Fresenius 4008 HDF Hemodialysis System - Technical Manual

4008 HDF Technical Manual
Fresenius Medical Care

The Technical Manual contains all information necessary for performing maintenance and repair work. The 4008 HDF option reflects the latest state of technology and complies with the requirements of EN 60601-1 Assembly, extension, adjustment, modification or repair may only be carried out by the manufacturer or persons authorized by him. Any inquiries should be addressed to: Head office: Fresenius Medical Care Deutschland GmbH Borkenberg 14 D-61440 Oberursel/Ts., Germany Tel.: 06171-60-0 Telex: 410805 fres d Fax: 06171-251-58 Local Service: Manufacturer: Fresenius Medical Care Deutschland GmbH Plant Schweinfurt Hafenstrae 9 D-97424 Schweinfurt, Germany Tel.: 09721-678-0 Fax: 09721-678-200
Part No. 674 398 1
Fresenius Medical Care 4008 HDF
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How to use the Technical Manual

Search and find What? Tables Contents Where? Pages 0-5 and at the beginning of each chapter
Purpose
This manual is intended for: first studies (to acquire basic knowledge) reference purposes (for start-up, maintenance and repair) The manual is divided into 6 chapters: 0 General Notes 1 Description of machine functions 2 Technical safety checks 3 Calibration instructions 4 Circuit descriptions and circuit diagrams 5 Spare parts Page number 1-3 is to be interpreted as: Chapter 1, Page 3 This manual is intended for service technicians who are familiar with the current Operating Instructions (Operating Instructionseratining to this Technical Manual are available under part no. 674 406 1) who have the necessary background experience in mechanics, electrical and medical engineering who have been authorized by the manufacturer to perform maintenance and repair work who have access to the necessary auxiliary and measuring equipment The study of this manual does not represent an alternative to the training courses offered by the manufacturer. Manual changes will be released as new editions, supplement sheets or product information. Note: Modifications relating to circuit diagrams and component layouts (SP/BP) do not necessarily involve a change of the footer (edition). Refer to the index field of the respective circuit diagram or component layout for the respective state of these diagrams. The identification on the P.C.B. permits the user/technician to verify if the circuit diagram / component layout matches the P.C.B. actually installed. In general, this manual is subject to modification.
Organization
Numbering system Qualification
Restrictions
Manual changes
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Representation
New circuit symbols are used in the circuit diagrams. Potential data given in the circuit diagrams and setting instructions refer to the respective earth. For example: 24 means ground for 24 V voltage. Example: 75
Component marking in circuit diagrams
1R5 This refers to a resistor with a position number 75 with a resistance of 1.5 Ohm. The decimal point is replaced by a unit symbol (to reduce the possibility of errors). Resistors: R1: 0.1 1R5: 1.5 1K5: 1.5 k Note: Capacitors: 1: 0.1 F 15: 1.5 F 1000: 1000 F
When repairing or exchanging replacement parts make sure to take the applicable ESD precautions (e.g. EN 100 015-1). During repair/troubleshooting in the hydraulic unit, protect the components from dialysate. The technical data for the 4008 HDF option is to be found in Chapter 1 of the Operating Instructions.
Technical data:
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Table of contents
Section 1 1.1 1.2 1.3 2 3 3.0 3.1 3.2 3.3 3.4 3.5 3.6 4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.0 5.1 5.2 5.3 5.4 Description of machine functions ............................................................................... Description ...................................................................................................................... Description of extended T1 test ...................................................................................... Error messages ............................................................................................................... Technical safety checks ............................................................................................... Calibration instructions ............................................................................................... General information on the calibration instructions ....................................................... Calibrating the UF2 pump ............................................................................................... VDE inspections .............................................................................................................. Calibrating the 4008 HDF scale ...................................................................................... Calibrating the substituate sensor .................................................................................. Calibrating the HDF blood pump .................................................................................... Repair instructions .......................................................................................................... Circuit descriptions and circuit diagrams .................................................................. LP 625 display board ...................................................................................................... LP 754 control board HDF .............................................................................................. LP 760 HDF motor control .............................................................................................. LP 761 HDF drive keyboard ........................................................................................... LP 762 scale comm ........................................................................................................ LP 763 SSE serial interface extender ............................................................................. Spare parts .................................................................................................................... How to use the spare parts catalog ................................................................................ P.C.B.s ............................................................................................................................ Scales ............................................................................................................................. Substituate lift ................................................................................................................. UF2 pump / blood pump (HDF) / valve V 126 ................................................................. Page 11-3 1-8 1-10 233-3 3-5 3-7 3-8 3-13 3-15 3-17 44-3 4-9 4-19 4-27 4-33 4-39 55-3 5-4 5-6 5-8 5-10
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Table of contents 1 Description of machine functions

Section 1.1 1.1.1 1.1.2 1.1.3 Description .................................................................................................................... Components .................................................................................................................... Description ...................................................................................................................... Component tests ............................................................................................................. Fig.: Block diagram ......................................................................................................... Fig.: Flow diagram .......................................................................................................... Fig.: Flow diagram .......................................................................................................... Description of extended T1 test / error messages in T1 test ................................... Test UF-Function ............................................................................................................ Error messages during treatment and the HDF test ................................................ Error messages, substituate pump ............................................................................. Page 1-3 1-3 1-3 1-3 1-4 1-5 1-6 1-8 1-8 1-10 1-13
1.2 1.2.1 1.3 1.4
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1.1
1.1.1
Description
Components The components of the 4008 HDF option are permanently connected to the hemodialysis machine. The 4008 HDF option comprises the following components: Substituate lift Scales (weighing range < 20 kg) with data interface and taring facility Substituate pump with bidirectional data interface UF2 pump
1.1.2
Description The scales determine the actual weight of the substituate reserve and signals this to the hemodialysis machine. This calculates the substituate rate depending on the set treatment time. A substituate sensor mounted on the substituate lift recognises whether: Line set is fitted without substituate or Line set is fitted with substituate. The substituate pump delivers the substituate solution to the venous bubble catcher. The filtrate from the dialysis fluid circuit is removed by the UF2 pump.
1.1.3
Component tests The scales are checked by the operator by means of a plausibility test before treatment. The substituate sensor is tested while the 4008 HDF is filling. The 4008 HDF test tests: The substituate pump The UF2 pump (electrically and hydraulically) (If the 4008 HDF test is not carried out then the connections are to be tested but once). The UF2 pump is tested cyclically during treatment. The electric control system of the UF2 pump is checked continuously.
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Fig.: Block diagram
Operating system Scales

Serial communication
Safety system
CPU 1
CPU 2
UF2 pump
Substituate pump
TMP
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serial interface and taring line serial interface
X632/ C7 X633 L/ C14
Fig.: Flow diagram
LP 632 serial interface LP 631 LP 763 LP 633 LP 634

X634 L/ AC23 X633 L/ C23 X633 L/ B6 X632/ A29 X634 L/ AC24 X633 R/ C2830 X634 R/ A24 X634 R/ C11
CPU 2 CPU 1 SSE Serial interface extender Input board Output board
X632/ A7
X632/ B24 X632/ C27
XHDF 24
Scales Acknowledgem., dialy. pressure Control, UF pump Control, UF2 pump
Acknowledgement, UF2 pump Acknowledgement, UF pump Control, UF2 pump Control, UF pump Acknowledgement, dialysate pressure Balancing chamber
X348v/45
Substituate bag
Substituate sensor

