SUBURBAN MANUFACTURING COMPANY

676 Broadway Street

Dayton, Tennessee 37321

DYNALINE™
MODEL
DL3-0712 • DL3-0912 • DL3-1220
DL3-1622
PACKAGED TERMINAL AIR CONDITIONER
OWNER’S MANUAL
INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS
This book contains instructions for installation and operation of your unit. Keep it in a safe place for ready reference.
Should you require further information, contact your dealer.

WARNING: If the information in these instructions are not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach a gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.

WARNING! Improper installation, adjustment, alteration, service or maintenance can

cause property damage, personal injury or loss of life. Refer to the installation
instructions and/or owners manual provided with this appliance. Installation and service
must be performed by a qualified installer, service agency or the gas supplier.
FOREWORD
You have just purchased a S uburban P ackaged T erm inal A ir C onditioner. M odels will withstand the load conditions encountered in norm al transit and in handling.
0712, 0912, 1220 and 1622 are U L listed. Models 0912, 1220 and 1622 are also Your unit should be inspected im m ediately after unpacking to determ ine if any
certified by the C anadian S tandard Association to com ply with the latest edition dam age is present due to shipping or handling. If any dam age is discovered, do
of N ational Standard of C anada C S A 2.32. not install the unit. N otify the transportation com pany im m ediately and file a
dam age claim .
T o sim plify the proper installation and to assure that the unit will operate in
conform ity with generally acce pted safety regulations, it requires that you read T he m anufacturer can bear no responsibility for dam ages which occur in transit
carefully and fully understand the step-by-step instructions outlined in this m anual. or for im proper operation of the unit as a result of shipping dam ages.
C AU TIO N : D ue to the differences in vinyl siding, this appliance should not For future reference, you should record the follow ing inform ation from the units.
be installed on vinyl siding w ithout first consulting w ith the m anufacturer of
the siding or cuttin g the siding away from the area around the appliance M O D E L N U M B E R _______________________________________________
vent.
N O T E : D o not deviate from the instructions as outlined in this m anual. Failure to
follow the installation, operating and m ainten an ce instructions will void the S E R IAL N U M B E R ______________________________________________
responsibility of S uburban Manufacturing C om pany.
IN S P EC TIN G FO R FR E IG H T D AM AG E S S TO C K N U M B E R _______________________________________________
Your unit was carefully packed in a container which co m plies w ith the N ational
S afe Transit Test. This m eans that the packaged product, w ith norm al handling, D ATE O F PU R C H AS E ___________________________________________
 UNIT SPECIFICATIONS PRE-INSTALLATION TIPS AND CONSIDERATION
D o not operate th is u n it during construction as this m ay violate your M inim um O perational C learances
w arranty.
T he following m inim um outside clearance from rear grille m ust be
m aintained:
R ear of unit to nearest obstruction - 36"
H E ATIN G
S ide of unit to nearest obstruction - 0"
M O D EL CAUTION: This appliance should not be installed on or near adjacent walls with
vinyl siding without first consulting with the manufacturer of the siding or
D L3-0712 D L3-0912 D L3-1220 D L3-1622 cutting the siding away from the area around the appliance vent.

B ottom of unit to obstruction and/or ground - T his requirem ent is determ ined by
B T U IN P U T 12,000 12,000 18,000 20,000
local clim ate and environm ental conditions. The unit m ust be above ground and
V O LTS 208/230 208/230 208/230 208/230 high enough off of the ground to prevent sn ow , water, leaves or any other
obstruction from block ing rear of unit.
AMPS 2.0 2.0 2.0 2.0 T he following m inim um ins ide clearances from cabinet front m ust be
m aintained:
GAS 3/8" IP S 3/8" IP S 3/8" IP S 3/8" IP S
T he flow of discharge air m ust not be obstructed for a m inim um of 12"
C O N N E C TIO N
S ide of cabinet to nearest obstruction - 1"
C O O LIN G T op of unit to ceiling - 12"
C abinet front to nearest obstruction - 12" *
M O D EL *O bstruction m ust be rem ovable for service of unit.

D L3-0712 D L3-0912 D L3-1220 D L3-1622 O therwise a m inim um clearance of 36" is required.

B ottom of cabinet front to finished floor - 0"
C O O LIN G 7400/7500 9600/9800 11500/ 15000/
C A P A C IT Y 11700 16000 M inim um C learances to C om bustible Construction

V O LTS 208/230 208/230 208/230 208/230 U nits are approved for 0" clearance to com bustible construction top, sides and
bottom . Front and rear clearances not applicable as there can be no
W ATTS 680/710 920/960 1160/1170 1570/1590 construction com bustible or non-com bustible to the front or rear of the opening.
K eep burner and control com partm ent clean. See installation and operating
R E FR IG E R A N T S E E IN FO R M A T IO N
CHARGE S T IC K E R O N U N IT instructions accom panying appliance.

