/USB1.1 00000000208F Ext.Interface:IEEE1394 00008514000004DC Warning 01:W00000 02:W00000 03:W00000 04:W00000 05:W00000 Error 01:E02000 02:E02005 03:E02005 04:E02D03 05:E02D03 TCP/IP FrameType:Ethernet II IPAddress:192.168.0.215 SubnetMask:255.255.255.0 DefaultG/W:0.0.0.0 DHCP:Off BOOTP:Off RARP:Off Apple Talk PhaseType:Phase2 NetworkNo:65280 NodeID:128 Name:Canon NB-12FB Zone:* Type:GARO value = 10 = 0xa ->
Figure 3-58 ssw (Image)
3-76
W7200 / W7250
Part 3: Operations
b) Access printhead EEPROM information Entering the code below will display as log date the serial number and all other information stored in the printhead EEPROM. Input code: ssw_head
ssw_head Head EEPROM Dump 003E 0401 EAD8 0000 0012 0410 3D3D 423A 3A3C 0000 0000 0000 0000 0000 0000 0606 0706 0505 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 4102 003E 0401 EAD8 0000 0012 0410 3D3D 423A 3A3C 0000 0000 0000 0000 0000 0000 0606 0706 0505 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 4102 0000 0000 0002 0003 value = 3 = 0x3 ->
Figure 3-59 ssw_head (Image)
3-77
Part 3: Operations
W7200 / W7250
c) Access ink tank EEPROM information Entering the code below will display the serial numbers and all other information stored in each color's ink tank EEPROM in the form of log data for the six colors simultaneously. Input code: ssw_ink
ssw_ink InkTank EEPROM Dump Black Tank 4341 4E4F 4E20 494E 432E 1401 424B F122 0521 0000 0000 0000 F122 0521 0000 0001 DBF4 0001 D4BF 6100 0001 43F4 0001 DBF4 0001 D4BF 6100 0001 43F4 0000 3134 3031 0000 8979 0001 FBD0 0001 DBF4 0061 0001 0000 7953 0001 DBF4 0061 0001 0000 7953 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 Light Cyan Tank 4341 4E4F 4E20 494E 0000 0000 0000 Yellow Tank 4341 4E4F 4E20 432E 1401 5900 0822 0000 0000 F122 0822 0000 A8B0 0000 2C0F 0001 1FE9 0001 0000 2C0F 6100 1FE9 0000 3134 0000 8354 0001 0001 A8B0 0061 0000 AC97 0001 0061 0001 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 value = 3 = 0x3 -> 0000 494E F122 0000 0001 6100 A8B0 0001 3031 FBD0 0001 A8B0 AC97 0000 0000 0000 0000
Figure 3-60 ssw_ink (Image)
3-78
W7200 / W7250
6.3.1 Service information access procedure
Part 3: Operations
1) Connect the printer and computer with a serial cable, and then turn on the printer. 2) Check that the printer is in the Online or Offline mode, and then start the computer. 3) At the Run command of the start menu, enter "hypertrm.exe", and then click OK.
Figure 3-61 Service Information Access Software (Startup 1)

4) Enter the name, select the icon, and then click OK.
Figure 3-62 Service Information Access Software (Startup 2)
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5) Once the screen shown below is displayed, select the serial port of the computer that is used, and then click OK.
Figure 3-63 Service Information Access Software (Setup 1)

6) Once the screen shown below is displayed, set the values as indicated below, and then click OK,
Figure 3-64 Service Information Access Software (Setup 2)
3-80
W7200 / W7250
7) Enter the access information cade, and then press Enter.
Part 3: Operations
Figure 3-65 Service Information Access Software (Code Input)

8) The log data corresponding to the input code is displayed.
Figure 3-66 Service Information Access Software (Access Information Image)
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Part 4
TECHNICAL REFERENCE
Page 4- 1 4- 1 4- 2 4- 5 4- 7 4- 7 4- 8 4- 9 4 - 11 4 - 11 4 - 12 4 - 12 4 - 12 4 - 13 4 - 14 4 - 16 4 - 18
1. OVERVIEW 1.1 Printer Block Diagram 1.2 Print Signal Sequence 1.3 Print Driving 2. FIRMWARE 2.1 Power On/Off 2.2 Power Off 2.3 Print Control 2.4 Print Position Adjustment 2.5 Overheating Protection Control of Printhead 2.6 Pause between Pages 2.7 White Raster Skip 2.8 Sleep Mode 3. PRINTER'S MECHANICAL SYSTEM 3.1 Ink Passage 3.2 Ink Tank Unit 3.3 Carriage Unit
Page 4 - 22 4 - 26 4 - 31 4 - 32 4 - 33 4 - 37 4 - 40 4 - 40 4 - 42 4 - 45 4 - 49 4 - 50 4 - 51 4 - 52 4 - 54 4 - 54
3.4 Printhead 3.5 Purge Unit 3.6 Waste Ink Absorber 3.7 Air Flow 3.8 Paper Path 3.9 Structure of Paper Path 4. PRINTER ELECTRICAL SYSTEM 4.1 Overview 4.2 System Controller 4.3 Engine Controller 4.4 Carriage Relay PCB 4.5 Head Relay PCB 4.6 Motor Driver 4.7 Power Supply 5. DETECTION FUNCTIONS 5.1 Detection Functions Based on Sensors
Printhead J65 J200 Media sensor Pinch roller drive unit J66 Linear encoder J59 J60 Pinch roller up/down sensor Manual feed tray sensor Feed roller sensor Feed motor Roll drive unit J67 J68 Carriage cover sensor Pinch roller up/down clutch +18V GND J210 J206 J212 Carriage relay PCB J205 Upper cover lock solenoid (L) J208 J203 J1102
W7200 / W7250
Carriage unit Air flow fan (L)
Tank sensor (C)
Tank sensor (BK)
Tank sensor (PC)
1. OVERVIEW
J213
J211
Tank relay PCB J407 J209 J210 J211 J406 J405
1.1 Printer Block Diagram
J84 J413
Tank sensor (PM)
Tank sensor (Y) Head relay PCB Roll drive motor Follow-up roller up/down clutch Roll feed clutch W7200 only J14 Option PCB J13 J106 J1 J1 J104 Power supply J105 J102 J1002 J1005 J403
Power button +5.1V,GND signal +26.5V,GND
J410
FG
Air flow fan (R) J17
Purge unit Motor driver
J1004 J1003 J1007 J1006 J1008
A block diagram of the printer is shown in Figure 4-1 below.
Figure 4-1 Printer Block Diagram
4-1
J30
Carriage homeposition sensor
Pump motor
Purge motor
Pump homeposition sensor
Cap sensor Feed sensor J19 J31
Suction fan
Carriage motor
Upper cover lock solenoid (R) J404
Right cover sensor Right cover lock solenoid J6 J86 CN1 Operation panel
Upper cover sensor (L)
Upper cover sensor (R)
Tank sensor (M) Roll media end sensor Roll media tray set sensor Roll media set sensor To take-up unit Roll feed sensor Feed sensor unit To power cord J414 J415 J103 +3.3V GND J417 Engine controller J408 J2 J1 J1 System controller J5 Network J7 USB1.1 Optional in W7250 Expansion board J2 Expansion J419 J418
J6
Ink tank unit
J412
J409
J24
Right cover lock unit (R)
J11
J82
J88
W7200 / W7250
1.2 Print Signal Sequence

The signal sequence from when the printer receives the print signals until printing starts is shown in Figure 4-2 below. Host computer Printer driver a a Optional software RIP etc. a' a' : Image data : Mask pattern data : Heat pulse : Command data : PCI bus : Data bus
Interface unit Expansion Network USB1.1
W7200 / W7250
b CPU unit
b b
Image processing unit
CPU
ASIC
j c
Operation panel
EEPROM FLASH SDRAM d d c, j
FCRAM h
Printhead EEPROM
Head relay PCB System controller g Latch IC
Engine controller SDRAM e ASIC e, f EEPRROM FLASH SDRAM i f
g g
Driver ASIC
g '
Receiver ASIC Carriage relay PCB Motor driver PCB
Driver IC Ink tank
i CPU
EEPROM
i i i
Sensor and drive unit
Figure 4-2 Print Signal Sequence
4-2
W7200 / W7250
a) The printer driver in the host PC compresses the image data, and then sends the command data and other print data to the printer. The resolution conversion, color conversion process, and six-color binary conversion process for the image data are not performed. The image process table data is used in the color conversion process, binary conversion process, and other operations of the image data to achieve a high-quality image output. This data is created and sent as command data based on the Paper Type setting specified in the printer driver. a') An optional software RIP performs resolution conversion of the image and then sends this image data to the printer together with the command data after a color conversion process or six-color binary conversion is performed. b) This printer receives the print data from the interfaces controlled by the interface unit of the system controller. The received print data is sent to the CPU or ASIC. c) The system controller extracts the print data that was sent to the CPU or ASIC, and then performs resolution conversion, color conversion process, and six-color binary conversion while storing the data in the SDRAM or FCRAM at the optimal timing. d) The ASIC in the system controller converts the print data to six-color binary image data and command data and sends the data to the ASIC in the engine controller. e) The ASIC in the engine controller stores the received image data in the SDRAM at the optimal timing, and the data is combined with the mask data in the ASIC and output in coordination with the discharge timing. The ASIC also sends the command data from the system controller to the CPU. f) The CPU in the engine controller obtains the mask pattern data from the FLASH ROM based on the command data, printhead information from the EEPROM in the printhead, and internal temperature from the latch IC on the head relay PCB, and sends this data to the ASIC. g) The ASIC in the engine controller sends the image data combined with the mask pattern to the printhead as print signals while converting to data corresponding to the printhead information and internal temperature. During this operation, heat pulses are sent to the printhead for performing the optimal head driving. g') The print signals undergo differential processing by the driver ASIC to reduce noise and then are restored by the receiver ASIC. h) The printheads convert the received print signals internally, which are in serial format, into the parallel data used by a single nozzle array, and then perform heat pulse and AND processing to carry out the printing.
4-3
W7200 / W7250
i) The CPU in the engine controller manages the overall print drive operations while controlling the motor driver and monitoring the status of the printer components based on the adjustment values stored in the EEPROM. The SDRAM is used as work memory. j) The CPU in the system controller manages the overall image processing operations while controlling key operation and message display based on the adjustment values stored in the EEPROM. The firmware is stored in the FLASH ROM.
4-4
W7200 / W7250
1.3 Print Driving
In this printer, the print signals and control signals pass through the carriage relay PCB and head relay PCB and are output to the printheads. This allows the printheads to perform printing operations by discharging ink from the printhead nozzles. Each printhead has six nozzle arrays (Bk, PC, C, PM, M, and Y from the left with the carriage installed). The print signals received by each printhead include even nozzle data (E_DTBK1, DTBK2, DTLC1, DTLC2, DTC1, DTC2, DTLM1, DTLM2, DTM1, DTM2, DTY1, DTY2) and odd nozzle data (O_DTBK1, DTBK2, DTLC1, DTLC2, DTC1, DTC2, DTLM1, DTLM2, DTM1, DTM2, DTY1, DTY2). These two data types are sent according to the timing determined by the data transfer clock (HSCLK) and data latch pulse (LTH). The drive control signals include heat enable signals (HE_BK, LC, C, LM, M, Y) for ejecting ink from the printhead nozzle and subheat enable signals (SHE_BK, LC, C, LM, M, Y) for maintaining stable ink discharge rates by raising the temperature of the head when it is lower than the optimum operating temperature.
1.3.1 Print drive control

Each nozzle array on a printhead has 1280 nozzles. The nozzles used for discharging ink are selected by the block enable information in the even nozzle data and odd nozzle data and are separated into 24 blocks. (The 1280th nozzle ends at block number 15.) There are 54 nozzles in blocks 0 to 15, and 52 nozzles in blocks 16 to 23. In the printhead nozzles in the selected block, heat enable signals and subheat enables signals are applied to adjust the pulse width according to the head rank, head temperature, internal temperature, and other factors to ensure optimal ink discharge, and then the heat board in the printhead nozzle is driven so that ink is discharged. The optimal nozzle block is selected based on the printing pass.
0 1 2 3 4 5 6 7 8 9 10 11 1213 1415 1617 1819 2021 2223 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Block No.
Printhead nozzle No.
1279
The pattern is repeated until 1280 nozzles is reached. The 1280th nozzle ends at block 15.
Figure 4-3 Conceptual Diagram of Nozzle Blocks 4-5
W7200 / W7250
1.3.2 Print drive timing

Each printhead has six nozzle arrays (Bk, PC, C, PM, M, Y). These six arrays all use the data transfer clock (HSCLK) and data latch pulse (LTH) signals. The even nozzle data (E_DTBK1, DTBK2, DTLC1, DTLC2, DTC1, DTC2, DTLM1, DTLM2, DTM1, DTM2, DTY1, DTY2), odd nozzle data (O_DTBK1, DTBK2, DTLC1, DTLC2, DTC1, DTC2, DTLM1, DTLM2, DTM1, DTM2, DTY1, DTY2), heat enable signals (HE_BK, LC, C, LM, M, Y), and subheat enable signals (SHE_BK, LC, C, LM, M, Y) are sent to a specific array as required to control each array separately. Printing is performed in both the carriage forward and reverse directions. The encoder sensor installed on the carriage generates 300-dpi pitch linear scale detection signals (CRENCA) and 90-phase shift signals (CRENCB). The carriage recognizes the movement direction by the state of the CRENCB signals with respect to the rising of the CRENCA signals. The printhead is driven using the 1200-dpi timing signals (XCOL-STR) that divide the CRENCA signals detected by the 300-dpi timing into four equal parts. Forward printing is based on the rising of the detection signals (CRENCA). Reverse printing is based on the falling of the detection signals (CRENCA) and is performed in the same manner as forward printing, except that the transmission order of the even nozzle data and odd nozzle data reverses the heating order of the printhead nozzles.
300dpi Linear scale
CRENCA CRENCB
1200dpi
XCOL-STR
1200dpi
HSCLK O_DTBK1 O_DTBK2 E_DTBK1 E_DTBK2 LTH HE_BK SHE_BK

Low active Low active Data of block 0 Data of block 0 Data of block 0 Data of block 0 Data of block 2 Data of block 2 Data of block 2 Data of block 2 Data of block 4 Data of block 4 Data of block 4 Data of block 4 Data of block 20 Data of block 20 Data of block 20 Data of block 20 Data of block 22 Data of block 22 Data of block 22 Data of block 22
Figure 4-4 Example of Print Drive Timing (Nozzle Array Bk in Forward Printing)
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W7200 / W7250
2. FIRMWARE
2.1 Power On/Off 2.1.1 Power On
The initialization sequence when the power is turned on and before the printer enters the online state is shown in the flow chart below. The printer requires about 2 minutes* to perform the initialization sequence. * This does not include the time required for supplying ink and cleaning after storage for an extended period of time.
Power button ON
"Initializing" is shown on display
* LEDs on operation panel turn on "Initializing" shown on display * LEDs on operation panel turn off * The system controller and engine controller are initialized * LEDs on operation panel flash twice at one-second intervals * EEPROM check * Check of status when power was last turned off * Available printheads * Printhead EEPROM check
Software initialization
"Canon W72xx" is shown on display
Engine status check
Error message
Printhead check
Error message
Right cover lock check Ink tank check

* Available ink tanks * Ink tank EEPROM check * Ink tank level detection
Error message
Upper cover lock

* Carriage motor is initialized * Carriage homeposition detection * Feeding motor is initialized
Error message
Carriage/feeding initialization
Error message
Ink supply/cleaning Upper cover lock release No media Media detection Media detected Upper cover lock Media load
"Offline" is shown on display
Error message
Waiting for media loading
Upper cover lock release

"Online" is shown Waiting for print operation on display
Error message
Figure 4-5 Flow chart after Power On 4-7
W7200 / W7250
2.2 Power Off

Turning off the power button will cut off the voltage to all driving systems that are supplied power. In this case, the power-off sequence by the firmware is started. This printer immediately suspends all operations in progress and stops whenever the power cable is unplugged, or the upper cover, right cover, or roll media tray are opened. In this case, the printer may stop without performing the regular capping operation for the printheads. If the power was turned off by unplugging the power cable, plug the power cable into the outlet and turn the power on again so that the printer enters the online state, and then press the power button to turn off the power.
CAUTION
2.2.1 Power Off sequence
Power button OFF

"Exiting" is shown on display
* Hold down for at least 2.5 seconds
System controller data * Writing to EEPROM backup Media detection

Roll media Cut sheet
Discharge operation
Engine controller data backup Power off
* Writing to EEPROM
Figure 4-6 Power Off Flow chart
4-8
W7200 / W7250
2.3 Print Control 2.3.1 Print mode
This printer is capable of fast, high-quality printing without blurring or inconsistent ink density by changing the carriage operation, sheet feeding operation, and other printing methods according to the selected paper, print quality, and print data. Printing is performed using a multi-pass technique for each color. This allows not only a faster print speed, but also reduces the inconsistency in ink density due to different amounts of ink discharged from the printhead nozzles. Blurring is also prevented since the multi-pass printing technology shifts the print timing so that the ink discharged onto the paper in the previous pass is nearly dry before the next ink discharge occurs in the next pass. The printer supports a maximum of 8-pass printing according to the required print quality. a) Draft mode In the high-speed print mode, the image data is thinned out and a single band (equivalent to the height of a nozzle array) is printed in a two-pass operation. This mode is used by selecting the "Draft" option under Print Quality settings in the printer driver. The image data is allocated for each color by the mask pattern control, divided into two parts by the nozzle block control, and then printed by a 2-pass bidirectional. b) Standard mode In normal print mode, a single band (equivalent to the height of a nozzle array) is printed using a 4-pass or 8-pass operation. This mode is used by selecting the "Standard" option under Print Quality settings in the printer driver. The printing operation varies depending on the sheet settings in the printer driver. If Plain Paper is selected in the sheet settings, the image data is allocated for each color by the mask pattern control, divided into four parts by the nozzle block control, and then printed by a 4-pass single-directional carriage 2x-speed movement. If a media other than Plain Paper is selected in the sheet settings, the image data is allocated for each color by the mask pattern control, divided into eight parts by the nozzle block control, and then printed by an 8-pass bidirectional. c) High mode In high quality print mode, a single band is printed using an 8-pass operation. This mode is used by selecting the "High" option under Print Quality settings in the printer driver. The image data is allocated for each color by the mask pattern control, divided into eight parts by the nozzle block control, and then printed by an 8-pass bidirectional.
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d) Highest mode In super-high quality print mode, a single band is printed using an 8-pass operation. This mode is used by selecting the "Highest" Fine option under Print Quality settings in the printer driver. The image data is allocated for each color by the mask pattern control, divided into eight parts by the nozzle block control, and then printed by an 8-pass singledirectional.
Table 4-1 PRINT MODES

Mode Print resolution (dpi) Number of passes Print direction Paper type
Draft Standard High Highest
1200 1200 1200 1200 1200
x x x x x
300 600 600 600 600
2 4 8 8 8
Bidirectional Single-directional Bidirectional Bidirectional Single-directional
Plain paper, coated paper Plain paper All sheets except plain paper All sheets except plain paper All sheets except plain paper and coated paper
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W7200 / W7250
2.4 Print Position Adjustment
For instructions on how to perform print position adjustments, see Part 3: 4.4.3 Contents of main menu (page 3-43).
2.4.1 Print position adjustment

This printer incorporates a print position adjustment function for manual adjustment of the vertical/horizontal positions, bidirectional printing position, and sheet feeding rate of the printheads installed on the carriage. The print position is adjusted by first printing the print position adjustment patterns with slightly modified conditions and setting the adjustment values observed visually from the operation panel. The print position adjustment requires a roll media or cut sheet that is A3 size or larger.
2.5 Overheating Protection Control of Printhead

This printer is provided with an overheating protection control function that detects abnormally high temperatures in the printheads.
The printheads can overheat, for instance, when the printing process continues for some time with no ink supplied to the printhead nozzles. The overheating protection control function prevents a printhead nozzle from becoming permanently clogged or damaged due to excessive heat. The overheating protection control process is based on the detected temperature of the head temperature sensors in each nozzle array. If overheating is detected in a single nozzle array, control is performed in one of the two stages below according to the temperature. Protection level 1: If the head temperature sensor detects a temperature above 80C, the printer allows the carriage to continue in the direction of its scanning pass and then stops it at the scan end position. The wait control is activated to allow the heat to dissipate. Printing resumes when the temperature drops below 80C or 30 seconds have passed in the wait state. Protection level 2: If the head temperature sensor detects a temperature above 120C, the printer immediately stops the printing operation, and the carriage returns to the home position where capping is performed. An error message is shown on the display.
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W7200 / W7250
2.6 Pause between Pages

To prevent ink blots from forming, this printer discharges printed pages so that they hang down from the platen and dry and is provided with a Pause between Pages function for discharging sheets after a specified wait time. The user can set the wait time from the printer driver. This function is particularly useful for film-type and other sheets that need extra time to dry.
2.7 White Raster Skip

To improve the printing throughput, this printer incorporates a White Raster Skip function for skipping the carriage scan operation for continuous blank segments of print data.
2.8 Sleep Mode

This printer has a Sleep mode for reducing the standby power. The printer automatically enters Sleep mode (Power Save mode) when there are no user operations and no print data has been received for a preset period of time in the Online or Offline mode. The printer wakes from Sleep mode whenever the user performs any key operations on operation manual or print data is received from the host computer. Whenever the roller trace preventive sequence starts automatically, the printer temporarily switches to the normal power mode and then returns to Sleep mode again once the operation is finished. The time until the printer enters Sleep mode can be changed from the operation panel. See Part 3: 4.4.3 Contents of main menu (page 3-43) for the procedure for changing this setting.
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W7200 / W7250
3. PRINTER MECHANICAL SYSTEM

The printer mechanical system can be roughly divided into two major components: the ink passage and paper path. The ink passage consists of ink tank unit and a carriage unit where printheads are installed, purge unit, and waste ink absorber unit and performs the supply, circulation, and suction/removal of ink. The paper path includes the roll media tray, roll media feeder, paper feeder and performs two types of feeding, transport, and discharge of media. This section presents an overview of the components of the mechanical system.
Roll media feeder
Carriage unit
Purge unit
Roll media tray unit Paper feed
Ink tank unit
Waste ink Absorber
Figure 4-7 Printer Mechanical System 4-13
W7200 / W7250
3.1 Ink Passage 3.1.1 Overview of the ink passage

The ink passage consists of the ink tanks, printheads, caps, maintenance jet tray, waste ink absorber, ink tubes for connecting the mechanical components, and ink suction pump that is activated when ink is removed. These components are used to perform the supply, circulation, and suction/removal of ink. A schematic diagram of the ink passage (for one color) and the ink flow are shown in the figure below.
Mechanical Drive Unit Ink or air flow
Joint
Carriage unit
Joint Printhead
Suction pump
Cap
Waste ink absorber
Ink tank To waste ink absorber W7250 Ink supply valve
Sub buffer To waste ink absorber
Figure 4-8 Schematic Diagram of the Ink Passage (for One Color)
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a) Ink supply from ink tank to ink supply valve The ink tank contains ink which is supplied to the printhead. Ink flows from the ink tank to the ink supply valve due to the fluid level difference. b) Ink inflow from ink tank to sub buffer Although ink flows from the ink tank to the sub buffer due to the fluid level difference, air also enters from the air passage of the sub buffer to maintain the pressure inside the ink tank at a fixed level. If the ink inside the sub buffer exceeds a certain level, the ink passes through the air passage and flows to the waste ink absorber. c) Ink supply from ink supply valve to printhead Ink is supplied from the ink tank to the printhead by opening the ink supply valve, capping the heads, and then driving the suction pump. The ink removed from the caps flows to the waste ink absorber. d) Ink supply during printing During the printing operation, ink is constantly filling the printheads from the ink tank due to the negative pressure applied to the printhead nozzle by the opening of the ink supply valve and discharging of the print ink. Waste ink removed by the cleaning operation and waste ink in the right maintenance jet tray flows to the waste ink absorber.
CAUTION
If all of the ink passages are opened (ink tank is not installed, ink supply valve is opened, and printhead lock lever is opened) when ink fills the ink tube, the ink in the ink tube may reverse-flow due to the difference in the water head, and ink may leak from the ink supply needle. Therefore, do not open all of the ink passages at the same time when the ink tube is filled with ink.
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W7200 / W7250
3.2 Ink Tank Unit 3.2.1 Structure of ink tank unit

a) Ink tank The ink tanks contain ink (approx. 330 ml for W7200, approx. 130 ml for W7250) for each color. The amount of ink is stored in the EEPROM mounted on the ink tank. The remaining ink level in the ink tank is detected using a dot count based on the EEPROM information. When the electrodes mounted to the hollow needle detect that there is no electrical current, a message appears on the display indicating that the ink is nearly empty. If the dot count reaches the prescribed value from this state, the ink tank is considered to be empty. b) Ink port The hollow needle enters the ink port (covered by a rubber plug) when the ink tank lever of the printer is pressed down to the ink tank fixing position, and this establishes an ink passage between the printer and ink tank. c) Air passage The open hollow needle enters the air passage (covered by a rubber plug) when the ink tank lever of the printer is pressed down to the ink tank fixing position, and the internal pressure of the ink tank is opened so that the internal pressure is maintained at a fixed level. d) Notches for preventing incorrect installation The ink tanks have notches for preventing incorrect installation. The wrong ink tanks cannot be inserted and set because of these notches. The ink tank lever can be lowered only when the ink tank has been installed in the set position, and the ink supply will not start unless the ink tank lever is lowered.
Air passage Ink port EEPROM
Air passage Ink port EEPROM
Notches for preventing incorrect installation Notches for preventing incorrect installation Ink tank W7200 W7250 Ink tank
Figure 4-9 Ink Tank
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W7200 / W7250
e) Ink supply valve The ink supply valve is located between the ink tank and ink tube. This valve presents ink leakage from occurring when the ink tube on the ink tank side is opened during replacement of the ink tank.
Ink supply valve
Ink supply valve
W7200
W7250
Figure 4-10 Ink Supply Valve
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W7200 / W7250
3.3 Carriage Unit 3.3.1 Carriage functions

a) Printhead mounting The carriage mechanically locks the printheads and connects them to the terminals on the head relay PCB. b) Control A carriage relay PCB and encoder are installed on the carriage. The carriage relay PCB communicates the drive signal of the printhead, and the encoder detects the carriage position and generates print timing signals. The carriage relay PCB is connected to the engine controller by flexible cable. c) Carriage drive The carriage belt moves the carriage back and forth on the platen. The carriage belt is driven by the power from the carriage motor. d) Printhead maintenance This printer has a cleaning function that performs wiping and suction of the printheads when the carriage is stopped at the carriage homeposition. e) Media thickness adjustment The gap between the bottom face of the printheads and the media surface can be adjusted according to the media thickness. Although the print quality is higher when the gap is narrow, ink blots may form on the print surface due to contact of the media with the printhead face, or the printhead nozzles may be damaged. In this printer, the user can use the printhead height adjustment lever to select the gap width according to the media thickness (3 positions). f) Paper width/skew detection A media sensor is installed at the bottom left of the carriage for detecting the paper width and skewing of the paper on the platen. g) Internal temperature detection Thermistors installed in the printhead relay PCBs are used to detect the internal temperature in the vicinity of the printhead.
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3.3.2 Structure of carriage
a) Printhead mounting unit The printheads are mounted to the carriage by the printhead lock cover and printhead lock lever. When the printheads are fixed to the carriage, the signal contact point of the head relay PCB contacts the signal contact point of the printheads, and this results in the transmission of print signals. Also, the ink passage from the ink tank passes through the ink tube and connects to the printheads. b) Ink port Ink passes through the ink tube and is supplied to the printheads. The ink tubes run through the joints and inside the frame-shape caterpillar and move in coordination with the carriage.
Contact Ink supply joint Printhead lock cover
Caterpiller
Carriage motor Carriage Ink tube
Figure 4-11 Carriage Unit (1)
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W7200 / W7250
c) Control unit The carriage relay PCBs are connected to the head relay PCBs by short flexible cables. The flexible cable between the engine controller and carriage relay PCB is mounted on a frame-shaped caterpillar and moves in coordination with the carriage. A photocoupler-type encoder is mounted at the bottom of the rear of the carriage for reading the linear scale during carriage movement. d) Carriage drive unit Mechanical misalignment of the installed printheads in the vertical/horizontal direction and in bidirectional printing can be corrected by using the Adjustment command in the Main Menu to shift the print timing. The carriage belt, which is driven by the power from the DC motor-type carriage motor, moves the carriage in the sheet horizontal direction. The carriage homeposition, which is also the capping position, is detected by the carriage homeposition edge on the right side of the carriage and the photo interrupter-type carriage homeposition sensor on the carriage right-side plate. The position on the linear scale that corresponds to the detected carriage homeposition is recorded as the homeposition, and this position is set as the reference point for position control. The carriage motor is then driven and controlled using the control signals generated by the engine controller. Carriage relay PCB Head relay PCB
Media sensor
Printhead height adjustment lever Carriage homeposition edge
Carriage cover sensor
Maintenance-jet tray
Figure 4-12 Carriage Unit (2) 4-20
W7200 / W7250
e) Printhead maintenance unit The printer performs cleaning operations of the printheads at the carriage homeposition. In the wiping operation, the printheads installed in the carriage are wiped as the purge motor rotates when the carriage is stopped at the carriage homeposition. The maintenance jets are discharged when the carriage passes through the maintenance jet tray, located at the right side of the platen, while the carriage is moving forward. The suction operation is performed using the suction cap of the purge unit. f) Gap adjustment unit The paper thickness lever located on the right side of the carriage works in coordination with the height adjustment cam. The height adjustment rollers located at the bottom-right edge of the carriage front are moved up and down by this mechanism, and this moves the head holder position up or down to change the gap between the face of the printheads and the media. g) Media sensor unit The media sensor located at the bottom left of the carriage consists of an LED and photosensor. The sensor is protected by a transparent cover to prevent the adhesion of dust and other foreign substances due to ink mist. h) Internal temperature detection A thermistor for measuring the internal temperature is installed on the head relay PCB on the rear of the head holder. i) Carriage homeposition edge The carriage homeposition is determined to be the position on the linear scale measured when the carriage homeposition edge has been detected.
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3.4 Printhead 3.4.1 Structure of printhead

A printhead has six nozzle arrays. Each nozzle can be controlled individually so that a six-color discharge action is performed by a single printhead. a) Nozzle arrays Each nozzle array provides 1280 nozzles arranged in a two-column staggered pattern. Each column is comprised of 640 nozzles separated by an interval of 1/600 inch and is arranged in a staggered pattern to form 1280 nozzles separated by an interval of 1/1200 inch.
5/600inch 0 2 0 2 0 2 0 2 0 2 0 2 1/1200inch
1 3
1 3
1 3
1 3
1 3
1 3
1276 1278
1277 1279
1276 1278
1277 1279
1276 1278
1277 1279
1276 1278
1277 1279
1276 1278
1277 1279
1276 1278
1277 1279
Bk
PC
PM
Y
82/600inch
Figure 4-13 Nozzle Configuration
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W7200 / W7250
b) Nozzle structure Ink is supplied from the ink tank, passes through by a mesh ink filter, and is sent to the nozzles. Ink is supplied from the shared ink chamber to the nozzles. When the head driving current is applied to the nozzle heater, this causes the ink to boil and form bubbles so that ink droplets are discharged from the nozzles.
Resin
Silicon plate
Heater
Heater Shared ink chamber
Figure 4-14 Nozzle Structure
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W7200 / W7250
c) Signal contact points The signal contact points on the printhead are connected to the signal contact points on the head relay PCB so that print signals and other information are sent from the carriage relay PCB to the nozzles.
9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
Figure 4-15 Signal Contact Points Table 4-2 SIGNALS AND PIN NUMBERS OF SIGNAL CONTACT POINTS (1/2)
Pin number 1,2,3 4 5 6 7,8 9 10 11 12,13,14,15 16 17 18 19 20 21 22 23 24,25 26 27 28 29 30 Signal HGND E_DTLM1 E_DTLC1 O_DTLM2 GND E_DTC1 E_DTC2 O_DTC2 HGND SHE_LC O_DTLC1 SHE_BK SHE_LM HE_LM GND E_DTM2 LTH HGND VHFBG DIALC() DIAK() DIAK() O_DTBKI IN/OUT IN IN IN IN IN IN IN IN IN IN IN IN IN OUT OUT OUT IN Function GND Nozzle data signal (M nozzle array/even nozzle) Nozzle data signal (C nozzle array/even nozzle) Nozzle data signal (M nozzle array/odd nozzle) GND Nozzle data signal (C nozzle array/even nozzle) Nozzle data signal (C nozzle array/even nozzle) Nozzle data signal (C nozzle array/odd nozzle) GND Sub heat enable signal (PC nozzle array) Nozzle data signal (PC nozzle array/odd nozzle) Sub heat enable signal (Bk nozzle array) Sub heat enable signal (PM nozzle array) Heat enable signal (PM nozzle array) GND Nozzle data signal (M nozzle array/even nozzle) Data latch signal GND NC DI sensor signal (PC nozzle array) DI sensor signal (Bk nozzle array) DI sensor signal (Bk nozzle array) Nozzle data signal (Bk nozzle array/odd nozzle)
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Table 4-2 SIGNALS AND PIN NUMBERS OF SIGNAL CONTACT POINTS (2/2)
Pin number 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64,65,66,67 68 69 70 71 72 73 74 75 76 77,78 Signal HE_LC DIALM1 SHE_M HE_Y DIAM1 E_DTY2 P_DTM2 DIAY0 E_DTY1 O_DTBK1 E_DTBK1 E_DTLC2 HE_BK DIALM0 DIAC0 HSCLK HE_M DIAY1 O_DTY2 O_DTY1 P_DTM1 DIAM0 VHFBH VH E_DTBK2 O_DTLC2 O_DTLM2 H5V PECE SHE_C EPDO E_DTM1 O_DTC1 VH VHT DIALC1 O_DTLM1 H5V EPCLK EPD1 DIACI HE_C SHE_Y VH IN/OUT IN OUT IN IN OUT IN OM OUT IN IN IN IN IN OUT OUT IN IN OUT IN IN IN OUT IN IN IN IN IN IN IN OUT OUT IN IN IN OUT IN IN IN IN OUT IN IN IN Function Heat enable signal (PC nozzle array) DI sensor signal (PM nozzle array) Sub heat enable signal (M nozzle array) Heat enable signal (Y nozzle array) DI sensor signal (M nozzle array) Nozzle data signal (Y nozzle array/odd nozzle) Nozzle data signal (M nozzle array/even nozzle) DI sensor signal (Y nozzle array) Nozzle data signal (Y nozzle array/even nozzle) Nozzle data signal (Bk nozzle array/odd nozzle) Nozzle data signal (Bk nozzle array/even nozzle) Nozzle data signal (C nozzle array/even nozzle) Heat enable signal (Bk nozzle array) DI sensor signal (PM nozzle array) DI sensor signal (C nozzle array) Synchronous clock signal Heat enable signal (M nozzle array) DI sensor signal (Y nozzle array) Nozzle data signal (Y nozzle array/odd nozzle) Nozzle data signal (Y nozzle array/odd nozzle) Nozzle data signal (M nozzle array/odd nozzle) DI sensor signal (M nozzle array) NC Head drive power supply (18 V) Nozzle data signal (Bk nozzle array/even nozzle) Nozzle data signal (C nozzle array/odd nozzle) Nozzle data signal (PM nozzle array/odd nozzle) Head logic power supply (5.1 V) Head EEPROM chip select signal Sub heat enable signal (C nozzle array) Head EEPROM read data signal Nozzle data signal (M nozzle array/even nozzle) Nozzle data signal (C nozzle array/odd nozzle) Head drive power supply (18 V) Power transistor drive power supply (18 V) DI sensor signal (PC nozzle array) Nozzle data signal (PM nozzle array/odd nozzle) Head logic power supply (5.1 V) Head EEPROM clock signal Head EEPROM write data signal DI sensor signal (C nozzle array) Heat enable signal (C nozzle array) Sub heat enable signal (Y nozzle array) Head drive power supply (18 V)
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W7200 / W7250
3.5 Purge Unit 3.5.1 Functions of purge unit

To maintain high print quality, the purge unit performs maintenance of the nozzles in the printheads. The functions of the purge unit include capping, cleaning, and ink supply. a) Capping Capping prevents nozzle drying and dust adhesion by pressing the cap of the purge unit to the face plate on the nozzle section of the printhead. Capping is performed when printing is completed, at the start of the suction operation, and when switching to the standby state due to an error. The capping operation also connects the ink passage between the printhead and purge unit. b) Cleaning Cleaning includes a wiping operation for removing paper fibers and dried ink deposits adhering to the nozzle face plates of the printheads, a suction operation for removing ink from the nozzles and drawing new ink to refresh the nozzles, and a maintenance jet operation where ink is sprayed from the nozzles to the cap or maintenance jet tray to remove bubbles in the nozzles and dust and other foreign particles near the nozzles. The combination of these three maintenance operations improves nozzle discharge performance. Details of the cleaning function are shown in the table below. Printer status At installation Power has been turned on after a predefined amount of ink has been discharged since the last ink level adjustment suction 2 Power has been turned on after at least 720 hours has elapsed since the last ink level adjustment suction 2 Before printing when less than 48 hours has elapsed since the last printing was completed Before printing when between 48 hours and 168 hours has elapsed since the last printing was completed Before printing when more than 168 hours has elapsed since the last printing was completed Scan period during printing After printing is completed when a predefined amount of ink has been discharged since the last wiping*2 After printhead replacement Cleaning description Initial refilling suction Cleaning C Ink consumption*1 Approx. 35 g Approx. 13 g
Cleaning C
Approx. 13 g
Wiping + Maintenance jet Approx. 0.008 g
Wiping + Maintenance jet Approx. 0.016 g
Cleaning A
Approx. 1 g
Maintenance jet 5 discharges per nozzle Wiping + Maintenance jet Approx. 0.008 g
Cleaning C
Approx. 13 g
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W7200 / W7250
Printer status Manual cleaning (Head Cleaning A) Manual cleaning (Head Cleaning B)
Cleaning description Ink consumption*1 Cleaning A Approx. 1 g Cleaning B Approx. 6 g suction When printer is exited normally*3 Cleaning C Approx. 13 g *1 Ink consumption amount for each nozzle array. *2 In the banner (48 oversize) print mode, the cleaning operation starts upon reaching a predefined point. *3 When the power button was not pressed and capping could not be performed, such as during a power outage or when the power cable is unplugged. c) Ink supply The suction pump of the purge unit operates in coordination with the ink supply valve to deliver the ink in the ink tank to the printheads during the initial refilling and ink level adjustment.
Purge unit
Figure 4-16 Purge Unit
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3.5.2 Structure of purge unit

a) Caps The caps are used to cap the nozzle arrays on the printheads during the capping and cleaning operations. The rubber section of the cap touches the face plate of the nozzle array. Each printhead (six nozzle arrays) installed in the carriage has two caps. The caps are activated during the capping operation and are used to protect the nozzle arrays. The caps are raised by the cap cams operated by the purge motor to cover the arrays when the carriage has moved to the homeposition. Capping is also performed during the cleaning operation, and the suction pump is then used to remove ink from the printheads. Carriage lockpin Wipers Cap
Cap sensor
Purge motor
Pump motor Pump homeposition sensor
Figure 4-17 Caps
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W7200 / W7250
b) Wipers The wipers are operated by the purge motor and perform the wiping of six nozzle arrays simultaneously of the printheads. One pairs of wiper blades are used to provide improved wiping performance. The wiping operation is performed in a "slide wipe" style where the wiper blades slide based on the forward rotation of the purge motor. This action is performed after the printing or suction operations using a constant-speed movement in the front direction as viewed from the printer front. The wiper cam raises the wiper unit to the wiping position. The wiper blade, which is positioned perpendicular to the printhead, wipes the entire face plate of the printhead, and then the narrow blade is used to wipe the nozzle array. After wiping, the wiper blades are cleaned before they are set at the wiping position so that maximum wiping performance can be maintained. In the wiper blade cleaning, ink that was wiped from the head section is rubbed off by an ink scrapping receptacle connected to the waste ink absorber, and then the blades are wiped off with a blade cleaner. Printhead Wiper blade Wipers Blade cleaner
Ink scrapping receptacle
Cap
Figure 4-18 Wiping Operation (Image)
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c) Pumps In this printer, tube pumps press on the ink tubes using push rollers to produce negative pressure and enable suction of the ink. Two rollers are used to press a single tube one after the other to allow flexible control over the ink suction volume. The rotation timing of the push rollers in the suction pump is detected by the pump home position sensor, and the rotation speed is controlled by the driving of the pump motor (stepping motor). Cap
Cap
Pumps Push rollers Ink tubes to Waste ink absorber
Pump homeposition sensor Pump motor
Figure 4-19 Pumps

d) Sensors Sensors are located in the purge unit for detecting the status of the printer components. For more information, see Part 4: 5 Detection Functions (page 4-54).
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3.6 Waste Ink Absorber 3.6.1 Structure of waste ink absorber
a) Waste ink absorber The waste ink absorber can hold approx. 14400 ml ml of waste ink in the W7200 and approx. 12000 ml in the W7250. b) Waste ink absorber full detection The waste ink absorber full detection is calculated based on the dot count. When about 14,100ml or more of waste ink accumulates in the W7200 and about 11,750ml or more of waste ink accumulates in the W7250, a warning message appears on the display indicating that the waste ink is nearly full. Once about 14,400 ml of waste ink accumulates in the W7200 and about 12,000 ml of waste ink accumulates in the W7250, an error occurs when printing is completed and operation is stopped. After replacing the waste ink absorber in the printer, be sure to always clear the counter value of the waste ink absorber using the Service mode. The counter value of the waste ink absorber is stored in the EEPROM (IC428) on the engine controller. Therefore, when replacing the engine controller, be sure to refer to Part 5: 5.2.12 Boards (page 5-32).
CAUTION
The ink discharge rate from the ink tubes and subbuffer resulting from
NOTE execution of the Move Printer command in the Main menu is counted
during the initial filling suction. Ink discharge rate occurring from "Move Printer" command: Approx. 35 g per color
Waste ink absorber
Figure 4-20 Waste Ink absorber 4-31
W7200 / W7250
3.7 Air Flow 3.7.1 Air flow

Ink mist that floats inside the printer or splashes from the paper during printing is collected by the waste ink absorber at the right side and the mist tank at the left side of the printer through the air flow inside the printer. The suction fans at the right and left sides of the printer create an air current that carries the ink mist to the waste ink absorber and mist tank. Air flow fan unit (L)
Air flow fan
Mist tank
u n
l a
4 s
yo
.c u
m o
Waste ink absorber
Figure 4-21 Air Flow
4-32
W7200 / W7250
3.8 Paper Path 3.8.1 Overview of paper path
The paper path includes the following components: roll media tray, roll drive unit, roll feed unit, feed rollers, pinch roller drive unit for pressing and releasing the pinch rollers, and sensors for detecting the media feeding status. The paper path performs automatic feeding for the roll media and manual feeding, transport, and delivery for the cut sheets. The diagram below presents an overview of the paper path and its operations.
Printhead
Pinch roller
Roll feed roller
Feed roller
Roll media
Roll load roller
Roll holder
Figure 4-22 Paper Path
4-33
W7200 / W7250
Roll media feeding starts Media detection

Media is not in print standby position
Media is in print standby position
Feeding
1) Media is fed 50 mm forward from the media sensor
Feeding and transport
Media sensor calibration 1) Media sensor is moved over the media.
2) Sensor output is determined, and the sensor input value over the media is checked. 3) Media sensor is moved over the platen. 4) The sensor input value over the platen is checked. This is performed each time the media is loaded since the sensor input value varies depending on the media type. 1) Media sensor is moved over the media. 2) The media is fed in reverse, and preliminary detection of the media leading edge is made. (Feeding stops when detection is made.) 3) The media is fed forward, and the media leading edge is detected.
1) Media is supplied to the feed roller 2) Pinch rollers are pressed down 3) Media is fed 5 mm in reverse 4) Media is fed 40 mm forward from the media sensor 5) Pinch rollers are released 6) Media is fed 40 mm in reverse 7) Pinch rollers are pressed down 8) Madia is fed 50 mm forward
Media leading edge detection
1) The media sensor moves over the platen and the media is fed 50 mm forward. 2) The media left edge is detected. (The carriage forward movement is stopped momentarily when detection is made.) 3) Preliminary detection of the media right edge is made. (The carriage forward movement is stopped when detection is made.) 4) The media right edge is detected. (The carriage backward movement is stopped momentarily when detection is made.) The media sensor moves over Media skewing detection 1) media is fed 300 mm forward. the platen at the media left edge and the 2) The media left edge is detected. (The carriage forward movement is stopped momentarily when detection is made.) This is compared with the media left edge found at media width detection to find the skewing amount. (The skewing amount must be 1 mm or less.)
Media width detection
Roll media feeding ends Print standby position
Print
Figure 4-23 Roll Media feed Sequence

a) Roll media tray feeding Roll media fed in the roll media tray are transported by the roll media supply rollers, and feed rollers. If roll media is fed when the roll media tray feeding option is selected, the roll drive motor and feed motor start operating once the roll media tray and tray are closed. When the roll media leading edge is detected by the feed sensor and moves a predetermined length from the feed sensor, the feeding operation is stopped momentarily. Next, to remove the slack from the roll media, temporarily release the pinch roller unit, increase the suction rate of the suction fan, run the feed motor in reverse to rewind the prescribed amount, and apply pressure with the pinch roller to pause the feeding operation. After performing calibration of the media sensor in this state, perform media leading edge detection, media width detection, and skewing detection, and then stop the roll media at the print standby position. The roll media is then fed by a length equivalent to the margin of the leading edge, and the printing operation is started. Feeding of the roll media during printing is performed by controlling the rotation of the feed rollers according to the printing mode.
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Cut sheet fed starts Media trailing edge detection

1)The sheet is fed forward, and preliminary detection of the sheet trailing edge is made by the feed sensor. (Feeding stops momentarily when detection is made.) 2)The sheet is fed in reverse, and the sheet trailing edge is detected by the feed sensor. (Feeding stops when detection is made.)
Media sensor calibration 1)Media sensor is moved over the sheet.
2)Sensor output is determined, and the sensor input value over the sheet is checked. 3)Media sensor is moved over the platen. 4)The sensor input value over the platen is checked. This is performed each time the media is loaded since the sensor input value varies depending on the media type.
Media width detection
1)The sheet left edge is detected. (The carriage forward movement is stopped momentarily when detection is made.) 2)Preliminary detection of the sheet right edge is made. (The carriage forward movement is stopped when detection is made.) 3)The sheet right edge is detected. (The carriage backward movement is stopped momentarily when detection is made.) 1)Media sensor is moved over the sheet. 2)The sheet is fed 300 mm in reverse. (Feeding stops when detection is made.) Unable to detect
Media leading edge detection (start)
Leading edge detection

Detected
Media leading edge 1)The sheet is fed forward, detection (continued) and the sheet leading edge
is detected.
Media leading edge detection (shutdown) Media skewing detection
1)The media sensor moves over the platen at the sheet left edge. 1)The sheet left edge is detected. (The carriage forward movement is stopped momentarily when detection is made.) This is compared with the sheet left edge found at media width detection to find the skewing amount. (The skewing amount must be 1 mm or less.) 1)The media sensor is moved to the leading edge detection shutdown position. 2)The sheet is fed in reverse, and preliminary detection of the sheet leading edge is made. (Feeding is stopped when detection is made.) 3)The sheet is fed forward, and the sheet leading edge is detected. (Feeding is stopped when detection is made.)
Media leading edge detection (recovery)
Media skewing detection
Cut sheet fed ends
1) The media sensor moves over the platen at the sheet left edge and the sheet is fed 50 mm forward. 2) The sheet left edge is detected. (The carriage forward movement is stopped momentarily when detection is made.) This is compared with the sheet left edge found at media width detection to find the skewing amount. (The skewing amount must be 1 mm or less.) Print standby position
Print
Figure 4-24 Cut Sheet feed Sequence

b) Tray feeding Cut sheets that are loaded on the platen are transported by the feed rollers. If the cut sheets are loaded when the tray feeding option is selected, the feed motor starts operating once the upper cover is closed. The trailing edge of the cut sheets loaded on the platen is detected by the feed sensor. After performing calibration of the media sensor in this state, perform media leading edge detection, media width detection, and skewing detection, and then stop the cut sheet at the print standby position. The cut sheets are then fed by a length equivalent to the margin of the leading edge, and the printing operation is started. Feeding of the cut sheets during printing is performed by controlling the rotation of the feed rollers according to the printing mode.
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c) Paper delivery If the cutter is enabled when using roll media, the media is fed to the cut position after printing and cut using the cutter. Then, the roll media on the platen is fed by approximately 100 mm, and the cut roll media is pushed out. The discharged sheet is stacked on the stacker (optional in the W7250) with the printed side face down. The roll media on the platen is wound back to the print standby position. In continuous banner printing with roll media, the paper is not cut and waits in pause mode for maintenance operations such as cleaning. The printed cut sheets stop on the platen, and a message is displayed when printing is finished. d) Other paper feed operations i) Roll media replacement sequence This printer assumes that the roll media has been replaced when the sensor detects that the tray is opened and closed. When the roll media is replaced, the roll media is fed over the platen where the media leading edge detection, media width detection, and skewing detection is performed. If no skewing is detected, approximately 100 mm of the media leading edge is trimmed, and the roll media is wound back to the print standby position on the platen. Media leading edge detection, media width detection, and skewing detection are performed by the media sensor. In media width detection, the media edges at the carriage homeposition side and at the opposite side are detected at the position where the media leading edge is fed approximately 50 mm from the media sensor to find the media width. In skewing detection, the skewing amount is found using the media edge at the carriage homeposition side found by media width detection and the shift of the media edge at the same position when the media leading edge is fed approximately 300 mm from the media sensor. ii) Roll media trailing edge detection sequence The roll media is handled in the following manner according to the paper type. Recommended roll media: When the roll media end sensor detects the roll media trailing edge during the roll media feeding operation, the feeding operation is stopped, and a warning message is shown on the display. Non-recommended roll media: If the roll media trailing edge is secured by strong adhesive tape, the roll media trailing edge cannot be detected by the roll media end sensor. In this case, the roll feed sensor detects a media feeding error, the feeding operation is stopped, and a warning message is shown on the display. iii) Roller trace prevention sequence Pinch roller trace prevention sequence Pinch roller traces can form on the roll media when the roll media is left at the print standby position for an extended period of time. As a result, the following sequence is performed to prevent roller traces from forming. While the power is on, the media is fed by about 2 mm at 100-minute intervals four times, and then the media is rewound back to the roll media tray for standby. If printing is started during the roller trace prevention sequence, the media is rewound back to the print standby position before printing starts. If printing is started after the roller trace prevention sequence, the roll media is reloaded before printing starts.
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3.9 Structure of Paper Path 3.9.1 Structure of roll media tray
a) Roll media load unit One roll media can be loaded in the roll media tray with the roll holder as the shaft. The roll drive motor transmits its power to the roll media load unit through the gear train, and feeding of the roll media is performed. b) Roll media detection unit The roll media is detected by the roll media end sensor of the roll media load unit and the roll media feed sensor of the roll feed unit. The remaining amount of roll media can be checked visually from the small window at the right side of the tray.
Roll media end sensor Roll media tray set sensor
Roll media set sensor Roll feed sensor
Pinch roller drive unit
Roll drive unit
Roll media tray
Figure 4-25 Roll Media Tray
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3.9.2 Structure of feed rollers

a) Paper feed unit The paper feed unit consists of paper path parts, including the paper guides and platen; and media feeding mechanisms, including feed rollers driven by the feed motor and the pinch roller unit operating in conjunction with the feed rollers. To ensure that no waves form on the media, the paper remains flat as it passes over the platen so that it is carried horizontally as it passes under the printheads of the carriage. b) Detection unit The paper feed unit includes sensors for monitoring the media feeding status and sensors for monitoring the status of the component parts of the paper path. For more information, see Part 4: 5 Detection Functions (page 4-54). c) Sheet cutter When "Autocut: Yes" is selected in the Main Menu, the cutter mounted on the left side of the carriage automatically cuts the roll media. The cutter homeposition is on the left side. Once the sheet is fed to the cut position, the sheet is cut when the carriage moves from the left to the right in the backward movement.
Cutter
Pinch roller
Feed roller
Paper guide Cut
Figure 4-26 Manual Feed Tray/Paper Feed Unit
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4. PRINTER ELECTRICAL SYSTEM

