Fuel Line Design

Results Data Fuel Lines System

21 February, 2013

PT Freeport Indonesia - CIP Rubber Tire - Mech/Piping Engineer

Color of Pipe: Flow Rate in US gpm
0.0

8.0

16.0

24.0

P1
, f=
40
.00
N1 0.0m
0.0 bar.g@ 0.0m
P2
0.0000 bar.g
, f=
40
N2 0.5m
.00
35.8071 bar.g

osed

.00

f=0

P
, f=

40

.00

N12 3.0m
35.4572 bar.g

P10, f=0.00

P4

N11 3.0m
35.4572 bar.g
N5 0.0m
35.8069 bar.g

P31 - Closed

P9

N10 1.0m
35.6217 bar.g

, f=

.00

P1

0.0

N9 1.0m
35.6217 bar.g
P

N6 0.0m
35.7451 bar.g
, f=

N32 3.0m
0.0000 bar.g

N18 3.0m
35.3721 bar.g

7.10 US gpm

N17 3.0m
35.3721 bar.g

0.0

f=
8,

0
, f=

P16, f=0.00

P3, f=40.00

.00

,
11

0
f=4

P6

N31 3.0m
0.0000 bar.g

7.10 US gpm

N4 0.0m
35.8234 bar.g

40.0

P30 - Cl

N3 0.5m
35.7988 bar.g

P5

32.0

Pipe Flow Expert Results Key

f = flow in US gpm

P1
5,
f=0
N16 1.0m
.00
35.5366 bar.g

40

P7, f=0.00

.00

N8 1.0m
35.6217 bar.g

N15 1.0m
35.5366 bar.g

.00

0
, f=

P1

N7 0.0m
35.7039 bar.g
P1

f=4

0.0

P13, f=0.00

2,

N14 1.0m
35.5366 bar.g
N13 0.0m
35.6188 bar.g

P1

f=4

0.0

P19, f=0.00

8,

N20 1.0m
35.1223 bar.g
f=0

N19 0.0m
35.2045 bar.g

N23 3.0m
34.9579 bar.g

P2

P22, f=0.00

4,

N24 3.0m
P2
1,
34.9579 bar.g
f=0
N21 1.0m
.00
35.1223 bar.g

f=4

0.0

P25, f=40.00

0,

P2

0.0

, f=

3
P2

.00

N26 1.0m
35.0289 bar.g

9,

P2

6,

P2

0.0

f=4

f=4

N25 0.0m
35.1195 bar.g

N29 3.0m
34.8067 bar.g
P28, f=40.00

los
ed

N22 1.0m
35.1223 bar.g

0
0.0

P3
2

-C

N30 3.0m
P2
7,
34.7943 bar.g
f=4
N27 1.0m
0.0
0
34.9959 bar.g

f=4

0.0

N28 1.0m
34.9835 bar.g

P3

3,

N33 3.0m
0.0000 bar.g

7.10 US gpm

N34 3.0m
26.6367 bar.g

40.00 US gpm

Designed using Pipe Flow Expert from www.pipeflow.co.uk

Page 2

21 February, 2013

PT Freeport Indonesia - CIP Rubber Tire - Mech/Piping Engineer

Fluid Data
Zone

Fluid Name

Chemical Formula

Temperature C

Pressure bar.g

Density kg/m

Centistokes

Centipoise

Diesel Fuel ASTM

D975 2-D

C3 - C5

15.600

0.0000

838.310

3.101

2.600

Designed using Pipe Flow Expert from www.pipeflow.co.uk

Vapour Pressure
bar.a
0.013790

State
Liquid

Page 3

21 February, 2013

PT Freeport Indonesia - CIP Rubber Tire - Mech/Piping Engineer

Pump Data
Pipe Id

Pipe Name

Pump Name

Speed rpm

P1

Pump

Fixed Head
Rise

Designed using Pipe Flow Expert from www.pipeflow.co.uk

Pref. Op
Pref. Op To
From US gpm US gpm

Flow In/Out
US gpm

Velocity
m/sec

40.00

1.325

Suction
Pressure
bar.g
-0.0021

Discharge
Pressure
bar.g
35.8507

Pump Head
(+) m.hd
Fluid
436.111

Pump NPSHr
m.hd
(absolute)
Not known

Pump NPSHa
m.hd
(absolute)
12.132

Pump
Efficiency
Percentage
Not known

Pump Power
Kilowatts
Not Known

Page 4

21 February, 2013

PT Freeport Indonesia - CIP Rubber Tire - Mech/Piping Engineer

Pipe Data
Pipe Id
1

Pipe Name and

Notes
P1

P2

P3

P4

P5

P6

P7

P8

P9

10

P10

11

P11

12

P12

13

P13

14

P14

15

P15

16

P16

17

P17

18

P18

19

P19

Material
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80

