Smart Connect

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Series 1600 Service Concept

Present Concept
PCS 5 Engine S1600 ECU 8 SAM J1939 CANOpen Genset Controller

Diasys

New Concept (Delivery from May 2011)

PCS 5 Engine S1600 ECU 8 Smart Connect J1939 CANOpen Genset Controller

Diasys

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Smart Connect Overview

USB interface for Memory stick Diasys Plug-in Dialog for MTU Service personnel

4 Digit display for failure code

Dip switch for parameter configuration

CAN 2 (J1939, CANOpen) CAN 1(PCS-5 Bus)

24V Power supply

Data communication from ECU 8, Interbus RS485

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Functionalities of Smart Connect Packages

Smart Connect Package Step 1 Standard J1939 Dialog via Diasys Failure code display Dip switch for parameter change Step 2 CANOpen if needed USB Function - Field Data Handling - Update firmware (upload/download) - Update software and data (upload/download) - Upload engine data (failure memory, running hour, etc)

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Advantage of Smart Connect

Easier data set upload and download via USB memory stick (possible for customer, without MTU service personnel) Fast and save data exchange via USB memory stick (engine parameter, software update, firmware update) Connection to genset controller via Standard J1939 Mini DISPLAY for displaying small data values (failure codes, status)

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Data Flow for Series 1600 Maintenance Concept

Intern et

le cab m e yst

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Cost Reduction in case of Service Issues

Data handling is possible without Diasys or MTU service personnel Data exchange via USB memory stick Engine / ECU swop upload to ECU via USB: specific system data, operating data, SW Diagnose (data) Mini DISPLAY for displaying small data values (Failure code, Status) Upload of - failure code memory - engine identification data (engine number, serial number, etc) - ECU identification (serial number, mtu number, design version, CCS, ) - SW version identification (Application, Firmware, CCS, )

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Failure Code / Dip Switch

The Smart Connect can display all the failure codes of ECU Codes display in a ticker mode Operating mode can be displayed (e.g. download active, download failure) Change of parameter via DIP switch Parameter can be changed without using Diasys 4 different groups of parameter are able to change (speed demand, Droop, Frequency, open function)

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DIP Switches

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Speed Demand

(External speed demand source via CAN-J1939)

Parameter 2.1060.350 to 2.1060.353

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Droop

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Frequency

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Free Hardware DIP Switch

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Functional Software, FSW

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Engine Identification Label, EIL

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Engine Identification Label

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Location of Engine Identification Label

EIL

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Fault Code

Refer to Documentation E532291_01E page 77

454 615 616

SS Power Reduction Active AL EIL Protection AL EIL Error Check wiring between EIL and ECU
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Drawing

Drawing number: XZ57200100004_V1.8 ECU-8 X2 Sensor Harness - 6R XZ00E50000486 - 8V XZ00E50000496 -10V XZ00E50000497 -12V XZ00E50000478

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CAN Bus Configuration

Z.K.P

Name

Parameter Value

2.0500.001

CAN Interface Configuration

66

2.0500.005

CAN Monitored Nodes

2.0500.008

CAN PU-Module Type/No.

500

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