4.1 Overview
The printer electrical system consists of the system controller, engine controller, motor driver PCB, power supply, all of which are mounted at the rear of the printer; the carriage relay PCBs, head relay PCBs, and printheads, which are located in the carriage unit; the operation panel on the upper right cover; and other electrical components such as the sensors and motors. The system controller manages image data, and the engine controller manages all electrical components. The other relay PCBs and drivers control the various functions under the management of the engine controller.
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Carriage unit Printhead Head relay PCB Temperature reading control function DI sensor reading control function Sensors
W7200 / W7250
Host computer Power supply +3.3 V generation function
Operation panel
Ink tube unit Head relay PCB Image data demodulation function Printhead driving power supply (+18 V) generation function
Interface control function
Operation panel control function
AC inlet
Image data control function and RGB multi-data 6-color binary conversion
+5.1 V generation function
Optional connector assembly
System controller
Figure 4-27 Printer Electrical Section
4-41
Sensor detection function Sensors Motor control function Clutch control function Fan control function Solenoid control function
+26.5 V generation function
Ink tank unit
Image data control function - Mask conversion - Differential conversion Motor driver Sensors Feed motor excitation signal generation function Roll media feeding motor excitation signal generation function Feed motor Roll media feed motor Clutches Fan Solenoid
Ink tank
Remaining ink level detection function
Purge unit
Carriage motor
Fans
Solenoids
Engine controller
W7200 / W7250
4.2 System Controller 4.2.1 System controller components

IC13
IC11 IC8 IC12 IC4 IC44 IC34 IC32 IC35 LED14 SW3 J13 IC1 IC2 IC5 IC3 IC6 IC9 IC7
LED8 LED7 LED6 LED5
IC36
SW2
Figure 4-28 System Controller

a) CPU (IC1) The CPU, with a 32-bit internal bus, operates in synchronization with the 250-MHz internal clock that is generated from a 33.333-MHz external clock. The CPU also includes eight 8-MB RAM chips, three 2-MB ROM chips, 2-Kbit EEPROM chip, The CPU is connected to eight 8-MB RAM chips, three 2-MB ROM chips, and a 2-Kbit EEPROM chip. The CPU has the following functions. DMA controller The DMA controller manages the network, expansion card slots, and other input interfaces and DMA transfer of the data stored in the SDRAM. Interrupt controller The interrupt controller receives and processes the external interrupts from the network, image process ASIC (IC12), and the expansion card slots, in addition to the internal interrupts. Serial input/output (I/O) The serial I/O controls input and output of the DIP switch settings and LED on/off settings as serial signals.
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b) Image process ASIC (IC12) The image process ASIC converts the RGB multi-value image data and YMCK multivalue image data from the host computer received after passing through the interface connectors to six-color binary image data. In addition, the image process ASIC has the following functions. Engine controller communication control This function controls serial communication with the engine controller. USB device controller control This function performs DMA control of the USB device controller. Operation panel control This function controls serial communication with the operation panel. c) USB device controller (IC11) The USB device controller receives print data transmitted from the host computer after passing through the interface connectors. The controller also incorporates DMA for performing DMA transfer of image data to the image process ASIC (IC12). d) Network device controller (IC44) The network device controller receives print data sent from the host computer after passing through the interface connectors. e) SDRAM (IC2, IC3, IC4, IC5, IC6, IC7, IC8, IC9) The 64-MB SDRAM is connected to the 64-bit data bus and is used as the work area. The SDRAM is used as the image buffer when print data is received. f) FLASH ROM (IC32, IC34, IC35) The 6-MB FLASH ROM is connected to the 8-bit data bus and 64-bit data bus and stores a printer control program. g) EEPROM (IC36) The 2-Kbit EEPROM stores the setting values and adjustment values from the Main Menu. h) FCRAM (IC13) The 8-MB FCRAM is connected to the image process ASIC and is used as the image buffer when print data is received.
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i) LED (LED5) This LED turns green when a program error occurs. j) LED (LED6) This LED turns green when a hardware (PCI, RAM, NIC) error occurs. k) LED (LED7) This LED turns green when the printer is in Service mode. l) LED (LED8) This LED is for R&D and factory use. m) LED (LED14) This LED turns green when network communication is being performed. n) DIP switches (SW2) These DIP switches are for R&D and factory use. o) DIP switches (SW3) This is for setting the network communication speed and transfer mode. Once the settings are modified, the power must be turned off and then on again. No. 1 2 3 4 ON Manual 100 Mbps Full duplex mode In development OFF Automatic 10 Mbps Half duplex mode In development
The current communication settings can be checked using the LED of the LAN port. Green : 100 Mpbs Yellow : 10 Mbps
CAUTION
Do not try to operate the DIP switches and buttons for R&D and factory use. This could result in a malfunction or breakdown.
NOTE
See Part 5: 6.2.1 System controller DIP switch settings (page 5-40) for information on the factory default settings.
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4.3 Engine Controller 4.3.1 Engine controller components
IC408 IC402 IC403
IC401 BAT401 IC407 IC410
IC409
IC412 JP401 IC417
IC411
LED404
IC415
IC416 IC418 IC421
IC422
IC424
IC445 IC432
IC428
IC439
IC440
Figure 4-29 Engine Controller

a) CPU (IC401) The CPU, with a 32-bit internal bus, operates in synchronization with the 130.8MHz internal clock that is generated from a 32.7-MHz external clock. The CPU also includes 8-MB SDRAM (IC408) and 16-Kbit EEPROM (IC428). The CPU performs parameter control and has the following functions. Power supply on/off control This function performs on/off control of the drive power (26.5 V, 5.1 V, and 3.3 V) supplied from the power supply based on the power button push-down signal that is input after passing through the system controller. Timer function This function is used for the roller trace prevention sequence and cleaning functions. The internal RTC (realtime clock) and lithium battery allow the timer to operate even when the AC power supply is off for performing the cleaning function.
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Ink tank EEPROM control This function controls the reading and writing of data to the EEPROM mounted on the ink tank for each color. Ink tank level detection This function detects the remaining ink level for each color based on the signals from the electrodes mounted on the hollow needle. b) ASIC (IC409) The ASIC, with a 32-bit internal bus, operates in synchronization with the 65.4-MHz internal clock that is generated from a 32.7-MHz external clock. The CPU also includes two 16-MB SDRAM chips and two driver ASIC chips. The ASIC has the following functions. System controller communication control This function controls serial communication with the system controller. Image data reception This function receives the image data from the system controller and stores it in the SDRAM (IC402, IC403). Image data generation/output This function generates the image data for printing each color from the image data received from the system controller and mask pattern corresponding to the print mode in the SDRAM (IC408). This function also controls the output of the generated image data to the carriage relay PCB. Heat enable signal control This functions uses the pulse width to perform variable control of the time that the heat enable signal is applied to the nozzle heater board for each nozzle array in the printheads. Linear scale count This function reads the linear scale during carriage driving and generates the 300dpi timing signal. 1200-dpi timing generation This function divides the linear scale 300-dpi timing into four equal parts to generate the 1200-dpi timing signal. Dot count This function counts the discharge dots used as information for the heat enable signal function, maintenance jet control, cleaning function, and remaining ink level for each nozzle array. PWM control This function performs driving control of the carriage motor, suction fan, and air flow fans and temperature control of the printheads based on the control signals from the CPU.
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Feed motor control This function performs rotation detection of the encoder slit after passing through the motor driver and control of the feed motor speed and position based on the control signals from the CPU. I/O port This function performs I/O control from the sensors and controls the driving units of the motors, clutch, solenoids, and other parts. c) Driver ASIC (IC410, IC411) The image data generated by the ASIC (IC409) undergoes differential processing to reduce noise and then is sent to the carriage relay PCB. d) SDRAM (IC402, IC403) The 16-MB SDRAM is connected to the 32-bit data bus and is used as an image buffer when receiving the print data. e) Flash ROM (IC407) The 2-MB FLASH ROM is connected to the 16-bit data bus and stores a printer control program and mask patterns. f) SDRAM (IC408) The 8-MB SDRAM is connected to the 16-bit data bus and is used as a CPU work memory. It also is used to store the service mode history (P-SETTING, WARNING, ERROR). g) EEPROM (IC428) The 16-Kbit EEPROM stores the printer adjustment values. h) Motor driver (IC412, IC417) This motor driver is used to drive the carriage motor, which is a DC motor with built-in software servo. i) Motor driver (IC415) This motor driver is used to perform constant-voltage driving of the pump motor, which is a two-phase stepping motor. j) Motor driver (IC416, IC418) This motor driver is used to perform constant-current driving of the purge motor, which is a two-phase stepping motor. k) Regulator IC (IC421) The regulator IC generates the ASIC internal driving power supply (2.5 V). l) Regulator IC (IC422) The regulator IC generates the CPU internal driving power supply (1.9 V) m) Regulator IC (IC445) The regulator IC generates the RTC driving power supply (1.8 V) in the CPU. n) D/A converter (IC432) This converter is used to drive the media sensor LEDs.
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o) D/A converter (IC439) This converter is used to set the driving current of the roll feed motor. p) D/A converter (IC440) This converter is used to set the driving current of the feed motor. q) Reset IC (IC424) The reset IC initializes the engine controller based on the control signals from the system controller. r) LED (LED404) This LED turns red when driving power (26.5 V, 5.1 V, 3.3 V) is supplied to the engine controller. s) Short connector (JP401) This connector is used for switching W7200/W7250.
NOTE
For information on short connector switching, see Part 5: 6.2.2 Engine controller short connector settings (page 5-41).
t) Lithium battery (BAT401) The lithium battery is connected to the RTC in the CPU. The battery can performs backups for approximately two weeks with the AC power unconnected.
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4.4 Carriage Relay PCB 4.4.1 Carriage relay PCB components
IC201 IC202
Q211 J206
Figure 4-30 Carriage Relay PCB

a) Receiver ASIC (IC201, IC202) The receiver ASIC receives and recovers the image data that has undergone differential processing by the driver ASIC (IC410, IC411) in the engine controller, and then sends this data to the printheads. b) Regulator IC (Q211) The regulator IC is used to generate the discharge drive power supply (18 V) of the printheads from +26.5 V.
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4.5 Head Relay PCB 4.5.1 Head relay PCB components
TH1101 IC1101
Figure 4-31 Head Relay PCB

a) Latch IC (IC1101) DI sensor reading control The DI sensor value in the printheads and head rank are obtained for each color and sent to the engine controller based on the control signals that are sent from the engine controller. Environment temperature reading control The environment temperature detected by the thermistor (TH1101) on the head relay PCB is sent to the engine controller based on the control signals that are sent from the engine controller. Relay for head logic driving power supply The logic driving power (5 V) is supplied to the printheads based on the control signals that are sent from the engine controller. b) Thermistor (TH1101) The thermistor sends the environment temperature in the vicinity of the head relay PCB to the engine controller after passing through the carriage relay PCB.
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4.6 Motor Driver 4.6.1 Motor driver components
IC1001
IC1002
Figure 4-32 Motor Driver

a) Feed motor driver (IC1001) This driver generates and sends the excitation signals for the feed motor based on the control signals from the engine controller. b) Roll feed motor driver (IC1002) This driver generates and sends the excitation signals for the roll feed motor based on the control signals from the engine controller.
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4.7 Power Supply 4.7.1 Power supply block diagram

AC inlet 100 V to 240 V Power supply Carriage motor driving power: +26.5 V +26.5V Engine controller DC power supply control circuit +26.5 V generation circuit Inverter transformer Noise filter circuit
Operation panel STANDBY START
System controller
DC power supply control circuit
+5.1V +3.3V
+5.1 V/+3.3V generation circuit
Active filter circuit
Figure 4-33 Power Supply Block Diagram
The universal power supply converts AC voltages ranging from 100 V to 240 V supplied from the AC inlet to DC voltages for supplying the driving voltages of ICs, motors, and other parts. The voltage generating circuits are divided into the power supply system for driving the motors (+26.5 V) and sensors (+5.1 V) and the power supply system for driving the logic circuits (+3.3 V). The +26.5 V/+5.1 V system uses a combination of START signals sent regularly from the power supply and power button signals to control the STANDBY signals and turn the power on and off. During power save mode, the STANDBY signals are controlled to turn off the +26.5 V/+5.1 V output. Also, only the carriage motor driving +26. 5 V power is turned off when the upper cover is opened.
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5. DETECTION FUNCTIONS
5.1 Detection Functions Based on Sensors 5.1.1 Sensors for covers/roll media trays
Roll media tray set sensor Right cover sensor
Tray sensor
Figure 4-34 Layout of Sensors for Covers/Roll Media Trays
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W7200 / W7250
Upper cover sensors The microswitch-based upper cover sensors detect opening and closing of the upper cover. When the upper cover is closed, a switch is depressed to notify the sensor that the cover is closed. To prevent the uneven fitting of the upper cover, sensors are located on both the right and left sides. Right cover sensor The photo interrupter-based right cover sensor detects the opening and closing of the right cover. When the right cover is closed, the sensor light is cut off by the sensor arm, and this notifies the sensor that the right cover is closed. Tray sensor This photo interrupter-based tray sensor detects when the tray is opened and closed. When the tray is closed, the sensor light is cut off by the sensor arm, and this notifies the sensor that the tray is closed. Roll media tray set sensor The photo interrupter-based roll media tray set sensor detects the opening and closing of the roll media tray. When the roll media tray is closed, the sensor light is transmitted through the sensor arm, and this notifies the sensor that the roll media tray is closed.
NOTE
When the upper cover is closed, the +26.5 V power is supplied by the power supply to drive the carriage motor and feed motor.
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5.1.2 Ink passage system
Pump homeposition sensor
Cap sensor
Figure 4-35 Layout of Sensors for Ink Passage System
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W7200 / W7250
Cap sensor The photo inerrupter-based cap sensor detects the status of the caps on the purge unit. The sensor determines that the cap is closed when the rotary flag, which operates in conjunction with the cap cam shaft, cuts off the sensor light. The other states are determined by the number of pulses from the pulse motor based on the timing when the sensor light is cut off. Sensor Rotary flag
* Carriage lock * Capping
* Lowering of cap * Wiping start * Opening of air through valve
* Wiper reversal * Closing of air through valve
Figure 4-36 Cap Sensor Flag
Pump homeposition sensor The photo interrupter-based pump sensor detects the homeposition of the suction pump rollers. The homeposition of the pump is defined as the position where the rotary flag, which operates in conjunction with the drive gear shaft of the rollers, cuts off the sensor light. * Pump * Homeposition * During suction * Homeposition
Rotary flag
Sensor
Figure 4-37 Pump Sensor Flag
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5.1.3 Carriage system
Madia sensor Head relay PCB Environment temperature sensor Linear encoder
Linear scale
Figure 4-38 Layout of Sensors for Carriage System
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Media sensor The photo reflection-based media sensor detects the edges of the media. The sensor detects the edges by monitoring the change in voltage with respect to changes in the reflection density from the media. Since the sensor light uses infrared light, light emission cannot be confirmed visually.
Sensor cover Photo-reflective sensor unit
Media
Figure 4-39 Media Sensor (Image)

Carriage cover sensor The photo interrupter-based carriage cover sensor detects opening and closing of the carriage cover. When the carriage cover is closed, the sensor light is cut off by the sensor arm, and this notifies the sensor that the carriage cover is closed. Carriage homeposition sensor The photo interrupter-based carriage homeposition sensor detects the home position of the carriage. The sensor, located on the right-side plate, detects the carriage homeposition edge on the carriage unit during carriage traveling. The carriage homeposition is defined based on the location where the edge is detected. Linear encoder The linear encoder, installed on the rear of the carriage, detects the position of the carriage using the slits on the linear scale while the carriage is moving. Environment temperature sensor The environment temperature sensor (thermistor) installed on the head relay PCB detects the environment temperature in the vicinity of the carriage. The resistance measured by the thermistor, which varies as the temperature inside the printer changes, is sent to the engine controller after passing through the carriage relay PCB. The environment temperature is used to calibrate the head temperature sensor and to detect abnormal internal printer temperatures. Head temperature sensor A set of two diode head temperature sensors are installed at the top and bottom of the nozzle arrays of printhead to detect the temperature of the printhead. The voltage produced by each diode, which varies as the temperature near the nozzle array changes, is sent to the engine controller after passing through the carriage relay PCB. The head temperature information is used to control the operation of the head and to detect abnormal head temperatures. Printhead contact detection The status of direct contact between the contact faces of the printhead and the carriage is checked by testing the electrical conductivity. The contact status between the two faces is detected from the voltage changes of the flexible cable connecting two separate terminals on the contact surface of the printhead, the +18 V power supply terminal, and the GND terminal.
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5.1.4 Paper path system
Roll media set sensor
Feed sensor Rool media feed sensor
Roll media end sensor
Figure 4-40 Layout paperpath sensor
4-60
W7200 / W7250
Roll media set sensor The photo interrupter-based roll media set sensor detects the opening and closing of the paper holder by the paper release lever. When the paper holder is closed and the roll media tray is closed, the sensor light is transmitted through the sensor arm, and this notifies the sensor that the paper holder is closed. Roll media end sensor The photo interrupter-based roll media end sensor detects the feed of paper from the roll media tray. The sensor light is blocked by the sensor arm when the paper is fed, and this notifies the sensor that paper is available in the tray. Roll feed sensor The photo interrrupter-based roll feed sensor detects the slit of the rotary flag that turns as the roll media is fed. If the feed of roll media cannot be detected when the feeding operation is being performed, the printer determines that a media feeding error has occurred. Feed sensor The photo reflection-based feed sensor detects if paper is on the platen. The sensor detects the presence of paper by receiving the sensor light reflected from the paper.
4-61
Part 5
MAINTENANCE
Page 5- 1 5- 1 5- 1 5- 1 5555555552 2 4 5 6 6 8 8 8
5 -64 1. Maintenance 1.1 List of Periodic Replacement Parts 1.2 List of Consumables 1.3 A List of Periodic Maintenance 2. Servicing Tools 2.1 List of Tools 2.2 Using the Cover Switch Tool 3. Applying the Grease 4. Service Parts 4.1 Service Parts 5. Disassembly/Reassembly 5.1 Disassembly/Reassembly 5.2 Points to Note on Disassembly and Reassembly 5.3 Cap/Valve Open/Wiper Unit Up/Down 5.4 Ink Drain 6. Adjustment/ Set-Up 6.1 Adjustments and Settings 6.2 Adjustment and How to Set Up 7. Troubleshooting 7.1 Outline of Troubleshooting 7.2 Troubleshooting during "Operator Call" 5 -83
5 -88 5 -88 5 -100 5 -104 5 -114 5 -125 5 -134 5 -138 5 -140 5 -148 5 -155 5 -163 5 -167 5 -178 5 -189 5 -195 5 -196 5 -197 5 -198 5 -199
5 -32 5 -34 5 -40 5 -40 5 -41 5 -48 5 -48 5 -49
7.3 Troubleshooting during Warning/Error/Firmware Error 7.4 Troubleshooting for Conditions not Displayed in the Message Display. 8. Connector Positions and Pin Arrangement 8.1 System Controller 8.2 Image Process Controller 8.3 Head Controller 8.4 Carriage Controller 8.5 Mech. Controller 8.6 Motor Controller 9 Circuit Diagram 9.1 General Circuit Diagram 9.2 System Controller 9.3 Image Process Controller 9.4 Head Controller 9.5 Carriage Controller 9.6 Mechanical Controller 9.7 Motor Controller 9.8 Cut Sheet Set Assy 9.9 Nozzle Check Sensor Assy 9.10 Print Position Sensor Assy 9.11 Skew Sensor Assy 9.12 Option Connector Assy
W7200 / W7250
Part 5: Maintenance
1. MAINTENANCE
1.1 List of Regular Replacement Parts
Level User Service personnel Regular replacement part None None
1.2 List of Consumables

For details, refer to Part 2: PRODUCT SPECIFICATIONS (page 2-1) Level Consumable User Printhead Air filter (Included with printhead) Ink tank (black) Ink tank (photo cyan) Ink tank (cyan) Ink tank (photo magenta) Ink tank (magenta) Ink tank (yellow) Cutter unit Service personnel None
1.3 List of Regular Maintenance

Level User Service personnel Regular maintenance Cleaning of ink mist and other substances (When necessary and when replacing the printhead) None
5-1
Part 5: Maintenance
W7200 / W7250
2. SERVICE TOOLS
2.1 List of Tools
General-purpose tools Long Phillips screwdriver Phillips screwdriver Flat-head screwdriver (small) Needle-nose pliers Hex key wrench Penlight Multimeter Flat brush Silvon sheet Rubber gloves LAN cable (Crossover cable) RS-232C cable (9-pin, male, crossover cable) Special-purpose tools Cover switch tool (QY9-0103-000) Syringe (CK-0541-000) Tube (QA2-6161-000) Grease PERMALUBE G-2 (CK-0551-020) Grease MOLYKOTE PG-641 (CK-0562-020) Applying to specified locations (see page 5-4) Application Inserting and removing screws Inserting and removing screws Removing the E-ring
Inserting and removing the spring parts Inserting and removing hexagonal screws Assisting in the manual capping procedure Troubleshooting Applying grease Wiping off ink Preventing ink stains For upgrading the firmware version
For obtaining service information
Application Pressing the cover switch (see page 5-3) Draining the ink manually (see page 5-35)
Draining the ink manually (see page 5-35)
Applying to specified locations (see page 5-4)
5-2
W7200 / W7250
2.2 Using the Cover Switch Tool
Use the cover switch tool by inserting the hook into the cover switch.
Part 5: Maintenance
Cover switch tool
Cover switch tool
Figure 5-1 Using the Cover Switch Tool
5-3
Part 5: Maintenance
W7200 / W7250
3. APPLYING THE GREASE

Apply the grease at the location shown below. Smear the grease lightly and evenly with a flat brush. See Part 5: 5. DISASSEMBLY/REASSEMBLY (Page 5-7) and the Parts Catalog for reassembling and disassembling the printer. Don't apply the grease to locations other than those designated. Unwanted grease may cause poor print quality, take particular care that grease does not get onto the wiper, cap, or the linear scale.
CAUTION
Permalub G No.2 approx. 24mg
Permalub G No.2 approx. 24mg
Figure 5-2 Apply the grease of upper cover

Plate spring : Permalub G No.2 approx. 12mg
Cam : Permalub G No.2 approx. 12mg
Lock pin : Permalub G No.2 approx. 12mg
Joint : Molykote PG-641 approx. 24mg
Figure 5-3 Applying the grase of carriage 5-4
W7200 / W7250
Part 5: Maintenance
Molykote PG-641 approx. 24mg
Figure 5-4 Applying the grease of pinch roller unit
Feed roller Permalube G No.2 approx. 24mg
Feed roller
Figure 5-5 Applying the grease of feed roller
5-5
Part 5: Maintenance
W7200 / W7250
4. SERVICE PARTS
4.1 Service Parts
The service parts indicated below require careful handling.
4.1.1 Keep all packages with the warning not to turn over.
Pay careful attention to all individually packaged service part (carriage unit, purge unit, ink tank unit, and other parts) boxes marked "This side up" and handle appropriately.
Figure 5-6 "Right side up" Sign
5-6
W7200 / W7250
Part 5: Maintenance
5. DISASSEMBLY/REASSEMBLY
5.1 Disassembly/Reassembly
See Parts Catalog for the process of disassembly and reassembly. The parts layout illustrations have figure numbers according to the disassembly procedure of the product.
5-7
Part 5: Maintenance
W7200 / W7250
W7200 / W7250
Part 5: Maintenance
5.1.1 Disassembly/assembly flowcharts for major parts

Symbol Meanings c: Connector, e: E-ring, h: Holder, s: Screw, /: Left side is for the W7200, and right side is for the W7250 Printer Open the tray Pull out the roll media tray Front tray cover (s6,h6/4) Roll media tray (s4) Left cover Rear cover (s16/14) Power supply*(c5,s8) Engine controller*(c13,s6) Pinch roller Open paper guide unit B (page 5-27) IF cover (s1) Motor driver PCB (c8,s4) Suction fan (c1,s3) Roll media end sensor (c1,s2) Roll media tray set sensor (c1,s2) System controller (c1,s8) Paper guide unit A (s3)x3/2 Roll media set sensor (c1,s2) Rear platenx3/2 Platen (s5)x4/3 Feed sensor (c1,s2) Pull out the roll media tray Lever guide plate Right platen (page 5-27) Open the right cover (page 5-13) Rear right cover Expansion board (s2) Rear stay cover (s6) Pull out the roll media tray
Guide block (s1)x8/6
Open the upper cover
Rear left cover (s4)
*2 Blind cover (s2)
Paper guide unit B Paper release lever (page 5-15) (s2) Upper left cover (s2) Upper right cover (c1,s3) Loosen the tensioner on the idler roller mount Air flow fan unit (L) (c1,s2) Feed roller sensor (c1,s1) Spring Upper cover lock unit (L) (c3,s3) Drive belt Encoder slit (s1) Motor drive cable (c11) Carriage relay PCB (c9,s2) Tray Upper cover Cable Cable guide mount (s2) (s1) Open the upper cover Sensor shaft (s1) Tray sensor (c1) Upper rear cover*(h2) Operation panel*(h10/8) Upper cover lock unit (R) (c5,s3) Right cover lock unit (R) (c2,s5) Sensor cover (s2) Tube holder cover (c1,s2) Tube holder(s1) Spring Open the ink tank unit (page 5-29) Carriage motor (c2,s4) Air flow fan (R) (c1,s3) Support stay (s11) Right cover (s2) Open the upper cover Open the right cover (page 5-13) Move the carriage over the platen (page 5-33) Connector stand (c1,s1) Open the tray
Tube base cover
Carriage homeposition sensor(c1)
Spacer *1 Fan support (c1,s4) *1 Head holder (page 5-24) Feed motor support (c7,s9) Belt guide (s1) Drive belt Pinch roller drive unit (s3) Feed roller *1 Carriage unit (page 5-21) Belt stopperx2 Carriage belt Spring Feed roller bushing (s1) Tensioner Sheet Idler roller mount (s2) Short flexible cable (c2) *1 Head relay PCB (s4) Purge unit (c3,s4) (page 5-28) Ink tube unit (page 5-17) *1 Printhead lock lever Waste ink absorber DC cable (c18,s1)
*1 Ink tank unit (page 5-29)
Feed motor (c1,s4)
*1: Perform the secondary transport sequence beforehand *2: W7250 only
Pull out the roll media tray Roll drive unit (c2,s4)
Linear scale
Figure 5-7 Disassembly/Assembly Flowcharts for Major Parts 5-8 5-9
Part
BJ-W9000
W7200 / W7250
5.2 Points to Note on Disassembly and Reassembly

Points to note on disassembly and reassembly are illustrated below.
5.2.1 Note on locations prohibited from disassembly

Locations that are prohibited from disassembly and cannot be adjusted outside of the factory have red screws instead of the regular-colored screws. The W7200 printer has 66 of these red screws, and the W7250 has 60 red screws. Total number of red screws indicating disassembly is prohibited: 66 screws (W7200)/60 screws (W7250) The red screws are also shown in the Parts Catalog as red color.
AA
View from AA
View from A
BB
View from BB
View from B
Figure 5-8 Units Needing to be Drained of Ink When the Printer is Disassembled
5-10
W7200 / W7250
5.2.2 Manual carriage movement
Part 5: Maintenance
The carriage is moved by holding down the left arrow button on the operation panel for at least 0.5 seconds when the printer is offline. However, when the power is turned off such as during assembly or disassembly, move the carriage by holding the grips shown in the figure below. Move the carriage as required during assembly and disassembly to prevent contact of the carriage with the parts that are removed. The carriage does not move when capping has been performed. Refer to the procedures in Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit (page 5-33) to remove the caps and move the carriage. Grip
CAUTION
Grip
Figure 5-9 Manual Carriage Movement
5-11
Part 5: Maintenance
W7200 / W7250
5.2.3 Units required for draining the ink

When disassembling the following units of the ink passage, drain the filled ink to prevent an ink leak. To drain the ink, refer to Part 5: 5.4 Draining the Ink (page 5-35). * Head holder Refer to page 5-24. * Carriage unit Refer to page 5-21. * Ink tube unit Refer to page 5-17. * Ink tank unit Refer to page 5-29.
Ink tube unit
Carriage unit (Include head holder)
Ink tank unit
Figure 5-10
5-12
W7200 / W7250
5.2.4 Outer covers
BJ-W9000
Part
a) Opening the right cover Unlock the right cover by manual opening the upper cover and pressing down the right cover switching solenoid lever inside the cover with your finger, and then open the right cover. Right cover open/close solenoid
Right cover
Press down with your finger
Figure 5-11 Opening the Right Cover

b) Rear right cover and rear left cover The hooks under the rear right cover and the rear left cover are engaged with the frame. Therefore, remove the covers by sliding them in the rear direction. If printer unit is stacked on the stand, operation can be facilitated by removing the covers of the stand beforehand. Hook
Hook
Leg cover R
Leg cover L
Rear right cover
Rear left cover
Figure 5-12 Rear Right Cover and Rear Left Cover 5-13
Part
BJ-W9000
W7200 / W7250
c) Upper rear cover The supporting section of this cover holds the upper cover. Therefore, remove the upper rear cover in the direction of the arrow. Also, when attaching the upper rear cover, be careful not to pinch the cable inside the arm stay.
Hook Left arm stay Upper rear cover
Right arm stay
Figure 5-13 Upper Rear Cover

d) Upper cover Open the upper cover while opening the left arm stay to the outside, and then remove the upper cover. Upper cover Left arm stay
Figure 5-14 Upper Cover 5-14
W7200 / W7250
Part 5: Maintenance
e) Paper release lever A hook is engaged with the right arm stay. Therefore, apply pressure to the pinch roller when removing the paper release lever. To attach the paper release lever, align the marks (phases) on the paper release lever gear unit and receiving side gear unit. Mark
Mark
Hook
Paper release lever
Figure 5-15 Paper Release Lever
5-15
Part 5: Maintenance
W7200 / W7250
5.2.5 Driving unit

a) Drive belt (for driving the feed roller) To mount the drive belt for driving the feed roller, loosen the setscrews of the tensioner, and then use the spring pressure to determine the tension of the drive belt. Once the belt is mounted, use the setscrews to secure the tensioner in place.
Timing belt
Tensioner Setscrew
Spring
Figure 5-16 Drive Belt (for driving the feed roller)

b) Fan support When mounting the fan support, align the edge of the fan support with the edge of the top casing, and then secure in place. If it is mounted in a bent position, the cutter pressing section will not make proper contact with the cutter unit and the cutter blades may not lower down.
Align the edge Top casing Fan support
Cutter pressing section
Figure 5-17 Fan Support 5-16
W7200 / W7250
5.2.6 Ink tube unit
Part 5: Maintenance
a) Removing the ink tube unit 1) Drain the ink. For details, refer to Part 5: 5.4 Draining the Ink (page 5-35). 2) Turn off the power, and then move the carriage over the platen. For details, refer to Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit (page 5-33). 3) Remove the support stay, tube base cover, and tube holder cover. 4) Remove the three flexible cables from the engine controller. 5) Remove all the connectors on the carriage relay PCB. 6) Remove all of the joints on the ink tube unit and ink tank unit.
W7200
W7250
Figure 5-18 Joints
5-17
Part 5: Maintenance
W7200 / W7250
7) Place the joint on the ink tube unit side on the waste ink absorber, and then release the printhead lock lever to allow all of the ink remaining in the tube to flow to the waste ink absorber. 8) Remove the printhead. 9) Remove the printhead lock lever. 10) Wrap the joint on the ink tube unit with a plastic bag or other covering so that no ink splashes or leaks, and then close the plastic bag. Printhead side
W7200
Ink tank side
W7250
Fig. 5-19 Prevention of ink leaks
5-18
W7200 / W7250
Part 5: Maintenance
11) Remove the two screws, and take off the cable mount from the frame. Set screws
Cable mount
Fig. 5-20 Cable Mount

12) Remove the two screws, and take off the ink tube unit. Set screws Ink tube unit
Fig. 5-21 Ink Tube Unit 5-19
Part 5: Maintenance
W7200 / W7250
b) Assembling the ink tube unit Check the numbers on the tube indicating the ink color, and then connect the joints on the W7200 ink tank side in the numerical order shown in the drawing. Also, if replacing the ink tube unit, turn on the power when the printhead and ink tank are not installed, and then install the printhead and ink tank by following the messages and refill the ink.
Number indicator 1=BK 2=PC 3=C 4=PM 5=M 6=Y
W7200
Fig. 5-22 Joints of Ink Tube (W7200)
5-20
W7200 / W7250
5.2.7 Carriage unit
Part 5: Maintenance
a) Removing the carriage unit 1) Drain the ink. For details, refer to Part 5: 5.4 Draining the Ink (page 5-35). 2) Turn off the power, and then move the carriage over the platen. For details, refer to Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit (page 5-33). 3) Remove the tube base cover and tube holder cover. 4) Remove the printhead. 5) Remove all the connectors on the carriage relay PCB. 6) Remove the printhead lock lever. 7) Wrap the joint on the ink tube unit with a plastic bag or other covering so that no ink splashes or leaks, and then close the plastic bag. Set screws Ink tube unit
5-21
Part 5: Maintenance
W7200 / W7250
8) Remove the two screws, and take off the ink tube unit from the carriage.
Setscrews Ink tube unit
Fig. 5-24 Ink Tube Unit

9) Remove the idler roller mount, and take off the carriage unit from the printer left side.
Fig. 5-25 Carriage Unit
5-22
W7200 / W7250
Part 5: Maintenance
b) Mounting the carriage belt To mount the carriage belt, align the all notches of the carriage belt with the belt stopper.
Belt stopper
Carriage belt
Fig. 5-26 Belt Stopper
5-23
Part 5: Maintenance
W7200 / W7250
c) Removing the head holder 1) Drain the ink. For details, refer to Part 5: 5.4 Draining the Ink (page 5-35). 2) Turn off the power, and then move the carriage over the platen. For details, refer to Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit (page 5-33). 3) Remove the tube base cover, tube holder cover, and tube holder. 4) Remove the printhead. 5) Remove all the connectors on the carriage relay PCB. 6) Remove the printhead lock lever. 7) Wrap the joint on the ink tube unit with a plastic bag or other covering so that no ink splashes or leaks, and then close the plastic bag.
Printhead side
W7200
Ink tank side
W7250
5-24
W7200 / W7250
Part 5: Maintenance
8) Use a flat-head screwdriver or other tool to press the lock pin at the left-rear side of the head holder in the direction of the arrow and open the head holder. Lock pin
Head holder
Fig. 5-28 Lock Pin of Head Holder

9) Open the grips of the head holder and remove the head holder.
Hook
2 1
Fig 5-29 Removing the Head Holder
5-25
Part 5: Maintenance
W7200 / W7250
d) Assembling the head holder After assembling the head holder, check that the head holder rises or falls in conjunction with the operation of the printhead height adjustment lever. Printhead height adjustment lever
Head holder
Fig. 5-30 Checking the Printhead Height Adjustment Lever
5-26
W7200 / W7250
5.2.8 Feeder unit
a) Opening paper guide B 1) Remove the spring. 2) Remove the two lock screws of the lever. Paper guide B
Part 5: Maintenance
Spring
Lock screws of the lever
Fig. 5-31 Paper Guide B

b) Removing the right platen 1) Turn off the power, and then move the carriage over the platen. For details, refer to Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit (page 5-33). 2) Remove the cutter unit, and then move the carriage unit until it contacts the left side. 3) Remove the two setscrews of the right platen. 4) Raise the paper release lever, and then remove the right platen. Setscrew
Carriage
Paper release lever Right platen
Fig. 5-32 Removing the Right Platen 5-27
Part 5: Maintenance
W7200 / W7250
5.2.9 Purge unit

a) Removing the purge unit 1) Turn off the power, and then move the carriage over the platen. For details, refer to Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit (page 5-33). 2) Open the ink tank unit. For details, refer to Part 5: 5.2.10 Ink tank unit (page 5-29). 3) Remove the three connectors, and then remove the cable from the cable guide. 4) Remove the four screws, and then remove the purge unit.
Purge unit
Ink tank
Fig. 5-33 Removing the Purge Unit

b) Check the replacing purge unit After replacing the purge unit, refer to Part 5: 5.2.10 Ink tank unit (page 5-29) and check the ink supply valve.
5-28
W7200 / W7250
5.2.10 Ink tank unit
Part 5: Maintenance
a) Opening the ink tank unit 1) Remove the two set screws of the ink tank unit, and then loosen the fulcrum screw. 2) Open the ink tank unit. 3) Use the screw removed in step 1 to secure the ink tank unit in a temporary position. Fulcrum screw Hole for temporarily securing Fulcrum screw
Hole for temporarily securing Setscrews Setscrews W7200 W7250
Fig. 5-34 Opening the Ink Tank Unit

b) Removing the ink tank unit 1) Drain the ink. For details, refer to Part 5: 5.4 Draining the Ink (page 5-35). 2) Remove the support stay. 3) Remove all joints on the ink tube unit and ink tank unit.
W7200
W7250
Fig. 5-35 Joints

4) Place the joint for the ink tube unit side on the waste ink absorber. 5) Remove the three screws and two connectors of the ink tank unit, and then remove the ink tank unit.
5-29
Part 5: Maintenance
W7200 / W7250
c) Check the replacing the ink tank unit The procedure for the ink tube joint is presented in Part 5: 5.2.6 Ink tube unit (page 517). Also, follow the procedure below when replacing the ink tank unit. 1) Open the ink tank unit. 2) Move the carriage over the platen, and then take out the purge lever. For details, refer to Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit (page 5-33).
Purge unit Purge lever
Fig. 5-36 Purge Lever

3) Close the ink tank unit, and then secure in place. 4) Loosen the lever set screw of the ink tank unit. 5) Check that the purge lever is making contact with the valve switching lever, and then loosen the lever set screw. 6) Turn the purge gear, and then return the purge lever. 7) Check that the ink supply valve of the ink tank unit is closed.
Close Open Ink supply valve Open Set screw Ink supply valve
Close Set screw
Ink tank unit W7200
Ink tank unit W7250
Fig. 5-37 Checking the Ink Supply Valve 5-30
W7200 / W7250
5.2.11 Waste ink absorber
Part 5: Maintenance
The capacities of the waste ink absorber are approximately 10.5 kg for the W7200 and 9.0 kg for the W7250. The air flow fan unit (L) also has a capacity of approximately 3.0 kg. When removing the waste ink absorber and air flow fan unit (L) from the printer, be careful that the waste ink does not spill. Air flow fan unit L
Waste ink absorber
Fig. 5-38 Waste Ink Absorber
CAUTION
In this printer, refilling detection is based on the capacity of the waste ink absorber. Although the air flow fan unit can be replaced separately, be sure to also always replace the air flow fan unit when replacing the waste ink absorber. After replacing the waste ink absorber, execute the INITIALIZE>W-INK command in Service mode to cancel any refilling detection errors. Do not execute the INITIALIZE>W-INK command in Service mode when the air flow fan unit is replaced separately.
5-31
Part 5: Maintenance
W7200 / W7250
5.2.12 Boards
Do not replace the system controller and engine controller at the same time. Each controller has important stored information such as the setting values, the waste ink counter, and the carriage driving time. To retain this information, before a controller is replaced, the information in the controller is temporarily stored in the other controller using internal communication and automatically updated. Therefore, the two controllers cannot be replaced at the same time. Also, when the system controller and engine controller are replaced as service parts, check that the firmware version is the latest available. If it is not, update the firmware to the latest version. a) Replacing the system controller When replacing the system controller original information of the following items in the MAIN MENU and the SERVICE MODE are not backed up and not restored in the new system controller. Save the original information accordingly, prior to the replacement of the system controller in case of need. MAIN MENU>System Setup>IP Setting SERVICE MODE>DISPLAY>WARNING SERVICE MODE>DISPLAY>ERROR SERVICE MODE>DISPLAY>P-SETTING
CAUTION
1) Turn off the power, and then replace the system controller. 2) Use Service mode to start the printer. 3) Next, "EEPROM Writing.." is shown on the display. (This will be displayed same the "Canon W72xx".) 4) Next, "SERVICE MODE" is shown on the display, and turn off the power. 5) Turn on the power. 6) Check the firmware version. If it is not the latest version, update the firmware. 7) Set the original information in "MAIN MENU>System Setup>IP Setting". b) Replacing the engine controller 1) Turn off the power, and then replace the engine controller. 2) Use Service mode to start the printer. 3) Next, "E/C Replaced.." is shown on the display. (This will be displayed same the "Canon W72xx".) 4) Next, "Turn Power Off!!" is shown on the display, and turn off the power. 5) Turn on the power. 6) Check the firmware version. If it is not the latest version, update the firmware.
5-32
W7200 / W7250
Part 5: Maintenance
5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit
The procedures for manually opening the caps and ink supply valves are presented below. The carriage lock pin and caps need to be released manually if moving the carriage when the power is turned off. For details on the sensors and flags, refer to Part 4: 5. DETECTION FUNCTIONS (page 4-54).
5.3.1 Opening the caps and releasing the carriage lock pins
1) Remove the rear cover, rear right cover, and upper right cover. 2) Insert a long Phillips-head screwdriver into the hole in the purge gear from the printer right side. 3) Rotate the purge gear in the counter-clockwise direction until the carriage lock pin drops while checking the carriage lock pin from the printer rear side. Carriage motor
Carriage lock pin Suction fan
Purge unit
Fig. 5-39 Opening the Caps and Releasing the Carriage Lock Pins
After opening the caps and removing the carriage lock pin, rotating the return movement, and the carriage lock pin will rise and lock the carriage.
NOTE gear further will close the caps after the wiper unit has completed the
5-33
Part 5: Maintenance
W7200 / W7250
5.3.2 Opening and closing the ink supply valve

1) Remove rear cover, rear right cover, and upper right cover. 2) Insert a long Phillips-head screwdriver into the hole in the purge gear from the printer right side. (See Figure 5-39) 3) Rotate the purge gear in the counter-clockwise direction, and then open or close the ink supply valve. The ink supply valve is open whenever the purge lever is sticking out. If the tube is filled with ink and the printhead lock lever is unlocked while the ink supply valve is opened, the ink in the tube may reverse-flow due to the difference in the water head, and ink may leak from the ink supply needle.
CAUTION
Close Open Ink supply valve Ink supply valve
Close Open
Purge lever Purge lever
Ink tank unit W7200
Ink tank unit W7250
Fig. 5-40 Opening and Closing the Ink Supply Valve
5.3.3 Moving the wiper unit

1) Remove the rear cover, rear right cover, and upper right cover. 2) Insert a long Phillips-head screwdriver into the hole in the purge gear from the printer right side. (See Figure 5-39) 3) Rotate the purge gear in the counter-clockwise direction, and then move the wiper unit.
5-34
W7200 / W7250
5.4 Draining the Ink
Part 5: Maintenance
There are two methods of removing the ink, using a manual method or automatic method. When the ink is drained, the ink inside the ink passage totaling approximately 210 g (35 g x 6 colors) is drained as waste ink. To prevent ink leaks, be sure to always remove the ink inside the ink passage when disassembling or transporting the parts of the ink passage section.
CAUTION
5.4.1 Automatic ink drainage

Automatic ink drainage is performed by selecting Main Menu --> System Setup --> Move Printer from the operation panel. It takes about 4 minutes for automatic ink drainage to be performed. Perform automatic ink drainage again if a power outage or other cause shuts off the power during the operation for automatic ink drainage.
CAUTION
5.4.2 Manual ink drainage

A syringe or other implement is used to remove the ink inside the ink passages one color at a time in the event of a printer electrical failure, firmware error, or malfunction in supplying power to the printer. a) Preparation Prepare the following items before starting the manual ink drainage procedure. 1) Syringe having approx. 50-ml capacity (CK-0541-000) with connecting tube (QA26161-000) If possible, try to use separate syringes for each color. If the syringes are severely stained or if the tubes are attached to different-color needles, flush and wash the tubes (syringes) with water and allow them to fully dry to prevent mixing of ink colors.
5-35
Part 5: Maintenance
W7200 / W7250
b) Overview of manual ink drainage Manual ink drainage is performed using the three steps below. Step 1 The ink in the ink tube unit flows to the waste ink absorber for all six colors simultaneously. Step 2 The ink in the ink tank unit is removed separately for each color. Step 3 Step 2 is repeated for the remaining five colors. If all of the ink passages are opened (ink tank is not installed, ink supply valve is opened, and printhead lock lever is opened) when ink fills the ink tube, the ink in the ink tube may reverse-flow due to the difference in the water head, and ink may leak from the ink supply needle. Therefore, do not open all of the ink passages at the same time when the ink tube is filled with ink.
CAUTION
Step1 Carriage unit Step1
Step1
Step1
Step2
Step2
W7250 Ink supply valve
Step2 Subbuffer
Step1
Waste ink absorber
Step3 Repeated for the remaining five colors.
Fig. 5-41 Overview of Manual Ink Drainage (single color)
5-36
W7200 / W7250
Part 5: Maintenance
c) Manual ink drainage procedure Step 1 1) Open the right cover. For details, refer to Part 5: 5.2.4 Outer covers (page 5-13). 2) Remove the ink tank. 3) Remove all the joints for the ink tube unit and ink tank unit. For details, refer to Part 5: 5.2.10 Ink tank unit (page 5-29). 4) Place the joint on the ink tube unit side on the waste ink absorber and secure in place. 5) Move the carriage over the platen. For details, refer to Part 5: 5.3 Opening the Caps, Opening the Ink Supply Valve, and Moving the Wiper Unit (page 5-33). 6) Unlock the printhead lock lever to allow all the ink in the ink tubes to flow to the waste ink absorber for all six colors simultaneously.
5-37
Part 5: Maintenance
W7200 / W7250
Step 2 7) Connect the syringe ink tube to the needle of the subbuffer. Pull the plunger of the syringe to remove the ink inside the subbuffer and drain the waste ink absorber. Repeat until there is no more ink left. 8) Open the ink supply valve. For details, refer to Part 5: 5.3.2 Opening and closing the ink supply valve (page 5-34). 9) Connect the syringe ink tube to the needle of the ink supply side. Pull the plunger of the syringe to remove the ink inside the ink port and drain the waste ink absorber. Repeat until there is no more ink remaining. Ink supply side needle Ink supply side needle
Subbuffer side needle
Subbuffer side needle
W7200
W7250
Fig. 5-42 Top View of Ink Tank Unit

Step 3 10) Repeat step 2 for each color until all of the ink is removed. * This figure shows the main access points for manual ink drainage. The numbers in parentheses correspond to the numbers of the manual ink drainage procedure. Printhead lock lever (6)
Carriage unit (5) Joint (3)(4) Ink tank unit (7)(8)(9) Waste ink absorber (4)(6)(7)(9)
Fig. 5-43 Manual Ink Drainage 5-38
W7200 / W7250
Part 5: Maintenance
6. ADJUSTMENT AND SETUP

6.1 Adjustment and Setup Items 6.1.1 System controller DIP switch settings
These settings are made during assembly, disassembly, and replacement of the system controller.
6.1.2 Engine controller short connector settings

These settings are made during assembly, disassembly, and replacement of the engine controller.
6.1.3 Adjustment of head holder tilt lever

This procedure is performed when the edge sections of the image are not sharp when printing in Fast mode (2-pass).
5-39
Part 5: Maintenance
W7200 / W7250
6.2 Adjustment and Setup Procedures 6.2.1 System controller DIP switch settings
Be careful that you do not move the DIP switch setting positions during assembly and disassembly of the system controller. Make the settings as shown in the figure below if the setting positions of the DIP switches are inadvertently moved or a system controller installed as a service part has different DIP switch setting positions.
IC8 IC12 IC4
IC6 IC2
IC9 IC5
IC7 IC3
IC34 IC32 IC35
J13 IC1
2 3 4 ON
SW3
SW2
1 2 3 4 ON
Fig. 5-44 System Controller DIP Switch Settings
5-40
W7200 / W7250
6.2.2 Engine controller short connector settings
Part 5: Maintenance
Be careful that you do not move the short connector setting positions during assembly and disassembly of the engine controller. Make the settings as shown in the figure below if the setting positions of the short connector are inadvertently moved or a system controller installed as a service part has different short connector setting positions.
W7200
JP401
W7250
Fig. 5-45 Engine Controller Short Connector Settings
5-41
Part 5: Maintenance
W7200 / W7250
6.2.3 Adjustment of the head holder tilt lever

This adjustment is performed when the edge sections of the image are not sharp when printing in Fast mode (2-pass). After adjusting the head holder tilt lever, mark the number visible from the window of the head holder tilt lever with the number inside the sensor cover.
Sensor cover Head holder tilt lever
Fig. 5-46 Adjusting the Head Holder Tilt Lever
5-42
W7200 / W7250
Part 5: Maintenance
5-43
Part 5: Maintenance
W7200 / W7250
7. TROUBLESHOOTING
7.1 Outline of Troubleshooting 7.1.1 Outline
There are two types of trouble: trouble which is reported by the messages indicated on the display, including "operator call," "warning," "error," and "firmware error"; and trouble not indicated on the message display. In this manual, a colon (:) is used to distinguish the first and second lines of the message. The alphanumeric code indicating the type of error, that is the "warning", or "error," will be displayed on the printer's display. The letters at the end of the code indicates the following: W for the "warning" and E for the "error". See Part 3: 5.3 Error Indications (Page 3-63) for a list of the problems which can be detailed on the message display.
7.1.2 Notice for Troubleshooting