R E F R IG E R A N T TAB LE 1
FR E O N R -22

2
 INTRODUCTION
W AR N IN G ! Installation o f this appliance m ust be m ade in accordance w ith
the w ritten instructions provided in this m an ual. N o agen t, represen tative
or em ployee of Suburban o r o th er person has the authority to change,
m odify or w aive any provision of the in s tructions contained in this
m anual.
T his m anu a l is intended to fam iliarize the installer, servicem an and user with
the installation, operation and m aintenance of the heating and cooling unit.
T he unit is designed for a wall thickness of 1" m inim um to 14-1/2" m axim um .
N O T E : M axim um w all thickness cannot exceed 12-5/8" if rear gas hook -up is
to be used. The wall sleeves m ust be installed as illustrated in Figures 5 or 6
so that the unit c ha ss is w hen slid into the sleeve is vented to the outside
atm osphere.
D o not install in an alcove or recess.
S pecial sleeve and grille applications m ust be b rought to the attention of
S uburban as they m ay im pair the operation of the unit.
IM P O R TAN T: Installation of the rear grille m ust be m ade prior to installing
the chassis as it secures from inside the w all sleeve.
In the U .S .A ., this appliance m ust be installed in accordance with local codes
and regulations. In the absence of local codes and regulations, installation m ust
com ply with the latest edition of:
1. N ational Fuel G as C ode AN S I Z223.1.
2. N ational Electrical C ode AN S I/N FP A N o. 70.
In Canada, the installation m ust be in accordance with local codes or in the
absence of local codes, with the current C A N I-B 149 Installation C ode.
R equirem ents for installations in C om m onw ealth of M assachusetts, See
page 19.
1. W hen choosing a location for the sleeve, rem em ber that the unit chassis
m ust be vented to the outside atm osphere, therefore, the s lee ve m ust be
m ounted in the outside wall of th e room . A location should be selected with
consideration for circulation of discharge (room ) air. G enerally, the location
w h ic h provides the m ost effective circulation is m idw ay along the wall of th e
room the unit is to serve and away from a stairwell or other openings. D o not
locate sleeve behind a door or at a point w here a door, if left open, w ould tend
to obstruct the unit when installed into the sleeve.
2. In choosing a loc ation for the sleeve, one m ust consider the m inim um
operation clearances as specified in T able 1. These clearances assure
adequate accessibility for servicing an d proper operation of the unit and
therefore, m ust be m aintained.
3. T he wall sleeve m ay be installed directly on fin ish e d floor as illustrated in
Figure 2, however, considerations should be given to the location of gas lines
and electrical s ervice. N O T E : If m ounted on top of floor, the gas connection
should be m ade from rear of unit. For the best finished results, Suburban
suggests the wall sleeve be m ounted a m inim um of 3-1/2" off of the finished
floor, as illustrated in Figure 3. This allows sufficien t s pa ce for the gas and
electrical connections to b e m ade below the wall case. A n accessory base
panel, S uburban K it #520873, m a y then be attached to the cabinet front to
conceal these service connections. N O T E : T his base panel is non-loading
bearing.
4. W hen installing below a window, the installer should consider the possibility
of curtains interfering with discharge air and/or accessory air discharge package
and tak e steps to elim inate these restrictions.
Figure 1
3
5. T he ins taller should allow for drywall or other interior wall finishes when
locating sleeve during rough-in. (S ee Figures 5 or 6.)
6. Prior to installing the wall sleeve, one m ust consider the m ethod to be used
to drain the condensate from the wall sleeve. Tw o m ethods m ay be used:
a. Free D rain (E xternal)- A general acceptable alternative wh ere the
condensate drains from the wall sleeve through three exterior drain
holes and drops to open ground. (S ee Figure 4.) T he c on de nser fan
is designed to p ic k up norm al condensate and evaporate it off
the condenser coil.
b. D rain Kit - A condensate drain kit is recom m ended for positive drainage
wh en specified or code requires or when condensate is heavy under
conditions of extrem e hum idity for extended periods of tim e. The drain tube
assem blies m ay be installed externally on rear flange of the wall sleeve or
underneath the wall sleeve to the external side of building. (S ee Figure 7)
T he condensate can be freely drained to ground level or routed in tubing to
a disposable location. D rain tube kits are des ign ed for 1/2" O .D . copper
tubing.
N O T E : E xcessive rain water entering the unit through the outside grille m ay not
be entirely rem oved during operation of the unit. E xcessive rain water will drain
through the raised weep holes provided on the rear of the wall sleeve.
7. A fter selecting a location for wall sleeve, inspect the wall and floor areas to
determ ine that there are no hidden electrical wires, propane or other flam m able
gas-liquid piping or tubing, ducts, girders or wall studs that will interfere with the
proper installation and safe operation of the unit or the proper installation of gas
supply lines and electrical service
8. T he cabinet front is shipped with the unit chassis. S ide flanges on chassis
are secured to sleeve from inside room to insure proper security and m ounting.
INSTALLATION
B efore beginning the installation, it is suggested that the cabinet front and air
filter be rem oved to avoid dam age during installation of the unit.
1. C ut an opening in the outside wall and fram e to the m inim um o pening as
illustrated in Figures 2 or 3. R efer to T a b le 1 for m inim um clearances to
obstruction. U se conventional construction m ethods to fram e opening. D o not
use w all sleeve as a lintel. The fram ed opening should allow for the sloping
of the sleeve toward outside wall as illustra te d in F igures 5 or 6, in order to
a s sure proper drainage. D o n ot in stall wall sleeve level or slope tow a r d
room .
2. U nfold the sides of the wall sleeve and assem ble the top, being sure that the
sides wedge between the top flange on the top and the retaining an gle as
illustrated in Figure 4. Secure at top corners w ith screws provided. If the
opening in the rear of the sleev e for rear gas hook-up is not used, you m ay
block the opening using the bird guard supplied with the sleeve. (S ee Figure
4A for illustration.)
3. Install wall sleeve into fram ed opening with the three drain holes to the
outside. Minim um projection of wall sleeve into the room is flush with finished
wall or m olding, as illustrated by “x” dim ension in Figures 5 or 6.
C AU TIO N : B e sure sleeve protrudes far enough into the room to allow for
any interior w a ll studding, insulation and dry w a ll or finished w a ll to b e
added during construction.
D o not install sleeve flush w ith finished exterior w all.
If sleeve installed with floor clearan ce fro m 0" to less than 3-1/2", the sleeve
m u st protrude a m inim um of 1-5/8" beyond finished surface of exterior wa ll.
(S ee Figure 5.) T his is to allow for rear gas hook-up. If sleeve is installed with
floor clearance of 3-1/2" or greater, the sleeve m ust protrude a m inim um of 1/4"
beyond finished surface of exterior wall. (S ee Figure 6.)
N O T E : W all sleeve installations that protrude into the room 4" or m ore require
the use of Leg Leveling K it #520600 or oth e r m e a n s of supporting the wall
sleeve. (S ee Figure 8). Failure to support the wall sleeve fron t in such
installations m ay cause im proper sleeve slope(1/4" rear s lop e required - see
S tep 4 below), which m ay result in im proper condensate leakage into the
interior room space.
For installations in windows and/or curtain or panel walls of 2", it is suggested
that a m inim um of tw o field supports be installed under wall sleeve since no
screws can be used in bottom of sleeve to the wall.
Field supplied w all sleeve angles 1" x 1" x .065/.055 are to be used on top,
sides and bottom of wall sleeve. (S ee Figure 9).
C AU T IO N : D o not drill holes in bottom of sleeve. B ottom angle is for
support only and is to be secured to w all.
4. S ecure wall sleeve to wall as illustrated in Figures 5 or 6. B e sure wall case
is level (side to side-parallel to floor) and sloped 1/4" from front to rear. D o not
put holes in bottom of sleeve, w ater dam age to w all and floor w ill occur.
5. C aulk around wall sleeve between the sleeve and building to form a weather
tight seal against rain and snow. U se only w eather proof caulking. (S ee
Figures 5 or 6).
6. S eal around sleeve between finish e d interior wall and sleeve to m inim ize
heat/cooling loss around sleeve. Seal m ay be caulking, or if preferred, installer
m ay trim around sleeve w ith m olding or other suitable m aterials.
Figure 2
Figure 3
4
IM P O R TAN T: Installation of the rear grille m ust be m ade prior to installing
the chassis as it secures from inside the w all sleeve.
7. S lide unit into wall sleeve and secure it to s leeve using the four #10 x 1/2
screws provided.
8. C onnect gas and electrical supply. R efer to Figure 10 for centerline location
of gas connection and ele ctrical connection when unit is installed into wall
sleeve.
N O T E : T his unit is factory set for 230 volt operation. If you wish to operate unit
on 208 volts, the rock er switch located behind the cabinet front on the controls
panel (reference Item N o. 25, Figure 15) m ust be switched to 208 volts.
N O T E : O n occasions, the voltage on a 230 volt m odel m ay drop. If the voltage
drop is at or below 208 volts, the switch should be switched to 208 volts.
9. T h e operation of this unit is controlled by a built-in therm ostat. A d ig ita l
tem perature read out will be displayed on the control panel.
For rem ote therm ostat operation, connect the therm ostat wiring to the term inal
block located on the m odule board. Move switch #1 on the therm ostat switch
to "on". (S ee Figure 12.)
T o reset controls, turn power off then back on.
N O T E : C onnecting rem ote therm ostat overrides the built-in therm ostat and you
will not get a digital read out on the control panel. T here is n o need to
disconnect the built-in therm ostat as shipped from factory.
10. R einstall air filter.
11. R einstall cabinet front. D o not operate unit with cabinet front rem oved.
Figure 4 Figure 4A

