Boxer & 4S Champion Spare Parts Catalogue

BOXER
SPARE PARTS CATALOGUE
Back
NOTICE
The description and illustrations in this catalogue are not to be taken as binding on the
manufacturer. The essential features of the type described and illustrated herein
remaining unaltered, BAJAJ AUTO LIMITED reserve the right to carry out at any
moment, without being obliged to bring this catalogue up-to-date, modifications on the
vehicle, parts or accessories, as may be convenient and necessary.
Copying, quoting or reproducing any part of this catalogue without the written permission
of BAJAJ AUTO LIMITED, is expressly prohibited.
DOC. NO. 36 02 0186
REV. 02, DEC. 2000
FOREWORD
We have pleasure in presenting the spare parts catalogue for BOXER & 4S-CHAMPION
This catalogue has been specially designed to assist you in selecting the correct part to
maintain your vehicle in the best running condition.
The bajaj spares are subjected to the stringent quality control standards to ensure longer
life of the vehicle. It is therefore necessary that only the genuine bajaj spares are used.
In a continual effort to improve performance and efficiency of the vehicle, specifications,
diagrams, illustrations and part numbers can change without notice. Consequently, the
description in this Spare Parts Catalogue cannot therefore be final and binding on us.
The modifications/alterations which are carried out after the issue of this catalogue, will
be conveyed to you through our service circulars. You are requested to make necessary
corrections in the parts catalogue as per the circulars so as to keep your catalogue upto-date. This will ensure the appropriate and speedy delivery of the spare parts as the
order placed will bear the latest part numbers.
In case, if you need any technical assistance contact our nearest authorised dealer or
write to us on the following address :
Bajaj Auto Ltd.,

Service Dept.
Akurdi, Pune - 411 035.
TELEX
: 0146-208 BAL-IN
: 0146-263 BAL-IN
PHONE
: 7472851
CABLE
: AUTORIKSHA
FAX
: 020-7407385
INSTRUCTIONS FOR USING THE CATALOGUE :1.
How to read the catalogue : Open the catalogue and from the pictorial index locate
the group in which the part you want to find is present. Turn over to the concerned
page number (as given by pictorial index). Now find out the figure of the part you
wish to order. Jot down the part number against that particular figure number from
the text.
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order.
2.
How to order spare parts : The part number and the description of the part required
should be invariably mentioned in the order as per the catalogue text.
The latest part number as conveyed through our service circulars should only
appear on the order. In case of ordering coloured components, colour code of the
components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for that group
so that particular quantity should be multiplied by the number of sets required.
3.
Part number system:

We have used 8 digit system for part numbers. The model or hardware item is
indicated by first two digits or alphanumeric, the next two or four digits indicate main
group and the last four or two digits indicate serial number in main group or serial
number or subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify
the spare parts easily.
4.
Abbreviations : The following abbreviations are used in this catalogue.

assly.
N.I.
C'case
Cyl
o/s.
Std.
A/t.
R.H.
L.H.
W
Assembly
Not illustrated
Crankcase
Cylinder
Over size
Standard
Alternate
Right hand
Left hand
Waluj
V
AR
accl.
Comp.
Fr
L
Rr
Hex.
A
Volts
As required
Accelerator
Complete
Front
Length
Rear
Hexagonal
Akurdi
INDEX
PLATE
NO.
DESCRIPTION
PAGE
NO.
Cylinder head
Valve
Camshaft & Tensioner
Cylinder & piston
Crank shaft
Transmission
Change drum / Shift fork
Gear change mechanism
Crankcase RH / Engine assly.
10
10
Crankcase LH / Pipe oil
11
11
Engine cover
12
4&5
PLATE
NO.
DESCRIPTION
PAGE
NO.
31
Front fork (Gabrial)
52 to 54
32
Petrol tank & Side covers
55 to 57
with decal
33
Decal
34
Petro tank cap, Tap assly,
58 to 60
61&62
Fuel filter
35
Chain case
63
36
Fittings-Petrol tank, Side cover &
64
Cover seat
37
Meter assly
12&13
38
Control Cables
67
Clutch
14&15
39
Head lamp assly (4S Champion)
68
13
Kick starter mechanism
16&17
39A
Head lamp assly (Boxer)
69
14
Carburettor (keihin)
18 to 20
40
Turn signal lamp (4S Champion)
70
15
Air cleaner assly compl.
21
40A
Turn signal lamp (Boxer)
71
16
Muffler
22
41
Tail lamp assly / Bracket
72&73
17
Oil pump
23
42
Electrical equipments
74&75
18
Magneto assly (Nippon denso-NDIN)24to26
43
Tool kit
76
18A
Magneto assly (INEL)
27&28
44
Emblem & Marks
77
18B
Magneto assly (VARROC)
29&30
45
Seat assly
78
19
Frame and Stay
31&32
46
Accessories
79
20
Frame fitting
47
Fairing
80
21
Swing arm / Rear shock absorber
34&35
48
Main bracket
81
22
Stand and Step
36
49
Cover seat
82
23
Fender (Mudguard)
37&38
50
Rider seat & Pillion seat
83
24
Tyre
25
Front Hub
40&41
26
Rear hub
42&43
27
Brake pedal
44
28
Handle bar
45&46
29
Front fork (MSL)
47&48
30
Front fork (Endurance)
33
39
49 to 51
Part index
65&66
84 to 91
PICTORIAL INDEX
PLATE NO. :
CYLINDER HEAD
PLATE NO. :
CAMSHAFT / TENSIONER
PLATE NO. :
CRANK SHAFT
PAGE NO.
PAGE NO.
3
PAGE NO.
6
PLATE NO. :
BOXER & 4S CHAMPION

2
VALVE
PLATE NO. :
CYLINDER AND PISTON
PLATE NO. :
TRANSMISSION
PAGE NO.
PAGE NO.
4&5
PAGE NO.
7
PICTORIAL INDEX
PLATE NO. :
CHANGE DRUM / SHIFT FORK
PLATE NO. :
PAGE NO.
CRANKCASE RH / ENGINE ASSLY
10
11
PAGE NO.
PLATE NO. :
ENGINE COVER
PAGE NO.
12 & 13
PLATE NO. :
BOXER & 4S CHAMPION

8
GEAR CHANGE MECHANISM
PLATE NO. :
10
CRANKCASE L.H. / PIPE OIL
PLATE NO. :
CLUTCH
12
PAGE NO.
9
PAGE NO.
11
PAGE NO.
14 & 15
PICTORIAL INDEX
PLATE NO. :
13
KICK STARTER MECHANISM
PLATE NO. :
15
AIR CLEANER ASSLY COMP.
PLATE NO. :
OIL PUMP
17
PAGE NO.
16 & 17
PAGE NO.
21
PAGE NO.
23
PLATE NO. :
BOXER & 4S CHAMPION

14
CARBURETTER (KEIHIN)
PLATE NO. :
16
MUFFLER
18
PLATE NO. :
MAGNETO ASSLY
(NIPPON DENSO NDIN)
PAGE NO.
18 to 20
PAGE NO.
22
PAGE NO.
24 to 26
PICTORIAL INDEX
PLATE NO. : 18A
MAGNETO ASSLY (INEL)
PLATE NO. :
19
FRAME AND STAY
21
PLATE NO. :
SWING ARM / REAR SHOCK
ABSORBER
PAGE NO.
27 & 28
PAGE NO.
31 & 32
BOXER & 4S CHAMPION
PLATE NO. : 18B

MAGNETO ASSLY (VARROC)
PLATE NO. :
20
FRAME FITTING
PAGE NO.
29 & 30
PAGE NO.
33
22
PAGE NO.
PLATE NO. :
34 & 35
STAND AND STEP
PAGE NO.
36
PICTORIAL INDEX
PLATE NO. :
23
FENDER (MUDGUARD)
PLATE NO. :
25
FRONT HUB
PLATE NO. :
BRAKE PEDAL
PAGE NO.
37 & 38
PAGE NO.
40 & 41
27
PLATE NO. :
BOXER & 4S CHAMPION

24
TYRE
PLATE NO. :
39
26
REAR HUB
PAGE NO.
PLATE NO. :
44
HANDLE BAR
PAGE NO.
PAGE NO.
42 & 43
28
PAGE NO.
45 & 46
PICTORIAL INDEX
PLATE NO. :
29
FRONT FORK (MSL)
PLATE NO. :
31
FRONT FORK (GABRIAL)
PLATE NO. :
DECAL
33
PAGE NO.
47 & 48
PAGE NO.
52 to 54
PAGE NO.
58 to 60
PLATE NO. :
BOXER & 4S CHAMPION

30
FRONT FORK (ENDURANCE)
PAGE NO.
49 to 51
32
PLATE NO. :
PETROL TANK & SIDE COVERS
WITH DECALS
PAGE NO.
34
PLATE NO. :
PETROL TANK CAP, TAP ASSLY,
FUEL FILTER
PAGE NO.
55 to 57
61 & 62
PICTORIAL INDEX
PLATE NO. :
35
PAGE NO.
CHAIN CASE
PLATE NO. :
63
37
METER ASSLY
PLATE NO. :
39
HEAD LAMP ASSLY (4S CHAMPION)
PAGE NO.
BOXER & 4S CHAMPION
36
PLATE NO. :
FITTINGS-PETROL TANK, SIDE
COVER & COVER SEAT
PAGE NO.
PLATE NO. :
PAGE NO.
38
65 & 66
CONTROL CABLES
PAGE NO.
PLATE NO. : 39A
68
HEAD LAMP ASSLY (BOXER)
64
67
PAGE NO.
69
PICTORIAL INDEX
40
PAGE NO.
TURN SIGNAL LAMP (4S-CHAMPION)
70
41
PAGE NO.
PLATE NO. :
PLATE NO. :
TAIL LAMP ASSLY / BRACKET
PLATE NO. :
TOOL KIT
43
72 & 73
PAGE NO.
76
BOXER & 4S CHAMPION
PLATE NO. : 40A

TURN SIGNAL LAMP (BOXER)
PLATE NO. :
42
ELECTRICAL EQUIPMENT
PLATE NO. :
44
EMBLEM AND MARKS
PAGE NO.
71
PAGE NO.
74 & 75
PAGE NO.
77
PICTORIAL INDEX
PLATE NO. :
45
SEAT ASSLY
PLATE NO. :
78
47
FAIRING
PLATE NO. :
COVER SEAT
PAGE NO.
PAGE NO.
80
49
PAGE NO.
82
PLATE NO. :
BOXER & 4S CHAMPION

46
ACCESSORIES
PLATE NO. :
79
48
MAIN BRACKET
PLATE NO. :
PAGE NO.
PAGE NO.
81
50
RIDER SEAT AND PILLION SEAT
PAGE NO.
83
PLATE NO. 1 : CYLINDER HEAD
BOXER & 4S CHAMPION
6
3
9
1
7
7
10
11
3
1
19
5
18
17
14
12
14
12
15
13
5
16
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
3
4
5
39 1020 21
31 1010 06
39 1063 01
39 0732 12
39 0198 11
Ring O
Cap
Hex Screw
Washer Spring
Plain Washer
2
2
6
6
6
2
2
6
6
6
2
2
6
6
6
6
7
8
9
10
39 1012 04
39 0946 05
39 1010 04
31 10 1130
31 10 1005
Bolt
Stud
Bolt
Head Comp. Cylinder
Guide Valve
2
2
4
1
2
2
2
4
1
2
2
2
4
1
2
11
12
13
14
15
39 1021 21
39 1000 06
31 1011 31
39 1017 21
31 1011 75
Ring O
Hollow Dowel Pin
Gasket Head
Ring O
Insulator
2
2
1
2
1
2
2
1
2
1
2
2
1
2
1
16
17
18
19
31 1011 32
39 1074 04
31 1010 07
39 1016 21
Pipe Intake
Bolt
Cover
Ring O
1
2
1
1
1
2
1
1
1
2
1
1
4S Champ. Boxer
CT
Remark
Boxer
AT
PLATE NO.
2 : VALVE
BOXER & 4S CHAMPION
14
14
6
4
7
8
6
8
1
9
10
11
10
11
13
12
Fig.
No.
Part No.
Description
Qty / Veh.
31 1010 21
Shaft Rocker
2
3
DD 1011 20
39 0973 15
Screw
Nut
2
2
2
2
2
2
4
5
31 1010 20
31 1011 04
Arm Rocker
Stopper
2
1
2
1
2
1
39 0702 01
Screw Pan Cros
7
8
31 1010 19
31 1010 18
Collet
Retainer Valve Spring
4
2
4
2
4
2
9
10
31 1010 22
39 1035 19
Spring Engine Valve

Seal Oil
2
2
2
2
2
2
11
31 1010 45
Seat Spring
12
13
DD 1011 34
DD 1011 35
Valve Intake
Valve Exhaust
1
1
1
1
1
1
14
31 1012 35
Rocker arm assembly
4S Champ. Boxer
CT
Remark
Boxer
AT
Alt. 31101200 or 31101016

Alt. 31101201 or 31101017
3 : CAMSHAFT / TENSIONER
PLATE NO.
BOXER & 4S CHAMPION

5
4
3
4
9
2
7
19
18
10
2
1
15
17
14
16
11
13
12
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
3
4
5
39 0748 01
39 0999 06
31 1010 26
22 1504 51
31 1010 24
Screw Pan Cros

Hollow dowel Pin
Guide Chain
Screw
Sprocket (28 T)
2
2
1
2
1
2
2
1
2
1
2
2
1
2
1
6
7
8
9
10
DD 1010 63
31 1011 21
31 1010 33
31 1010 25
31 1011 70
39 1049 04
Camshaft Comp.
Camshaft Comp.
Chain
Guide Chain
Tensioner Assembly
Bolt
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
30 1011 41
31 1010 27
39 1063 01
39 0732 12
39 0198 11
Washer
Tensioner
Hex. Screw
Washer Spring
Plain Washer
1
1
2
2
2
1
1
2
2
2
1
1
2
2
2
16
17
18
19
20
39 1014 21
31 1011 20
31 1010 30
31 1010 28
31 1010 29
Ring O
Retainer
Spring
Rod Push
Collar
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4S Champ. Boxer
CT
Remark
Boxer
AT
From May 99 (Similar to Caliber)

Upto April 99
Not illustrated
PLATE NO.
4 : CYLINDER AND PISTON
BOXER & 4S CHAMPION
10
2
4/6
1
3
1
5/7
8
9
Fig.
No.
Part No.
39 1000 06
Hollow dowel Pin
31 1012 78
31 1010 10
Cylinder complete
Cylinder Complete
1
1
1
1
1
1
From Aug. 99.
31 1012 77
31 1010 09
Gasket
Gasket
1
1
1
1
1
1
For 31101278
31 1011 82
31 1011 85
Piston assly std

Piston assly 1st o/s
1
1
1
1
1
1
KHI
31 1011 87
31 1013 02
Piston assly 2nd o/s

Piston ring set std.
1
1
1
1
1
1
KHI
31 1013 03
Piston ring set 1st o/s
3
4
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto July 99
For 31101010
KHI
KHI with chrome plated taper

2nd piston ring
2nd piston ring
31 1013 04
Piston ring set 2nd o/s
31 1012 49
Piston ring set std.