1. Obtain information about the system environment and the type of media used for printing. 2. Before performing troubleshooting, make sure that all cables are connected properly. 3. When servicing the printer with the external cover is removed and the AC power connected, pay special attention when handling the electrical parts or the boards to avoid an electric shock or short circuit. 4. In the following sections, the troubleshooting steps (action) are described such that the component related to the most probable cause of the problem will be repaired or replaced first, following by components with less failure probability. If multiple components are the same probability of predicted failure, the steps are indicated based on how easy the servicing is. After performing a step, check to see if the problem has been solved by executing a test print. If not resolved, proceed with the next step. 5. When the service has been completed, check to ensure that all connectors/cables are reinstalled and screws are firmly tightened. 6. After performing replacement or repair services, run test prints to check whether the problem has been solved.
5-44
W7200 / W7250
7.2 Troubleshooting When Warnings Occur
Part 5: Maintenance
Codes in parentheses are not displayed when a warning occurs. These codes can be checked in the warning history by using SERVICE MODE>DISPLAY>WARNING.
7.2.1
x Ink Check (the ink color is indicated by x) (W01000, W01001, W01002, W01003, W01004, W01005)
<Cause> This is displayed when the electrodes mounted to the hollow needle in the ink tank unit detect that the ink is below the prescribed level. <Probable problem locations> Ink tank, ink tank unit, engine controller, system controller <Remedy> 1.Check the ink level. 2.Replace the ink tank. 3.Check the connectors of the ink tank unit. 4.Replace the ink tank unit. 5.Replace the engine controller. 6.Replace the system controller.
7.2.2
W-Ink Full Soon (W01006)
<Cause> This is displayed when a nearly full (approx. 95% capacity of the waste ink absorber) waste ink level is detected in the waste ink absorber. <Probable problem locations> Waste ink absorber, engine controller, system controller <Remedy> 1.Waste ink absorber Use SERVICE MODE>COUNTER>PRINTER>W-INK to check the waste ink absorber. Replace if the waste ink level is near the limit (W7200: 14400/W7250: 12000). After replacing the tank, perform SERVICE MODE>INITIALIZE>W-INK. 2.Replace the engine controller. 3.Replace the system controller.
5-45
Part 5: Maintenance
W7200 / W7250
7.2.3
Memory Overflow (W0100C)
<Cause> This is displayed when a data fault occurs due to insufficient memory. <Probable problem locations> Operation error, system controller <Remedy> 1.Check the operating procedure and transmit data. 2.Replace the system controller.
7.2.4
Feed Limit (W0100F)
<Cause> This is displayed when the engine controller has detected the feed limit of the media during manual feeding. During back feeding, the print standby position (on feed roller) is the feed limit. During forward feeding, the feed limits are as follows. Roll media: 18 m Cut sheet: Detected size when sheets are loaded <Probable problem locations> Engine controller, system controller <Remedy> 1.Replace the engine controller. 2.Replace the system controller.
7.2.5
Incorrect Media (W01021)
<Cause> During data reception, this is displayed when the media type required by the received data is different from the media type that is currently loaded. <Probable problem locations> Operation error, engine controller, system controller <Remedy> 1.Check the operating procedures and reprint. 2.Replace the engine controller. 3.Replace the system controller.
5-46
W7200 / W7250
7.2.6
Part 5: Maintenance
W01030/W01031/W01032/W01033/W01034/W01035/W01036/ W01037/W01038/W01039: GARO W0103x (number is indicated by x)
<Cause> During data reception, this is displayed when an error occurs in the data reception GARO command. <Probable problem locations> Operation error, system controller <Remedy> 1.Check the operating procedures and reprint. 2.Replace the system controller.
5-47
Part 5: Maintenance
W7200 / W7250
7.3 Troubleshooting When Errors Occur 7.3.1 E02000 Roll media end sensor error
<Cause> This is displayed when a roll media end sensor has detected the roll media trailing edge during printing or loading of the roll media. <Probable problem locations> Roll media, roll media end sensor, engine controller, system controller <Remedy> 1.Roll media Install the roll media if there is none. 2.Visual check Replace the sensor if the sensor flag is damaged, deformed, or otherwise does not function normally. 3.Roll media end sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 4.Cable connection check Replace the cable between the roll media end sensor and engine controller if the connection is not functioning normally. 5.Replace the engine controller. 6.Replace the system controller.
7.3.2
E02005/E0200D/E02016 Feed sensor error
<Cause> This is displayed when the feed sensor could not detect the roll media even after feeding the prescribed length during loading of the roll media. This is displayed when the feed sensor could not detect the cut sheet trailing edge even after feeding the prescribed length during cut sheet loading. This is displayed during printing when the feed sensor has detected the cut sheet trailing edge at a different position from the media loading position. <Probable problem locations> Paper path, roll drive unit, feed sensor, engine controller, system controller <Remedy> 1.Visual check Remove any foreign objects adhering to the paper path and feed sensor. Replace the paper path if the feeding surface or sliding section of the paper path is damaged, deformed, or otherwise does not function normally. Replace the roll drive unit if it is damaged, deformed, or otherwise does not function normally. 2.Feed sensor Use SERVICE MODE>I/O DISPLAY to check operation, and replace if faulty. 3.Cable connection check Replace the cable between the feed sensor and engine controller if the connection is not functioning normally. 4.Replace the engine controller. 5.Replace the system controller.
5-48
W7200 / W7250
7.3.3
Part 5: Maintenance
E0200A/E0200B/E0200C/E0200E/E0200F/E02010/E02015/ E02017/E02018 Media sensor error
<Cause> This is displayed when the light intensity of the media sensor could not be adjusted during media loading. This is displayed when the media sensor has detected a media loading position error during detection of the media right edge. This is displayed when the media sensor could not detect the media leading edge during detection of the media leading edge. This is displayed when the media sensor has detected a media smaller than the prescribed size during media loading. Media width: Less than 200 mm Media length: Less than 100 mm This is displayed when the media sensor has detected a media larger than the prescribed size during media loading. Media width: More than 927 mm (W7200)/More than 645 mm (W7250) Media length (roll media): More than 18 m Media length (cut sheet): More than 1.6 m (W7200) / More than 1.4 m (W7250) This is displayed when the media sensor detects slanting that exceeds the prescribed amount during media loading. This is displayed when the media sensor could not detect the media leading edge during detection after cutting of the roll media. This is displayed when the media sensor could not detect the media right edge during media loading. This is displayed when the media sensor could not detect the media left edge during media loading. <Probable problem locations> Media, media loading procedure, media sensor, carriage relay PCB, engine controller, system controller <Remedy> 1.Media check Replace any media that have printing or soiling at the detection position or that are outside the prescribed size. 2.Media loading check Reload the media if there is anything abnormal about the media loading status. 3.Visual check Remove any foreign objects adhering to the media sensor. 4.Media sensor Use SERVICE MODE>DISPLAY>SYSTEM>SIZE CR to check the reading of the media sensor. Replace if it is not functioning normally. 5.Cable connection check Replace the cable between the media sensor and carriage relay PCB if the connection is not functioning normally. 6.Replace the carriage relay PCB. 7.Cable connection check Replace the cable between the carriage relay PCB and engine controller if the connection is not functioning normally. 8.Replace the engine controller. 9.Replace the system controller.
5-49
Part 5: Maintenance
W7200 / W7250
7.3.4
E02011 Roll media tray set sensor error
<Cause> This is displayed when a roll media tray set sensor has detected that the roll media tray unit has been pulled out during printing or loading of the roll media. <Probable problem locations> Operating procedure, roll media tray set sensor, engine controller, system controller <Remedy> 1.Operation check Reload the roll media tray unit. 2.Visual check Remove any foreign objects adhering to the roll media tray set sensor. Replace the sensor if the sensor flag is damaged, deformed, or otherwise does not function normally. 3.Roll media tray set sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 4.Cable connection check Replace the cable between the roll media tray set sensor and engine controller if the connection is not functioning normally. 5.Replace the engine controller. 6.Replace the system controller.
7.3.5
E02400/E02401/E02402/E02403 Path mismatch error
<Cause> This is displayed when the loaded media is a cut sheet when the received data is designated for roll media. This is displayed when the roll media is not loaded when the received data is designated for roll media. This is displayed when the cut sheet is not loaded when the received data is designated for cut sheet. This is displayed when printing the adjustment pattern if the loaded media is smaller than the prescribed size of the adjustment pattern. <Probable problem locations> Media, engine controller, system controller <Remedy> 1.Media check Check the media loading status, and reload the media if the media are different from the transmit data, the media are not loaded, or the loaded media are outside of the prescribed size. 2.Replace the engine controller. 3.Replace the system controller.
5-50
W7200 / W7250
7.3.6 E02500/E02501/E02502/E02503/E02504/E02505 Ink empty error
Part 5: Maintenance
<Cause> This is displayed when no ink is detected in the ink tank. <Probable problem locations> Ink tank, engine controller, system controller <Remedy> 1.Replace the ink tank. 2.Replace the engine controller. 3.Replace the system controller.
7.3.7
E02506/E02507/E02508/E02509/E0250A/E0250B Ink tank uninstalled error (during ink tank replacement)
<Cause> This is displayed when the sensor detects that the right cover is closed with an ink tank removed during ink tank replacement. <Probable problem locations> Operating procedure, ink tank, right cover sensor, ink tank unit, engine controller, system controller <Remedy> 1.Operation check Install the ink tank. 2.Visual check Remove any foreign objects adhering to the ink tank contacts and right cover sensor. 3.Replace the ink tank. 4.Right cover sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 5.Cable connection check Replace the cable between the right cover sensor and engine controller if the connection is not functioning normally. 6.Replace the ink tank unit. 7.Cable connection check Replace the cable between the ink tank unit and engine controller if the connection is not functioning normally. 8.Replace the engine controller. 9.Replace the system controller.
5-51
Part 5: Maintenance
W7200 / W7250
7.3.8
E02800/E02801/E02802/E02803/E02811 Printhead error
<Cause> This is This is This is This is This is
displayed displayed displayed displayed displayed
when when when when when
no printhead is detected. unusually high temperatures are detected in the printhead. installation of an incorrect printhead is detected. a checksum error occurs in the printhead EEPROM. a DI correction failure is detected in the printhead.
<Probable problem locations> Printhead, head relay PCB, carriage relay PCB, engine controller, system controller <Remedy> 1.Replace the printhead. 2.Replace the head relay PCB. 3.Cable connection check Replace the cable between the head relay PCB and carriage relay PCB if the connection is not functioning normally. 4.Replace the carriage relay PCB. 5.Cable connection check Replace the cable between the carriage relay PCB and engine controller if the connection is not functioning normally. 6.Replace the engine controller. 7.Replace the system controller.
7.3.9
E02804/E02805/E02806/E02807/E02808/E02809/E0280A/ E0280B/E0280C/E0280D/E0280E/E0280F Ink tank error
<Cause> This is displayed when installation of an incorrect ink tank is detected. This is displayed when a checksum error occurs in the ink tank EEPROM. <Probable problem locations> Ink tank, ink tank unit, engine controller, system controller <Remedy> 1.Replace the ink tank. 2.Replace the ink tank unit. 3.Cable connection check Replace the cable between the ink tank unit and engine controller if the connection is not functioning normally. 4.Replace the engine controller. 5.Replace the system controller.
5-52
W7200 / W7250
7.3.10 E02812/E02A00/E02A01/E02A02/E02A03 Engine controller internal error
Part 5: Maintenance
<Cause> This is displayed when an error occurs in the engine controller EEPROM. This is displayed when an error occurs in the firmware of the engine controller. This is displayed when an error occurs in the FLASH ROM of the engine controller. <Probable problem locations> Engine controller, system controller <Remedy> 1.Turn the power off and then on again. 2.Replace the engine controller. 3.Replace the system controller.
7.3.11
E02B01 Tray sensor error
<Cause> This is displayed when the tray sensor has detected that the tray is open during media loading or printing. <Probable problem locations> Operating procedure, tray sensor, engine controller, system controller <Remedy> 1.Operation check Open / close the tray. 2.Visual check Remove any foreign objects adhering to the tray sensor. 3.Tray sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 4.Cable connection check Replace the cable between the tray sensor and engine controller if the connection is not functioning normally. 5.Replace the engine controller. 6.Replace the system controller.
5-53
Part 5: Maintenance
W7200 / W7250
7.3.12
E02B04 Upper cover sensor error
<Cause> This is displayed when the upper cover sensor has detected that the upper cover is open while the upper cover is locked. <Probable problem locations> Upper cover, upper cover sensor, upper cover lock unit, engine controller, system controller <Remedy> 1.Operation check Replace the sensor if the upper cover sensor flag or upper cover sensor is damaged, deformed, or otherwise does not function normally. Remove any foreign objects adhering to the upper cover lock unit. 2.Upper cover sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 3.Cable connection check Replace the cable between the upper cover sensor and engine controller if the connection is not functioning normally. 4.Upper cover lock unit Check operation, and replace if it is not functioning normally. 5.Cable connection check Replace the cable between the upper cover lock unit and engine controller if the connection is not functioning normally. 6.Replace the engine controller. 7.Replace the system controller.
7.3.13
E02B05 Right cover sensor error
<Cause> This is displayed when the right cover sensor has detected that the right cover has been opened not using operations from the main menu. <Probable problem locations> Right cover, right cover lock unit, right cover sensor, engine controller, system controller <Remedy> 1.Visual check Replace the right cover or right cover lock unit if any of them are damaged, deformed, or otherwise does not function normally. 2.Right cover sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 3.Cable connection check Replace the cable between the right cover sensor and engine controller if the connection is not functioning normally. 4.Replace the engine controller. 5.Replace the system controller.
5-54
W7200 / W7250
7.3.14 E02B06 Carriage cover sensor error
Part 5: Maintenance
<Cause> This is displayed when the carriage cover sensor has detected that the carriage cover is open while the upper cover is locked. <Probable problem locations> Operating procedure, carriage cover sensor, carriage relay PCB, engine controller, system controller <Remedy> 1.Operation check Close the carriage cover firmly. 2.Visual check Replace the carriage cover if it is damaged, deformed, or otherwise does not function normally. 3.Carriage cover sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 4.Cable connection check Replace the cable between the carriage cover sensor and carriage relay PCB if the connection is not functioning normally. 5.Replace the carriage relay PCB. 6.Cable connection check Replace the cable between the carriage relay PCB and engine controller if the connection is not functioning normally. 7.Replace the engine controller. 8.Replace the system controller.
7.3.15
E02D00/E02D01 Sensor error in purge unit
<Cause> This is displayed when sensors in the purge unit could not detect the positions of the motors within the prescribed time. <Probable problem locations> Purge unit, engine controller, system controller <Remedy> 1.Homeposition sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace the purge unit if anything does not function normally. 2.Cable connection check Replace the cable between the sensors and engine controller if the connection is not functioning normally. 3.Replace the engine controller. 4.Replace the system controller.
5-55
Part 5: Maintenance
W7200 / W7250
7.3.16
E02D02 Carriage homeposition error
<Cause> This is displayed when the carriage homeposition sensor could not detect the carriage within the prescribed time. <Probable problem locations> Foreign object in carriage contact section, carriage homeposition sensor, linear scale, linear encoder, engine controller, system controller <Remedy> 1.Visual check Remove any foreign objects adhering to the carriage contact section, carriage homeposition sensor, linear scale, and linear sensor. 2.Carriage homeposition sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 3.Cable connection check Replace the cable between the carriage homeposition sensor and engine controller if the connection is not functioning normally. 4.Replace the linear scale. 5.Replace the linear encoder. 6.Replace the engine controller. 7.Replace the system controller.
5-56
W7200 / W7250
7.3.17 E02D03 Feed motor error
Part 5: Maintenance
<Cause> This is displayed when the feed motor could not reach the prescribed speed within the prescribed time or the feed roller sensor could not detect the prescribed number of steps from the encoder slit. <Probable problem locations> Feed roller sensor, encoder slit, feed motor, motor driver PCB, engine controller, system controller <Remedy> 1.Visual check Remove any foreign objects adhering to the feed roller sensor and encoder slit. 2.Replace the feed roller sensor. 3.Cable connection check Replace the cable between the feed roller sensor and motor driver PCB if the connection is not functioning normally. 4.Replace the feed motor. 5.Cable connection check Replace the cable between the feed motor and motor driver PCB if the connection is not functioning normally. 6.Replace the motor driver PCB. 7.Cable connection check Replace the cable between the motor driver PCB and engine controller if the connection is not functioning normally. 8.Replace the engine controller. 9.Replace the system controller.
7.3.18
E02D04 Roll media feed motor error
<Cause> This is displayed when the roll media feed motor could not reach the prescribed speed within the prescribed time. <Probable problem locations> Roll media feed motor, engine controller, system controller <Remedy> 1.Replace the roll media feed motor 2.Cable connection check Replace the cable between the roll media feed motor and engine controller if the connection is not functioning normally. 3.Replace the engine controller. 4.Replace the system controller.
5-57
Part 5: Maintenance
W7200 / W7250
7.3.19
E02D05 Air flow fan error
<Cause> Fan rotation could not be detected while the air flow fan was running. <Probable problem locations> Air flow fan, engine controller, system controller <Remedy> 1.Cable connection check Replace the cable between the air flow fan and engine controller if the connection is not functioning normally. 2.Replace the air flow fan. 3.Replace the engine controller. 4.Replace the system controller.
7.3.20
E02E01/E02E05 Carriage motor error
<Cause> This is displayed when a jam or other physical problem puts an excessive load on the carriage motor so that the carriage could not operate. This is displayed when the carriage motor could not reach the prescribed speed within the prescribed time. <Probable problem locations> Foreign object in carriage movement path, carriage rail, carriage belt, linear scale, linear encoder, carriage motor, engine controller, system controller <Remedy> 1.Carriage movement path check Remove any foreign objects (jammed sheet) in the carriage movement path. 2.Carriage rail Use rail cleaner to clean the carriage rails if a visual check reveals that they are dirty. 3.Carriage belt If a visual check reveals slack in the carriage belt, remount the belt. 4.Replace the linear scale. 5.Replace the linear encoder. 6.Replace the carriage motor. 7.Cable connection check Replace the cable between the carriage motor and engine controller if the connection is not functioning normally. 8.Replace the engine controller. 9.Replace the system controller.
5-58
W7200 / W7250
7.3.21 E02E02 Roll media set sensor error
Part 5: Maintenance
<Cause> This is displayed when the roll media set sensor could not detect positional changes by the paper guide during the paper guide opening and closing operations. <Probable problem locations> Roll media set sensor, roll media tray unit, roll drive unit, motor driver PCB, engine controller, system controller <Remedy> 1.Visual check Remove any foreign objects adhering to the roll media set sensor. 2.Roll media set sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 3.Cable connection check Replace the cable between the roll media set sensor and engine controller if the connection is not functioning normally. 4.Roll media tray unit Replace the unit if a visual check reveals that the gears are damaged, deformed, or otherwise do not function normally. Replace the unit if an operation check reveals that the roll release lever does not function normally. 5.Roll drive unit Replace the unit if a visual check reveals that the gears are damaged, deformed, or otherwise do not function normally. 6.Cable connection check Replace the cable between the roll drive unit and motor driver PCB if the connection is not functioning normally. 7.Replace the motor driver PCB. 8.Cable connection check Replace the cable between the motor driver PCB and engine controller if the connection is not functioning normally. 9.Replace the engine controller. 10. Replace the system controller.
5-59
Part 5: Maintenance
W7200 / W7250
7.3.22
E02E03 Pinch roller up/down sensor error
<Cause> This is displayed when the pinch roller up/down sensor could not detect positional changes by the pinch roller during the pinch roller up/down operations. <Probable problem locations> Pinch roller up/down sensor, pinch roller drive unit, motor driver PCB, engine controller, system controller <Remedy> 1.Visual check Remove any foreign objects adhering to the pinch roller up/down sensor. 2.Pinch roller up/down sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 3.Cable connection check Replace the cable between the pinch roller up/down sensor and motor driver PCB if the connection is not functioning normally. 4.Pinch roller drive unit Replace the unit if a visual check reveals that the gears are damaged, deformed, or otherwise do not function normally. 5.Cable connection check Replace the cable between the pinch roller drive unit and motor driver PCB if the connection is not functioning normally. 6.Replace the motor driver PCB. 7.Cable connection check Replace the cable between the motor driver PCB and engine controller if the connection is not functioning normally. 8.Replace the engine controller. 9.Replace the system controller.
5-60
W7200 / W7250
7.3.23 E02E04 Roll feed sensor error
Part 5: Maintenance
<Cause> This is displayed when the roll feed sensor has detected stoppage of the rotary flag during supplying or feeding of the roll media. <Probable problem locations> Media, roll feed sensor, engine controller, system controller <Remedy> 1.Paper path check Perform a visual check, and remove any foreign objects (jammed sheet) in the paper path. 2.Media Replace the media if media feeding cannot be performed normally, such as when the media trailing edge is stuck to the paper tube. 3.Visual check Remove any foreign objects adhering to the roll feed sensor. 4.Roll feed sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 5.Cable connection check Replace the cable between the roll feed sensor and engine controller if the connection is not functioning normally. 6. Replace the engine controller. 7.Replace the system controller.
7.3.24
E02E10 IEEE1394 error
<Cause> This is displayed when an error has occurred in the IEEE1394 interface. <Probable problem locations> IEEE1394 interface board, system controller <Remedy> 1.Turn the power off and then on again. 2.IEEE1394 interface board Remount the IEEE1394 interface board, and then turn on the power again. Replace the IEEE1394 interface board if it still is not functioning normally. 3.Replace the system controller.
5-61
Part 5: Maintenance
W7200 / W7250
7.3.25
E02F00 System controller internal error
<Cause> This is displayed when an error has occurred in the firmware of the system controller. <Probable problem locations> System controller <Remedy> 1.Turn the power off and then on again. 2.Replace the system controller.
5-62
W7200 / W7250
7.4 Troubleshooting When Service Call Errors Occur
Part 5: Maintenance
Codes in parentheses are not displayed when a service call error occurs. These codes can be checked in the error history by using SERVICE MODE>DISPLAY>ERROR.
7.4.1
Printhead error! (E04000)
<Cause> This is displayed when a drive voltage error occurs in the printhead. <Probable problem locations> Printhead, head relay PCB, carriage relay PCB, engine controller, system controller <Remedy> 1.Replace 2.Replace 3.Replace 4.Replace 5.Replace
the the the the the
printhead. head relay PCB. carriage relay PCB. engine controller. system controller.
7.4.2
Waste ink full! (E04001)
<Cause> This is displayed when a full waste ink absorber is detected. <Probable problem locations> Waste ink absorber, engine controller, system controller <Remedy> 1.Replace the waste ink absorber. Use SERVICE MODE>COUNTER>PRINTER>W-INK to check the waste ink absorber. Replace if the waste ink level is near the limit (W7200: 14400/W7250: 12000). After replacing the tank, perform SERVICE MODE>INITIALIZE>W-INK. 2.Replace the engine controller. 3.Replace the system controller.
5-63
Part 5: Maintenance
W7200 / W7250
7.4.3
Scale read error! (E04002)
<Cause> This is displayed when the carriage sensor could not read the linear scale. <Probable problem locations> Linear scale, carriage sensor, carriage unit, carriage relay PCB, engine controller, system controller <Remedy> 1.Visual check Replace the linear scale if it is dirty, damaged, deformed, or otherwise does not function normally. Remove any foreign objects adhering to the carriage sensor. 2.Replace the carriage unit. 3.Cable connection check Replace the cable between the carriage sensor and carriage relay PCB if the connection is not functioning normally. 4.Replace the carriage relay PCB. 5.Cable connection check Replace the cable between the carriage relay PCB and engine controller if the connection is not functioning normally. 6.Replace the engine controller. 7.Replace the system controller
5-64
W7200 / W7250
Part 5: Maintenance
7.5 Troubleshooting for Other Problems Indicated on the Display 7.5.1 Incorrect Value: Check Value
<Cause> This is displayed when it is detected that the default G/W input value does not match the IP address. <Probable problem locations> Operating procedure, system controller <Remedy> 1.Operation check Check that the message turns off when the proper value is entered for "System Setup" > "IP Setting" > "Default G/W" of the main menu. 2.Replace the system controller.
7.5.2 Offline: Load Roll Media

<Cause> This is displayed when the roll media end sensor does not detect any roll media in roll media mode. <Probable problem locations> Operating procedure, roll media end sensor, roll media set sensor, engine controller, system controller <Remedy> 1.Operation check Check that the message changes when the roll media is loaded and the roll media tray is closed. 2.Visual check Remove any foreign objects adhering to the sensors. Replace the sensor if the sensor flag is damaged, deformed, or otherwise does not function normally. 3.Roll media end sensor/roll media set sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 4.Cable connection check Replace the cable between the sensors and engine controller if the connection is not functioning normally. 5.Replace the engine controller. 6.Replace the system controller.
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Part 5: Maintenance
W7200 / W7250
7.5.3 Offline: Load Cut Sheet Offline: Remove Cut Sheet

<Cause> This is displayed when the feed sensor does not detect any sheets in cut sheet mode. This is displayed when the feed sensor detects sheets when switching from cut sheet mode to roll media mode. <Probable problem locations> Operating procedure, feed sensor, engine controller, system controller <Remedy> 1. Operation check Check that the message changes when the cut sheets are loaded or when the cut sheets are removed. 2.Visual check Remove any foreign objects adhering to the feed sensor. 3.Feed sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 4.Cable connection check Replace the cable between the feed sensor and engine controller if the connection is not functioning normally. 5.Replace the engine controller. 6.Replace the system controller.
7.5.4 Offline: Open Upper Cover

<Cause> This is displayed when the upper cover sensor detects that the upper cover is closed when switching from roll media mode to cut sheet mode. <Probable problem locations> Operating procedure, upper cover, upper cover sensor, upper cover lock unit, engine controller, system controller <Remedy> 1.Operation check Check that the message changes when the upper cover is opened. 2.Visual check Replace the sensor if the upper cover sensor flag or upper cover sensor is damaged, deformed, or otherwise does not function normally. Remove any foreign objects adhering to the upper cover lock unit. 3.Upper cover sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 4.Cable connection check Replace the cable between the upper cover sensor and engine controller if the connection is not functioning normally. 5.Replace the engine controller. 6.Replace the system controller.
5-66
W7200 / W7250
7.5.5 Offline: Open Tray
Part 5: Maintenance
<Cause> This is displayed when the roll media end sensor detects that there is no roll media in roll media mode, and the tray sensor detects that the tray is closed. <Probable problem locations> Operating procedure, tray sensor, engine controller, system controller <Remedy> 1.Operation check Check that the message changes when the tray is opened. 2.Visual check Remove any foreign objects adhering to the tray sensor. 3.Tray sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 4.Cable connection check Replace the cable between the tray sensor and engine controller if the connection is not functioning normally. 5.Replace the engine controller. 6.Replace the system controller.
7.5.6 Off line: Open Roll Tray

<Cause> This is displayed when the roll media end sensor detects that there is no roll media in roll media mode, and the roll media tray set sensor detects that the roll media tray is closed. <Probable problem locations> Operating procedure, roll media tray set sensor, engine controller, system controller <Remedy> 1.Operation check Check that the message changes when the roll media tray is opened. 2.Visual check Remove any foreign objects adhering to the roll media tray set sensor. 3.Roll media tray set sensor Check operation using SERVICE MODE>I/O DISPLAY, and replace if anything does not function normally. 4.Cable connection check Replace the cable between the roll media tray set sensor and engine controller if the connection is not functioning normally. 5.Replace the engine controller. 6.Replace the system controller.
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Part 5: Maintenance
W7200 / W7250
7.5.7 Printer Setup: Install Phead

<Cause> This is displayed when no printhead is detected when the power is turned on. <Probable problem locations> Operating procedure, printhead, head relay PCB, carriage relay PCB, engine controller, system controller <Remedy> 1.Operation check Check that the message changes when the printhead is installed. 2.Visual check Remove any foreign objects adhering to the printhead contact face. 3.Replace the printhead. 4.Replace the head relay PCB. 5.Cable connection check Replace the cable between the head relay PCB and carriage relay PCB if the connection is not functioning normally. 6.Replace the carriage relay PCB. 7.Cable connection check Replace the cable between the carriage relay PCB and engine controller if the connection is not functioning normally. 8.Replace the engine controller. 9.Replace the system controller.
7.5.8 Printer Setup: Ins. Ink Tank OK

<Cause> This is displayed when no ink tank is detected when the power is turned on. <Probable problem locations> Operating procedure, ink tank, ink tank unit, engine controller, system controller <Remedy> 1.Operation check Check that the message changes when the ink tanks for all colors are installed. 2.Visual check Remove any foreign objects adhering to the contact face. 3.Cable connection check Replace the cable between the ink tank unit and engine controller if the connection is not functioning normally. 4.Replace the ink tank. 5.Replace the ink tank unit. 6.Replace the engine controller. 7.Replace the system controller.
5-68
W7200 / W7250
7.6 Troubleshooting for Problems Not Indicated on the Display 7.6.1 Printer does not turn on
<Condition example> Nothing is shown on the display when the Power button is pressed.
Part 5: Maintenance
<Cause> Broken connection in connector, faulty inlet unit, faulty power supply, faulty operation panel, faulty engine controller, faulty system controller <Remedy> 1.Power cord Reconnect the power cord. 2.Connector check Reconnect the connectors for the operation panel (CN1), relay connector (J86), system controller (J6, J2), engine controller (J408, J417, J418, J419), and power supply (J1, J102, J103, J105). 3.Fuse check Replace if the fuse for the power supply is blown. 4.Cable connection check Replace the cable between the operation panel and system controller if the connection is not functioning normally. Replace the cable between the engine controller and power supply if the connection is not functioning normally. Replace the cable between the power supply and inlet unit if the connection is not functioning normally. 5.Replace the power supply. 6.Replace the operation panel. 7.Replace the engine controller. 8.Replace the system controller.
7.6.2 Network is not connected

<Condition example> Printing cannot be performed from the network. <Cause> Cable is not connected properly, incompatibility with hub, system controller fault <Remedy> 1.Check the cable. Reconnect the LAN cable. 2.Check the communication settings. Auto-negotiation cannot be performed for some configurations of the connected hub. Use the DIP switches (SW3) on the system controller to reset the network transmission speed and transfer mode according to the specifications of the hub that is used. 3.Replace the hub. Explain to the customer that there is no problem with the printer unit. 4.Replace the sysytem controller.
5-69
Part 5: Maintenance
W7200 / W7250
7.6.3 Right cover does not open

<Condition example> The right cover does not open. (No error message is shown on the display.) <Cause> Connector is not connected properly, engine controller fault <Remedy> 1.Check the connector Connect the connector (J42) for the right cover lock solenoid and the relay connector (J24) for the right cover sensor to the connectors having the same color. White: Connector for right cover lock solenoid (J42) Blue: Relay connector for right cover sensor (J24) 2.Replace the engine controller.
5-70
W7200 / W7250
7.6.4 Printing problems (ink is full)
Part 5: Maintenance
<Condition example> Step 1 * Interface is not recognized. * A test print can be printed, but printing from the host computer is not functioning normally. Step 2 * No printing can be performed. * Printing of the test print and printing from the host computer are not functioning normally. * Textures appear in the image. <Cause> Faulty host computer, faulty interface cable, dirty carriage rail, improper position for head tilt lever, faulty printhead, faulty purge unit, faulty linear scale, faulty carriage unit, faulty carriage relay PCB, faulty engine controller, faulty system controller Step 1 remedy 1.Interface cable Replace the interface cable if a visual check reveals that the connectors are damaged, deformed, or otherwise do not function normally. 2.Computer Install the printer drivers to a computer, and connect to the printer. If the print data can be sent normally, instruct the customer to replace his computer. 3.Replace the system controller. Step 2 remedy 1.Dirty carriage rail Use rail cleaner to clean the carriage rails if a visual check reveals that they are dirty or other abnormalities. 2.Head tilt lever Check if changing the position of the head tilt lever fixes the problem. 3.Purge unit Perform a visual check, and remove any foreign objects adhering to the caps and wipers. 4.Print adjustment check Execute print adjustment, and adjust the shift between nozzle arrays. 5.Printhead Execute head cleaning, and replace the printhead if the result is not improved. 6.Linear scale Replace the linear scale if it is dirty or otherwise does not function normally. 7.Replace the carriage unit. 8.Replace the carriage relay PCB. 9.Replace the engine controller. 10. Replace the system controller.
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Part 5: Maintenance
W7200 / W7250
7.6.5 Printing problems (ink is not full)

<Condition example> * No printing can be performed. * A specific ink is not printed. * Ink is not filled to the ink tube for the printhead lock lever. * Ink is not filled to the ink tube before the ink tank unit.
<Cause> Faulty ink tank, faulty printhead, faulty purge unit, faulty ink tank unit, faulty ink tube unit, faulty engine controller, faulty system controller <Remedy> 1.Visual check Remove the ink tube if it is bent or otherwise not functioning normally. 2.Ink tank Remount the ink tank. 3.Ink supply valve Refer to Part 5: 5.2.10 Ink tank unit (p.5-29), and check the ink supply valve. 4.Ink filling Check if there is any ink inside the ink tube, and then remove the printheads and ink tanks, and turn on the power. Then, follow the messages to install the printheads and ink tanks and fill the ink. 5.Replace the printhead. 6.Replace the purge unit. 7.Replace the ink tank unit. 8.Replace the ink tube unit. 9.Replace the engine controller. 10. Replace the system controller.
7.6.6 Other printing problems

<Condition example> Soiled media <Cause> Soiling due to ink mist or other substances. <Remedy> 1.Moisten the upper cover interior or feed unit, and then clean using a soft, fullwrung cloth.
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W7200 / W7250
Part 5: Maintenance
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Part 5: Maintenance
W7200 / W7250
8. CONNECTOR POSITIONS AND PIN ARRANGEMENT

8.1 System Controller
J1 J2
J7
IC12
J13 SW3 J5 J6
SW2
J3
Figure 5-47 System Controller
J1
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Signal name 5V TRST TMS TDI GND RST GND GNT AD31 AD29 AD27 GND AD25 CBE3 AD23 AD21 GND AD19 AD17 CBE2 GND IRDY DEVSEL LOCK GND SERR CBE1 AD14 GND IN/OUT OUT IN IN IN IN IN IN/OUT IN/OUT IN/OUT IN/OUT OUT IN/OUT IN/OUT IN/OUT IN/OUT OUT OUT IN OUT OUT OUT IN/OUT Function Power supply (+5.0V) JTAG test reset signal JTAG test mode select signal JTAG test data input signal GND Reset signal GND Grant signal Address and data signal Address and data signal Address and data signal GND Address and data signal Bus command and byte enable signal Address and data signal Address and data signal GND Address and data signal Address and data signal Bus command and byte enable signal GND Initiator ready signal Device select signal Lock signal GND System error signal Bus command and byte enable signal Address and data signal GND
5-74
W7200 / W7250
Part 5: Maintenance
Pin number 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
Signal name AD12 AD10 AD8 GND AD7 AD5 AD3 AD1 GND 3.3V 3.3V GND TCK TDO INTA GND CLK GND REQ AD30 AD28 AD26 GND AD24 IDSEL AD22 AD20 GND AD18 AD16 FRANE GND TRDY STOP PERR GND PAR AD15 AD13 GND AD11 AD9 CBE0 GND AD6 AD4 AD2 AD0 GND 3.3V 3.3V
IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT OUT OUT IN OUT OUT IN OUT IN/OUT IN/OUT IN/OUT IN/OUT IN IN/OUT IN/OUT IN/OUT IN/OUT OUT IN IN IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT OUT IN/OUT IN/OUT IN/OUT IN/OUT OUT OUT
Function Address and data signal Address and data signal Address and data signal GND Address and data signal Address and data signal Address and data signal Address and data signal GND Power supply (+3.3V) Power supply (+3.3V) GND JTAG test clock signal JTAG test data output signal Interrupt signal GND Clock signal GND Request signal Address and data signal Address and data signal Address and data signal GND Address and data signal Initialization device select signal Address and data signal Address and data signal GND Address and data signal Address and data signal Cycle frame signal GND Target ready signal Stop signal Parity error signal GND Parity signal Address and data signal Address and data signal GND Address and data signal Address and data signal Bus command and byte enable signal GND Address and data signal Address and data signal Address and data signal Address and data signal GND Power supply (+3.3V) Power supply (+3.3V)
5-75
Part 5: Maintenance
W7200 / W7250
J2
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Signal name GND NC NC NC GND NC NC GND NC NC GND SREQ GND SACK NC GND GND GND CEDATA1 GND CEDATA4 CEDATA5 CEDATA7 GND CEDATA10 CEDATA11 CEDATA13 GND CEDATA16 CEDATA17 CEDATA19 GND CEDATA22 CEDATA23 CEDATA25 GND CEDATA28 CEDATA29 CEDATA31 STANDBY NC NC +3.3V +3.3V +3.3V +3.3V RESETC NC NC IN/OUT IN OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT OUT IN IN IN IN OUT Function GND NC NC NC GND NC NC GND NC NC GND Status request signal GND Status acknowledge signal NC GND GND GND Bidirectional data bus (bit1) GND Bidirectional data bus(bit4) Bidirectional data bus(bit5) Bidirectional data bus(bit7) GND Bidirectional data bus(bit10) Bidirectional data bus(bit11) Bidirectional data bus(bit13) GND Bidirectional data bus(bit16) Bidirectional data bus(bit17) Bidirectional data bus(bit19) GND Bidirectional data bus(bit22) Bidirectional data bus(bit23) Bidirectional data bus(bit25) GND Bidirectional data bus(bit28) Bidirectional data bus(bit29) Bidirectional data bus(bit31) Power supply ON/OFF signal NC NC Power supply (+3.3V) Power supply (+3.3V) Power supply (+3.3V) Power supply (+3.3V) Controller reset signal NC NC
5-76
W7200 / W7250
Part 5: Maintenance
Pin number 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Signal name GND GND NC GND NC GND GND NC GND NC GND GND CREQ CACK GND READY GND DCLK GND CEDATA0 CEDATA2 CEDATA3 GND CEDATA6 CEDATA8 CEDATA9 GND CEDATA12 CEDATA14 CEDATA15 GND CEDATA18 CEDATA20 CEDATA21 GND CEDATA24 CEDATA26 CEDATA27 GND CEDATA30 START +5V NC +3.3V +3.3V +3.3V +3.3V WAKE NC NC GND
IN/OUT OUT IN IN OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN IN IN IN IN IN OUT
Function GND GND NC GND NC GND GND NC GND NC GND GND Command request signal Command acknowledge signal GND Image data request signal GND Image data transfer synchronous signal GND Bidirectional data bus(bit0) Bidirectional data bus(bit2) Bidirectional data bus(bit3) GND Bidirectional data bus(bit6) Bidirectional data bus(bit8) Bidirectional data bus(bit9) GND Bidirectional data bus(bit12) Bidirectional data bus(bit14) Bidirectional data bus(bit15) GND Bidirectional data bus(bit18) Bidirectional data bus(bit20) Bidirectional data bus(bit21) GND Bidirectional data bus(bit24) Bidirectional data bus(bit26) Bidirectional data bus(bit27) GND Bidirectional data bus(bit30) Steady-state input power supply (+3.3V) Power supply (+5.0V) NC Power supply (+3.3V) Power supply (+3.3V) Power supply (+3.3V) Power supply (+3.3V) Wake signal from sleep mode NC NC GND
5-77
Part 5: Maintenance
W7200 / W7250
J3 (RS-232C)
Pin number 1 2 3 4 5 6 7 8 9 Signal name CD RXD TXD DTR GND DSR RTS CTS RI IN/OUT IN IN OUT OUT IN OUT IN IN Function Data Carrier Detect Receive data by serial communication Transmit data by serial communication Data Terminal ready GND Data set ready Request to send Clear to send Ring Indicate
J5 (LAN)
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 Signal name TD+ TDTDCT GND GND RDCT RD+ RDG_LED+ G_LEDY_LED+ Y_LEDIN/OUT OUT OUT IN IN Function 10BASET-T/100BASE-TX differential output signal 10BASET-T/100BASE-TX differential output signal Pulse transfer center tap GND GND GND Pulse transfer center tap GND 10BASET-T/100BASE-TX differential input signal 10BASET-T/100BASE-TX differential input signal Green LED anode Green LED cathode Yellow LED anode Yellow LED cathode
J6
Pin number 1 2 3 4 5 6 7 8 Signal name +3.3V PCS PDO PCLK PDI GND SOFT_SW1 SOFT_SW2 IN/OUT OUT OUT OUT OUT IN IN OUT Function Power supply (+3.3V) Select signal to operation panel Transmit data to operation panel Clock signal to operation panel Receive data from operation panel GND Power supply ON/OFF signal Steady-state input power supply (+3.3V)
J7 (USB)
Pin number 1 2 3 4 Signal name VBUS DD+ GND IN/OUT IN IN/OUT IN/OUT Function Power supply (+5.0V) USB data signal USB data signal GND
5-78
W7200 / W7250
8.2 Engin Controller
J401 J403 J404 J407 J406 J408 IC401 J405 IC409 J412 JP401 J409 J425 J410 J413 J414 J415 J417 J418 J421
Part 5: Maintenance
Figure 5-48 Engin Controller J401

Pin number 1 2 3 4 5 6 7 8 Signal name GND +3.3V DIPSW5 DIPSW4 DIPSW3 DIPSW2 DIPSW1 DIPSW0 IN/OUT OUT Function GND Power supply (+3.3V) For factory For factory For factory For factory For factory For factory
J403
Pin number 1 2 3 4 5 6 7 Signal name GND TANKCVR +5V VM COVERSOL_R VM TANKSOL IN/OUT IN OUT OUT OUT OUT OUT Function GND Right cover opening and closing detection signal Power supply (+5.1V) Power supply (+26.5V) Upper cover lock solenoid right drive signal Power supply (+26.5V) Right cover lock solenoid drive signal
J404
Pin number 1 2 Signal name VM_CRM VM_CRM IN/OUT OUT IN Function Carriage motor drive power supply (+26.5V) Carriage motor drive power supply (+26.5V)
5-79
Part 5: Maintenance
W7200 / W7250
J405
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Signal name GND C2_SUBH C1_SUBH C0_SUBH C2_HENB C1_HENB C0_HENB GND HDLTP HDLTN HDCLKP HDCLKN GND C2_EDATA1P C2_EDATA1N C2_EDATA0P C2_EDATA0N C2_ODATA1P C2_ODATA1N C2_ODATA0P C2_ODATA0N GND C1_EDATA1P C1_EDATA1N C1_EDATA0P C1_EDATA0N C1_ODATA1P C1_ODATA1N C1_ODATA0P C1_ODATA0N GND C0_EDATA1P C0_EDATA1N C0_EDATA0P C0_EDATA0N C0_ODATA1P C0_ODATA1N C0_ODATA0P C0_ODATA0N GND IN/OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT Function GND Subheat pulse output (PM) Subheat pulse output (M) Subheat pulse output (Y) Heat pulse output (PM) Heat pulse output (M) Heat pulse output (Y) GND Head data latch signal + output Head data latch signal - output Head data transfer clock + output Head data transfer clock - output GND Odd nozzle data 1 + output (PM) Odd nozzle data 1 - output (PM) Odd nozzle data 0 + output (PM) Odd nozzle data 0 - output (PM) Even nozzle data 1 + output (PM) Even nozzle data 1 - output (PM) Even nozzle data 0 + output (PM) Even nozzle data 0 - output (PM) GND Odd nozzle data 1 + output (M) Odd nozzle data 1 - output (M) Odd nozzle data 0 + output (M) Odd nozzle data 0 - output (M) Even nozzle data 1 + output (M) Even nozzle data 1 - output (M) Even nozzle data 0 + output (M) Even nozzle data 0 - output (M ) GND Odd nozzle data 1 + output (Y) Odd nozzle data 1 - output (Y) Odd nozzle data 0 + output (Y) Odd nozzle data 0 - output (Y) Even nozzle data 1 + output (Y) Even nozzle data 1 - output (Y) Even nozzle data 0 + output (Y) Even nozzle data 0 - output (Y) GND
5-80
W7200 / W7250
J406
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Signal name GND C3_SUBH C4_SUBH C5_SUBH C3_HENB C4_HENB C5_HENB GND C3_EDATA1P C3_EDATA1N C3_EDATA0P C3_EDATA0N C3_ODATA1P C3_ODATA1N C3_ODATA0P C3_ODATA0N GND C4_EDATA1P C4_EDATA1N C4_EDATA0P C4_EDATA0N C4_ODATA1P C4_ODATA1N C4_ODATA0P C4_ODATA0N GND C5_EDATA1P C5_EDATA1N C5_EDATA0P C5_EDATA0N C5_ODATA1P C5_ODATA1N C5_ODATA0P C5_ODATA0N GND ADC_DRET ADC_DSET ADC_CLK ADC_CS GND IN/OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN OUT OUT OUT
Part 5: Maintenance
Function GND Subheat pulse output (C) Subheat pulse output (PC) Subheat pulse output (BK) Heat pulse output (C) Heat pulse output (PC) Heat pulse output (BK) GND Odd nozzle data 1 + output (C) Odd nozzle data 1 - output (C) Odd nozzle data 0 + output (C) Odd nozzle data 0 - output (C) Even nozzle data 1 + output (C) Even nozzle data 1 - output (C) Even nozzle data 0 + output (C) Even nozzle data 0 - output (C) GND Odd nozzle data 1 + output (PC) Odd nozzle data 1 - output (PC) Odd nozzle data 0 + output (PC) Odd nozzle data 0 - output (PC) Even nozzle data 1 + output (PC) Even nozzle data 1 - output (PC) Even nozzle data 0 + output (PC) Even nozzle data 0 - output (PC) GND Odd nozzle data 1 + output (BK) Odd nozzle data 1 - output (BK) Odd nozzle data 0 + output (BK) Odd nozzle data 0 - output (BK) Even nozzle data 1 + output (BK) Even nozzle data 1 - output (BK ) Even nozzle data 0 + output (BK) Even nozzle data 0 - output (BK) GND AD converter receive data AC converter transmit data Clock for AD converter data transfer Clock for AD converter data transfer GND
5-81
Part 5: Maintenance
W7200 / W7250
J407
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Signal name MGND MGND MGND MGND MGND VM VM VM VM VM GND +5V +5V LVDSENB +3.3V VHENB H5VENB GND GND PLEDON DCDC_OVP PSNS PLED BAIAS JOINTSNS GND HEADEEPCLK HEADEEPRD HEADEEPWD HEADEEPCS CRENCB CRENCA GND DACLK ADTRG DADT DLD DSOUT1A DSOUT2A GND IN/OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN IN OUT IN IN OUT IN OUT OUT IN IN OUT OUT OUT OUT IN IN Function GND GND GND GND GND Power supply (+26.5V) Power supply (+26.5V) Power supply (+26.5V) Power supply (+26.5V) Power supply (+26.5V) GND Power supply (+5.1V) Power supply (+5.1V) Differential IC (for reception) output enable signal Power supply (+3.3V) Head drive voltage ON/OFF control signal Head 5V power supply ON/OFF control signal GND GND LED ON/OFF control signal for media sensor DC-DC converter error detection signal Media sensor detection signal LED light intensity control signal for media sensor Head overcurrent detection signal Carriage cover opening and closing detection signal GND Head EEPROM data transfer clock signal Head EEPROM read data Head EEPROM write data Head EEPROM chip select signal Linear scale phase signal B Linear scale phase signal A GND ASIC control data transfer clock signal Head DI sensor output sample signal ASIC control data signal ASIC control data load signal ASIC output analog signal 1 ASIC output analog signal 2 GND
5-82
W7200 / W7250
J408
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Signal name GND NC NC NC GND NC NC GND NC NC GND SREQ GND SACK NC GND GND GND CEDATA1 GND CEDATA4 CEDATA5 CEDATA7 GND CEDATA10 CEDATA11 CEDATA13 GND CEDATA16 CEDATA17 CEDATA19 GND CEDATA22 CEDATA23 CEDATA25 GND CEDATA28 CEDATA29 CEDATA31 STANDBY NC NC +3.3V +3.3V +3.3V +3.3V RESETC NC NC GND IN/OUT OUT IN IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN OUT OUT OUT OUT IN Function GND NC NC NC GND NC NC GND NC NC GND Status request signal GND Status acknowledge signal NC GND GND GND Bidirectional data bus (bit1) GND Bidirectional data bus (bit4) Bidirectional data bus (bit5) Bidirectional data bus (bit7) GND Bidirectional data bus (bit10) Bidirectional data bus (bit11) Bidirectional data bus (bit13) GND Bidirectional data bus (bit16) Bidirectional data bus (bit17) Bidirectional data bus (bit19) GND Bidirectional data bus (bit22) Bidirectional data bus (bit23) Bidirectional data bus (bit25) GND Bidirectional data bus (bit28) Bidirectional data bus (bit29) Bidirectional data bus (bit31) Power supply ON/OFF signal NC NC Power supply (+3.3V) Power supply (+3.3V) Power supply (+3.3V) Power supply (+3.3V) Controller reset signal NC NC GND
Part 5: Maintenance
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Part 5: Maintenance
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Pin number 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Signal name GND NC GND NC GND GND NC GND NC GND GND CREQ CACK GND READY GND DCLK GND CEDATA0 CEDATA2 CEDATA3 GND CEDATA6 CEDATA8 CEDATA9 GND CEDATA12 CEDATA14 CEDATA15 GND CEDATA18 CEDATA20 CEDATA21 GND CEDATA24 CEDATA26 CEDATA27 GND CEDATA30 START +5V NC +3.3V +3.3V +3.3V +3.3V WAKE NC NC GND
IN/OUT IN OUT OUT IN IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT OUT OUT OUT OUT OUT OUT IN
Function GND NC GND NC GND GND NC GND NC GND GND Command request signal Command acknowledge signal GND Image data request signal GND Image data transfer synchronous signal GND Bidirectional data bus (bit0) Bidirectional data bus (bit2) Bidirectional data bus (bit3) GND Bidirectional data bus (bit6) Bidirectional data bus (bit8) Bidirectional data bus (bit9) GND Bidirectional data bus (bit12) Bidirectional data bus (bit14) Bidirectional data bus (bit15) GND Bidirectional data bus (bit18) Bidirectional data bus (bit20) Bidirectional data bus (bit21) GND Bidirectional data bus (bit24) Bidirectional data bus (bit26) Bidirectional data bus (bit27) GND Bidirectional data bus (bit30) Steady-state input power supply (+3.3V) Power supply (+5.1V) NC Power supply (+3.3V) Power supply (+3.3V) Power supply (+3.3V) Power supply (+3.3V) Wake signal from sleep mode NC NC GND
5-84
W7200 / W7250
J409
Pin number 1 2 3 4 Signal name OUTA OUTB OUTC NC IN/OUT OUT OUT OUT Function Carriage motor phase signal (A) Carriage motor phase signal (B) Carriage motor phase signal (C) NC
Part 5: Maintenance
J410
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Signal name +3.3V GND EEPWD TANKEEPRD EEPCLK TANKCS5 TANKCS4 TANKCS3 TANKCS2 TANKCS1 TANKCS0 GND LM_SENSE LC_SENSE Y_SENSE M_SENSE C_SENSE BK_SENSE IN/OUT OUT OUT IN OUT OUT OUT OUT OUT OUT OUT IN IN IN IN IN IN Function Power supply (+3.3V) GND Tank EEPROM write data signal Tank EEPROM read data signal Tank EEPROM data clock signal Tank EEPROM select signal (BK) Tank EEPROM select signal (PC) Tank EEPROM select signal (C) Tank EEPROM select signal (PM) Tank EEPROM select signal (M) Tank EEPROM select signal (Y) GND Remaining ink level detection signal Remaining ink level detection signal Remaining ink level detection signal Remaining ink level detection signal Remaining ink level detection signal Remaining ink level detection signal
(PM) (PC) (Y) (M) (C) (BK)
J412
Pin number A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 B1 B2 B3 B4 B5 B6 B7 Signal name VM MISTPWM_R ASF_A ASF_B ASF_BN ASF_AN NC NC VM PGA PGAN PGB PGBN NC GND ASFHP +5V GND PGHP +5V +5V IN/OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN OUT IN OUT OUT Function Power supply (+26.5V) Air flow fan right drive signal Pump motor phase excitation signal A Pump motor phase excitation signal B Pump motor phase excitation signal BN Pump motor phase excitation signal AN NC NC Power supply (+26.5V) Purge motor phase excitation signal A Purge motor phase excitation signal AN Purge motor phase excitation signal B Purge motor phase excitation signal BN NC GND Pump motor home position signal Power supply (+5.1V) GND Purge motor home position signal Power supply (+5.1V) Power supply (+5.1V)
5-85
Part 5: Maintenance
W7200 / W7250
Pin number B8 B9 B10 B11 B12 B13 B14
Signal name GND HALL_IN1 HALL_IN2 HALL_IN3 VM KYUINPWM_R GND
IN/OUT IN IN IN OUT OUT
Function GND Carriage motor hall element input (1) Carriage motor hall element input (2) Carriage motor hall element input (3) Power supply (+26.5V) Suction fan drive signal GND
J413
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Signal name GND ROLLEND +5V GND HIKIDASHISET +5V GND KAATSU +5V GND CRGHP +5V GND MEDIA +5V GND ROLLFEED +5V NC IN/OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT Function GND Roll media end detection signal Power supply (+5.1V) GND Roll media tray set detection signal Power supply (+5.1V) GND Roll media set detection signal Power supply (+5.1V) GND Carriage homeposition detection signal Power supply (+5.1V) GND Media detection signal Power supply (+5.1V) GND Roll media feed detection signal Power supply (+5.1V) NC
J414
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Signal name COVERSOL_L GND SUBLF_CL PINCH_CL ATUKAI_CL MISTPWM_L2 ROLLCVR GND LFENCB LFENCA SUBLF_HP LFMAIN_A LFMAIN_B LFMAIN_AN LFMAIN_BN GND SUBLF_A IN/OUT OUT OUT OUT OUT OUT IN IN IN IN OUT OUT OUT OUT OUT Function Upper cover lock solenoid left drive signal GND Roll media feed clutch drive signal Pinch roller up/down clutch drive signal Follow roller up/down clutch drive signal Air flow fan right drive signal Manual tray opening and closing detection signal GND Encoder slit rotation detection signal (B phase) Encoder slit rotation detection signal (A phase) Pinch roller up/down detection signal Feed motor phase excitation signal (A) Feed motor phase excitation signal (B) Feed motor phase excitation signal (AN) Feed motor phase excitation signal (BN) GND Roll media drive motor phase excitation signal (A)
5-86
W7200 / W7250
J414
Pin number 18 19 20 Signal name SUBLF_B SUBLF_AN SUBLF_BN IN/OUT OUT OUT OUT
Part 5: Maintenance
Function Roll media drive motor phase excitation signal (B) Roll media drive motor phase excitation signal (AN) Roll media drive motor phase excitation signal (BN)
J415
Pin number 1 2 3 4 5 6 Signal name GND SUBLF_OUT2 SUBLF_OUT1 GND LFMAIN_OUT2 LFMAIN_OUT1 IN/OUT OUT OUT OUT OUT Function GND Roll media drive motor maximum phase current (Vref2) Roll media drive motor maximum phase current (Vref1) GND Feed motor maximum phase current (Vref2) Feed motor maximum phase current (Vref1)
J417
Pin number 1 2 3 4 Signal name GND GND +3.3V +3.3V IN/OUT IN IN Function GND GND Power supply (+3.3V) Power supply (+3.3V)
J418
Pin number 1 2 3 4 5 6 7 8 Signal name GND +5V MGND VM MGND_CRM MGND_CRM VM_CRM VM_CRM IN/OUT IN IN IN IN Function GND Power supply (+5.1V) GND Power supply (+26.5V) GND for VM_CRM GND for VM_CRM Carriage motor drive power supply (+26.5V) Carriage motor drive power supply (+26.5V)
J419
Pin number 1 2 Signal name START STANDBY IN/OUT IN OUT Function Steady-state input power supply (+3.3V) Power supply ON/OFF signal
J421
Pin number 1 2 3 4 Signal name VM MGND +5V GND IN/OUT OUT OUT Function Power supply (+26.5V) GND Power supply (+5.1V) GND
J425
Pin number 1 2 3 Signal name VM MISTFAN_S NC IN/OUT OUT OUT Function Power supply (+26.5V) Air flow fan left drive signal NC
5-87
Part 5: Maintenance
W7200 / W7250
8.3 Carriage Relay PCB