Figure 5

Figure 6

5
Figure 7

Figure 8

Figure 9

6
 MAKING GAS CONNECTIONS
T he unit is factory equipped with a 3/8" N P T gas connection. The size of the
pipe should be com puted according to the type of gas and the length of the run.
T able 2 gives a reasonably accurate size for the service line. The quan tities
given in the table are for cubic feet per hour. T o convert B T U capacity to cubic
feet, divide total B T U load by the B T U value of th e gas being used. T he table
is for natural gas only. To convert to liquefied petroleum (LP ) gas, m ultiply by
.633. The pressure drop caused by other gas appliances being served by any
portion of the line provided for this installation m ust be considered. If the new
line is takeoff from an existing line to another a pp lian ce, pressure drop
com putation with the table m ust include the dem and of the other appliance.
C AU TIO N : Suburban does not recom m end the use of flex tubing to m ake
the gas connections to the unit unless the flex tubing is a h ig h q u a lity
stainless certified by AG A and approved for use by local codes.
M inim um gas supply pressure for purposes of input adjustm ent:
M inim um M axim um
N atural G as 5" W .C .* 7" W .C .
Liquefied P etroleum (LP ) G as 11" W .C . 13" W .C .
(*W ater C olum n)
Figure 10
Operating Pressure
A ll units for burning natural gas are equipped with a valve having a built-in
regulator preset at 3.5" W .C . pressure. A ll units for burning liquefied petroleum
(LP ) gas are equipped with a valve having a built-in regulator preset at 10.5"
W .C . pressure. D o not adjust the regulator set screw on the valve. O ver firing
of the unit m ay occur.
It is rec om m en ded that the installer install a m anual shut-off valve in the gas
s u pply line to the unit. It is also recom m ended that a ground join t u nio n b e
installed between the unit and this shut-off valve.
A condensate trap should also be installed in the gas supply line as close to the
unit as possible.
In order to m aintain a check on gas supply pressure to the unit, Suburban
advises the installer to provide a 1/8" N P T plug tap for test gauge connection
im m ediately upstream of the gas supply connection to the unit.
T he unit and its individual shut-off valve m ust be disconnected from the gas
supply piping system d u rin g a n y pressure testing of the gas system at test
pressures in excess of 1/2 P S IG . T he unit m ust be isolated from the gas supply
piping system by clos ing its individual m anual shut-off valve during any
pressure testing of the gas supply system at test pressures equal to or less than
1/2 P S IG .
W AR N IN G ! A pipe thread com pound resistan t to the action of liquefied
petroleum (LP ) and natural gas m ust be used on all pipe joints.
A ll gas piping should be tested with a soap and water solution to assure gas-tight
connections.
W AR N IN G ! D o not use an open flam e to check for leaks!
MAKING ELECTRICAL CONNECTIONS
(208 - 230 Volts)
If local codes perm it, the service cord as supplied with the unit m ay be used. The
service cord is added at the factory for testing during production. If local codes
do not perm it the use of a service c ord, it m ust be rem oved and the electrical
connections m ade in the junction box.
A ll external wiring m ust com ply with local codes or national electrical codes.
It is recom m ended that the wiring be on a separate perm anent line electric a l
circuit. T he electrical circuit m ust be protected using dual 15 am p fuse or H A C R
type circuit break er.
In the U .S .A ., the unit w h e n installed, m ust be electrically grounded in
accordance w ith local codes or, in the absence of local codes, w ith the latest
edition of N ational E lectrical C ode A N S I/N FP A N o. 70. P roper operation of this
unit is dependent on adequate earth ground. If the installation is m ade using gas
piping of any m aterial other than m etal pipe, then adequate steps m ust be taken
to assure adequate earth ground.
In C anada , the unit m ust be electrically connected and grounde d in accordance
with local codes or in the absence of local code s w ith the current C S A C 22.1
C anadian E lectrical C ode.
24 V AC EM E R G E N C Y P O W E R C O N N E C TIO N (C O M P R E S S O R LO C K -O U T)
T wo 1/4 " m ale term inals labeled "P W R D O W N " are available on the m odule
board. If 24 V A C is applied to these term inals, the com pressor and condensor
fan operation are disabled. D uring a call for cooling, the indoor blower will run
and the "S E R V IC E SY S T E M " light will be on.
1. R em ove the display panel (save the 5 screws for re-use (S ee Figure 13).
2. R oute wiring from an external 24 V A C source through the bushing in the base
of the unit.
3. T erm inate two wires with 1/4" fem ale pre-insulated term inals.
4. C onnect wires to the "P W R D O W N " term inals on the m odule board (S ee
wiring diagram ).
5. R eplace the display panel.

