Burkart Dry Digester

Experiences with the operation of different dry digester
DRANCO BEKON
Burkart Schulte Gesellschaft zur Verarbeitung organischer Abflle - GVoA mbH Hille
Symposium on Anaerobic Digestion of Municipal Organic Solid Waste - March 2013 Mexico City
2 Symposium on Anaerobic Digestion of Municipal Organic Solid Waste - March 2013 Mexico City
Units at the Pohlsche-Heide

Composting Plant for 50.000 To/ ann. Digester for 40.000 to/a type BEKON Landfill with a volume of 5 Mio m3 MBT plant for 100.000 to / ann. With digester type DRANCO Sewage treatment plant for 15 m3 / hour Drying plant for sewage sludge 3 power generators for landfill and digester gas each 500 kW
Infrastructure
RDF Powerplant Minden
Operator of the recycling center Pohlsche Heide
Society for recycling of organic waste
Privat public partnership company

65 % district government 35 % private Company
ADVANTAGES OF ANAEROBIC DIGESTION OF SOLID WASTE
PRODUCTION OF RENEWABLE ENERGY

(60 TO 100 M OF METHANE/TON)
L ESS ENERGIE NEEDED FOR AERATION OF THE COMPOST PILE 200 TIMES LESS ODOURS THAN AEROBIC COMPOSTING
(BASIS: GRAMS OF VOC PER TON TREATED)
LESS SURFACE AREA NEEDED AS FOR AEROBIC COMPOSTING HIGH PUBLIC ACCEPTANCE
Degradation of organic material:

AEROB C6H12O6 + 6 O2 => 6 CO2 + 6 H2O
Traubenzucker + Sauerstoff => Kohlendioxid + Wasser
Free Energie Go = - 2875 kJ/Mol ANAEROB:
= (Head)
C6H12O6 => 3 CO2 + 3 CH4

Traubenzucker => Kohlendioxid + Methan
Free Energie Go = - 132 kJ/Mol
= (Methane)
Result: Aerobe composting needs 20 times more energy then anaerobe digesting. The remaining energy is in the Methane.
Symposium on Anaerobic Digestion of Municipal Organic Solid Waste - March 2013 Mexico City 7
FULL STREAM DIGESTION

RESIDUAL WASTE METALS RDF
BIOGAS
SHREDDER SORTING
ANAEROBIC DIGESTION
PROCESS WATER WATER CO2
DEWATERING
AEROBIC COMPOSTING / DRYING

SCREENING COMPOST, INCINERATION, LANDFILL
PARTIAL STREAM DIGESTION

30 %
BYPASS
SHREDDER SORTING 70 % ANAEROBIC DIGESTION BIOGAS
CO2 WATER
AEROBIC COMPOSTING DRYING SCREENING
COMPOST, INCINERATION OR LANDFILL

PARTIAL STREAM DIGESTION

30 %
BYPASS
SHREDDER SORTING 70 % ANAEROBIC DIGESTION BIOGAS
CO2 WATER
10

Basic Type of Digestor Technology :
Liquid Digestor
Plug Stream Digestor
Batch Digestor
11
MBT Pohlsche Heide

digester block heat and power plant
containerisation RDF* delivery
Mechanical treatment
Biological decomposition Discharge to landfill exhaust air treatment
*RDF = refused derived fuels

13
Block heat Loading unitand power plant
MBT
Biological treatment
Digester
Symposium on Anaerobic Digestion of Composting Municipal Organic Solid Waste - March 2013 Mexico City
14
THE DRANCO DIGESTER
Plug Flow - Process
DRANCO PLANT HILLE

Municipal solid waste Industrial waste
SHREDDER
SHREDDER
Biogas
GAS STORAGE
GAS COOLING
ROTATING SIEVE (60/300 mm)
To intermediate storage DRANCO DIGESTER
GAS BLOWERS
Fraction 60-300 mm Fraction > 300 mm
MAGNET
Fraction < 60 mm
2.260 m
SILOXANE ADSORBER
Landfill Heavy parts
MAGNET Sewage sludge AIR SEPARATOR Light parts
Steam
STEAM GENERATOR
NON-FERROUS SEPARATOR
BALLISTIC SEPARATOR
Hard materials
DOSING UNIT
FEEDING PUMP
GAS ENGINE
Heavy parts to incineration
TOTAL ENERGY PLANT
Process water
Existing flare
MIXING UNIT
RTO
INTENSIVE COMPOSTING
COMPOSTING
Landfill
17
To avoid the creation of H2S we can add Fe Cl2, this creates FeS and CL
18
19
20
Product outlet of the digester
21
INPUT IN REACTOR & BIOGAS PRODUCTION

-DRANCO PLANT POHLSCHE HEIDE700 140
600
120
500
100
Nm/Mg eq. wastel
400
80
Tons
300
60
200
40
100
20
0 34 35 36 37 38 39 40 41 42 43
Week (2006) Total reactor input Biogas production