2nd piston ring
KHI whithout chrome plating &
taper 2nd piston ring
31 1012 50
Piston ring set - 1st o/s
31 1012 51
Piston ring set - 2nd o/s


PLATE NO.
4 : CYLINDER AND PISTON
BOXER & 4S CHAMPION

10
2
4/6
1
3
1
5/7
8
9
Fig.
No.
Part No.
31 1013 07
31 1013 10
Piston assly std

Piston assly 1st o/s
1
1
1
1
1
1
Shriram Piston & Rings Ltd
31 1013 12
31 1012 88
Piston assly 2nd o/s

Piston rings set std
1
1
1
1
1
1
31 1012 89
31 1012 90
Piston rings set 1st o/s

Piston rings set 2nd o/s
1
1
1
1
1
1
8
9
39 0985 17
31 1010 34
Wire Circlip
Pin Piston
2
1
2
1
2
1
10
31 1013 14
Cylinder Block Piston assly
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
PLATE NO.
5 : CRANK SHAFT
BOXER & 4S CHAMPION
4
4
1
5
6
13
8
9
11
10
12
7
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
39 1055 15
01 1006 10
Nut
Woodruff Key
1
1
1
1
1
1
3
4
31 1012 91
31 1011 73
Crankshaft Comp.
Key Woodruff
1
2
1
2
1
2
31 1010 76
Gear Primary, Helical (23 T)
6
7
31 1010 75
31 1210 07
Gear (21 T)
Cover
1
1
1
1
1
1
8
9
39 1072 01
39 0732 12
Hex. Screw
Washer Spring
3
3
3
3
3
3
10
39 0198 11
Washer Plain
11
12
39 1046 19
39 1053 15
Seal Oil
Nut
1
1
1
1
1
1
13
31 1011 18
Filter
4S Champ. Boxer
CT
Remark
Boxer
AT
Alt. to 31101107
PLATE NO.
6 : TRANSMISSION
BOXER & 4S CHAMPION
6
5
4
3
2
1
9
10
14
13
12
11
Fig.
No.
Part No.
1
2
3
4
5
39 0994 11
31 1010 78
31 1010 79
39 0987 17
31 1010 82
Plain washer
Gear Transmission Spur(2nd,17T)
Gear Transmission Spur(3rd,26T)
Ring Snap (16 mm)
Gear Transmission Spur(Top,29T)
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
6
7
8
9
10
31 1012 19
31 1012 21
31 1010 84
31 1010 83
31 1010 80
Shaft Transmission Input(1st,13T)

Gear Transmission Spur(Low,43T)
Gear Transmission Spur(Top 28T)
Gear Transmission Spur(3rd, 31T)
Shaft Transmission Output
(2nd, 30T)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
12
39 0989 17
DD 1011 36
31 101115
31 1011 17
31 1012 16
39 1018 21
Circlip
Sprocket Output
Sprocket Output
Collar (Steel)
Collar (Sintered)
O Ring
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
13
14
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
From Jan 00
Upto Dec. 99
Alt. to 31 10 1117
PLATE NO.
7 : CHANGE DRUM / SHIFT FORK
BOXER & 4S CHAMPION
2
4
5
6
1
2
8
Fig.
No.
Part No.
Description
Qty / Veh.
31 10 1081
31 10 1191
Fork Shift
Fork Shift
1
1
1
1
1
1
2
3
31 10 1051
31 10 1168
Rod shift
Drum assly. change
2
1
2
1
2
1
4
5
39 0702 01
31 10 1048
Screw pan cros

Holder
1
1
1
1
1
1
39 0992 06
Pin dowel
7
8
31 10 1049
15 18 1034
Drum change
Hammer drive screw
1
1
1
1
1
1
31 10 1047
31 10 1192
Fork shift
Fork shift
1
1
1
1
1
1
4S Champ. Boxer
CT
Remark
Boxer
AT
Alt. to 31 10 1081
Alt. to 31 10 1047
PLATE NO.
8 : GEAR CHANGE MECHANISM
BOXER & 4S CHAMPION
5
3
4
5
1
7
10
12
14
11
13
15
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
31 10 1103
30 10 1086
Lever
Bolt
1
1
1
1
1
1
3
4
31 10 1110
31 10 1105
Spring
Plate Position
1
1
1
1
1
1
39 0746 01
Screw Pan Cros
DD 1010 77
31 10 1099
Lever Comp. Change Shaft

Lever Comp. Change Shaft
1
1
1
1
1
1
7
8
31 10 1054
31 10 1109
Spring
Collar
1
1
1
1
1
1
9
10
31 10 1055
DD 1011 06
Spring
Bolt
1
1
1
1
1
1
4S Champ. Boxer
CT
Remark
Boxer
AT
11
39 0198 11
Plain Washer
12
13
39 0732 12
39 1069 01
Washer Spring
Hex. Screw
1
1
1
1
1
1
14
DD 1010 71
31 10 1149
Lever Change
Lever Change
1
1
1
1
1
1
15
31 10 1108
Damper
From Jan. 99 (Similar to Caliber)

Upto Dec. 98

Upto Dec. 98
PLATE NO. 9 : CRANKCASE RH / ENGINE ASSLY.
BOXER & 4S CHAMPION

1
6
7
2
3
1
5
8
1
12
2
4
10
11
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
39 1225 15
39 0248 11
Nut
Plain Washer
3
3
3
3
3
3
3
4
39 1068 04
39 1056 04
Bolt
Bolt
2
1
2
1
2
1
39 1864 20
Bearing Ball
6
7
39 0999 06
01 1701 11
Dowel Pin
Bearing
3
1
3
1
3
1
8
9
31 12 1100
31 10 1106
Oil Strainer
Gasket
1
1
1
1
1
1
10
39 1048 04
Plug
11
12
36 3110 21
01 1701 10
Gasket (Liquid)
Bearing
*
1
*
1
*
1
* as required
13
31 10 1002
DF 1010 10
Engine Assembly
Engine Assembly
1
--
1
--
-1
Not Illustrated
14
31 1012 73
Crank case assly.
Upto July 98 (M5 size stator
15
DD 1011 03
Crank case assly
4S Champ. Boxer
CT
Remark
Boxer
AT
Alt. to 39100720
Not Illustrated
plate mounting bolts)
10
From August 98 (M6 size stator

plate mounting bolts)
PLATE NO.
10 : CRANKCASE - L.H. / PIPE OIL
BOXER & 4S CHAMPION
1
1
2
1
6
1
18
19
17
16
15
9
14
14
12
13
11
Fig.
No.
Part No.
1
2
3
4
5
31 12 1006
39 1023 04
31 12 1034
39 1062 04
31 10 1172
Gasket
Bolt
Pipe Oil
Bolt Flanged Small
Fitting
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
6
7
8
9
10
30 14 1015
31 10 1176
01 1701 11
39 1050 06
39 1066 04
Clamp
Tube Rubber
Ball Bearing
Dowel Pin
Bolt Flanged Small
1
1
1
1
3
1
1
1
1
3
1
1
1
1
3
11
12
13
14
15
39 1043 19
39 1080 19
39 1008 20
39 0702 01
31 10 1056
Oil Seal
Seal Oil
Bearing Needle
Screw Pan Cros
Guide
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
16
31 20 1026
31 2010 81
39 0703 11
39 1075 04
30 1010 15
Switch Comp.
Switch Comp.
Plain Washer
Bolt Flanged Small
Gasket
1
1
1
-*
6
1
1
-*
6
1
17
18
19
Description
10
Qty / Veh.
4S Champ. Boxer
CT
*
6
1
Remark
Boxer
AT
Upto Nov 97 for 4S Champion

* as required
11
PLATE NO.
11 : ENGINE COVER
BOXER & 4S CHAMPION

4
5
2
9
3
11
12
13
10
14
19
9
22
15
16
18
17
12
Description
20
Fig.
No.
Part No.
Qty / Veh.
1
2
31 1010 62
39 1019 21
Bolt
Ring O
1
1
1
1
1
1
3
4
31 1012 95
31 1010 61
Cover Generator
Plug
1
1
1
1
1
1
31 1011 13
Gasket
6
7
DD 1010 58
39 1074 04
Gasket
Bolt Flanged Small
1
5
1
5
1
5
8
9
DD 1010 60
39 0999 06
Gasket
Pin
1
4
1
4
1
4
10
31 1012 69
Clutch Cover / Graphics
11
12
31 1010 63
39 1015 21
Cap Oil Filler

Ring O
1
1
1
1
1
1
13
14
39 1075 04
31 1010 67
Bolt Flanged Small

Gauge
10
1
10
1
10
1
15
30 1011 42
Seal Oil
4S Champ. Boxer
CT
21
Remark
Boxer
AT
PLATE NO.
11 : ENGINE COVER
BOXER & 4S CHAMPION

4
5
2
9
3
11
12
13
10
14
19
9
22
15
16
18
17
Fig.
No.
Part No.
Description
20
Qty / Veh.
4S Champ. Boxer
CT
21
Remark
Boxer
AT
16
17
39 1041 19
DD 1010 74
Seal Oil
Cover Chain
1
1
1
1
1
1
18
19
39 2147 04
31 1012 76
Bolt Flanged Small

Decal (Race Technology)
3
1
3
1
3
1
20
DD 1010 75
Damper
21
22
DD 1010 76
39 1791 04
Plate
Bolt
1
5
1
5
1
5
From August 98.
13
PLATE NO.
12 : CLUTCH
BOXER & 4S CHAMPION

6
3
1
7
4
12
13
11
1
20
19
10
18
15
14
25
17
18
16
22
23
24
21
14
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
DD 1010 69
39 1033 09
Housing Comp. Clutch

Rivet
1
3
1
3
1
3
3
4
31 10 1140
DD 1010 67
Holder
Spring
1
2
1
2
1
2
Alt. to 31101143
DD 1011 10
Spring
Alt. to 31101142
6
7
31 10 1077
DD 1010 68
Gear Primary Helical

Spring
1
1
1
1
1
1
Alt. to 31101141
8
9
39 1057 11
31 10 1139
Washer
Housing Clutch
1
1
1
1
1
1
10
DD 1010 70
Clutch Assly.
11
12
39 1058 11
31 10 1146
Plain Washer
Collar
1
1
1
1
1
1
13
14
DD 1010 98
31 10 1135
Plate Assly. Clutch

Wheel Clutch
1
1
1
1
1
1
Alt. to 31101134
15
DD 1010 99
Plate Friction
Alt.to 31101046
4S Champ. Boxer
CT
Remark
Boxer
AT
Alt. to 31101138
Alt. to 31101133
PLATE NO.
12 : CLUTCH
BOXER & 4S CHAMPION
3
1
7
4
12
13
11
1
20
19
10
18
15
14
25
17
18
16
22
23
24
21
Fig.
No.
Part No.
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
16
17
30 10 1096
31 10 1136
Plate Clutch
Hub Clutch
3
1
3
1
3
1
18
19
30 10 1098
DD 1010 79
Spring
Holder
6
1
6
1
6
1
20
39 0980 04
Hex. Bolt
21
22
39 1053 15
31 10 1147
Nut
Holder
1
1
1
1
1
1
23
24
39 1034 20
31 10 1148
Bearing
Rod Push
1
1
1
1
1
1
25
31 10 1144
Lever Complete
Alt to DD101178
Alt. to 31101137
15
PLATE NO. 13 : KICK STARTER MECHANISM
BOXER & 4S CHAMPION
5
3
7
4
12
14
17
19
11
10
14
9
18
17
16
14
15
17
20
14
21
22
13
16
23
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
39 0198 11
39 0732 12
Plain Washer
Washer Spring
1
1
1
1
1
1
3
4
39 1069 01
31 1012 64
Hex. screw
Lever Assly Kick
1
1
1
1
1
1
Lever Assly Kick

Damper
1
1
1
1
1
1
From Feb. 99 (Similar to Caliber)
DD 1010 94
DD 1010 97
DD 1010 95
Lever kick
For DD101094
Lever Kick
Pin
-1
1
1
1
1
For 31101264
31 1011 27
31 1010 44
8
9
30 1012 34
30 1012 36
Spring
Ball Steel
2
2
2
2
2
2
Qty. 1 for 31101127
10
31 1012 60
31 1012 63
Boss Kick
Boss Kick
1
1
1
1
1
1
For 31101264
DD 1010 96
Boss Kick
For DD101094
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto Jan. 99
For DD101094
Qty. 1 for 31101127
Alt. to 31101260
13 : KICK STARTER MECHANISM
PLATE NO.
BOXER & 4S CHAMPION
5
3
7
4
12
14
17
19
11
10
14
9
18
17
16
14
15
17
20
14
21
22
13
23
Fig.
No.
Part No.
Description
Qty / Veh.
11
12
39 0855 17
31 1011 23
Circlip
Shaft Assly Kick
1
1
1
1
1
1
13
14
39 0993 11
39 0738 17
Washer
Circlip Type C
1
4
1
4
1
4
15
31 1010 39
Coil Spring
16
17
31 1010 38
39 0995 11
Ratchet (Forging)
Washer
1
2
1
2
1
2
18
19
31 1011 24
31 1012 18
Shaft Kick
Gear Spur
1
1
1
1
1
1
20
31 1010 40
Guide
21
22
31 1010 41
39 1920 01
Spring
Screw Pan Cros
1
2
1
2
1
2
23
DD 1012 54
Guide Kick
4S Champ. Boxer
CT
Remark
Boxer
AT
17
PLATE NO.
14 : CARBURETTOR (KEIHIN)
BOXER & 4S CHAMPION

5
38
39
3
2
7
35
34
37
9
10
33
11
32
12
31
36
41
13
40
14
43
44
15
42
16
18
29
20
30
17
19
28
21
27
22
25
23
26
24
18
Fig.
No.
Part No.
Description
Qty / Veh.
31 1211 48
31 12 1001
Carburettor Assly. (Keihin PC 18)

Carburettor Assly. (Keihin PC 18)
1
1
1
--
1
--
2
3
31 12 1062
31 12 1063
Nut
Adjuster Cable
1
1
1
1
1
1
4
5
30 12 1004
31 12 1064
Ring Snap
Cap Top
1
1
1
1
1
1
31 12 1061
Top Complete
7
8
31 12 1060
31 12 1059
Top gasket
Spring Throttle
1
1
1
1
1
1
9
10
31 12 1058
31 12 1057
Plate Needle Clip

Clip
1
1
1
1
1
1
11
31 1211 55
Jet Needle (N7EB)
12
31 12 1056
31 12 1055
Jet Needle (N97 G)

Valve Throttle (28 B)
1
1
-1
-1
13
14
31 12 1068
31 12 1067
Spring
Screw
1
1
1
1
1
1
15
31 12 1066
Spring
4S Champ. Boxer
CT
Remark
Boxer
AT
From Sept. 99
For 31121148
PLATE NO.
BOXER & 4S CHAMPION

5
38
39
3
2
7
35
34
37
9
10
6
8
33
11
32
12
31
36
41
13
40
14
43
44
15
42
16
18
29
17
19
20
30
28
21
27
22
25
23
26
24
Fig.
No.
Part No.
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
16
31 12 1065
31 12 1098
Screw (120)
Screw (50)
1
1
-1
-1
17
18
31 12 1070
31 12 1071
Slow Jet
Valve Complete
1
1
1
1
1
1
19
20
31 12 1072
31 12 1074
Float Complete
Gasket
1
1
1
1
1
1
21
31 12 1076
Screw
22
23
31 12 1075
30 12 1018
Ring O
Ring Snap
1
2
1
2
1
2
24
25
31 12 1087
31 12 1069
Tube (Over flow)

Screw
1
2
1
2
1
2
26
31 12 1077
Main Jet (78)
27
28
31 12 1078
31 12 1079
Holder
Holder
1
1
1
1
1
1
29
30
31 12 1089
DD 1210 31
Needle Jet
Pin
1
1
1
1
1
1
31 12 1073
Pin
--
--
For 31121148
19
PLATE NO.
BOXER & 4S CHAMPION

5
38
39
3
2
7
35
34
37
9
10
33
11
32
12
31
36
41
13
40
14
43
44
15
42
16
18
29
17
19
20
30
28
21
27
22
25
23
26
24
20
Fig.
No.
Part No.
Description
Qty / Veh.
31
32
39 0287 15
31 12 1085
Nut
Dish Lock Washer
1
1
1
1
1
1
33
34
39 0900 12
39 1204 11
Spring Washer
Plain Washer
1
1
1
1
1
1
35
31 12 1084
Sealing seat/Seat ring
36
DD 1210 19
31 12 1083
Choke link
Choke link
1
1
1
--
1
--
37
38
31 12 1082
31 12 1081
Choke dust cap