V126 V24 UF pump Flow pump Dialysate pressure transducer V26 V24b
Substituate pump
Venous bubble catcher Air detector Dialyzer Venous line clamp
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UF2 pump
Patient
Arterial blood pump
1-5
Fig.: Flow diagram
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Legend 2 3 5 6 7 8 9 10 12 20 21 22 23 24 24b 25 26 29 30 31 32 33 34 35 36 37 38 41 43 54 61 63 65 66 66a 66b 66c 68 71 72 73 74 75 76 Temperature sensor Temperature sensor Float switch Level sensor Conductivity measuring cell Blood leak detector Pressure transducer Reed contact for concentrate Reed contact for bicarbonate UF2 pump Flow pump UF pump Concentrate pump Dialyzer valve 1 Dialyzer valve 2 Bicarbonate pump Bypass valve Degassing pump Drain valve Balancing chamber valve 1 Balancing chamber valve 2 Balancing chamber valve 3 Balancing chamber valve 4 Balancing chamber valve 5 Balancing chamber valve 6 Balancing chamber valve 7 Balancing chamber valve 8 Water inlet valve Fill valve Heater rod Pressure reducing valve Filter/water inlet Loading pressure valve Heater block Water inflow chamber Heater rod chamber Float chamber Balancing chamber Filter/concentrate Filter/bicarbonate Filter/external dialysate Filter/UF External flow indicator Filter/fill valve 77 Heat exchanger 78 Relief valve 84 Disinfection valve 85 Disinfectant conncector 86 Recirculation valve 87 Discharge valve 88 Multifunction block 88a Degassing chamber 88b Secondary air separator 88c Primary air separator 89 Degassing orifice 90a Rinse chamber concentrate 90b Rinse chamber bicarbonate 91 Rinse valve 92 Vent valve 94 Concentrate suction tube 95 Bicarbonate suction tube 97 Ventilation pump 99 Rinse valve 100 Rinse valve 102 Concentrate valve in central delivery system 104 Bicarbonate valve in central delivery system 109 Temperature sensor 111 Hydrophobic filter 112 Vent valve 114 Dialysate filter 115 Disinfection valve sensor 116 Sampleing valve 117 Check valve (concentrate) 118 Check valve (bicarbonate) 119 Filter (concentrate) 120 Filter (bicarbonate) 121 Concentrate connector in central delivery system 122 Bicarbonate connector in central delivery system 123 Pressure switch for V 102 124 Pressure switch for V 104 125 Adapter plate 126 4008 HDF vent valve 148 Filter/rinse valve 149 Filter/rinse valve 150 Filter 151 Orifice 152 4008 HDF hydrophobic filter
Hydraulic measurement points A B C D Reduced water inlet pressure Balancing chamber loading pressure Flow pump pressure Degassing pump pressure
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1.2
Description of extended T1 test / error messages in the T1 test

Possible error messages displayed in the T1 test are listed in the Technical Manual for the hemodialysis machine. If the HDF option is installed and activated the following error codes can also appear:
1.2.1
Test UF-Function Test description: CPU 1 starts up the UF2 pump at a defined rate. CPU 2 controls the hydraulic and electrical function of the UF2 pump. CPU 2 blocks the control line of the UF2 pump and checks for standstill. UF2 counter check.
Figure:
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Error description: Error message F11 UF-Function Description The interval between the strokes of the UF2 pump was less than 220 ms. Correct delivery of the required volume is not safeguarded because the stroke return travel is too short. A pump rate which was too high was signalled by the CPU 1. The pulse time for the UF2 pump is less than 180 ms. Correct delivery of the required volume is not safeguarded because the discharge time is too short. Monoflop on LP 634 defect (IC 42/R65/C45). The pulse for the UF2 pump is longer than 500 ms. A maximum rate of 5000 ml/h is not possible. Monoflop on LP 634 defect (IC 42/R65/C45). UF2 pump not active during the test (4 s). Acknowledgement (UF_P2, X637/B26) X632/C7 no LOW pulse Control line (UF_P2, X634L/AC24) X637/B26 no LOW pulse The UF2 pump cannot be stopped by the CPU2. Control line (UF_P_EN, X632/C28) X634R/A22 no 5 V. Reset input to IC 42/pin 13 on LP 634 defect. The UF pump acknowledgement from CPU1 is faulty. Acknowledgement (UF_P2, X637/B26) X633/C23 no LOW pulse The change in pressure after a UF2 pump stroke less than 20 mmHg. UF2 pump mechanically defect. Control line (UF_P2_CRTL, X632/B24) X634R/C11 no HIGH pulse. Difference in pressure between UF pump stroke and UF2 pump stroke more than 20 %. Stroke rate for UF pump or UF2 pump not set correctly.
F12 UF-Function
F 13 UF-Function
F14 UF-Function
F15 UF-Function
F16 UF-Function
F17 UF-Function
F20 UF-Function
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1.3
Error messages during treatment and the HDF test
Message on the display F321 HDF-failure
Cause
Possible error elimination
The UF pump or UF2 pump test will not be started as long as the level sensor (6) detects air. The level sensor (6) will detect air one minute after the 4008 HDF test has been selected The UF pump or UF2 pump has carried out more than 50 strokes and still no air has been detected.
Check level sensor (6) (defect).
F322 HDF-failure
Check V126 (does not open, venous bubble catcher collapses), check V43 (whether leaking or open). Check UF pump or UF2 pump, respectively (mech. defect). Check substituate tubing (clamped off, not connected to the venous bubble catcher).
F323 HDF-failure
The substituate pump runs at a rate of 10 ml/min. to raise the fluid level by a defined amount in the secondary air separator (the fluid will just be detected). Air will still be detected after 2 minutes.
F324 HDF-failure
Since fluid has been recognized in the secondary air separator the substituate pump starts at a rate of 10 ml/min. until a change in weight follows on the scales (i.e. a jump in grammes). There was no difference in weight established after one minute.
Check substituate tubing (clamped off).
F325 HDF-failure
If the expected change in weight (i.e. a jump in grammes) is higher or lower than 1 g, the respective UF pump test will be repeated. The UF pump test was repeated more than 5 times.
Check bag (fluctuations in air draft) Check scales (for drifting).
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Message on the display F326 UF-failure
Cause
The fluid level in the secondary air separator is raised again by the substituate pump after 100 strokes of the UF pump or UF2 pump, respectively, until fluid is detected. Plus run-on time at a rate of 10 ml/min. for the gramme jump. Air will still be detected after a specific period of time (depending on the delivery rate of the substituate pump). One UF pump did not pass the test. The filling volume for the secondary air separator is not within the given tolerance of 100 ml; 5 ml. Should the test give a reading of over 105 ml the cause could also be air taken in the flow from a badly vented dialysator. Interval between two strokes of the UF pump less than 220 ms. Pulse time of a stroke of UF pump less than 180 ml. Pulse time of a stroke of UF pump more than 500 ms. Starting time for the UF pump more than 10 seconds. Difference between desired or actual delivery rate of the UF pump greater than + 10%. UF pump stops longer than the maximum period time.
Check substituate hose (clamped off, not connected with the venous bubble catcher).
UF1 volume-Error or UF2 volume-Error
Check UF pump or UF2 pump, respectively (not calibrated, mechanical defect).
F327 UF-failure
Check CPU 1 (defect).
F328 UF-failure
Check LP 634 (regulating monoflop defect). Check LP 634 (regulating monoflop defect). Check LP 634 (regulating end stage defect). Check CPU 1 / CPU 2 (communication problems).
F329 UF-failure
F330 UF-failure
F331 UF-failure
F332 UF-failure
Check LP 634 (regulating end stage defect). Check UF pump (interruption, control). Check CPU 1 / CPU 2 (communication problems) Check CPU 1 / CPU 2 (communication problems)
F333 UF-failure
Despite switched off ultrafiltration the change in delivery rate of the UF pump is greater than 10 ml. Interval between two strokes of the UF2 pump less than 220ms.
F334 UF-failure
Check CPU 1 (defect).
Fresenius Medical Care 4008 HDF 3/11.97 (TM)
1-11
Message on the display F335 UF-failure
Cause
Pulse time of a stroke of the UF2 pump less than 180 ms. Pulse time of a stroke of the UF2 pump more than 500 ms. Reaction time of the UF2 pump more than 10 seconds. Difference in desired or actual delivery rate of UF2 pump greater than 10 %. UF2 pump stops longer than the maximum period time.
Check LP 634 (regulating monoflop defect). Check LP 634 (regulating monoflop defect). Check LP 634 (regulating end stage defect). Check CPU 1 / CPU 2 (communication problems).
F336 UF-failure
F337 UF-failure
F338 UF-failure
F339 UF-failure
Check LP 634 (regulating end stage defect). Check UF pump (interruption, control). Check CPU 1 / CPU 2 (communication problems). Check CPU 1 / CPU 2 (communication problems).
F340 UF-failure
Despite switched off 4008HDF change in delivery rate of the UF2 pump greater than 10 ml. Failure of UF pump.
F341 UF-failure
Check UF pump (spring, screen) Check UF2 pump (spring, screen) Check UF pump and UF2 pump (delivery volume) Check monitor / scales (communication problems). Check monitor / scales (communication problems). Check V24B and V43 feedback lines. Check sense of rotation of aspiration pump. Check hydraulics unit for leaks. Check scales Check substituate bag
F342 UF-failure
Failure of UF2 pump.
F343 UF-failure
Volume difference between UF pump and UF2 pump. Balance failure recognized by CPU2 greater than 500 ml. Bolus exceeded by more than + 20 ml, detected by CPU2. CPU2 failed to perform the cyclic UF pump test within 5 minutes.
F344 HDF-failure
F345 HDF-failure
F346 HDF-failure
F348 HDF-failure
Weight change on the scales during the weighing test greater than 2g. The delivery rate correction factor could still not be determined after 20 minutes treatment time.
F349 HDF-failure
Check substituate bag (weight fluctuations) Check HDF control system (greater fluctuations)
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Error messages, substituate pump
Code E.01 E.02 E.03 E.04 E.05 E.06 E.07 E.08 E.09 E.10 E.11 E.12 E.13 E.14 E.15
Description of failure Line diameter outside the permitted range Non-defined hexaswitch position Venous pressure transducer not balanced Failure, running time monitoring system, SN operation SN stroke volume outside the permitted range The SN pressure thresholds outside the value range of the AD converter Not defined Failure in the AD conversion Not defined Not defined Not defined Failure, speed monitoring (hall sensor) Failure, monitoring system, current sensing resistors Failure, monitoring system, current sensing resistors Failure, speed monitoring system
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2 Technical safety checks
General Notes
This chapter includes all necessary technical safety checks (TSC). These inspections must be carried out every 12 months. The technical safety inspections stipulated for the hemodialysis machine must be carried out in addition to these technical saftey checks. The technical safety checks are to be recorded in the equipment log. A technical safety checks report is to be found at the page 2-3.
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Technical safety checks report
Seite 1/1
Manufacturer: Machine: Operating hours:
............................. ............................. .............................
Date: Technician:
............................. .............................
Extent of checks and time limits for technical safety checks. TIME LIMIT: every 12 months The following checks and inspections have to be carried out on the machine at least every 12 months by persons who are capable of carrying out such technical safety checks efficiently as a result of their training, knowledge and experience gained in practice and are not subject to instructions as to their checking activity. (See also BMA Bulletin dated 02.04.1987)
TSC WA
No. 1
Description UF2 pump Delivery volume (1 ml/stroke)
Desired value/function
OK
TSC
1.1 2
60 strokes = 60 ml 1 %
VDE inspections (values according to EN 60601-1) Protective ground resistance Summarized leakage current max. 0.3 Must fulfill both conditions: 1. No more than 1.5 times the summarized value first measured (Summarized value first measured: Refer to the machine card enclosed with the machine.) 2. No more than 1 mA
TSC TSC
2.1 2.2
The technical safety checks are to be recorded in the equipment log and the results of the checks documented. If the machines are not safe in function and/or operation they are to be repaired or the operator is to be informed as to the dangers involved when using the machine in its given state. The correct completion of the listed work and the correctness of statements made are hereby certified. Signature, technician: Signature, customer:
........................... , date .............................
................................ , date .............................
....................................................................
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Table of contents 3 Calibration instructions