Nominal
Iron Pipe Internal Length of Pipe, Feet
TAB LE 2
Size, Diameter,
Inches Inches 10 20 30 40 50 60 70 80 90 100 125 150 175 200
Maximum Capacity of Pipe in Cubic Feet of Gas per
1/4 .364 32 22 18 15 14 12 11 11 10 9 8 8 7 6
Hour for Gas Pressures of 0.5 PSIG or Less and a 3/8 .493 72 49 40 34 30 27 25 23 22 21 18 17 15 14
Pressure Drop of 0.3 Inch Water Column 1/2 .622 132 92 73 63 56 50 46 43 40 38 34 31 28 26
3/4 .824 278 190 152 130 115 105 96 90 84 79 72 64 59 55
(Based on a 0.60 Specific Gravity Gas) 1 1.049 520 350 285 245 215 195 180 170 160 150 130 120 110 100
1-1/4 1.380 1,050 730 590 500 440 400 370 350 320 305 275 250 225 210
1-1/2 1.610 1,600 1,100 890 760 670 610 560 530 490 460 410 380 350 320
2 2.067 3,050 2,100 1,650 1,450 1,270 1,150 1,050 990 930 870 780 710 650 610
2-1/2 2.469 4,800 3,300 2,700 2,300 2,000 1,850 1,700 1,600 1,500 1,400 1,250 1,130 1,050 980
3 3.068 8,500 5,900 4,700 4,100 3,600 3,250 3,000 2,800 2,600 2,500 2,200 2,000 1,850 1,700
4 4.026 17,500 12,000 9,700 8,300 7,400 6,800 6,200 5,800 5,400 5,100 4,500 4,100 3,800 3,500

7
 OPERATING INSTRUCTIONS
A. H E AT M O D E
Initial Lighting Instructions (S ee Figure 11)
N O T E : D uring initia l firin g of this furnace, a burn-off of excess paint and oils
rem aining from m anufacturing process m ay cause “sm ok ing” for 5 - 10 m inutes.
N O T E : If your unit has the optional air discharge package installed, w e
recom m end the room air blower be operated on high (S elect high fan speed).
1. O pen the m anual shu t-o ff v a lve. T he valve is fully open when the handle is
level or parallel to the gas line. N ever attem pt to operate unit w ith m anual valve
partially closed.
2. D epress "S ystem " key pad until heat lam p is illum inated.
3. D epress "Fan" key pad until desired speed lam p is illum inated.
4. S e t th erm o sta t to d esired setting by depressing tem perature indicating arrows
until desired tem perature is displayed.
5. If the therm ostat circuit is closed at the setting chosen in step 4, the ignition
sequen ce begins.
6. A fter ignition, the operation of the unit will be controlled autom atically by the
therm ostat.
To Shut D ow n for an E xtended P eriod of Tim e
1. D epress "S ystem " key pad until stand by lam p is illum inated.
2. C lose m anual shut-off valve.
S equence of N orm al O peration - H eat M ode
1. W hen heat is required, the therm ostat closes and energizes the com bustion
air m otor.
2. A s the blower reaches approxim ately 90% of the norm al R P M , the pressure
created by the com bustion air m otor causes the diaphragm in the pressure switch
to m ove, closing the contacts. This com pletes the electrical circuit to the input of
the m odule board and a 10 second warm -up period for the glo-bar is established.
D uring the warm up period, the glo-bar com es on for 7 seconds, then the valve
opens. The g lo-bar rem ains on another 3 seconds after the valve opens and
then goes off. W hen the valve opens, it will rem ain open for 6 seconds. G as will
flow to the burner and be ignited by the glo-bar.
3. If the m ain burner flam e is sensed, the burner will rem ain on until the
therm ostat is satisfied. If the flam e is not sensed, the gas valve closes and the
ignition sequence autom atica lly repeated two (2) tim es. If the burner does not
light during this trial for ignition period, the unit will lock-out for one (1) hour and
then re-set autom atically.
N O T E : If lock-out should occur, the unit can be re-set m anually by breaking the
power to the unit. W hen power is restored, the ignition procedures ca n be
repeated. Should repeated lock-out occur, shut unit down and contact your gas
service agency.
Figure 11
8
4. A fter proof of ignitio n (burner lights and flam e properly sensed) a circuit is
com pleted to the room air blower and the blower com es on.
5. W hen the therm ostat is satisfied, the valve closes. The com bustion air m otor
will rem ain on for a 20 second purge cycle, then goes off. T he room air blower
will continue to operate for approxim ately 90 seconds at which tim e the circuit is
opened and the room air blower goes off.
N O T E : If your unit is controlled by a wall therm ostat, the ignition sequence is the
sam e as with built-in therm ostat; however, the tem perature setting and system
functions are selected at the wall therm ostat. T he "Fan" speed is controlled in the
sam e m anner as with built-in therm ostat.
B . C O O LIN G M O D E
N orm al O peration (S ee Figure 11)
1. D epress "S ystem " k ey pad until cool lam p is illum inated.
2. D epress "Fan" key pad until desired speed lam p is illum inated.
3. Set therm ostat to desired s etting by depressing tem perature indica tin g arro ws
until desired tem perature is displayed.
4. If the therm ostat circuit is closed at the setting chosen in Step 3, the cooling
cycle begins. N O T E : O n initial start-up, the com pressor w ill not be energized for
five (5) m inutes even though the system functions have been properly selected.
W heneve r the outside tem perature is below 65° and the hum id ity is high, frost
could form on the evaporator coil during extended cooling operation. To elim inate
frost form ation, a de-ice switch in the com pressor circuit will sense a frost
condition and open the com pressor circuit. U pon tem perature rise, the switch will
close and the com pressor will again com e on provided th e therm ostat is still
calling for cooling.
N O T E : This unit has a built-in 5 m inute delay between com pressor cycles. Any
tim e the com pressor cycle is interrupted either m anually, through therm ostat, a
pow er interruption, etc., the com pressor will not restart for 5 m inutes.
C . O P E R ATIN G TIP S - H E AT M O D E O R C O O LIN G M O D E
1. A t tim es it m ay b e d e sirable to reduce the operating sound level. T his is
possible by selecting “Low C ool” position. A t this setting, the cooling capacity is
not reduced - only the blower speed and air m ovem ent is reduced.
2. C irculation of room air with no heat or cooling m ay be obtained if desired. For
fan only operation, depress "System " k ey pad until fan only lam p is illum inated.
D epress "Fan" key pad until desired speed lam p is illum intaed.