Choke shaft
1
1
1
1
1
1
39
40
31 12 1086
31 12 1080
Choke valve complete

'O' Ring
1
1
1
1
1
1
41
31 12 1008
Holder Carburettor
42
43
39 0972 04
31 12 1015
Bolt Socket
Clamp
2
1
2
1
2
1
44
31 1211 49
Body Complete
4S Champ. Boxer
CT
Remark
Boxer
AT
For 31121148
PLATE NO.
15 : AIR CLEANER ASSLY. COMP.
BOXER & 4S CHAMPION

3
4
5
9
6
19
15
18
11
10
14
17
16
13
12
Fig.
No.
Part No.
1
2
31 12 1050
31 12 1014
31 12 1134
31 12 1016
31 12 1135
DD 1211 00
31 12 1028
31 12 1133
31 12 1038
Tube (Air vent)

Clamp
Clamp
Filter Assly Air
Filter Assly Air
Filter Assly Air
Duct
Duct
Arrester Comp. Flame
1
1
-1
--1
-1
1
-2
-1
--1
1
1
-2
-1
1
-1
1
6
7
8
9
10
31 12 1041
31 12 1043
39 0711 11
39 0747 01
31 12 1029
Clamp
Collar
Washer plain
Screw Pan Cros
Element Air Filter
1
2
2
2
1
-2
2
2
1
-2
2
2
1
11
12
13
14
15
31 12 1037
31 12 1030
31 12 1021
39 0830 01
01 1106 09
Plate
Duct
Case Air Filter
Screw Pan Cross
Plain Washer
1
1
1
4
4
1
1
1
4
4
1
1
1
4
4
16
17
18
19
31 12 1023
31 12 1042
31 12 1052
39 1189 23
Cap
'O' ring for air filter
Gasket for air filter
Grommet
1
1
1
1
1
1
1
1
1
1
1
1
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
21
PLATE NO.
16 : MUFFLER
BOXER & 4S CHAMPION
12
11
10
13
8
7
6
22
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
31 10 1014
39 0198 11
Gasket
Plain Washer
1
2
1
2
1
2
3
4
39 0732 12
39 0834 15
Spring washer
Nut
2
2
2
2
2
2
31 10 1111
DD 1012 15
Muffler
Muffler
1
1
1
1
1
1
39 1071 01
Hex. Screw
7
8
39 0789 12
39 0248 11
Washer Spring
Plain Washer
1
1
1
1
1
1
9
10
31 10 1197
30 15 1042
Shield
Washer A
1
2
1
2
1
2
4S Champ. Boxer
CT
Remark
Boxer
AT
11
39 0790 12
Spring washer
12
39 0007 01
39 1489 01
Bolt
Bolt
2
2
2
2
2
2
13
31 10 1266
Tail end piece
Upto June 2000

From July 2000
PLATE NO. 17 : OIL PUMP
BOXER & 4S CHAMPION
Description
Fig.
No.
Part No.
Qty / Veh.
1
2
39 1078 01
39 0753 01
Screw Pan Cros

Screw Pan Cros
2
1
2
1
2
1
31 12 1044
DF 1210 03
Pump Assly. Oil

Pump Assly. Oil without lug
1
1
1
1
1
1
4
5
31 12 1045
39 0999 06
Gear
Pin dowel
1
1
1
1
1
1
39 1013 21
Ring O
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto August. 2000.

From Sept. 2000.
23
BOXER & 4S CHAMPION
PLATE NO. 18 : MAGNETO ASSLY (NIPPON DENSO- NDIN)

6
7
4
1
2
10
26
11
12
8
9
25
13
24
10
23
11
22
12
14
18
21
17
15
10
19
11
12
27
16
20
Fig.
No.
Part No.
31 1110 39
Magneto assly (For M6 Screw)
--
From Aug. 98 Alt. to 31111053
31 1110 19
Magneto assly (For M5 Screw)

(For R/R Unit)
--
--
From Feb. 95
31 1110 10
Magneto assly
(For Rectifier & AC Regulator)
--
--
31 1110 46
31 1110 17
Rotor assly
Rotor assly
1
1
1
--
---
For 31111039 & 31111019
31 1110 61
31 1110 47
Stator assly (For M6 Screws)

Stator assly (For M5 Screws)
1
1
1
--
---
For 31111039
Stator assly
Seal Oil
1
1
-1
---
For 31111010
31 1110 18
39 1042 19
39 1003 20
Bearing ball
--
6
7
39 1028 21
31 1110 04
Ring O
Gasket
1
1
1
1
---
31 1110 38
31 1110 11
Gasket
Ignitor
1
1
1
1
---
9
10
31 1110 08
39 0092 04
Damper
Bolt
1
2
1
2
---
2
3
24
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto July 98.
Upto Jan 95.
For 31111010
For 31111019
Upto July 98. (For M5 Screw)

From Aug. 98. (For M6 Screw)
BOXER & 4S CHAMPION
PLATE NO. 18 : MAGNETO ASSLY (NIPPON DENSO- NDIN)

6
7
4
1
2
10
26
11
12
8
9
25
13
24
10
23
11
22
12
14
18
21
17
15
10
19
11
12
27
16
20
Fig.
No.
Part No.
Description
Qty / Veh.
11
12
39 0732 12
39 0219 11
Washer Spring
Plain Washer
2
2
2
2
---
13
14
31 2010 45
30 2010 77
Regulator/Rectifire (R/R) unit

Rectifire
1
1
1
--
---
From Feb. 95
15
30 2010 86
Regulator voltage assly
--
--
Upto Jan. 95.
16
31 2010 32
31 2010 46
D.C. Regulator assly

Charging regulator
1
1
---
---
Upto Jan. 95
17
18
31 1110 01
31 1110 14
Cap assly plug

Grommet
1
1
1
1
---
19
DD 1110 12
31 1110 12
Grommet
Cap Spark Plug (With resistor)
1
1
1
1
---
20
31 1110 05
Plug Spark (NGKC7HSA or

MICO 2A)
--
31 1110 30
31 1110 27
Plug Spark UR2A

Plug Spark UR2AS
1
1
1
1
---
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto Jan. 95
Alt to 31201032
From Dec. 98
Alt. to 31111028
25
BOXER & 4S CHAMPION
PLATE NO. 18 : MAGNETO ASSLY (NIPPON DENSO-NDIN)

6
7
4
1
2
10
26
11
12
8
9
25
13
24
10
23
11
12
22
14
18
21
17
15
10
19
11
12
27
16
20
Fig.
No.
Part No.
Description
Qty / Veh.
21
31 1110 07
Coil Ignition with cap
--
Upto Jan. 98
Coil Ignition without cap

Screw pan cross
1
2
1
2
---
From Feb. 98
22
TE 0063 03
39 0745 01
23
39 0991 04
39 1613 04
Bolt
Bolt
3
3
3
3
---
Upto Jul. 98 (M5 Screws)
24
31 1110 50
31 1110 26
Pulser coil
Pluser coil
1
1
1
--
---
For Magneto assly 31111039
4S Champ. Boxer
CT
Remark
Boxer
AT
From Aug. 98 (M6 Screws)
For Magneto assly 31111010 &

P.No. 31111019
25
31 1110 49
Exciter Coil
--
31 1110 25
Exciter coil
--
--
For Magneto assly 31111010 &

31111019
26
26
31 1110 48
Lamp coil assly
--
27
31 1110 13
DD 1110 11
Grommet
Grommet
1
1
1
1
---
From Dec. 98.
BOXER & 4S CHAMPION
PLATE NO. 18A : MAGNETO ASSLY (INEL)

6
4
3
1
2
23
7
9
21
22
20
19
10
11
12
15
13
18
16
14
24
17
Fig.
No.
Part No.
Description
Qty / Veh.
31 1110 53
31 1110 19
Magneto assly (For M6 Screws)

Magneto assly (For M5 Screws)
1
1
1
1
---
From July 99 Alt. to. 31111039
31 1110 20
Rotor assly
--
For 3111053, 31111039 &
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto July 98
31111019
31 1110 40
31 1110 21
Startor assly (For M6 Screws)

Startor assly (For M5 Screws)
1
1
1
1
---
4
5
39 1042 19
39 1003 20
Seal Oil
Bearing ball
1
1
1
1
---
39 1028 21
Ring O
--
31 1110 04
31 1110 38
Gasket
Gasket
1
1
1
1
---
8
9
31 1110 22
31 1110 08
Ignitor assly
Damper
1
1
1
1
---
10
39 0092 04
Bolt
--
11
12
39 0732 12
39 0219 11
Washer Spring
Plain Washer
2
2
2
2
---
13
14
31 2010 45
31 1110 01

Cap assly plug
1
1
1
1
---
For 31111039 & 31111053

For 31111019
Upto July 98.

From Aug. 98
27
BOXER & 4S CHAMPION
PLATE NO. 18A : MAGNETO ASSLY (INEL)

6
4
3
1
2
23
7
9
21
22
20
19
10
11
12
15
13
18
16
14
24
17
Fig.
No.
Part No.
15
31 1110 14
Grommet
--
DD 1110 12
Grommet
--
From Dec. 98
31 1110 12
31 1110 05

1
1
1
1
---
Alt. to 31111028
31 1110 30
MICO 2A)
Plug Spark UR2A
--
18
31 1110 27
31 1110 07
Plug Spark UR2AS

1
1
1
1
---

Screw pan cross
1
2
1
2
---
From Feb. 98
19
TE 0063 03
39 0745 01
20
39 0991 04
39 1613 04
Bolt
Bolt
3
3
3
3
---
Upto Jul. 98 (M5)
21
22
31 1110 33
31 1110 34
Exciter coil
Pulser Coil
1
1
1
1
---
23
24
31 1110 32
31 1110 13
Lamp coil assly

Grommet
1
1
1
1
---
DD 1110 11
Grommet
--
16
17
28
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto Jan. 98
From Aug. 98 (M6)
From Dec. 98.
BOXER & 4S CHAMPION
PLATE NO. 18B : MAGNETO ASSLY (VARROC)

6
4
3
1
2
23
7
21
22
20
19
10
11
12
15
13
18
16
14
24
17
Fig.
No.
Part No.
Description
Qty / Veh.
31 1110 53
Magneto assly
--
Alt. to 31111039
DF 1110 01
31 1110 54
Magneto assly
Rotor assly
-1
-1
1
1
For 3111053, DF111001
31 1110 55
DF 1110 04
Startor assly
Startor assly
1
--
1
--
-1
4
5
39 1042 19
39 1003 20
Seal Oil
Bearing ball
1
1
1
1
1
1
39 1028 21
Ring O
7
8
31 1110 38
31 1110 52
Gasket
Ignitor assly
1
1
1
1
1
1
9
10
31 1110 08
39 0092 04
Damper
Bolt
1
2
1
2
1
2
11
39 0732 12
Washer Spring
12
13
14
15
39 0219 11
31 2010 45
31 1110 01
31 1110 14
DD 1110 12
Plain Washer
Cap assly plug
Grommet
Grommet
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
4S Champ. Boxer
CT
Remark
Boxer
AT
For 31111053
For DF111001
From Dec. 98
29
BOXER & 4S CHAMPION
PLATE NO. 18B : MAGNETO ASSLY (VARROC)

6
4
3
1
2
23
7
9
21
22
20
19
10
11
12
15
13
18
16
14
24
17
Fig.
No.
Part No.
16
17
31 1110 12
31 1110 05
18
19
20
21
22
23
24
30
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
1
1
1
1
1
1
31 1110 30
31 1110 27
31 1110 07
TE 0063 03
39 0745 01
39 1613 04

MICO 2A)
Plug Spark UR2A
Plug Spark UR2AS
Screw pan cross
Bolt
1
1
1
1
2
3
1
1
1
1
2
3
1
1
1
1
2
3
31 1110 56
31 1110 58
31 1110 57
DF 1110 05
31 1110 13
DD 1110 11
Exciter coil assly

Pulser Coil assly
Lamp coil assly
Lamp coil assly
Grommet
Grommet
1
1
1
-1
1
1
1
1
-1
1
1
1
-1
1
1
Alt., to 31111028
Upto Jan. 98
From Feb. 98
For 31111053 & DF111001

For 31111053 & DF111001
For 31111055
For DF111004
From Dec. 98.
BOXER & 4S CHAMPION
PLATE NO. 19 : FRAME AND STAY
5
6
8
9
7
12
11
11 14
1
9
10
13
8
16
15
17
13
18
20
11 14
19
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
39-0062-04
39-0732-12
Bolt
Washer Spring
1
1
1
1
1
1
3
4
39-0219-11
31-19-1002
Washer Plain
Clamp
1
1
1
1
1
1
30-18-1011
Nut
6
7
30-18-1010
30-18-1007
Cap
Bearing Cone
1
1
1
1
1
1
8
9
30-18-1006
30-18-1008
Ball Steel
Bearing Race
46
2
46
2
46
2
10
39 1784 04
Bolt
From Mar. 99
11
12
39-1040-11
DD-1610-52
Plain Washer
Bracket Engine
10
2
10
2
10
2
From Mar. 99 (Similar to Caliber)
Barcket Engine
Washer Spring
2
5
2
5
2
5
Upto Feb. 99
13
31 1610 20
39-0788-12
14
39-0792-15
39-0694-15
Nut Hex. Small (12 A/F)

Hex. Lock Nut (13 A/F)
5
5
-5
-5
Upto Apr. 97
15
39-0876-04
Bolt
4S Champ. Boxer
CT
Remark
Boxer
AT
From May 97
31
PLATE NO.
BOXER & 4S CHAMPION
19 : FRAME AND STAY
5
6
8
9
7
12
11
11 14
1
9
10
13
8
16
15
17
13
18
20
Fig.
No.
16
17
18
19
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
31-16-1097
31 1610 01
31-2210-27
31 2210 10
DF 2210 05
DD 1610 53
31 1610 19
39-1060-04
39-1412-04
Bracket Assly.
Frame Complete
Stay With Kawasaki Label
Stay with Kawasaki Label
Stay with Kawasaki Label
Bracket Engine
Bracket Engine
Bolt (12 A/F)
Bolt (13 A/F)
1
1
1
-1
2
2
2
2
1
1
1
1
1
2
2
-2
1
-1
1
1
2
2
-2
21
22
36-2222-45
DF 1810 07
Bearing Cone Kit

Lock assly (4 In 1)
1
1
1
1
1
1
Not Illustrated
23
24
31 2210 29
31 1611 34
Kawasaki PU Emblem
Frame with brg. rase
1
1
1
1
1
1
Upto June 200 (N.I.)
19
20
32
Part No.
11 14
From Jan. 99 to June 2000

Upto Dec. 98
From July 2000
From Mar. 99 (Similar to Caliber)
Upto Feb. 99
Upto Apr. 97
From May 97
Not Illustrated
Not Illustrate
PLATE NO.
BOXER & 4S CHAMPION
20 : FRAME FITTING
2 3
4
1
7
2 3
12
13
11
10
9
12
13
11
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
39-0062-04
39-0732-12
Bolt
Washer Spring
5
5
5
5
---
3
4
39-0219-11
39-0986-08
Plain washer
Pin Cotter
6
1
6
1
---
DD 1610 56
Case Battery Assly.
--
6
7
31-20-1011
31-16-1017
Damper
Band
1
1
1
1
---
8
9
31-16-1007
31-14-1004
Damper Battery
Band
2
1
2
1
-1
10
DF-1610-43
Bracket Assly
--
--
11
12
39-0062-04
39-0219-11
Hex. Head Screw

Plain Washer
---
---
1
1
13
39-0732-12
Washer Spring
--
--
4S Champ. Boxer
CT
Remark
Boxer
AT
33
PLATE NO.
BOXER & 4S CHAMPION
21 : SWING ARM / REAR SHOCK ABSORBER
5
28
30
29
10
26
5
11
12
7
27
13
12
11
14
18
25
15 /16
3
17
19
23
24
23
24
24
24
22
20
21
34
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
3
4
39-0712-15
39-0737-12
39-0714-11
30-17-1045
30-17-1053
DB 1710 02
30-17-1030
Domed Cap Nut

Washer Spring
Washer Plain
Rear Shock Absorber (MSL)
Resr Shock Absorber(Gabriel)
Resr Shock Absorber(Endurance)
Rubber Bush
4
4
8
2
2
2
4
4
4
8
2
2
2
4
4
4
8
2
2
2
4
6
7
8
9
10
30-17-1031
39-0248-11
31-17-1006
39-0788-12
39-0390-04
Inner bush
Plain Washer
Shaft Swing Arm
Washer Spring
Bolt
4
2
1
2
2
4
2
1
2
2
4
2
1
2
2
11
12
13
14
15
39-0201-11
30-17-1018
39-0708-15
31-17-1001
31-1612-53
31-16-1207
31 1610 74
Plain Washer
Bushing Rubber
Nut Hex
Arm Comp. Swing / Bush
Holder Step (LH)
Holder Step (LH)(for M8 Bolt)
Holder step (LH) (for M10 Bolt)
2
2
1
1
1
1
1
2
2
1
1
1
---
2
2
1
1
1
---
4S Champ. Boxer
CT
Remark
Boxer
AT
From Jan. 99 (Pipe in Pipe const.)