J211 J210 J209
J203 J208 J212 J213 J206 J205
Figure 5-49 Carriage Relay PCB J203

Pin number 1 2 3 Signal name RGV19 HGND GNDR IN/OUT OUT Function Power supply for driving head (+18.05V) GND GND
J205
Pin number 1 2 3 Signal name GND JOINTSNS +5V IN/OUT IN OUT Function GND Carriage cover opening and closing detection signal Power supply (+5.1V)
J206
Pin number 1 2 3 4 Signal name CRENCB +5V CRENCA GND IN/OUT IN OUT IN Function Linear scale phase signal B Power supply (+5.1V) Linear scale phase signal A GND
J208
Pin number 1 2 3 4 5 Signal name PTC PTE PLED_A PLED_K NC IN/OUT OUT IN OUT IN Function Media sensor supply Media sensor signal Media sensor supply Media sensor signal NC light-receiving element power light-receiving element detection light-emitting element power light-emitting element ON/OFF
5-88
W7200 / W7250
J209
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Signal name GND DSOUT2A DSOUT1A DLD DADT ADTRG DACLK GND CRENCA CRENCB HEADEEPCS HEADEEPWD HEADEEPRD HEADEEPCLK GND JOINTSNS BAIAS PLED PSNS DCDC_OVP PLEDON GND GND H5VENB VHENB +3.3V LVDSENB +5V +5V GND VM VM VM VM VM MGND MGND MGND MGND MGND IN/OUT OUT OUT IN IN IN IN OUT OUT IN IN OUT IN OUT OUT IN OUT OUT IN IN IN IN IN IN IN IN IN IN IN IN
Part 5: Maintenance
Function GND ASIC output analog signal 2 ASIC output analog signal 1 ASIC control data load signal ASIC control data signal Head DI sensor output sample signal ASIC control data transfer clock signal GND Linear scale phase signal A Linear scale phase signal B Head EEPROM chip select signal Head EEPROM write data Head EEPROM read data Head EEPROM data transfer clock signal GND Carriage cover opening and closing detection signal Head overcurrent detection signal LED control signal for media sensor Media sensor detection signal DC-DC converter error detection signal LED ON/OFF control signal for media sensor GND GND Head 5V power supply ON/OFF control signal Head driving power supply ON/OFF control signal Power supply (+3.3V) Differential IC (for reception) output enable signal Power supply (+5.1V) Power supply (+5.1V) GND Power supply (+26.5V) Power supply (+26.5V) Power supply (+26.5V) Power supply (+26.5V) Power supply (+26.5V) GND GND GND GND GND
J210
Pin number 1 2 3 4 5 6 Signal name GND ADC_CS ADC_CLK ADC_DSET ADC_DRET GND IN/OUT IN IN IN OUT Function GND Clock for AD converter data transfer Clock for AD converter data transfer AD converter transmit data AD converter receive data GND
5-89
Part 5: Maintenance
W7200 / W7250
Pin number 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Signal name C5_ODATA0N C5_ODATA0P C5_ODATA1N C5_ODATA1P C5_EDATA0N C5_EDATA0P C5_EDATA1N C5_EDATA1P GND C4_ODATA0N C4_ODATA0P C4_ODATA1N C4_ODATA1P C4_EDATA0N C4_EDATA0P C4_EDATA1N C4_EDATA1P GND C3_ODATA0N C3_ODATA0P C3_ODATA1N C3_ODATA1P C3_EDATA0N C3_EDATA0P C3_EDATA1N C3_EDATA1P GND C5_HENB C4_HENB C3_HENB C5_SUBH C4_SUBH C3_SUBH GND
IN/OUT IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN
Function Even nozzle data 0- output (BK) Even nozzle data 0+ output (BK) Even nozzle data 1- output (BK) Even nozzle data 1+ output (BK) Odd nozzle data 0- output (BK) Odd nozzle data 0+ output (BK) Odd nozzle data 1- output (BK) Odd nozzle data 1+ output (BK) GND Even nozzle data 0- output (PC) Even nozzle data 0+ output (PC) Even nozzle data 1- output (PC) Even nozzle data 1+ output (PC) Odd nozzle data 0- output (PC) Odd nozzle data 0+ output (PC) Odd nozzle data 1- output (PC) Odd nozzle data 1+ output (PC) GND Even nozzle data 0- output (C) Even nozzle data 0+ output (C) Even nozzle data 1- output (C) Even nozzle data 1+ output (C) Odd nozzle data 0- output (C) Odd nozzle data 0+ output (C) Odd nozzle data 1- output (C) Odd nozzle data 1+ output (C) GND Heat pulse output (BK) Heat pulse output (PC) Heat pulse output (C) Subheat pulse output (BK) Subheat pulse output (PC) Subheat pulse output (C) GND
J211
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 Signal name GND C0_ODATA0N C0_ODATA0P C0_ODATA1N C0_ODATA1P C0_EDATA0N C0_EDATA0P C0_EDATA1N C0_EDATA1P GND C1_ODATA0N C1_ODATA0P IN/OUT IN IN IN IN IN IN IN IN IN IN Function GND Even nozzle data 0- output (Y) Even nozzle data 0+ output (Y) Even nozzle data 1- output (Y) Even nozzle data 1+ output (Y) Odd nozzle data 0- output (Y) Odd nozzle data 0+ output (Y) Odd nozzle data 1- output (Y) Odd nozzle data 1+ output (Y) GND Even nozzle data 0- output (M) Even nozzle data 0+ output (M)
5-90
W7200 / W7250
Part 5: Maintenance
Pin number 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Signal name C1_ODATA1N C1_ODATA1P C1_EDATA0N C1_EDATA0P C1_EDATA1N C1_EDATA1P GND C2_ODATA0N C2_ODATA0P C2_ODATA1N C2_ODATA1P C2_EDATA0N C2_EDATA0P C2_EDATA1N C2_EDATA1P GND HDCLKN HDCLKP HDLTN HDLTP GND C0_HENB C1_HENB C2_HENB C0_SUBH C1_SUBH C2_SUBH GND
IN/OUT IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN
Function Even nozzle data 1- output (M) Even nozzle data 1+ output (M) Odd nozzle data 0- output (M) Odd nozzle data 0+ output (M) Odd nozzle data 1- output (M) Odd nozzle data 1+ output (M) GND Even nozzle data 0- output (PM) Even nozzle data 0+ output (PM) Even nozzle data 1- output (PM) Even nozzle data 1+ output (PM) Odd nozzle data 0- output (PM) Odd nozzle data 0+ output (PM) Odd nozzle data 1- output (PM) Odd nozzle data 1+ output (PM) GND Head data transfer clock - output Head data transfer clock + output Head data latch signal - output Head data latch signal + output GND Heat pulse output (Y) Heat pulse output (M) Heat pulse output (PM) Subheat pulse output (Y) Subheat pulse output (M) Subheat pulse output (PM) GND
J212
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Signal name C0_HENB_B C1_HENB_B C2_HENB_B C0SUBH C1SUBH C2SUBH C3SUBH C4SUBH C5SUBH C3_HENB_B C4_HENB_B C5_HENB_B GND DACLKX GND DSOUT2 DSOUT1 DLDX IN/OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN IN OUT Function Heat pulse input (Y) Heat pulse input (M) Heat pulse input (PM) Subheat pulse input (Y) Subheat pulse input (M) Subheat pulse input (PM) Subheat pulse input (C) Subheat pulse input (PC) Subheat pulse input (BK) Heat pulse input (C) Heat pulse input (PC) Heat pulse input (BK) GND Receiver ASIC input data clock GND Receiver ASIC analog output Receiver ASIC analog output Receiver ASIC input data latch signal
5-91
Part 5: Maintenance
W7200 / W7250
Pin number 19 20 21 22 23 24 25 26 27 28 29 30
Signal name DADTX DASHX GND HEADEEPCLKX HEADEEPRDX HEADEEPWDX HEADEEPCSX VHFBH VHFBG +5V H5V GND
IN/OUT OUT OUT OUT IN OUT OUT OUT OUT
Function Receiver ASIC input data Receiver ASIC output sample hold GND Head EEPROM data transfer clock Head EEPROM read signal Head EEPROM write signal Head EEPROM chip select signal NC NC Power supply (+5.1V) Power supply for driving head logic (+5.1V) GND
J213
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Signal name GND C3_ODATA0 C3_ODATA1 C3_EDATA0 C3_EDATA1 C4_ODATA0 C4_ODATA1 C4_EDATA0 C4_EDATA1 C5_ODATA0 C5_ODATA1 C5_EDATA0 C5_EDATA1 GND C0_ODATA0 C0_ODATA1 GND C0_EDATA0 C0_EDATA1 C1_ODATA0 C1_ODATA1 C1_EDATA0 C1_EDATA1 C2_ODATA0 C2_ODATA1 C2_EDATA0 C2_EDATA1 HDCLK HDLT GND IN/OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT Function GND Even nozzle data 0 (C) Even nozzle data 1 (C) Odd nozzle data 0 (C) Odd nozzle data 1 (C) Even nozzle data 0 (PC) Even nozzle data 1 (PC) Odd nozzle data 0 (PC) Odd nozzle data 1 (PC) Even nozzle data 0 (BK) Even nozzle data 1 (BK) Odd nozzle data 0 (BK) Odd nozzle data 1 (BK) GND Even nozzle data 0 (Y) Even nozzle data 1 (Y) GND Odd nozzle data 0 (Y) Odd nozzle data 1 (Y) Even nozzle data 0 (M) Even nozzle data 1 (M) Odd nozzle data 0 (M) Odd nozzle data 1 (M) Even nozzle data 0 (PM) Even nozzle data 1 (PM) Odd nozzle data 0 (PM) Odd nozzle data 1 (PM) Head data transfer clock Head data latch signal GND
5-92
W7200 / W7250
8.4 Head Relay PCB
Part 5: Maintenance
J1107
J1108
J1104 J1105 J1106
J1102
Figure 5-50 Head Relay PCB J1102

Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Signal name RGV19 RGV19 C0SUBH C3_HENB_B DIAC1 HEADEEPWDX HEADEEPCLKX H5V C2_ODATA0 DIALC1 VHT RGV19 RGV19 RGV19 RGV19 C3_ODATA0 C1_EDATA0 HEADEEPRDX C3SUBH HEADEEPCSX H5V C2_EDATA1 C4_ODATA1 C5_EDATA1 RGV19 RGV19 DIAM0 C1_ODATA0 C0_ODATA0 C0_ODATA1 IN/OUT OUT OUT OUT OUT IN OUT OUT OUT OUT IN OUT OUT OUT OUT OUT OUT OUT IN OUT OUT OUT OUT OUT OUT OUT OUT IN OUT OUT OUT Function Power supply for driving head (+18.05V) Power supply for driving head (+18.05V) Subheat pulse output (Y) Heat pulse output (C) DI sensor signal 1 (C) Head EEPROM write signal Head EEPROM data transfer clock Power supply for driving head logic (+5.1V) Even nozzle data 0 (PM) DI sensor signal 1 (PC) Power supply for driving transistor in head (+18.05V) Power supply for driving head (+18.05V) Power supply for driving head (+18.05V) Power supply for driving head (+18.05V) Power supply for driving head (+18.05V) Even nozzle data 0 (C) Odd nozzle data 0 (M) Head EEPROM read signal Subheat pulse output (C) Head EEPROM chip select signal Power supply for driving head logic (+5.1V) Odd nozzle data 1 (PM) Even nozzle data 1 (PC) Odd nozzle data 1 (BK) Power supply for driving head (+18.05V) Power supply for driving head (+18.05V) DI sensor signal 0 (M) Even nozzle data 0 (M) Even nozzle data 0 (Y) Even nozzle data 1 (Y)
5-93
Part 5: Maintenance
W7200 / W7250
Pin number 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
Signal name DIAY1 C1_HENB_B HDCLK DIAC0 DIALM0 C5_HENB_B C4_EDATA1 C5_EDATA0 C5_ODATA0 C0_EDATA0 DIAY0 C1_ODATA1 C0_EDATA1 DIAM1 C0_HENB_B C1SUBH DIALM1 C4_HENB_B C5_ODATA1 DIAK1 DIAK0 DIALC0 VHFBG HGND HGND HDLT C1_EDATA1 GND C2_HENB_B C2SUBH C5SUBH C4_ODATA0 C4SUBH HGND HGND HGND HGND C3_ODATA1 C3_EDATA1 C3_EDATA0 GND GND C2_ODATA1 C4_EDATA0 C2_EDATA0 HGND HGND HGND
IN/OUT IN OUT OUT IN IN OUT OUT OUT OUT OUT IN OUT OUT IN OUT OUT IN OUT OUT IN IN IN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
Function DI sensor signal 1 (Y) Heat pulse output (M) Head data transfer clock DI sensor signal 0 (C) DI sensor signal 0 (PM) Heat pulse output (BK) Odd nozzle data 1 (PC) Odd nozzle data 0 (BK) Even nozzle data 0 (BK) Odd nozzle data 0 (Y) DI sensor signal 0 (Y) Even nozzle data 1 (M) Odd nozzle data 1 (Y) DI sensor signal 1 (M) Heat pulse output (Y) Subheat pulse output (M) DI sensor signal 1 (PM) Heat pulse output (PC) Even nozzle data 1 (BK) DI sensor signal 1 (BK) DI sensor signal 0 (BK) DI sensor signal 0 (PC) NC GND GND Head data latch signal Odd nozzle data 1 (M) GND Heat pulse output (PM) Subheat pulse output (PM) Subheat pulse output (BK) Even nozzle data 0 (PC) Subheat pulse output (PC) GND GND GND GND Even nozzle data 1 (C) Odd nozzle data 1 (C) Odd nozzle data 0 (C) GND GND Even nozzle data 1 (PM) Odd nozzle data 0 (PC) Odd nozzle data 0 (PM) GND GND GND
5-94
W7200 / W7250
J1104
Pin number 1 Signal name RGV19 IN/OUT IN
Part 5: Maintenance
Function Power supply for driving head (+18.05V)
J1105
Pin number 1 Signal name MGND IN/OUT Function GND for VM
J1106
Pin number 1 Signal name MGND IN/OUT Function GND for VM
J1107
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Signal name GND HDLT HDCLK C2_EDATA1 C2_EDATA0 C2_ODATA1 C2_ODATA0 C1_EDATA1 C1_EDATA0 C1_ODATA1 C1_ODATA0 C0_EDATA1 C0_EDATA0 GND C0_ODATA1 C0_ODATA0 GND C5_EDATA1 C5_EDATA0 C5_ODATA1 C5_ODATA0 C4_EDATA1 C4_EDATA0 C4_ODATA1 C4_ODATA0 C3_EDATA1 C3_EDATA0 C3_ODATA1 C3_ODATA0 GND IN/OUT IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN Function GND Head data latch signal Head data transfer clock Odd nozzle data 1 (PM) Odd nozzle data 0 (PM) Even nozzle data 1 (PM) Even nozzle data 0 (PM) Odd nozzle data 1 (M) Odd nozzle data 0 (M) Even nozzle data 1 (M) Even nozzle data 0 (M) Odd nozzle data 1 (Y) Odd nozzle data 0 (Y) GND Even nozzle data 1 (Y) Even nozzle data 0 (Y) GND Odd nozzle data 1 (BK) Odd nozzle data 0 (BK) Even nozzle data 1 (BK) Even nozzle data 0 (BK) Odd nozzle data 1 (PC) Odd nozzle data 0 (PC) Even nozzle data 1 (PC) Even nozzle data 0 (PC) Odd nozzle data 1 (C) Odd nozzle data 0 (C) Even nozzle data 1 (C) Even nozzle data 0 (C) GND
5-95
Part 5: Maintenance
W7200 / W7250
J1108
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Signal name GND H5V +5V VHFBG VHFBH HEADEEPCSX HEADEEPWDX HEADEEPRDX HEADEEPCLKX GND DASHX DADTX DLDX DSOUT1 DSOUT2 GND DACLKX GND C5_HENB_B C4_HENB_B C3_HENB_B C5SUBH C4SUBH C3SUBH C2SUBH C1SUBH C0SUBH C2_HENB_B C1_HENB_B C0_HENB_B IN/OUT IN IN IN IN OUT IN IN IN IN OUT OUT IN IN IN IN IN IN IN IN IN IN IN IN IN Function GND Power supply for driving head logic (+5.1V) Power supply (+5.1V) NC NC Head EEPROM chip select signal Head EEPROM write signal Head EEPROM read signal Head EEPROM data transfer clock GND ASIC output sample hold ASIC input data ASIC input data latch signal ASIC analog output ASIC analog output GND ASIC input data clock GND Heat pulse input (BK) Heat pulse input (PC) Heat pulse input (C) Subheat pulse input (BK) Subheat pulse input (PC) Subheat pulse input (C) Subheat pulse input (PM) Subheat pulse input (M) Subheat pulse input (Y) Heat pulse input (PM) Heat pulse input (M) Heat pulse input (Y)
5-96
W7200 / W7250
8.5 Motor Driver PCB
J1002 J1003 J1001 J1004 J1005
Part 5: Maintenance
J1007
J1008
J1006
Figure 5-51 Motor Driver PCB J1001

Pin number 1 2 3 4 Signal name VM MGND +5V GND IN/OUT IN IN Function Power supply (+26.5V) GND Power supply (+5.1V) GND
J1002
Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Signal name SUBLF_BN SUBLF_AN SUBLF_B SUBLF_A GND LFMAIN_BN LFMAIN_AN LFMAIN_B LFMAIN_A SUBLF_HP LFENCA LFENCB GND ROLLCVR MISTPWM_L2 ATUKAI_CL PINCH_CL SUBLF_CL MISTPWM_L1 COVERSOL_L IN/OUT IN IN IN IN IN IN IN IN OUT OUT OUT OUT IN IN IN IN IN IN Function Roll media drive motor phase excitation signal (BN) Roll media drive motor phase excitation signal (AN) Roll media drive motor phase excitation signal (B) Roll media drive motor phase excitation signal (A) GND Feed motor phase excitation signal (BN) Feed motor phase excitation signal (AN) Feed motor phase excitation signal (B) Feed motor phase excitation signal (A) Pinch roll up/down detection signal Encoder slit rotation detection signal (A phase) Encoder slit rotation detection signal (B phase) GND Tray opening and closing detection signal Air flow fan right drive signal Follow roller up/down clutch drive signal Pinch roller up/down clutch drive signal Roll media feed clutch drive signal Air flow fan left drive signal Upper cover lock solenoid left drive signal
5-97
Part 5: Maintenance
W7200 / W7250
J1003
Pin number 1 2 3 4 5 6 7 8 9 10 Signal name LFENCB +5V LFENCA GND GND ROLLCVR +5V GND SUBLF_HP +5V IN/OUT IN OUT IN IN OUT IN OUT Function Encoder slit rotation detection signal (B phase) Power supply (+5.1V) Encoder slit rotation detection signal (A phase) GND GND Tray opening and closing detection signal Power supply (+5.1V) GND Pinch roll up/down detection signal Power supply (+5.1V)
J1004
Pin number 1 2 3 4 5 6 7 Signal name VM NC PINCH_CL VM COVERSOL_L VM MISTPWM_L1 IN/OUT OUT OUT OUT OUT OUT OUT Function Power supply (+26.5V) NC Pinch roller up/down clutch drive signal Power supply (+26.5V) Upper cover lock solenoid left drive signal Power supply (+26.5V) Air flow fan left drive signal
J1005
Pin number 1 2 3 4 5 6 Signal name LFMAIN_OUT1 LFMAIN_OUT2 GND SUBLF_OUT1 SUBLF_OUT2 GND IN/OUT IN IN IN IN Function Feed motor maximum phase current (Vref1) Feed motor maximum phase current (Vref2) GND Roll media drive motor maximum phase current (Vref1) Roll media drive motor maximum phase current (Vref2) GND
J1006
Pin number 1 2 3 4 5 6 Signal name VM VM SUBLF_AN SUBLF_A SUBLF_B SUBLF_BN IN/OUT OUT OUT OUT OUT OUT OUT Function Power supply (+26.5V) Power supply (+26.5V) Roll media drive motor phase excitation signal (AN) Roll media drive motor phase excitation signal (A) Roll media drive motor phase excitation signal (B) Roll media drive motor phase excitation signal (BN)
5-98
W7200 / W7250
J1007
Pin number 1 2 3 4 5 6 7 Signal name VM VM LFMAIN_A LFMAIN_AN LFMAIN_B LFMAIN_BN NC IN/OUT OUT OUT OUT OUT OUT OUT Function Power supply (+26.5V) Power supply (+26.5V) Feed motor phase excitation Feed motor phase excitation Feed motor phase excitation Feed motor phase excitation NC
Part 5: Maintenance
signal signal signal signal
(A) (AN) (B) (BN)
J1008
Pin number 1 2 3 4 Signal name VM SUBLF_CL VM ATUKAI_CL IN/OUT OUT OUT OUT OUT Function Power supply (+26.5V) Roll media feed clutch drive signal Power supply (+26.5V) Follow roller up/down clutch drive signal
5-99
Part 5: Maintenance
W7200 / W7250
8.6 Power Supply

J104
J101
J102
J105
J103
Figure 5-52 Power Supply J101

Pin number 1 2 Signal name IN/OUT Function Power supply (AC 100V to AC 240V) Power supply (AC 100V to AC 240V)
J102
Pin number 1 2 3 4 5 6 7 8 Signal name GND +5V MGND VM MGND_CRM MGND_CRM VM_CRM VM_CRM IN/OUT OUT OUT OUT OUT Function GND Power supply GND Power supply GND GND Power supply Power supply
(+5.1V) (+26.5V)
(+26.5V) (+26.5V)
J103
Pin number 1 2 3 4 Signal name GND GND +3.3V +3.3V IN/OUT OUT OUT Function GND GND Power supply (+3.3V) Power supply (+3.3V)
5-100
W7200 / W7250
J104
Pin number 1 2 3 4 Signal name VM MGND +5V GND IN/OUT OUT OUT Function Power supply (+26.5V) GND Power supply (+5.1V) GND
Part 5: Maintenance
J105
Pin number 1 2 Signal name START STANDBY IN/OUT OUT IN Function Stead-state input power supply (+3.3V) Power supply ON/OFF signal
5-101
Part 5: Maintenance
W7200 / W7250
9. CIRCUIT DIAGRAM
Refer to Parts Catalog for the part layouts on each board.
5-102
W7200 / W7250
Part 5: Maintenance
5-103
Part 5: Maintenance 9.1 General Circuit Diagram

8 7 6 5 4 3 2 1
General Curcuit Diagram(1/4)
W7200 / W7250
(To Carriage Relay PCB)

J211
2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1

J210
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1

J209
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
39
37 38 36
35 34
33 32
31 30
29 28
27 26
25 24
23 22
21 20
19 18
17 16
15 14
13 12
11 10
9 8
7 6
5 4
3 2
1 40
GND ADC_CSX ADC_CLKX ADC_DSETX ADC_DRETX GND C5_EDATA1P C5_EDATA1N C5_EDATA0P C5_EDATA0N C5_ODATA1P C5_ODATA1N C5_ODATA0P C5_ODATA0N GND C4_EDATA1P C4_EDATA1N C4_EDATA0P C4_EDATA0N C4_ODATA1P C4_ODATA1N C4_ODATA0P C4_ODATA0N GND C3_EDATA1P C3_EDATA1N C3_EDATA0P C3_EDATA0N C3_ODATA1P C3_ODATA1N C3_ODATA0P C3_ODATA0N GND C5_HENB C4_HENB C3_HENB C5_SUBH C4_SUBH C3_SUBH GND
39 38
37 36
35 34
33 32
31 30
29 28
27 26
25 24
23 22
21 20
19 18
17 16
15 14
13 12
11 10
9 8
7 6
5 4
3 2
1 40
COR5
40
GND DSOUT2_A DSOUT1_A DLDX DADTX ADTRGX DACLKX GND XCRENCA XCRENCB HEADEEPCSX HEADEEPWDX HEADEEPRDX HEADEEPCLKX GND XJOINTSNS BAIAS PLED PSNS DCDC_OVP PLEDONX GND GND H5VENBX VHENBX +3.3V LVDSENBX +5V +5V GND VM VM VM VM VM MGND MGND MGND MGND MGND
39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
GND C0_ODATA0N C0_ODATA0P C0_ODATA1N C0_ODATA1P C0_EDATA0N C0_EDATA0P C0_EDATA1N C0_EDATA1P GND C1_ODATA0N C1_ODATA0P C1_ODATA1N C1_ODATA1P C1_EDATA0N C1_EDATA0P C1_EDATA1N C1_EDATA1P GND C2_ODATA0N C2_ODATA0P C2_ODATA1N C2_ODATA1P C2_EDATA0N C2_EDATA0P C2_EDATA1N C2_EDATA1P GND HDCLKN HDCLKP HDLTN HDLTP GND C0_HENB C1_HENB C2_HENB C0_SUBH C1_SUBH C2_SUBH GND
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
J405
J406
J407
J401
Engine Controller (1/3)
GND +3.3V DIPSW5 DIPSW4 DIPSW3 DIPSW2 DIPSW1 DIPSW0
D
J420
5 4 3 2 1
GND +3.3V +5V +24V NC
C
J417
1
1
J419
3
3
J418
1
1
J412A
3
3
J412B
3
3
J409
3
3
J421
3
3
J413
3
3
2
2
4
4
2
2
1
1
2
2
4
4
5
5
6
6
7
7
8
8
1
1
2
2
4
4
5
5
6
6
7
7
8
8
9 10 11 12 13 14
9 10 11 12 13 14
1
1
2
2
4
4
5
5
6
6
7
7
8
8
9 10 11 12 13 14
9 10 11 12 13 14
1
1
2
2
4
4
1
1
2
2
4
4
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9 10 11 12 13 14 15 16 17 18 19
START STANDBY
VM MISTPWM_R
COR4
GND GND +3.3V +3.3V
GND XASFHP +5V GND XPGHP +5V
ASF_A ASF_B ASF_BN ASF_AN
VM PGA PGAN PGB PGBN
XROLLEND +5V GND XHIKIDASHISET +5V GND XKAATSU +5V
NC NC
GND +5V MGND VM MGND_CRM MGND_CRM VM_CRM VM_CRM
NC
OUTA OUTB OUTC
NC
COR2
VM MGND +5V GND
GND
NC GND XMEDIA +5V GND XROLLFEED +5V

6 1 5 2 4 3 3 4 2 5 1 6
9 10 11 12 13 14 15 16 17 18 19
4 1
3 2
2 3
1 4
5 1
4 2
3 3
2 4
1 5
6 1
5 2
4 3
3 4
2 5
1 6
(Suction fan)
+5V GND HALL_IN1 HALL_IN2 HALL_IN3
2 1
1 2
J11D J11H J11L J10D J10H

J10L
J12D J12H J12L
J13D J13H J13L
VM KYUINPWM_R GND
8 2
7 3
6 4
5 5
4 6
3 7
2 8
1 9
J16D
J16L
1
1
2
2
J17D J17H J17L
(Carriage motor)
M1
J32
J13
3 3 2 2 1
GND XCRGHP +5V
COR3
J19D J19H J19L
J27D
3 1
2 2
1 3
J103 FT1 COR1

NC
2
J105
J102
1 J27L
J30D J30H J30L
6 1
5 2
4 3
3 4
2 5
1 6
J31D J31H J31L
B
2 2 1 1
1 2 3
J101
INLET
FT2
Power supply
J106
4 3 2 1 4
4
FM3 (Air flow fan (R))

J20D J104
3
3 4 4 3 3 2 2 1 1 5 5 4 4 3 3 2 2 1 1
J14D J14H
J14L
3 1
2 2
J15D J15H
J15L
SR12
1
3 3 2 2 1
J21D
J21L
3 3 2 2 1 1
(Roll media set sensor)

J26D
1 J26L
3 3
2 2
1 1
J18D
J18L
3 3 S
2 2
1 1 P
J28D
J28L
3 3
J29D
J29L
J20L REVERSE
J23D
J23L
2
2
FM1
Option Board
J14
1 2 3 4 5 6 7 8 9 10 11 12
SR8
SR7
SR6
GND +5V MGND VM
M5 (Pomp Motor)
M4 (Purge Motor)
J22D
J22L
3 3 2 2 1 1
SR9 (Cap sensor) W7200 only

J25D
J25L
3 3 2 2 1 1
(Carriage home SR1 position sensor) (Roll media trayt set sensor)
(Feed sensor)
(Roll feed sensor)
J1001
SR10 (Pomp home position sensor)
SR2
(To Motor Driver PCB)
(Roll media end sensor)
5-104
Part 5: Maintenance
W7200 / W7250
1
J59D J59L J59H

1
J69D J69L
SR13
1 2 3
4 3 2
1 2
20 19 18 17 16 15 14 13 12 11 10 9
SUBLFM_BN SUBLFM_AN SUBLFM_B SUBLFM_A GND LFMAIN_BN LFMAIN_AN LFMAIN_B LFMAIN_A SUBLF_HP XLFENCA XLFENCB GND XROLLCVR GND ATUKAI_CL PINCH_CL SUBLF_CL MISTPWM COVERSOL_L
9 10 11 12 13 14 15 16 17 18 19 20
J60D
+5V SUBLF_HP GND +5V ROLLCVR GND
10 9 8
10 9 8
1 3
J70D J70L
SR14 (Pinch roller sensor)
J1002
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6
2 3 1 2
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
6 5 4
5 4 3
J60L J60H
1
(Tray sensor)
J1003
J61 J62D
NC LF_BN LF_B LF_AN LF_A VM VM SUBLF_BN SUBLF_B SUBLF_A SUBLF_AN VM VM
7 6 5 4 3 2 1
2
GND LF_LHA +5V LF_LHB
2 1
2 3
Feed roller sensor
J62H
J62L
E
M2
J414
6 5
6 5
J1007
J1006

J415
LFMAIN_OUT1 LFMAIN_OUT2 GND LFSUB_OUT1 LFSUB_OUT2 GND
Motor Driver PCB
5 4 3 2 1 6 5 4 3 2 1
4 3 2 1 6 5 4
4 3 2 1 6 5 4
(Feed motor)
6 5
M3 (Roll drive motor)
J1005
2 1
3 4
J63D J63L J64DJ64H

MISTFAN_S VM
1
2
J1004
NC VM
J403
1
1
J404
3
3
J410
2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
J410
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
2
2
4
4
5
5
6
6
7
7
1
1 2
(From power supply)

J1001
1 2 3 4
3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
J67D J67H J67L

1
3
5 6 7 6 5 4 3 2 1
7 6 5 4 3 2 1
J64L
D
(Air flow fan unit (L))
FM2
J65DJ65H J71DJ71H J71L J65L
SL3
CVRSOLL VM PINCHCL
2 1 3 2 1
SL
(Upper cover lock solenoid (L))
J66D J66H J66L
J72
1
1
CL2
J73 (Follow roller up/down clutch)

1
2 3
CL
+3.3V GND EEPWD TANKEEPRDX EEPCLK TANKCS5 TANKCS4 TANKCS3 TANKCS2 TANKCS1 TANKCS0 GND LM_SENSE LC_SENSE Y_SENSE M_SENSE C_SENSE BK_SENSE
VM MGND +5V GND
+3.3V GND EEPWD TANKEEPRDX EEPCLK TANKCS5 TANKCS4 TANKCS3 TANKCS2 TANKCS1 TANKCS0 GND LM_SENSE LC_SENSE Y_SENSE M_SENSE C_SENSE BK_SENSE
COR6 MT4
GND TANKCVR +5V VM XCOVERSOL_R VM XTANKSOL
CL3
2 1
CL
3 1
ATUKAICL
1
4 3
7 1
6 2
5 3
4 4
3 5
2 6
1 7
J1008
J84D J84H J84L
7 1
6 2
5 3
4 4
3 5
2 6
1 7
J84D J84H J84L
VM SUBLFCL VM
3 2 1
CL1
2 1
J68L J68D J68H
2 1
CL
J74
(Roll feed clutch)
MT5
3 1 2 2 1 3
J24D J24H J24L

1 1 2 2
J83D J83H J83L
11 10 9 1 2 3
8 4
7 5
6 6
5 7
4 8
11 10 9
(To INK TANK)
FT5
FT6
FT7
FT8
FT9
FT10
FT11
FT5
FT6
FT7
FT8
FT9
FT10
FT11
9 10 11
(To INK TANK)

11 10 9 8 7 6 5 4 3 2 1
11 10 9
J6
J82D J82L
J6
J1
Tank Relay PCB

J49
1
1
B
J53 J54
2
2
11 10 9
J50
2
2
J51
2
2
J52
2
2
3
3
4
4
5
5
6
6
1
1
3
3
4
4
5
5
6
6
1
1
3
3
4
4
5
5
6
6
1
1
2
2
3
3
4
4
5
5
6
6
1
1
3
3
4
4
5
5
6
6
1
1
2
2
3
3
4
4
5
5
6
6
+3.3V GND EEPROM_WD EEPROM_RD EEPROM_SK TANK_ESCS0
3 1
2 2
1 3
J42D J42H
J42L
6 5
Tank Relay PCB

6 6 6 6 6 5 5 5 5 5
SL
J41D J41H
SL1 Right cover lock solenoid

2 1
6
2 2 2 2 2 2 1 1 1 1 1 1
MT6
J43
J44
J45
J46
J47
J41L 1 2 SL
J7
J6
J5
J4
J3
J2
J40D
J40L
3 3
2 2
1 1
SL2 Upper cover lock solenoid (R)

MT7
SW1
NC
3 2
NO
FT3
FT4
SW2
NC COM

6 5 4 3 2 1
4 3
4 3
4 3
4 3
J48
SR11 Right cover sensor
COM
3 2
A
W7250 only W7200 only
FT12
FT13
NO
5-105
Part 5: Maintenance
W7200 / W7250
1
Printhead
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 8 7 6 5 4 3 2 1 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
J1102
HGND HGND VHFBG
DIALC0 DIAK0
DIAK1 O_DTBK1
VH E_DTBK2 O_DTLC2
EPDO E_DTM1 O_DTC1
O_DTM2 DIAY0 E_DTY1
HSCLK HE_M DIAY1
DIAM0 VHFBH
DIAM1 E_DTY2
H5V EPCE SHE_C
H5V EPCLK EPDI
VH VH VHT
VH VH
O_DTBK1 E_DTBK1
E_DTLC1 O_DTLM2 GND
O_DTY2 O_DTY1 O_DTM1
GND E_DTC1
GND E_DTM2
HE_LC DIALM1 SHE_M HE_Y
DIALM0 DIAC0
HGND SHE_LC O_DTLC1
E_DTLC2 HE_BK
E_DTC2 O_DTC2 HGND
SHE_BK SHE_LM HE_LM
Head Relay PCB

OPEN
J1104
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1
DIALC1 O_DTLM1
HGND E_DTLM1
E_DTLM2
SHE_Y VH VH
HGND HGND
DIAC1 HE_C
HGND HGND
LTH
E
J1105
1
J1106
1
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
RGV19
HGND
GNDR
1 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1
2 2
3 3
D
J203
GND H5V +5V VHFBG VHFBH HEADEEPCSX HEADEEPWDX HEADEEPRDX HEADEEPCLKX GND DASHX DADTX DLDX DSOUT1 DSOUT2 GND DACLKX GND C5_HENB_B C4_HENB_B C3_HENB_B C5SUBH C4SUBH C3SUBH C2SUBH C1SUBH C0SUBH C2_HENB_B C1_HENB_B C0_HENB_B
GND HDLT HDCLK C2_EDATA1 C2_EDATA0 C2_ODATA1 C2_ODATA0 C1_EDATA1 C1_EDATA0 C1_ODATA1 C1_ODATA0 C0_EDATA1 C0_EDATA0 GND C0_ODATA1 C0_ODATA0 GND C5_EDATA1 C5_EDATA0 C5_ODATA1 C5_ODATA0 C4_EDATA1 C4_EDATA0 C4_ODATA1 C4_ODATA0 C3_EDATA1 C3_EDATA0 C3_ODATA1 C3_ODATA0 GND
J213
J212
J211
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Carriage Relay PCB
J210
1 2 3 4 5 6 7 8 9 10 11
(TO ENGINE Controller)

13 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
J209
1 2 3 4 5 6 7 8 9 10 11

13 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

J205
3
3
J206
4
4
J208
1
1
2
2
1
1
3
3
2
2
1
1
2
2
3
3
4
4
5
5
PTC PTE PLED_A PLED_K
+5V JOINTSNSX GND
GND CRENCA +5V CRENCB
J200D J200H
J200L
J42
Media sensor
J79
J78D
J78L
1 1
2 2
3 3
SR5
Linear encorder
5-106
Part 5: Maintenance
W7200 / W7250
1
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
J2
80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 6
J1
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 20 19 18 17 16 15 14 13 12 11 10 9
J1(Expand I/F)
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
IEEE1394 Board W7200 : Equipped W7250 : Option
(Board to Board)
System Controller
51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99
(Board to Board)
CBE2 AD17 AD19 GND AD21 AD23 CBE3 AD29 GND AD27 AD29 AD31 GNT GND RST GND T0I TNS TRST 5V
3.3V 3.3V GND AD1 AD3 AD5 AD7 GND AD8 AD10 AD12 GND AD14 CBE1 SERR GND LOCK DEVSEL IRDY GND
FRANE AD16 AD18 GND AD20 AD22 IOSEL AD24 GND AD26 AD28 AD30 REQ GND CLK GND INTA T00 TCK GND
3.3V 3.3V GND AD0 AD2 AD4 AD6 GND CBE0 AD9 AD11 GND AD13 AD15 PAR GND PERR STOP TRDY GND
9 10 11 12 13 14 15 16 17 18 19 20
J2 (Engine I/F)
J408 (Controller I/F)

100 98 96 94 92 90 88 86 84 82 80 78 76 74 72 70 68 66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8
F
NC WAKE +3.3V +3.3V +5V CEDATA30 CEDATA27 CEDATA24 CEDATA21 CEDATA18 CEDATA15 CEDATA12 CEDATA9 CEDATA6 CEDATA3 CEDATA0 DCLK READY CACK GND NC NC GND GND GND GND NC +3.3V +3.3V NC STANDBY CEDATA29 GND CEDATA23 GND CEDATA17 GND CEDATA11 GND CEDATA5 GND GND GND SACK SREQ NC GND NC NC NC NC RESETC +3.3V +3.3V NC CEDATA31 CEDATA28 CEDATA25 CEDATA22 CEDATA19 CEDATA16 CEDATA13 CEDATA10 CEDATA7 CEDATA4 CEDATA1 GND NC GND GND NC NC GND NC GND
J5 T0+ T0T0CT GND GND R0CT R0+ R0G_LED+ G_LEDY_LED+ Y_LED1
J4
2 1 3 4 5 6 7 8 10 12 14 16 9 11 13 15
J3
1 6 2 7 3 8 4 9 5
+3.3V PC90 PC00 PCLK P0I GND SOFT_SW1 SOFT_SW2
5 4 3 2 1
J7
4 2 3
J13
1 2 3 4
GND NC +3.3V +3.3V NC START GND CEDATA26 GND CEDATA20 GND CEDATA14 GND CEDATA8 GND CEDATA2 GND GND GND CREQ GND GND GND NC NC
49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9
99 97 95 93 91 89 87 85 83 81 79 77 75 73 71 69 67 65 63 61 59 57 55 53 51
8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12
7 6 5 4 3 2 1
GND NC NC NC +3.3V VDD TRST NC TCK HALTED T0I T00 CKSTP_OUT HRESET SRESET TMS
GND 0TR TX0 RX0 C0 RI CTS RTS DSR

J6 J85
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
MT2
J86D J86H J86L
9 1 2
8 3
7 4
6 5
5 6
4 7
3 8
2 9
J87
MT3
CN1
Operation Panel
5-107
Part 5: Maintenance 9.2 System Controller

8
2.625V
W7200 / W7250
7
2.625V
6
2.625V 2.625V
1
System Controller (1/15)
+3.3V
R1
R2
R3
CP238
CP239
CP240
C3
+2 2
C20
2 1 1
C21
2 1
C22
1 2
C23
C4
+2 2 OS-CON 1 1
C24
2 1
C25
2 1
C26
1 2
C27
+2
+2
+2
+2
+2
OS-CON
OS-CON
OS-CON
OS-CON
OS-CON
+2
C5
C28
C6
C29
C7
C30
OS-CON
OS-CON
E
AVDD2 AVDD LAVDD VDD20 VDD19 VDD18 VDD17 VDD16 VDD15 VDD14 VDD13 VDD12 VDD11 VDD10 VDD9 VDD8 VDD7 VDD6 VDD5 VDD4 VDD3 VDD2 VDD1 OVDD14 OVDD13 OVDD12 OVDD11 OVDD10 OVDD9 OVDD8 AF24 C17 D17 W4 V24 T4 R24 M3 L23 J3 H23 F3 D8 D11 C21 C18 C15 AD9 AD6 AD12 AC19 AC16 AA24 Y24 T23 P24 M24 K24 J23 G24
AA2 AA23 AC12 AC15 AC24 AC3 AC6 AC9 AD11 AD14 AD16 AD19 AD23 AD4 AE18 AE2 AE21 AE25 B2 B25 B6 B9 C11 C13 C16 C23 C4 C8 D12 D15 D18 D21
GND1 GND2 GND3 GND4 GND5 GND6 GND7 GND8 GND9 GND10 GND11 GND12 GND13 GND14 GND15 GND16 GND17 GND18 GND19 GND20 GND21 GND22 GND23 GND24 GND25 GND26 GND27 GND28 GND29 GND30 GND31 GND32
IC1
1/4
OVDD7 OVDD6 OVDD5 OVDD4 OVDD3 OVDD2 OVDD1 GVDD30 GVDD29 GVDD28 GVDD27 GVDD26 GVDD25 GVDD24 GVDD23 GVDD22 GVDD21 GVDD20 GVDD19 GVDD18 GVDD17 GVDD16 GVDD15 GVDD14 GVDD13 GVDD12 GVDD11 GVDD10 GVDD9 GVDD8 GVDD7 GVDD6
E24 C24 C20 C14 AD24 AD20 AB24 Y3 V4 U3 R3 P4 N3 L4 K4 H4 G3 E3 D9 D5 D13 C7 C5 C3 C12 C10 AD7 AD5 AD3 AD15 AD13 AD10
+3.3V
D
C165
2 2 1 1
C12
+2 1
C1
OS-CON
C198
2 2 1
C13
C
C199
2 1 1 2
C14
C213
2 2 1
C15
GND33 GND34 GND35 GND36 GND37 GND38 GND39 GND40 GND41 GND42 GND43 GND44 GND45 GND46 GND47 GND48 GND49 GND50 GND51 GND52 L VDD1 L VDD2 L VDD3 L VDD4 L VDD5 L VDD6 L VDD7 GVDD1 GVDD2 GVDD3 GVDD4 GVDD5
D24 D3 F25 F4 H24 J25 J4 L24 L3 M23 M4 N24 P3 R23 R4 T24 T3 V2 V23 W3 AC20 AC23 D20 D23 G23 P23 Y23 AB3 AB4 AC10 AC11 AC8
+3.3V
C2
+2 OS-CON
C16
2
C17
2 2
C18
2 1
C19
5-108
Part 5: Maintenance
W7200 / W7250
1
+3.3V
F
1
R75 R76 R85 R86 R87 R88 R80 R77 R78 R79 R89 R90 R81 R82 R83 R84
AS +3.3V
D32
+3.3V
FOE
R59
MAA1
SCL
R52
SDA
R58
MAA0
MAA[0:2]
+3.3V
R53
CP237 CP236 CP235 CP234
MAA2
2 2 2 2
CP233
R60
R61
R62
R63
MCP
R64
IRQ1
IRQ2
IRQ3
IRQ0
IRQ4
1
2
CP206
CKE IRQ[0:4]
R107
2
CP230
PMAA0
PMAA[0:2]
R108
2
IC28
RST
1 1 2 08 3
CP200 CP201 CP202 CP203 1 CP204 1 CP205

1 1 1
CKO/DA1 SCL SDA MCP MIV TEST3 TEST4 PMAA2 PMAA1 PMAA0
B15 AF21 AE20 A17 A16 AF20 AC18 AE19 AF18 AD18
PMAA2 PMAA1 PMAA0
CP1
CP2
IRQ0 IRQ1 IRQ2 IRQ3 IRQ4
R109
2
CP231
PMAA1
+3.3V
1 1 2 2 2 2
CP207
_QACK/DA0 CHKSTOP_IN TEST2 OSC_IN PLL_CFG0/DA10 PLL_CFG1/DA9 PLL_CFG2/DA8 PLL_CFG3/DA7 PLL_CFG4/DA6 TRST TMS TCK
R110
2
R111
CP232
PMAA2
1 1
R49 R50 R51 R55

CP4
R112
2
C19 B21 AC2 2 AE24 A23 A19 A20 B16 D16 A18 B14 B20 +3.3V
IRQ0/S_INT IRQ1/S_CLK IRQ2/S_RST IRQ3/_S_FRAME IRQ4/_L_INT HRST_CPU HRST_CTRL SRESET NMI SMI TBEN TEST1
IC1
4/4
MAA2 MAA1 MAA0 DA2 DA13 DA12 DA11 DA15 DA14 TESTO TDO TDI
AE1 AF1 AF2 C25 AF19 AF17 AD26 J2 F1 AD22 AC21 AF23
MAA2 MAA1 MAA0 DA13 DA12 DA11 DA15 DA14

1 1
1 1 1 1 1 1 1
CP229 CP228 CP227
CP226 CP225 CP224 CP223 1 CP222 1 CP221

1
D
+3.3V
R54 R39
CP220 CP219
IC28
10 8 08 9
R157
2
MAO
MA[11:0]
CP208 CP209
PLL_CFG0 PLL_CFG1 PLL_CFG2 PLL_CFG3 PLL_CFG4
CP216 CP217 CP218
R174
2
F2 D14 Y2 AD21 A22 B19 A21 B18 B17 AE23 AE22 AF22
HRST
+3.3V
1
R56
2 1
C
+3.3V
R94 R95 R96
QACK +3.3V
J4 IC28
4 08 6
TDO TDI HALTED TCK TMS SRESET HRESET CKSTP_OUT
1 3 5 7 9 11 13 15
2 4 TRST 6 VDD 8 10 12 14 16
1 1 1
R40
RCSO
R41 R43
5
1 1 2 2
R42
R44
R106
2
8
1
7 5 3 1
R91 R97 R98 R99 R92 R93
1
2
CP211
PLL_CFGO
PLL_CFG[0:4]
6 4
RA75
1
CP8
1
2
CP212
PLL_CFG1 +3.3V
1
2
CP213
PLL_CFG2
NC
VCC
4
1
GND
OUT
R65
1 2
CLK
R100
2
CP214
PLL_CFG3 +3.3V
R101
2
R102
2
CP215
PLL_CFG4
IC28
08
VCC
14 7
R104
2
GNT4
R105
2
IC28
12 13 08 11
R103
2
GND
C9
C85
+3.3V
1
X2
8
R57
R136
5-109
Part 5: Maintenance
W7200 / W7250
8
D[0:63]
1
RA18 D2 D1 D0 D33
8 6 4 2 7 5 3 1
CP39
CP38
CP37
CP36
CP35
MAR[0:7] MCLK[0:1]
F
CKE WE SDRAS SDCAS RCS1 RCS0 FOE AS
RA19 D3 D4 D34 D35