Section 3.0 3.1 3.2 3.3 3.4 3.5 3.5.1 3.5.2 3.6 General information on the calibration instructions ................................................ Calibrating the UF2 pump ............................................................................................ VDE inspections ............................................................................................................ Calibrating the 4008 HDF scales ................................................................................. Calibrating the substituate sensor .............................................................................. Calibrating the HDF blood pump ................................................................................. Pressure transducer ....................................................................................................... Checking SN switchover points ...................................................................................... Repair instructions ....................................................................................................... Page 3-3 3-5 3-7 3-8 3-13 3-15 3-15 3-16 3-17
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3.0
General information on the calibration instructions
Measuring instruments: The same measuring instruments as used for the hemodialysis machines are to be employed. Required in addition is a calibration weight PT6 5000 g.
Fig.: P.C.B. overview 4008 HDF LP 762
4008
Best. Auswahl
I/O Luftdetektor
Arterieller Druck
Venser Druck
TMP
Ultrafiltration
UF Menge ml
Leitfhigkeit
Flu
ml/min
Splen
kPa mmHg kPa mmHg kPa mmHg
Reset
mS/cm (25C)
Heireinigen Blutleck Desinfektion

30 20 10 0
280 200 100 0 100 200 300
500
60 50 40 30 20 10 0 60
500
50 40 30 20
900 700 500 300
UF Rate
ml/h
15.5 15 14.5 14
I/O Set
400 300 200 100 0
400 300 200 100 0

UF Ziel ml
Single Needle berbrcken
10 20 30
10 0
13.5 13
UF Restzeit h:min
LP 763 LP 761
Test
40
Temperatur
C
Vorbereiten
Konz.
Bic.
Dialyse Start
UF Variation
39 37 35
Set
Alarm Ton Aus
I/O
Prog.
I/O
Prog.
Rate: ml/min (: mm)
Rate: ml/h (Bolus: ml)
:h.min)
Pven.
Bolus Start Stop
Rate Start Stop
LP 625
Reset
Rate: ml/min (: mm)
HDF
Vol : l
Start Stop
LP 760 LP 754
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Fig.: DIP switch 4008 HDF
ON 1 OFF 2 3
SW1 4 5 6 7 8
LP 632 CPU 2
SW 1, DIP switch 8: ON: 4008 HDF test selectable (required/not required) OFF: 4008 HDF test carried out automatically
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3.1
Calibrating the UF2 pump
Switch off hemodialysis machine. Set service switch to ON (top). Switch on hemodialysis machine.
ADJ. UF-PUMP VOLUME
Confirm
Single Needle Override Test
Prime
ACKNOWLEDGED
Confirm
pulse-amount = 60
Confirm
10 20 30 40
UF-Pump 2
Confirm

Select Select Select
CALIBRATION
Confirm
Select
Press the Confirm key.
Select ADJ. UF-PUMP VOLUME by pressing the v and w keys. Press the Confirm key.
Select UF-PUMP 2 by pressing the v and w keys. Press the Confirm key.
Enter the number of strokes by pressing the v and w keys.
Press the Override key.
Select
Text display for approx 3 sec.
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press uf key
Confirm
Select
Text display Draw off UF 2 pump line, close T-piece, hang line in a measuring cylinder.
Time Left
h:min
Conc
Bic
39 37 35
Set
Press the key UF I/O. The UF LED emits light. The UF2 pump delivers.
UF
Variation
I/O
Prog.
I/O
Prog.
uf pulses left = 59
Ultrafiltration
UF Volume ml Reset Volume
UF Rate
ml/h
UF Goal
ml
0060
Time Left
h:min
UF
I/O
UF-Pump 2
3-6
Confirm Select
The remaining UF Pulses are shown in the display.
The number of preselected pulses is shown in the UF Goal display.
Prog.
Confirm
Select
Text display after completion. Check delivered quantity. If necessary adjust UF 2 pump and repeat process.
Delivery rate: 1 ml/stroke (60 strokes = 60 ml) Tolerance: 1 %.
4008 HDF 3/11.97
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3.2
VDE inspections
(Values in accordance with EN 60601-1)
.1 Protective ground resistance: max. 0.3 .
Measuring point Protective ground resistance test .2 Summarized leakage current Must fulfill both conditions: 1. No more than 1.5 times the summarized value first measured (Summarized value first measured: Refer to the machine card supplied with the machine.) 2. No more than 1 mA The measurements must be taken in the dialysis mode of operation in the ON phase of the heating control system. The scales must be travelled out to such an extent that neither of the two end switches are actuated (middle position). The two leakage currents are to be measured each time with different mains connection poling. The two leakage currents are added together and give the summarized leakage current.
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3.3
Calibrating the 4008 HDF scales
Note: The prompts shown in the text display have to be run through correctly by the technician since no direct return signal is given by the scales.
Switch off hemodialysis machine. Set service switch to ON (top). Switch on hemodialysis machine.
CALIB. HDF-SCALE
Confirm
calib. Switch ON?
Confirm
10 20 30 40
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Prime
CHECKING HDF-SCALE!
Confirm

Select Select Select
CALIBRATION
Confirm
Select
Press the Confirm key.
Select CALIB. HDF-SCALE by pressing the v and w keys. Press the Confirm key.
Brief text display. Display on scales is not illuminated.
Text display.
Open housing of scales at the back. Set calibration switch for the scales in ON position.
(TM)
HDF-DISPL shows C?
Confirm
Select
Text display.
The display on the scales is active. A C appears at the top right.