From Mar. 96 to Dec. 98.
Upto Feb. 96.
PLATE NO.
BOXER & 4S CHAMPION
21 : SWING ARM / REAR SHOCK ABSORBER
5
2
28
30
29
10
26
5
11
12
7
13
27
12
11
14
18
25
15 /16
3
17
19
23
24
23
24
24
24
22
20
21
Fig.
No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
31-16-1254
31-16-1208
31 1610 75
30-17-1013
DD 1710 06
30-17-1022
39-0784-08
30-17-1012
DD 1710 11
Holder Step (RH)

Holder Step (RH) (for M8 bolt)
Holder Step (RH) (for M10 bolt)
Step RR
Step RR
Pin
Pin Cottor
Step RR Rubber
Step RR Rubber
1
1
1
2
2
2
2
-2
1
--2
2
2
2
2
--
1
--2
2
2
2
2
--
30-17-1017
31-15-1033
15-15-1061
39-0711-11
39-0292-15
31-15-1032
15-15-1062
Washer, Step Fitting

Adjuster Chain (RH)
Adjuster Chain (RH)
Washer Plain
Hex Nut
Adjuster Chain (LH)
Adjuster Chain (LH)
2
1
1
2
4
1
1
2
1
1
2
4
1
1
2
1
1
2
4
1
1
39-0200-11
39-0789-12
31 1710 12
39 0454 11
39 0553 02
Plain Washer
Spring Washer
Damper for Swing arm
Plain washer
Self tapping Screw
2
1
1
2
2
2
1
1
2
2
2
1
1
2
2
From Jan. 99 (Pipe in Pipe const.)

From Mar. 96 to Dec. 98.
Upto Feb. 96
Alt. to 31-15-1033
Alt. to 31-15-1032
35
PLATE NO.
BOXER & 4S CHAMPION
22 : STAND AND STEP

1
3
4
11
5
8
9
8
36
Description
10
Fig.
No.
Part No.
Qty / Veh.
1
2
30-16-1116
31-16-1022
Damper
Holder - Step
2
1
2
1
2
1
3
4
39-0788-12
39-0119-04
Washer Spring
Bolt (13 A/F)
4
4
4
4
4
4
39-0773-04
Bolt
6
7
39-0794-15
31-16-1021
Nut Hex. Fine

Stand Side
1
1
1
1
1
1
8
9
30-16-1158
30-16-1157
Spring
Shaft Stand
2
1
2
1
2
1
10
31-16-1009
Stand Centre
11
39-0787-08
Pin Cotter
4S Champ. Boxer
CT
Remark
Boxer
AT
PLATE NO.
BOXER & 4S CHAMPION
23 : FENDER (MUDGUARD)
5
8
1
10
24
11
4
6
17
2
13
14
16
18
5
15
15
5
20
Description
21
19
12
Fig.
No.
Part No.
Qty / Veh.
39-0967-04
Hex. Bolt
--
---
39-0874-04
39-0788-12
Hex. Bolt
Washer Spring
-6
4
6
4
6
3
4
39-0200-11
39-0892-04
Plain Washer
Bolt
4
3
4
3
4
3
39-0732-12
Washer Spring
6
7
39-0219-11
30-19-1047
Plain Washer
Clamp
3
1
3
1
3
1
8
9
30-16-1118
39-0197-11
Fender Assly. Front

Plain Washer
1
2
1
2
1
2
10
22-1504-35
Bolt
11
12
31-16-1278
39-0062-04
Mud-Flap Front
Bolt
1
4
1
3
1
3
13
14
30-16-1124
39-0711-11
Fender Rear Front

Washer
1
2
1
2
1
2
15
39 0817 15
Hex. Nut
4S Champ. Boxer
CT
Remark
Boxer
AT
37
PLATE NO.
BOXER & 4S CHAMPION
23 : FENDER (MUDGUARD)
5
8
1
10
24
11
4
6
17
2
13
14
16
18
5
15
15
5
20
Fig.
No.
38
Part No.
Description
21
19
12
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
16
30-16-1221
Flap Fender Rear Fr.
17
18
39-0390-04
31-16-1008
Hex. Screw
Fender Complete Rear
2
1
2
1
2
1
19
20
39-0198-11
31-16-1195
Plain Washer
Mud-Flap Rear
2
1
2
1
2
1
21
39-0239-11
Plain Washer
22
23
01 1106 09
39 0291 15
Plain washer
Hex nut
---
2
4
2
4
24
30 1612 42
Reinforcement assly
PLATE NO.
BOXER & 4S CHAMPION
24 : TYRE
1
3
9 / 11
10
1
2
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
30-15-1025
31-15-1041
Nipple Spoke
Spoke Inner
72
36
72
36
72
36
3
4
31-15-1042
30-15-1029
Spoke Outer
Band Rim
36
2
36
2
36
2
31-15-1035
Wheel Rim (FRONT 1.4x18 )
6
7
31-15-1044
30-15-1019
Tyre Front (2.50-18", 4PR)

Tube (2.50 /2.75 x 18")
1
1
1
1
1
1
Proprietory item
8
9
31-15-1065
31-15-1027
Wheel Rim (REAR 1.85 x 18)

Tyre Rear (2.75-18", 6PR)
1
1
1
--
1
--
For 2.75/3.00 tyre
10
31-15-1045
30-15-1108
Tyre Rear (2.75-18", 6PR)

Tube (2.75/3.00 x 18")
-1
-1
1
--
4S Champ. Boxer
CT
Remark
Boxer
AT
Not Serviced
Proprietory item
Not Serviced
11
30-15-1027
Tyre Rear (3.00-18, 4PR)
--
--
(To be used with Wheel Rim

1.85X18 &Tube 2.75/3.00X18")
39
PLATE NO.
BOXER & 4S CHAMPION
25 : FRONT HUB
7
6
5
4
3
2
1
16
17
15
14
12
18
13
19
23
10
11
23
27 25
24
21
22
29
28
26
40
Fig.
No.
Part No.
Description
Qty / Veh.
39-1006-20
39-1148-20
Bearing Ball
Bearing Ball
1
1
1
1
1
1
2
3
31-15-1002
31-15-1004
Drum Front
Collar
1
1
1
1
1
1
4
5
39-1004-20
14-1510-21
Bearing Ball
Oil Seal
1
1
1
1
1
1
31-15-1056
Collar Axle Assly.
7
8
39-0248-11
39-0990-08
Plain Washer
Pin Cotter
1
1
1
1
1
1
9
10
39-0981-15
39-0775-04
Nut Castle
Bolt
1
1
1
1
1
1
11
30-15-1003
Lever Brake Cam
12
13
30-15-1005
30-15-1038
Indicator
Ring O
1
1
1
1
1
1
14
15
31-15-1039
31-15-1011
Panel Front Brake

Cam Brake
1
1
1
1
1
1
4S Champ. Boxer
CT
Remark
Boxer
AT
Alt. 39-1006-20
PLATE NO.
BOXER & 4S CHAMPION
25 : FRONT HUB
7
6
5
4
3
2
1
16
17
15
14
12
18
13
19
23
10
11
23
27 25
24
22
29
28
26
Fig.
No.
Part No.
Description
21
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
16
31-15-1014
Oil Seal
17
18
30-15-1037
35 1510 60
Spring
Shoe Brake Assly.
2
2
2
2
2
2
19
20
31-15-1064
30-15-1118
Speedometer Gear (Plastic)

Stopper for Bushing
1
1
1
1
1
1
21
30-15-1119
Bushing
22
23
39-1013-21
30-15-1042
Ring 'O'
Washer 'A'
1
2
1
2
1
2
24
25
30-15-1041
39-0900-12
Gear Meter Screw

Washer Spring
1
1
1
1
1
1
26
39-0840-01
Screw-Pan-Cross
27
28
39-0798-15
31-15-1036
Nut
Axle
1
1
1
1
1
1
29
39 0842 11
Washer Plain
Not Illustrated
41
PLATE NO.
BOXER & 4S CHAMPION
26 : REAR HUB
1
12
13
5
7
10
11
18
15
14
17
16
23
33
25
20
26
21
31
24
22
19
28
27
42
Description
29
Fig.
No.
Part No.
1
2
3
4
5
16-15-1008
30-15-1085
31-15-1048
39-0978-04
31-15-1027
Connecting Link Assembly

Chain
Coupling Assembly
Bolt
Coupling
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
6
7
8
9
10
31-15-1028
31-15-1029
39-0794-15
30-10-1192
30-15-1082
Sleeve
Washer
Nut Hex. Fine
Bearing Ball
Seal Oil
1
2
4
1
1
1
2
4
1
1
1
2
4
1
1
11
12
13
14
15
31-15-1043
31-15-1030
39-0988-15
39-1005-20
31-15-1018
Sprocket
Collar
Nut Hex.
Bearing Ball
Collar Bearing
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16
17
18
31-15-1021
31-15-1016
30-15-1060
Shock Damper
Drum Rear
Bearing Ball
4
1
1
4
1
1
4
1
1
30
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
PLATE NO.
BOXER & 4S CHAMPION
26 : REAR HUB
1
12
13
5
7
10
11
18
15
14
17
16
23
33
25
20
26
21
31
24
22
19
27
Fig.
No.
Part No.
Description
28
30
29
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
19
20
30-15-1069
31 1510 60
Spring
Shoe Brake Assly.
2
1
2
1
2
1
21
31 1510 23
Brake Cam
22
23
31-15-1024
30-15-1038
Panel Rear Brake

Ring O
1
1
1
1
1
1
24
25
30-15-1005
31-15-1037
Indicator
Lever Brake (Sheet Metal)
1
1
1
1
1
1
31-15-1058
Lever Brake (Forging)
Alt. 31151037
26
27
39-0092-04
31-15-1001
Bolt
Axle
1
1
1
1
1
1
For 31151058
28
29
31-15-1026
39-0714-11
Collar
Washer Plain
1
1
1
1
1
1
30
39-0982-15
Nut Castle
31
32
39-0787-08
36-1531-01
Pin Cotter
Chain Sprocket Set
1
1
1
1
1
1
33
39 0798 15
Hex Nut
Not Illustrated
43
PLATE NO.
BOXER & 4S CHAMPION
27 : BRAKE PEDAL
18
4
2
1
8
13 14
12
17
15
9
17
10
11
16
14 13
15
44
Description
12
Fig.
No.
Part No.
Qty / Veh.
1
2
3
4
5
6
7
8
9
10
39-0808-08
39-0198-11
31-19-1016
30-19-1038
31-19-1008
DD 1910 12
39-0805-11
39-0797-08
30-19-1031
30-19-1035
15-19-1026
Pin Cotter
Plain Washer
Rod Brake
Pin
Lever Brake
Lever Brake
Washer
Pin Cotter
Spring
Spring
Pin
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
11
12
13
14
15
30-19-1036
39-0807-08
39-0708-15
39-0789-12
30-15-1095
Brake Adjusting Nut

Pin Snap
Nut Hex.
Washer Spring
Bolt
1
2
2
2
2
1
2
2
2
2
1
2
2
2
2
16
17
18
31-15-1059
39 0198 11
DD 1610 78
Rod Torque
Plain washer
Damper
1
2
1
1
2
1
1
2
1
4S Champ. Boxer
CT
Remark
Boxer
AT
PLATE NO.
28 : HANDLE BAR
BOXER & 4S CHAMPION

3
5
1/2
4
7
8
9
10
11
12
12
25
15
15
26
16
27
21
16
13
17
14
28
20
24
18
19
20
19
21
23
22
Fig.
No.
Part No.
31 2210 22
30-22-1014
31 2210 23
30-22-1013
39 1714 04
30-18-1003
31-18-1054
Mirror assly LH
Mirror Assly. - LH
Mirror assly - RH
Mirror Assly. - RH
Flanged Bolt
Holder - Handle
Handle
1
1
1
1
4
2
1
1
---4
2
1
1
-1
1
4
2
1
Rod type Stay
32-20-1021
30 1910 10
39-0724-01
39-0716-01
30-19-1048
31 2010 80
DF 2010 21
Control Switch RH
Control Switch RH
Screw-Pan-Cros
Screw-Pan-Cros
Band
Control Switch LH
Control Switch LH
1
1
1
1
2
1
--
1
-1
1
2
1
--
1
--1
2
-1
Lockable Coupler
39-0830-01
30-19-1030
30-19-1021
30-19-1023
39-0726-04
Screw-Pan-Cros
Boot
Lever-Assly. Grip, LH
Lever- Grip, Left
Bolt
2
2
1
1
2
2
2
1
1
2
2
2
1
1
2
For 31 2010 80
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto Nov. 99 Pipe type Stay

Rod type Stay
Upto Nov. 99 Pipe type Stay
Upto Oct. 97
For 32 2010 21
For 32 2010 21
45
PLATE NO.
28 : HANDLE BAR
BOXER & 4S CHAMPION

3
5
1/2
4
7
8
9
10
11
12
12
25
15
15
26
16
27
21
16
13
17
14
28
20
24
18
19
20
19
21
23
22
Fig.
No.
46
Part No.
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
16
30-19-1017
Nut
17
18
30-19-1024
30-19-1022
Screw
Holder Left Hand
1
1
1
1
1
1
19
20
39-0725-04
39-0198-11
Hex Bolt
Washer Plain
2
2
2
2
2
2
21
39-1184-15
Self Locking Nut
22
23
30-19-1020
31-19-1037
Grip LH
Lever-Assly. Grip, RH
1
1
1
1
1
1
24
31-20-1078
30 2010 18
Switch
Switch
1
1
1
--
1
--
25
30-19-1016
Screw
26
27
30-19-1014
30-19-1015
Holder Right Hand

Lever- Grip, Right
1
1
1
1
1
1
28
30-19-1007
Grip-Assly.
Lockable Coupler
Upto Oct. 97
29 : FRONT FORK(MSL)
PLATE NO.
BOXER & 4S CHAMPION
19
20
11
21
22
16
23
35
12
2
10
13
24
3
14
25
33
26
27
34
15
4/5
8
6
7
28
36
17/18
29
30
31
32
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
3
4
5
30-18-1024
30-18-1023
30-18-1022
31-18-1013
31-18-1010
Seal
Ring Snap
Seal Oil
Pipe Left Fork Outer
Pipe Right Fork Outer
2
2
2
1
1
------
------
6
7
8
9
10
30-18-1016
39-0778-04
30-18-1026
30-18-1025
31-18-1015
Gasket
Bolt
Gasket
Bolt
Cy. Complete Fork
2
2
2
2
2
------
------
11
12
13
14
15
31-18-1016
30-18-1020
30-18-1021
30-18-1019
31-18-1014
Cylinder Fork
Ring Fork Piston
Spring Front Fork
Cap Oil Lock
Pipe Fork Inner
2
2
2
2
2
------
------
16
17
18
19
20
31-18-1017
31-18-1007
31-18-1006
30-18-1044
30-18-1030
Spring Front Fork