8 6 4 2 7 5 3
R37
1 1 1
R30
R31
R33
MCLK1 MCLK0
1 1
R32
R34
RA17
R35
MAR7 MAR6 MAR5 MAR4 MAR3 MAR2 MAR1 MAR0
RA20 D7 D6 D40 D39

8 6 4 2 7 5
R36
R74
3 1
CP353 1 CP352
SDMA0 SDMA1 SDMA2 SDMA3 SDMA4 SDMA5 SDMA6 SDMA7
RA12
1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8
MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7
MA[11:0]
AD1
M2
M1
G2
G1
G4
H3
C1
D1
C2
D2
H2
N2
N4
H1
U1
U2
SDRAM_SYNC_IN SDRAM_SYNC_OUT SDRAM_CLK3 SDRAM_CLK2 SDRAM_CLK1 SDRAM_CLK0 PAR7/AR12 PAR6/AR13 PAR5/AR14 PAR4/AR15 PAR3/AR16 PAR2/AR17 PAR1/AR18 PAR0/AR19 CKE WE SDRAS SDCAS RCS1 RCS0 FOE AS SDMA0 SDMA1 SDMA2 SDMA3 SDMA4 SDMA5 SDMA6
U4
E1
E2
Y1
V3
V1
AD2
AE4
AE3
AA1
AF4
AF3
D9 D42 D8 D41
8 6
7 5
R176 R177 R178 R179 R185 R188 R181 R183
RA21
RA13
AC17 AF16 AE16 AE14 AF14 AC13
RA24 D13 D46 D11 D12

8 6 4 2 7 5 3 1
AE12 AE11 AE10 AE9 AE8 AC7 AE7 AE6 AF5 AC5 E4
RA25 D15 D47 D14

8 6 4 2 7 5 3 1
A2 B3 D4 B4 B5 D6
RA68 D16 D17 D18 D19

1 3 5 7 2 4 6 8
C6 B7 C9 A9 B10 A11
DH0 DH1 DH2 DH3 DH4 DH5 DH6 DH7 DH8 DH9 DH10 DH11 DH12 DH13 DH14 DH15 DH16 DH17 DH18 DH19 DH20 DH21 DH22 DH23 DH24 DH25 DH26 DH27 DH28
IC1
3/4
SDMA7 SDMA8 ADMA9 SDMA10 SDMA11 SDMA12/SDBA1 SDBA0 _RA57/_C57 _RA56/_C56 _RA55/_C55 _RA54/_C54 _RA53/_C53 _RA52/_C52 _RA51/_C51 _RA50/_C50 _CA57/DQM7 _CA56/DQM6 _CA55/DQM5 _CA54/DQM4 _CA53/DQM3 _CA52/DQM2 _CA51/DQM1 _CA50/DQM0 DL31 DL30 DL29 DL28 DL27 DL26
T2 T1 R2 R1 N1 P1 P2 L1 N1 L2 M2 AC4 AA4 AA3 Y4 J1 K1 AC2 AC1 K2 K3 AB2 AB1 A14 B12 B11 A12 D10 A10
RA16
SDMA8 SDMA9 SDMA10 SDMA11
1 3 5 7 2 4 6 8
MA8 MA9 MA10 MA11
R213 R223 R224 R225 R226 R227
1 1 1 1 1 1
2 2 2 2 2 2
SDBA1 SDBA0 CS1 CS0 DQM7 DQM6 DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 D63 D62 D61 D60 D59 D58
R228 R229 R230 R231 DQM[7:0]
1 1 1 1
2 2 2 2
BA1 BA0 SDCS1 SDCS0
BA[1:0] SDCS[0:1]
RA15
DQM4 DQM5 DQM0 DQM1 DQM2 DQM3 DQM6 DQM7 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 SDDQM4 SDDQM5 SDDQM0 SDDQM1 SDDQM2 SDDQM3 SDDQM6 SDDQM7
SDDQM[0:7]
RA14
D23 D22 D21 D20
1 3 5 7
2 4 6 8
AF9
AF8
AF7
AF6
B1
A1
A3
A4
A5
A6
A7
A8
AF15
AF13
AF12
AF11
AF10
AD8
AE5
A13
B13
A15
AE17
AE15
AD17
RA27 D27 D26 D25 D24

1 3 5 7 2 4 6 8
AE13
AC14
D7
B8
DH29 DH30 DH31 DL0 DL1 DL2 DL3 DL4 DL5 DL6 DL7 DL8 DL9 DL10 DL11 DL12 DL13 DL14 DL15 DL16 DL17 DL18 DL19 DL20 DL21 DL22 DL23 DL24 DL25
RA26
R191
R204
RA63
RA66
RA67
R207
R208
R212
RA64
RA65
A
D28 D32 D29 D30 D31 D5 D37 D38 D36 D45 D43 D10 D44 D48 D52 D51 D50 D49 D56 D54 D55 D53 D57
5-110
Part 5: Maintenance
W7200 / W7250
1
F
D[0:63]
RA32
D0 D1 D2 D3
1 3 5 7 2 4 6 8
RA28
SD0 SD1 SD2 SD3 D16 D17 D18 D19
1 3 5 7 2 4 6 8
RA69
SD16 SD17 SD18 SD19 D32 D33 D34 D35
1 3 5 7 2 4 6 8
RA74
SD32 SD33 SD34 SD35 D48 D49 D50 D51
1 3 5 7 2 4 6 8
SD48 SD49 SD50 SD51
RA33
D4 D5 D6 D7 D8 D9 D10 D11
1 3 5 7 2 4 6 8
RA29
SD4 SD5 SD6 SD7 SD8 SD9 SD10 SD11 D20 D21 D22 D23 D24 D25 D26 D27
1 3 5 7 2 4 6 8
RA70
1 3 5 7 2 4 6 8
RA73
1 3 5 7 2 4 6 8
SD52 SD53 SD54 SD55 SD56 SD57 SD58 SD59
RA34
1 3 5 7 2 4 6 8
RA30
1 3 5 7 2 4 6 8
RA71
1 3 5 7 2 4 6 8
RA22
1 3 5 7 2 4 6 8
RA35
D12 D13 D14 D15
1 3 5 7 2 4 6 8
RA31
SD12 SD13 SD14 SD15 D28 D29 D30 D31
1 3 5 7 2 4 6 8
RA72
SD28 SD29 SD30 SD31 D47 D46 D45 D44
1 3 5 7 2 4 6 8
RA23
SD47 SD46 SD45 SD44 D60 D61 D62 D63
1 3 5 7 2 4 6 8
SD60 SD61 SD62 SD63
SD[0:63] SDDQM[0:7]
+3.3V 1
L5
+3.3V 2 1
+3.3V
+3.3V 1
L6
L7
L8
D
2
C35 C150
2 1
C36
2 1
C39
2
2 1
C42 C98 C152

SD63 SD62 SD61 SD60 SD59 SD58 SD57 SD56 SDDQM7 WE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 VCC1 DQ0 VCCQ1 DQ1 DQ2 VSSQ1 DQ3 DQ4 VCCQ2 DQ5 DQ6 VSSQ2 DQ7 VCC2 LDQM XWE XCAS XRAS XCS A13 A12 A10 A0 A1 A2 A3 VCC3 VSS3 DQ15 VSSQ4 DQ14 DQ13 VCCQ4 DQ12 DQ11 VSSQ3 DQ10 DQ9 VCCQ3 DQ8 VSS2 NC2 UDQM CLK CKE NC1 A11 A9 A8 A7 A6 A5 A4 VSS1 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28
SD15 SD14 SD13 SD12 SD11 SD10 SD9 SD8 SDDQM1
SDCS0 BA1 BA0 MA10 MA0 MA1 MA2 MA3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
VCC1 DQ0 VCCQ1 DQ1 DQ2 VSSQ1 DQ3 DQ4 VCCQ2 DQ5 DQ6 VSSQ2 DQ7 VCC2 LDQM XWE XCAS XRAS XCS A13 A12 A10 A0 A1 A2 A3 VCC3
VSS3 DQ15 VSSQ4 DQ14 DQ13 VCCQ4 DQ12 DQ11 VSSQ3 DQ10 DQ9 VCCQ3 DQ8 VSS2 NC2 UDQM CLK CKE NC1 A11 A9 A8 A7 A6 A5 A4 VSS1
54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28
C151
C65
C149
C96
C66
IC2
IC3
IC4
IC5
SDDQM0 MCLK0
SDDQM2 MCLK0 CKE MA11 MA9 MA8 MA7 MA6 MA5 MA4
MA11 MA9 MA8 MA7 MA6 MA5 MA4
C33
C34
C38
C37
C41
C40
C44
2 1
C43
CKE MCLK[0:1] WE SDCAS SDRAS SDCS[0:1] BA[1:0] MA[11:0]
5-111
Part 5: Maintenance
W7200 / W7250
1
SDDQM[0:7]
SD[0:63]
+3.3V 1
L9
+3.3V 2 1
L10
+3.3V 2 1
L 11
+3.3V 2 1
L12
C46
2
2 1
C47
2
2 1
C50
C53
C60
SD15 SD14 SD13
1 VCC1 2 DQ0 3 VCCQ1 4 DQ1 5 DQ2 6 VSSQ1 7 DQ3 8 DQ4 9 VCCQ2 10 DQ5 11 D Q 6 12 VSSQ2 13 DQ7 14 VCC2
VSS3 54 DQ15 53 VSSQ4 52 DQ14 51 DQ13 50 VCCQ4 49 DQ12 48 D Q 11 4 7 VSSQ3 46 DQ10 45 DQ9 44 VCCQ3 43 DQ8 42 VSS2 41 NC2 40 UDQM 39 CLK 38 CKE 37 NC1 36 A 11 3 5 A9 34 A8 33 A7 32 A6 31 A5 30 A4 29 VSS1 28
SD31
1 VCC1 2 DQ0 3 VCCQ1 4 DQ1 5 DQ2 6 VSSQ1 7 DQ3 8 DQ4 9 VCCQ2 10 DQ5 11 D Q 6 12 VSSQ2 13 DQ7 14 VCC2 15 LDQM 16 XWE 17 XCAS 18 XRAS
C56
SD47 SD46 SD45 SD44 SD43 SD42 SD41 SD40 SDDQM5
C59
C61
C63
IC9 C62
SD63 SD62 SD61 SD60 SD59 SD58 SD57 SD56 SDDQM7 SD32 SD33 SD34 SD35 SD36 SD37 SD38 SD39 1 VCC1 2 DQ0 3 VCCQ1 4 DQ1 5 DQ2 6 VSSQ1 7 DQ3 8 DQ4 9 VCCQ2 10 DQ5 11 D Q 6 12 VSSQ2 13 DQ7 14 VCC2 15 LDQM 16 XWE 17 XCAS 18 XRAS SDCS1 M A 11 MA9 MA8 MA7 MA6 MA5 MA4 BA1 BA0 MA10 MA0 MA1 MA2 MA3 19 XCS 20 A13 21 A12 22 A10 23 A0 24 A1 25 A2 26 A3 27 VCC3 VSS3 54 DQ15 53 VSSQ4 52 DQ14 51 DQ13 50 VCCQ4 49 DQ12 48 D Q 11 4 7 VSSQ3 46 DQ10 45 DQ9 44 VCCQ3 43 DQ8 42 VSS2 41 NC2 40 UDQM 39 CLK 38 CKE 37 NC1 36 A 11 3 5 A9 34 A8 33 A7 32 A6 31 A5 30 A4 29 VSS1 28
1 VCC1 2 DQ0 3 VCCQ1 4 DQ1 5 DQ2 6 VSSQ1 7 DQ3 8 DQ4 9 VCCQ2 10 DQ5 11 D Q 6 12 VSSQ2 13 DQ7 14 VCC2 15 LDQM 16 XWE 17 XCAS 18 XRAS
C64
IC6
IC7
IC8
C58
SD30 SD29
SD12 S D 11 SD10 SD9 SD8 SDDQM1
SD28 SD27 SD26 SD25 SD24 SDDQM3
15 LDQM 16 XWE 17 XCAS 18 XRAS
SDDQM0 MCLK1
WE
SDDQM2 MCLK1 CKE
WE
SDDQM4 MCLK1 CKE
WE
SDDQM6 MCLK1 CKE M A 11 MA9 MA8 MA7 MA6 MA5 MA4
19 XCS 20 A13 21 A12 22 A10 23 A0 24 A1 25 A2 26 A3 27 VCC3
SDCS1 M A 11 MA9 MA8 MA7 MA6 MA5 MA4 BA1 BA0 MA10 MA0 MA1 MA2 MA3
19 XCS 20 A13 21 A12 22 A10 23 A0 24 A1 25 A2 26 A3 27 VCC3
SDCS1 M A 11 MA9 MA8 MA7 MA6 MA5 MA4 BA1 BA0 MA10 MA0 MA1 MA2 MA3
19 XCS 20 A13 21 A12 22 A10 23 A0 24 A1 25 A2 26 A3 27 VCC3
C8
C45
C49
C48
C52
C51
C55
2 1
C54
CKE MCLK[0:1] WE SDCAS SDRAS SDCS[0:1] BA[1:0] M A [ 11 : 0 ]
5-112
Part 5: Maintenance
W7200 / W7250
1
+3.3V
IC42
12 13 08 11
IC42
08 14 VCC GND 7
C122
1 2
MAR0 MAR1
1 08 2 4 08 5
IC42
3 9 10 6
IC42
08 8 5
IC38
04
IC39
61 32 2 3 1
IC42
MAR2 MAR3
R122
RCS10 +3.3V
E
IC39
32 VCC GND 4 17
IC39
4 5 32 6 1
R27
RCS1
C123
1 2
RCS0 MAR [ 0 : 7 ]
BA0 MA [11 : 0 ]
D
FOE WE HAST +3.3V +3.3V
J13
1 RSTIN RSTOUT 1 2
+3.3V
+3.3V
IC32
MAR3 MAR4 MAR5 MAR6 MAR7 MA10 MAR9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 A15 A14 A13 A12 A11 A10 A9 A8 A19 NC1 WE RESET NC2 NC3 RY/_BY A18 A17 A7 A6 A5 A4 A3 A2 A1 A16 BYTE VSS2 DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE VSS1 CE AO 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 MAR2 MAR4 MAR5 MAR6 MAR7 MA10 MA9 MA8 MAR0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
IC34
A15 A14 A13 A12 A11 A10 A9 A8 A19 NC1 WE RESET NC2 NC3 RY/_BY A18 A17 A7 A6 A5 A4 A3 A2 A1 A16 BYTE VSS2 DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE VSS1 CE A0 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 MAR3 MAR4 MAR5 MAR6 MAR7 MA10 MA9 MA8 MAR0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
IC35
A15 A14 A13 A12 A11 A10 A9 A8 A19 NC1 WE RESE T NC2 NC3 RY/_B Y A18 A17 A7 A6 A5 A4 A3 A2 A1 A16 BYTE VSS2 DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE VSS1 CE A0 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 MAR3
R184
3 4 AMP 175390-4
MA0 D0 D1 D2 D3 +3.3V D4 D5
BA1
D32 D40 D33 D41 D34 D42 D35 D43 D36 D44 D37 D45 D38 D46 D39 D47
+3.3V
D16 D24 D17 D25 D18 D26 D19 D27 D20 D28 D21 D29 D22 D30 D23 D31
+3.3V 1
R143
2 MAR0 MAR1 MA8 MA7 MA6 MA5 MA4 MA3 MA2
R145
1 2 MAR1 MAR2 MA7 MA6 MA5 MA4 MA3 MA2 MA1
R146
D7
D6
MA1
MA0
2 MAR1 MAR2 MA7 MA6 MA5 MA4 MA3 MA2 MA1
C84
C87
C86
B
MA0
D [0 : 63 ]
5-113
Part 5: Maintenance
W7200 / W7250
1
+3.3V PCI_CLK [ 0 : 3 ]
1
L17
RA10
R28
RA9
IC46
CLK 1 REF 2 Q0 3 Q1 4 GND QFB Q3 VDD Q2 8 7
R532 R533 R531 R534
1 1 1 1
2 2 2 2
1 1 1 1
CP419 CP418 CP417 CP416
PCI_CLK3 PCI_CLK2 PCI_CLK1 2 4 6 PCI_CLK0
+3.3V +3.3V +3.3V
6 5 REQ1
GNT0
GNT1
GNT2
REQ3
REQ2
5 2
GNT [ 0 : 3 ] GNT4
R47
R48
R69
R72
C208
REQ0
6 2 2 2 2
GNT3
REQ [ 0 : 3 ]
HRST IRQ [ 0 : 4 ]
C206
2 1 1 +2
E
CP408 CP407 CP406 CP405 CP404 2 CP403 CP402 CP401 CP413 CP412 CP410 1 2 CP409 CP411
C207 R535
CP400
+3.3V CP399
CP415
CP414
REQ3
REQ2
REQ1
GNT3
GNT2
GNT1
GNT0
CP249
CP250
CP252
CP251
1 CP421 CP422 1 C25 TMS B26 TRST
R10
AD25
AC25
AB23
AE26
AB25
AA26
AA25
AF26
AF25
W26
W25
W24
W23
V26
Y26
Y25
+3.3V
CP289
R12
R13
R14
R15
R16
R17
GNT3
GNT2
GNT1
GNT0
AEQ3
AEQ2
_GNT4/DA5
PCI_SYNC_OUT
PCI_SYNC_IN
PCI_CLK4/DA4
_REQ4/DA4
PCI_CLK3
PCI_CLK2
PCI_CLK1
PCI_CLK0
AEQ1
REQ0
R18
R5
AD14
AD13
AD23
AC16
AC13
AC14
AC22
AE14
AF14
AF15
AF23
1 3 5 7
2 4 6 8
AD31 AD30 AD29 AD28
1 1 1 1 1
CP354 CP355 CP356 CP357 CP358 CP359 CP360 CP361 CP362 CP363 CP364 CP365 CP366 CP367 CP368 CP369
AD31 AD30 AD29 AD28 AD27 AD26 AD25 AD24 AD23 AD22 AD21 AD20 AD19 AD18 AD17 AD16
V25 U25 U26 U24 U23 T25 T26 R25 R26 N26 N25 N23 M26 M25 L25 L26
AD31 AD30 AD29 AD28 AD27 AD26 AD25 AD24 AD23 AD22 AD21 AD20 AD19 AD18 AD17 AD16
REQ0 INTA SERR PERR STOP LOCK
AB26 STOP FRAME TRDY BARHITO IRDY PERR SERR AC26 F26 G26 H25 J26 K26 K25 H26 J24 A25 F23 K23 P25 P26 G25 1 CBE0 CBE1 +3.3V RA11 CBE0 CBE1 CBE2 1 3 5 7 2 4 6 8 CP595 CBE2 CBE3 2 R4 CBE [ 0 : 3] 1 1 1 1 1 1 1 1 BURSTCYCLE BARHIT1 DEVSEL ADRACK TDO PAR 1 1 1 1 1 1 1 1 CP292 CP293 CP294 CP295 CP296 CP267 CP298 CP299
E23
RA1
AF24
CP423
SERR PERR STOP LOCK TRDY IRDY DEVSEL FRAME IRQ2 REQ2 PCI_CLK2 GNT2 AF2 AE3 AC5 AD4 PCICLK GNT RST PCICTEST INTA REQ PCIAD31 PCIAD30 PCIAD29 PCIAD28 PCIAD27 PCIAD26 PCIAD25 PCIAD24 PCIAD23 AD10 PCIAD22
TDI TCK CBE0 CBE1 CBE2
D24 C26 AF19 AD16 AF12 AF8 AF22 AE22 AD22 AF21 AF20 AE20 AD20 AC20 AD19 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 AD8
1CP424 1CP425 CBE0 CBE1 CBE2 CBE3 1 CP301 1 CP302 1 CP303 1 CP304
RA2
1 3 5 7 2 4 6 8 AD27 AD26 AD25 AD24
1 1 1 1 1 1 2 4 6 8 AD23 AD22 AD21 AD20 1 1 1 1 1
2/4 IC1
TRDY IRDY DEVSEL FRAME CBEO CBE1 CBE2 CBE3 IDSEL PAR
R124 R125
2 2 AD31 AD30 AD29 AD28 AD27 AD26 AD25 AD24 AD23
1 1
AE4 AF4 AF5 AD6 AF6 AC7 AD7 AE7 AF7 AD8 AE9
RA3
1 3 5 7
2/5 IC12
CBE3 PCIAD0 PCIAD1 PCIAD2 PCIAD3 PCIAD4 PCIAD5 PCIAD6 PCIAD7 PCIAD8
RA4
AD15 AD14 AD13 AD12 AD10 AD11 1 3 5 7 2 4 6 8 AD19 AD18 AD17 D26 D25 C26 D19 D22 AD16 C22 E26 E25 E23 A26 B26 A24 B24 B23 B22 F24 AD9 AD8 AD7 AD6 AD5 AD4 AD3 AD2 AD1 AD0
CBE3
AE10 PCIAD21
AF10 PCIAD20
AC11 PCIAD19
AD11 PCIAD18
AD12 PCIAD17
AE12 PCIAD16
AE16 PCIAD15
AF16 PCIAD14
AF17 PCIAD13
AC18 PCIAD12
AD18 PCIAD11
AE18 PCIAD10
AF18 PCIAD9
AD9 IDSEL
CP386
PAR
AD15
AD14
AD13
AD12
AD10
AD11
AD9
AD8
AD7
AD6
AD5
AD4
AD3
AD2
AD1
AD0
CP300 1 AD22 AD21 AD20 AD19 AD18 AD17 AD16 AD15 AD14 AD13 AD12 AD10 AD11 1 R141 2 AD9
AD [ 0 : 31 ] +3.3V AD12 +3.3V AD13 AD14 AD15

1
1 CP370 1 CP371 1 CP372 1 CP373 1 CP374 1 CP375 1 CP376 1 CP377 1 CP378 1 CP379 1 CP380 1 CP381 1 CP382 1 CP383 1 CP384 1 CP385
RA5
1 3 5 7 2 4 6 8
IC47
CP596 1 CP597 1 1 2 3 4 CLKINFS2 NC/X2FS1 GND VDD SSCLKOUT 8 1 7 1 6 5 1 CP599 2 R137 2 R138
L18
AD8 AD9 AD10 AD11

2
RA6
1 3 5 7 2 4 6 8
AD4 AD5
RA7
1 3 5 7 2 4 6 8
R139
R147
2 1
AD6 AD7
C121
2 1 1 +2
AD0 AD1 AD2 AD3
RA8
1 3 5 7 2 4 6 8
C97
5-114
Part 5: Maintenance
W7200 / W7250
1
F
1 2.5V(ASIC) 2 1 2 1 2
C187
+ 3.3V
C186
C185
C163
+2
C112 C189
1 2
C188
1 2
X5 C79
1 NC VCC 8 OUT 5 +3.3V 1
C109
1 2
R302
GND
2 1
R38 R45
C190
2 PLD_CLK 1 2
R144
+3.3V 1 2 +3.3V 2 2 2
E
CLK H24 VDDE48 C10 VDDI16 D12 VSS42 D10 VDDE46 D13 VDDI14 D15 VSS41 D17 VSS40 C18 VDDI13 D19 VSS39 D21 VDDE41 D23 VDDE40 C24 VDDE39 D25 VSS44 B10 VDDE47 A10 VDDI15 B13 VDDE45 A15 VDDE44 A19 VDDE43 B19 VDDE42 A20 VSS38 A25 VSS37 A26
2 +3.3V
R276
R275
R16
NF3
1 1 NF 2 3
VDDI17 D8
VDDE50 B4
IC14
1 2 3 4 CLKINF52 NC/X2F51 GND VDD SSCLKOUT 8 7 6 5
VDDE49 B7
VSS43 B11
VSS45 D6
VSS46 A1
R277
C124
2 1 C2 D4 F4
C184
VDDE38 VDDE37 VSS36 VDDE36 VSS35 VSS34 VDDE35 VSS33 VSS32 VDDE34 VSS31 VDDE33 VDDI12 VSS30 VDDE32 VSS29 VDDI11 VSS28 VDDE31 VSS27 VDDI10 VDDE30 VSS26 VDDI9 VDDE29 VSS25 VDDE28 VSS24 VDDE27
G23 H23 F25 G24 G25 G26 H25 F23 H26 J24 J25 K25 M23 L23 L24 L26 M25 K23 N23 P26 R23 R25 U23 V25 W23 AA23 AA25 AB24 AC23 2 1 1 1 2 1 2 1 2
VDDE1 VDDE2 VSS1 VDDE3 VSS2 VDDE4 VDDI1 VSS3 VDDE5 VSS4 VDDE6 VDDI2 VSS5 VDDE7 VSS6 VDDE8 VSS7 VDD13 VDDE9 VSS8 VDDE10 VDDE11 VSS9 VDDE12 VSS10 VDDE13 VSS11 VDDE14 VSS12 VDDE15 VDDE16
C164
1 +2 1
F1 J4 H4
R278
C183
C192
+2
H1 J2 2 1
C191
D
C101
1 2
C168 C104
2 1 2 1
J1 K4 L4 M4 M1
C169 C170
2 1
P4 U4 T3 U1 R4 U2 AA4 Y1
1/5 IC12
C180
C153
2 1
C182
C171
2 1
W4 AF1 AE1 AD3
C181
C172
2 1
AE2 AF3 AC4 AD5
C108
VDDE17
VDDE18
VDDE19
VDDE20
VDDE21
VDDE22
VDDE23
VDDE24
VDDE25
VDDE26
VSS13
VSS14
VSS15
VSS16
VSS17
VSS18
VSS19
VSS20
VSS21
VSS22
VSS23
VDDI4
VDDI5
VDDI6
VDDI7
VDDI8
C177
1 2
AF9
AF13
AF26
AE13
AE17
AE19
AE21
AE23
AF25
AE5
AE6
AE8
AF11
AC10
AC12
AC17
AD15
AC15
AD17
AC21
AC19
AD21
AD24
AE25
AC6
AC9
AC8
AE11
C174
C83
1 2
C173
C106
C176
C107
2 2
C175
1 2
C179
C178
5-115
Part 5: Maintenance
W7200 / W7250
1
+3.3U
F
C158
1 CP270 1 CP271 1 CP272 1 CP269 1 CP266 1 CP267 1 CP268 1 CP263 1 CP264 1 CP265 1 CP255 1 CP256 1 CP257 1 CP258 1 CP259 1 CP260 1 CP261 1 CP262 1 CP426 1 CP427
2 1
IC13
1 IMDQ0 2 3 VCC DQ0 VCCQO DQ1 DQ2 VSSQ0 DQ3 DQ4 VCCQ1 DQ5 DQ6 VSSQ1 DQ7 N.C.0 VCC1 DQM0 WE CAS RAS CS N.C.1 A12/BA0 A11/BA1 A10/AP A0 A1 A2 DQM2 VCC2 N.C.2 DQ16 VSSQ2 DQ17 DQ18 VCCQ2 DQ19 DQ20 VSSQ3 DQ21 DQ22 VCCQ3 DQ23 VCC3 VSS3 DQ15 VSSQ7 DQ14 DQ13 VCCQ7 DQ12 DQ11 VSSQ6 DQ10 DQ9 VCCQ6 DQ8 N.C.6 VSS2 DQM1 N.C.5 N.C.4 CLK CKE A9 A8 A7 A6 A5 A4 A3 DQM3 VSS1 N.C.3 DQ31 VCCQ5 DQ30 DQ29 VSSQ5 DQ28 DQ27 VCCQ4 DQ26 DQ25 VSSQ4 DQ24 VSS0 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 IMDQ31 IMA9 IMA8 IMA7 IMA6 IMA5 IMA4 IMA3 IMDQM3 IMDQM1 IMDQ8 IMDQ10 IMDQ9 IMDQ12 IMDQ11 IMDQ14 IMDQ13 IMDQ15
CP428
CP429
IMDQ1 +3.3U IMDQ2
4 5 6
IMDQ3 IMDQ4
7 8 9
A12
M2
M3
U3
R3
R2
R1
N1
N2
N3
N4
C6
V4
V3
V2
P2
P3
T4
T2
T1
IMDQ5
10 11 12
ACSTO/MFULL
ACST2/TXADS
LINE00/MEMPTY
ACST1/MXLAST
ACST3/TXCS2
ACR7/MEOP
ACR6/VSCFGDONE
ACR4/MXABORT
LINE02/TXCS3
LINE01/TXCS1
ACR1/TXLAST
ACR2/TXREQ
LINE12
LINE11
LINE10
ACR3/MXRW
ACR5/MDIR
ACR0/TXDEN
NC3
NC2
C154
1
AE15 A2 D5 P1 D11 B12 A13 A14 B14 C12 C13 A17 C17 B18 A18 B17 D16 B16 C15 D14 1 CP253 1 CP254
IMDQ31 IMDQ30 IMDQ29 IMDQ28 IMDQ27 IMDQ26 IMDQ25 IMDQ24 IMDQ23 IMDQ22 IMDQ21 IMDQ20 IMDQ19 IMDQ18 IMDQ17 IMDQ16 +3.3U IMDQ15 IMDQ14 IMDQ13
1 3 5 7 1 3 5 7 1 3 5 7 1 3 5 7 1 3 5 7
2 4 6 8 2 4 6 8 2 4 6 8 2 4 6 8 2 4 6 8
RA38
B20 D20 B21 A22
IMDQ31 IMDQ30 IMDQ29 IMDQ28 IMDQ27 IMDQ26 IMDQ25 IMDQ24 IMDQ23 IMDQ22 IMDQ21 IMDQ20 IMDQ19 IMDQ18 IMDQ17 IMDQ16 IMDQ15 IMDQ14 IMDQ13 IMDQ12
NC1 VDDE51 VSS47 IMDIR IMWE IMCAS IMRAS IMCS1
IMDQ7
13 14 15
IMDQM0
16 17 18 19 20
RA39
C22 A23 C23 B24
R121 R120 R119 R118 R117 R116

3 5 7
1 1 1
2 2 2
RA78
B25 A24 B23 D22
4/5 IC12
IMCS0 IMCLK IMCKE IMA0 IMA1 IMA2 IMA3 IMA4 IMA5 IMA6 IMA7 IMA8
1 1 1 2 4 6 8 1 1 1 1
2 2 2 IMA0 IMA1 IMA2 IMBQ[0:1] IMBA1 IMBA0 IMA10 IMA0 IMA1 IMA2 IMA3 IMA4 IMA5 IMA6 IMDQ16 IMDQM2
21 22 23 24 25 26 27 28 29 30 31 32 IMDQ17 33 34 35
RA85 1
RA77
B22 C21 A21 C20
IMDQ6
C157
RA79
A4 B5 A6 A7
RA48
1 3 5 7 2 4 6 8 IMDQ28 IMDQ29 IMDQ30 IMDQ31
R29 R22 R21 R20
2 2 2 2
IMDQ12
IMDQM3
IMDQM2
IMDQM1
IMDQM0
IMDQ10
IMDQ11
IMDQ9
IMDQ8
IMDQ7
IMDQ6
IMDQ5
IMDQ4
IMDQ3
IMDQ2
IMDQ1
IMDQ0
IMBA1
IMBA0
54 53 52 51 50 49 48 47 46 45 44
IMDQ30 IMDQ29
IMA10
IMA9
C155
1
IMDQ18
C156
1
RA49
1 3 5 7 2 4 6 8 IMDQ24
R19 R11 R7
B8
A9
B9
A8
B6
A5
A11
A16
B15
D7
C9
D9
C8
C7
C5
C11
C16
D18
C19
C14
2 2 2
1 1 1
IMA7 IMA8 IMA9
IMDQ19 IMDQ20
36 37 38
IMDQ28 IMDQ27
IMDQ21
39 40 41
IMDQ26 IMDQ25
RA82
RA81
IMDQ26 IMDQ27
RA80
IMDQ25
IMDQ22
RA83
8 6 7 5 3 1 IMBA1 IMBA0 IMA10
IMDQ23
42 43
IMDQ24
RA50
R113 R114
3 5 7 4 6 8 IMDQ22 IMDQ21 IMDQ20
R115
IMDQ23
R8
C159
IMDQM3 IMDQM2 IMDQM1 IMDQM0
IMA[0:10]
RA47
1 3 5 7 2 4 6 8 IMDQ19 IMDQ18
IMDQM[0:3]
IMDQ11
IMDQ9
IMDQ8
IMDQ7
IMDQ6
IMDQ5
IMDQ4
IMDQ3
IMDQ2
IMDQ1
IMDQ16
IMDQ0
IMDQ17
IMDQ10
IMDQ[0:3 1] +3.3U
RA51
RA52
RA54
RA53
5-116
Part 5: Maintenance
W7200 / W7250
1
AMP 175390-8
J6 1 2 3 4 5 6 7 8 1 NF 1 3 NF 3 1
+3.3V
FU6
NF4
2 1 NF 3 +3.3U
RA44
USBADR4 1 3 5 7 2 4 6 8 PCSO PDO PCLK PDI USBADR5 USBADR6 USBADR3 USBADR2 USBADR1
R279 R280 R281 R282
1 1 1 1
2 2 2 2
RA45
1 3 5 7 2 4 6 8
C90
RA46
2 2
C89
C88
C70
1 3
2 4 6 8
NF10
NF9
5 7
C166
C167
E
SOFT_SW1 SOFT_SW2
1 CP291
1 CP273 1 CP274
R175
1 CP275
USBDAT15
USBDAT14
USBDAT13
USBDAT12
+3.3U
+3.3U
AD1
AD2
AC1
D26
Y26
E24
E25
E26
F24
C3
C4
B3
A3
PDO
PRST
XIO15
XIO14
USBRST
USBCS
_USBDREQ/LXINT
USBDACK
XIO13
VPD
PCS
PCLK
PDI
48
47
46
45
44
43
42
41
40
39
38
37
C73
XDREQ
XDACK
TEST2
XRST
XWR
XINT
XCS
XRD
D15
D14
D13
D12
C72
GND3 VCC3 D11 D10 D9 36 35 34 33 32 31 30 29 28 27 26 25 USBDAT11 USBDAT10 USBDAT9 USBDAT8 USBDAT7 USBDAT6 USBDAT5 USBDAT4 USBDAT3 USBDAT2
USBWR USBRD
B1 J3 USBDAT15 USBDAT14 USBDAT13 USBDAT12 USBDAT11 USBDAT10 USBDAT9 USBDAT8 USBDAT7 USBDAT6 USBDAT5 C1 D3 D2 D1 E4 E3 E2 E1 F3 F2 G4
XIO11 XIO10 XIO9 XIO8
AC3 AB1 AB2 AB3 AB4 AA1 AA2 AA3 Y2 Y3 Y4 W3 W2
1 CP277 1 CP278 1 CP279 1 CP280 1 CP281 1 CP282 1 CP283 1 CP284 1 CP285 1 CP286 1 CP287 1 CP288 1 CP6 J7 1 2 3 4 1 1
B2
XIO12
AC2
1 CP276
1 2
VCC1 GND1 DD+ VBUS TRON TEST1 XTRST TCK TMS TDI TDO
_USBINT/TESTMD3 USBDAT15 USBDAT14 USBDAT13 USBDAT12 USBDAT11 USBDAT10 USBDAT9
5/5 IC12
TARGMODE/TXERREND MASTMODE/TESTDO
XIO7 XIO6 XIO5 XIO4 XIO3 XIO2 XIO1 XIO0 USBDIR
L14
R9 R23
2
1 1
2 2
3 4 5 6
R26
7 2 8 9 10 11 12
IC11
D8 D7 D6 D5 D4 D3 D2
USBDAT8 USBDAT7 USBDAT6
USBADR6
USBADR5
USBADR4
USBADR3
USBADR2
USBADR1
USBDAT4
USBDAT3
USBDAT2
USBDAT1
USBDAT0
USBDAT5
NF5
XOUT GND2 XIN D0 23 USBDAT0
1 2 4 3
L13
13
14
15
16
17
18
19
20
21
22
W1
G3
G2
G1
K3
K2
K1
H3
H2
V1
L3
L2
L1
C71
C74
USBADR1
USBADR2
USBADR3
USBADR4
USBADR5
USBADR6
USBADR6
USBADR5
USBADR4
USBADR3
USBADR2
USBADR1
USBDAT4
USBDAT3
USBDAT2
USBDAT1
USBDAT0
1 1
CP29 CP28
USBDAT1
24
D1
A1
A2
A3
A4
A5
A6
ZDA1
+3.3U
VCC2
+3.3U USBADR[0:6]
USBADAT[0:15]
C202
2 1
C201
2 1
C200
1 2 1
R25
RA40
2 USBDAT3 USBDAT2 2 USBDAT1 USBDAT0 1 3 5 7 2 4 6 8
C66
X6
1
R305
R304
R303
RA41
I/O_27 44 I/O_26 43 I/O_25 42 I/O_24 41 GOE0 40 GND_1 39 I/O_23 38 I/O_22 37 I/O_21 36 I/O_20 35 I/O_19 34
USBDAT17 1 3 5 7 2 4 6 8
C203
2 I/O_1B I/O_17 I/O_16 TMS/NC2 33 32 31 30 29 28 27 2 +3.3U 1 1
C204
2 1
C205
2 1
USBDAT16 USBDAT15 USBDAT14
1 2 +3.3U 3 4 PLD_CLK 5 6 7
I/O_28 I/O_29 I/O_30 I/O_31 YO VCC_0 BSCAN/ 1TDI/IN0 I/O_0 I/O_1 I/O_2
R306
R307
R308
RA42
2 USBDAT9 USBDAT8 1 3 5 7 2 4 6 8
R67
1
RESETN/Y11
USBDAT10 USBDAT11
IC16
VCC_1 TCL/Y21 I/O_15 I/O_14 I/O_13 I/O_12
C92
26 25 24 23
RA43
USBDAT15 1 3 5 7 2 4 6 8 USBDAT14 USBDAT13 USBDAT12
C31
C91
CP42 CP43
1 1
9 10 11
1TDO/IN1
GND_0
I/O_10
12
13
14
15
16
17
18
19
20
21
C46
22
I/O_11
I/O_3
I/O_4
I/O_5
I/O_6
I/O_7
I/O_8
I/O_9
R123
2 1
CP7 CP11 CP31 CP33 CP32
1 1 1 1 1
BSCAN 1TD1 1TD0 TCK TMS
JTAG
5-117
Part 5: Maintenance
W7200 / W7250
1
J2
+3.3U 52 +3.3U 54 reserved 53 reserved 55 56 GND 57 DTR GND 59 60 DSR RXD 61 GND S-REQ 63 64 GND 65 66 GND 67 68 CEDAT0 CEDAT2 CEDAT3 +3.3U GND 69 70 D2 71 72 CEDAT6 GND 73 74 D8 75 76 +5V CEDAT12 CEDAT14 CEDAT15 GND 77 78 D14 79 80 CEDAT18 CEDAT0 CEDAT1 CEDAT2 CEDAT3 P25 P24 P23 R26 R24 T26 T25 T24 T23 U26 U25 CEDAT0 CEDAT1 CEDAT2 CEDAT3 CEDAT4 CEDAT5 CEDAT6 CEDAT7 CEDAT8 CEDAT9 CEDAT10 +3.3V SOFT_SW2 1 CEDAT30 CEDAT24 CEDAT20 CEDAT21 GND 81 82 D20 83 84 GND 85 86 D26 87 88 GND 89 90 SOFT-SW2 91 92 reserved 93 94 V33 V33 95 V33 V33 97 98 reserved 99 100 GND reserved GND 50 WAKE reserved 48 reserved 49 46 RESET 47 1 44 V33 45 V50 reserved 42 V33 43 D30 SOFT-SW1 40 reserved 41 +3.3V D27 D29 38 D31 39 D24 GND 36 D28 37 D21 D23 34 D25 35 D18 GND 32 D22 33 D15 D17 30 D19 31 D12 GND 28 D16 29 D9 D11 26 D13 27 D6 GND 24 D10 25 D3 D5 22 D7 23 D0 GND 20 D4 21 CLK GND 18 D1 19 READY GND 16 GND 17 C-ACK S-ACK 14 ENABLE 15 12 GND 13 10 GND 11 8 CTS 9 GND TXD 6 RTS 7 GND reserved 4 GND 5 51 GND reserved 2 reserved 3 GND 1
R164
R70
58
GND
E
R254 R255 R256
1 2
R71
GND
R232 R233 R234 R235 R236 R237 R238 R239 R240 R241 R242 R243 R244 R245 R246 R247 R248 R249 R250 R251 R252
1 1
2 2
62
C-REQ
1 1
2 2
1 1 1
2 2 2
R257 R258 R259 R260 R261 R262 R263 R264 R265 R266 R267 R268 R269 R270 R271 R272 R273
CEDAT1
1 1 1
2 2 2
CEDAT4 CEDAT5 CEDAT7
CP30
R274
2 1
1 1 1
2 2 2
CEDAT8 CEDAT9
1 1 1
2 2 2
1 1 1
2 2 2
M24
M26
N24
N25
N26
K24
K26
F26
L25
J23
J25
1 1 1
2 2 2
_SREQ/TESTMD0
_CACK/TESTMD1
_READY/TESTMD2
TXTERM
CREQ
SACK
ENABLE
TXRDY
MXACK
CEDIR
DCLK
1 1 1
2 2 2
AE24 CEDAT31 CEDAT30 CEDAT29 CEDAT28 CEDAT27 CEDAT26 CEDAT25 CEDAT24 CEDAT23 CEDAT22 AE26 AD25 AD26 AC24 AC25 AC26 AB23 AB25 AB26 AA24
WAKE CEDAT31 CEDAT30 CEDAT29 CEDAT28 CEDAT27 CEDAT26 CEDAT25 CEDAT24 CEDAT23 CEDAT22
1 1 1
2 2 2
1 1 1
2 2 2
C81
1 1
C161
3/5 IC12
CEDAT4 CEDAT5 CEDAT6 CEDAT7 CEDAT8 CEDAT9 CEDAT10
CEDAT26 CEDAT27
1 1 1 1
2 2 2 2
CEDAT28 CEDAT29 CEDAT31 SOFT_SW1
1 1
2 2
CEDAT21
CEDAT20
CEDAT19
CEDAT18
CEDAT17
CEDAT16
CEDAT15
CEDAT14
CEDAT13
CEDAT12
CEDAT11
NF6
NF
C
HRST
V33
C160
1
C80
1
W24
W25
AA26
W26
Y23
Y24
Y25
V23
V24
V26
U24
R253
96 2
V33
R24
CEDAT21
CEDAT20
CEDAT19
CEDAT18
CEDAT17
CEDAT16
CEDAT15
CEDAT14
CEDAT13
CEDAT12
CEDAT11
+3.3U
+3.3U
RA61
CEDAT28 CEDAT29 CEDAT30 CEDAT31 1 3 5 7 2 4 6 8 CEDAT12 CEDAT13 CEDAT14 CEDAT15 1 3 5 7
RA55
2 4 6 8
ENGINE I/F
2
C162
C82
RA59
RA56
2 4 6 8
RA60
RA57
2 4 6 8
RA62
RA58
2 4 6 8
5-118
Part 5: Maintenance
W7200 / W7250
1
RGV14 PCI Bus PME 1 2 RGV14
R167
R171
CP9 1
L4
2 2 2
C134
C141
PCI_CLK[0:3] IRQ[0:4] HRST GNT[0:3] REQ[0:3]
C95
PCI_CLK0 IRQ0
J5
2
C128
C209
C210
C211
C212
R180
R165
AR1 AR2 AR3 AR4
YELLOW 10Mb/s LINK Y_LED12 8 RD+ 7 Y_LED+ 11
R190
R172
C127
GNT0 REQ0
R170
RD-
+3.3V
RDCT6 5 4 TDCT 3 2 TD+ 1
R127 2
R126
NF
NF11
2
TD-
G_LED10 G_LED+ 9
AD26
AD27
AD28
AD29
AD30
AD31
RGV14
C214
C57
C137
RGV14
L3
1 2 2
FXVDD FXVSS NC1 PHYVDD2 PHYVSS2 TXCLK TXEN CRS 36
GREEN 10Mb/s LINK
E
RGV14
72 AD26
71 AD27
70 AD28
69 PCIVDD1
68 AD29
67 AD30
66 AD31
65 PCIVSS1
64 REQ
63 GNT
62 RST
61 INT A
60 PCICLK
59 _PME/_CLKRUN
58 MACVDD1
57 MACVSS1
56 TXDVDD
55 TXIOVSS2
54 TPTDP
53 TPTDM
52 TXIOVSS1
51 TXDVSS
50 RESERVED2
49 SUBGND2
48 NC4
47 RXAVDD2
46 TPRDP
45 TPRDM
44 RXAVSS2
43 NC3
42 NC2
41 RESERVED1
40 VREF
39 RXAVDD1
38 RXAVSS1
37 SUBGND1
AD25 AD24 +3.3V RGV14 73 74 75 76
AD25 AD24 CBE3 IDSEL PCIVSS2 AD23 AD22 PSIVDD2 AD21 AD20 AD19 VSSIO4 VDDIO4 AD18 AD17 AD16 CBE2 PCIVSS3 FRAME IRDY TRDY PCIVDD3 DEVSEL STOP PERR SERR PAR CBE1 AD15 AD14 PCIVSS4 AD13 AD12 AD11 PSIVDD4
C126
1 1
C133
R169
1 2
CBE3
35 34 33
C166
2 2 1 1 2 1 L2
NF12
1 NF 3
AD23 AD22
77 78 79
32 31 30 29 28 27 26 25 24 23 22 21
C147
RGV14
C125
1
AD21 AD20 AD19 AUX3V CP10 1 AD16 2 AD18
80 81 82 83 84 85 86 87 88 89
COL/MA16 VDDIO3 VSSIO3 TXD3/MA15 TXD2/MA14 TXD1/MA13 TXD0/MA12 PHYVDD1
R135
1
C144
RGV14 RGV14
C130
2 1
C135
C32
AD17 AD16 CBE2
10/100Mb/s Ethernet Contoroller
PHYVSS1 VDDIO2 X2 X1 VSSIO2 RXDV/MA11
C129
2
20 19
IRDY TRDY
91 92 93
18 17
X3
2
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C148 C140 C139

1 1
STOP PERR SERR PAR CBE1 AD15 AD14
95 96 97 98 99 100 101 102 AD13 AD12 AD11 103 104 105 106 AD10 107 108
RXOE RXD3/MA9 RXD2/MA8 RXD1/MA7 VDDIO1 VSSIO1 RXD0/MA6 RXCLK MDC MDIO MA5 MA4/EECLK MA0/_LEDACT MA2/_LED100 MA1/_LED10 MA3/EEDI MD4/EEDO MD1/_CFGDT5
DEVSEL
94
IC44
RXER/MA10
FRAME
90
C146
RGV14
C131
2 1
C143
1
C132
2 1
AD10 PCIVDD5 PICVSS5 3VAUX CBE0
C136
RGV14
RESERVED3
PWRGOOD
MACVDD2
SUBGND3
MACVSS2
VDDIO5
VSSIO5
EESEL
MWR
MRD
MCS
MD5
MD6
MD7
MD0
MD2
MD3
C142
CBE[0:3] RGV14
AD[0:31]
AD9 109 AD9
AD8 110 AD8
AD7 112 AD7
AD6 113 AD6
AD5
AD4
AD3
AD2
AD1
AD0
111 CBE0
114
115 AD5
116 AD4
117
118 AD3
119 AD2
120 AD1
121 AD0
122
123
C138
124
125
R315
126
127
128
129
RGV14
130
131 1 2 3 4
C69
132
IC45
NCC VCC CS SK NC2 GND DO DI 8 7 6 5
133
R129
134
135
136
137
C145
1 1 2
138
139
140
141
142
143
144 RGV14
R202
LED14
RX/TX ACTIVE
5-119
Part 5: Maintenance
W7200 / W7250
1
IRQ[0:4]
REQ3 REQ[0:3] PCI_CLK3 PCI_CLK[0:3] +3.3V +5V 1
NF7
NF 2
FU3
3 1
2 1 5V TRST# TMS TDI GND RST# GND GNT# AD31 AD29 AD27 GND AD25 CBE3# AD23 AD21 GND AD19 AD17 CBE2# GND IRDY#
EXPAND I/F J1
GND TCK TDO INTA# GND CLK GND REQ# AD30 AD28 AD26 GND AD24 IDSEL AD22 AD20 GND AD18 AD16 FRAME# GND TRDY# STOP# PERR# GND PAR AD15 AD13 GND AD11 AD9 CBE0# GND AD6 AD4 AD2 AD0 GND 3.3V 3.3V 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 AD6 AD4 AD2 AD0 CBE0 AD11 AD9 AD15 AD13 PERR TRDY AD18 AD16 FRAME 1 CP594 1 AD24 1 1 2
NF8
1 NF 2
C120
FU4
3 4 5 6 7
R128
2
IRQ3
HRST
CP593 1
GNT3 GNT[0:3] AD31 AD29 AD27
8 9 10 11 12 AD25 CBE3 AD23 AD21 13 14 15 16 17 AD19 AD17 CBE2 18 19 20 21
R131
2 AD30 AD28 AD26
R192 2
AD19 AD22 AD20
IRDY DEVSEL LOCK
22 23 24 25
DEVSEL# LOCK# GND SERR# CBE1# AD14 GND AD12 AD10 AD8 GND AD7 AD5 AD3 AD1 GND 3.3V 3.3V
SERR CBE1 AD14
26 27 28 29 AD12 AD10 AD8 30 31 32 33 AD7 AD5 AD3 AD1 34 35 36 37 38 39 40
C118
2
C118
2
FRAME TRDY STOP PAR CBE[0:3] AD[0:31]
5-120
Part 5: Maintenance
W7200 / W7250
1
1 +3.3V +3.3V 1 1 1 1 1 +3.3V
CP320 CP319 CP318 CP317