Figure 12
UNIT CONTROLS AND THEIR FUNCTION
Lim it S w itch - T he purpose of the lim it control is to turn off the gas to the m ain
burner if, for any reason, the heating section of the unit becom es hotter than that
which is safe. C ycling on lim it does not always indicate a defective lim it switch.
If the circulating air is blocked or only partially so, the lim it control will function
and cause the m ain burner to go off. C ycling on lim it is not always undesirable -
if it happens only occasionally. This is a good indication of safe operation and will
m ost like ly h ap pe n on a warm day. If cycling happens too often or for an
extended period, the circulating air system should be thoroughly cleaned. (S ee
“M aintenance and C leaning.”)
If for any reason, the lim it switch is found to be defective, it m ust be replaced.
T here is no recom m ended m ethod of repairing it. Because of the im portance of
the lim it switch, for safety reasons, never shunt the lim it switch - even for only
tem porary operation.
P ressure Sw itch - T he purpose of the pressure switch is to s e n s e the air
pressure generated by the com bustion air blower. W hen the pressure is
adequate to support com bustion, the contacts in the switch close. This com pletes
the circuit to the input of the m odule board and the ignition sequence begins. If
for som e reason the pressure is not sufficient to support com bustion, the switch
will not operate. R easons for insufficient pressure: 1) slow com bustion air m otor
2) restriction in intake and 3) loo se p ressure switch tube or a blockage in the
pressure switch tubing.
Fresh Air V ent - T he purpose of the fresh air vent is to prov ide a m eans of
introducing outside air into the living. The control rod is located in the lower left
front corner of the unit. T o gain access to the control rod, the cabinet front m ust
be pivoted forward. (S ee Figure 13).
N O T E : O perating the unit with the vent open could reduce efficiency of the unit
in both heat and cooling m odes.
O verload P rotection - T hese units are equipp e d w ith an electrical safety
overload w h ich stops the com pressor in the event of electrical overload. If
repeated overload cycling occurs, call your dealer or a local repair ag e ncy
equipped to service air conditioning equipm ent.
REMOVING UNIT FOR SERVICE
1. S hut off gas supply to unit.
2. B reak electrical circuit to unit at fuse box if wired perm ane n tly. D isconnect
wiring in junction box on unit. If service cord is used, unplug from wall receptacle.
3. D isconnect inlet gas line to unit.
4. D isconnect therm ostat wiring at term inal block on m odule board, if unit is
wired for rem ote therm ostat.
5. P ull unit from wall case.
6. T o reinstall, reverse above procedure.
7. C heck gas connections for leak s using a soap and water solution. D o n ot use
an open flam e to check for leaks. C orrect any gas leaks im m ediately.
Figure 13
PREVENTIVE MAINTENANCE
W AR N IN G ! If the user of this appliance fails to m aintain it in the condition
in w hich it w as shipped from the factory or if the appliance is not used
solely for its intended purpose or if appliance is not m aintained in
acco rdance w ith the instru c tio n s in this m anu al, then the risk of a fire
and/or the production of carbon m onoxide exists w hich can ca u s e
personal injury, property dam age or loss of life.
IM P O R T A N T : Always verify proper operation after servicing.
W A R N IN G ! A lw a ys disconnect electrical supply before cleaning unit o r
perform ing any m aintenance.
T he unit should be inspected by a qualified service person yearly before turning
the unit on heat for the winter. P articular attention should be given to the following:
1. Inspect all gaskets. If any gaskets show signs of leakage or deterioration, they
m ust be replaced. Safe operation of the unit depends on all gask ets being tight.
2. Inspect com bustion cham ber and venting to assure that these com ponents are
p h ys ically sound w ithout holes or excessive corrosion. R eplace if found to be
defective.
3. Inspect exhaust and intak e for restrictions and for adequate sealing of any
m ating parts. (S ee “Minim um O utside C learances”.)
W AR N IN G ! It is im p e rative that the products of com bustion be properly
vented to the outside atm osphere and that all com bustion air supplied to
the burner be draw n from the outside atm osphere.
4. C heck outside grille to be sure it is clean and free of any obstructions.
5. C heck the control com partm ent, burner and circulating air passageways of the
unit. These areas m ust be k ept clean. N O T E : More frequent cleaning m ay be
required due to excessive lint from carpeting, bedding m aterial, etc.
6. C heck burner for proper operation. A proper flam e will have a blue inner cone
w ith w ell defined pattern and an orange outer cone with slightly yellow tips . A
flam e that is yellow in a p p e a rance w ith an erratic flam e pattern indicates a
restriction in the air supply. S hut the unit down and have the burner and air
passage ways checked and cleaned as needed. The surface of the burner and
each burner port should be cleaned with a steel wire brush and blown clean using
com pressed air. (S ee Figure 14 for illustration of a correct and incorrect burner
flam e.)
7. C heck all gas connections and gas controls (electrical valves, m anual shut-off
valves, regulators, etc.) for leak s.
8. T his inspection should include a com plete o p erational check of the unit
including all elec trical and m echanical com ponents. N O T E : If cabinet front was
rem oved in order to inspect the u n it a n d controls, it m ust be reinstalled prior to
operating the unit.
Figure 14
9
You as the owner/user should inspect the unit pe rio d ically during the
heating season. Particular attention should be given to the follow ing:
A . P eriodically observe the m ain burner flam e to assure it is burning with a hard
blue flam e with well-defined burner ports. (S ee Figure 14.) If flam e appears yellow
o r bu rn er ha s a la zy fla m e, shut furnace down and contact a qualified servic e
person.
B . P eriodically inspect the v e n t for obstructions or presence of soot. S oot is
form ed whenever com bustion is incom plete. This is your visual warning that the
furnace is operating in an u nsafe m anner. If soot is present, im m ediately shut
furnace down and contact your dealer or a qualified service person.
C . C irculating air through the front grille m ust not be blocked. Keep filter clean to
a ssu re a de qu ate a ir flo w.
T he rem ovable, washable type filter should be cleaned or replaced several tim es
during the year. T his will depend upon the usage and location of the unit. A dirty
filter will reduce the air flow and the efficiency of the unit. Filter m ay be washed in
a soapy solution and rinsed in clean w ater. Let th e filter dry before reinstalling it
on the unit.
T he filter is located behind the cabinet front. The cabinet front pivots forward for
easy access to the filter. T o rem ove the filter, rotate retaining arm free of filter, and
lift filter up.
Listed below are several safety related item s that you should follow during the
heating season to assure continued safe operation of the furnace.
1. N ever operate the unit if you sm ell gas. D o not assum e that the sm ell of gas
is norm al. A ny tim e you detect the odor of gas, it is to be c o n s idered life
threatening and corrected im m ediately. (S ee s a fety notice on front cover of this
m anual.)
2. Im m ediately shut unit down and call a service agency if unit cycles erratically
or delays on ignition.
W AR N IN G ! S hould overheating occur, or the gas supply fail to shut off,
shut off the m anual gas valve to the appliance before shutting off the
electrical supply.
3. D o not restrict the flow of com bustion air or the w arm air circulation to the unit.
T o do so could cause personal injury and/or death.
W AR N IN G ! D o not install screens over the vent for any reason. Screens
w ill becom e restricted and cause unsafe furnace operation.
10
4. K eep unit clean. More frequent cleaning m ay be required due to excessive lint
from carpeting, bedding m aterial, etc. It is im perative that control com partm ents,
burners and circulating air passageways of the appliance be kept clean.
5. K eep the furnace area clear of any com bu stible m aterials, gasoline or other
flam m able vapor and liquids.
6. D o not use this applianc e if any part has been subm erged under water.
Im m ediately call a qualified service technician to inspect the appliance and to
replac e an y part of the control system and any gas control that has been
subm erged under water.
7. A lways follow the operating instructions. D o not deviate from the step-by-step
procedures.
8. N ever attem pt to repair da m a g e d parts. A lways have them replaced by a
qualified service agency.
9. N ever attem pt to repair the furnace yourself. Seek the h elp of a qualified
service person.
10. T he room air m o to r, the condensor m otor and the com bustion air m otor are
m aintenance free m otors and require no oiling.
GENERAL NOTES
T he efficiency rating of this unit is a product therm al efficiency rating determ ined
under continuous operating conditions and was determ ined independent of any
installed system .
C hildren and adults should be alerted to the hazard s o f h igh surface
tem peratures and should stay aw ay to avoid burns or clothing ignition.
Young children should be carefully supervised w hen they are in the sam e
room as the unit.
C lothing or other flam m able m aterial should not be placed on or near the
unit.
Any safety screen or guard rem oved for servicing the unit m ust be
replaced prior to operating the unit.
Installation and repairs should be done by a qualified service person. The
appliance should be inspected before use and at lea s t a n n u a lly by a
qualified service person. M ore frequent cleaning m ay be required due to
excessive lint from carpeting, bedding m aterial, etc. It is im perative that
control com partm ents, bu rn ers and circulating air passagew ays of the
appliance be kept clean.
N ever operate unit w ith filter rem oved. Evaporator coil and/or drain pan
m ay becom e restricted.
Figure 15