Damper assly (LH)
Damper Assly. (RH)
Bolt
Bolt Fork
2
1
1
1
2
------
------
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto May98
47
29 : FRONT FORK (MSL)
PLATE NO.
BOXER & 4S CHAMPION
19
20
11
21
22
16
23
35
12
2
10
13
24
3
14
25
33
26
27
34
15
4/5
8
6
7
28
36
17/18
29
30
31
32
Fig.
No.
21
22
23
24
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
30-18-1029
30-18-1028
30-18-1043
30-18-1042
DD 1810 16
DD-18-1090
RingO
Seat Fork Spring
Holder Fork Upper
Cover Fork RH
Cover Fork RH
Cover Trail B
2
2
1
1
1
2
-------
-------
27
28
29
30
30-18-1041
DD 1810 15
DD-18-1091
30-18-1045
31-18-1009
39-0789-12
Cover Fork LH
Cover Fork LH
Cover Trail
Damper
Holder Fork Under
Washer Spring
1
1
2
2
1
2
-------
-------
31
32
33
34
35
39-0777-04
DD 1810 51
30-18-1009
39-1011-01
31-18-1023
Bolt Small Fine

Steering lock with key
Bearing Cone
Screw
Fork Front (Without Boot)
2
1
1
2
1
------
------
36
31 1810 44
Gasket
--
--
25
26
48
Part No.
PLATE NO.
30 : FRONT FORK(ENDURANCE)
BOXER & 4S CHAMPION

18
19
20
21
10
22
1
11
2
36
12
23
3
13
35
24
32
25
26
15
33
27
14
4/5
8
37
16/17
6
7
28
29
30
34
Description
31
Fig.
No.
Part No.
Qty / Veh.
DD-18-1032
Seal
2
3
31-18-1108
DD 1811 02
Ring Snap
Seal Oil
2
2
2
2
2
2
4
5
DD-18-1031
DD-18-1034

1
1
1
1
1
1
31-18-1103
Gasket
7
8
31-18-1104
31-18-1105
Bolt
Gasket
2
2
2
2
2
2
9
10
31-18-1106
31-18-1109
Bolt
Cylinder Fork
2
2
2
2
2
2
11
31-18-1111
Ring Fork Piston
12
13
30-18-1112
30-18-1110
Spring Front Fork

Cap Oil Lock
2
2
2
2
2
2
14
15
31-18-1098
31-18-1099
Pipe Fork Inner

Spring Front Fork
2
2
2
2
2
2
16
31-18-1096
Damper Assly. (LH)
4S Champ. Boxer
CT
Remark
Boxer
AT
49
PLATE NO.
30 : FRONT FORK (ENDURANCE)
BOXER & 4S CHAMPION

18
19
20
21
10
22
1
11
2
36
12
23
3
13
35
24
32
25
26
15
33
27
14
4/5
6
7
37
16/17
28
29
30
34
Fig.
No.
Part No.
Description
31
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
17
18
19
20
31-18-1113
31-18-1120
31-18-1100
31-18-1102
Damper Assly. (RH)

Bolt
Bolt Fork
Ring O
1
1
2
2
1
1
2
2
1
1
2
2
21
22
23
31-18-1101
31-18-1119
30-18-1042
DD-18-1089
31 1811 17
DD-18-1090
Seat Fork Spring

Holder Fork Upper
Cover Fork RH
Cover Fork RH
Cover Fork RH
Cover Trail B
2
1
1
-1
2
2
1
1
1
1
2
2
1
1
1
1
2
31 1811 18
30-18-1041
DD-18-1088
31 1811 16
Cover Trail B
Cover Fork LH
Cover Fork LH
Cover Fork LH
2
1
-1
2
-1
1
2
-1
1
For Fork Front P. No. 31181083
DD-18-1091
31 1811 15
31-18-1114
31-18-1095
39-0789-12
Cover Trail
Cover Trail
Damper
Holder Fork Under
Washer Spring
2
2
2
1
2
2
2
2
1
2
2
2
2
1
2
For Fork Front P. No. DF181001
24
,

Fork Front P. No. DF181001
25
26
50
27
28
29

PLATE NO. 30 : FRONT FORK (ENDURANCE)
BOXER & 4S CHAMPION

18
19
20
21
10
22
1
11
2
36
12
23
3
13
35
24
32
25
26
15
33
27
14
4/5
6
7
37
16/17
28
29
30
34
Fig.
No.
Part No.
Description
31
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
30
39-0777-04
Bolt Small Fine
31
32
33
34
35
DD 1810 51
30-18-1009
39-1011-01
31 1810 89
DF-18-1001
31 1810 93
31-18-1097

Bearing Cone
Screw
Fork Front (With Boot)
Fork Front (With Boot)
Frok front (With Boot)
Boot
1
1
2
1
-1
2
1
1
2
-1
1
2
1
1
2
-1
1
2
36
37
DD-18-1028
31 1810 44
Band Assembly
Gasket
2
2
2
2
2
2
From Dec. 99
From Dec. 99
Upto Nov. 99
51
PLATE NO. 31 : FRONT FORK(GABRIAL)
BOXER & 4S CHAMPION

19
20
21
22
11
23
1
12
2
10
13
37
24
3
14
36
25
33
26
15
4/5
34
28
38
17/18
6
7
27
16
29
30
31
32
35
52
Fig.
No.
Part No.
Description
Qty / Veh.
DD-18-1045
Seal
2
3
31-18-1052
39-13-4719
Ring Snap
Seal Oil
2
2
2
2
2
2
4
5
DD-18-1044
DD-18-1047

1
1
1
1
1
1
31-18-1034
Gasket
7
8
39-0778-04
31-18-1035
Bolt
Gasket
2
2
2
2
2
2
9
10
31-18-1053
31-18-1037
Bolt
Cy. Complete Fork
2
2
2
2
2
2
11
31-18-1038
Cylinder Fork
12
13
31-18-1040
31-18-1041
Ring Fork Piston

Spring Front Fork
2
2
2
2
2
2
14
15
31-18-1039
31-18-1030
Cap Oil Lock

Pipe Fork Inner
2
2
2
2
2
2
4S Champ. Boxer
CT
Remark
Boxer
AT
PLATE NO.
31 : FRONT FORK(GABRIAL)
BOXER & 4S CHAMPION

19
20
21
22
11
23
1
12
2
10
13
37
24
3
14
36
25
33
26
15
4/5
6
7
27
16
34
28
38
17/18
29
30
31
32
35
Fig.
No.
Part No.
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
16
31-18-1031
Spring Front Fork
17
31 1810 17
31-18-1122
Spring Front Fork

Damper Assly (LH)
2
1
2
1
2
1
18
19
31-18-1006
31-18-1050
Damper Assly. (RH)

Bolt
1
1
1
1
1
1
20
31-18-1051
Bolt Fork
21
22
39-1261-21
31-18-1032
RingO
Seat Fork Spring
2
2
2
2
2
2
23
24
31-18-1049
30-18-1042
Holder Fork Upper

Cover Fork RH
1
1
1
--
1
--
DD-18-1089
31 1810 47
Cover Fork RH
Cover Fork RH
-1
1
1
1
1
DD-18-1090
Cover Trail B
For Fork Front P. No. 31181089,
25
For 31181093
26
31 1810 48
Cover Trail B
30-18-1041
DD-18-1088
Cover Fork LH
Cover Fork LH
1
--
-1
-1
31 1810 46
Cover Fork LH
53
PLATE NO.
31 : FRONT FORK(GABRIAL)
BOXER & 4S CHAMPION

19
20
21
22
11
23
1
12
2
10
13
37
24
3
14
36
25
33
26
15
4/5
34
28
38
17/18
6
7
27
16
29
30
31
32
35
Fig.
No.
Part No.
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
27
DD-18-1091
Cover Trail
28
29
30
31 1810 45
31-18-1044
31-18-1027
39-0789-12
Cover Trail
Damper
Holder Fork Under
Washer Spring
2
2
1
2
2
2
1
2
2
2
1
2
31
32
33
34
35
39-0777-04
DD 1810 51
30-18-1009
39-1011-01
31-18-1089
DF-18-1001
31 1811 21
Bolt Small Fine

Bearing Cone
Screw
Fork Front
Fork Front
Fork Front
2
1
1
2
1
-1
2
1
1
2
-1
1
2
1
1
2
-1
1
36
37
38
DD-18-1041
31 1811 24
31 1810 44
Band Assembly
Boot
Gasket
2
2
2
2
2
2
2
2
2
For Fork Front P. No. 31181089,

54
From Dec. 99
PLATE NO. 32 : PETROL TANK & SIDE COVERS WITH DECAL
BOXER & 4S CHAMPION
Fig.
No.
Part No.
Description
Qty / Veh.
31 1410 93
Petrol tank with decal
--
--
31 1410 94
(Wine Red)
--
--
DF 1410 32
(Jet black)
--
--
DF 1410 20
(Jet Black)
--
--
DF 1410 34
(Jet Black)
--
--
DF 1410 22
(Wine Red)
--
--
DF 1410 40
(Imperial Maroon)
--
--
DF 1410 42
(Jet Black)
--
--
Upto Nov. 2000.
DF 1410 57
(Imperial Maroon)
--
--
From Dec. 2000.
DF 1410 52
(Imperial Maroon)
--
--
Upto Nov. 2000.
4S Champ. Boxer
CT
(Wine Red)
Remark
Boxer
AT
55
BOXER & 4S CHAMPION
Fig.
No.
56
Part No.
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
DF 1410 58

(Wine Red)
--
--
31 1612 74
Side Cover LH with Decal

(Wine Red)
--
--
31 1612 76

(Jet Black)
--
--
DF 1610 29

(Jeb Black)
--
--
DF 1610 19

(Jeb Black)
--
--
DF 1610 30

(Wine Red)
--
--
DF 1610 21

(Imperial Maroon)
--
--
DF 1610 35

(Jet Black)
--
--
DF 1610 36

(Imperial Maroon)
--
--
DF 1610 44

(Wine Red)
--
--
From Dec. 2000.
BOXER & 4S CHAMPION
Fig.
No.
Part No.
Description
Qty / Veh.
31 1612 75
Side Cover RH with Decal

(Wine Red)
--
--
31 1612 77

(Jet Black)
--
--
DF 1610 31

(Jeb Black)
--
--
DF 1610 20

(Jeb Black)
--
--
DF 1610 32

(Wine Red)
--
--
DF 1610 22

(Imperial Maroon)
--
--
DF 1610 37

(Jet Black)
--
--
DF 1610 38

(Imperial Maroon)
--
--
DF 1610 45

(Wine Red)
--
--
4S Champ. Boxer
CT
Remark
Boxer
AT
57
PLATE NO.
33 : DECAL
BOXER & 4S CHAMPION

4S - Champion
7/10
1/4
Boxer - CT
8/11
2/5
Boxer - AT
9/12
3/6
Fig.
No.
Part No.
31 1410 62
DF 1410 26
DF 1410 01
DF 1410 28
DF 1410 44
DF 1410 46
DF 1410 61
DF 1410 46
DF 1410 61
58
Qty / Veh.
4S Champ. Boxer
CT
31 1410 60
2
Description
31 1410 63
Petrol Tank Decal LH

(Wine Red)
(Jet Black)
(Jet Black)
(Jet Black)
(Wine Red)
(Jet Black)
(Imperial Maroon)
(Imperial Maroon)
(Wine Red)
(Wine Red)
Petrol Tank Decal RH
(Wine Red)
Remark
Boxer
AT
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
For Petrol Tank DF141052
--
--
--
--
For DF141057
PLATE NO. 33 : DECAL
BOXER & 4S CHAMPION

4S - Champion
7/10
1/4
Boxer - CT
8/11
2/5
Boxer - AT
9/12
3/6
Fig.
No.
Part No.
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
31 1410 61
--
--
DF 1410 27
(Jet Black)
--
--
DF 1410 02
(Jet Black)
--
--
DF 1410 29
(Jet Black)
--
--
DF 1410 45
(Wine Red)
--
--
DF 1410 47
(Jet Black)
--
--
For DF141057
DF 1410 62
(Imperial Maroon)
--
--
For DF141042
DF 1410 47
(Imperial Maroon)
--
--
DF 1410 62
(Wine Red)
--
--
31 1612 70
(Wine Red)
Decal Side Cover LH
--
--
(Wine Red)
59
PLATE NO. 33 : DECAL
BOXER & 4S CHAMPION

4S - Champion
7/10
1/4
Boxer - CT
8/11
2/5
Boxer - AT
9/12
3/6
Fig.
No.
Part No.
DF 1610 09
DF 1610 39
DF 1610 41
31 1612 71
31 1612 73
11
DF 1610 26
DF 1610 10
DF 1610 28
12
DF 1610 40
DF 1610 42
60
Qty / Veh.
4S Champ. Boxer
CT
31 1612 72
10
Description
Decal Side Cover LH

(Jet Black)
Decal Side Cover LH
(Jet Black)
Decal Side Cover LH
(Jet Black)
Decal Side Cover LH
(Imperial Maroon & Wine Red)
Decal Side Cover RH
(Wine Red)
Decal Side Cover RH
(Jet Black)
Decal Side Cover RH
(Jet Black)
Decal Side Cover RH
(Jet Black)
Decal Side Cover RH
(Wine Red)
Decal Side Cover RH
(Jet Black)
Decal Side Cover RH
(Imperial Maroon & Wine Red)
Remark
Boxer
AT
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PLATE NO. 34 : PETROL TANK CAP, TAP ASSLY, FUEL FILTER
BOXER & 4S CHAMPION
2
4
7
5
6
8
9
23
11
12
13
10
18
17
16
25
15
20
21
22
19
14
25
26
Description
24
24
19
26
Fig.
No.
Part No.
Qty / Veh.
1
2
31-14-1010
31-14-1030
Cap Assly. Tank Compl.

Rotor with key
1
1
1
1
1
1
3
4
30-14-1051
30-14-1055
Cap Assly. Tank

Pin
1
1
1
1
1
1
39-0761-01
Screw-Pan-Cros
6
7
30-14-1030
30-14-1054
Washer
Hinge
2
1
2
1
2
1
8
9
30-14-1031
30-14-1052
Ring O
Packing
2
1
2
1
2
1
10
DD 1410 21
Tap assly
30-14-1014
Tap Assly.
Upto April 99
11
12
30-14-1039
DD 1410 89
Packing
Packing (Adeep)
1
1
1
1
1
1
13
DD 1410 90
30-14-1038
Packing (Jaina die cast)

Ring O
1
1
1
1
1
1
14
15
30-14-1037
30-14-1049
Screw-Pan-Cros
Packing
2
1
2
1
2
1
4S Champ. Boxer
CT
Remark
Boxer
AT
Alt to DD141055
61
PLATE NO. 34 : PETROL TANK CAP, TAP ASSLY, FUEL FILTER
BOXER & 4S CHAMPION
3
7
5
6
8
9
23
11
12
13
10
18
17
16
25
15
20
21
22
19
14
25
26
Fig.
No.
Description
Qty / Veh.
4S Champ. Boxer
CT
24
19
26
Remark
Boxer
AT
16
17
30-14-1048
DD 1410 22
Filter
Bolt
1
2
1
2
1
2
18
39-0739-04
39-0740-11
Bolt
Washer
2
2
2
2
2
2
19
20
31-14-1006
39-0375-11
Clamp Tube
Washer Plain
4
2
4
2
4
2
For 31121010
21
39-0900-12
Washer Spring
For 31121010
22
23
39-0899-01
07-1410-26
Screw-Pan-Cros
Label
2
1
2
--
2
--
For 31121010
24
DD 1210 14
31 1410 07
Tube Fuel
Tube Fuel
1
1
1
1
1
1
For DD121013
25
DD 1210 13
31 1210 10
Filter Fuel
Filter Fuel
1
1
1
1
1
1
DD 1210 15
Tube Fuel
For DD121013
31 1210 51
Tube Fuel
For 31121010
26
62
Part No.
24
For Tap assly P. No. DD141021

For Tap assly P. No. 30141014
Upto March 98
For 31121010
Upto April 99
PLATE NO. 35 : CHAIN CASE
BOXER & 4S CHAMPION
2
1
4
5
7
3
6
5
8
Fig.
No.
Part No.
Description
Qty / Veh.
30-16-1271
Rubber Pad
2
3
31-16-1094
31-16-1011
Case Chain Upper Assly.