13
1
+3.3V
F
IC38
04 12
1 3 5 7
1 1
R203
1 2
1 2 3 4
A0 VCC 8 A1 NC 7 A2 SCL 6 VSS SDA 5
R6
1 2
CP316 CP315 CP314 CP313
RA36
IC41
1 2 3 4 5 6 7 8 SO SCL SDA D0 D1 D2 D3 GND CS0 CS1 CS2 VDD D7 D6 D5 D4 16 15 14 13 12 11 10 9
LED8
1 2
2 4 6 8
R530
2
IC38
04
LED7
1
R528
2
11
10
SCL SDA
IC36 C111
2 1 +3.3V
1 3 5 7 SW3
2 4 6 8
IC38
R527
1 2
LED6
1 2
04
LED5
1
R529
2
+3.3V
C116
2 1 +5V
IC38
04
C117
IC15 C193
2 1 1 2 3 1 4 5 6 7 8 C2+ C2VR1IN R2IN R3IN R4IN R5IN T1OUT T2OUT T3OUT T3IN T2IN T1IN C1+ 28 V+ 27 VCC 26 GND 25 C1- 24 EN 23 SHDN 22 R1OUTB 21
VCC GND
14 7
C196
2 1
C195
2 1
C194
RA37 2 1 4 3 6 5 7 8
2
RA76 1 2 3 4 5 6 7 8
10 11 12
R1OUT 19 R2OUT 18 R3OUT 17 R4OUT 16 R5OUT 15
R187
2 1
1 1
RSTOUT
1 3 5 7
2 4 6 8
1 1
CP305 CP306 CP307 CP308
1 2 3 4 5 6 7 8
SO SCL SDA D0 D1 D2 D3 GND
CS0 CS1 CS2 VDD D7 D6 D5 D4
16 15 14 13 12 11 10 9
13 14
1 1 1 1
CP312 CP311 CP310 CP309
R186
IC40
C197
R2OUTB 20
RSTIN C110
2 1
+5V
RI CD DSR CTS
SERIAL I/F J3
CD RXD TXD DTR
1 6 2 7 3 8
1 2
R222
LED9
CP16
CP15
CP14
CP13
CP12
+5V
DSR RTS CTS RI
6 5 4 3 2 1 44 43 42 41 40
D4 D3 D2 D1 D0 TXRDY1 VDD2 RI1 DCD1 DSR1 CTS1
CP17
CP18
CP19
4 9 5
+5V
D[0:63]
R149
D56 D57
D58 D59
D60
C94
C113
2 1
C93
C115
2 1
MA[3:0] RCS10
04
HRST AS WE
IC38
9 32
IC39
8
1
R2832
R1302
18 19 20 21 22 23 24 25 26 27 28
1 2 3 4 5 6 7 8 9 10 11 12
OE1 IC19 B1 A1 A2 B2 B3 A3 A4 B4 B5 A5 GND
VCC B10 A10 A9 B9 B8 A8 A7 B7 B6 A6 OE2
24 23 22 21 20 19 18 17 16 15 14 13
MA0
R148 MA1 MA2 MA3
D63 D62
7 8 9 10 11 12 13 14 15 16 17
D5 D6 D7 A0 XIN VSS1 XOUT A1 A2 CHSL INTR2
IC22
SIN1 SOUT1 DTR1 RTS1 MF1 INTR1 VDD1 TXRDY2 RI2 DCD2 DSR2
39 38 37 36 35 34 33 32 31 30 29
RXD TXD DTR RTS

+5V
D61
C5 MF2 WR MR VSS2 RTS2 RD SIN2 SOUT2 DTR2 CTS2
X1
2
C114
2 1
CP20 CP21
1
10 32
A
CP22
1
12
IC39
11
1
FOE IRQ[0:4] IRQ4

1
R73 2
13
R1342
2
IC38
1
R1332
1 04
5-121
Part 5: Maintenance
W7200 / W7250
1
F
+3.3V +5V +3.3V
R309
CP40
1
CP241
CP242
CP243
CP244
CP245
CP246
IC29
1 OUT 2 VDD 3 GND CD 5
R196
2 NC 4 1
CP27
RST
"SWRST"
FU2
1
GND GND GND GND
CP3
C99
R195
R68
R194
CP247
+2
C10
1
C105
+2
R193
C103
C 11
3 4
6 5
C102
D5
R140
CP248
+2
C67
1
C76
+2
C68
C77
D3
R142
C78
CP23
CP24
CP25
CP26
2.625V (2.653V)
C100
1 OUT GND 8 2 _3/5 EXT 7 3 SHON C5 6 4 REF V+ 5
CP5
R201
1 2
Q1
1 2 8 7 1
L1
NF1
2 1 NF 3
IC18
CP41
C
2.5V(ASIC)
FU1
1 2
C75
CP34
1 OUT GND 8 2 _3/5 EXT 7 3 SHON C5 6 4 REF V+ 5
R132
1 2
L15
NF2
2 1 NF 3
IC10
5-122
Part 5: Maintenance 9.3 Engine Controller

8 7 6 5 4 3 2 1
YMEDIA_RXD YMEDIA_CTS YMEDIA_RTS YMEDIA_TXD RESERVE_A1
+3.3V
W7200 / W7250
HARD_STBY
LICC2_CLK
DSOUT2_A
DSOUT1_A
MEDIA_ON
LFMAINDA
INKSNS_A
TANK_ON
LICC2_DT
LFSUBDA
TANKCS0
TANKCS1
TANKCS2
TANKCS3
TANKCS4
TANKCS5
BAIAS_A
INKSEL0
INKSEL1
INKSEL2
PSNS_A
DREQ1
DRAK0
CRHALL
DREQ0
RESET
MD5
MD4
MD3
+1.9V
+3.3V
NF401
F
C425
1CP504
1CP503
1CP781
1CP658
1CP783 1CP660
1CP661
1CP659
1CP492
1CP491
1CP502
1CP881
1CP490
1CP501
1CP481
1CP489
1CP500
1CP484
1CP479
1CP478
1CP483
1CP860
1CP868
1CP477
1CP482
1CP494
1CP859
1CP779
1CP780
1CP480
1CP488
1CP712
1CP499
1CP487
1CP498
1CP826
1CP827
1CP711
1CP486
1CP497
CP485 1
CP496 1
IC426 IC426
check
FB
FB
VCC GND
20 10
NF416
NF424
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
<SCPTC0>
<SCPTC5>
<SCPTC3>
check
check
check
check
<PTC0>
<PTC1>
<PTC2>
<PTC3>
<PTD2>
<PTD3>
<PTC4>
<PTC5>
<PTC6>
<PTC7>
<PTH7>
2 3 4 5
1
C424
C613
C612
C742
C406
A1 A2 A3 A4 A5 A6 A7 A8
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
18 17 16 15 14 13 12 11
1
R802
1 2
GACLK33M
R804
C744
C753
C752
C751
C743
R799 R798
SDCLK33M
C676
7 8
LVDSCLK33M
208
207
206
205
204
203
202
201
200
199
198
MD5 197
MD4 196
MD3 195
194
193
DREQ1 192
DREQ0 191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
CKIO 162
161
IRQOUT 160
159
158
CP476
1
CA
RXD2
RXD1
VCC18
VCC17
RXD0
AN7
AN6
AN5
AN4
AN3
AN2
AN1
AN0
DRAK1
DRAK0
VCC16
SCK2
SCK1
AVCC
SCK0
PTC0
PTC1
PTC2
PTC3
PTD2
PTC4
PTC5
PTC6
PTC7
CTS2
TXD2
TXD1
VSS19
VSS18
TXD0
AVSS
WAKEUP
AVSS2
RESETP
check
VSS17
RTS2
TCLK
STATUS1
STATUS0
RTCPW
2
157
G2
G1
19
C675
2 2 1 1 1 2
C450 CP506
MD1
check
C673
1 1
check
1 2 3
MD1 MD2 VCC XTAL2 EXTAL2 VSS NMI IRQ0 IRQ1 IRQ2 IRQ3 IRQ4 D31 D30 D29 D28 D27 D26 VSS2 D25 VCC2 D24 D23 D22 D21 D20 VSS3 D19 VCC3 D18 D17 D16 VSS4 D15 VCC4 D14 D13 D12 D11 D10 D9 D8 D7 D6 VSS5 D5 VCC5 D4 D3 D2 D1 D0
EXTAL XTAL VCC15 VSS16 VSS15 PTH6 VCC14 CAP2 VSS14 VSS13 CAP1 VCC13
156 155
check
R753
1 2
CP509
FB
MD2
1CP403 1 2
154 153 152 151 150 149 148
X402
4 5 6
C567
C674
C610
2 2
2 1
C451
1
C452
1
check
<PTH6>
check
1CP404
CP457
1
AUDCK
7 2 2 2 1 1 1 1 8 9 10 11 12 13 14 15 16 17 18 19
1 1
2 2
IRQ0
check
CP585 C745
1 1
C566
+3.3V
IRQ1 WAKE IRQ[2:0] SWDETECT

check
CP586 C746 CP584 C747

1
2 1
check
C401
1 2
1
R543
IRQ2
check
147 146 145 1 1 2 2
C741 C402 C565

check
+3.3V
R1017
DB31 DB30 DB29 DB28 DB27 DB26
1CP512
check
R733
PTF0 PTF1 PTF2 PTF3 PTF4 PTF5 PTF6 PTF7 PTG0 VCC12 PTG1
143 142 141 140 139
<PTF0>
check
DIPSW0 DIPSW1 DIPSW2 DIPSW3

1CP408
check
NF423
1
1CP431 1CP432
check
NC
VCC
<PTF2>
check
1CP433 1CP434
<PTF3>
check
GND
OUT
R542
1 2
CLKIN NC GND FS1
SSON# CLKOUT
8 7
R800
<PTF1>
IC423
R544
TCK TDI TMS TRST

2
138
check
1CP407 1CP406
check
C407
3 4
FS0 6 VDD 5
FB
MD0
NF402
MD0 144
1CP405
X401
FB
2
2
DB25
20
137 136
check
C608
DB24 DB23 DB22 DB21 DB20
21 2 1 22
1CP411 1CP410
check
D
2 2
R803
R801
C564
check
24 25 26 27
133 1 2 132 131

check
1CP409
IC401
VSS12 PTG2 PTG3 PTG4 PTG5 PTG6 IOIS16 PTH5 RESETM WAIT BREQ BACK PTE0 RAS2U RAS3U CAS2H CAS2L DACK1 DACK0 CASHH CASHL VCC11 CASLH VSS11 CASLL RAS2L RAS3L CKE
C740
1CP413 1CP412
AUDATA2 AUDATA3
130 129 128

check
check
DIPSW4
1CP415 1CP778
check
NF435
DB19
28
<PTG4>
C604
DB18 DB17 DB16
29 2 1 30 31 32 33
ASEMBRKAK ASEMD0
127 126 125 124 123 122 121

check
FB
CP435
<PTG7>
check
CP414
1
check
X403 C725
2 1
1CP825
R744 R743
check
ADTRG
+3.3V 1CP416 +3.3V 1CP417

check
C724
AUDATA1
C734
23
134
C597
+3.3V
R1023
R1024
DB15
34
C603
DB14 DB13 DB12 DB11 DB10 DB9 DB8 DB7 DB6
35 36
WAIT
IC447
1 XIN/CLK VDD VSS SSCLK XOUT S0 S1 SSCC 8 7 6 5
C735
37 38 39 40 41 42 43 44 45
120 119 118 117 116 115 114
R742
<PTE1>
check
1CP418
2
check
TDO
2 2
R1027
AUDATA0
R734
135
C426
1CP419
R402
1
2
check
1CP420
SOFTRESET RAS3U
C722
C723
1 1
3 4
C
R1025 R1026
2 1 1 2
<PTE3>
check
1CP436 1CP421
check
DIPSW5 LEDD2 INK_ON

1CP422
check
<PTE6> <PTD7>
check
1CP495
DTAK0
113 112 111 110
<PTJ5>
check
1CP508 1CP507
check
EEPWD EEPCLK
<PTJ4>
1 2
DB5
46
C602
DB4 DB3 DB2 DB1 DB0
47 2 1 48 49 50 51 52
C561
1 2
R403
1
2
check
1CP423
CASU
+3.3V
109 108 107 106 105
C739
<PTJ2> <PTJ1> <PTJ0>
2 2 2 1 1 1 1CP424
HEADEEPDOUT SYSEEPRD
+3.3V
C750 C749 C748
check
1CP425 1CP426
check
check
2
check
1CP427
CKE
RD/XWR
R404
VCC10 VSS10 103 CE2A 104 CE2B PTE7 CS0 CS2 CS3 100 CS4 101 CS5 102 CS6
R751
R883
R880
R871
R869
VCC6
VCC7
VCC8
VCC9
VSS6
VSS7
VSS8
VSS9
WE0
WE1
WE2
WE3
A10
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
A11
RD
BS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
OFFCONTROLL
HARD_STBY
R867
S04
IC446
R864
1
TANKEEPRD
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
R1022
DB[31:0]
MD0 MD1 MD2
+3.3V
<PTE4>
<PTE5>
MD3 MD4 MD5

2 2 2 2 2
C738
R749
R882
R879
R872
R870
5
VCC
C721
C601
C736
C600
C599
C737
C598
C560
GND
3 1
R868
1
NC1
R522 R541
R521
R540
R520
R539 R519
R538
CP545 1 R516 CP428 1
R537
R517
R518
R536
check
check
check
check
check
check
check
check
check
check
CP551 CP570
CP550
CP569
CP549
CP568 CP548
CP567
CP430
CP429
check
R740
R736
R739 R735
+3.3V
check
check
check
check
CP547
CP566
CP546
AB10
AB12
AB13
AB14
AB16
AB17
AB18
AB19
AB20
AB21
AB22
AB23
AB24
AB25
AB11
AB0
AB1
AB2
AB3
AB4
AB5
AB6
AB7
AB8
AB9
AUDSYNC
AB15
CP565
check
R738
S04
RDXWR
CS0
CS3
CS4
WE1
WE0
LEDD0
To Sdram
To Flash
To Asic
LEDD1
AB[25:0]
WE2
BS
WE3
RD
CS5
1 2
IC446
5-123
Part 5: Maintenance
W7200 / W7250
1
F
+3.3V
SH3 Flash Memory

NF425
2 FB
C678
1 2
From SH3
AB[25:0] AB25
+3.3R
To ASIC Memory
A[25:0]
1 2
From SH3
DB[31:0] DB31 DB30 DB29 DB28 DB27 DB26 DB25 DB24 DB23 DB22 DB21 DB20 DB19 DB18 DB17 DB16 DB15 DB14 DB13 DB12 DB11 DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0
+3.3R
To ASIC Memory
IC407
R862
R805 R523
1 2
check
R866 R471
1 2 1 2
D[31:0]
1CP513
check
1CP571 1CP552
check
A25 A24 A23 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0
D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 D16 D15 D14 D13 A[20:1] D12 WE0
A16 A15
1 2 3 4 5 6 7 8 9 10 11
A15 A14 A13 A12 A11 A10 A9 A8 A19 NC1 WE RESET NC2 NC3 RY/_BY A18 A17 A7 A6 A5 A4 A3 A2 A1
A16 BYTE VSS2 DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE VSS1 CE A0
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
A17
R818
1 2
AB24
R503
1 2
R472
1 2
R865
1 2
1CP514
check
R806
1 2
AB23
R524
1 2
check
1CP572 1CP553
check
R473
1 2
R863
1 2
A14 A13 A12
1CP515
check
D15 D7 D14 D6 D13 D5 D12 D4
R819
1 2
AB22
R504
1 2
R474
1 2
R861
1 2
1CP516
check
R807
1 2
R860
1CP573
A11 A10 A9
AB21
R525
1 2
check
R475
1 2
1CP517
check
R820
1 2
AB20
R505
1 2
check
1CP554 1CP574
check
R476
1 2
R859
1 2
1CP518
check
R808
1 2
AB19
R526
1 2
R477
1 2
R856
1 2
A20
1CP519
check
R821
1 2
AB18
R506
1 2
check
1CP555 1CP575
check
R478
1 2
R855
1 2
1CP520
check
R857
1 2
R809
1 2
AB17
R527
1 2
R479
1 2
R854
1 2
12 13 14
1CP521
check
D11 D3 D10 D2 D9 D1 D8 D0 RD D[15:0]
R822
1 2
R853
1CP556
AB16
R507
1 2
check
R480
1 2
1CP522
check
R810
1 2
AB15
R528
1 2
check
1CP576 1CP557
check
R481
1 2
R852
1 2
15
1CP523
check
A19 A18
16 17 18 19 20 21 22 23 24
R823
1 2
AB14
R508
1 2
R482
1 2
R851
1 2
1CP524
check
R811
1 2
AB13
R529
1 2
check
1CP577 1CP558
check
R483
1 2
R850
1 2
A8 A7 A6
1CP525
check
R824
1 2
R849 R484
1 2 1 2
AB12
R509
1 2
1CP526
check
R812
1 2
AB11
R530
1 2
check
1CP578 1CP559
check
R485
1 2
R848
1 2
A5 A4 A3
1CP527
check
R825
1 2
AB10
R510
1 2
R486
1 2
R847
1 2
1CP528
check
CS0 A1
R813
1 2
AB9
R531
1 2
check
1CP579 1CP560
check
R487
1 2
R846
1 2
A2
1CP529
check
R826
1 2
R845 R488
1 2 1 2
AB8
R511
1 2
1CP530
check
R814
1 2
AB7
R532
1 2
check
1CP580 1CP561
check
R489
1 2
R844
1 2
1CP531
check
R827
1 2
AB6
R512
1 2
R490
1 2
R843
1 2
1CP532
check
R815
1 2
AB5
R533
1 2
check
1CP581 1CP562
check
R491
1 2
R842
1 2
+3.3V 1CP533
D11 D10 D9 D8 D7 D6 D5 D0 D4 D3 D2 D1 D0 D5 D6 D3 D4 D1 D2
2
R828
1 2
R841 R492
1 2 1 2
check
SH3 SDRAM
C465
1 2
AB4
R513
1 2
1CP534
check
AB3
2
check
R829
1 2
AB2
R514
1 2
check
1CP563 1CP583
check
R494
1 2
R839
1 2
1CP536
check
check
NF406
R534
1CP582
R493
1CP535
FB
R816
R840
R817
1 2
AB1
R535
1 2
R495
1 2
R838
1 2
1CP537
check
C
D15
R830
1 2
R837
1CP564
AB0
R515
1 2
check
R496
1 2
1CP538
check
IC408 C467
1 2
R836 R497
1 2 1 2
1CP539
check
1 VCC0 2 DQ0
VSS2
54
R498
1 2
R835
1 2
1CP540
check
DQ15 53 VSSQ3 52
R499
1 2
R834
1 2
C466
1 2
3 VCCQ0 4 DQ1
1CP541
check
DQ14 51 DQ13 50 VCCQ3 49 DQ12 48 DQ11 VSSQ2 47 46
D14 D13
R500
1 2
R833
1 2
1CP542
check
C754
5 DQ2 6 VSSQ0
R832 R501
1 2 1 2
1CP543
check
7 DQ3 8 DQ4
D12 D11
R502
1 2
R831
1 2
1CP544
check
C464
1 2
9 VCCQ1 10 11 12 DQ5 DQ6 VSSQ1 DQ7 VCC1 DQML XWE XCAS XRAS XCS A13/BA0 A12/BA1 A10/AP A0 A1 A2 A3 VCC2
C463
1 2
DQ10 45 DQ9 44 VCCQ2 43 DQ8 42 VSS1 N.C.1 41 40
C756
1 2
D10 D9
D7
13
D8
C462
1 2
D[15:0]
14 15
WE0 RDXWR CASU RAS3U CS3 A14 A13 A11 A1 A2 A3 A4
C755
16 17 18 19 20 21 22 23 24 25 26 27
DQMU 39 CLK 38
WE1 SDCLK33M CKE A12 A10 A9 A8 A7 A6 A5
CKE 37 N.C.0 A11 A9 A8 A7 A6 A5 A4 VSS0 36 35 34 33 32 31 30 29 28
A[14:1]
C677
1 2
5-124
Part 5: Maintenance
W7200 / W7250
1
OFFCONTROLL
O_DATA_BK1
O_DATA_LC1
E_DATA_BK1
E_DATA_LC0
O_DATA_C0
HEADEEPCS
SWDETECT
E_DATA_C0
OUTENB
BKHENB
DA1CLK
+3.3V
+2.5V
HIKIDASHISET
E_DATA_Y1
E_DATA_Y0
A0_A1_SEL
LATCH_BK
LATCH_CL
O_DATA_BK0
E_DATA_LM0
E_DATA_BK0
COVER_SOL
LMSUBHT
JOINTSNS
ROLLCVR
CRGHP
CHENB
TANKCVR
DA1LD
SCLK_CL
PINCHCL
LMHENB
CSUBHT
YSUBHT
CVRSW
MHENB
PGHP
NF420
NF419
1CP474
1CP657
1CP792
1CP784
1CP653
1CP821
1CP739
1CP689
1CP676
1CP701
1CP749
1CP721
1CP683
1CP670
1CP817
1CP685
1CP746
1CP790
1CP820
1CP738
1CP763
1CP668
1CP719
1CP695
1CP762
1CP671
1CP818
1CP867
1CP857
1CP493
1CP475
1CP654
CP786
E
1CP791
check check
FB
FB
+2.5R
+3.3R
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
1CP788
check
SDDATA[31:0] CEDATA[31:0]
C643
+3.3R
C649
1 2
1 2
R776
1 2
A10
A12
A13
A14
A15
NC8 A16
GND6 A17
A18
A19
NC7 A20
A21
A22
A23
A24
A25
GND5 A26
NC9 A8
A11
A2
A3
A4
A5
A6
A7
A9
B10
VDD6 B12
B13
B14
TMUPWM2 B15
GND9 B16
B17
VDD5 B18
B19
B20
B21
B22
B23
B24 PT3
LMHENB B11
SCLKCL B3
VDD8 B4
VDD7 B5
MHENB B7
CHENB
LMSUBHT
OUTENB
PT5
BKHENB
PT26
PT25
PT17
PT13
LATCH_CL
LATCH_BK
DATA1_C
DATA3_LC
DATA0_LC
DATA2_Y
DATA0_Y
DATA2_BK
DATA3_BK
PT10
PT2
NC13
PT6
CSUBHT
YSUBHT
PT23
PT19
PT16
DATA0_C
DATA0_LM
DATA1_BK
DATA0_BK
PT12
PT1
B25
B6
B8
B9
+3.3R
A1 B1
GND1 ADCC_CS TDI VDD1 SCAN_EN
VDDINT4 RS0 LEA LFDA0 LFDA4 LFDA7 LFBN LFA PC1
B26 2 1 C26
C640
1CP853
check
+3.3R B2
D
REGI C25 RS1 RS_WR LFDA3 LFDA6 LF_ANB LFAN PC2 NC12 D25
check
ADCC_DATAOUT ADCC_CLK TCK SCAN_TEST
ADC_CS
R777
1 2
LFSUBBN LFENCA LFDATA0 LFDATA4
ADC_DSET ADC_CLK
C2
C1
D26
check
1CP870 1CP809
check
1CP854 1CP816 1CP815

check
R779
1 2
LFSUBB LF_SUBWEN LFDATA3 LFDATA6 LF_MAINANB LFMAINAN ASFM_0A
CP632
check
C586
1 2 1
D1 E1
E26 F26
check
D2 E2
E25
check
1CP814 1CP808
check
F25 G25
check
SDDATA1 SDDATA6
CP642
check
1 1
check
F1 SDDATA1 G1 SDDATA6 H1 NC1 SDDATA11 NC2 SDDATA19
G26 H26
check
SDDATA0 LFDATA7 SDDATA3 LFMAINBN SDDATA7 LFMAINA SDDATA10 ASFMB SDDATA15 PGAX SDDATA18 CRM_START SDDATA21 CACK SDDATA25 CRM_PWM SDDATA28 CREQ
CP643
check
1 1
check
F2 SDDATA0 G2 SDDATA3 H2 J2 K2 L2 SDDATA7 SDDATA10 SDDATA15 SDDATA18
1CP810 1CP807
CP651
1CP855 1CP864
check
CP641 CP639
check
H25
check
J26 K26
check
1 1
check
J25
check
1CP863 1CP848
check
SDDATA11
CP615
check
J1 K1
1CP849 1CP844
check
CP624 CP627
check
K25 L25
PG2 L26 CRENABLE M26

check
1 1
check
SDDATA19 SDDATA23 SDDATA26 SDDATA27 SDDATA30 SDDQ1
CP605
check
1 1
check
L1
1CP798
CP610 CP604
check
PG0 M25
1CP845
CP603 CP594
check
M1 SDDATA23 N1 P1 R1 T1 U1 V1 W1 Y1 AA1 AB1 AC1 2 1 AD1 AE1 SDADR13 REFCLK SDDATA26 SDDATA27 SDDATA30 SD_DQ1 SD_DQ7 SD_RAS SDCS_0 DUMMYIN SDADR2 SDADR6 VDD2
1 1
check
IC409 1/6
R792
1 1 M2 SDDATA21 N2 P2 R2 T2 U2 V2 W2 Y2 SDDATA25 SDDATA28 SD_DQ0 SD_DQ4 SDWE_N SDCLK SDCS_1 NC10 SDADR3 SDADR7 SDADR12 GNDP
PGA
check
CACK_N CRPHASE
N26 P26
check
1CP664
CP587
check
IC409 2/6
CECLK SREQ_N NC11 CEDATA1 CEDATA5 CEDATA9 CEDATA12 CEDATA16 CEDATA18 CEDATA21
N25 P25 R25 T25 U25 V25 W25 Y25 AA25 AB25
SREQ
CP588 CP596
check
CREQ_N R26 CEDATA0 T26
CP595
check
1 1
check
1 1
check
CEDATA0
CP638
SDDQ0
CEDATA1 CEDATA5 CEDATA9 CEDATA12 CEDATA16 CEDATA18 CEDATA21
CP622 CP599
check
NC6 U26 CEDATA8 V26
CP629
check
1 1
check
1 1
check
CEDATA8
CP650
SDWE SDCLK
R793
1 2
CP649
SDRAS SDCS0 DUMMYOUT SDADR2 SDADR6
NC5 W26 CEDATA13 CEDATA17 CEDATA20 CEDATA23 CEDATA26 Y26 AA26 AB26 AC26 AD26
CP601
check
1 1
check
CP636 CP590 CP633 CP618
1
check
CEDATA13 CEDATA17 CEDATA20 CEDATA23 CEDATA26 SDADR3 SDADR7 SDADR12
CP600
1
check
1
check
CP645
check
1 1
check
AA2 AB2 AC2 AD2
1
check
CP612 CP635
check
GND8 AC25 CEDATA29 CEDATA30 AD25 AE25
C594
SDADR13 GACLK33M
CEDATA29 CEDATA30
CP648
check
NC4 AE26 GND4 AF26
AE18 DATABUS10
AE19 DATABUS14
AE20 DATABUS17
AE21 DATABUS21
AE22 DATABUS24
AE23 DATABUS28
AF1
AF2
AF3
AF4
AF5
AF6
AF7
AF8
AF9
AF10
AF12
AF13
AF14
AF15
AF16
AF17
AF18
AF19
AF20
AF21
AF22
AF23
AF24
AF25
AF11
AE24 DATABUS30
AE7 CS_SDRAM
ADRBUS10
AE12 ADRBUS14
AE13 ADRBUS18
AE14 ADRBUS21
AE15 ADRBUS25
AE16 DATABUS3
AE17 DATABUS7
AE9 ADRBUS1
AE10 ADRBUS6
AE3 TESTCLK
AE8 DTACK_0
AE2 VCOOUT
AE6 WEN3
DATABUS12
DATABUS20
DATABUS23
DATABUS25
DATABUS29
DATABUS31
AE4 GND7
ADRBUS12
ADRBUS16
ADRBUS19
ADRBUS20
ADRBUS23
DATABUS0
DATABUS6
DATABUS9
ADRBUS2
ADRBUS7
DRACK_0
RD_WRN
PLLTEST
AE5 BS
WEN0
GND2
GND3
INT_2
VDD3
NC3
AE11
B
D10 D14 D17 D21 D24 D28 D12 D20 D23 D25 D29 D31 A12 A16 A19 A20 A23 D0 D6 D9 A2 A7 D30 A10 A14 A18 A21 A25 D3 D7 A1 A6
D[31:0]
A[25:0]
SDADR[13:0]
C671
DTAK0
WE3
CS5
BS
RDXWR
DRAK0
IRQ2 WE0
5-125
Part 5: Maintenance
W7200 / W7250
1
RESERVE_IN0
KYUINPWM_R
O_DATA_LM1
E_DATA_LM1
O_DATA_LC0
E_DATA_LC1
O_DATA_M1
O_DATA_M0
CRALARMA
DCDC_OVP
O_DATA_Y1
O_DATA_Y0
E_DATA_C1
SYSEEPCS
LC-2-G-WHT/NOTMNT
CP828
1CP688
1CP776
1CP682
1CP696
1CP684
1CP669
1CP715
1CP852
1CP851
1CP698
1CP505
1CP656
CP787
1CP872
1CP675
1CP690
1CP677
1CP729
1CP694
1CP718
1CP858
1CP655
1CP850
1CP865
1CP692
1CP662
1CP793
1CP785
1CP789
ROLLFEED
MISTPWM
ATUKAICL
BKSUBHT
LICC2_LD
LCSUBHT
SUBLFHP
TANKSOL
DA1DATA
MSUBHT
CRENCB
PLEDON
KAATSU
MIST_L
YHENB
MEDIA
E
check
check
check
check
check
check
check
check
check
check
check
check
check
check
1
check
check
check
check
check
check
check
check
check
check
check
check
check
check
check
SDDATA[31:0]
C642
check
CEDATA[31:0]
+3.3R
+2.5R
+3.3R +2.5R
C10
C12
C13
BKSUBHT C14
TMUPWM1 C15
C16
C17
GND18 C18
C19
C20
C21
C22
NC18 C23
LSB C24
D10
LCSUBHT D12
GND22 D13
TMUPWM3 D14
TMUOUT1 D15
D16
D17
D18
D19
D20
D21
D22 PT4
GND19 C11
YHENB C6
VDD10 C7
GND20 C9
MSUBHT D8
GND23 D9
NC25 D11
NC19 C5
PT7
PT9
PT31
PT28
PT21
PT18
PT14
PT30
PT27
PT24
PT20
DATA3_M
DATA2_LM
DATA1_M
+3.3R
SCLK_BK H5VENB
CP740
check
C3 SCLK_BK D3 H5SUP
SHTRG D24
check
1 CP823 1 CP861
check
DATA3_LM
DATA2_C
DATA2_LC
DATA1_LC
DATA3_Y
DATA1_Y
PT15
PT0
D23
C4
C8
D5
D6
D7
ADTRG LFSUBAN LFDATA2 LFDATA5
D4 ADCC_DATAIN
LSA E23
check
1CP871
ADC_DRET VHENB
E4 H20SUP NC24 F23 LFDA1 G23
CRENCA
RS2 E24 LFDA2 LFDA5 F24

check
R780 CP631
check
E3 TMS F3 AC_TEST
1 CP813 1 CP812
CP630
check
F4 TDO G4 MEMTEST
1CP811
check
LFDATA1
G24
check
NC23 H23 LFWR J23

check
SDDATA2 SDDATA5 SDDATA9 SDDATA13 SDDATA17 SDDATA20 SDDATA24 SDDATA29
CP644
check
1 1
check
G3 SDDATA2 H3 SDDATA5 J3 SDDATA9
GND17 H24 LFB J24

check
SDDATA4
1 CP856
CP652
check
1 1
check
H4 SDDATA4 J4 SDDATA8 K4 SDDATA12 L4 SDDATA16 M4 NC20
1CP806 1 2
LF_MAINWEN
CP640 CP614
check
LFMAINB
SDDATA8 SDDATA12
CP623 CP625
check
VDD14 K23 PC0 L23
C652
1CP846
check
1 1
check
GND16 K24 CESTB L24
1 1
check
CP616 CP606
check
K3 SDDATA13 L3 SDDATA17
R787
1 2
ASFMA PGBX CRM_DIR READY
SDDATA16
1CP843
check
CP607
PG3 M23
check
1CP842 1CP797
check
1 1
check
PG1 M24 CRBRAKE N24

check
PGB CRM_BREAK SACK SDDQ2 SDDATA22 SDDATA31
CEMODE N23
CP609 CP593
check
M3 SDDATA20 N3 SDDATA24 P3 SDDATA29 R3 NC14
1CP796
CP608
check
1 1
check
N4 SDDATA22 P4 SDDATA31 R4 SD_DQ2 T4 SD_DQ6 U4 SDCAS 2 1 V4 VDD11 W4 SDADR1 Y4 SDADR5 AA4 SDADR10 AB4 EN
1 1
check
CP589
IC409 3/6
SACK_N
P24
CP597 CP602
check
IC409 4/6
READY_N CEDATA2 CEDATA4 CEDATA7 CEDATA11 CEDATA15
P23 R23 T23 U23 V23 W23
CEDATA2 CEDATA4 CEDATA7 CEDATA11 CEDATA15
GND15 R24 CEDATA3 CEDATA6 CEDATA10 CEDATA14 T24 U24 V24 W24
1 1
check
CEDATA3 CEDATA6 CEDATA10 CEDATA14

2
CP598
SDCAS
+3.3R
CP628
check
T3 SD_DQ5 U3 NC15 V3 NC16
CP637
check
C660
SDADR1
CP646
check
1 1
check
NC22 Y23 CEDATA24 CEDATA27 VDDINT13 AA23 AB23 AC23 1 2
CP591
check
R401
R795
DUMMYOUT SDADR4 SDADR11
W3 DUMMY_OUT Y3 VDD9 2 1 AA3 SDADR4 AB3 SDADR11 2 1 AC3 VDDP
GND14 Y24 CEDATA19 AA24
SDADR5 SDADR10
1
CP611 CP647
check
CEDATA24 CEDATA27
C593 CP617
check
CEDATA19
1 1
check
GND13 AB24 CEDATA328 CEDATA31 AC24 AD24
C663
AC18 DATABUS13
AC19 DATABUS18
AC20 DATABUS22
AC21 DATABUS26
AC13 ADRBUS15
AC14 ADRBUS24
AC15 DATABUS1
AC16 DATABUS5
AC4 VDDINT12
CP620
CEDATA28 CEDATA31
AC8 SOFT_RSTN
AC12 ADBUS11
AC9 DREQ_1
AC10 ADBUS3
AC5 CPOUT
ADBUS8
AC6 INT_1
AD19 DATABUS15
AD20 DATABUS19
AD3 GND10
AD5 RST_N
AD15 GND11
AD4 VCCIN
AD6 WEN1
C653
AD11
AD21 NC17
AD8 WAIT
AD23 GND12
D15
D19
D27
A13
A17
A22
D11
D4
D8
A0
A4
A9
C654
AC11
C669
AD22 DATABUS27
AD18 DATABUS11
AD12 ADRBUS13
AD13 ADRBUS17
AD14 ADRBUS22
AD16 DATABUS4
AD17 DATABUS8
AD9 ADRBUS0
AD10 ADRBUS4
AD7 CS_ASIC
ADRBUS9
AC17 NC21
C670
D13
D18
D22
A15
A24
SDADR[13:0]
A[25:0] D[31:0]
2
A11
D26
D1
D5
A3
A8
AC22 GND21
AC7 WEN2
R794
SOFTRESET
RESET
WAIT
WE1
CS4
R796
1 2
R797
1
C672
DREQ1
IRQ1
WE2
1 2
5-126
Part 5: Maintenance
W7200 / W7250
1
ADTRG_DUMMY
O_DATA_LM0
SDDATA[31:0]
O_DATA_C1
E_DATA_M1
E_DATA_M0
ROLLEND
SUBLFCL
+3.3V
LCHENB
ASFHP
F
2
NF421
FB
IC403 C582
1 CP691 1 CP678 1 CP702 1 CP693 1 CP748 1 CP824 1 CP866 1 CP795 1 CP794
1 VCC0 2 1 2 DQ0 DQ15 53 VSSQ3 52 DQ14 51 DQ13 50 VCCQ3 49 DQ12 48 DQ11 47 VSSQ2 46 DQ10 45 DQ9 44 VCCQ2 43 DQ8 42 1 2 VSS1 41 1 2 VSS2 54
C588
SDDATA0
SDDATA15
C584
SDDATA1
check
3 VCCQ0 2 1 4 DQ1
SDDATA14 SDDATA13
check
check
check
check
check
check
check
check
SDDATA2
C767
5 DQ2 6 VSSQ0
C645
C646
C647
C648
C766
C765
C764
C644
CEDATA[31:0] SDDATA3 SDDATA4
7 DQ3 8 DQ4
SDDATA12 SDDATA11
+3.3R +2.5R
C583
SDDATA5 SDDATA6
9 VCCQ1 2 1 10 DQ5 11 DQ6 12 VSSQ1
SDDATA10 SDDATA9
C587
SDDATA8
E
SDDQ1 SDCLK SDCKE
E10
E12
E13
E14
GND35 E15
E16
E17
E18
GND34 E19
E20
E21
E22
E11
E6
E7
GND36 E8
E9
SDDATA7
13 DQ7
VDD36
VDD35
VDD33
LCHENB
VDDINT34
DATA2_M
DATA0_M
DATA_LM
DATA3_C
VDD32
PT29
PT22
PT8
PT11
C585
SDDQ0
RS3 LEB F22
check
14 VCC1 15 DQML
C769
NC1 40 DQMU 39 CLK 38 CKE 37 NC0 36 A11 35
C641
2 1
E5
VDD15
1 CP862 1 CP869
check
SDWE LFSUBA SDCAS LFENCB SDRAS SDCS0
C768
16 WE 17 CAS 18 RAS 19 CS
C757
2 1
F5 GND24 G5 TRST H5 J5 GND25 NC26 VDD16 SDDATA14
G22
RESET
GND33 H22 NC29 VDD31 PC3 CEDATA J22 K22 L22

check
1 1
2 2
C763 C650
1 CP847
SDADR13 SDADR12 ASFM_1A SDADR10 SDADR0 SDADR1 SDADR2 SDADR3 DCLK

1 1 2 2
1
20 A13 21 A12 22 A10 23 A0 24 A1 25 A2 26 A3 27 VCC2
SDADR11 SDADR9 SDADR8 SDADR7 SDADR6 SDADR5 SDADR4
SDDATA[31:0] SDDATA14
C651
K5
A9 34 A8 33 A7 32 A6 31 A5 30 A4 29 VSS0 28
CP626
check
2 1
1 L5 M22 N22 P22 1 1 2 2
C758
2 1
M5 GND26 N5 P5 R5 T5 U5 2 1 V5 W5 SDADR0 GND27 SDADR8 SDADR9 VDDINT17 VDD18 SD_DQ3 SDCKE VDD19
C656
2 1
IC409 5/6
VDD30 VDDINT29
C657 C762 C659 C761
GND32 R22 1 DCLK VDD28 NC28 T22 U22 V22 2
SDDQ3 SDCKE
CP592
check
1 1
check
R791
C655
CP621
C658
SDADR0
C558
CP634
check
CEDATA25 CEDATA22 VDD27
Y22 AA22 AB22 1 2
CEDATA25 CEDATA22
SDADR8 SDADR9
CP619
check
1 1
check
Y5 AA5
CP613
C668
DATABUS16
+3.3V
DATABUS2
VDDINT22
ADRBUS5
DREQ_0
GND28
GND29
GND30
VDD20
VDD21
VDD23
VDD24
VDD25
VDD26
INT_0
NC27
AB5
AB6
RD
AB7
AB8
AB9
AB10
AB12
AB13
AB14
AB15
AB16
AB17
AB18
AB19
AB20
AB21
AB11
NF422
1
FB
GND31 W22
C661
C759
C664
C760
C665
C666
C662
C667
C592
SDDATA16
1 VCC0 2 1 2 DQ0
VSS2
54
1 2
1 1 2 2
1 2
1 2
1 2
1 2
C596
IC402
SDADR[13:0]
DQ15 53 VSSQ3 52 DQ14 51 DQ13 50 VCCQ3 49 DQ12 48 DQ11 47 VSSQ2 46 DQ10 45 DQ9 44 VCCQ2 43 DQ8 42 1 2 VSS1 41 1 2
SDDATA31
D16
C591
SDDATA17 SDDATA18
3 VCCQ0 2 1 4 DQ1
D2
A5
SDDATA30 SDDATA29
A[25:0]
C770
5 DQ2 6 VSSQ0
SDDATA19 D[31:0] SDDATA20
7 DQ3 8 DQ4
SDDATA28 SDDATA27
C590
SDDATA21 SDDATA22
9 VCCQ1 2 1 10 DQ5 11 DQ6 12 VSSQ1
SDDATA26 SDDATA25
C595
SDDATA24
SDDATA23
13 DQ7
C589
SDDQ2
14 VCC1 2 1 15 DQML
C772
NC1 40 DQMU 39 CLK 38 CKE 37 NC0 36 A11 35
DREQ0
C771
IRQ0
16 WE 17 CAS 18 RAS 19 CS
SDDQ3
RD
SDADR13 SDADR12 SDADR10

GND_32 M13 GND_31 M14 GND_30 M15 GND_36 N14 GND_33 N13 GND_29 N15 GND_35 P14 GND_34 P13 GND_28 P15
20 A13 21 A12 22 A10 23 A0 24 A1 25 A2 26 A3 27 VCC2
SDADR11 SDADR9 SDADR8 SDADR7 SDADR6 SDADR5 SDADR4
A9 34 A8 33 A7 32 A6 31 A5 30 A4 29 VSS0 28
SDADR0 SDADR1 SDADR2

GND_27 GND_26 GND_25 R15 R14 R13
L11
GND_1
SDADR3
M11 GND_2 N11 P11 R11 T11 T12 T13 T14 GND_3 GND_4 GND_5 GND_6 GND_7 GND_8 GND_9
IC409 6/6
GND_10 GND_12 GND_13 GND_14 M16 GND_15 GND_16 GND_17 GND_18 GND_11
GND_24 GND_23 GND_22 GND_21 GND_20 GND_19
R12 P12 N12 M12 L12 L13
C559
1
SDADR[13:0]
R16
N16
L16
L15
P16
T15
T16
L14
5-127
Part 5: Maintenance
W7200 / W7250
1
C5_EDATA0P
C5_ODATA1P
C5_ODATA0P
C4_EDATA1P
C5_EDATA0N
C4_EDATA1N
C5_ODATA1N
C2_ODATA0P
C2_ODATA0N
C1_EDATA1N
C1_EDATA1P
C1_EDATA0P
C1_ODATA1P
C1_ODATA1N
C1_ODATA0N
C1_ODATA0P
C1_EDATA0N
C5_ODATA0N
C4_EDATA0N
C4_EDATA0P
+3.3V
+3.3V
1CP767
1CP766
1CP755 1CP754
1CP769
1CP768
1CP757
1CP756
1CP771
1CP770
FB
FB
1CP725
1CP726
1CP732
1CP733
1CP727
1CP728
1CP734
check
check
check
check
check
check
check
check
check
C571
C573
check
C626
1CP735
NF418
NF428
C572
C627
C628
check
check
check
check
check
1CP723 1CP724 83 82 1 2 OUTM4 81 OUTP4 80

check
check
check
check
check
100
OUTM8 97
OUTP8 96
OUTM7 93
OUTP7 92
OUTM6 89
OUTP6 88
OUTM5 85
OUTP5 84
OUTM4 81
OUTP4 80
NC5 76
100
99
98
95
94
91
90
87
86
83
82
79
78
77
99
98
OUTM8 97
OUTP8 96
95
94
OUTM7 93
OUTP7 92
91
90
1 OUTM6 89
OUTP6 88
87
86
OUTM5 85
OUTP5 84
79
78
77 LVDSENABLE
VDD18_3V
VDD19_3V
VDD19_3V
VDD17_3V
VDD16_3V
VDD15_3V
VDD14_3V
VDD18_3V
VDD17_3V
VDD16_3V
VDD15_3V
TEST2_VDD
LVDSENABLE
TEST2_VDD
VDD14_3V
VSS21_3V
VSS20_3V
VSS21_3V
VSS19_3V
VSS18_3V
VSS17_3V
VSS16_3V
VSS20_3V
VSS19_3V
VSS18_3V
VSS17_3V
VSS16_3V
NC5 76
C570
2 1 1CP752
check
1 2 3 4 5 6
TEST1_VDD VDD1_3V OUTP9 OUTM9 VSS1_3V VSS2_3V OUTP10 OUTM10 VDD2_3V VDD3_3V OUTP11 OUTM11 VSS3_3V VSS4_3V OUTP12 OUTM12 VDD4_3V VDD5_3V OUTP13 OUTM13 VSS5_3V VSS6_3V NC1 CNT_LD
NC4 75 VSS15_3V 74 1CP759

check
C625
2 1
1 2 3 4 5
TEST1_VDD VDD1_3V OUTP9 OUTM9 VSS1_3V VSS2_3V OUTP10 OUTM10 VDD2_3V VDD3_3V OUTP11 OUTM11 VSS3_3V VSS4_3V OUTP12 OUTM12 VDD4_3V VDD5_3V OUTP13 OUTM13 VSS5_3V VSS6_3V NC1 CNT_LD
NC4 VSS15_3V
75 74 1CP730
check
E
C4_ODATA1N C4_ODATA1P
1CP731
check
C2_ODATA1P C2_ODATA1N
OUTM3 73 OUTP3 72
check
C0_EDATA1N C0_EDATA1P
C5_EDATA1P C5_EDATA1N
1CP737
check
OUTM3 73 OUTP3 VDD13_3V VDD12_3V 72 71 70 2 1
1CP753
check
1CP758
1CP736
check
VDD13_3V 71 VDD12_3V 70 OUTM2 69

check
C574
1CP773 1CP772
check
C629
1CP720
check
1CP764
check
7 8 9 2 1 10 11 12 13 14
HDCLKP HDCLKN
1CP745
check
7 8 9
OUTM2 69 OUTP2 VSS14_3V VSS13_3V 68

check
1CP765
check
OUTP2 68 VSS14_3V VSS13_3V 67 66
1CP747
check
1CP722
C575
1CP750
check
67 66 1CP714
check
C633
2 1CP761
check
10 11 12 13
OUTM1 65 OUTP1 64
check
HDLTP HDLTN
1CP742
check
OUTM1 65 OUTP1 VDD11_3V 64

check
1CP751
check
1CP760
1CP743
check
1CP717
VDD11_3V
63 2 1
63 62 2 1
C3_ODATA0P
check
1CP707 1CP705
15 16 17 18
IC410
VDD10_3V 62 OUTM0 61
C576
1CP775
check
14
C0_ODATA0N
check
1CP708 1CP706
15 16 17
IC411
VDD10_3V
C634
1CP713
check
OUTM0 61 OUTP0 VSS12_3V VSS11_3V D13 D12 D11 D10 D9 D8 60

check
+3.3R
C3_ODATA0N
OUTP0 60
check
1CP774
C0_ODATA0P
check
1CP716
check
C577
1CP699
check
VSS12_3V VSS11_3V
59 58
59 58 57 56 55 54 53 52 51 2 1
1 2
C635
O_DATA_C1
check
18 2 1 19 20 21 22 23 24 25
check
19 20 21 22 23 24 25
D13 57 D12 56 D11 55 D10 54 D9 53 D8 52
1CP700
O_DATA_C0 E_DATA_LM1 E_DATA_LM0 O_DATA_LM1 O_DATA_LM0

2 1
1CP697
R627
1
R545
1CP703
R628
D
LATCH_CL SCLK_CL
check
E_DATA_BK0
37 CRPWMX_OUT
37 CRPWMX_OUT
RESETX
VDD9_3V 51
C578
RESETX
VDD9_3V
C636
R546
1
E_DATA_BK1
26 CHKWIDTH0
27 CHKWIDTH1
26 CHKWIDTH0
27 CHKWIDTH1
31 CHKDUTY0
32 CHKDUTY1
31 CHKDUTY0
32 CHKDUTY1
46 VSS10_3V
46 VSS10_3V
38 CRALARM
38 CRALARM
33 CRPWMX
33 CRPWMX
29 VDD6_3V
34 VDD7_3V
40 VDD8_3V
29 VDD6_3V
34 VDD7_3V
40 VDD8_3V
28 VSS7_3V
35 VSS8_3V
39 VSS9_3V
28 VSS7_3V
35 VSS8_3V
39 VSS9_3V
36 NC2
50 NC3
36 NC2
C581
C579
C580
C638
C637
CP667 1 CP681
check
check
check
check
check
check
check
R993
1 2
C639
check
check
check
50 NC3
30 CLK
30 CLK
41 D0
42 D1
43 D2
44 D3
45 D4
47 D5
48 D6
49 D7
41 D0
42 D1
43 D2
44 D3
45 D4
47 D5
48 D6
49 D7
CP687
CP674
CP680
CP665
CP673
CP686 CP672 R1019
R1021
CRALARMA To J503asic I/O=15bit
CP666 CP679
C
O_DATA_BK0 O_DATA_BK1
2
0,-
check
CRM_PWM_OUT
CRALARMB To Power Down
O_DATA_LC0
O_DATA_LC1
E_DATA_LC0
CHKWIDTH0A
CHKWIDTH1A
O_DATA_M0
CHKDUTY0A
CHKDUTY1A
CRM_PWM
O_DATA_M1
O_DATA_Y0
O_DATA_Y1
CHKDUTY0B
CHKWIDTH0B
SOFTRESET LVDSCLK33M OUTENB
CHKWIDTH1B
CHKDUTY1B
+3.3V +5V +3.3V
E_DATA_LC1
E_DATA_C0
E_DATA_M0
E_DATA_M1
E_DATA_Y0
E_DATA_Y1
E_DATA_C1
R555
R556
R557
R558
R559
R560
R561
+5V
FB
NF415
NF436
+3.3R
FB
R562
1
CHKWIDTH0A
IC405
2
VCC GND
IC404
20 10
CHKWIDTH1A CHKDUTY0A CHKDUTY1A

20 10
C568
C731
VCC GND
C569
CHKWIDTH0B CHKWIDTH1B CHKDUTY0B CHKDUTY1B

2 2 2 2 2 2 2 2
IC405
IC404
R613 R611
R609 R607
R605 R603
R600
R547
R548
R549
R550
R551
R552
R553
1 1
MHENB LMHENB CHENB LCHENB BKHENB LATCH_BK SCLK_BK
3 4 5 6 7
A2 A3 A4 A5 A6 A7 A8
Y2 Y3 Y4 Y5 Y6 Y7 Y8
17 16 15 14 13 12 11
R612 R610 R608 R606 R604 R602 R599
MSUBHT C1_HENB LMSUBHT C2_HENB CSUBHT C3_HENB LCSUBHT C4_HENB BKSUBHT C5_HENB
1
check
3 4 5 6 7 8 9
2 2 2 2 2 2
A2 A3 A4 A5 A6 A7 A8
Y2 Y3 Y4 Y5 Y6 Y7 Y8
17 16 15 14 13 12 11
C1_SUBH C2_SUBH C3_SUBH C4_SUBH C5_SUBH
R591 R589 R587 R585
R601 R598
8 9
2
CP744 CP741
2
check
G2
G1
G2
G1
R597
19
R596
R594 R592
R590 R588
R586
19
YHENB
A1
Y1
18
R614
YSUBHT C0_HENB
A1
Y1
18
R595 R593
C0_SUBH
R554
C433
C432
C431
C430
C429
C441
C440
C439
C438
C437
C436
C435
OUTENBA
C434
C428
5-128
Part 5: Maintenance
W7200 / W7250
1
Carriage Interface Connector Controller Interface Connector