Figure 16

11
All Models

Figure 17

DL3-0712, DL3-0912,DL3-1220
Figure 18

12
 DL3-1622

Figure 18A

DL3-0712, DL3-0912, DL3-1220

Figure 19

13
DL3-1622
Figure 19A

DL3-0712, DL3-0912,DL3-1220

Figure 20

14
 DL3-1622
Figure 20A

15
 ORDERING REPAIR PARTS
D o not attem pt to repair dam aged parts. O nly factory authorized
parts are to be used.
W hen ordering parts from your dealer or distributor, always give the
following inform ation:
1. P art N um ber (N ot Item N um ber)
2. P art D escription
3. M odel N o. And S erial N o.
4. Q uantity
Item Part
No. Description Number
1 Grille, Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 031123
2 Top, Wall Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101621CB
3 Gasket, Wall Case Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 070887
4 Gasket, Wall Case End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 070885
5 Gasket, Wall Case Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 070883
6 Wall case Bottom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101549CB
7 Screw 10 - 12 x 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121953
8 Tinnerman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121378
9 Shoulder Screw #8-15 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121869
10 Fastener Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121727
11 Name Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530026
12 Tinnerman Flat Push-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121442
14 Control Plate and Decal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 520913
15 Tube Assembly, Gas Inlet (Rear Gas Models Only) . . . . . . . . . . . . . . 171661
16 ELL 90/ Hi-Ear (Off-Set Mount) (Rear Gas Models Only) . . . . . . . . . . 171598
17 Screw 8-32 x 3/8 (Rear Gas Models Only) . . . . . . . . . . . . . . . . . . . . . 121958
19 Panel Assembly Complete (Left Side (Dl3-0712, 0912, 1220)) . . . . . . 101900
20 Bushing, Universal 1 1/8" (Rear Gas Models Only) . . . . . . . . . . . . . . 071046
21 Plug, Hole 1 1/8" (Front Gas Models Only) . . . . . . . . . . . . . . . . . . . . . 071075
22 Bushing Strain Relief 7/8 (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . 510405
Bushing Strain Relief (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 071182
23 Module Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232785
24 Control Rod, Vent Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140235
25 Switch, Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232246
26 Label, 208/230 V. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191902
27 Plate, Mounting (Controls) (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . 063402
Plate, Mounting (Controls) (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . 063479
28 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230944
30 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231032
32 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232634
33 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232907
34 Filter (DL3-07-12, 0912, 1220) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 031097
Filter (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 031177
35 Evaporator Panel Assembly Complete (DL3-0712, 0912, 1220) . . . . 102053
Evaporator Panel Assembly Complete (DL3-1622) . . . . . . . . . . . . . . 102100
36 Grille, Room Air (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . . . . . . . . 030656
Grille, Room Air (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 031176
37 Cover Assembly Complete (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . 101905
Cover Assembly Complete (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . 102089
38 Panel Assembly Complete (Right Side) (DL3-0712, 0912, 1220) . . . . 101901
Panel Assembly Complete (Right Side) (DL3-1622) . . . . . . . . . . . . . . 102083
40 Bottom Angle Seal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 063430CB
42 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150090
43 Rod Control Door Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150089
44 Controls Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 031099
45 Washer, Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121726
46 Cabinet Front Assembly Complete (DL3-0712, 0912, 1220) . . . . 101920CB
Cabinet Front Assembly Complete (DL3-1622) . . . . . . . . . . . . . . 102097CB
47 Coil, Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380239
48 Cover Plate Assembly with Insulation (DL3-0712, 0912, 1220) . . . . . 063449
Cover Plate Assembly with Insulation (DL3-1622) . . . . . . . . . . . . . . . 063487
49 Bushing, Universal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 070486
50 Boot, Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232686
51 Clamp, Capacitor (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . . . . . . . 062925
Clamp, Capacitor (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 063483
52 Capacitor 15 :f (DL3-0712) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232949
Capacitor 25 :f (DL3-1220, 1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . 232688
Capacitor 30 :f (DL3-0912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232744
53 Capacitor 1.5 :f (DL3-1220) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232712
Capacitor 2 :f (DL3-0712, 0912 1 each DL3-1622 2 each) . . . . . . . . 232901
54 Bushing, Snap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231827
55 Boot, Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232687
57 Top, Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 090544
59 Burner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 010888
60 Gasket, Burner Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 071156
61 Burner Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 051407
63 Tube, Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 051409
64 Orifice, Natural Gas (DL3-0712,0912) . . . . . . . . . . . . . . . . . . . . . . . . 180222
Orifice, Natural Gas (DL3-1220) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180314
Orifice, Natural Gas (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180187
Orifice, LP Gas (DL3-0712, 0912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180225
Orifice, LP Gas (DL3-1220) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180296
Orifice, LP Gas (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180224
65 Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171656
66 Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 071123
Orifice and Pressure Switch Chart
Orifice Pressure Switch
(Part Number) (Part Number)
180295 232685
180296 232685
180222 232685
180225 232685
16
Item Part
No. Description Number
67 Valve (Natural Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161199
Valve (LP Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161183
68 Tube, Pressure Switch (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . . . 051484
Tube, Pressure Switch (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . 052010
69 Elbow, Street (Brass) (Front Gas Models Only) . . . . . . . . . . . . . . . . . 171427
70 Fitting 90/ 3/8 NPT x 3/8 Flare (Rear Gas Models Only) . . . . . . . . . . 170374
71 Bracket, Valve Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 063501
73 Gasket, Combustion Air Tube (Burner) . . . . . . . . . . . . . . . . . . . . . . . . 071118
74 Motor, Room Air (DL3-0712, 0912) . . . . . . . . . . . . . . . . . . . . . . . . . . . 232753
Motor, Room Air (DL3-1220) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232635