Case Chain Lower Assly
1
1
1
1
1
1
4
5
39 0219 11
39-0732-12
Washer Plain (6.4x13x1.5)

Washer Spring (6.1x11.8x1.6)
2
4
2
4
2
4
15-16-1069
Rubber Cap
7
8
39-0897-04
39-0876-04
Bolt (M6x1x10x10)
Bolt (M6 x 1 x 10 x 12 )
2
2
2
2
2
2
4S Champ. Boxer
CT
Remark
Boxer
AT
63
PLATE NO. 36 :FITTINGS -PETROL TANK, SIDE COVER & COVER SEAT
BOXER & 4S CHAMPION
9
8
10
11
7
1
2
5
6
4
3
64
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
39-0983-08
39-1054-11
Pin Snap
Washer
1
1
1
1
1
1
3
4
31-14-1005
31-14-1009
Damper
Damper
1
1
1
1
1
1
30-14-1026
Damper
6
7
31-14-1037
30-21-1001
Damper (Fuel tank)

Damper
1
4
1
4
1
4
8
9
31-16-1078
39-1076-01
Washer
Screw (M6x1x14)
1
1
1
1
1
1
10
31-16-1018
Damper
11
31-16-1136
Lock for side cover with keys
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto April 94
Alt. to DD161007
PLATE NO. 37 : METER ASSEMBLY
BOXER & 4S CHAMPION
2
1
3
6
5
8
16
9
10
12
11
17
13
14
21
22
20
18
15
9
10
11
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
31-19-1012
31-19-1017
Meter Assembly
Cover Meter Case Upper (Black)
1
1
1
1
1
1
3
4
31-19-1018
31-19-1019
Speedometer
Rubber Gasket
1
1
1
1
1
1
31-19-1020
Cover (White)
30 2011 28
30-20-1029
Bulb 12V, 4 W (Imported)

Bulb 12V, 4 W
1
1
1
1
1
1
Neutral Indicator
30-20-1084
30 2011 29
Bulb 12 V, 2W
Bulb 12V, 2W
2
--
-2
-2
TPI & HI beam
39-1210-02
Cros Recssed Pan Head

Screw
9
10
39-0900-12
39-0842-11
Washer Spring
Washer Plain Small
4
4
4
4
4
4
11
39-0920-01
Screw-Pan-Cros
12
13
31-19-1015
39-0814-11
Damper
Washer
2
2
2
2
2
2
14
15
39-0292-15
31-19-1021
Nut
Cover Meter Lower (Black)
2
1
2
1
2
1
4S Champ. Boxer
CT
Remark
Boxer
AT
Speedometer
TPI & HI beam
65
PLATE NO. 37 : METER ASSEMBLY
BOXER & 4S CHAMPION
2
1
3
6
5
8
9
16
10
12
11
17
13
14
21
22
20
18
15
9
10
11
Fig.
No.
66
Part No.
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
16
31-19-1014
Bracket Meter
17
18
31-19-1013
31-20-1040
Socket Assembly
Ignition switch Assly.
1
1
1
1
1
--
Alt to DD201072
19
31-18-1020
with keys
Four in one lock/keys set
--
Not Illustrated Alt to DD181050
Four in one lock/keys set

Nut
-2
-2
1
--
Not Illustrated
20
DF 1810 07
39-0292-15
21
39-0849-14
Toothed Washer
22
31-2010-51
Nut for Ignition Switch
--
PLATE NO. 38 : CONTROL CABLES
BOXER & 4S CHAMPION

1
2
3
4
5
10
9
11
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
31 1910 29
30-19-1070
Cable Brake (FR)

Spring
1
1
1
1
1
1
3
4
30-19-1069
30-19-1071
Dust Seal
Rod End
1
1
1
1
1
1
30-19-1072
Adjusting Nut
6
7
31-19-1028
31-19-1003
Cable - Clutch
Cable Speedometer
1
1
1
1
1
1
8
9
30-19-1067
31-19-1004
Oil Seal
Inner Cable Speedo
1
1
1
1
1
1
10
31-19-1027
Cable - Throttle
11
31-19-1032
Accelerator boot
4S Champ. Boxer
CT
Remark
Boxer
AT
67
PLATE NO. 39 : HEAD LAMP ASSLY (4S-CHAMPION)
BOXER & 4S CHAMPION

1
18
4
15
8
13
11
12
10
14
16
17
68
Fig.
No.
Part No.
31-20-1075
2
3
4
5
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
--
Upto July 98 For Boxer CT
31 2011 02
30-20-1025
30-20-1119
30-20-1103
30-20-1137
Head Light Assly (With lamp

With Coupler)
Head light Assly (Without coupler)
Rim Lamp
Clip for Head Lamp
Reflector with Glass
Lamp Holder Assly.
1
1
2
1
1
-1
2
1
1
------
Upto Oct. 97
6
7
8
9
10
31-20-1004
30-20-1037
30-20-1033
39-0886-04
39-0792-15
Body Comp. Head Lamp

Damper
Washer
Bolt
Nut
1
2
2
2
2
1
2
2
2
2
------
For 31201075
11
12
13
14
15
39-0788-12
39-0200-11
30-20-1035
30-20-1036
30-20-1030
20 2010 24
25 2010 09
39 0902 11
39 0901 04
39 0790 12
Washer spring
Washer plain
Collar
Damper
Bulb (12 V, 35/35 W)
Bulb (12 V, 35/35 W)
Bulb (12V 35/35 Watt)
Plain Washer
Bolt
Washer spring
2
2
2
2
1
1
1
2
2
2
2
2
2
2
1
1
-2
2
2
-----1
-----
16
17
18
For 31201075
For 31201075
For 31201075
For 31201075
S2 type
Alt. to 20 2010 24
PLATE NO. 39A : HEAD LAMP ASSLY (BOXER)
BOXER & 4S CHAMPION

1
2
5
6
3
12
9
11
10
7
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
3
4
5
DF 2010 01
DF 2010 05
DF 2010 04
DF 2010 06
DF 2010 19
Head light assly with lamp

Rim Lamp
Reflector with Glass
Lamp Holder assly
Cup washerr
------
1
1
1
1
2
1
1
1
1
2
6
7
8
9
10
39 0886 01
DF 2010 08
DF 2010 09
DF 2010 10
39 1394 04
Screw pan cross

Damper
Collar
Special Nut
Flanged bolt
------
2
2
2
2
2
2
2
2
2
2
11
12
DF 2010 07
20 2010 24
Housing head light

Bulb (12 V 35/35 W)
---
1
--
1
1
4S Champ. Boxer
CT
Remark
Boxer
AT
Rim mounting
Rim mounting
Head light mounting.

Head light mounting.
69
BOXER & 4S CHAMPION
PLATE NO. 40 : TURN SIGNAL LAMP (4S-CHAMPION)

8
13
12
11
14
10
3
2
Fig.
No.
Part No.
1
2
31-20-1084
31-20-1035
31 2010 94
3
4
5
6
7
8
9
10
11
12
13
14
70
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
1
-1
1
1
1
----
31-20-1018
31 2010 86
31-20-1019
30 2010 88
06-2010-83
Direction Ind. Front RH with Lamp

Lamp Assly Signal Front - LH
Lamp assly signal front LH
with lamp
Lamp Signal Rear - LH with lamp
Lamp signal rear LH with lamp
Lamp signal rear - RH with lamp
Lamp signal rear - RH with lamp
Bulb 12 V 10 W
1
1
1
1
4
1
1
1
1
4
------
31-20-1016
30 2010 41
31-20-1017
30 2010 46
30 2010 48
39 0810 02
31 2010 83
30 2010 47
Gasket
Gasket
Lens
Lens
Damper
Cr. Rec. Pan Head screw
Bracket for signal light
Bracket for signal ligh
4
4
4
4
8
4
4
4
4
4
4
4
8
4
4
4
---------
39 0201 11
39 0267 12
39 0794 15
39 1225 15
Plain Washer
Spring washer
Hex nut
Hex nut with Flange
4
4
4
4
4
4
4
4
-----
Upto July 98 for Boxer CT

Upto Dec. 98
From Jan. 99
From Jan. 99
From Jan. 99
For 31201035
For 31201094
For 31201035
For 31201094
For Lens mounting
PLATE NO. 40A : TURN SIGNAL LAMP (BOXER)
BOXER & 4S CHAMPION
1
3
13
7
11
10
12
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
3
4
5
DF 2010 13
DF 2010 11
DF 2010 15
DF 2010 17
06-2010-83
Direction ind. Front RH with Lamp

Direction ind. Front LH with Lamp
Direction ind. Rear LH with Lamp
Direction ind. Rear RH with Lamp
Bulb 12 V 10 W
------
1
1
1
1
4
-1
1
1
4
6
7
32 2010 29
39 0736 15
Lens
Nut
---
4
4
4
4
8
9
39 1225 15
DF201054
Hex nut with flange

Bracket Signal Lamp
---
4
4
4
4
10
DF201055
Gasket
--
11
12
39 0781 11
39 0466 12
Plain washer
Spring washer
---
4
4
4
4
13
DF201056
Screw
--
4S Champ. Boxer
CT
Remark
Boxer
AT
71
PLATE NO. 41 : TAIL LAMP ASSLY / BRACKET
BOXER & 4S CHAMPION
6
2
10
28
9
11
29
1
1
4
26
27
28
25
13
12
17
19
18
21
24
16
15
20
21
22
23
Fig.
No.
Part No.
39-0798-15
Nut
2
3
39-0211-11
31-20-1010
Plain Wahser
Bracket Tail Lamp
4
1
4
--
4
--
31-20-1048
31-20-1002
Bracket Tail Lamp

Damper
1
4
1
4
1
4
31-20-1001
Collar
6
7
39-0882-04
31-18-1018
Hex. Bolt
Plate No. Front
4
1
4
1
4
1
8
9
39-1290-04
39-0732-12
Bolt
Washer Spring
2
2
2
2
2
2
10
39-0219-11
Plain Washer
11
12
39-0062-04
31 2010 74
Bolt
Tail light comp. with lamp
2
1
2
1
2
1
13
31-20-1073
31 2010 12
Lamp Tail
Lamp Tail
1
1
1
1
1
--
31-20-1014
39-1038-01
Lens
Screw Pan Cross
1
2
1
2
1
2
14
15
72
14
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto Feb. 94
From March 94.
Lockable Coupler From Nov. 97

Upto Oct. 97
PLATE NO. 41 : TAIL LAMP ASSLY / BRACKET
BOXER & 4S CHAMPION
6
2
10
28
9
11
29
1
1
4
26
27
28
25
13
12
17
19
18
21
24
16
15
20
21
22
14
23
Fig.
No.
Part No.
Description
Qty / Veh.
16
17
31-20-1013
31-20-1060
Gasket
Bulb 12 V, 5/10W
1
1
1
1
1
1
18
19
31-20-1036
39-0291-15
Body Comp. Tail Lamp

Nut Hex. (M5x0.8x8x4)
1
2
1
2
1
2
20
16-16-1042
Plate No. RR (Rear)
21
22
01-1106-09
39-0790-12
Plain Washer (5.2x14x0.8)

Washer Spring (5.1x9.2x1.3)
4
2
4
2
4
2
23
24
01-1605-09
39-1209-24
Bolt (M5x0.8x8x18)
Spacer (5.5x22x5)
2
2
2
2
2
2
25
39-1285-23
Grommet
26
27
31-20-1042
39-1290-04
Packing tail lamp

Bolt
1
2
1
2
1
2
28
29
39-0211-11
31 2010 23
Plain Washer
Damper
4
2
2
--
2
--
4S Champ. Boxer
CT
Remark
Boxer
AT
73
PLATE NO. 42 : ELECTRICAL EQUIPMENT
BOXER & 4S CHAMPION

1
2
23
3
21
26
25
5
24
6
8
27
25
20
19
26
18
10
22
11
16
13
15
12
17
Fig.
No.
Part No.
1
2
3
39-0119-04
39-0788-12
31-20-1008
DF-20-1023
31-20-1009
30-20-1064
Bolt
Washer Spring
Horn
Horn DC
Band
Band
1
1
1
-1
2
1
1
1
-1
2
1
1
-1
1
2
30-19-1048
30-20-1073
31 2010 79
30-20-1074
31-20-1025
DF 2010 20
31 2010 53
31 2010 52
31 2011 08
31-20-1027
DL 2010 08
Band
Switch
Switch
Spring Brake Switch
Harness
Harness
Wiring Harness
Wiring Harness
Wiring Harness
Battery (12V, 2.5 AH)
Battery
3
1
1
1
1
-1
1
1
1
1
3
-1
1
1
--1
1
1
1
3
-1
1
-1
------
31-20-1037
30-20-1060
30-20-1085
31-2010-30
31 2010 90
Filling Plug (Amco)

Fuse - Assly.
Fuse, 15A
Relay
DC Flasher
6
1
1
1
1
6
1
1
1
1
------
4
5
6
7
8
9
10
74
14
11
12
13
14
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto Oct. 97
Coupler type
From Nov. 97
Upto Sept. 2000

With coupler From : Oct. 2000
PLATE NO. 42 : ELECTRICAL EQUIPMENT
BOXER & 4S CHAMPION
1
2
23
3
21
26
25
5
24
6
8
27
25
20
19
26
18
10
22
11
16
13
15
12
17
14
Fig.
No.
Part No.
Description
Qty / Veh.
15
31-2010-29
Rubber Holder
--
16
17
31-20-1038
31-20-1003
Exhaust Pipe (Amco)

Relay assly.
-1
1
1
---
18
19
35 2011 40
35 2011 33
Flasher assly
Flasher
---
---
1
1
20
06 2013 03
Damper
--
--
21
22
DF 2010 22
CD 2010 30
AC / DC Unit
Regulator assly
---
---
1
1
23
24
31 2010 82
39 1079 01
Capacitor
Hex Screw
1
1
1
1
1
1
25
39 0263 12
Spring Washer
--
--
26
27
39 0198 11
39 0745 01
Plain wahser
Screw
---
---
1
1
4S Champ. Boxer
CT
Remark
Boxer
AT
Alt. to 31201104
75
BOXER & 4S CHAMPION
PLATE NO. 43 : TOOL KIT
76
Fig.
No.
Part No.
Description
Qty / Veh.
31-22-1001
31-22-1003
Tool Kit
Tool Wrench (Box, 16 mm)
1
1
1
1
1
1
30-22-1008
Tool Wrench (Open End

10 x 12 )
30-22-1033
Tool Wrench (Open End

10 x 13 )
30-22-1004
30 2210 01
Tool Driver (philips & slot)

Tool Driver
1
1
1
1
1
1
30-22-1011
Tool Wrench
(Open End 14 x 17 )
30-22-1002
30 2210 09
30 2210 10
31 2210 04
30 2210 03
Tool Bag
Tool bar
Tool Plier
Tool wrench (24 A/F)
Tool Driver
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4S Champ. Boxer
CT
Remark
Boxer
AT
PLATE NO. 44 : EMBLEM AND MARKS
BOXER & 4S CHAMPION

1/2
3
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
31-14-1017
31-14-1018
Emblem - LH
Emblem - RH
1
1
---
---
Upto Nov. 98
3
4
39-0763-01
31-16-1116
Screw C.S.K. Cross