Designed using Pipe Flow Expert from www.pipeflow.co.uk

Inner Diameter
mm
49.251

Roughness mm

Length m

Total K

Flow US gpm

Velocity m/sec

0.0600

Mass Flow
kg/sec
2.1156

1.325

Entry Pressure
bar.g
0.0000

Exit Pressure
bar.g
35.8071

0.046

1.000

40.00

49.251

0.046

2.000

0.0000

2.1156

40.00

1.325

35.8071

35.7988

49.251

0.046

3.000

0.5700

2.1156

40.00

1.325

35.7988

35.8234

49.251

0.046

3.000

0.5700

2.1156

40.00

1.325

35.8234

35.8069

49.251

0.046

14.000

0.5700

2.1156

40.00

1.325

35.8069

35.7451

49.251

0.046

9.000

0.5700

2.1156

40.00

1.325

35.7451

35.7039

49.251

0.046

1.000

1.1400

0.0000

0.00

0.000

35.7039

35.6217

49.251

0.046

7.000

0.5700

0.0000

0.00

0.000

35.6217

35.6217

49.251

0.046

2.000

0.0000

0.0000

0.00

0.000

35.6217

35.6217

49.251

0.046

2.000

0.5700

0.0000

0.00

0.000

35.6217

35.4572

49.251

0.046

2.000

0.5700

0.0000

0.00

0.000

35.4572

35.4572

49.251

0.046

20.000

0.3800

2.1156

40.00

1.325

35.7039

35.6188

49.251

0.046

1.000

1.1400

0.0000

0.00

0.000

35.6188

35.5366

49.251

0.046

7.000

0.5700

0.0000

0.00

0.000

35.5366

35.5366

49.251

0.046

2.000

0.5700

0.0000

0.00

0.000

35.5366

35.5366

49.251

0.046

2.000

0.5700

0.0000

0.00

0.000

35.5366

35.3721

49.251

0.046

2.000

0.5700

0.0000

0.00

0.000

35.3721

35.3721

49.251

0.046

100.000

0.3800

2.1156

40.00

1.325

35.6188

35.2045

49.251

0.046

1.000

1.1400

0.0000

0.00

0.000

35.2045

35.1223

Page 5

21 February, 2013

PT Freeport Indonesia - CIP Rubber Tire - Mech/Piping Engineer

Pipe Id
20

Pipe Name and

Notes
P20

21

P21

22

P22

23

P23

24

P24

25

P25

26

P26

27

P27

28

P28

29

P29

33

P33

32

Closed. P32

31

Closed. P31

30

Closed. P30

Material
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
2" Steel (ANSI)
Sch. 80
3/4" Hydraulic
hose any
3/4" Hydraulic
hose any
3/4" Hydraulic
hose any
3/4" Hydraulic
hose any

Designed using Pipe Flow Expert from www.pipeflow.co.uk

Inner Diameter
mm
49.251

Roughness mm

Length m

Total K

Flow US gpm

Velocity m/sec

0.5700

Mass Flow
kg/sec
0.0000

0.000

Entry Pressure
bar.g
35.1223

Exit Pressure
bar.g
35.1223

0.046

7.000

0.00

49.251

0.046

2.000

0.5700

0.0000

0.00

0.000

35.1223

35.1223

49.251

0.046

2.000

0.5700

0.0000

0.00

0.000

35.1223

34.9579

49.251

0.046

2.000

0.5700

0.0000

0.00

0.000

34.9579

34.9579

49.251

0.046

20.000

0.3800

2.1156

40.00

1.325

35.2045

35.1195

49.251

0.046

1.000

0.5700

2.1156

40.00

1.325

35.1195

35.0289

49.251

0.046

7.000

0.5700

2.1156

40.00

1.325

35.0289

34.9959

49.251

0.046

2.000

0.5700

2.1156

40.00

1.325

34.9959

34.9835

49.251

0.046

2.000

0.5700

2.1156

40.00

1.325

34.9835

34.8067

49.251

0.046

2.000

0.5700

2.1156

40.00

1.325

34.8067

34.7943

20.930

0.030

30.000

0.0000

2.1156

40.00

*7.335 (Flow
34.7943
Velocity is high)