Motor, Room Air (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232835
76 Blower Assembly with Insulation (Room Air) (DL3-0712, 0912, 1220) 390947
Blower Assembly with Insulation (Room Air) (DL3-1622) . . . . . . . . . . 390916
78 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350203
79 Wheel, Room Air (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . . . . . . . 350193
Wheel, Room Air (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350202
80 Evaporator Pan Assembly Complete (DL3-0712, 0912, 1220) . . . . . . 380244
Evaporator Pan Assembly Complete (DL3-1622) . . . . . . . . . . . . . . . . 380264
81 Thermostat Sensing Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232716
82 Bracket (Thermostat Sensing Probe) . . . . . . . . . . . . . . . . . . . . . . . . . 063417
84 Switch Assembly, Limit (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . . 232770
Switch Assembly, Limit (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . 232887
84A Spacer, Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 063433
86 Ignitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232681
87 Gasket, Ignitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 071097
87A Switch, Flue Limit *DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . . . . . . . 520887
Switch, Flue Limit (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232823
88 Gasket, Flame Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 071096
89 Electrode (Flame Probe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232701
90 Baffle (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 040467
91 Bushing, Strain Relief (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . . . 230216
92 Combustion Chamber Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 021169
93 Strap, Tie-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 063426
94 Cover Assembly, Evaporator Coil (DL3-0712, 0912, 1220) . . . . . . . . 380256
95 Door Assembly Complete (Fresh Air Vent) . . . . . . . . . . . . . . . . . . . . . 031175
96 Bracket Support, Capacitors (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . 063482
97 Brace, Condenser Housing (DL3-0712, 0912, 1220) . . . . . . . . . . . . . 063403
Brace, Condenser Housing (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . 063481
98 Bracket (Blower to Base) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 063461
99 Box Assembly, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 051419BK
100 Gasket Exhaust Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 071153
101 Vent Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 051483
102 Blower Assembly, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390892
105 Bracket, Condenser Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 063480
106 Fan, Condenser Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350200
107 Wrap Assembly, Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380254
108 Cover, Condenser Coil (DL3-0712, 0912, 1220 . . . . . . . . . . . . . . . . . 380240
Cover, Condenser Coil (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . 380261
110 Baffle, Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 040484
111 Coil, Condenser (Dl3-0712, 0912, 1220) . . . . . . . . . . . . . . . . . . . . . . 380279
Coil, Condenser (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380258
112 Capillary Tube Assembly (DL3-0712) . . . . . . . . . . . . . . . . . . . . . . . . . 171714
Capillary Tube Assembly (DL3-0912) . . . . . . . . . . . . . . . . . . . . . . . . . 171606
Capillary Tube Assembly (DL3-1220) . . . . . . . . . . . . . . . . . . . . . . . . . 171590
Capillary Tube Assembly (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . 171648
114 Motor, Condenser Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232636
115 Tube, Suction (DL3-0712, 0912, 1220) . . . . . . . . . . . . . . . . . . . . . . . . 171605
Tube, Suction (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171695
116 Switch, De-Icer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232796
117 Compressor (DL3-0712) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380289
Compressor (DL3-0912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380186
Compressor (DL3-1220) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380195
Compressor (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380259
118 Isolator, Compressor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380191
119 Sleeve, Compressor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380192
120 Nut 5/16 - 18 Hex Whiz Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121495
121 Tube, Discharge (DL3-0712) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171713
Tube, Discharge (DL3-0912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171608
Tube, Discharge (DL3-1220) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171586
Tube, Discharge (DL3-1622) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171649
123 Capacitor 2 :f . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232901
126 Bushing, Strain Relief 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230216
128 Restrictor Plate (DL3-0712, 0912 Natural Gas) . . . . . . . . . . . . . . . . . 040495
Restrictor Plate (DL3-1220 Natural Gas) . . . . . . . . . . . . . . . . . . . . . . 040493
Restrictor Plate (DL3-1622 Natural and LP Gas) . . . . . . . . . . . . . . . . 040497
Restrictor Plate (DL3-0712, 0912, 1220 LP Gas) . . . . . . . . . . . . . . . . 090494
Unit Stock Number
(See Model/Serial # Sticker)
1619, 1620
1617, 1618
1629, 1630, 1691, 1693
1627, 1628, 1692, 1694
 OPTIONAL ACCESSORIES

ALUM INUM GRILLE

STOCK NO. 1625

INTRODUCTION

T he grille was specially designed for the D L3 D ynaline. D o not attem pt to bend or alter the design of the grille or the venting system of the D ynaline unit.

T he grille will also work, as designed, for those m odels with rear gas hook -up. IM P O R TAN T: Installation of the rear grille m ust be m ade prior to installing the chassis
as it secures from inside the w all sleeve.

Figure 21

ARCHITECTURAL STYLE GRILLES

INTRODUCTION
These architectural grilles are designed to be used as an optional/alternate for the standard alum inum grille #1625. They are to be installed so that the angle of the grille is
in the downward position. Rem em ber, these are special grilles. Do not attem pt to bend or alter the design of the grille, the venting system or the Dynaline unit.

T hese grilles w ill also w ork, as designed, for those m odels with rear gas hook -up. IM P O R TAN T: Installation of the rear grille m ust be m ade prior to installing the
chassis as it secures from inside the w all sleeve.

Figure 22

17
 DL3 AIR DISCHARGE PACKAGE
STOCK NO. 1651 - ADAPTOR
STOCK NO. 1623 - EXTENSION
STOCK NO. 1624 - CONNECTOR

INTRODUCTION

T his optional package allows for distribution of air into an adjacent zone requiring a controlled tem perature. This assem bly will discharge the conditioned air to either the
right or left depending upon which end the cap is placed. (S ee Figure 23.)
T his package, when installed on a D L3-0912 S eries, cannot be lengthened. M axim um length, not including adaptor, is 43 1/4". O n the D L3-1220 S eries, additional length
m ay be added.
If additional length is required, connector assem bly (N o. 1624) m ay be used. N o m ore than two (2) connectors m ay be used. Maxim um length not including the adaptor
is 130" (10.8 Feet). N O T E : Installer m ust provide wall support brack ets for the connector and extension. N ot recom m ended for use on m odels w ith built-in
therm ostats.