4S - Four Stroke Name Plate
4
2
---
---
Upto Nov. 98
31-16-1202
For Cover Side

4S - Champion Name Plate
--
--
Upto Nov. 98
01-1605-08
For Cover Side

Lock Washer
--
--
Upto Nov. 98 (N.I.)
31-22-1009
Kawasaki Label
--
--
Upto Nov. 98
7
8
31 1410 91
31 1612 46
DF 1610 01
KBajaj Label
Emblem Boxer
Emblem Boxer
3
---
2
2
2
2
2
2
From Dec. 98
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto Nov. 98
Upto Nov. 98
Upto Dec. 98
Upto Dec. 98
77
PLATE NO. 45 : SEAT ASSLY.
BOXER & 4S CHAMPION
1/3
10
9
8
5
78
Fig.
No.
Part No.
Description
Qty / Veh.
31 2110 17
Seat assly
--
--
From Frame No. 31495
2
3
DF 2110 17
DF 2110 13
Seat assly with Damper

Seat assly with damper
---
-1
1
--
From Oct. 99
4
5
39 0788 12
39 0390 04
Washer spring
Bolt
2
2
2
2
2
2
31 2110 04
Damper
7
8
31 2110 15
39 0292 15
Bracket
Hex Nut
2
4
2
4
2
4
9
10
39 0732 12
39 0198 11
Washer Spring
Plain washer
4
4
4
4
4
4
4S Champ. Boxer
CT
Remark
Boxer
AT
PLATE NO. 46 : ACCESSORIES
BOXER & 4S CHAMPION

2
3
6
1
11
2
3
10
12
4
13
14
Fig.
No.
Part No.
Description
Qty / Veh.
31 2210 20
Leg guard
DD 2210 03
39 0119 04
Leg guard
Bolt
-3
-3
1
3
3
4
39-0788-12
31-16-1108
Washer Spring
Saree Guard Complete
3
1
3
1
3
1
DF 2210 04
31-16-1123
Saree Guard Complete

Plug For Saree Guard
-2
-2
1
2
31 1910 31
Clamp (Coil Ignition)
7
8
39 1060 04
39 1040 11
Bolt
Plain washer
1
2
---
---
Leg guard mounting
9
10
39 0792 15
39 0292 15
Hex nut
Hex nut
1
1
---
---
Leg guard mounting
11
39 0732 12
Spring washer
--
--
Saree guard mounting
12
13
39 0239 11
39 0198 11
Plain washer
Plain washer
1
1
---
---
14
39 0892 04
Bolt
--
--
4S Champ. Boxer
CT
Remark
Boxer
AT
Leg guard mounting
79
PLATE NO. 47 : FAIRING
BOXER & 4S CHAMPION
7
6
5
6
8
7
Fig.
No.
Part No.
31 1810 91
Description
Qty / Veh.
4S Champ. Boxer
CT
Fairing with decal (Wine red)
Remark
Boxer
AT
--
From Dec. 98
Upto July 98 Boxer CT
31 1810 92
Faring with decal (Jet black)
--
31 1810 72
Decal Fairing LH (Jet black)
--
31 1810 73
31 1810 75
Decal Fairing RH (Jet black)

Decal Fairing LH (Wine red)
1
1
1
1
---
31 1810 76
31 1810 65
Decal Fairing RH (Wine red)

Bracket left
1
1
1
1
---
3
4
5
31 1810 66
31 1810 67
Bracket right
Guide bush
1
2
1
2
---
39 1789 24
Washer
--
7
8
DG 1611 21
31 1810 90
Screw
Label Kawasaki
2
1
1
1
---
From Dec. 98.

80
PLATE NO. 48 : MAIN BRACKET
BOXER & 4S CHAMPION
12
9
10
11
1
3
4
6
5
4
2
Fig.
No.
Part No.
Description
Qty / Veh.
31 1612 39
Bracket Main
--
--
2
3
39 0390 04
39 1803 04
Hex Screw
Hex bolt
---
3
1
---
4
5
39 0788 12
39 0237 11
Washer spring
Plain washer
---
4
1
---
4S Champ. Boxer
CT
Remark
Boxer
AT
To be assembed in between
sareeguard & main bracket
6
7
30 1611 69
31 1612 40
Grommet
Carrier Assly
---
2
1
---
DF 1610 04
39 0062 04
Carrier Assly
Hex bolt
---
1
4
---
9
10
39 1309 11
39 0732 12
Plain washer
Washer spring
---
4
4
---
11
31 1612 51
Lock assembly - seat
--
--
12
39 0743 01
Screw Csk cross
--
--
From Oct. 98
81
BOXER & 4S CHAMPION
PLATE NO. 49 : COVER SEAT
9
8
7
6
5
1
4
Fig.
No.
Part No.
31 1612 55
DF 1610 15
Cover Seat LH (Alfa red)

Cover Seat LH (Jet Black)
---
1
1
---
DF 1610 16
31 1612 56
Cover Seat LH (Imperial Maroon)

Cover Seat RH (Alfa red)
---
1
1
---
DF 1610 17
DF 1610 18
Cover Seat RH (Jet Black)

Cover Seat RH (Imperial Maroon)
---
1
1
---
3
4
39 1607 01
39 1789 24
Screw
Washer (Nylon)
---
2
2
---
30 1810 60
Damper
--
--
6
7
30 1810 61
39 0211 11
Collar
Plain washer
---
2
2
---
8
9
39 0732 12
39 0882 04
Spring washer
Hex bolt
---
2
2
---
82
Description
Qty / Veh.
4S Champ. Boxer
CT
Remark
Boxer
AT
PLATE NO. 50 : RIDER SEAT AND PILLION SEAT
BOXER & 4S CHAMPION
1
2
5
10
6
8
7
7
8
Fig.
No.
Part No.
Description
Qty / Veh.
1
2
31 2110 21
39 1802 04
Seat assly front comp

Bolt (Allen)
---
1
2
---
3
4
39 0732 12
31 2110 25
Washer spring
Seat assly Rear comp.
---
2
1
---
DF 2110 03
31 2110 28
Seat ally Rear comp.

Bracket Front
---
1
1
---
39 0198 11
Plain washer
--
--
7
8
39 0732 12
39 0292 15
Spring washer
Hex nut
---
6
6
---
9
10
31 1210 29
31 2110 24
Lock bar
Bracket assly
---
1
1
---
4S Champ. Boxer
CT
Remark
Boxer
AT
Upto Nov. 98.

