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ITEM NO. 1 2 3 4 5 6 7 8
PART NUMBER Jig Weldment caster parts tray Axle Fixture Neck Fixture Rail Fixture CB34_FRAME
DESCRIPTION
QTY. 1 4 1 1 1 1 1 1
6 5 1
C
These plans are freely available from Crime Scene Choppers, they outline the construction of our frame jig as shown in Ron Covell's new "Building a Chopper Chassis" video. Few of the dimensions or material callouts are critical. The width of part #6, the frame rail fixture, is determined by the outside width of your lower frame rails. Typically, the inside width is 8 3/8", so the outside width is 8.375 + 2 * the diamater of your frame tubing. Check the alignment of your parts carefully as you work, a warped jig is worse than no jig at all!
3 http://www.crimescenechoppers.com
2
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH
DATE
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
B
3 2
jig
SHEET 1 OF 10
1
ITEM NO. 1 2 3 4 5 6 7 8
QTY. 2 2 5 2 2 2 1 1
DESCRIPTION TUBE, RECTANGULAR 3.00 X 2.00 X .13 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, SQUARE 2.00 X 2.00 X .13 BAR STOCK, RECTANGULAR 0.25 x 2 flat bar TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 3.00 X 2.00 X .13
LENGTH 96 96 6 23 10 3 24 24 2 1
2 5 3 3 1 3 4 5 3 3 4 6
6 4 8
DATE
TITLE:
A
7
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
B
3 2
jig
SHEET 2 OF 10
1
ITEM NO. 1 2 3 4 5 6 7 8 9 10
PART NUMBER Neck Fixture Slider Mechanism Bolt Plate HHNUT 0.5000-13-D-N Pivot Plate Neck Pivot all thread NeckCone 7 DKA-13 SDKA-13
DESCRIPTION
1/2"-13 nut welded to top of #3 1.75" x 1.75" square bar stock 3/4"-16 threaded rod 45 degree cone to hold steering neck Reid Tool Reid Tool
QTY. 1 1 1 1 2 1 1 2 1 1
.750
D
.500
8
C
Stitch weld 2" x .5" flat bar to 2" x 3" tube then set up in mill and machine a 1/2" slot for the length of the tube. 1 5 2
7.000
B
10
3 1/2" thick plate, 6" wide x 7" long with 2" x 3" rect. hole in center LENGTH 29.5 26.5
DATE
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
3
8 7 6
B
3 2
jig
SHEET 3 OF 10
1
ITEM NO. 1 2 3 4 5 6 7 8
PART NUMBER Axle Fixture Slider Mechanism axle block Axle SSCONESKT 0.19-32x0.5-HX-N Bolt Plate HTNUT 0.5000-13-D-N LSC-12
DESCRIPTION
QTY. 1 1 1 2 2 1 1 4 5 5
4 8 2 2
B
B
3 DETAIL B SCALE 2 : 1
ITEM NO. 1 2 3
QTY. 1 1 1
LENGTH 22 19
DATE
1
A
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
B
3 2
jig
SHEET 4 OF 10
1
ITEM NO. 1 2 3
D
DESCRIPTION
Reid Tool
QTY. 1 1 2 3
D
.500
C
1.500
2.000 2
7.000
8.000
7.000
DATE
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
R.125
8
B
3 2
jig
SHEET 5 OF 10
1
ITEM NO. 1 2 3
D
QTY. 1 2 2
DESCRIPTION TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 2.00 X .50 X .13 L 2.00 X 2.00 X .125
LENGTH 12 14.88 12
D
3 2 The distance between the angle iron faces (10.875 shown here) must be determined by the outside width of the bottom frame rails. 3
10.875
1 14.875
DATE
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
B
3 2
jig
SHEET 6 OF 10
1
1.750
2.278 45.00
.791
2.278
DATE
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
B
3 2
jig
SHEET 7 OF 10
1
ITEM NO. 1 2 3
D
QTY. 2 2 1
LENGTH 96 9.75
D
96.000
9.750
C C
3 Parts Tray, build from 2" x 2" x 1/8" angle, fill bottom with expanded metal
1
A
DATE
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
B
3 2
jig
SHEET 8 OF 10
1
.875
D
1.500
.750
.375 1.625
C C
4.000
4.000
1.500
Axle Block
1.500
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH
DATE
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
B
3 2
jig
SHEET 9 OF 10
1
This page shows an anternative spporach to making the slider mechanism in the event you don't have access to a mill to cut the slots in the vertical components. This axle adjuster plate clamps to the 2" x 3" tube with four 1/4" bolts. THe plate is shown full scale.
.250
DATE
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
REV
B
3 2
jig
SHEET 10 OF 10
1