Evaluacion de un circuito Molienda clasificacion

PARAMETROS DE OPERACIN
TM
1000
TMH
41.67
KW-H (potencia)
500
AMP
600
VOLT
400
Fp
1
G.E.
3
%H2O=
3.27
Diam. Apex
Diam. Vortex
Diam. Inlet
Altura
Presion
N Ciclones

Malla
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

5 1/2"
9 1/2"
7 1/2"
77.14
8.9
3

Abertura
malla
1
2
3
4
5
6

1/2"
3/8"
1/4"
4"
10"
20"

micrones
12500
9500
6300
4750
1700
841

peso
69.1
350
520.4
210.8
374.5
87

1/2"
3/8"
1/4"
4"
10"
20"
35"
48"
65"
100"
150"
200"
270"
325"
400"
-400
Total
TMSH
Densidad (Kg/l)

Abertura
12500
9500
6300
4750
1700
841
425
300
212
150
106
71
53
45
38
17

MODELO DE GAUDIN SHUMMAN (Alimento al molin

Alimento al molino
%peso
Ac(+)
3.455
3.455
17.5
20.955
26.02
46.975
10.54
57.515
18.725
76.24
4.35
80.59

7
8
9
10
11
12
13
14
15
16

35"
48"
65"
100"
150"
200"
270"
325"
400"
-400

425
300
212
150
106
71
53
45
38
17

66.8
29.6
30.4
30.5
29.6
30.2
31.4
15.2
7.5
117
2000

Total

NXY XY

NX (X) xNY (Y)

( N XY ) ( X Y )
m
( N X ) ( X )
2

( X Y ) ( X XY )
( N X ) ( X )
2

100
K
B
10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

micrones
12500
9500
6300
4750
1700
841
425
300
212
150
106
71
53
45
38
17

1/2"
3/8"
1/4"
4"
10"
20"
35"
48"
65"
100"
150"
200"
270"
325"
400"
-400
Total

N=

15

C=

0.989

m=

0.440

B=

0.076

K=

23823.921

F 80 =

14339.457

Abertura
malla

83.93
85.41
86.93
88.455
89.935
91.445
93.015
93.775
94.15
100

80 m
F 80 K x

100

3.34
1.48
1.52
1.525
1.48
1.51
1.57
0.76
0.375
5.85
100

peso
0.0
4.6
10.9
9.4
33.2
56.3
137.0
104.7
98.6
16.7
92.0
82.4
100.9
4.5
5.5
243.3
1000.0

MODELO DE GAUDIN SHUMMAN (Descarga al molino)

Descarga al molino
%peso
Ac(+)
0
0
0.46
0.46
1.09
1.55
0.94
2.49
3.32
5.81
5.63
11.44
13.7
25.14
10.47
35.61
9.86
45.47
1.67
47.14
9.2
56.34
8.24
64.58
10.09
74.67
0.45
75.12
0.55
75.67
24.33
100
100

NXY XY

NX (X) xNY (Y)

( N XY ) ( X Y )
m
( N X ) ( X )
( X Y ) ( X XY )
B
( N X ) ( X )
2

100
K
B
10

N=

14

C=

0.119

m=

0.263

B =

1.067

K =

3529.233

P 80 =

1510.601

80 m
P 80 K x

100

circuito Molienda clasificacion

Molino
Alimentacion
Descarga
peso
Peso
69.1
350
520.4
210.8
374.5
87
66.8
29.6
30.4
30.5
29.6
30.2
31.4
15.2
7.5
117
2000

Ciclon
O/F
peso

U/F
peso

0
4.6
10.9
9.4
33.2
56.3
137
104.7
98.6
16.7
92
82.4
100.9
4.5
5.5
243.3
1000

0
0
0
0
0
0.2
3.9
11.7
26
45.9
37.9
36.3
41.2
11.3
8.4
147.2
370

0
9
21.8
16
50.8
82.3
212.5
146.8
134.8
109.8
63.5
34.4
26.6
7.3
5.6
78.8
1000

2.252

1.32

2.193

MODELO DE GAUDIN SHUMMAN (Alimento al molino)

nto al molino
Ac(-)
LOG x
LOG Y
96.545
4.097
1.985
79.045
3.978
1.898
53.025
3.799
1.724
42.485
3.677
1.628
23.76
3.230
1.376
19.41
2.925
1.288

Distribucion G -G-S
XY
X2
8.131
16.785
7.549
15.822
6.552
14.435
5.987
13.518
4.445
10.436
3.767
8.554

CALCULAR
GAUDIN SHUMMAN
F80 =
P80 =
R80 =
Eficiencia de molino
Eficiencia de clasificacion
CC =
% Solidos