100
50
10 20 30 40
Prime
HDF-SCALE unloaded ?
Prime
HDF-DISPL shows 0 ?
50
100
Confirm
Select
Text display.
No weight is to be on the scales.
0 10 20 30 40
Confirm
Select
Text display.
Scales display.
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10 20 30 40
Prime
load 5 kg CAL. WEIGHT
50
100
Prime
DISPL shows UNIT g?
50
100
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Confirm
Select
Text display. Scales display: 5000 g Hang calibration weight PT6 5000 g on scales.
0 10 20 30 40
Confirm
Select
Text display.
Scales display: 5000 g.
(TM)
10 20 30 40
Prime
calib. Switch OFF ?
50
100
Prime
HDF-SCALE unloaded ?
Prime
SCALE CALIBRAT. done
CALIB. HDF-SCALE
Confirm
Select
Text display.
Set calibration switch for the scales to OFF position. Close housing.
0 10 20 30 40
Confirm
Select
Text display. Remove calibration weight.
0 10 20 30 40
Confirm Confirm
Select
Brief text display.
Select
Text display.
3-11
Switch off hemodialysis machine. Set service switch to OFF (bottom). Switch on hemodialysis machine. Hang calibration weight PT6 5000 g on scales.
Scales display: 5000 g

100
50
Remove calibration weight. Calibration of 4008 HDF scales completed.
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3.4
Calibrating the substituate sensor
4008
Bes
I/O Luftdetektor
Arterieller Druck
Venser Druck
TMP
Ultrafiltration
UF Menge ml
Place filled substituate line in substituate sensor.
Splen
Reset

30 20 10 0
280 200 100 0 100 200 300
500
60 50 40 30 20 10 0 60
500
50 40 30 20
UF Rate
ml/h
400 300 200 100 0
400 300 200

UF Ziel ml
Single Needle berbrcken Test
10 20 30 40
10 0
100 0
Vorbereiten
UF Restzeit h:min
Dialyse Start
UF
Alarm Ton Aus
I/O
Prog.
Rate: ml/min (: mm)
:h.min)
Bolus
IC8
TP
D26
Set potentiometer P1 on the LP 754 so that the LED D26 just illuminates.
IC2
IC14
BCDE
IC17
F0 12
34 56
P1 X348V X348V_SN XHDF
XWAAGE
4008
Bes
I/O Luftdetektor
Arterieller Druck
Venser Druck
TMP
Ultrafiltration
UF Menge ml
Splen
Reset

30 20 10 0
280 200 100 0 100 200 300
500
60 50 40 30 20 10 0 60
500
50 40 30 20
UF Rate
ml/h
400 300 200 100 0
400 300 200

UF Ziel ml
10 20 30 40
10 0
100 0
Vorbereiten
UF Restzeit h:min
Dialyse Start
UF
Alarm Ton Aus
I/O
Prog.
Rate: ml/min (: mm)
:h.min)
Bolus
7 8 9A
Place empty substituate line in substituate sensor.
3-13
IC8
TP
D26
IC14
BCDE
IC17
F0 12
34 56
Adjust potentiometer P1 on LP 754 until LED D26 just turns off. Count the number of revolutions the potentiometer is turned. Keep this number in your mind.
IC2
IC8
TP
XWAAGE
D26
IC2
IC14
BCDE
IC17
3-14
4008 HDF 3/11.97
XWAAGE
7 8 9A 7 8 9A
Turn back the potentiometer P1 on the LP 754 by half this number. The LED D26 will illuminate again.
F0 12
34 56
(TM)
3.5
Calibrating the HDF blood pump
3.5.1
Pressure transducer
BCDE
F0 12 34 56
Switch the hemodialysis machine off. Set HEX switch on the LP 754 to position F. Switch the hemodialysis machine on.
X348V_SN
XHDF
XWAAGE
Rate: ml/min (: mm)
Reset
HDF
Vol : l
Start Stop
Rate: ml/min (: mm)
Reset
HDF
Vol : l
Start Stop
7 8 9A
Display 000 Open SN pressure transducer to atmosphere. Press the Start/Stop key.
Display 250 Apply a pressure of 250 mmHg to the SN pressure transducer. Press the Start/Stop key.
3-15
Rate: ml/min (: mm)
Display
Reset
HDF
Vol : l
Start Stop
BCDE
F0 12
34 56
Switch off hemodialysis machine. Set HEX switch on the LP 754 to position 1. Balancing out has been completed.
X348V_SN
XHDF
3.5.2
Checking SN switchover points Bottom switchover point: fixed at 75 mmHg ( 6 mmHg) Top switchover points ( 6 mmHg): Stroke volumes (ml) Top switchover point 10 110 15 130 20 150 25 172 30 195 35 219 40 244 45 270 50 299
3-16
XWAAGE
7 8 9A
4008 HDF 3/11.97
(TM)
3.6
Repair instructions
Important: If the substituate lift has to be dismounted for repair the seal is to be checked and if necessary renewed before fitting the lift again. Drip water protection!
3-17
3-18
4008 HDF 3/11.97
(TM)
Table of contents 4 Circuit descriptions and circuit diagrams

Section Fig.: Connection diagram 4008 HDF .............................................................................. Fig.: Wiring diagram 4008 HDF ...................................................................................... Fig.: Block circuit diagram, mains voltage 4008 HDF .................................................... Fig.: Block circuit diagram, low voltage 4008 HDF ........................................................ 4.1 4.1.1 4.1.2 4.2 4.2.1 4.2.2 4.3 4.3.1 4.3.2 4.4 4.4.1 4.4.2 4.5 4.5.1 4.5.2 4.6 4.6.1 4.6.2 LP 625 display board .................................................................................................... Description ...................................................................................................................... Circuit and component layout diagram ........................................................................... LP 754 control board HDF ............................................................................................ Description ...................................................................................................................... Circuit and component layout diagram ........................................................................... LP 760 HDF motor control ............................................................................................ Description ...................................................................................................................... Circuit and component layout diagram ........................................................................... LP 761 HDF drive keyboard ......................................................................................... Description ...................................................................................................................... Circuit and component layout diagram ........................................................................... LP 762 scales comm ..................................................................................................... Description ...................................................................................................................... Circuit and component layout diagram ........................................................................... LP 763 serial interface extender .................................................................................. Description ...................................................................................................................... Circuit and component layout diagram ........................................................................... Page 4-3 4-5 4-7 4-7 4-9 4-9 4-11 4-15 4-15 4-17 4-23 4-23 4-25 4-29 4-29 4-31 4-35 4-35 4-37 4-41 4-41 4-43
3/11.97 (TM)
4-1
4-2
4008 HDF 3/11.97
(TM)
Fig.: Connection diagram 4008 HDF
LP 762 scales comm
X1
X2 Switch Substituate lift
X4
X3
Module Scales LP 639 power logic (4008 / 4008 E) LP 744 power control 1 (4008 B)
(X744A X744C) X639B
Module Scales LP 761 HDF drive keyboard

X1
Substituate sensor
X2
X2
LP 760 HDF motor control
Auxiliary socket LP 754 control board HDF