J406 J405
1 40
J40P J40P
2 3 4 5
39
J40P
C3_SUBH C4_SUBH C5_SUBH C3_HENB C4_HENB C5_HENB C3_ODATA0N C3_ODATA0P C3_ODATA1N C3_ODATA1P C3_EDATA0N C3_EDATA0P C3_EDATA1N
J100P
38
J40P
C0_ODATA0N C0_ODATA0P C0_ODATA1N C0_ODATA1P C0_EDATA0N C0_EDATA0P C0_EDATA1N C0_EDATA1P C1_ODATA0N C1_ODATA0P C1_ODATA1N C1_ODATA1P C1_EDATA0N C1_EDATA0P C1_EDATA1N C1_EDATA1P C2_ODATA0N C2_ODATA0P C2_ODATA1N C2_ODATA1P C2_EDATA0N C2_EDATA0P C2_EDATA1N C2_EDATA1P HDCLKN HDCLKP HDLTN HDLTP C0_HENB C1_HENB C2_HENB C0_SUBH C1_SUBH C2_SUBH
J40P
J40P
37 36 35 34
J408
J40P
J40P
J40P
6
J40P
J40P
7 8
J40P J40P
+3.3V 51 1
J100P J100P
+3.3V
CEDATA[31:0]
J40P
33
J40P
J40P
9
J40P
32 31
J40P J40P
10 11 12 13
R938
2
J100P
52
J100P
2 53 3
J100P
R954 R953 R952

5
J40P
30
J40P
J40P
29 28 27 26
J40P
+3.3R
R937
J100P
2
J100P
54
J100P
4 55
J40P
J40P
14
J40P
J40P
J100P
J100P
15 16
56
J100P
6 57 7
J100P
R951 R950
J40P J40P
J40P
25
J40P
C3_EDATA1P
2 2
R936
+3.3R
1 2
2
J100P
J40P
17
24 23
J40P
R946
R944
J40P J40P
18 19
58
8
J100P
J40P
22 21
J40P J40P
60
J100P J100P
10 61 11
J100P
J40P
21
J40P
20
J40P
C4_ODATA1P C4_EDATA0N C4_EDATA0P C4_EDATA1N C4_EDATA1P C5_ODATA0N C5_ODATA0P C5_ODATA1N C5_ODATA1P C5_EDATA0N C5_EDATA0P C5_EDATA1N C5_EDATA1P CEDATA3
check
22
J40P
19 18
23 24 25 26
J40P J40P
CREQ
check
1CP799 1CP804 2 1
R446
1 2
J100P
R945
J100P
J40P
20
C4_ODATA0N C4_ODATA0P C4_ODATA1N
J100P
R935
1
2
J100P
59
J100P
R949 R948
62
J100P
12 63 13
J100P
1CP803
check
J40P
17
J40P
C460
SREQ
1CP802
J40P
CACK
check
J100P
16 15 14 13
J40P
64
14
J100P
R433
1 2
check
J40P
J40P
27
J40P
J40P
READY
check
1CP805
J100P
65
J100P J100P
15 16
J100P
R947
C461
SACK
28 29
J40P J40P
66
J40P
12
J40P
J40P
30
J40P
DCLK
check
1CP800 2 1
R445
1 2
J100P
67 +3.3R
J100P J100P
17 +3.3R 18
J100P
11 10
J40P J40P
31 32 33 34
C459 R444
1 2
68
1 2
J40P
9
J40P
CEDATA0
check
1CP455 1CP454 1CP472 2 2 2 1 1 1
R934 R933 R913
J100P
69
J100P J100P
19 20
J100P
R914
R457
1 2
1CP473
CEDATA1
J40P
8 7
J40P
CEDATA2
check
C502 C449 C448
R443 R462
1 1 2 1 1 2
70
J100P
C503
21
check
2 1CP453
J40P J40P
35
J40P
71
J100P J100P
R932 R912
R432
1 2
CEDATA4 CEDATA5 CEDATA7
J40P
6 5
36 37
J40P J40P
R631
1
ADC_DRETX
2
72
22
J100P
R456
1 2
C447 C501 C499
check
1 1 1
2
check
1CP471 1CP470
J40P
4
J40P
J40P
38 39
R632
1
3 2 1
J40P
R633
1
ADC_DSETX ADC_CLKX ADC_CSX
CEDATA6
check
1CP452 1CP451
check
R442
2 2 2 1 1 1
1 1 2 1 1 2 1 1 2
R931 R930 R910
J100P
73
J100P J100P
23 24
J100P
R911
R455
1 2
2
check
CEDATA8 CEDATA9
check
C500 C498 C497
R441 R461
74
2
J100P
2 1CP450
check
J40P
J40P
40
J40P
J40P
1CP469
75
J100P J100P
25 26
J100P
R929 R909
R431
1 2
J40P
R454
1 2
76
C446 C445 C495
1 1 1
2
check
1CP468 1CP467
check
CEDATA12
check
1CP449 1CP448
check
R440
2 2 2 1 1 1
1 1 2 1 1 2 1 1 2
R928 R927 R907
J100P
77
J100P J100P
27 28
J100P
R908
R453
1 2
2 2
CEDATA14 CEDATA15
check
C496 C444 C443
R439 R460
78
2
J100P
1CP466
79
J100P J100P
29 30
J100P
R926 R906
R430
1 2
check
1CP447
R452
1 2
80
C442 C494 C492
1 1 1
2
check
1CP465 1CP464
check
C526
C505
C504
CEDATA18
check
1CP446 1CP445
check
R438
2 2 2 1 1 1
1 1 2 1 1 2 1 1 2
R925 R924 R904
J100P
81
J100P J100P
31 32
J100P
R905
R451
1 2
2 2
CEDATA20 CEDATA21
check
C493 C491 C490
R437 R459
82
2
J100P
1CP463
83
J100P J100P
33 34
J100P
R923 R903
R429
1 2
check
1CP444
R450
1 2
84
C488 C489 C423
1 1 1
2
check
1CP462 1CP461
check
CEDATA24
check
1CP443 1CP442
check
R436
2 2 2 1 1 1
1 1 2 1 1 2 1 1 2
R922 R921 R901
J100P
85
J100P J100P
35 36
J100P
R902
R449
1 2
2 2
CEDATA26 CEDATA27
check
C422 C421 C420
R435 R458
86
2
J100P
1CP460
87
J100P J100P
37 38
J100P
R920 R900
R428
1 2
check
1CP441
88
R448
1 2
C419 C418 C417
1 1 1
2
check
1CP459 1CP458
check
CEDATA30
check
1CP440 2 1
R434 C418
1 1 2
R919
J100P
89
J100P J100P
39 40
J100P
R899
R447
1 2
2 2
+3.3V
START
90
J100P
+3.3V 41
+5V
J100P
91
J100P
R943 R942
D401
2 1
R466
1 2
C
STANDBY OFFCONTROLL
+3.3V
R918
+3.3V
2
J100P
92
J100P
42 93 43
J100P
Q402
+3.3V
C410
C411
2
J100P
J100P
3
1
94
J100P
44 95 45
J100P
R941
J407
J40P
J100P
96
J100P J100P
46 97 47
J100P
40
J40P J40P
R917
DSOUT2 WAKE To SH3 NMI
2
1 2
39 38
J100P
Q401 R940
1 2
J40P
R576
1
J40P
37 36
R575
1
DSOUT1 DLDX
2
R916 C619 R915
2
J100P
98
J100P
48 99 49
J100P
3
1
R465
1 2
2
J100P
R939
35
J40P J40P
R573
1
J40P
R574
DADTX ADTRGX DACLKX XCRENCA
CRALARMB From TXLVDSASIC
100
J100P J100P
50
34 33 32 31
+3.3V
J40P
RESETC
J40P
J40P
R572
1
XCRENCB
2
2
30
J40P J40P
R571
1
HEADEEPCSX
Q429 Q428
3
+3.3V
28
J40P
R570
1
HEADEEPRDX
2
J40P
26 25 24 23
J40P
R463
27
HEADEEPCLKX XJOINTSNS BAIAS
29
DA401
HEADEEPWDX
SWDETECT
1
J40P
J40P
PLED
C415
22
J40P J40P
DA401
21 20
R578
1
PSNS XDCDC_OVP
2
PLEDONX
19
J40P
18
J40P
R567
1
17
J40P J40P
R566
1
H5VENBX VHENBX OUTENBB
16 15
J40P
R565
1
14
J40P
J40P
13
J40P
10
J40P
9
J40P J40P
+24V
8 7
J40P
C427
C454
C455
C717
C456
C457
C458
C468
C469
C470
C471
J40P
J40P
4
J40P J40P
C414
C403
C472
J40P
11
C412
12
C413
J40P
J40P
R464
R569
+5V
3 2
J40P
5-129
Part 5: Maintenance
W7200 / W7250
1
+24V
+5V
FB
NF412
NF411
FU402
1 2
FB
+3.3V +3.3V
D417
D418
CTMOUTAN
R716
IC416
1 1
MB T VMM1 GND1 GND2 VCC I1 PH E MA VMM2 GND4 GND3 VR C I0
C550
+3.3V
1 1
R746
R747
R748
R750
R752
DA414
DA414
DA414
DA414
DA415
+3.3R
2
14
C726
C551
4 5 6 7 8
13 12 11 10 9
C545
15
CTMOUTA
R737
R714
R741
16
AUDSYNC
R713
R715
R789
TCK TMS TRST TDI
ASFM_1A
C552
ASFMA
+3.3R
C546
TDO AUDCK
R788
2
1 2
ASFM_0A
R754
+24V
+5V
+3.3V
2
DA413
DA413
DA413
DA413
DA415
FB
NF413
NF414
R745
FB
FU403
1
1 2
R1018
2 1
ASEMD0
D419
D420
D
+24V +24V
CTMOUTBN
IC418
1 1
MB T VMM1 GND1 GND2 VCC I1 PH E MA VMM2 GND4 GND3 VR C I0
R720
C553
16 15 14
R718
2 1
0,-
2 3
CTMOUTB
R717
5 6 7
12 11 10 9
R719
FU404
C727
1
1
C554
13
C547
1 1
2
2 2
+3.3V
D412
ASFMB
C548
C555
R682
R683
J412
1CP896
check WJ28P
A1 A2
WJ28P
XMISTPWM_R
check
1CP897 1CP898
check WJ28P
CTMOUTA CTMOUTB
check
A3 A4
WJ28P
1CP899 1CP900
check WJ28P
1 2
1 2
CTMOUTBN CTMOUTAN
check
A5 A6
WJ28P
C
To "Parge Uinit"
1CP901 1CP902
check WJ28P
A7 A8
WJ28P
1CP903
check
1CP904
check WJ28P
A9 A10
WJ28P
PGAO
check
1CP905 1CP906
check WJ28P
PGANO PGBO
check
A11 A12
WJ28P
1CP907 1CP908
check WJ28P
PGBNO
A13
A14
WJ28P
B
IC415
1
R711
PGA
2 1
E1 B1 C1 B2 C2 B3 C3 B4 C4 E2
2 3
R710
PGAX
2 1
4 5
R709
PGB
2 1
6 7
R708
PGBX
2 1
8 9 10
5-130
Part 5: Maintenance
W7200 / W7250
1
+24R
1 1
+24R
R996
R995
R994
C549
C732
1 1 1
F
J409
R689
D405
D407
D409
2 1
R687
2
Q406
1
J4P
+5V
Q405
2
R685
1
J4P
+3.3R
R688
Q404
J4P
R686
0,-
R790
IC417
R684
R705
R706
R707
0,-
J4P
CRM_START CRM_PWM_OUTX CRM_DIR
C487
1 VDD
2
2 UA 3 OUTA
D406
D408
C714
0,-
R962
5 GND 6 LB
CRM_BREAK
C715
C716
4 LA
D410
R963
C689
IC412
1 2 3 4 +5V 5 6 RF WH WL VH VL UH UL VCC1 IN1+ IN1IN2+ IN2IN3+ IN3VREG GND 30 REVSEL 29
2
7 OUTB 8 UB
R965
1
9 UC 10 OUTC LC GND2
BR 28 HP 27 F/R 26 PWMIN 25 S/S 24
0,-
R964
C690
11 12
R960
7 8
CSD 23 VCTL 22
R967 R625
1 2 2 1
9 10
0,-
R966
PWM 21 TOC 20 12REG 19 VCC3 18
0,-
R957
11 12 13 14 15
C691
VCC2 16
C686
C687
R649
R665
LVS
17
IC435
D
A1 A2 A3 A4 A5 A6 A7 A8
C688
+5V
OUTENBB CRHALL YMEDIA_CTS YMEDIA_RXD
18 17 16 15 14 13 12 11
Y1 Y2 Y3 Y4 Y5
2 3 4 5 6 7 8 9
R621
OUTENB
1 2
+24V
CRHALLX YMEDIA_CTSX YMEDIA_RXDX
HEADEEPDOUT
R1010
1
HEADEEPRDX ADC_DRETX TANKEEPRDX SYSEEPRDX
R958
R959
R961
+5V
ADC_DRET
1
R622
Y6 Y7 Y8
J412
B14
WJ28P check
TANKEEPRD SYSEEPRD XKYUINPWM_R

+3.3R
1CP909 1CP910
check
C483
C484
B13
WJ28P
B12
WJ28P check
1CP911
2
Q417
3
1
B11
WJ28P check
1CP912 1CP913
check
C485
G1
G2
19
Q424
2
3
+3.3V
B10
WJ28P
B9
WJ28P check
1CP914 1CP915
check
IC435
CRHALLX KYUINPWM_R
VCC GND
B8
WJ28P
20 10
C509
B7
WJ28P check
1CP916 1CP917
check
B6
WJ28P
+3.3V +3.3R
B5
WJ28P check
1CP918 1CP919
check
XPGHP
2
B4
WJ28P
R629
IC434
244
1
B3
WJ28P check
1CP920
R778
R781
B2
WJ28P check
1CP921 1CP922
check
XASFHP
LICC2_LD LICC2_DT
1
11 13 15 17
2
A4 A3 A2 A1 G
Y4 Y3 Y2 Y1
DLDX
7 5
B1
WJ28P
DADTX DACLKX
+5V
LICC2_CLK ADTRG
ADTRGX
IC433
VCC GND
R630
ADTRG_DUMMY
20 10
C525 IC413
S04
+3.3R
R775
H5VENB
+5V +5V
19
IC433 IC432
14 13 12 10 11 9 8
VCC VDD VSS A06 A05 A04 A03
IC434 IC443
4
9 8 +3.3V 244 +5V 18 17 16 15
GND CLK A01 A02 DO LD
B
Y4 Y3 Y2 Y1 G
GND
DA1LD DA1CLK DA1DATA

2
2 3 4
A1 A2 A3 A4 A5 A6 A7 A8
Y1 Y2 Y3 Y4 Y5
IC413
PLED
2
HEADEEPCS
5 3 1
2
2 4 6 8
A4 A3 A2 A1
18 16 14 12
HEADEEPCSX HEADEEPCLKX HEADEEPWDX
C685
1
10
S04
VCC
C522
EEPCLK EEPWD
R626
5 6
IC434
VCC
11
R956
1
GND
14 13 12 11
DI
NC1
20 10
R884
8 9
Y7 Y8
YMEDIA_TXD YMEDIA_RTS OUTENB CRM_PWM
G2
G1
19
+5V
2
R955
YMEDIA_TXDX YMEDIA_RTSX OUTENBA
1
IC443
13 14
CRM_PWM_OUT
R1000
1 2
12
Y6
244
C523
R999
1 2
CRM_PWM_OUTX
R997
R998
11
5-131
Part 5: Maintenance
W7200 / W7250
1
+3.3V
+5V
F
+3.3V +5V +3.3R
C704
C702
OUTB RFBB REFB VDD WR CS DB0 DB1 DB2 DB3
C705
C703
IC440
1 2 3 4 5 20
+3.3R
IC439
1 2 3 20 19 18 17 16 15 14 13 12 11
R786
AGND OUTA RFBA REFA DGND DACA DB7 DB6 DB5 DB4
OUTB RFBB REFB VDD WR CS DB0 DB1 DB2 DB3
19 18 17
OUTA RFBA REFA DGND DACA DB7 DB6 DB5 DB4
R785
1
4 5 16 15 14 13 12 11
AGND
LF_SUBWEN LFDATA0 LFDATA1 LFDATA2 LFDATA3
LF_MAINWEN LFDATA7 LFDATA0 LFDATA6 LFDATA1 LFDATA5 LFDATA2 LFDATA4 LFDATA3
6 7 8 9 10
LF_MAINANB LFDATA7
6 7 8 9 10
R666
LFDATA6 LFDATA5
LFDATA4
E
C535 C531
1 +5V 2 +5V
1
LFDATA[7:0]
R678
2
R675
1 2
IC438
4
+5V 9 8
+5V
IC438
4
+5V
IC436 R668
1
1 2
R672
1 2
IC436
9 8 10 12
+5V
11
11
2 1 3 10
10
11
11
11
13
IC441
R988
+5V
IC441 C534
1 2
11
R989
Q409
R991
1
0,2
14
Q410
C532
1 2
R987
+5V
D
CP8741
check
+5V
R676
1 2
+5V
R677
1 2
C614 IC427
4
1 2
13
R667
14
1 2
LFMAINDA
2
CP875
check
R469
check
R470
11
11
check
J6P
12
1CP962 1CP963
check J6P
11
12
CP819
13 14 5
11
J415
LFSUBDA
3 1 2
CP822
1
check
7 5
6 7 5 3
11
IC436
C707
IC438
C529
IC438 IC427
+5V 6
+5V +5V
+5V
C533
R671
IC436 Q413
J415
1CP965
check J6P
R970
Q408
R992
1 2
4 5 6
J6P
1 2
J6P
1CP966
check
11
IC441
CP876
+5V
check
check
R986
+5V
R990
R673 R669
1 2 1 2
R674
IC441
CP873
1
check
1CP967
J6P
1CP964
+5V
+5V
check
R670
+3.3R
19
R773 R784
R782 R774
R783
G2
G1
INKSEL0 INKSEL1
+5V
9 8 7 6 5 4 3 2
A8 A7 A6 A5 A4 A3 A2 A1
Y8 Y7 Y6 Y5 Y4 Y3
11 12 13
INKSEL0X INKSEL1X INKSEL2X
J414
1CP942
check J20P
INKSEL2 COVER_SOL
R726
14
1 2
J20P
IC420
MISTPWM SUBLFCL
R725
15
2
check
1CP943 1CP944
check
R724
16
3
J20P
C713
VCC GND
20 10
PINCHCL ATUKAICL
+3.3R
Y2 Y1
R723
17
2
check
1CP945 1CP946
4
J20P
R722
18
2
check
5
J20P
1CP947 1CP948
6
J20P
check
IC420
XROLLCVR
check check
7
J20P
1CP949 1CP950
8
J20P
XLFENCB
2 2 2 2 2 2 2 2
check
9
J20P
XLFENCA
check
1CP951 1CP952
10
J20P
19
R1001 R1002
R1003 R1004
R1005 R1006
R1007 R1008
XSUBLFHP
check check
11
J20P
G2
G1
1CP953 1CP954
12
J20P
+5V
LFMAINA LFMAINB LFMAINAN
9 8 7 6 5 4 3 2
A8 A7 A6 A5 A4 A3 A2 A1
Y8 Y7 Y6 Y5 Y4 Y3 Y2 Y1
R698
11
2
check
13
J20P
R697
12
2
check
1CP955 1CP956
14
J20P
R696
13
2
check
15
J20P
IC419
LFMAINBN
R695
14
2
check
1CP957 1CP958
16
J20P
C540
VCC GND
20 10
LFSUBA
2
R694
15
2
check
17
J20P
LFSUBB
1
R693
16
2
check
1CP959 1CP960
18
J20P
LFSUBAN LFSUBBN
R692
17
2
check
19
J20P
R691
18
2
check
1CP961
20
J20P
IC419
2 1
C694
C695
C696
C697
C698
C699
C700
C701
C708
C709
C710
C712
C711
5-132
Part 5: Maintenance
W7200 / W7250
1
+3.3V +3.3V
F
1 1 1 1 1 1
INKSEL0X
R416 R414
R412 R410
DA409
DA409
DA409
DA409
DA412
DA411
+3.3V
R408 R406
J401
1
J8P
INKSEL1X INKSEL2X INK_ONX
ZDA402
3 4 2 3 4 1 5
ZDA401
2
R405
2 1
2
J8P
R407
2 1
DIPSW0 DIPSW1 DIPSW2 DIPSW3 DIPSW4 DIPSW5

+5V
+5V 5 1
3
J8P
R409
2 1
4
J8P
R981
R411 R413
2 1
IC442 J410
2
+5V
5
J8P
6
J8P
R415
2 1
C706 IC443
1
X0 X1 A X2 B X3 C X4
13 14 15 12 1 5 2
check
BK_SENSE
check
1CP889 1CP890
check
J18P
C_SENSE M_SENSE Y_SENSE LC_SENSE LM_SENSE

check check
18
J18P
J8P
11
17 1CP891
J18P
R969
8
J8P
2 1
2
R983
3
2 1
10
check
16
J18P
DA410
DA410
DA410
DA412
DA411
Q423
2
1CP892 1CP893
check
DA410
9 6 3
15
J18P
C607
C606
C609
C605
C563
C562
INHIBIT X5 X X6 X7
14
J18P
1CP894 1CP895
check
11
13
J18P
R968
1 1
check
CP840 CP841
12
R982
+5V
R1015
4
7
+5V
R1016
IC443
+5V
+3.3V
IC442 IC429
VCC GND
6 16
2 1 2
INKSNS
20 10
C482
VDD
VSS
R1014
R1009
R881
IC429
2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11
ADC_DSET ADC_CLK ADC_CS PLEDON INK_ON MIST_L VHENB H5VENB
A1 A2 A3 A4 A5 A6 A7 A8
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
ADC_DSETX ADC_CLKX ADC_CSX PLEDONX INK_ONX

+3.3V
11
VEE
C544
D
IC444
+5V
VCC
VHENBX H5VENBX
5 3
G2
G1
GND
19
2 +3.3V
R1013
R876
R875
R892
IC424
1 2 3 5
M/R SUB GND
VCC
IC444
1 4 2
VOUT
R893
1
2
0,2
C616
C718
+3.3V +3.3V
RESET
1
R1012
+3.3V
SYSEEPCS EEPCLK EEPWD

2
2 3
SK DI DO
NC2 NC1 GND
7 6 5
R858
1
check
R873
CS
VCC
8 1CP510
2
R426
C679
R877
R427
RESETC
1 2
check
1CP456
+3.3V
SYSEEPRDX
+3.3V +3.3V
R652
Q403
DA406
R651
TANK_ON
R650
1 2
TANKEEPRDX
3
C404
IC428
C733
DA406
J410 CP834
check
C527
1
J18P
1 2
IC430 CP835
check J18P
1
J18P
3 4
J18P
2 3
A1 A2 A3 A4 A5 A6 A7 A8
Y1 Y2 Y3 Y4 Y5
18 17 16 15 14 13 12 11
R896 R895 R894 R891 R890 R889 R887 R886
CP830 CP836 CP831 CP837 CP832 CP838 CP833 CP839 C528

1 2
check check check check check check check check
1 1
J18P
5 6
J18P
TANKCS5 TANKCS4 TANKCS3 TANKCS2

+3.3V
4 5 6 7 8 9
1 1
J18P
7 8
J18P
1 1
J18P
Y6 Y7 Y8
9 10
J18P
TANKCS1 TANKCS0
1 1
J18P
11
IC430
VCC GND
G2
G1
20 10
19
C474
R615 R616
R617 R618
R619 R620
C481
C480
C479
C478
C477
C476
C475
C473
2 1
5-133
Part 5: Maintenance
W7200 / W7250
1
+5V
+5V
+5V
+5V
+5V
+5V
+3.3V
+3.3V
F
R766
1 2
R658
R664
R971
DA418
DA416
DA424
DA405
R769
R642
1 2
XROLLFEED
5
ROLLFEED
2
R648
1 2
XASFHP
3
ASFHP
2
XLFENCA
6
LFENCA
2
DSOUT1
5
R975
DSOUT1_A
2
C515
C521
C539
C624
DA419
DA417
DA425
DA403
+5V
+5V
+5V
+5V
+5V
+5V
+3.3V
+3.3V
R657
R662
R973
DA418
DA416
DA424
DA405
R772
R641
1 2
XPGHP
6
PGHP
2
XKAATSU
5
KAATSU
2
XLFENCB
5
LFENCB
2
R646
R976
DSOUT2
R771
1 2
DSOUT2_A
2
C514
C519
C538
C630
DA419
DA417
DA425
DA403
+5V
+5V
+5V
+5V
+5V
+5V
+3.3V
+3.3V
R659
R661
R972
DA418
DA416
DA424
DA405
R762
XCRGHP
2
CRGHP XROLLCVR
2
R643
R645
1 2
R690
1 2
R764
1 2
ROLLCVR
2
XCRENCA
2
CRENCA
2
PSNS
PSNS_A
2
C516
C518
C541
C623
DA419
DA403
DA417
DA425
+5V +5V +5V +5V +5V +5V
+3.3V
2
+3.3V
D
R624
1 2
R660
R663
R974
DA424
DA418
DA416
R644
1 2
XHIKIDASHISET
3
HIKIDASHISET
2
C517
INKSNS
2
XROLLEND
R647
1 2
R721
1 2
DA426
R623
ROLLEND
2
XCRENCB
3
CRENCB
INKSNS_A
2
C520
C542
3
DA419
DA417
DA425
C486
DA426
+5V
+5V
+5V
+5V
+5V +5V
R654
R759
R767
DA420
DA402
+3.3V
+3.3V
check
DA405
RESERVE_IN0
2
XSUBLFHP
SUBLFHP
2
XCVRSW
CVRSW
2
CP709
R770
R760
R638
R757
DA402
C511
C620
C
R758
1 2
DA421
DA404
C632
BAIAS
BAIAS_A
2
DA404
C621
DA403
+5V
+5V
+5V
+5V
R653
R763
DA420
+3.3V
1
JP401
1 2 3
A0_A1_SEL
2
XJOINTSNS
2
JOINTSNS
2
R635
C510
C622
R637
DA402
R761
DA421
CP782
check
R636
1
1 2
DA404
RESERVE_A1
2 1
C611
+5V
+5V
+5V
+5V
R655
DA420
DA402
R768
1
R639
1 2
XTANKCVR
2
TANKCVR
2
XDCDC_OVP
R765
1 2
DCDC_OVP
2
C512
C631
DA404
DA421
+5V
+5V
DA420
R656
R640
1 2
XMEDIA
3
MEDIA
2
C513
DA421
5-134
Part 5: Maintenance
W7200 / W7250
1
+24V
+24V
+3.3V +5V
FU405
FU406
J413 J417
+3.3V +24V +5V 1CP923
check
F
1 2 4
J4P
+5V
R712
XROLLEND
1CP924 1CP925
J19P
J421
1
J4P
check
J19P
3
J19P
check
1CP926 1CP927
3 4
J4P
J419 C543
2
J2P check
check
J19P
D402
D403
J403
1CP882
check J7P
check
1
check
1CP928 1CP929
J19P
XHIKIDASHISET
5 6
J19P J4P
CP878
1 1
check
START STANDBY
J4P
1 7
J2P
3
J4P
XTANKCVR
check
1CP883
J7P
check
1CP884
check J7P
XKAATSU
check
1CP930 1CP931
J19P
CP879
4
J4P
8
J19P
3
check
9
J19P
1
J4P
1CP885
check J7P
4 5
J7P
+5V
check
1CP932 1CP933
10
J19P
COVER_SOL_R
check
1CP886 1CP887
check J7P
XCRGHP
check
11
J19P
6 3 7
J7P
Q431
1CP934 1CP935
12
J19P
check
+3.3R
Q412 R727
1 2
13
J19P
J418
8
J8P
+24U
check
Q411
1CP888
check
1CP936 1CP937
14
J19P
XMEDIA
check
3
check
15
J19P
COVER_SOL
1
R728
2
XROLLFEED
2
6
J8P
2SC4672
Q430
1CP938 1CP939
16
J8P J19P
C506
+24V +5V
check
E
J420
+3.3V 1
J5P
17
J19P
check
1CP940 1CP941
18
J19P
check
MEDIA_ON
3
check
19
J8P J19P
+5V
+24V
4
J8P
C537
CP801
CP829
CP401
CP777
CP877
J5P
3
J8P
+3.3R
XTANKSOL
2
J8P
3
J5P
check
check
check
check
check
Q415 R729
1 2
4
J5P
Q414
J8P
C536
R704
1 2
5
J5P
1
2SC4672
R730
1 2
IC445
TANKSOL 3V
CP880
1
check
R1020
1 2
1 VIN 2 GND VOUT 5 4 BYPASS
RTCPW
BAT401
3 ON/_OFF
C720
1
D
CP402
+1.9V +3.3V +1.9V
+3.3R
XMISTPWM_R
Q419 R980
1 2
BAT402
Q425 IC450
START 3.3V
2 1
check
IC422
1
2
+3.3V
1 2 3
R985
1 2
D416
1 GND 2 VDD
CE
R755
1
D414
VIN VC
IC449
1 VO NC GND CN VIN SUB CONT 7 6 5
VOUT 3
VO
2
VADJ
C405
MISTPWM
2
3
GND
R756
1
2 1
C730
C615
+5V
+5V
R699
R700
+5V
J416
1CP968
check J4P
CP704
1 2
J4P check
YMEDIA_TXDX YMEDIA_RXDX YMEDIA_RTSX YMEDIA_CTSX
1CP973
XLFENCB
+2.5V
+3.3V
R702
1 2
check
1CP974
check
1CP969
check
IC421
+5V 1
2
+2.5V
+3.3V
1CP975
XLFENCA
check
1CP970
J4P
3 4
R701
1 2
check
1CP976
check check
1CP971
J4P
D404 R732
1 2 3
VIN VC VO VADJ GND
IC448
1 2 3 4 VO NC GND CN VIN SUB 7 6
+24R
C692
C693 ZD401
NC=3
R563
4
1
C409
XCVRSW
2
3 1 2
CONT 5
C453
DTC143EKA
C408
+3.3V +3.3V +3.3V
LED401
LED403
1
LED402
+24V +5V
+24V
+24U
+24R
LED404
R417
1 1
R419
1
R418
1
J404
2
J2P
C557
C556
C508
C507
2
LEDD0
Q420
LEDD1
Q421
LEDD2
Q422
1
R703
1
J2P
R731
1
C729
2 1
2
2 1
2
5-135
Part 5: Maintenance 9.4 Carriage Relay PCB

8 7 6 5 4 3 2 1
Carriage Relay PCB (1/9)
W7200 / W7250
IC209
Engine Controller Interface Connector

J211
1
J40P 2 J40P 3 J40P 4 J40P 5 J40P 6 J40P 7 J40P 8 J40P 9 J40P 10 J40P 11 J40P 12 J40P 13 J40P 14 J40P 15 J40P 16 J40P 17 J40P 18 J40P 19 J40P 20 J40P 21 J40P 22 J40P 23 J40P 24 J40P 25 J40P 26 J40P 27 J40P 28 J40P 29 J40P 30 J40P 31 J40P 32 J40P 33 J40P 34 J40P 35 J40P 36 J40P 37 J40P 38 J40P 39 J40P 40 J40P
11
DSOUT2_A 8
9 10
DSOUT2
E
IC209
11
J210
1 C0_ODATA0N C0_ODATA0P C0_ODATA1N C0_ODATA1P C0_EDATA0N C0_EDATA0P C0_EDATA1N C0_EDATA1P C1_ODATA0N C1_ODATA0P C1_ODATA1N C1_ODATA1P C1_EDATA0N C1_EDATA0P C1_EDATA1N C1_EDATA1P C2_ODATA0N C2_ODATA0P C2_ODATA1N C2_ODATA1P C2_EDATA0N C2_EDATA0P C2_EDATA1N C2_EDATA1P HDCLKN
2 2 2 J40P 2 J40P 3 J40P 4 J40P 5 J40P 6 J40P 7 J40P 8 J40P 9 J40P 10 J40P 11 J40P 12 J40P 13 J40P 14 J40P 15 J40P 16 J40P 17 J40P 18 J40P 19 J40P 20 J40P 21 J40P 22
+5V
J209
1 ADC_CSX ADC_CLKX ADC_DSETX ADC_DRETX C5_EDATA1P C5_EDATA1N C5_EDATA0P C5_EDATA0N C5_ODATA1P C5_ODATA1N C5_ODATA0P C5_ODATA0N C4_EDATA1P C4_EDATA1N C4_EDATA0P C4_EDATA0N C4_ODATA1P C4_ODATA1N C4_ODATA0P C4_ODATA0N C3_EDATA1P C3_EDATA1N C3_EDATA0P
2 2 J40P 2 J40P 3 J40P 4 J40P 5 J40P 6 J40P 7 J40P 8 J40P 9 J40P 10 J40P 11 J40P 12 J40P 13 J40P 14 J40P 15 J40P 16 J40P 17 J40P 18 J40P 19
DSOUT1_A 14 DLDX DADTX DASHX DACLKX CRENCA CRENCB HEADEEPCSX HEADEEPWDX HEADEEPRDX HEADEEPCLKX JOINTSNSX CMOUT PLED PSNS OVP PDTC_ENB +3.3V +5V
4
13 12 DSOUT1
D
+5V
+5V
J40P 20 J40P 21 J40P 22
+5V
J40P 23 J40P 24 J40P 25 J40P 26 J40P 27 J40P 28 J40P 29 J40P 30 J40P 31 J40P 32
H5VENB VHENB
J40P 25 J40P 26 J40P 27 J40P 28 J40P 29 J40P 30 1 2
R278
1
J40P 24
J40P 23
C3_EDATA0N
R275
LVDSENB
R276
HDCLKP HDLTN HDLTP
C3_ODATA1N C3_ODATA0P C3_ODATA0N
R272
R273
R274
R277
C3_ODATA1P
J40P 31 J40P 32
C241
+24V
1
C243
2 1
C240
2 1
C242
1 2
1 1 1
R303
2 2 2
J40P 33
R302 R301
C0_HENB C1_HENB C2_HENB
J40P 34 J40P 35 J40P 36 J40P 37 J40P 38 J40P 39 J40P 40 J40P
1 1 1
R304
2 2 2
J40P 33
R306 R305
C5_HENB C4_HENB C3_HENB
J40P 34 J40P 35 J40P 36 J40P 37 J40P 38 J40P 39 J40P 40 J40P
CP204
1
check
C0_SUBH C1_SUBH C2_SUBH
C5_SUBH C4_SUBH C3_SUBH
B
CP207
1
check
5-136
Part 5: Maintenance
W7200 / W7250
1
C1_ODATA1N
C2_ODATA0N
C1_ODATA1P
C2_ODATA0P
C2_ODATA1N
LVDSENB_I
+5V
3.3V_LVDS
C2_ODATA1P
C1_EDATA0N
C1_EDATA1N
C1_EDATA0P
C1_EDATA1P
LVDS Receiver Circuit 1 F
C270
2
C273 C272 C271
C268
L203
L204
C269 R211 R220

2 1 2
C236 R222
2 1 2
CP206
check 2
R221
1
R219
1
C234
2 1
1
2 2 2 2
C208
1 1 1 1
CP209check
1
CP203 check
C207
C235
100
VDD_PV33F17 99 VDD_PV33F16 98 INM8_PL3D01A 97 INP8_PL3D01A 96 VSS_PV30F15 95 VSS_PV30F14 94 INM7_PL3D01A 93 INP7_PL3D01A 92 VDD_PV33F15 91 VDD_PV33F14 90 INM6_PL3D01A 89 INP6_PL3D01A 88 VSS_PV30F13 87 VSS_PV30F12 86 INM5_PL3D01A 85
C217
VDD_PV33F12 82 INM4_PL3D01A 81 INP4_PL3D01A 80 VSS_PV30F11 79 VSS_PV30F10 78 LVDSENABLE_PT3D21U 77
INP5_PL3D01A 84
VDD_PV33F13 83
76
NC12
C245
NC11
E
C203
2
R214
1 1
1 NC1 2 VDD_PV33F1
NC10
75
C244
VSS_PV30F9 74 INM3_PL3D01A
2
3 INP9_PL3D01A 4 INM9_PL3D01A 5 VSS_PV30F1
73 1 2
R218
INP3_PL3D01A 72
C204
R213
C247
6 VSS_PV30F2 7 INP10_PL3D01A 1 8 INM10_PL3D01A
VDD_PV33F10 70 INM2_PL3D01A
1 1
2 2
2
69
R217
VDD_PV33F11 71
C233
INP2_PL3D01A 68
C248
C246
R212
10 VDD_PV33F3 1 11 INP11_PL3D01A
VSS_PV30F7 66
2
1
C0_EDATA0P
INM1_PL3D01A
65 1 2 2
R216
9 VDD_PV33F2
VSS_PV30F8 67
C232
C206
HDCLKN HDCLKP
C249
C0_EDATA0N
2
12 INM11_PL3D01A 13 VSS_PV30F3 14 VSS_PV30F4 15 INP12_PL3D01A
INP1_PL3D01A 64
C205
R210
C250
1 1
2 2
2
61
R215
IC201
VDD_PV33F9 63
C231
HDLTN HDLTP
C230
16 INM12_PL3D01A
INP0_PL3D01A 60
C251
C252
1 17 VDD_PV33F4 18 VDD_PV33F5 1 19 INP13_PL3D01A

VSS_PV50E4 57 VDD_PV55E4 56 VSS_PV50I3 VDD_PV53I2 NC9 NC8 NC7 VSS_PV30F6 59 VDD_PV33F7 58
2 2 1
C267
R207
C265
2
1
2 2
C0_ODATA0P
C266 C262
C274
C253
C0_ODATA0N
20 INM13_PL3D01A 21 VSS_PV30F5 22 VDD_PV33F6 23 NC2
55 54 53 1 2 52 51 1 2
2 2
1 1 24 NC3 25 NC4
44 D10_PC5T03C 47 D11_PC5T03C 48 D12_PC5T03C 49 D13_PC5T03C 29 VDD_PV55E1 40 VDD_PV55E2 45 VDD_PV55E3 28 VSS_PV50E1 39 VSS_PV50E2 46 VSS_PV50E3 30 D0_PC5T03C 31 D1_PC5T03C 32 D2_PC5T03C 33 D3_PC5T03C 36 D4_PC5T03C 37 D5_PC5T03C 38 D6_PC5T03C 41 D7_PC5T03C 42 D8_PC5T03C 43 D9_PC5T03C 34 VDD_PV53I1 27 VSS_PV50I1 35 VSS_PV50I2
C264
C263
C275
26 NC5
50 NC6
C255
1 2
C254
1 2
C259
1 2
C258
1 2
C257
C256
C261
C260
HDLT_I
HDCLK_I
C2_EDATA1_I
C2_EDATA0_I
C2_ODATA1_I
C2_ODATA0_I
C1_EDATA1_I
C1_EDATA0_I
C1_ODATA1_I
C1_ODATA0_I
C0_EDATA1_I
C0_EDATA0_I
C0_ODATA1_I
C0_ODATA0_I
5-137
Part 5: Maintenance
W7200 / W7250
6
C284
C4_ODATA0N
1
C4_ODATA1N
C4_ODATA0P
C4_ODATA1P
C3_EDATA1N
C4_EDATA0P
LVDSENB_I
+5V
C3_EDATA1P
C4_EDATA1P
3.3V_LVDS
C4_EDATA0N
C4_EDATA1N
LVDS Receivet Circuit 2
C289
C283 C285
C282 C279
L205
L206
C288 CP212
check 2
R315
1
R314
2 1 2
R313
1 2
R311
1 2
R312
1
CP211 check CP210 check

1
C286
C278 C281
1 1
C287
100 99 98 97 96 95 94 93 92 91 90 89 88
VSS_PV30F15 VSS_PV30F14
C280
82 81 80 79 78 77 76
87
86
85
84
VSS_PV30F13
VSS_PV30F12
83
VSS_PV30F11
VSS_PV30F10
LVDSENABLE_PT3D21U
INP8_PL3D01A
INP7_PL3D01A
INP6_PL3D01A
INP5_PL3D01A
INM7_PL3D01A
INM6_PL3D01A
INM5_PL3D01A
INM4_PL3D01A
INM8_PL3D01A
INP4_PL3D01A
VDD_PV33F17
VDD_PV33F16
VDD_PV33F15
VDD_PV33F14
VDD_PV33F13
VDD_PV33F12
NC12
R3162
C301
C300
2 VDD_PV33F1 2 1 3 INP9_PL3D01A 4 INM9_PL3D01A
73 1 2
R310
1
1 NC1
NC11
NC10
75
C276
INP3_PL3D01A 72
C320
R317 2
C305
6 VSS_PV30F2 7 INP10_PL3D01A 1 8 INM10_PL3D01A
1 1
2 2
69
R309
5 VSS_PV30F1
VDD_PV33F11 71
C277
INP2_PL3D01A 68
C321
C303
C294
C302
R318 2
10 VDD_PV33F3 1 11 INP11_PL3D01A
2 2
C3_ODATA0P
65 1 2
R308
9 VDD_PV33F2
VSS_PV30F8 67
C304
C3_ODATA0N
12 INM11_PL3D01A 13 VSS_PV30F3 14 VSS_PV30F4 15 INP12_PL3D01A
INP1_PL3D01A 64
C318
C306
1 1 1 1 2 2
2 2
61
R307
IC202
VDD_PV33F9 63
C295 C297
R354
C319
16 INM12_PL3D01A
INP0_PL3D01A 60 VSS_PV30F6 59 VDD_PV33F7 58 VSS_PV50E4 57 VDD_PV55E4 56 VSS_PV50I3 VDD_PV53I2 NC9 NC8 NC7
C307
C291
17 VDD_PV33F4 18 VDD_PV33F5 1 19 INP13_PL3D01A 1 20 INM13_PL3D01A 21 VSS_PV30F5 22 VDD_PV33F6 23 NC2
C314
1 1
2 2
C296
R355
C315
C292
C290
55 54 53 52 51 1 2 2
2 2
C316
C293
24 NC3 25 NC4
44 D10_PC5T03C 47 D11_PC5T03C 48 D12_PC5T03C 49 D13_PC5T03C 29 VDD_PV55E1 40 VDD_PV55E2 45 VDD_PV55E3 28 VSS_PV50E1 39 VSS_PV50E2 46 VSS_PV50E3 30 D0_PC5T03C 31 D1_PC5T03C 32 D2_PC5T03C 33 D3_PC5T03C 36 D4_PC5T03C 37 D5_PC5T03C 38 D6_PC5T03C 41 D7_PC5T03C 42 D8_PC5T03C 43 D9_PC5T03C 34 VDD_PV53I1 27 VSS_PV50I1 35 VSS_PV50I2
C317
26 NC5
50 NC6
C311
C308
1 2 1
C299
C310
2 2 2
C312
C313
C309
C5_EDATA1_I C5_EDATA0_I C5_ODATA1_I C5_ODATA0_I C4_EDATA1_I C4_EDATA0_I C4_ODATA1_I
C298
C4_ODATA0_I C3_EDATA1_I C3_EDATA0_I C3_ODATA1_I C3_ODATA0_I RS1 RS2
5-138
Part 5: Maintenance
W7200 / W7250
1
+5V
Make_3.3V_LVDS_Circuit
Linear Encoder
+5V +5V +5V
C 1 C 1
DA201
2
DA201
5 6
C210 J206
+3.3V 3.3V_LVDS
J4P J4P J4P J4P
R235
1
2 1
R236 R237
2 1 1
CRENCB
2 3
R238
2 1
CRENCA
+5V 1
Q236
2
3
C209
1
C211
1
DA202
C 1 1 C
DA202
3
1
Q237
+5V
Make_Ivdsenb_i_Circuit
3.3V_LVDS
Carriage Cocer Sensor

+5V +5V
4
J205 Q238
1
3
R239
C213
DA201
2
1 RN2423 2 LVDSENB_I
J3P J3P J3P
2
R206
2 1
2 3
JOINTSNSX
R357 Q239
1
B
2 2
LVDSENB
3
1
C212
1 4 C
DA202
5-139
Part 5: Maintenance
W7200 / W7250
1
A/D Converter for DI Sensor

R319
ADC_CLKX ADC_DRETX ADC_DSETX
2 1
Media Sensor
F
+5V +5V
+5V
1
R279
1
R280
1
R281 J208
C +5V
4
1
J5P
IC209
1
E
J5P
2 3
J5P
R282
PLED 3
11
1
4 K OPEN
J5P
IC208
1
5
J5P
ADC_CSX DSOUT1 DSOUT2
R258 R259
2 1 2 1
CS
VCC CLK DO
2 CH0 3 CH1 4
GND
7 6
1
2
R286
C216
DI 5
R356
C228
C229
6 PSNS 7 5
4
unmount
+5V
PDTC_ENB
3
1
1 2
D
C215
1 2
Q240 IC209
1
11
Q241
HENB_BUFFER
+5V
unmount
VR202
2
3
2
IC203
245 20
VCC GND
R283
L207
1 2
2
10
C324
1 1
C325
IC203
245 2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11
2 2 2 2 2 2 2 2 2 2 2 2
R324
1 2 2 2 2 2 2
C0_HENB C1_HENB C2_HENB C3_HENB C4_HENB +5V C5_HENB
A1 A2 A3 A4 A5 A6 A7 A8 DIR G
B1 B2 B3
C0_HENB_B C1_HENB_B C2_HENB_B C3_HENB_B C4_HENB_B C5_HENB_B
R325
1 1 1
R323 R322 R321
B4 B5
R320
1
B6 B7 B8
C331
C333
C323
C335
C327 C329
C334 C330 C332 C322 C326 C328
19
A
LVDSENB
unmount
5-140
Part 5: Maintenance
W7200 / W7250
1
Sub Heater Driver Circuit

C0SUBH C3SUBH
+5V
+5V
Q220
1
3
R264
1 2
Q223 Q214
1
3
1
R271
2
3
1
1
3
Q217
R265
1 2
R270
1 2
C0_SUBH
3
1
Q226
C3_SUBH
3
1
Q229
C1SUBH
D
C4SUBH +5V
+5V
3
1
1
3
Q215
3
1
Q221
R267
Q218
1
3
R260
2
Q212
R266
1 2
R261
1 2
C1_SUBH
3
1
Q227
C4_SUBH
3
1
Q224
C2SUBH
C5SUBH
+5V +5V
B
Q219 R262
1 2
Q222
1
3
R269
1 2
3
1
Q216
3
1
1
3
Q213
R268
1 2
R263
1 2
C2_SUBH
3
1
Q228
C5_SUBH
3
1
Q225
5-141
Part 5: Maintenance
W7200 / W7250
1
DC-DC Convertor Circuit

+24V RGV19
F
FU201
1 2
1 2
L201
1 2
Q211
1 2
L202
1 2
CP205
1
check
RGV19
J203
1
J3P
C218
1
D202
R363
1 2
Q352
1
Q351
1
Q208
2
1 1
R250
3
2
J3P
R252
Q207
GNDR
3
J3P
MECH201
HEAT_SINK
2
1 2
E
R373
2
R251
R253
R375
R374
R372
R232
1 2
R234
1 2 check 2
R249
R364
R361
+5V
R295
R300
R299
CP208
1
1 2
ZD201
R365
R362
C1352
1
C1351
R294
R233
1
D
OVP
R254 2
Q233
1
R243
Q230
3
R296
VR201
1 2
2
2 3
C226
R255
R245 2
C237
Q232
2
R293
R370
C227
R367
R368
C238
1
1
IC351
1
R256
C224
R297
6 7 5 1 2
VREF 16
IC351
C1353
R292
C223
unmount
R298
1 2
Q231
1
Q234
Q235
2
2
15
14
IN-1 13
FB1 12
DTC1 11
OUT1 10
C221
4
R366
2 1 2
LATCH
VCC 9
IN+
R369
R247 IC211 R291

Q205
2
3 ON/OFF
3
1
7 OUT2
6 DTC2
8 GND
4 IN-2
5 FB2
1 CT
2 RT
3 3
2 1
Q210 Q206
R246
B
2 1
CMOUT
2
R248
C225
1
1
R257
R290
D203
2 1
C219
1
A
VHENB
5-142
Part 5: Maintenance
W7200 / W7250
1
C0_ODATA0_I
R346
C0_ODATA0
C4_ODATA0_I
R341
C4_ODATA0
C0_ODATA1_I
R347
C0_ODATA1
C4_ODATA1_I
R340
C4_ODATA1
C0_EDATA0_I
R348
C0_EDATA0
C4_EDATA0_I
R339
C4_EDATA0
C0_EDATA1_I
2
R349
C377
2 2
C379
2 2
C381
2 2
C383
2
C0_EDATA1
C4_EDATA1_I
R338
C4_EDATA1
C366
2 2 2 1 1 1
C364
2 2 1 1
C362
2 2 1 1
C360
1 2
C376
C378
C380
C382
C367
C365
C363
C361
unmount
unmount
C1_ODATA0_I
R329
C1_ODATA0
C5_ODATA0_I
R342
C5_ODATA0
C1_ODATA1_I
R328
C1_ODATA1
C5_ODATA1_I
R343
C5_ODATA1
C1_EDATA0_I
R327
C1_EDATA0
C5_EDATA0_I
R344
C5_EDATA0
C1_EDATA1_I
R326
C1_EDATA1
C5_EDATA1_I
2 2 2 2
R345
C5_EDATA1
2 2 2 2
C342
2 2 2 1 1 1
C340
2 2 1 1
C338
2 2 1 1
C336
2 1 1
C369
C371
C373
C375
C343
C341
C339
C337
C368
C370
C372
C374
unmount
unmount
C2_ODATA0_I
R333
C2_ODATA0
HDCLK_I
R350
HDCLK
C2_ODATA1_I
R332
C2_ODATA1
HDLT_I
R351 R352
HDLT
unmount
C2_EDATA0_I
1
R331
RS1
2
C2_EDATA0 RS2
1
R353
C2_EDATA1_I
2 2 2 2
R330
C2_EDATA1
2 2 2 2
C350
C348
C346
C344
unmount
C387
2 2 2 1 1 1
C385
2 2 2 2
C351
C349
C347
C345
1 1 1
C386
C384
C390
unmount unmount
C3_ODATA0_I
1
C388
C389
C391
R334
C3_ODATA0
C3_ODATA1_I
R335
C3_ODATA1
C3_EDATA0_I
R336
C3_EDATA0
C3_EDATA1_I
R337
C3_EDATA1
C352
2 2 1 1
C354
2 2 2 1 1 1
C357
2 2 1 1
C359
1 2
C353
C355
C356
C358
unmount
5-143
Part 5: Maintenance
W7200 / W7250
1
F Head Interface Connector