Figure 23

Figure 24

18
 Requirements for Installation
Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure
used in whole or in part for residential purposes, including those owned or operated by the Commonwealth
and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the
area of the venting, including but not limited to decks and porches, the following requirements shall be
satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the

side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall
observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing
plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide
detector with an alarm is installed on each additional level of the dwelling , building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility
of the property owner to secure the services of qualified licensed professionals for the
installation of hard wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fueled equipment is
installed in a crawl space or an attic, the hard wired carbon monoxide detector
with alarm and battery back-up may be installed on the next adjacent floor
level.
b. In the event that the requirements of this subdivision can not be met at the time
of completion of installation, the owner shall have a period of thirty (30) days
to comply with the above requirements; provided, however, that during said
thirty (30) day period, a battery operated carbon monoxide detector with an
alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as
required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL
2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior
of the building at a minimum height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.
The sign shall read, in print size no less than one0half (½) inch in size, “GAS VENT
DIRECTLY BELOW, KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled
equipment shall not approve the installation unless, upon inspection, the inspector observes
carbon monoxide detectors and signage installed in accordance with the provisions of 248
CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the
most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room
or structure separate from the dwelling, building or structure used in whole or in part for
residential purposes.

19
 SUBURBAN LIMITED WARRANTY
DYNALINE
ONE YEAR LIM ITED W ARRANTY
This SUBURBAN product is warranted to the original purchaser to be free from defects in material and workmanship under normal use and
maintenance for a period of one year from the date of installation whether or not actual use begins on that date. It is the responsibility of the
consumer/owner to establish the warranty period. Suburban does not use warranty registration cards for its standard warranty. You are required
to furnish proof of installation date which may be a Bill of Sale or other payment records which verifies the original installation. A new or
remanufactured part to replace any defective part will be provided to your dealer, service agency or local gas company, at Suburban’s sole option,
without charge for the part itself, FOB the shipping point. THE EXCHANGED PART WILL BE WARRANTED FOR ONLY THE UNEXPIRED
PORTION OF THE ORIGINAL WARRANTY. Defective parts must be returned to Suburban, transportation charges prepaid (Suburban is not
responsible for any freight charges), where Suburban will establish to its sole satisfaction that the part was or became defective under normal use
and maintenance. Said first year repairs, made by a recommended Suburban service agency, will qualify for labor reimbursement (to the service
agency only) up to a maximum as established by Suburban’s flat rate schedule effective at that time. No reimbursement will be made for
transportation, diagnosing, shipping or handling. THIS WARRANTY APPLIES ONLY TO THE PRODUCT IN ITS ORIGINAL INSTALLATION
LOCATION AND IS VOIDED IF THE PRODUCT IS REINSTALLED ELSEWHERE.
FOUR YEAR LIM ITED W ARRANTY ON HEAT EXCHANGER AND COM PRESSOR
During the second through fifth years after the date of original installation, Suburban further warrants the heat exchanger against defects in material
and workmanship under normal use and maintenance. A replacement heat exchanger will be provided under the same conditions as stated in
the one year warranty EXCEPT no labor reimbursement will be provided.
During the second through fifth years after the date of original installation, Suburban further warrants the compressor against defects in material
or workmanship under normal use and maintenance. A new or re-manufactured compressor will be provided at Suburban’s sole option under the
same conditions as stated in the one year warranty EXCEPT no labor reimbursement will be provided.
LIM ITATION OF W ARRANTIES
ALL IMPLIED WARRANTIES (INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY) ARE HEREBY LIMITED IN DURATION TO THE
PERIOD FOR WHICH EACH LIMITED WARRANTY IS GIVEN. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED
WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. THE EXPRESSED WARRANTIES MADE IN THIS WARRANTY
ARE EXCLUSIVE AND MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER OR OTHER PERSON
WHOMSOEVER.
ALL WORK UNDER THE TERMS OF THIS WARRANTY SHALL BE PERFORMED DURING NORMAL WORKING HOURS. ALL REPLACEMENT
PARTS ASSUME AS THEIR WARRANTY PERIOD ONLY THE REMAINING TIME PERIOD OF THIS WARRANTY.
SUBURBAN W ILL NOT BE RESPONSIBLE FOR:
1. Normal maintenance as outlined in the owner’s installation, operating and service instructions manual including cleaning of component parts;
such as, orifices and burners.
2. Failure to start and/or operate due to voltage or gas conditions, blown fuses, open circuit breakers, loose or disconnected wires, low gas
pressure or other damages due to inadequacy or interruption or electrical service or gas supply.
3. Damage or repairs required as a consequence of faulty or incorrect installation not in conformance with Suburban instructions.
4. Damage as a result of floods, winds, lightning, accidents, corrosive atmosphere or other conditions beyond the control of Suburban.
5. Costs incurred in gaining access to the furnace.
6. Parts or accessories not supplied by Suburban.
7. Damage or repairs needed as a consequence of any misapplication, abuse, unreasonable use, unauthorized alteration, improper service,
improper operation or failure to provide reasonable and necessary maintenance.
8. Freight charges incurred from parts replacements.
9. Fuel or electricity costs or increases in such costs from any reason whatsoever.
10. Suburban products whose serial number has been altered, defaced or removed.
11. Suburban products installed or warranty claims originating outside the Continental U.S.A., Alaska, Hawaii and Canada.
12. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY, ECONOMIC OR COMMERCIAL DAMAGE OF ANY NATURE
WHATSOEVER. Some states do not allow the exclusion of incidental or consequential damages, so the above limitation may not apply to you.
NO REPRESENTATIVE, DEALER OR OTHER PERSON IS AUTHORIZED TO ASSUME FOR SUBURBAN MANUFACTURING COMPANY ANY
ADDITIONAL, DIFFERENT OR OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS SUBURBAN PRODUCT.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
IF YOU HAVE A PRODUCT PROBLEM
FIRST:
Contact the installer of the equipment or the selling dealer for warranty service. You may find his name on the product or with your homeowners
manual. If his name is not known, call your builder or general contractor if yours is a new structure.
SECOND:
Contact the Suburban distributor who supplied the product to the installer/dealer.
THIRD:
Contact: Suburban Manufacturing Company
Customer Service Department
676 Broadway Street
Dayton, Tennessee 37321
(423) 775-2131, Ext. 1
Fax: (423) 775-7015

Part Number 204276

1-12-07