Rate: ml/min (: mm)
X4
X5
Motor Substituate lift
X1
Reset HDF Vol : l
Start Stop
X3 XWAAGE X348v XHDF
SN Substituate pump X348v
LP 747 distribution board X637B XHDF X637C XA1P LP 763 SEE serial interface extender XA4V0 X637C X637B
X63Z
UF2 pump
V126 LP 630 motherboard
3/11.97 (TM)
4-3
4-4
4008 HDF 3/11.97
(TM)
Fig.: Wiring diagram 4008 HDF
M LP 639 power logic (4008 / 4008 E) LP 744 power control 1 (4008 B)

X744A/1 X744C/3
1 2 3 4
X639B
N L1
Substituate sensor
1 2 3 4
1 2 3 4
X4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 24V SE1 AGND (SE2) SE3 SE4 WRXD WTXD TARA no assignment no assignment no assignment no assignment MOTOR_CTRL PWR_GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14
X5 X1 1 2 3 4 5 6 7 8 9 10 +12V UP STOP DOWN SE1 SE2 SE3 SE4 no assignment no assignment 1 2 3 4 5 6 7 8 9 10
XWAAGE
LP 754 control board HDF
X3
X2
X348v
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
XHDF
1 2 3 4 5 6 7 8 9 10
X1
1 2 3 4 5 6 7 8
BSST SN BPST TXD RXD BPSB_VEN ADKS BPUS_VEN no assignment BPR_VEN SNST no assignment no assignment VEN_BPR_SET AGND +12V PWR_GND PWR_GND 24V 24V
HDF_ON WTXD WRXD TARA BL_AL HDF_LOG2 HDF_LOG1 no assignment +12V AGND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10
X348v
XHDF
1 2 3 4 5 6 7 8
+12V AGND TARA RXD TXD END_SW +12V
X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 no assignment no assignment no assignment GND no assignment TXD GND no assignment GND PRINT TARA no assignment no assignment no assignment 1 2 3 4 5 6 7 8 9 10 11 12 13 14
LP 630 motherboard
X63Z
A1 C1 A28 C28 A29 C29 A31 C31 A32 C32 C20 C21
X637B
2628
X637C
14 X3
DGND DGND PWR_GND PWR_GND +24V +24V +12V +12V +5V +5V RXD_EXT_1 TXD_EXT_1
UF_P2
LP 762 scales comm
X2
2628
A1 C1 A28 C28 A29 C29 A31 C31 A32 C32 C20 C21
14
V126
X63Z
X637B
X637C
X4
LP 763 SEE serial interface extender
LP 747 distribution board

X2 XA1P
10
1 2 3 4 5 6
W1IW2 F2 F1 CF ON/OFF no assignment
1 2 3 4 5 6
XA4V0
9 1 2
UF_P2
V126
Switch substituate lift UF2 pump V 126
+12V END_SW
1 2 3 4 5 6
SUB_A SUB_K SUB_C PWR_GND no assignment no assignment
L1 L1 N2 PE
PE PE N LC
LP 761 HDF drive keyboard
Module scales
3/11.97 (TM)
4-5
4-6
4008 HDF 3/11.97
(TM)
Fig.: Block circuit diagram, mains voltage 4008 HDF
Main transformer
Standbytransformer
T 2,5 A
T 2,5 A
Mains relay Motor relay
T 2,5 A
M
Mains plug Mains filter Mains switch (on back of machine) 511 K 1 F T 2,5 A Auxiliary socket
Direction of turn switchover
Fig.: Block circuit diagram, low voltage 4008 HDF
LP 633 input board Main transformer
LP 761 HDF drive keyboard +12 V
24 V switch controller Imax 15 A (short circuit cut-out) LP 630 motherboard 12 V switch controller Imax 4 A (current limitation) LP 754 control board HDF
LP 760 HDF motor control Linear controller +24 V +12 V current restricted internally to approx. 1 A
LP 634 output board
Scales +12 V
3/11.97 (TM)
4-7
4-8
4008 HDF 3/11.97
(TM)
4.1
4.1.1
LP 625 display board

Description General The displays and the keyboard are on this P.C.B.. Plug connections to LP 625: X189, connection to LP 760 Display All necessary information is given to the user through 6 multiplex 7-segment displays and 2 LEDs which are mounted on the socket. Keyboard The keyboard comprises 3 single non-illuminated keys and 1 key with integrated LED (HDF). The keys are soldered directly to the P.C.B.. The user receives a acknowledgement through a spring contact when the keys are pressed.
3/11.97 (TM)
4-9
4-10
4008 HDF 3/11.97
(TM)
4.1.2
1 3 4 5 6 7 8
X189 17
X189 19
X189 21
X189 14
X189 8
X189 9
+24V +5V
X189 20 +24V R6 7K50 +5V +5V +5V +5V +5V +5V T5 BC327-40 T3 BC327-40 T1 BC327-40 T6 BC327-40 T4 BC327-40 R5 7K50 R4 7K50 R9 7K50 R8 7K50 R7 7K50
X189 18 +5V
E
T2 BC327-40
X189 16 GND
X189 23
LD1 HLMP2655
X189 13
Circuit and component layout diagram LP 625 display board
X189 1 4 ed c ed c ed c ed c DP 7 5 6 AN DP 7 5 6 AN DP 7 5 6 AN DP 8 4 8 4 8 4 5 6 AN 8 7
74HCT541 IC1
+24V
HDSP7801 DP1 1 AN 10 a 2 9 fg b 3 HDSP7801 DP2 1 AN 10 a 2 9 fg b 3 HDSP7801 DP3 1 AN 10 a 2 9 fg b 3 HDSP7801 DP4 1 AN 10 a 2 9 fg b 3
HDSP7801 DP5 1 AN 10 a 2 9 fg b 3 4 5 6 AN DP ed c 8 7
HDSP7801 DP6 1 AN 10 a 2 9 fg b 3 4 5 6 AN DP ed c 8 7
X189 2
X189 3
1 G1 & EN 19 G2
7 8 6 5 3 4 2 1
X189 4
X189 5
X189 6
2 3 4 5 6 7 8 9
A1 A2 A3 A4 A5 A6 A7 A8
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
18 17 16 15 14 13 12 11
1 2 3 4 5 6 7 8
8X220R RN1 16 15 14 13 12 11 10 9
X189 7
X189 15 +5V BS170 T8 R12 150R +5V R11 2 121R 22 X189 10 X189 11 X189 R3 4K99 SH5 RF15 R2 4K99 R1 4K99 R10 4K99 R13 4K99 25 X189 X
X189 26
HLMP2400 1 2 LD2 MTG 1 SH4 RF15 1 2 SH1 RF15 1 2 SH2 1 RF15 2 SH3
HLMP2400 3 4 LD2

12 X189
1992 BE GE NO
X189 24
T7 BC547B
TAG 30.06. 24.11.
NAME ST D.KOE
DISPLAY BOARD
BLATT
LP625
MEDIZINTECHN. SYSTEME
1(1)
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
673872
4 5
ERSATZ ERSATZ
SP
FORMAT
LP 625
Circuit diagram
4-11
3
c SH5,IC1 neu 12.07.94 b R86(R13)best. 12.03.93 Asch. a neue Zeichnung 19.02.93 Asch. AUS AENDERUNG NAME TAG
4-12
4008 HDF 3/11.97
(TM)
LP 625
Component layout diagram
4-13
4-14
4008 HDF 3/11.97
(TM)
4.2
4.2.1
LP 754 control board HDF