J213
1
J30P
J212
C0_HENB_B
J30P
C3_ODATA0
J30P
2 3
J30P
1 2
J30P
C3_ODATA1 C3_EDATA0
J30P
C1_HENB_B C2_HENB_B
J30P
4 5
J30P
3 4
J30P
C3_EDATA1 C4_ODATA0
J30P
C0SUBH C1SUBH
J30P
6 7
J30P
5 6
J30P
C4_ODATA1 C4_EDATA0
J30P
C2SUBH C3SUBH
J30P
8 9
J30P
7 8
J30P
C4_EDATA1 C5_ODATA0
J30P
C4SUBH C5SUBH
J30P
10 11
J30P
9 10
J30P
C5_ODATA1 C5_EDATA0
J30P
C3_HENB_B C4_HENB_B
J30P
12 13
J30P
11 12
J30P
C5_EDATA1
J30P
C5_HENB_B
J30P
14 C0_ODATA0
J30P
13 DACLKX
J30P J30P
15 16
J30P
14 15
C0_ODATA1
J30P
17 C0_EDATA0
J30P
DSOUT2
J30P
16 17
J30P
18 19
J30P
DSOUT1 DLDX
J30P
18 19
J30P
C0_EDATA1 C1_ODATA0
J30P
20 21
J30P
DADTX DASHX
J30P J30P
20 21
C1_ODATA1 C1_EDATA0
J30P
22 23
J30P
C1_EDATA1 C2_ODATA0
J30P
HEADEEPCLKX
J30P
22 23
J30P
24 25
J30P
HEADEEPRDX HEADEEPWDX
J30P
24 25
J30P
C2_ODATA1 C2_EDATA0
J30P
26 27
J30P
CP202
+5V
check
HEADEEPCSX 1 VHFBH
26
J30P
C2_EDATA1 HDCLK
J30P
CP201
check
28 29
VHFBG
27
J30P
28
J30P
HDLT
J30P J30P
30
29
J30P
30
Q203
2 4
J30P
R371
DA201
C201
C202
4 C
DA202
H5VENB
Q204
5-144
Part 5: Maintenance 9.5 Head Relay PCB

8 7 6 5 4 3 2 1
Head Relay PCB (1/3)
W7200 / W7250
RGV19
VHT
J1104 R1103
1
2 J1P 1
J1107
30
J30P J30P
J1108
1
30 29 28
J30P
C1103
C0_HENB_B C1_HENB_B 1 C2_HENB_B C0SUBH C1SUBH C2SUBH C3SUBH C4SUBH
J1P J1P J30P J30P
C1104
1
C3_ODATA0 C3_ODATA1 C3_EDATA0 C3_EDATA1 C4_ODATA0 C4_ODATA1 C4_EDATA0 C4_EDATA1 C5_ODATA0 C5_ODATA1 C5_EDATA0 C5_EDATA1
J1105
29 28
27
J30P
J30P
27
J30P
26
J30P
26
J30P
25
J30P
25
J30P
24
J30P
24
J30P
J1106
1
23
J30P
23
J30P
22
J30P
22
J30P
21
J30P
C5SUBH C3_HENB_B C4_HENB_B C5_HENB_B
21
J30P
20
J30P
20
J30P
19
J30P
19
J30P
18
J30P
18
J30P
17
J30P
17 16 C0_ODATA0 C0_ODATA1
J30P
DACLKX
J30P
16
J30P
15
J30P
15
J30P
14
J30P
DSOUT2 DSOUT1 DLDX DADTX DASHX
14 13 C0_EDATA0 C0_EDATA1 C1_ODATA0 C1_ODATA1 C1_EDATA0 C1_EDATA1 C2_ODATA0 C2_ODATA1 C2_EDATA0 C2_EDATA1 HDCLK HDLT
J30P
J30P
13
J30P
12
J30P
12
J30P
11
J30P
C
R1112
2 1
11
J30P
10 9 8 7 6 5 4
J30P
10 9 8 7 6 5
J30P
J30P
HEADEEPCLKX HEADEEPRDX HEADEEPWDX
J30P
J30P
J30P
J30P
J30P J30P
J30P J30P
CP1184
check
HEADEEPCSX 1
J30P
J30P
R1104
R1105
R1106
J30P
check
J30P
3
J30P
2
J30P
2
J30P
R1107
VHFBG
CP1183
VHFBH 1
H5V
1
J30P
1
J30P
C1101
1
5-145
Part 5: Maintenance
W7200 / W7250
1
DSOUT2 DSOUT1
IC1102 CP1132
12 14 13
check
IC1102
1 10 14 11
CP1135
check
DLDX
H5V
8
IC1102 CP1133
9 14
check
IC1102
1 6 5 14
CP1136
check
DADTX
IC1102
4 14 3
IC1102
1
check
CP1134
CP1137
2 14
2
1
check
DACLKX
C1106
1 2
C1108
1 1
C1109
H5V
C1105
1
H5V
IC1102
14
VCC
R1108
1 2
14
CP1131 CP1130
CP1129
CP1128
CP1127 CP1126
CP1125
CP1124
TH1101
1 2
R1109
1 2
check
check
check
check
check
check
check
32
31
30
29
28
27
26
25
check
IC1101
SH_TRG IDIN THIN GND/DIK DI6B DI5B DI4B DI3B
GND
C1107
DSOUT2
RNKOUT
DSOUT1
IREFR
VCC
DATA
CLK
LD
D
CP1123 CP1122 CP1121 CP1120 CP1119 CP1118 CP1117
check check check
GND REF RNK1 RNK2 RNK3 RNK4 RNK5 RNK6
24 23 22 21 20 19 18 17
1 1 1
DASHX
CP1102 CP1103 CP1104 CP1105 CP1106 CP1107 CP1108

check check check check check check check
1 1 1 1 1 1 1
2 3 4 5 6 7 8
1
check check check check
DIAK1 DIALC1 DIALM1 DIAC1
1 1 1
DI1A
DI2A
DI3A
DI4A
DI5A
DI6A
DI1B
10
12
13
14
15
16
11
DI2B
C
2
1 1 1 1 1 1 1
check check check check check check check
3 4
1
check
CP1109 CP1110
CP1111 CP1112
CP1113 CP1114
CP1115
CP1116
ZDA1101
ZDA1103
1 5 4 1 5 4 2 3
ZDA1102
2 3
A
DIAY0 DIAK0 DIAY1 DIAM0 DIALM0 DIALC0 DIAM1 DIAC0
5-146
Part 5: Maintenance
W7200 / W7250
1
RGV19
F
H5V VHT
J78P J78P
J1102
1
J1102
C0_EDATA0
2
J78P
40 41
J78P
DIAY0
3
C0SUBH
J78P
C1_ODATA1
4
J78P
42 43
J78P
C3_HENB_B DIAC1 HEADEEPWDX HEADEEPCLKX
J78P
C0_EDATA1
5
J78P
DIAM1
6
J78P
44 45
J78P
J78P
C0_HENB_B
7
J78P
C1SUBH
8
J78P
46 47
J78P
J78P
DIALM1
9
C2_ODATA0
J78P
C4_HENB_B
10
J78P
48 49
J78P
DIALC1
J78P J78P
C5_ODATA1
11 12
H5V
DIAK1
J78P
50 51
J78P
C1102
1
J78P
DIAK0
13
J78P
DIALC0
52
R1102
14
J78P
R1111
2 1
J78P
VHFBG
1
53
J78P
15
J78P
54
J78P
C3_ODATA0
J78P
16 17
J78P
55
J78P
C1_EDATA0 HEADEEPRDX
J78P
18 19
J78P
HDLT C1_EDATA1
56
J78P
57
J78P
C3SUBH HEADEEPCSX
J78P J78P
58
J78P
20 21
C2_HENB_B C2SUBH C5SUBH C4_ODATA0 C4SUBH
59
J78P
60
J78P
C2_EDATA1
J78P
22 23
J78P
61
J78P
C4_ODATA1 C5_EDATA1
J78P
62
J78P
24 25
63
J78P
R1110
VHFBH DIAM0
2 1
64
J78P
J78P
26
J78P
65
J78P
27
J78P
66
J78P
C1_ODATA0
J78P
28 29
J78P
67
J78P
C0_ODATA0 C0_ODATA1
J78P
30 31
J78P
C3_ODATA1 C3_EDATA1 C3_EDATA0
68
J78P
69
J78P
DIAY1 C1_HENB_B
J78P
70
J78P
32 33
J78P
71
J78P
HDCLK DIAC0
J78P
72
J78P
34 35
J78P
C2_ODATA1 C4_EDATA0 C2_EDATA0
73
J78P
DIALM0 C5_HENB_B C4_EDATA1 C5_EDATA0 C5_ODATA0

J78P
74
J78P
36 37
J78P
75
J78P
76
J78P
38
J78P
77
J78P
39
J78P
78
J78P
R1101
5-147
Part 5: Maintenance 9.6 Motor Driver

8 7 6 5 4 3 2 1
Motor Driver (1/3)
W7200 / W7250
F
+5V +24V +5V +24V
R1017
FU1002
R1003
R1004
R1005
FU1001
1
1 +5V 1 2 2
R1024
R1025
R1026
R1027
C1004
SUBLFM_A SUBLFM_B SUBLFM_AN SUBLFM_BN
1 +5V 2
LFM_A LFM_B LFM_AN LFM_BN
C1013 C1014
C1003
1 2
IC1001 IC1002
1
VCC2 A A
J1007
1 2
J7P
J1006 LFMAIN_OUT2
1 1
J6P
VCC2 A
2 3 4
LF_A LF_AN LF_B LF_BN
3 4 5 6 7
J7P
2 3 4
J7P
C1008
1
3 4
SUBLF_A SUBLF_B SUBLF_BN
J6P
SUBLF_AN
J6P
C1005
5
SG
A PG
J7P
J7P
J6P
LFSUB_OUT2
5
SG
PG
5 6
2
J6P
B B
6 7 8
J7P
J7P
B B
2
6 7 8
J6P
R1023
1
VREF1 TD2
R1018
1
C1007
11
2
10
VREF1 TD2
10
VREF2 NC
12
11
2
VREF2 NC
12
R1013
1
13 14 15 16
IN_A IN_B IN_A IN_B
R1007
1
13 14 15 16
IN_A IN_B IN_A IN_B
TD1
TD1
C1006
CP1002
1
check
CP1001
1
check
LFMAIN_OUT1 LFSUB_OUT1
2
R1022 R1019
1
R1021 R1020
1
5-148
Part 5: Maintenance
W7200 / W7250
1
Motor Driver (2/3)
F
Sensor Circuit
+5V
Clach DRIVE CIRCUIT
R1037
R1038
SUBLF_HP
1 2
SUBLF_HP
2
+5V
SUBLFCL
Q1004 C1012
1 2
R1006
1 2
Q1001
+5V
R1036
R1001
1 2
SUBLF_CL
R1035
ROLLCVR
1 2
XROLLCVR
+5V
PINCHCL
+5V
C1011
Q1005
3
R1014
Q1008
R1032
R1033
R1028
1 1 2
R1034
LF_LHA
1 2
XLFENCA
2
PINCH_CL
C1010
1
+5V
ATUKAICL
R1031
LF_LHB
1 2
Q1003
XLFENCB
2
1 2
R1012
1 2
Q1002
C1009
1
ATUKAI_CL
R1002
1 2
FAN&SOLENOID
+5V
MISTFAN_S
Q1007
1
R1016
2
Q1010
MISTPWM
R1030
1 2
B
CVRSOL_L
+5V
Q1006
1
R1015
2
Q1009
COVERSOL_L
R1029
1 2
5-149
Part 5: Maintenance
W7200 / W7250
1
Motor Driver (3/3)
MOTOR_CONTROLL SENSOR_OUT&CLATCH,FAN,SOLENOID_CONT Connector

J1002
1
J20P
CLATCH_DRIVE Connector
CLATH&FAN&SOLENOID_DRIVE Connector
SUBLFM_BN SUBLFM_AN SUBLFM_B SUBLFM_A LFM_BN LFM_AN LFM_B LFM_A

+24V
+24V
2
J20P
3
J20P
E
D1001
1 1 2
4
J20P
J1008
J4P J4P J4P J4P
5
J20P
6
J20P J20P J20P
7 8 9
1 2 3 4
J1004
SUBLFCL
1
J7P
D1003
PINCHCL CVRSOL_L MISTFAN_S
ATUKAICL
J7P J7P J7P
3 4 5 1
D1002
FU1003
2 1 2
D1004 D1005
J20P
SUBLF_HP
J20P
10 11
J20P
J7P
6
J7P
XLFENCA XLFENCB
J20P J20P
7 12 13
J7P
XROLLCVR
J20P J20P J20P
14 15 16 17
J20P
D
ATUKAI_CL PINCH_CL SUBLF_CL MISTPWM COVERSOL_L
18
J20P
19
J20P
20
J20P
POWER SUPPLY Connector
SENSOR_SNS Connector
+5V
R1011
1 2
+5V
+24V
J1001
1 2 3
J4P J4P J4P J4P
J1003
LF_LHB
J10P J10P
1 2 3
J10P
J1005
1
J6P
R1010
1 2
LFMAIN_OUT1 LFMAIN_OUT2
LF_LHA
J10P
4 5
J10P
2
J6P
3
J6P
C1002
C1001
4
J6P
LFSUB_OUT1
ROLLCVR
J10P J10P
6 7 8
J10P
5
J6P
6
J6P
R1009
1
LFSUB_OUT2
2
SUBLF_HP
J10P
9 10
R1008
1 2
J10P
5-150
Part 5: Maintenance 9.7 Power Supply
J101
R1B C2 C3B C3A R11 PH3
2
C1A C1B R1A
L1A
Q3
C64
L1B
R13 R12C R12A
R12B
C5
C4
R14
C13
RC1
R15 C14 C16 C15
R2
CR1
R16
C26 R17 C17 C6 C18 R6
R3
L2
16 15 14 13 12 11 10 9 IC1 1 2 3 4 5 6 7 8
C7
R19
C19 L13
R18
C11
R5
D4
VR1
L3
R21 R24 C20 DZ3 D7 R26 PH1 DZ4 R23 R20C R22C R20B R22B R20A R22A
R4
DZ1
R7
R8
D1
Q1
C22 R28 R29 C56 R31 C23 VR2 C25 C24
C21
PH2 R27
D2
L4 RC2 C8
8 7 6 5 IC2 1 2 3 4 D9
R32C R32B
R32A
R30
DZ2 R36 R34
R33 D6
L5
C9
C12
Q2 PB 14
PG
D8
13
R37
12
10
T1
R114 C58 R116 R115
Q7 23 4,3
R106
Q9
R86 R87
R107 R109 C55 D10 C28 R42
1
SST
SVM L6A L6B L6C
C27A C27B C27C
R108 DZ9
C44
L6F
L6E
L6D
RC3
R88
R110 D26 DZ10 C59
C29 R41
D11
L7 L11
D27
C43
RC4
L10
C37 C45 R90 C47A C47B R85 R84 C60 R113 C61 C62 C48 C49 C50 CX2 C51 R91 R93 R94 D20 C52 CX1 PH3 R70 R112 R111
C27F
C27E C27D
C46 R89
C30 C31 IC3 PH2 R45 C36 R118 C63 C57 R44
R43
IC6
R46 C32
20191817161514131211 IC7 1 2 3 4 5 6 7 8 9 10 RC5

C53 R96
C38 R67 R69
D5
R49
R48
R47
R50
Q4
R68 Q5
D12
R92
R40
DZ5
R52A
R51
PH1
13 R72 R71
C39 DZ7
C34
R52B
Q6
7 IC8 6
IC8 10
R105
L9
DZ6
R95
C35
R54
11
Q8
C40
R74 D14
C33
R75
R73
R53 D16
14
C41 R57
5 7 IC4 6 4
L8
8 3 IC4 2
R76
R56
R55
IC88 12
2
D17
C42
R59
R63
9
R77 R100 C54 R102 D25 R99 R78 R79 R62 R60
D23 5 IC8 4 R103 R98
D21
D22 R80 R101 D24 DZ8 D15 R81 R101
R61
R58 D13
D19 R97
D18
R66
R65
R83
R82
Power supply
1 GND
3 J103
J102
J104
VM
VM
VM
GND
GND
GND
GND
GND
VCC2
VCC1
VCC1
2 STANDBY
1 J105 START
W7200 / W7250
5-151
This document is printed on 100% recycled paper.
PRINTED IN JAPAN (IMPRIME AU JAPON)
CANON INC.
Part 5: Maintenance
W7200 / W7250
W7200 / W7250
Part 5: Maintenance

*2 Blind cover (s2)
Tube base cover
Feed motor (c1,s4)
Linear scale
Part 5: Maintenance
W7200 / W7250
W7200 / W7250
Part 5: Maintenance

*2 Blind cover (s2)
Tube base cover
Feed motor (c1,s4)
Linear scale
Part 5: Maintenance
W7200 / W7250
W7200 / W7250
Part 5: Maintenance

*2 Blind cover (s2)
Tube base cover
Feed motor (c1,s4)
Linear scale
Part 5: Maintenance
W7200 / W7250
W7200 / W7250
Part 5: Maintenance

*2 Blind cover (s2)
Tube base cover
Feed motor (c1,s4)
Linear scale
Part 5: Maintenance
W7200 / W7250
W7200 / W7250
Part 5: Maintenance

*2 Blind cover (s2)
Tube base cover
Feed motor (c1,s4)
Linear scale
Part 5: Maintenance
W7200 / W7250
W7200 / W7250
Part 5: Maintenance

*2 Blind cover (s2)
Tube base cover
Feed motor (c1,s4)
Linear scale
Part 5: Maintenance
W7200 / W7250
W7200 / W7250
Part 5: Maintenance

*2 Blind cover (s2)
Tube base cover
Feed motor (c1,s4)
Linear scale
Part 5: Maintenance
W7200 / W7250
W7200 / W7250
Part 5: Maintenance

*2 Blind cover (s2)
Tube base cover
Feed motor (c1,s4)
Linear scale
Application This manual has been issued by Canon Inc. for qualified person to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
Corrections This manual could include technical inaccuracies or typographical errors due to improvements or changes in the products. When changes occur in applicable products or in the content of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period. Canon will issue a new editions of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local low. Trademarks The product names and company names described in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc. Copyright 2002 by Canon Inc. CANON INC. NB Quality Assurance Div. 30-2 Shimomaruko 3-chome, Ohta-ku, Tokyo 146-8501, Japan
DTP System This manual was produced on an Apple Power Macintosh G3 personal computer and Canon LBP-2030PS laser beam printer, final pages were printed on Genasett 3100Q. Parts layout illustrations and Logotypes were created using MACROMEDIA FreeHand 7J. Pattern drawing were scanned by CanoScan 600 scanner with Adobe photoshop. Documents and page layouts were created using QuarkXpress 3.3J. Parts lists were created using Helix Tecnologies Herix Xpress and converted to EPS files.
I.
CONTENTS
A. PARTS LAYOUT & PARTS LIST B. SCREWS & WASHERS LIST C. NUMERICAL INDEX
manuals4you.com
II.
ABOUT THIS MANUAL
A. PARTS LAYOUT & PARTS LIST

Parts layout illustration a) Parts search Find a part from the parts layout illustration and find its key number from the parts list to identify the part number and name. For screws, nuts, washers, lock washers, pins, spacers, see SCREWS &WASHERS LIST. Note: If parts have the same or similar shape but different specifications, their key number is assigned to several part numbers and names in the parts list. b) Parts replacement procedure To replace parts, the parts layout illustrations have figure numbers according to the disassembly procedure of the product. The parts that require careful work are shown the illustration. C) TOOL LIST This is a list of tools used for servicing products. Parts list a) FIGURE & KEY No. The FIGURE & KEY No. column corresponds to the key numbers assigned to the parts in the parts layout illustration. It also corresponds to the part locations printed on the PC board. b) PART NUMBER The PART NUMBER column gives the part numbers corresponding to the key numbers. To order a part, indicate the part number clearly. Note: Parts marked NPN are not service parts. c) RANK The service parts with N in the RANK column are order parts. d) QTY The QTY column gives the number of parts in the corresponding components layout illustration. e) DESCRIPTION The DESCRIPTION column gives the part names in English. To order a part, indicate the part name, too.
B. SCREWS & WASHERS LIST

This is a list of screws, nuts, washers, lock washers, pins, and spacers. The QTY column does not give the number of parts used.
C. NUMERICAL INDEX
All the parts listed in this parts catalog are arranged in order of part number. You can identify part locations and names from the NUMERICAL INDEX.
II
A.
PARTS LAYOUT & PARTS LIST

PRINTER & ACCESSORIES
FIGURE & KEY NO.

1- 1 2
PART NUMBER
R A N K
Q T Y
1 1 1 1 1
DESCRIPTION
REMARKS
FIGURE 1
NPN NPN NPN NPN NPN NPN NPN
PRINT HEAD INK TANK(BK) INK TANK(PC) INK TANK(C) INK TANK(PM)
W7250
3 4 5 6 7 8 9 10 11 12
1 INK TANK(M) 1 INK TANK(Y) 1 ROLL HOLDER SET 1 WIRE, GROUNDING 1 1 1 1 CORD, CORD, CORD, CORD, POWER POWER POWER POWER 100V 120V(UL) 220V-240V 240V(UK) 240V(AUS)
NPN FH2-5006-000 QH2-2627-000 QH2-2628-000 QH2-2629-000 QH2-2630-000 QH2-2631-000 NPN QE1-3126-000 QE1-2334-000 QM1-0783-000
W7200
1 CORD. POWER 1 HEX KEY WRENCH 1 STOPPER, BELT 1 SCREW, ALLEN, M4X6 1 RAIL CLEANER ASS'Y
FIGURE12 STAND UNIT 4
13
6 1 10 7
3 12 11
9 2 2 (W7250) 13
A-1
manuals4you.com
FIGURE 2
COVERS (1)
FIGURE & KEY NO.

2- 1 2
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
QE1-2710-000 QE1-3031-000 QE1-2708-000 QM1-0735-000 QM1-0779-000 QM1-0638-000 QE1-2713-000 QE1-2942-000
1 COVER, REAR 1 COVER, REAR 1 COVER, REAR LEFT 1 REAR LEFT COVER UNIT 1 LEFT COVER UNIT 1 UPPER LEFT COVER UNIT 1 COVER, STAY, REAR 1 COVER, STAY, REAR
W7200 W7250 W7200 W7250
3 4 S5
3 4 5 6
W7200 ONLY
S5
S5 5 S4 1 6 S4 S5
2 S5
A-2
FIGURE 3
COVERS (2)
FIGURE & KEY NO.

3- 1
PART NUMBER
R A N K
Q T Y
1 1 1 1 1
DESCRIPTION
REMARKS
7 6
2 3 4
QE1-2709-000 QE1-3030-000 QE1-3101-000 QM1-0687-000 QM1-0714-000 QM1-0688-000 QM1-0733-000 QM1-0770-000 QM1-0771-000
COVER, REAR RIGHT COVER, REAR RIGHT COVER, BLIND UPPER RIGHT COVER UNIT UPPER RIGHT COVER UNIT
W7200 W7250 W7250 ONLY W7200 W7250 W7200 ENGLISH W7250 ENGLISH W7200 JAPANESE W7250 JAPANESE W7200 W7250 W7200 W7250 W7200 W7250 W7200 USA W7250 USA W7200 W7250 W7200 W7250 W7200 W7250
1 OPERATION PANEL UNIT 1 OPERATION PANEL UNIT 1 OPERATION PANEL UNIT 1 OPERATION PANEL UNIT 1 1 1 1 RIGHT COVER UNIT RIGHT COVER UNIT UPPER REAR COVER UNIT UPPER REAR COVER UNIT
3
5 6
S5
7
QM1-0699-000 QM1-0715-000 QM1-0685-000 QM1-0713-000 QM1-0686-000 QM1-0716-000 QM1-0795-000 QM1-0796-000
9 S5 8 S5 12 4
S5
8 9 10 11 12
1 UPPER COVER UNIT 1 UPPER COVER UNIT 1 UPPER COVER UNIT 1 UPPER COVER UNIT 1 1 1 1 1 1 SENSOR SHAFT ASS'Y MANUAL FEED TRAY UNIT MANUAL FEED TRAY UNIT TRAY COVER UNIT TRAY COVER UNIT ROLL TRAY UNIT
QM1-0645-000 QM1-0652-000 QM1-0725-000 QM1-0762-000 QM1-0763-000 QM1-0674-000 QM1-0702-000 QE1-3194-000
1 ROLL TRAY UNIT 1 COVER, INTERFACE
S5 S5 S4 11 2 (W7250)
S4
W7250
S5
10
S6
A-3
manuals4you.com
FIGURE 4
ELECTRICAL PART
FIGURE & KEY NO.

4- 1 2
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
QM1-5001-000 NPN QM1-0749-000 QH3-3487-000 QM1-5003-000 QM1-0720-000 QM1-0754-000 QM1-0683-000 QM1-0681-000 QM1-0682-000 QM1-5018-000 QM1-0653-000 NPN QM1-0486-000 QM1-5011-000 NPN
1 ENGINE CONTROLLER ASS'Y 1 IEEE1394 EXPANSION BOARD 1 SYSTEM CONTROLLER ASS'Y 1 POWER SUPPLY ASS'Y 1 MOTOR DRIVER ASS'Y 1 INLET UNIT 1 INLET UNIT 1 ROLL SET SENSOR UNIT 1 ROLL END SENSOR UNIT 1 ROLL TRAY SET SENSOR UNIT 1 DC CABLE ASS'Y 1 1 1 1 1 FAN UNIT GUIDE, CABLE MOTOR DRIVE CABLE ASS'Y MOTOR DRIVE CABLE ASS'Y PLATE, BLIND W7200 W7250
S2 2 3 S2 S4 S5 14 (W7250) W7250 S4 6
3 4 5 6 7 8
6 (W7250)
9 10 11 12 13 14
W7250 W7200 W7250 ONLY
12
S4
S4
10 13 1 S5
7 S4 S4 11 S4
4 S5 9 S5 S4 5
A-4
FIGURE 5
AIR FLOW FAN UNIT & FEED MOTOR ASS'Y
FIGURE & KEY NO.

5- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
PART NUMBER
R A N K
Q T Y
1 1 1 1 1
DESCRIPTION
REMARKS
S4
QM1-0658-000 QE1-1279-000 XF2-4119-090 QL1-0376-000 QE1-2982-000 QE1-3239-000 QM1-0778-000 NPN NPN QM1-0656-000 QE1-3024-000 XF2-4114-360 QM1-0673-000 QM1-0651-000 FH7-7312-000 QM1-0642-000 QM1-0766-000 QM1-0786-000 QE1-1061-000 FS5-1646-000 NPN QE1-1063-000
FEED ROLLER SENSOR UNIT SPRING, HOOK END COIL BELT, FEED ENCODER SLIT ASS'Y SPACER
8 P1 21 1 20 4 3 5 S4 R1 17 S4 14 S4 12 11 S9 S9 16 S4 19 18
1 FILTER, AIR 1 AIR FLOW FAN UNIT 1 FAN BASE UNIT 1 FEED MOTOR BASE UNIT 1 1 1 1 FEED MOTOR ASS'Y GUIDE, BELT BELT, DRIVE ROLL DRIVE UNIT
1 PINCH ROLLER DRIVE UNIT 1 IC, EE-SX4235A-P2, PHOTO INTER. 1 UPPER COVER LOCK UNIT (L) 1 LEFT DUMPER UNIT 1 1 1 1 1 LEFT DUMPER UNIT GEAR, IDLER BUSHING SHAFT GEAR, IDLER W7250 W7200
S4 S4 S4 13 S6 15
S4 10 9 2 S4
A-5
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FIGURE 6
PINCH ROLLER UNIT
FIGURE & KEY NO.

6- 1 2
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
NPN NPN QM1-0647-000 QM1-0647-000
8 BLOCK, GUIDE 6 BLOCK, GUIDE 8 PINCH ROLLER UNIT 6 PINCH ROLLER UNIT
W7200 W7250 W7200 W7250
1 S6
S6
A-6
FIGURE 7
PAPER GUIDE UNIT
FIGURE & KEY NO.

7- 1 2 3 4 5
PART NUMBER
R A N K
Q T Y
1 2 1 1 1
DESCRIPTION
REMARKS
QE1-1271-000 QM1-0648-000 QM1-0696-000 QM1-0649-000 QM1-0701-000 QE1-1271-000
SPRING, HOOK END COIL PAPER GUIDE UNIT A PAPER GUIDE UNIT A PAPER GUIDE UNIT B PAPER GUIDE UNIT B
W7200 ONLY W7200 W7250
1 SPRING, HOOK END COIL
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S4 5 2 S4 S4 S4 4 3 1
A-7
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FIGURE 8
PLATEN & FEED ROLLER
FIGURE & KEY NO.

8- 1 2 3 4
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
S4 5 S4 9 S4 4 9 (W7250) S4 6 11 S7 2 S7 3 S7 S7 10 1
QM1-0717-000 NPN QM1-0761-000 QE1-2674-000 QE1-2674-000 QE1-2697-000 QE1-2697-000 QM1-0650-000 QE1-2673-000 QE1-2669-000 QE1-2963-000 QE1-2950-000 QE1-3041-000 QE1-2696-000 QE1-2678-000 QE1-2678-000 QM1-0731-000
1 RIGHT PLATEN UNIT 1 PLATE, LEVER GUIDE 1 PLATEN A 3 PLATEN B 2 PLATEN B 3 PLATEN, REAR 2 PLATEN, REAR 1 FEED SENSOR UNIT 1 BUSHING, FEED 1 ROLLER, FEED 1 ROLLER, FEED 1 1 1 3 2 1 PLATEN, LEFT PLATEN, LEFT PLATEN A, FRONT PLATEN B, FRONT PLATEN B, FRONT RELEASE LEVER ASS'Y W7200 W7250 W7200 W7250
W7200 W7250 W7200 W7250
5 6 7 8 9 10 11 12
W7200 W7250
S4
R2 12
A-8
FIGURE 9
CARRIAGE UNIT
FIGURE & KEY NO.

9- 1 2 3 4 5 6
PART NUMBER
R A N K
Q T Y
1 1 1 1 1
DESCRIPTION
REMARKS
1 9 5 8 10 S12 S9 7
QE1-2695-000 QE1-3058-000 FH7-7312-000 QE1-1282-000 QE1-2819-000 QM1-0663-000 QM1-0710-000 QM1-5002-000 WE8-5344-000 QE1-2682-000 QM1-5014-000 QM1-5214-000 QE1-2691-000 QE1-1270-000 QE1-2690-000 QM1-0662-000 QE1-2689-000 QM1-0746-000 QE1-2826-000 QE1-2814-000 NPN QE1-2838-000 QH2-2554-000 QE1-3184-000 QM1-5004-000 NPN QE1-2341-000 QE1-2824-000 QE1-2977-000 QE1-3239-000 QM1-0777-000 QL1-0431-000 QM1-0661-000 QC1-0008-000
COVER, TUBE BASE COVER, TUBE HOLDER IC, EE-SX4235A-P2, PHOTO INTER. SPRING, HOOK END COIL LEVER, PRINTHEAD LOCK W7200 W7250
1 INK TUBE UNIT 1 INK TUBE UNIT 1 CARRIAGE RELAY ASS'Y 1 FERRITE CORE 1 1 1 1 PAD FLEXIBLE CABLE ASS'Y FLEXIBLE CABLE ASS'Y LEVER, IDLER ROLLER
7 8 9 10
31 12 14 13 S6
4 11 15 25
W7200 W7250
11 12 13 14 15 16 17 18 19 20 21
1 SPRING, COIL 1 GUIDE, IDLER ROLLER 1 IDLER ROLLER ASS'Y 1 MOUNT, IDLER ROLLER 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 CARRIAGE UNIT HOLDER, TUBE COVER, CARRIAGE HEAD HOLDER UNIT SHEET FLEXIBLE CABLE PAD HEAD RELAY ASS'Y COVER, SENSOR STOPPER, BELT BELT, CARRIAGE BELT, CARRIAGE FILTER, AIR DUCT UNIT FILTER COVER ASS'Y CARRIAGE MOTOR ASS'Y
S9 24 18 22 23 17 S9 19 16 3 2 29 S11 27 30 21 20 25 26 W7250
22 23 24 25 26 27 28 29 30 31
W7200 W7250
2 JOINT LEVER B
28
S4
A-9
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FIGURE 10
INK TANK & PURGE UNIT
FIGURE & KEY NO.

10 - 1
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
S13
QM1-0689-000 QM1-0738-000 QM1-0670-000 QE1-1280-000 NPN NPN QM1-0659-000 QM1-0723-000 NPN QH4-4382-000 FH7-7312-000
1 INK TANK UNIT 1 INK TANK UNIT 1 PURGE UNIT 4 SPRING, COIL 1 STAY, SUPPORT 1 STAY, SUPPORT 1 WASTE INK ABSORBER UNIT 1 WASTE INK ABSORBER UNIT 1 MOUNT, CONNECTOR 1 FAN, AIR FLOW 1 IC, EE-SX4235A-P2, PHOTO INTER.
W7200 W7250
3 8 S6 6
2 3 4 5 6 7 8
W7200 W7250 W7200 W7250
S10
7 S4
1 S4
S4
1 (W7250) S4
S4
A-10
FIGURE 11
LINEAR SCALE
FIGURE & KEY NO.

11 - 1 2 3 4 5
PART NUMBER
R A N K
Q T Y
1 1 1 1 1
DESCRIPTION
REMARKS
QE1-1254-000 QE1-2672-000 QE1-2976-000 QM1-0767-000 QM1-0787-000 QE1-1061-000 FS5-1646-000 NPN QE1-1063-000 QM1-0643-000 QM1-0644-000
SPRING, HOOK END COIL SCALE, LINEAR SCALE, LINEAR RIGHT DUMPER UNIT RIGHT DUMPER UNIT
W7200 W7250 W7250 W7200
1 GEAR, IDLER 1 BUSHING 1 SHAFT 1 GEAR, IDLER 1 UPPER COVER LOCK UNIT (R) 1 RIGHT COVER LOCK UNIT
7 P1 6 2
6 7 8 9
S9 5 R1 4
S9
S9 9 S4
A-11
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FIGURE 12
STAND UNIT
FIGURE & KEY NO.

12 - 1 2 3 4 5 6
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
S1
QE1-3063-000 QE1-3064-000 QE1-3009-000 QE1-3158-000 QE1-3005-000 QE1-3013-000 QE1-3006-000 QE1-3014-000 QE1-3007-000 QE1-3015-000 QE1-3113-000 QE1-3114-000 QE1-2995-000 QE1-3173-000 QE1-3174-000
1 COVER, LEFT 1 COVER, RIGHT 2 SUPPORT, BLOCK 2 SHEET, CASTER 1 STACKER, PAPER 1 STACKER, PAPER 1 WIRE, HANGING, FRONT 1 WIRE, HANGING, FRONT 1 WIRE, HANGING, REAR 1 WIRE, HANGING, REAR 1 WIRE, HANGING, SHORT 1 4 2 2 WIRE, HANGING, SHORT CAP, FOOT CASTER CASTER
ST-31 ST-21 ST-31 ST-21 ST-31 ST-21 ST-31 ST-21 WITHOUT STOPPER WITH STOPPER
S1 1 S3 9 9 3 S3 S1 S8 S8 11 4 7 6 S1 9 8 S8 S8 10 S8 4 11 9 S8 S8 2 3
7 8 9 10 11
S8
10
A-12
FIGURE 13
SYSTEM CONTROLLER COMPONENT
FIGURE & KEY NO.

13 - 1 2 3
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
QH8-1040-000 QH8-1105-000 WA7-2037-000
1 IC, MB87J8060PB-G, GATE ARRAY 1 IC, ISPLSI2032VE-110LT44, PLD 3 IC, MX29LV160TTC-90, FLASH ROM
A-13
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FIGURE 14
ENGINE CONTROLLER COMPONENT
FIGURE & KEY NO.

14 - 1 2 3 4
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
QH8-1016-000 QH8-1021-000 QH8-1022-000 QH8-1121-000
1 IC, KS5000M, ASIC 2 IC, HG73C122FB, ASIC 1 SOCKET, IC 1 IC, MBM29LV160BE90TN, FLASH ROM
A-14
FIGURE 15
CARRIAGE CONTROLLER COMPONENT
FIGURE & KEY NO.

15 - 1
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
QH8-1020-000
2 IC, HG73C121FB, ASIC
A-15
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FIGURE 16
HEAD CONTROLLER COMPONENT
FIGURE & KEY NO.

16 - 1
PART NUMBER
R A N K
Q T Y
DESCRIPTION
REMARKS
QH7-8512-000
1 IC, BJ-LICC2, LINEAR
A-16
FIGURE 17
TOOL
FIGURE & KEY NO.

17 - 1 2 3 4 5
PART NUMBER
R A N K
Q T Y
1 1 1 1 1
DESCRIPTION
REMARKS
QY9-0103-000 CK-0541-000 QA2-6161-000 CK-0551-020 CK-0562-000
COVER SWITCH TOOL SYRINGE TUBE LUBE, PERMALUB G NO.2 GREASE, MOLYKOTE PG-641
A-17
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B.
SCREWS & WASHERS LIST

R A N K
FIGURE & KEY NO.

P- 1 R- 1 2 S- 1 2 3 4 5 6 7 8 9 10 11 12 13
PART NUMBER
Q T Y
DESCRIPTION
REMARKS
XD3-2160-082 XD2-1100-322 XD2-1100-802 QE1-2304-000 QE1-2334-000 XA9-0632-000 XA9-0732-000 XB1-2400-606 XB1-2400-609 XB1-2400-809 XB6-7400-806 XB4-7400-809 XB1-2300-809 XB1-2401-009 XB4-7401-009 XB6-7400-609
PIN, DOWEL 1.6x8 RING, E M3.2 RING, E M8 SCREW, ALLEN, M4X8 SCREW, ALLEN, M4X6 SCREW, M4X26 SCREW, RS, M4 SCREW, MACHINE M4X6 SCREW, MACHINE M4X6 SCREW, MACHINE M4X8 SCREW, TP, M4X8 SCREW, TAP BINDING HEAD, M4X8 SCREW, MACHINE M3X8 SCREW, MACHINE M4X10 SCREW,TAP BINDING HEAD M4X10 SCREW, MACHINE, M4X6
B-1
C.
NUMERICAL INDEX
FIGURE & KEY NO.
17 17 17 15910 2 4 5 4 15 3 8 19 5 3 31 18 4 21 7 1 12 1 5 2 3 4 1 12 2 25 8 2 7 4 4 11 11 9 15 13 11 1 10 5 5 2 1 1 5 18 5 26 17 20 6 9 8 2 26 5 9 5 COVER, REAR LEFT COVER, REAR RIGHT COVER, REAR COVER, STAY, REAR COVER, CARRIAGE LEVER, PRINTHEAD LOCK BELT, CARRIAGE HOLDER, TUBE SHEET COVER, STAY, REAR PLATEN, LEFT ROLLER, FEED SCALE, LINEAR BELT, CARRIAGE SPACER CAP, FOOT STACKER, PAPER QM1-0648-000 QM1-0649-000 QM1-0650-000 QM1-0651-000 QM1-0652-000 QM1-0653-000 QM1-0656-000 QM1-0658-000 PAD MOUNT, IDLER ROLLER GUIDE, IDLER ROLLER LEVER, IDLER ROLLER COVER, TUBE BASE PLATEN A, FRONT PLATEN, REAR PLATEN B, FRONT STOPPER, BELT ROLLER, FEED SCALE, LINEAR BUSHING, FEED PLATEN B SPRING, HOOK END COIL SPRING, COIL SPRING, HOOK END COIL SCREW, ALLEN, M4X8 SCREW, ALLEN, M4X6 QH2-2554-000 QH2-2627-000 QH2-2628-000 QH2-2629-000 QH2-2630-000 QH2-2631-000 QH3-3487-000 QH4-4382-000 QH7-8512-000 QH8-1016-000 QH8-1020-000 QH8-1021-000 QH8-1022-000 QH8-1040-000 QH8-1105-000 QH8-1121-000 QL1-0376-000 QL1-0431-000 QM1-0486-000 QM1-0638-000 QM1-0642-000 QM1-0643-000 QM1-0644-000 QM1-0645-000 QM1-0647-000 SPRING, HOOK END COIL SPRING, COIL SPRING, HOOK END COIL GEAR, IDLER TUBE JOINT LEVER B GEAR, IDLER BUSHING SYRINGE LUBE, PERMALUB G NO.2 GREASE, MOLYKOTE PG-641 WIRE, GROUNDING IC, EE-SX4235A-P2, PHOTO INTER.
PART NUMBER
CK-0541-000 CK-0551-020 CK-0562-000 FH2-5006-000 FH7-7312-000
DESCRIPTION
PART NUMBER
QE1-3006-000 QE1-3007-000 QE1-3009-000 QE1-3013-000 QE1-3014-000 QE1-3015-000 QE1-3024-000 QE1-3030-000 QE1-3031-000 QE1-3041-000 QE1-3058-000 QE1-3063-000 QE1-3064-000 QE1-3101-000 QE1-3113-000 QE1-3114-000 QE1-3126-000 QE1-3158-000 QE1-3173-000 QE1-3174-000 QE1-3184-000 QE1-3194-000 QE1-3239-000
FIGURE & KEY NO.

12 12 12 12 12 12 5328912 12 312 12 112 12 12 9359911111410 16 14 15 14 14 13 13 14 5942511 11 366778534556 7 3 5 6 7 11 1 1 9 2 1 2 2 8 8 11 4 10 11 22 12 6 27 21 5 6 7 8 9 4 7 1 1 1 2 3 1 2 4 4 29 13 4 16 8 9 8 2 2 2 4 6 14 9 11 10 1
DESCRIPTION
WIRE, HANGING, FRONT WIRE, HANGING, REAR SUPPORT, BLOCK STACKER, PAPER WIRE, HANGING, FRONT WIRE, HANGING, REAR GUIDE, BELT COVER, REAR RIGHT COVER, REAR PLATEN, LEFT COVER, TUBE HOLDER COVER, LEFT COVER, RIGHT COVER, BLIND WIRE, HANGING, SHORT WIRE, HANGING, SHORT STOPPER, BELT SHEET, CASTER CASTER CASTER PAD COVER, INTERFACE FILTER, AIR FLEXIBLE CABLE CORD, POWER CORD, POWER CORD, POWER CORD, POWER CORD. POWER POWER SUPPLY ASS'Y FAN, AIR FLOW IC, BJ-LICC2, LINEAR IC, KS5000M, ASIC IC, HG73C121FB, ASIC IC, HG73C122FB, ASIC SOCKET, IC IC, MB87J8060PB-G, GATE ARRAY IC, ISPLSI2032VE-110LT44, PLD IC, MBM29LV160BE90TN, FLASH ROM ENCODER SLIT ASS'Y FILTER COVER ASS'Y MOTOR DRIVE CABLE ASS'Y UPPER LEFT COVER UNIT UPPER COVER LOCK UNIT (L) UPPER COVER LOCK UNIT (R) RIGHT COVER LOCK UNIT SENSOR SHAFT ASS'Y PINCH ROLLER UNIT PAPER GUIDE UNIT A PAPER GUIDE UNIT B FEED SENSOR UNIT PINCH ROLLER DRIVE UNIT MANUAL FEED TRAY UNIT FAN UNIT FEED MOTOR ASS'Y FEED ROLLER SENSOR UNIT
PART NUMBER
QM1-0659-000 QM1-0661-000 QM1-0662-000 QM1-0663-000 QM1-0670-000 QM1-0673-000 QM1-0674-000 QM1-0681-000 QM1-0682-000 QM1-0683-000 QM1-0685-000 QM1-0686-000 QM1-0687-000 QM1-0688-000 QM1-0689-000 QM1-0696-000 QM1-0699-000 QM1-0701-000 QM1-0702-000 QM1-0710-000 QM1-0713-000 QM1-0714-000 QM1-0715-000 QM1-0716-000 QM1-0717-000 QM1-0720-000 QM1-0723-000 QM1-0725-000 QM1-0731-000 QM1-0733-000 QM1-0735-000 QM1-0738-000 QM1-0746-000 QM1-0749-000 QM1-0754-000 QM1-0761-000 QM1-0762-000 QM1-0763-000 QM1-0766-000 QM1-0767-000 QM1-0770-000 QM1-0771-000 QM1-0777-000 QM1-0778-000 QM1-0779-000 QM1-0783-000 QM1-0786-000 QM1-0787-000 QM1-0795-000 QM1-0796-000 QM1-5001-000 QM1-5002-000 QM1-5003-000 QM1-5004-000 QM1-5011-000 QM1-5014-000 QM1-5018-000 QM1-5214-000
FIGURE & KEY NO.

10 99910 53444333310 7373933338410 383210 944833511 339521511 33494949495 30 14 6 2 13 11 8 9 7 6 7 3 4 1 3 5 4 11 6 6 3 5 7 1 6 5 9 12 4 2 1 16 3 6 3 10 10 17 3 4 4 28 7 3 13 17 3 7 7 1 7 5 23 13 10 10 10
DESCRIPTION
WASTE INK ABSORBER UNIT CARRIAGE MOTOR ASS'Y IDLER ROLLER ASS'Y INK TUBE UNIT PURGE UNIT ROLL DRIVE UNIT ROLL TRAY UNIT ROLL END SENSOR UNIT ROLL TRAY SET SENSOR UNIT ROLL SET SENSOR UNIT UPPER REAR COVER UNIT UPPER COVER UNIT UPPER RIGHT COVER UNIT OPERATION PANEL UNIT INK TANK UNIT PAPER GUIDE UNIT A RIGHT COVER UNIT PAPER GUIDE UNIT B ROLL TRAY UNIT INK TUBE UNIT UPPER REAR COVER UNIT UPPER RIGHT COVER UNIT RIGHT COVER UNIT UPPER COVER UNIT RIGHT PLATEN UNIT INLET UNIT WASTE INK ABSORBER UNIT MANUAL FEED TRAY UNIT RELEASE LEVER ASS'Y OPERATION PANEL UNIT REAR LEFT COVER UNIT INK TANK UNIT CARRIAGE UNIT SYSTEM CONTROLLER ASS'Y INLET UNIT PLATEN A TRAY COVER UNIT TRAY COVER UNIT LEFT DUMPER UNIT RIGHT DUMPER UNIT OPERATION PANEL UNIT OPERATION PANEL UNIT DUCT UNIT AIR FLOW FAN UNIT LEFT COVER UNIT RAIL CLEANER ASS'Y LEFT DUMPER UNIT RIGHT DUMPER UNIT UPPER COVER UNIT UPPER COVER UNIT ENGINE CONTROLLER ASS'Y CARRIAGE RELAY ASS'Y MOTOR DRIVER ASS'Y HEAD RELAY ASS'Y MOTOR DRIVE CABLE ASS'Y FLEXIBLE CABLE ASS'Y DC CABLE ASS'Y FLEXIBLE CABLE ASS'Y
PART NUMBER
QY9-0103-000 WA7-2037-000 WE8-5344-000 XA9-0632-000 XA9-0732-000 XB1-2300-809 XB1-2400-606 XB1-2400-609 XB1-2400-809 XB1-2401-009 XB4-7400-809 XB4-7401-009 XB6-7400-609 XB6-7400-806 XD2-1100-322 XD2-1100-802 XD3-2160-082 XF2-4114-360 XF2-4119-090
FIGURE & KEY NO.

17 13 9SSSSSSSSSSSRRP551 3 8 3 4 10 5 6 7 11 9 12 13 8 1 2 1 12 3
DESCRIPTION
COVER SWITCH TOOL IC, MX29LV160TTC-90, FLASH ROM FERRITE CORE SCREW, M4X26 SCREW, RS, M4 SCREW, MACHINE M3X8 SCREW, MACHINE M4X6 SCREW, MACHINE M4X6 SCREW, MACHINE M4X8 SCREW, MACHINE M4X10 SCREW, TAP BINDING HEAD, M4X8 SCREW,TAP BINDING HEAD M4X10 SCREW, MACHINE, M4X6 SCREW, TP, M4X8 RING, E M3.2 RING, E M8 PIN, DOWEL 1.6x8 BELT, DRIVE BELT, FEED
FS5-1646-000 QA2-6161-000 QC1-0008-000 QE1-1061-000 QE1-1063-000 QE1-1254-000 QE1-1270-000 QE1-1271-000 QE1-1279-000 QE1-1280-000 QE1-1282-000 QE1-2304-000 QE1-2334-000 QE1-2341-000 QE1-2669-000 QE1-2672-000 QE1-2673-000 QE1-2674-000 QE1-2678-000 QE1-2682-000 QE1-2689-000 QE1-2690-000 QE1-2691-000 QE1-2695-000 QE1-2696-000 QE1-2697-000 QE1-2708-000 QE1-2709-000 QE1-2710-000 QE1-2713-000 QE1-2814-000 QE1-2819-000 QE1-2824-000 QE1-2826-000 QE1-2838-000 QE1-2942-000 QE1-2950-000 QE1-2963-000 QE1-2976-000 QE1-2977-000 QE1-2982-000 QE1-2995-000 QE1-3005-000
511 17 9511 511 11 977510 9S1S9811 888889999988823229999928811 9512 12 -
C-1
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CANON INC.

Canon W7200 W7250 Service Manual

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Canon W7200 W7250 Service Manual

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I.

ABOUT THIS MANUAL

Part 1: Safety and Precautions

Part 2: Product Specifications

Part 3: Operating Instructions

Part 4: Technical Reference

II. TABLE OF CONTENTS

Part 1: SAFETY AND PRECAUTIONS

Part 2: PRODUCT SPECIFICATIONS

Part 3: OPERATING INSTRUCTIONS

Page 3 -74 3 -75 3 -76 3 -79

Part 4: TECHNICAL REFERENCE

5 -50 5 -50 5 -51 5 -51 5 -52 5 -52

5 -53 5 -53 5 -54 5 -54 5 -55 5 -55

Page 5 -102 5 -104 5 -108 5 -123 5 -136 5 -145 5 -148 5 -151

III. ILLUSTRATION INDEX

Part 1: SAFETY AND PRECAUTIONS

Part 2: PRODUCT SPECIFICATIONS

Part 3: OPERATING INSTRUCTIONS

Part 4: TECHNICAL REFERENCE

Part 1: SAFTEY PRECAUTIONS

Part 4: TECHNICAL REFERENCE

This page is intentionaly left blank

Page 1- 1 1- 1 1- 2 1- 4 1- 5 1- 6 1- 6 1- 8 1- 9 1 -12 1 -12 1 -13 1 -13 1 -13 1 -13 1 -13 1 -13

Part 1: Safety and Precautions

Caterpillar unit Carriage unit Carriage motor

Feed roller Roll media tray

Pinch roller drive unit

Roll drive unit

Figure 1-1 Moving Parts of the Printer

Part 1: Safety and Precautions

1.2 Ink 1.2.1 Ink passages

Ink tank unit Waste ink absorber

Figure 1-2 Ink Passages

Part 1: Safety and Precautions

Platen unit/Carriage unit/ Main rail unit/Purge unit

Figure 1-3 Ink Mist

Part 1: Safety and Precautions

1.3 Electrical Parts

Carriage relay PCB

Head relay PCB AC inlet

Figure 1-4 Electrical Parts

Part 1: Safety and Precautions

TABLE 1-1 TYPICAL HEAVY SERVICE PARTS

Part 1: Safety and Precautions

Knob Protective material

Electrical contact Ink port Protective cap

Figure 1-5 Printhead

Part 1: Safety and Precautions

2.1.3 When the printer is not used for a long time

2.1.4 Conductivity of ink

Part 1: Safety and Precautions

2.2 Ink Tank 2.2.1 Opening the ink tank

2.2.2 Handling the ink tank

Ink tank Ink tank cover Ink port Terminal section

Figure 1-6 Installing the Ink tank

Part 1: Safety and Precautions

Figure 1-7 Precautions Against Static Electricity

Part 1: Safety and Precautions

2.3.2 Fixing the carriage

Figure 1-8 Capping Position

Part 1: Safety and Precautions

2.3.4 Refilling the ink