26.6367

20.930

0.030

15.000

20.930

0.030

15.000

20.930

0.030

15.000

Page 6

21 February, 2013

PT Freeport Indonesia - CIP Rubber Tire - Mech/Piping Engineer

Node Data
Node Id

Node Type

Node

Elevation m

Liquid Level m

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Tank
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point
Join Point

N1
N2
N3
N4
N5
N6
N7
N8
N9
N10
N11
N12
N13
N14
N15
N16
N17
N18
N19
N20
N21
N22
N23
N24
N25
N26
N27
N28
N29
N30
N31
N32
N33

0.000
0.500
0.500
0.000
0.000
0.000
0.000
1.000
1.000
1.000
3.000
3.000
0.000
1.000
1.000
1.000
3.000
3.000
0.000
1.000
1.000
1.000
3.000
3.000
0.000
1.000
1.000
1.000
3.000
3.000
3.000
3.000
3.000

0.000
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Designed using Pipe Flow Expert from www.pipeflow.co.uk

Surface Press.
bar.g
0.0000
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Press. at Node
bar.g
0.0000
35.8071
35.7988
35.8234
35.8069
35.7451
35.7039
35.6217
35.6217
35.6217
35.4572
35.4572
35.6188
35.5366
35.5366
35.5366
35.3721
35.3721
35.2045
35.1223
35.1223
35.1223
34.9579
34.9579
35.1195
35.0289
34.9959
34.9835
34.8067
34.7943
0.0000
0.0000
0.0000

HGL at Node
m.hd Fluid
0.000
436.056
435.955
435.754
435.553
434.801
434.300
434.300
434.300
434.300
434.300
434.300
433.265
433.265
433.265
433.265
433.265
433.265
428.226
428.226
428.226
428.226
428.226
428.226
427.191
427.090
426.689
426.538
426.387
426.236
3.000
3.000
3.000

Demand In US
gpm
N/A
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Demand Out US Total Flow In

gpm
US gpm
N/A
0.00
0.00
40.00
0.00
40.00
0.00
40.00
0.00
40.00
0.00
40.00
0.00
40.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
40.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
40.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
40.00
0.00
40.00
0.00
40.00
0.00
40.00
0.00
40.00
0.00
40.00
7.10
0.00
7.10
0.00
7.10
0.00

Total Flow Out

US gpm
40.00
40.00
40.00
40.00
40.00
40.00
40.00
0.00
0.00
0.00
0.00
0.00
40.00
0.00
0.00
0.00
0.00
0.00
40.00
0.00
0.00
0.00
0.00
0.00
40.00
40.00
40.00
40.00
40.00
40.00
7.10
7.10
7.10

Page 7

21 February, 2013

PT Freeport Indonesia - CIP Rubber Tire - Mech/Piping Engineer

Node Id

Node Type

Node

Elevation m

Liquid Level m

34

Join Point

N34

3.000

N/A

Designed using Pipe Flow Expert from www.pipeflow.co.uk

Surface Press.
bar.g
N/A

Press. at Node
bar.g
26.6367

HGL at Node
m.hd Fluid
327.008

Demand In US
gpm
0.00

Demand Out US Total Flow In

gpm
US gpm
40.00
40.00

Total Flow Out

US gpm
40.00

Page 8

PT Freeport Indonesia - CIP Rubber Tire - Mech/Piping Engineer

21 February, 2013

Results Log Summary

Final Solution Details:
-----------------------------------------------------------------------------------Darcy-Weisbach Calculation method with ColeBrook-White Friction Factor equations.

Node Pressure balances accurate to: 0.000000 bar

Loop Pressure balances accurate to: 0.000010 bar

-----------------------------------------------------------------------------------Configuration:

Pipes: 30
Tanks: 1
Join Points: 33
Demand Pressures: 0
Pumps: 1
Components: 0
Control Valves: 0
Overall Volumes:
Flow Demands In: 0.00 US gpm
Flow Demands Out: 61.30 US gpm
Flow Controls: 0.00 US gpm
System Volume: 0.445 m (does not include any closed pipes)

Total Friction Losses in all pipes is: 108.536675 m.hd

Total Fitting Losses in all pipes is: 0.566313 m.hd
Total Component Losses in all pipes is: 0.000000 m.hd
Total Control Valve Losses in all pipes is: 0.000000 m.hd

Pipe 1: Pump Head Added is 436.111 m.hd Fluid

Lowest Pressure at any node is: 0.000000 bar (N1)

Highest Pressure at any node is: 35.823416 bar (N4)

Lowest Elevation of any node is: 0.000 m (N1)

Highest Elevation of any node is: 3.000 m (N11)

Designed using Pipe Flow Expert from www.pipeflow.co.uk

Page 9