Description General The control, section and power pack are on the this P.C.B.. Plug connections to LP 754: X186, connection to position sensor X188, connection to stepper motor X189, connection to LP 748 X190, connection to cover switch X192, connection to pressure transducer X348, connection to dialysis monitor Hexswitches on the LP 754: 0 No function 1 Single needle blood pump / 4008 HDF / ON LINE HDF 2 A No function B Blood pump stop alarm (15, 30 secs.) C No function D Call-up operating time meter (display x 100 = number of hours) E Test operation (only manufacturer) F Pressure transducer calibration Voltage generation The +24 V and +12 V voltage supply is made available to the blood pump by the monitor. The +5 V supply voltage is generated on the module by the switch controller IC 20 from the +24 V voltage to minimize loss of power. Stepper motor control The stepper motor is run in microstep operation to reduce noise. The resolution is 60 microsteps per step. The RISC processor transmits a 8-bit dataword alternately on the pins 3 and 5 of the DA converter from IC 7. Two sine form voltages are available on the output of the converter, phase offset by 90. They are conducted to the stepper motor controller IC 2 together with the current direction signals. Together with the two SM drivers IC 1/IC 22 and the current sensor resistors R58/R59 as feedback these form a closed control circuit which determine two sine-shaped currents, phase offset by 90, in the two coils.
4-15
Microprocessor The cycle frequency of the microprocessor is determined by the quartz Q2 between the processor connections 39 and 40. Quartz oscillation is made possible by the capacitors C5 and C6. The keyboard signals and the signals BSST, BPST are read-in through the port P4. The IC 9 serves as intermediate memory for the addresses AO/A7. The ALE signal on pin 50 of the microprocessor is the control line of the data address latch. The signal from the revolution and direction of turn sensor (position sensor) in the pump bed is read-in through port T1. The operation data of the pump is saved in the NOVRAM IC 21 through ports 5.1 to 5.3 when the dialysis machine is switched off or there is a voltage failure. Undervoltage detection (power down) is through the comparitor IC 23. With the WR line the data takeover for the display is controlled in the external data latch IC 14. PLL intermediate circuit PLL component IC 4 together with the counter IC 19 causes the frequency coming from the processor to control the stepper motor to be multiplied otherwise the processor would be too slow to generate this frequency.
RISC processor The RISC processor IC 5 is supplied with a cycle signal from the processor. With each cycle an 8-bit data word is read from a look up table by the processor alternately for each phase of the stepper motor, respectively. Included in this data word is both the current direction as well as the current desired value. A watchdog for the CPU is also incorporated in the RISC processor. When a cycle is missing on pin 8/IC 5 the RISC processor triggers a reset by the CPU through pin 7.
Display control The data word for controlling the display is stored in IC 14. The multiplex operation of the individual digits is made possible through the decoder IC 18.
Speed and flow The speed is transmitted by the processor through port P 1.1 and the flow through port P 1.2 to the dialysis monitor.
Pressure measurement The differential measurement amplifier for the pressure transducer is formed by the IC 6 (1/2/3) and IC 6 (5/6/7). The measuring signal is read-in by the processor through the AD converter input AN 7 and calibrated for zero and steepness by the software. Afterwards the measuring signal is modulated to pulse width through port P1.3 and transmitted through a subsequent DA converter IC 11 (5/6/7) to the monitor.
4-16
4008 HDF 3/11.97
(TM)
4.2.2
Circuit and component layout diagram LP 754 control board HDF
LP 754
Circuit diagram 1/2
4-17
4-18
4008 HDF 3/11.97
(TM)
LP 754
Circuit diagram 2/2
4-19
4-20
4008 HDF 3/11.97
(TM)
LP 754
4-21
4-22
4008 HDF 3/11.97
(TM)
4.3
4.3.1

Description
General The LP 760 serves to control the lift drive. Lift operation presupposes that the scales are swung away. This is recognized by a limit switch. The scales can be moved upwards or downwards by pressing the v or w keys. The drive is switched off automatically, likewise by limit switches, when reaching the uppermost or bottommost position. When the scales are being travelled upwards or downwards they can be stopped at any time with the Stop key. The motor for the lift drive is safeguarded against overloading by means of an integrated thermoswitch. If this protection facility responds the lift will come to a standstill. The lift can be used again after the motor has cooled down. Circuit structure Supply voltage The control circuit is supplied with +12 V. This voltage is generated from the +24 V voltage of the hemodialysis machine by the linear controller T1 in conjunction with the capacitors C4, C5 and C6. Motor control Two types of circuit are implemented to control the motor: a) continuous operation (R21 with components, R22 without components b) inching operation for downwards movement (R21 without components, R22 with components). To Point a): One D flip-flop is available for each direction of movement (IC 3). The flip-flops are set by a high level on X2/2 (key v) or X2/4 (key w). The flip-flop for the respective other direction of movement is reset at the same time by pressing the appropriate key. The two flip-flops are reset through high level on X2/3 (Stop key). This also takes place should the head of the scales be swung over the machine (high level on X1/6). To Point b): There is only one flip-flop available for the upwards movement (IC 3/pin 1/2). The flip-flop for the downward movement is set through IC 5. The control logic for the downward operation is not influenced by this (see Point a). However, the drive is only active as long as the key w is pressed. The IC 5 works as an 8 to 1 multiplexer. The address (0 to 7) of the input to be interconnected is provided through the pins 11 to 13. Only the address 3 leads to a low level on output IC 5/14 and, as a result, to the motor starting. R 20 serves as a pull-up resistor. A defined output level is obtained with the IC 5/14 in high ohmic state, caused by pressing the Stop key (high level on IC 5/15).
4-23
Other circuit sections The motor feed lines are circuited through the relay RL 1 and RL 2. The position of RL 1 determines the travel direction of the lift. The motor is switched on and off through RL 2. Both relays are controlled by the transistors T 2 (RL 1) and T 3 (RL 2). T 2 is controlled directly from the non-inverted output IC 3/1. The output signals of both flip-flops, IC 3/2 and IC 3/12 (inverted) are used to control T 3 and are linked with each other through IC 1/1 and IC 1/2. In the case of low level on one of the two flip-flop outputs IC 3/2 or IC 3/13 (i.e. the respective flip-flop has been set) the IC 1/pin 3 links up high level and T 3 switches RL 2. Motor current recognition The motor current is monitored while the lift is operating. The internal thermal-protective switch responds in the case of the motor becoming overheated. Both flip-flops (IC 3) are reset by motor current recognition so that the motor does not start up again automatically after the drive has cooled down. The voltage drop is evaluated through the high load resistor R 18 for motor current recognition. The generated alternate voltage caused by the current flow through R 18 is connected to the capacitor C 14 and C 13 through the diodes D 4 and D 5. The resulting direct voltage through R 13 is approx. double so high as the peak value of a half wave of the alternate voltage on R 18 less the on state voltages of D 4 and D 5. The direct voltage controls the optocoupler IC 4 through R 14. R 13 serves to completely discharge C 13 and C 14 when the motor is switched off. IC 4 ensures protective isolation of the control circuit from the mains voltage conducting components of the current recognition system. The output of the optocoupler is circuited with the pull-up resistor R 19 against 12 V. High level on the collector of IC 4 resets both flip-flops through IC 1/pin 12 and 13 and IC 1/8. This would lead to continuous blocking of the control circuit unless further measures were taken. This is why the output of IC 4 is connected up parallel to a further transistor T 4. In switched off state the capacitor C 12 is charged through high level on IC 1/4 through D 3 and R 10. This makes the transistor T 4 conductive. After setting one of the flip-flops (IC 3) the IC 1/4 goes to low. C 12 discharges itself through R 11, R 12 and the B-E path from T 4. T 4 blocks after approx. 500 ms. The output transistor must be linked by IC 4 before this time has elapsed otherwise both flip-flops will be reset again.
4-24
4008 HDF 3/11.97
(TM)
4.3.2
1 3 4 5 6 7 8 9 10 1 X4 L1 N2 (1) L1 PE H 3 X4 2 X4 4 X4 D1 1N4448 4 3 1 X5 F1 T100mA 2 X5 PE (3) N (2) LC F 3 X5 1 2 R8 10K0 +24V R17 1K00 4 X5 BSS91 T2 4013 IC3 10 PE AGND +12V VSB24 RL1 1 5 2 +24V R18 C1-C3 STUETZKONDENSATOREN 2R4 C1 100N C2 100N C3 100N +12V
+24V
+12V
T1 7812
VSB24 2 1 RL2
1 I
O 3
C4 10U
C5 100N
AD 2
C6 1U0
AGND
AGND
AGND
AGND
END_SW
X1 6
4011
9 &
F 1 0R0 C9 100N
RL2 b VSB24
+12V R6
8 IC1
R1 10K0 2 >1_ 3 4 4072 5 IC2
+12V
+12V
X2 1
6 S 5 1D 3 C1 4 R
AGND C8 1N0 AGND

