Mechanical Design Guideline

*Mechanical Sheet Metal Design Guide Line

*Mechanical Plastic Design Guide Line

Mechanical Sheet Metal Design Guide Line

* R.
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Mechanical Sheet Metal Design Guide Line

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Mechanical Sheet Metal Design Guide Line

*,,10mm.,
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Mechanical Sheet Metal Design Guide Line

* ,, 3mm.,
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Mechanical Sheet Metal Design Guide Line

* * .

(1) (through hole)(drawing hole),

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.

3mm, d 2.4~2.5mm.

4mm, d 3.4~3.5mm.

Mechanical Sheet Metal Design Guide Line

* (2)(through hole)(drawing hole),

.M3M4.

3mm, d2.6mm.

4mm, d3.6mm

1.0~1.2mm,(drawing hole)
(through hole) .1.2mmM3,2.5.
.

Mechanical Sheet Metal Design Guide Line

*(3) (through hole) (Self

Clinching Nut). d.
(Self Clinching Nut),Stand-off/ Self
Clinching NutPEM (Penn Engineering & Manufacturing
Corp.),,,.
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Mechanical Sheet Metal Design Guide Line

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Mechanical Sheet Metal Design Guide Line

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Mechanical Sheet Metal Design Guide Line

Sheet Metal R/1/2.

R,R.,
R,.

Mechanical Sheet Metal Design Guide Line

*

* 3mm.(t:1.0~1.2mm)
.

Mechanical Sheet Metal Design Guide Line

* * (),()

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Mechanical Sheet Metal Design Guide Line

* Sheet Metal,1/3~2/5
,3/5~2/3.Check
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Mechanical Sheet Metal Design Guide Line

Sheet Metal,90,
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.

Mechanical Sheet Metal Design Guide Line

,
45,,.

Mechanical Sheet Metal Design Guide Line

* ..
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Mechanical Sheet Metal Design Guide Line

* Label ,Case.
Label.,
1. LabelL,..
.LabelCase,.
2.Label0.3mm.Label0.2~0.3mm
.
45.Case
45..Label
.

Mechanical Sheet Metal Design Guide Line

(Rack)Server Chassis. ---Server

,.,
450mm.10.mmX2.
430.0mm.,1.2mm.
,,
.C
Chassis,.
,.

Mechanical Sheet Metal Design Guide Line

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.

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EMI,
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,

Mechanical Sheet Metal Design Guide Line

* ,3,4.
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.

Mechanical Sheet Metal Design Guide Line

* ,.
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1.5.
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Mechanical Sheet Metal Design Guide Line

Optimize designs for sheet metal parts producibility

Mitac DESIGN FOR EXCELLENCE CHECKLIST

1. Minimize the number of steps for sheet metal stamping.

2. Select standard commercial, off the shelf drill rod, punch, tools related to
standard hole, slot, sheet metal thickness, bending radii.
3. Design parts so that secondary burr removal operation is not required.
(Some surfaces can have burrs others cannot.)
4. Drawings to indicate surfaces on which burrs are permissible.

5. If the part function requires a specific grain direction then this should be
indicated on the drawings.

Mechanical Sheet Metal Design Guide Line

*

Optimize designs for sheet metal parts producibility

Mitac DESIGN FOR EXCELLENCE CHECKLIST

6. Unless specified the tolerances shown on the hole diameters or contours

are considered to apply to the punch side only.
7. Corner radii should be a of 1/2 the material thickness.
8. Minimum feature section should not be less than 1.5 to 2 times material
thickness.
9. Hole diameters to be large enough to be punched. Punching being
preferable to drilling. (Cost)

Mechanical Sheet Metal Design Guide Line

*

Optimize designs for sheet metal parts producibility

Mitac DESIGN FOR EXCELLENCE CHECKLIST

10. Sharp corners to be avoided when designing openings.

11. The depth of draw to be kept shallow to minimize the number o die
operations.

12. Use embossed or gusset forms to provide rigidity and maintain

accuracy of angle of the bend.

13. two or more hols are used in mating parts it is necessary to consider
the problem of accumulated tolerances. This can be accomplished by
making the hole large enough to cover the accumulated tolerances or
elongated in the direction of relative movement

Mechanical Sheet Metal Design Guide Line

*

Optimize designs for sheet metal parts producibility

Mitac DESIGN FOR EXCELLENCE CHECKLIST

14. Holes from edges to be ateast 3t+R from the edge where t is the
thickness of the material and R is the bend radii of the corner. Drawn
holes should be a minimum 6t spacing inside edge to edge.

15. Provide bending relief of 1 1/2 to 2t when required.

16. Bending radius to be mimimum 1 1/2 T + R

Mechanical Plastic Design Guide Line

*,.ABS,
,2.5mm~3.0mm.
HDD Dummy Bezel1.8mm~2.5mm.
.3.0mm2.2~2.5mm
.3.0mmR0.5R3.5
.,R2mm,
..