Dilucion
pulpa
Wi
By pass
D50 Real
D50 Corregido

3.939
3.602
2.974
2.651
1.893
1.659

16.07
14.59
13.07
11.545
10.065
8.555
6.985
6.225
5.85
0

2.628
2.477
2.326
2.176
2.025
1.851
1.724
1.653
1.580

1.206
1.164
1.116
1.062
1.003
0.932
0.844
0.794
0.767

3.170
2.884
2.597
2.312
2.031
1.726
1.456
1.313
1.212

6.908
6.136
5.412
4.735
4.102
3.427
2.973
2.733
2.496

1.454
1.355
1.246
1.129
1.006
0.869
0.713
0.631
0.589

40.148
X

18.788
Y

55.130
XY

118.473
X2

25.709
Y2

INTERPOLACION NUMERICA
12500
9500
X

96.545
79.045
80

12500-9500
96,545-79,045

12500-X
96,545-80

9663.714

F 80

GAUDIN SHUMMAN (Descarga al molino)

ga al molino
Ac(-)
LOG X
99.54
98.45
97.51
94.19
88.56
74.86
64.39
54.53
52.86
43.66
35.42
25.33
24.88
24.33

LOG Y

Distribucion G -G-S
XY
X2

Y2

3.978
3.799
3.677
3.230
2.925
2.628
2.477
2.326
2.176
2.025
1.851
1.724
1.653
1.580

1.998
1.993
1.989
1.974
1.947
1.874
1.809
1.737
1.723
1.640
1.549
1.404
1.396
1.386

7.947
7.573
7.313
6.377
5.695
4.926
4.481
4.040
3.750
3.322
2.868
2.420
2.308
2.190

15.822
14.435
13.518
10.436
8.554
6.908
6.136
5.412
4.735
4.102
3.427
2.973
2.733
2.496

3.992
3.973
3.956
3.897
3.792
3.513
3.272
3.016
2.969
2.690
2.400
1.970
1.948
1.921

36.051
X

24.419
Y

65.210
XY

101.688
X2

43.309
Y2

INTERPOLACION NUMERICA
841
425
X
841-425
88,56-74,86
P 80

88.56
74.86
80
841-X
88,56-80

581.076

CALCULAR
GAUDIN SHUMMAN
14339.45686
1510.600657
9.492553043
Eficiencia de molino
Eficiencia de clasificacion

INTERPOLACION
F80 =
9663.714
P80 =
581.076
R80 = 16.630726

Descarga molino
O/F
U/F
descarga molino
O/F
U/F

Yc
75.315
66.757
55.730
49.225
31.336
22.998

m
Yc (100) x
K

ANALISIS GRANULOMETRICO DE ALIMENTO

100
80

80
PORCENTAJE

17.038
14.619
12.550
10.780
9.254
7.759
6.824
6.350
5.895

60
40
20
0
10

100

392.430

129.743
116.460
108.125
82.524
68.581
57.314
52.298
47.734
43.584
39.781
35.802
33.152
31.756
30.375

100000

ANALISIS GRANULOMETRICO DE DESCARGA

100
80
60

40
20
0
10

100

1000
ABERTURA

877.228

10000

m
Yc (100) x
K

PORCENTAJE

Yc

1000
ABERTURA

10000

100000

Yr
Yc

100000

Yr

Yc

MOLINO
ABERTURA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PULG
1/2"
3/8"
1/4"
4"
10"
20"
35"
48"
65"
100"
150"
200"
270"
325"
400"
-400

ALIMENTO
U
12500
9500
6300
4750
1700
841
425
300
212
150
106
71
53
45
38
17

TOTAL

ALIMENTO
69.1
350
520.4
210.8
374.5
87
66.8
29.6
30.4
30.5
29.6
30.2
31.4
15.2
7.5
117
2000

%PESO
3.455
17.5
26.02
10.54
18.725
4.35
3.34
1.48
1.52
1.525
1.48
1.51
1.57
0.76
0.375
5.85
100

CALCULO DEL % DE SOLIDOS Y LA DILUCION DE LA PULPA

DATOS
G.E. =
3
Dens.Desc.Molin. =
2.252
Dens. O/F =
1.32
Dens. U/F =
2.193

CALCULO DEL TONELAJE (TMH)

DESCARGA

Ac(+)
3.455
20.955
46.975
57.515
76.24
80.59
83.93
85.41
86.93
88.455
89.935
91.445
93.015
93.775
94.15
100

Ac(-)
96.545
79.045
53.025
42.485
23.76
19.41
16.07
14.59
13.07
11.545
10.065
8.555
6.985
6.225
5.85
0

porcentaje de solidos

d 1 * G .E . * 100
%S
G .E . 1 * d

0
4.6
10.9
9.4
33.2
56.3
137
104.7
98.6
16.7
92
82.4
100.9
4.5
5.5
243.3
1000

dilucion de pulpa
100 % S
Dp
%S

%solidos
Alimento
O/F
U/F

DESCARGA

83.39
36.36
81.60

dilucion pulpa
0.20
1.75
0.23

%PESO

DESCARGA DE (O/F)
Ac(+)

0
0.46
1.09
0.94
3.32
5.63
13.7
10.47
9.86
1.67
9.2
8.24
10.09
0.45
0.55
24.33
100