a
C7 10U
UP
X2 2
Circuit and component layout diagram LP 760 HDF motor control
R2 10K0
D6 ZPD15 T5 Q6025
D7 3 ZPD15
AGND 13 0R0 R7
STOP
X2 3
9 >1_ 10 11 4072 12 IC2
R3 10K0
1N4007 D4 R16 10R0 +12V C14 47U R19 20K5 R13 10K0 C13 47U R14 499R
D5 1N4007
DOWN C10 1N0
X2 4 C11 100N
AGND
R15 10R0 C
SE1
X2 5
R4 10K0
R5 73K2
SE2 AGND AGND +12V +12V
X2 6
SE3
X2 7
SE4 D3 1N4448
X2 8
AGND
AGND AGND 4013 AGND IC3 D2 4011 8 S 1N4448 9 1D 13 1 & 11 3 C1 R21 2 IC1 12 10 R 0R0 R22 BSS91 T3 R20 0R0 IC5 10K0 4512 +12V 5 & 4 15 EN X0 1 6 IC1 10 INH X1 2 R9 4011 X2 3 10K0 14 Z X3 4 X4 5 11 A X5 6 4011 12 B X6 7 AGND 13 C & 12 X7 9 11 IC1 13 R10 20K5 C12 10U AGND R11 20K5 R12 40K2 AGND AGND
TXD +12V
SFH617G-3 4 1 3 T4 BC337-40 IC4 2 B
+24V
+24V
X3 1
SE1
X3 13 X3 14 X1 1 X1 4 X1 2 X1 3 X1 5 X1 7
X3 2
SE2 AGND
RXD +12V AGND TARA
X3 3
X3 6
SE3
TARA AGND MOTOR_CTRL
X3 7
X3 8
RXD
SE4
TXD

AGND AGND
1994 TAG NAME BE 21.09. OTT GE NO
X3 4
*
a
X1.1war +24V
R22 NICHT BESTUECKT / NOT FITTED

BLATT
X3 5
HDF-MOTOR-STEUERUNG HDF-MOTOR-CONTROL
5
AUS AENDERUNG TAG NAM MEDIZINTECHN. SYSTEME
1(1)
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
673 720
4
ERSATZ
LP760
ERSATZ
SP
FORMAT A3
LP 760
Circuit diagram
4-25
3
4-26
4008 HDF 3/11.97
(TM)
LP 760
4-27
4-28
4008 HDF 3/11.97
(TM)
4.4
4.4.1
LP 761 HDF drive keyboard

Description General The keys for controlling the substituate lift are found on this P.C.B..
4-29
4-30
4008 HDF 3/11.97
(TM)
4.4.2
Circuit and component layout diagram LP 761 HDF drive keyboard
LP 761
Circuit diagram
+12V E +12V E S1 RF15 1 2 UP S2 RF15 1 2 STOP S3 RF15 1 2 DOWN 2 X1 SUB_K
X2 1
UP
X2 2
STOP D DOWN
X2 3
X2 4
SE1
X2 5
SE2 C SE3
X2 6
4 X1
PWR_GND C SUB_A
X2 7
1 X1
SE4
X2 8
3 X1 5 X1
SUB_C
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
6 X1 B B
1994
BE GE NO
TAG
NAME
04.08. OTT
05.08. ASCH
MEDIZINTECHN. SYSTEME
a X1 geandert
AUS AENDERUNG TAG NAM
HDF-ANTRIEB-TASTATUR HDF-MOTOR-KEYBOARD LP761 673 766

ERSATZ ERSATZ
BLATT
1(1) SP
FORMAT A4
4-31
4-32
4008 HDF 3/11.97
(TM)
LP 761
4-33
4-34
4008 HDF 3/11.97
(TM)
4.5
4.5.1
LP 762 scales comm

Description The LP 762 serves as interface between the dialysis machine and the scales. The serial transmission from the dialysis machine arrives on the plug X1 pin 4 (RXD) and is converted at the interface IC 1 (max. 232) to 5 V level. IC 2 makes a serial parallel conversion and passes the signal on to the scales. The scales are switched on or off, respectively, by the transistor T1. The serial carry forward (weight) comes from the scales to the plug X3 pin 6 (TXD) and is converted by IC 1 from 5 V to RS 232 level. The signal arrives at the dialysis machine through plug X1 pin 5 (TXD). SP1 (ML78L05) converts the 12 V into 5 V which serves as the supply voltage for LP 762.
4-35
4-36
4008 HDF 3/11.97
(TM)
4.5.2
Circuit and component layout diagram LP 762 scales comm
LP 762
Circuit diagram
4-37
4-38
4008 HDF 3/11.97
(TM)
LP 762
4-39
4-40
4008 HDF 3/11.97
(TM)
4.6
4.6.1
LP 763 SSE serial interface extender

Description General The LP 763 is necessary for serial communication of the monitor with the scales and the HDF pump module. Circuit structure The circuit of the LP 763 comprises two circuit units independent of each other. Serial interfaces Heart of the LP 763 P.C.B. is an 8-fold UART (universal asynchronous receiver/transmitter), i.e. an interface IC (IC 1) with eight independent serial channels. Also to be found on the P.C.B. are two TTL/RS232 level converters (IC 2 and IC 3) and an interrupt logic IC (IC 4), as well as diverse resistors, capacitors and an oscillation quartz Q1 for generating the working cycle for IC 1. COMMCO connection The slot 63Z used by the LP 763 P.C.B. is also provided for the installation of P.C.B. LP 752. The LP 752 takes over the connection of the 4008 monitor signals to the COMMCO P.C.B. LP 729. In order to be able to also continue the linking to COMMCO/FINESSE in 4008 HDF machines the circuit section of the LP 752 P.C.B. is taken over in the LP 763 P.C.B..
Function After switching on the machine the UART is initialled with the transmission parameters. Transmission parameter channel A: 1200 Baud, 8 databits, 1 stopbit, no paritibit Transmission parameter channel B: 9600 Baud, 8 databits, 1 stopbit, no paritibit Channel A is responsible for communication with the scales, channel B for communication with the HDF pump module. After going through the watchdog test the scales are switched on through the transmission line from channel A and the weight requirements of the 4008 monitor are communicated to the scales. The weight value of the scales is read by the 4008 monitor on the reception line. Commands and data from the 4008 monitor are sent through the transmission line from channel B to the HDF pump modules. Data which comes from the HDF pump module is received by the 4008 monitor through the receiving line. The remaining six communication channels are not used in 4008 operation. If UART data is ready for collecting or if the transmission buffer is ready to accept new digits during a transmission the component causes an interrupt at CPU 1. CPU 1 processes this interrupt demand (in so far as nothing more important is to be done) and reads a digit from the reception buffer or writes a digit on the transmission buffer.
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4.6.2
Circuit and component layout diagram LP 763 SSE serial interface extender
LP 763
Circuit diagram 1/2
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LP 763
Circuit diagram 2/2
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LP 763
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Table of contents 5 Spare parts

Section 5.0 5.1 5.2 5.3 5.4 How to use the spare parts catalog ............................................................................ P.C.B.s ........................................................................................................................... Scales ............................................................................................................................. Substituate lift ............................................................................................................... UF2 pump / blood pump (HDF) / valve V126 ............................................................. Page 5-3 5-4 5-6 5-8 5-10
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5-2
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5.0
How to use the spare parts catalog
Objective: Spare parts can be defined and ordered.
Organization: This spare parts catalogue contains 4 assemblies. 5.1 P.C.B. 5.2 Scales 5.3 Substituate Lift 5.4 UF2 pump / blood pump (HDF) / valve V126 Each assembly has its assembly number. 5.X.0 refers to the basic version. Major changes (modifications) within an assembly can be identified by an increasing decimal (e.g. 5.X.1, 5.X.2, ) In the spare part lists it is refered to: Built-in From Equipment Code To Equipment Code
Update service: Updates to this spare parts catalog will be released as: Replacement pages Supplementary pages Technical information Generally we reserve the right to make changes.
Requirements for correct spare part orders: The equipment code must be entered in the machine record. All modifications must be entered in the machine record. Update the equipment code, if necessary, to ensure that the correct spare parts will be ordered.
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5.1
P.C.B.s
4008
Best. Auswahl
I/O Luftdetektor
Arterieller Druck
Venser Druck
TMP
Ultrafiltration
UF Menge ml
Leitfhigkeit
Flu
ml/min
Splen
Reset
mS/cm (25C)