22
24
25
26
27
29
31
32
33
34
MBA-Deponat
35
< 25 mm
36
37
The
Process
Dry fermentation of biowaste by batch process with Aerobisation of digestate
38
The Process
39
Vechta
40
Kusel, near Kaiserslautern Renewables 7,500 t/p.a. Electrical Power 330 kW In Operation as of 01/07 Local Heat / Drying
41
BioFert, Saalfeld, near Erfurt: 1050 KW Capacity: 18,200 Mg/a
42
PLANT OPERATING
Around 50 % of the output from a fermantation Box is needet for the mixture with the fresch incoming biowaste. The mixture remains 4 weeks in the fermantation box. Filling and emtying is only done by wheehlloader. Bevore a box can be open, it has to be co2purged in order to flush al methane out. This mixture goes to the powerplant and is burned.
HIGH-SOLIDS ANAEROBIC DIGESTION
100 90 80 70 60 50 40 30 20 10 0 0 1 2 3 4 5 6 7 8 9 10
BIODEGRADATION (%)
Cellulose Cellulose paper Kraft paper Cardboard Magazines Newspaper PE
TIME (DAYS)
44
45
46
48
50
Padua & Munich Biowaste Biogas Yield

195 180 165 150 135
Gas Output Nm/t FM
Specif. Padua Output Nm/t FM 175 m /t or 365 kWh

3
el
/t FM
Gasertrag Nm/t FM
120 105 90 75 60 45 30 15
0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34
Specif. Munich Output 80 to 110Nm/t FM
Verweilzeit in Tagen Detention Period (Days)
Continuous Biogas Yield
Time
52
625 kW el
Biogas Powerplant
53
55
56
57
58
60
61
63
64
65
My favored combination of DIGESTION processes

RESIDUAL WASTE
METALS RDF
SHREDDER SORTING 50 % DRANCO DIGESTION
Sludge etc.
BIOGAS
50 %
BEKON DIGESTION
BIOGAS
CO2 WATER
66

Small digester for a throughput up to 10 t per day
67
68
Data for the Combined heat and power plant (CHP):

Electrical power 100 kW Thermal efficiency 46.6 % Electrical efficiency 38 % Overall efficiency 84.6 % Thermal power 123 kW
69
70
Economie of waste recycling

Profit:
RDF production (we save around 20.000 t of oil per year)
Kompost-produktion (in some countries 1 t costs more then 100 ) Methan-production ( we produce around 2 MW from digestion) Metall recycling Avoiding of a landfill ( an engeered Landfill can cost 10 per m3)
Costs:
Investment Finanzial costs Operation costs
My opinion:
In the future the recycled material will be of increesing value. The costs of the recycling will decrease do to technical development The environmentel impact of the landfilling of untreated waste becomes unacceptable . Lets work together to develop a better waste policy worldwide.
Gracias por su atencion !
73

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Burkart Dry Digester

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Experiences with the operation of different dry digester

Units at the Pohlsche-Heide

RDF Powerplant Minden

Operator of the recycling center Pohlsche Heide

Society for recycling of organic waste

Privat public partnership company

ADVANTAGES OF ANAEROBIC DIGESTION OF SOLID WASTE

PRODUCTION OF RENEWABLE ENERGY

Degradation of organic material:

Free Energie Go = - 2875 kJ/Mol ANAEROB:

C6H12O6 => 3 CO2 + 3 CH4

Free Energie Go = - 132 kJ/Mol

FULL STREAM DIGESTION

PROCESS WATER WATER CO2

AEROBIC COMPOSTING / DRYING

PARTIAL STREAM DIGESTION

SHREDDER SORTING 70 % ANAEROBIC DIGESTION BIOGAS

AEROBIC COMPOSTING DRYING SCREENING

COMPOST, INCINERATION OR LANDFILL

PARTIAL STREAM DIGESTION

SHREDDER SORTING 70 % ANAEROBIC DIGESTION BIOGAS

AEROBIC COMPOSTING DRYING SCREENING

COMPOST, INCINERATION OR LANDFILL

Basic Type of Digestor Technology :

Plug Stream Digestor

MBT Pohlsche Heide

containerisation RDF* delivery

Biological decomposition Discharge to landfill exhaust air treatment

*RDF = refused derived fuels

Block heat Loading unitand power plant

THE DRANCO DIGESTER

Plug Flow - Process

DRANCO PLANT HILLE

ROTATING SIEVE (60/300 mm)

To intermediate storage DRANCO DIGESTER

Fraction 60-300 mm Fraction > 300 mm

Landfill Heavy parts

MAGNET Sewage sludge AIR SEPARATOR Light parts

Heavy parts to incineration

TOTAL ENERGY PLANT

Product outlet of the digester

INPUT IN REACTOR & BIOGAS PRODUCTION

Nm/Mg eq. wastel

Week (2006) Total reactor input Biogas production

Dry fermentation of biowaste by batch process with Aerobisation of digestate

BioFert, Saalfeld, near Erfurt: 1050 KW Capacity: 18,200 Mg/a

HIGH-SOLIDS ANAEROBIC DIGESTION

Cellulose Cellulose paper Kraft paper Cardboard Magazines Newspaper PE

Padua & Munich Biowaste Biogas Yield

Specif. Padua Output Nm/t FM 175 m /t or 365 kWh

Specif. Munich Output 80 to 110Nm/t FM

Verweilzeit in Tagen Detention Period (Days)

Continuous Biogas Yield

My favored combination of DIGESTION processes

SHREDDER SORTING 50 % DRANCO DIGESTION

AEROBIC COMPOSTING DRYING SCREENING

COMPOST, INCINERATION OR LANDFILL

Small digester for a throughput up to 10 t per day

Data for the Combined heat and power plant (CHP):

Economie of waste recycling

Gracias por su atencion !

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