Mechanical Plastic Design Guide Line

,.
,,,.

Mechanical Plastic Design Guide Line

*,.
.(Rib),Rib
1/2.

Mechanical Plastic Design Guide Line

*,.
..
(Texture),
,0.5.
,.
.
. ,
..
.

Mechanical Plastic Design Guide Line

,
.
(Rib).Cycle time.,
.

Mechanical Plastic Design Guide Line

* (Boss).insert
,,.Boss
1.5mm.Boss2.5~3.0mm.
Boss/.Boss
().,
.0.5~0.8mm.
,.Boss,
Boss..

Mechanical Plastic Design Guide Line

(),
.(Boss)insert.
.
.boss,boss
0.5mm.boss1.5mm.:PSMM3
4.6mm,4.4mm,4.2mm,.boss4.1mm,3.9mm,
3.7mm.

Mechanical Plastic Design Guide Line

* (),(SelfTapping Screw)().
.3.0mm,4.0mm
boss.

BossC, 1. . 2.
.BossRBossR
.

Mechanical Plastic Design Guide Line

* (Boss),,430
45(Rib).RibBoss
.Bib.

Mechanical Plastic Design Guide Line

* (Boss),(gate),
.(Rib),
,,
.

Mechanical Plastic Design Guide Line

* (Knob)---,Reset,,Switch
PCB.Switch Type .
,(Knob)Switch.
(0.25mm),PCB
.
,2.0mm.ESDIssue
.

Mechanical Plastic Design Guide Line

* ,,
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.
,0.6mm
.,.
.,,end user
.

Mechanical Plastic Design Guide Line

* ,,.: ,
,.,;
,;
,,
;,,,
,Rev. No.(Day Code),.

Mechanical Plastic Design Guide Line

* (LED Lens),(Lens)
Control boardLED.--
Lens 0.2~0.5mm. : Lens,
,Lens.
,.

: Lens.

Mechanical Plastic Design Guide Line

* Lens,PC.
PC.,
,.
,..
IQC.

Mechanical Plastic Design Guide Line

* Lens , : *
SMT LCD.Lens1/21/3.
,Lens,.
LED.
.
Lens(Texture),..
.
Lens,.
,.
Lens.,
.,.

Mechanical Plastic Design Guide Line

* :(Switch Button), FDD,FDD Dummy
Cover,.(Gap),
Switch Button,,,
.,,
.
..

Mechanical Plastic Design Guide Line

* .
,,,,
,Try and err.

,DFMReview.
.,,
.

Mechanical Plastic Design Guide Line

*
.Under Cut.
.
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.,
.,.
.

Mechanical Plastic Design Guide Line

* .
,.,
,.
.,,Try
and err.

,Rib.
.,FDD,ODDDummy Cover
,.1.2~1.8mm.

Mechanical Plastic Design Guide Line

To optimize design for plastic parts.

Mitac DESIGN FOR EXCELLENCE CHECKLIST

1. Select the plastic material that matches its function in the product.

2. Use the values in published data sheets for reference only, specs
to reflect actual requirements.

3. Design of experiment should be used to set up process settings

to control tolerances. (eg temperature / pressure/shaft size).

Mechanical Plastic Design Guide Line

To optimize design for plastic parts.

Mitac DESIGN FOR EXCELLENCE CHECKLIST

1. Design parts for uniform cross section, thickness and radii.

2. Design features so that material flow will be in one direction only.

3. Drawings to indicate allowable warpage on flat surfaces.

Mechanical Plastic Design Guide Line

To optimize design for plastic parts.

Mitac DESIGN FOR EXCELLENCE CHECKLIST

4. Consider adding ribs along the edge or cooling fixtures to

maintain flatness.

5. Indicate location of gates and injector pins on the drawings.

6. Gates

should be on the top side of the mold.

Mechanical Plastic Design Guide Line

To optimize design for plastic parts.

Mitac DESIGN FOR EXCELLENCE CHECKLIST

7. Thickness of the adjacent walls and ribs should be 60% of the

thickness of main bodies.

8. Critical dimensions for features relating to mating of parts to be

clearly identified on the drawings.

9. For tapered parts dimension critical to the function of the part to be

marked on the drawing allowing non critical dimensions to be
adjusted for process optimization.

Mechanical Plastic Design Guide Line

To optimize design for plastic parts.

Mitac DESIGN FOR EXCELLENCE CHECKLIST

10. Add ribs, flanges and beads on the wall to increase part strength.

11. Safety agency requirements should be considered in material

selection.

Mechanical Plastic Design Guide Line

PCB,
.Add-on
Card,
.:PCI,PCI-E,PCI-X..
Riser, PCI Card,Golden
FingerPin.LayoutGolden Finger
PCI Spec. .dxf EMN, EMP.