30 20 10 0
280 200 100 0 100 200 300
500
60 50 40 30 20 10 0 60
500
50 40 30 20
900 700 500 300
UF Rate
ml/h
15.5 15 14.5 14
I/O Set
400 300 200 100 0
400 300 200

UF Ziel ml
10 20 30 40
10 0
100 0
13.5 13
UF Restzeit h:min
Temperatur
C
Vorbereiten
Konz.
Bic.
Dialyse Start
UF Variation
39 37 35
Set
Alarm Ton Aus
I/O
Prog.
I/O
Prog.
Rate: ml/min (: mm)
:h.min)
Pven.
Bolus Start Stop
Rate Start Stop
Rate: ml/min (: mm)
4
Reset HDF Vol : l
Start Stop
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Built-in From/until Equipment Code Item 1 2 3 4 5 6 Part number 673 790 1 674 182 1 673 766 1 673 872 1 673 720 1 673 041 1 Description P.C.B. LP 762 scales comm P.C.B. LP 763 SEE serial interface extender P.C.B. LP 761 HDF drive keyboard P.C.B. LP 625 display board P.C.B. LP 760 HDF motor control P.C.B. LP 754 control board HDF
000 000
3/11.97 (TM)
5-5
5.2
Scales
11 19 18 17 16 15 14 13 12 10 9
20
21
22 23
24
26 30 29 28 27 25
5-6
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Built-in From/until Equipment Code Item 11 12 13 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part number 673 983 1 552 244 1 646 352 1 674 409 1 552 312 1 553 330 1 673 635 1 643 161 1 673 988 1 673 987 1 642 861 1 553 621 1 673 986 1 563 151 1 674 106 1 552 275 1 673 971 1 642 693 1 673 985 1 672 530 1 552 276 1 674 551 1 673 977 1 673 922 1 673 921 1 553 620 1 559 690 1 642 648 1 640 143 1 673 923 1 674 068 1 Description Sliding bush Screw Screw Microswitch Screw Screw System unit, scales Screw Hook Latch Screw Nut Adapter Retaining washer Line holder Screw Fastening plate Screw Bearing Cover Screw Caution label: Stability limit Display plate Back shell Front shell Nut Washer Spacer sleeve Spacer Front foil display Scales, complete
000 000
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5-7
5.3
Substituate lift
2 3 18 19 4
20
21 5 35 6 22 7 6 23 24
9 10 34 11
25
36 37 14 38 12 39 40 41 6 28 29 30 31 26 27 33 32
16 17
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Built-in From/until Equipment Code Item 11 12 13 14 15 16 17 18 19 10 11 12 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part number 674 399 1 644 205 1 673 990 1 674 106 1 653 099 1 552 244 1 674 334 1 673 975 1 552 275 1 553 733 1 674 395 1 673 973 1 673 755 1 553 621 1 537 203 1 646 274 1 674 078 1 673 974 1 673 920 1 673 639 1 559 690 1 674 400 1 674 358 1 673 918 1 673 972 1 674 255 1 646 606 1 650 439 1 559 690 1 574 617 1 644 040 1 673 982 1 674 487 1 675 052 1 553 694 1 674 333 1 552 312 1 675 222 1 675 051 1 673 915 1 Description Connection cable Screw Locking ring Line holder Sensor Screw Pipe Clamping plate Screw Toothed washer Drive Dog Screw Nut Fastening clip Tolerance sleeve Stripper Collar bush Housing, lift Front foil, lift Washer Connection cable Connection cable Base plate Funnel P.C.B. cover Spacer bolt (M 3 x 8.5) Spacer bolt (M 3 x 12.5) Washer Spacer sleeve Spacer bolt (M 3 x 13) Bush Sealing tape Split pin Washer Locating pin Screw M5x16 Fork Bolt with head Substituate lift, complete
000 000
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5-9
5.4
UF2 pump / blood pump (HDF) / valve V126
Hydraulic section 4008 / 4008 E
Hydraulic section 4008 B
Concentrate pump (23)
UF pump (22)
UF2 pump (20)
UF2 pump (20)
Bibcarbonate Concentrate pump pump (25) (23)
Rate: ml/min (: mm)
Reset
HDF
40
Start Stop
Vol : l
5-10
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Built-in From/until Equipment Code Item Part number Description UF2 pump The UF2 pump is identical with the ultrafiltration pump (see appropriate Spare Parts Catalogue 4008) 670 706 1 Ultrafiltration pump, complete
000 000
Blood pump (HDF) The blood pump (HDF) is similar to the blood pump (single needle) (see appropriate Spare Parts Catalogue 4008) 40 671 726 1 673 924 1 Front foil Blood pump module HDF, complete
Valve V126 1 2 3 4 5 6 645 881 1 545 361 1 674 349 1 674 347 1 552 275 1 579 072 1 674 941 1 Filter Silicon tube (0.12 m) Solenoid valve MV 126 / solenoid valve MV43 Valve block Screw O-ring Valve block, complete
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Fresenius 4008 HDF Hemodialysis System - Technical Manual

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Fresenius 4008 HDF Hemodialysis System - Technical Manual

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4008 HDF Technical Manual

Fresenius Medical Care

4008 HDF Technical Manual

4008 HDF Technical Manual

Part No. 674 398 1

Fresenius Medical Care 4008 HDF

Fresenius Medical Care

4008 HDF 3/11.97

How to use the Technical Manual

Numbering system Qualification

Fresenius Medical Care 4008 HDF

Component marking in circuit diagrams

Fresenius Medical Care

4008 HDF 3/11.97

Fresenius Medical Care 4008 HDF

Fresenius Medical Care

4008 HDF 3/11.97

Table of contents 1 Description of machine functions

1.2 1.2.1 1.3 1.4

Fresenius Medical Care 4008 HDF

Fresenius Medical Care

4008 HDF 3/11.97

Fresenius Medical Care 4008 HDF

Fig.: Block diagram

Operating system Scales

Fresenius Medical Care

4008 HDF 3/11.97

serial interface and taring line serial interface

X632/ C7 X633 L/ C14

Fig.: Flow diagram

LP 632 serial interface LP 631 LP 763 LP 633 LP 634

X632/ B24 X632/ C27

Scales Acknowledgem., dialy. pressure Control, UF pump Control, UF2 pump

Fresenius Medical Care 4008 HDF

Venous bubble catcher Air detector Dialyzer Venous line clamp

Arterial blood pump

Fig.: Flow diagram

Fresenius Medical Care

4008 HDF 3/11.97

Fresenius Medical Care 4008 HDF

Description of extended T1 test / error messages in the T1 test

Fresenius Medical Care

4008 HDF 3/11.97

Fresenius Medical Care 4008 HDF

Error messages during treatment and the HDF test

Message on the display F321 HDF-failure

Possible error elimination

Check level sensor (6) (defect).

Check substituate tubing (clamped off).

Check bag (fluctuations in air draft) Check scales (for drifting).

Fresenius Medical Care

4008 HDF 3/11.97

Message on the display F326 UF-failure

Possible error elimination

UF1 volume-Error or UF2 volume-Error

Check UF pump or UF2 pump, respectively (not calibrated, mechanical defect).

Check CPU 1 (defect).

Check CPU 1 (defect).

Fresenius Medical Care 4008 HDF 3/11.97 (TM)

Message on the display F335 UF-failure

Possible error elimination

Failure of UF2 pump.

Fresenius Medical Care