Ac(-)

0.46
1.55
2.49
5.81
11.44
25.14
35.61
45.47
47.14
56.34
64.58
74.67
75.12
75.67
100

99.54
98.45
97.51
94.19
88.56
74.86
64.39
54.53
52.86
43.66
35.42
25.33
24.88
24.33
0

OVERFLOW
0
0
0
0
0
0.2
3.9
11.7
26
45.9
37.9
36.3
41.2
11.3
8.4
147.2
370

%PESO
0
0
0
0
0
0.054
1.054
3.162
7.027
12.405
10.243
9.811
11.135
3.054
2.270
39.784
100

CALCULO DEL INDICE DE TRABAJO Wi: POR (GAUDIN SHUMMAN )

F 80
P 80
W
TMH

DATOS
14339.4569
1510.60066
500
41.67

W
1
Wi
TMH 10

P80

Wi=

CALCULO DEL INDICE DE TRABAJO Wi: POR (INTERPOLACION )

10

F 80

DATOS
TMH =
%H2O =

CICLON
UNDER UF
OVER 0F
PESO
PESO

ALIMENTO
U/F
DESCARGA
O/F

EFIC.
REAL

EFIC.
CORREG.

ABERTURA

TMH
100 % H 2O x

100

DATOS
9663.714
581.076

F 80
P 80
W
TMH

W
1
Wi
TMH 10

P80

500
41.67

CURVAS DE EFICIENCIA CLASIFICAC

BY PASS

PROMEDIO

100
90
80

4.094314075
10.57158859
7.303102141
6.706118315
5.46240201
3.159039414
1.711353635
1.323314148
0.363165161
0.278592452

0.021787779
0.424861689
1.274585067
2.832411259
5.000295262
4.128784105
3.954481874
4.488282457
1.231009509
0.915086715

40.97298994 24.27158572

99.47066959
96.13637421
85.14069077
70.30557763
52.20835381
43.34681549
30.20478855
22.77023403
22.78076348
23.33897248

115.4475779
96.13637421
85.14069077
70.30557763
52.20835381
43.34681549
30.20478855
22.77023403
22.78076348
23.33897248

1270.5
633
362.5
256
181
128
88.5
62
49
41.5

10

F 80

Wi=

0.137207208

PORCENTAJE

MALLA
PULG.
1/2"
3/8"
1/4"
4"
10"
20"
35"
48"
65"
100"
150"
200"
270"
325"
400"
-400
TOTAL

41.67
3.27

TMH
40.307391
49.74865219
90.05604319
40.307391

70
60

50
40
30
20
10
10

100

1000
ABERTURA

CICLON
DESCARGA DE (O/F)
Ac(+)

0.05
1.11
4.27
11.30
23.70
33.95
43.76
54.89
57.95
60.22
100.00

UDIN SHUMMAN )

W
1
Wi
TMH 10

P80

TERPOLACION )

10

F 80

69.046

EFICIE.
MOLINO

ALIMENTO DE (U/F)
Ac(-)

99.946
98.892
95.730
88.703
76.297
66.054
56.243
45.108
42.054
39.784
0.000

UNDERFLOW
0
9
21.8
16
50.8
82.3
212.5
146.8
134.8
109.8
63.5
34.4
26.6
7.3
5.6
78.8
1000

%PESO
0
0.9
2.18
1.6
5.08
8.23
21.25
14.68
13.48
10.98
6.35
3.44
2.66
0.73
0.56
7.88
100

Ac(+)

CC

EFICIE.
CILASIF.

Ac(-)

A lim . Desc.

Ac() Ac() x100

Ac()

A lim .

desc (o / f ) desc (mol )

desc (mol ) a lim( u / f )

) x(

))
Ac()
Ac( )
Ac( )
Ac()
(10000) x
desc (mol )
desc ( mol )
desc (o / f ) a lim( u / f )
(
) x(100
) x(

)
Ac()
Ac()
Ac()
Ac()

((

0.9
3.08
4.68
9.76
17.99
39.24
53.92
67.4
78.38
84.73
88.17
90.83
91.56
92.12
100

99.1
96.92
95.32
90.24
82.01
60.76
46.08
32.6
21.62
15.27
11.83
9.17
8.44
7.88

97.805
96.700
95.671
92.379
85.805
70.046
58.307
47.694
46.707
37.355
29.378
19.723
19.893
19.628

1.7383
1.7044
1.7116
1.5583
0.7502
0.7888
0.8827
1.2239
1.0447
0.9394

41.041
47.218
50.405
53.873
53.740
50.894
48.352
47.021
44.942
43.281

817.092

1.2342

480.767

W
1
Wi
TMH 10

P80

10

F 80

38.321

ENCIA CLASIFICACION

EFIC REAL

EFIC. CORREGIDA

1000

10000

mol ) a lim( u / f )

))
)
Ac()
c (o / f ) a lim( u / f )

)
Ac()
Ac()