From Dec. 98
83
PART INDEX
PART
NO.
01 1006 10
01 1106 09
01 1106 09
01 1106 09
01 1605 08
01 1605 09
01 1701 10
01 1701 11
01 1701 11
06 2010 83
06 2010 83
06 2013 03
07 1410 26
14 1510 21
15 1510 61
15 1510 62
15 1610 69
15 1810 34
15 1910 26
16 1510 08
16 1610 42
20 2010 24
20 2010 24
22 1504 35
22 1504 51
25 2010 09
30 1810 41
30 0777 04
30 1010 15
30 1010 86
30 1010 96
30 1010 98
30 1011 41
30 1011 42
30 1011 92
30 1012 34
30 1012 36
30 1210 04
30 1210 18
30 1410 14
30 1410 15
30 1410 26
30 1410 30
30 1410 31
30 1410 37
30 1410 38
30 1410 39
30 1410 48
30 1410 49
30 1410 51
30 1410 52
30 1410 54
30 1410 55
30 1510 03
30 1510 05
30 1510 05
84
FIG.
NO.
2
15
22
21
5
23
12
7
8
5
5
20
23
5
22
25
6
8
10
1
20
15
12
10
4
15
26
30
19
2
16
18
11
15
9
8
9
4
23
10
6
5
6
8
14
13
11
16
15
3
9
7
4
11
12
24
PAGE
NO.
6
21
38
73
77
73
10
10
11
70
71
75
62
40
35
35
63
8
44
42
73
68
69
37
3
68
48
51
11
9
15
15
3
12
42
16
16
18
19
61
11
64
61
61
61
61
61
62
61
61
61
61
61
40
40
43
PART
NO.
30 1510 19
30 1510 25
30 1510 27
30 1510 29
30 1510 37
30 1510 38
30 1510 38
30 1510 41
30 1510 42
30 1510 42
30 1510 60
30 1510 69
30 1510 82
30 1510 85
30 1510 95
30 1511 08
30 1511 18
30 1511 19
30 1611 16
30 1611 18
30 1611 24
30 1611 57
30 1611 58
30 1611 69
30 1612 21
30 1612 42
30 1612 71
30 1710 12
30 1710 13
30 1710 17
30 1710 18
30 1710 22
30 1710 30
30 1710 31
30 1710 45
30 1710 53
30 1810 42
30 1810 03
30 1810 06
30 1810 07
30 1810 08
30 1810 09
30 1810 09
30 1810 09
30 1810 10
30 1810 11
30 1810 16
30 1810 19
30 1810 20
30 1810 21
30 1810 22
30 1810 23
30 1810 24
30 1810 25
30 1810 26
30 1810 28
BOXER & 4S CHAMPION
FIG.
NO.
PAGE
NO.
7
1
11
4
17
13
23
24
10
23
18
19
10
2
15
10
20
21
1
8
13
9
8
6
16
24
1
20
17
21
12
18
5
6
4
4
24
4
8
7
9
33
32
33
6
5
6
14
12
13
3
2
1
9
8
22
39
39
39
39
41
40
43
41
22
41
42
43
42
42
44
39
41
41
36
37
37
36
36
81
38
38
63
35
35
35
34
35
34
34
34
34
53
45
31
31
31
48
51
54
31
31
47
47
47
47
47
47
47
47
47
48
PART
NO.
30 1810 29
30 1810 30
30 1810 41
30 1810 41
30 1810 42
30 1810 42
30 1810 43
30 1810 44
30 1810 45
30 1810 60
30 1810 61
30 1811 10
30 1811 12
30 19 10 36
30 1910 07
30 1910 10
30 1910 14
30 1910 15
30 1910 16
30 1910 17
30 1910 20
30 1910 21
30 1910 22
30 1910 23
30 1910 24
30 1910 3
30 1910 30
30 1910 31
30 1910 38
30 1910 47
30 1910 48
30 1910 48
30 1910 67
30 1910 69
30 1910 70
30 1910 71
30 1910 72
30 2010 18
30 2010 25
30 2010 29
30 2010 30
30 2010 33
30 2010 35
30 2010 36
30 2010 37
30 2010 41
30 2010 46
30 2010 47
30 2010 48
30 2010 48
30 2010 60
30 2010 64
30 2010 73
30 2010 74
30 2010 77
30 2010 84
FIG.
NO.
21
20
25
26
24
23
23
19
28
5
6
13
12
11
28
6
26
27
25
16
22
13
18
14
17
9
12
8
4
7
9
6
8
3
2
4
5
24
2
6
15
8
13
14
7
6
7
10
8
14
12
5
7
8
14
7
PAGE
NO.
48
47
50
53
48
50
48
47
48
82
82
49
49
44
46
45
46
46
46
46
46
45
46
45
46
44
45
44
44
37
45
74
67
67
67
67
67
46
68
65
68
68
68
68
68
70
70
70
70
71
74
74
74
74
25
65
PART INDEX
PART
NO.
30 2010 85
30 2010 86
30 2010 88
30 2011 03
30 2011 19
30 2011 28
30 2011 29
30 2011 37
30 2110 01
30 2210 02
30 2210 03
30 2210 04
30 2210 08
30 2210 09
30 2210 10
30 2210 11
30 2210 13
30 2210 14
30 2210 33
31 2010 08
31 1008 20
31 1010 02
31 1010 06
31 1010 07
31 1010 09
31 1010 10
31 1010 14
31 1010 16
31 1010 17
31 1010 18
31 1010 19
31 1010 20
31 1010 21
31 1010 22
31 1010 24
31 1010 25
31 1010 26
31 1010 27
31 1010 28
31 1010 29
31 1010 30
31 1010 33
31 1010 34
31 1010 38
31 1010 39
31 1010 40
31 1010 41
31 1010 44
31 1010 45
31 1010 46
31 1010 47
31 1010 48
31 1010 49
31 1010 51
31 1010 54
31 1010 55
FIG.
NO.
PAGE
NO.
13
15
4
4
3
6
7
5
7
1
1
1
1
1
1
1
2
1
1
3
13
13
2
18
3
2
1
12
13
8
7
4
1
9
5
8
3
12
19
20
18
7
9
16
15
20
21
7
11
15
9
5
7
2
7
9
74
25
70
68
68
65
65
68
64
76
76
76
76
76
76
76
45
45
76
74
11
10
1
1
4
4
22
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
5
17
17
17
17
16
2
14
8
8
8
8
9
9
PART
NO.
31 1010 56
31 1010 61
31 1010 62
31 1010 63
31 1010 67
31 1010 75
31 1010 76
31 1010 77
31 1010 78
31 1010 79
31 1010 80
31 1010 81
31 1010 82
31 1010 83
31 1010 84
31 1010 99
31 1011 03
31 1011 04
31 1011 05
31 1011 06
31 1011 07
31 1011 08
31 1011 09
31 1011 10
31 1011 11
31 1011 13
31 1011 15
31 1011 17
31 1011 18
31 1011 20
31 1011 21
31 1011 23
31 1011 24
31 1011 27
31 1011 31
31 1011 32
31 1011 33
31 1011 34
31 1011 35
31 1011 36
31 1011 37
31 1011 38
31 1011 39
31 1011 40
31 1011 41
31 1011 42
31 1011 43
31 1011 44
31 1011 46
31 1011 47
31 1011 48
31 1011 49
31 1011 68
31 1011 70
31 1011 72
31 1011 73
BOXER & 4S CHAMPION
FIG.
NO.
PAGE
NO.
15
4
1
11
14
6
5
6
2
3
10
1
5
9
8
6
1
5
4
9
3
15
8
3
5
5
12
13
13
17
6
12
18
6
13
16
10
13
14
17
19
1
9
3
7
5
4
25
12
22
24
14
3
9
5
4
11
12
12
12
12
6
6
14
7
7
7
8
7
7
7
9
9
2
9
10
6
9
9
9
22
12
7
7
6
3
3
17
17
16
1
1
14
14
14
15
15
14
14
14
14
14
14
15
14
15
15
9
8
3
11
6
PART
NO.
31 1011 75
31 1011 76
31 1011 82
31 1011 85
31 1011 87
31 1011 91
31 1011 92
31 1011 97
31 1012 00
31 1012 01
31 1012 16
31 1012 18
31 1012 19
31 1012 21
31 1012 35
31 1012 49
31 1012 50
31 1012 51
31 1012 60
31 1012 63
31 1012 64
31 1012 66
31 1012 69
31 1012 73
31 1012 76
31 1012 77
31 1012 78
31 1012 88
31 1012 89
31 1012 90
31 1012 91
31 1012 95
31 1013 02
31 1013 03
31 1013 04
31 1013 07
31 1013 10
31 1013 12
31 1013 14
31 1110 01
31 1110 01
31 1110 01
31 1110 04
31 1110 04
31 1110 05
31 1110 05
31 1110 05
31 1110 07
31 1110 07
31 1110 07
31 1110 08
31 1110 08
31 1110 08
31 1110 10
31 1110 11
31 1110 12
FIG.
NO.
PAGE
NO.
15
7
4
4
4
1
9
9
12
13
13
19
6
7
14
5
5
5
10
10
4
13
10
14
19
3
2
7
7
7
3
3
5
5
5
6
6
6
10
17
14
14
7
7
20
17
17
21
18
18
9
9
9
1
8
19
1
11
4
4
4
8
8
22
2
2
7
17
7
7
2
4
4
4
16
16
16
22
12
10
13
4
4
5
5
5
6
12
4
4
4
5
5
5
5
25
27
29
24
27
25
28
30
26
28
30
24
27
29
24
24
25
85
PART INDEX
PART
NO.
31 1110 12
31 1110 12
31 1110 13
31 1110 13
31 1110 13
31 1110 14
31 1110 14
31 1110 14
31 1110 17
31 1110 18
31 1110 19
31 1110 19
31 1110 20
31 1110 21
31 1110 22
31 1110 25
31 1110 26
31 1110 27
31 1110 27
31 1110 27
31 1110 28
31 1110 28
31 1110 28
31 1110 30
31 1110 30
31 1110 30
31 1110 32
31 1110 33
31 1110 34
31 1110 38
31 1110 38
31 1110 38
31 1110 39
31 1110 39
31 1110 39
31 1110 40
31 1110 46
31 1110 47
31 1110 48
31 1110 49
31 1110 50
31 1110 52
31 1110 53
31 1110 53
31 1110 53
31 1110 54
31 1110 55
31 1110 56
31 1110 57
31 1110 58
31 1110 61
31 1210 01
31 1210 06
31 1210 07
31 1210 08
31 1210 10
86
FIG.
NO.
16
16
27
24
24
18
15
15
2
3
1
1
2
3
8
25
24
20
17
17
19
16
16
20
17
17
23
21
22
7
7
7
1
1
1
3
2
3
26
25
24
8
1
1
1
2
3
21
23
22
3
1
1
7
41
25
PAGE
NO.
28
30
26
28
30
25
28
29
24
24
24
27
27
27
27
26
26
25
28
30
25
28
30
25
28
30
28
28
28
24
27
29
24
27
29
27
24
24
26
26
26
29
24
27
29
29
29
30
30
30
24
18
11
6
20
62
PART
NO.
31 1210 14
31 1210 15
31 1210 16
31 1210 21
31 1210 23
31 1210 28
31 1210 29
31 1210 29
31 1210 30
31 1210 34
31 1210 37
31 1210 38
31 1210 41
31 1210 42
31 1210 43
31 1210 44
31 1210 45
31 1210 50
31 1210 51
31 1210 52
31 1210 55
31 1210 56
31 1210 57
31 1210 58
31 1210 59
31 1210 60
31 1210 61
31 1210 62
31 1210 63
31 1210 64
31 1210 65
31 1210 66
31 1210 67
31 1210 68
31 1210 69
31 1210 70
31 1210 71
31 1210 72
31 1210 73
31 1210 74
31 1210 75
31 1210 76
31 1210 77
31 1210 78
31 1210 79
31 1210 80
31 1210 81
31 1210 82
31 1210 83
31 1210 84
31 1210 85
31 1210 86
31 1210 87
31 1210 89
31 1210 98
31 1211 00
BOXER & 4S CHAMPION
FIG.
NO.
PAGE
NO.
2
43
3
13
16
4
10
9
12
3
11
5
6
17
7
3
4
1
26
18
12
11
10
9
8
7
6
2
3
5
16
15
14
13
25
17
18
19
30
20
22
21
26
27
28
40
38
37
36
35
32
39
24
29
16
8
21
20
21
21
21
21
21
83
21
11
21
21
21
21
21
23
23
21
62
21
18
18
18
18
18
18
18
18
18
18
19
18
18
18
19
19
19
19
19
19
19
19
19
19
19
20
20
20
20
20
20
20
19
19
19
10
PART
NO.
31 1211 33
31 1211 34
31 1211 35
31 1211 48
31 1211 49
31 1211 55
31 1410 04
31 1410 05
31 1410 06
31 1410 07
31 1410 09
31 1410 10
31 1410 17
31 1410 18
31 1410 30
31 1410 37
31 1410 60
31 1410 61
31 1410 62
31 1410 63
31 1410 91
31 1410 93
31 1410 94
31 1510 01
31 1510 02
31 1510 04
31 1510 11
31 1510 14
31 1510 16
31 1510 18
31 1510 21
31 1510 23
31 1510 24
31 1510 26
31 1510 27
31 1510 27
31 1510 28
31 1510 29
31 1510 30
31 1510 32
31 1510 33
31 1510 35
31 1510 36
31 1510 37
31 1510 39
31 1510 41
31 1510 42
31 1510 43
31 1510 44
31 1510 45
31 1510 48
31 1510 56
31 1510 58
31 1510 59
31 1510 60
31 1510 64
FIG.
NO.
4
2
3
1
44
11
9
3
19
24
4
1
1
2
2
6
1
4
1
4
7
1
1
27
2
3
15
16
17
15
16
21
22
28
9
5
6
7
12
25
22
5
28
25
14
2
3
11
6
9
3
6
25
16
20
19
PAGE
NO.
21
21
21
18
20
18
33
64
62
62
64
61
77
77
61
64
58
59
58
58
77
55
55
43
40
40
40
41
42
42
42
43
43
43
39
42
42
42
42
35
35
39
41
43
40
39
39
42
39
39
42
40
43
44
43
41
PART INDEX
PART
NO.
31 1510 65
31 1610 01
31 1610 07
31 1610 08
31 1610 09
31 1610 11
31 1610 17
31 1610 18
31 1610 19
31 1610 20
31 1610 21
31 1610 22
31 1610 74
31 1610 75
31 1610 78
31 1610 94
31 1610 97
31 1611 08
31 1611 16
31 1611 23
31 1611 34
31 1611 36
31 1611 95
31 1612 02
31 1612 07
31 1612 08
31 1612 39
31 1612 40
31 1612 46
31 1612 51
31 1612 53
31 1612 54
31 1612 55
31 1612 56
31 1612 70
31 1612 71
31 1612 72
31 1612 73
31 1612 74
31 1612 75
31 1612 76
31 1612 77
31 1612 78
31 1710 01
31 1710 06
31 1710 12
31 1810 06
31 1810 06
31 1810 07
31 1810 09
31 1810 10
31 1810 13
31 1810 14
31 1810 15
31 1810 16
31 1810 17
FIG.
NO.
PAGE
NO.
8
17
8
18
10
3
7
10
19
12
7
2
15
16
8
2
16
4
4
5
24
11
20
4
15
16
1
7
8
11
15
16
1
2
7
10
7
10
2
3
2
3
11
14
8
28
18
18
17
29
5
4
15
10
11
16
39
32
33
38
36
63
33
64
32
31
36
36
34
35
64
63
32
79
77
79
32
64
38
77
34
35
81
81
77
81
34
35
82
82
59
60
60
60
56
57
56
57
37
34
34
35
47
53
47
48
47
47
47
47
47
47
PART
NO.
31 1810 17
31 1810 18
31 1810 20
31 1810 23
31 1810 27
31 1810 30
31 1810 31
31 1810 32
31 1810 34
31 1810 35
31 1810 37
31 1810 38
31 1810 39
31 1810 40
31 1810 41
31 1810 44
31 1810 44
31 1810 44
31 1810 44
31 1810 45
31 1810 46
31 1810 47
31 1810 48
31 1810 49
31 1810 50
31 1810 51
31 1810 52
31 1810 53
31 1810 54
31 1810 65
31 1810 66
31 1810 67
31 1810 72
31 1810 73
31 1810 75
31 1810 76
31 1810 89
31 1810 89
31 1810 90
31 1810 91
31 1810 92
31 1810 93
31 1810 95
31 1810 96
31 1810 97
31 1810 98
31 1810 99
31 1811 00
31 1811 01
31 1811 02
31 1811 03
31 1811 04
31 1811 05
31 1811 06
31 1811 08
31 1811 09
BOXER & 4S CHAMPION
FIG.
NO.
PAGE
NO.
16
7
19
35
29
15
16
22
6
8
10
11
14
12
13
36
37
28
38
27
26
24
25
23
19
20
2
9
5
3
4
5
2
2
2
2
34
35
8
1
1
34
28
16
35
14
15
19
21
20
6
7
8
9
2
10
53
72
66
48
54
52
53
53
52
52
52
52
52
52
52
48
51
54
54
54
53
53
53
53
53
53
52
52
45
80
80
80
80
80
80
80
51
54
80
80
80
51
50
49
51
49
49
50
50
50
49
49
49
49
49
49
PART
NO.
31 1811 11
31 1811 13
31 1811 14
31 1811 15
31 1811 16
31 1811 17
31 1811 18
31 1811 19
31 1811 20
31 1811 21
31 1811 22
31 1811 24
31 1910 02
31 1910 03
31 1910 04
31 1910 08
31 1910 12
31 1910 13
31 1910 14
31 1910 15
31 1910 16
31 1910 17
31 1910 18
31 1910 19
31 1910 20
31 1910 21
31 1910 27
31 1910 28
31 1910 29
31 1910 31
31 1910 32
31 1910 37
31 2010 01
31 2010 02
31 2010 03
31 2010 04
31 2010 09
31 2010 10
31 2010 11
31 2010 12
31 2010 13
31 2010 14
31 2010 16
31 2010 17
31 2010 18
31 2010 19
31 2010 23
31 2010 25
31 2010 26
31 2010 27
31 2010 29
31 2010 30
31 2010 32
31 2010 35
31 2010 36
31 2010 37
FIG.
NO.
PAGE
NO.
11
17
27
26
25
23
24
22
18
35
17
37
4
7
9
5
1
17
16
12
3
2
3
4
5
15
10
6
1
6
11
23
5
4
17
6
4
3
6
13
16
14
6
7
3
4
29
9
16
10
15
14
16
2
18
11
49
50
50
50
50
50
50
50
50
54
53
54
31
67
67
44
65
66
66
65
44
65
65
65
65
65
67
67
67
79
67
46
72
72
75
68
74
72
33
72
73
72
70
70
70
70
73
74
11
74
75
74
25
70
73
74
87
PART INDEX
PART
NO.
31 2010 38
31 2010 40
31 2010 42
31 2010 45
31 2010 45
31 2010 45
31 2010 46
31 2010 48
31 2010 51
31 2010 52
31 2010 53
31 2010 60
31 2010 73
31 2010 74
31 2010 75
31 2010 78
31 2010 79
31 2010 80
31 2010 81
31 2010 82
31 2010 83
31 2010 84
31 2010 86
31 2010 90
31 2010 94
31 2011 02
31 2011 04
31 2011 08
31 2110 04
31 2110 15
31 2110 17
31 2110 21
31 2110 24
31 2110 25
31 2110 28
31 2210 01
31 2210 03
31 2210 04
31 2210 09
31 2210 10
31 2210 20
31 2210 22
31 2210 23
31 2210 27
31 2210 29
3110 1130
311010 05
32 2010 21
32 2010 29
35 1510 60
35 2011 33
35 2011 40
36 1531 01
36 2222 45
36 3110 21
39 0007 01
88
FIG.
NO.
16
18
26
13
13
13
16
3
22
9
9
17
13
12
1
24
7
10
16
23
10
1
3
14
2
1
17
9
6
7
1
1
10
4
5
1
1
1
6
18
1
1
2
18
23
9
10
6
6
18
19
18
32
21
11
12
PAGE
NO.
75
66
73
25
27
29
25
72
66
74
74
73
72
72
68
46
74
45
11
75
70
70
70
74
70
68
75
74
78
78
78
83
83
83
83
76
76
76
77
32
79
45
45
32
32
1
1
45
71
41
75
75
43
32
10
22
PART
NO.
39 0062 04
39 0062 04
39 0062 04
39 0062 04
39 0062 04
39 0062 04
39 0092 04
39 0092 04
39 0092 04
39 0092 04
39 0119 04
39 0119 04
39 0119 04
39 0197 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0198 11
39 0200 11
39 0200 11
39 0200 11
39 0201 11
39 0201 11
39 0211 11
39 0211 11
39 0211 11
39 0219 11
39 0219 11
39 0219 11
39 0219 11
39 0219 11
39 0219 11
39 0219 11
39 0219 11
39 0219 11
39 0237 11
39 0239 11
39 0239 11
39 0248 11
39 0248 11
39 0248 11
39 0248 11
39 0263 12
39 0267 12
39 0287 15
39 0291 15
BOXER & 4S CHAMPION
FIG.
NO.
PAGE
NO.
1
1
11
12
11
8
10
10
10
26
4
1
2
9
5
15
10
11
1
2
19
2
17
20
26
10
13
6
26
3
12
11
11
2
28
7
12
12
12
3
3
12
6
4
10
5
21
12
2
8
7
7
25
12
31
23
31
33
33
37
72
81
24
27
29
43
36
74
79
37
1
3
6
9
16
22
38
44
44
46
75
78
79
83
35
37
68
34
70
72
73
82
25
27
29
31
33
33
37
63
72
81
38
79
10
22
34
40
75
70
20
38
PART
NO.
39 0291 15
39 0292 15
39 0292 15
39 0292 15
39 0292 15
39 0292 15
39 0292 15
39 0375 11
39 0390 04
39 0390 04
39 0390 04
39 0390 04
39 0454 11
39 0466 12
39 0553 02
39 0694 15
39 0702 01
39 0702 01
39 0702 01
39 0703 11
39 0708 15
39 0708 15
39 0711 11
39 0711 11
39 0711 11
39 0712 15
39 0714 11
39 0714 11
39 0716 01
39 0724 01
39 0725 04
39 0726 04
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0732 12
39 0736 15
39 0737 12
39 0738 17
FIG.
NO.
19
24
14
20
8
10
8
20
10
17
5
2
29
12
30
14
6
4
14
17
13
13
8
23
14
1
3
29
8
7
19
15
4
14
9
12
2
3
11
11
11
2
2
13
5
5
9
9
11
10
8
3
7
7
2
14
PAGE
NO.
73
35
65
66
78
79
83
62
34
38
78
81
35
71
35
31
2
8
11
11
34
44
21
35
37
34
34
43
45
45
46
45
1
3
6
9
16
22
25
27
29
31
33
33
37
63
72
78
79
81
82
83
83
71
34
17
PART INDEX
PART
NO.
39 0739 04
39 0740 11
39 0743 01
39 0745 01
39 0745 01
39 0745 01
39 0745 01
39 0746 01
39 0747 01
39 0748 01
39 0753 01
39 0761 01
39 0763 01
39 0773 04
39 0775 04
39 0777 04
39 0777 04
39 0778 04
39 0778 04
39 0781 11
39 0784 08
39 0787 08
39 0787 08
39 0788 12
39 0788 12
39 0788 12
39 0788 12
39 0788 12
39 0788 12
39 0788 12
39 0788 12
39 0788 12
39 0789 12
39 0789 12
39 0789 12
39 0789 12
39 0789 12
39 0789 12
39 0790 12
39 0790 12
39 0790 12
39 0792 15
39 0792 15
39 0792 15
39 0794 15
39 0794 15
39 0794 15
39 0797 08
39 0798 15
39 0798 15
39 0798 15
39 0805 11
39 0807 08
39 0808 08
39 0810 02
39 0814 11
FIG.
NO.
17
18
12
22
19
19
27
5
9
1
2
5
3
5
10
31
31
7
7
11
19
11
31
13
9
3
2
11
2
4
3
4
7
27
14
30
29
30
11
18
22
14
10
9
6
8
13
7
27
33
1
6
12
1
9
13
PAGE
NO.
PART
NO.
62
62
81
26
28
30
75
9
21
3
23
61
77
36
40
48
54
47
52
71
35
36
43
31
34
36
37
68
74
78
79
81
22
35
44
48
50
54
22
68
73
31
68
79
36
42
70
44
41
43
72
44
44
44
70
65
39 0817 15
39 0830 01
39 0830 01
39 0834 15
39 0840 01
39 0842 11
39 0842 11
39 0849 14
39 0855 17
39 0874 04
39 0876 04
39 0876 04
39 0882 04
39 0882 04
39 0886 01
39 0886 04
39 0892 04
39 0892 04
39 0897 04
39 0899 01
39 0900 12
39 0900 12
39 0900 12
39 0900 12
39 0901 04
39 0902 11
39 0920 01
39 0946 05
39 0967 04
39 0972 04
39 0973 15
39 0978 04
39 0980 04
39 0981 15
39 0982 15
39 0983 08
39 0985 17
39 0986 08
39 0987 17
39 0988 15
39 0989 17
39 0990 08
39 0991 04
39 0991 04
39 0992 06
39 0993 11
39 0994 11
39 0995 11
39 0999 06
39 0999 06
39 0999 06
39 0999 06
39 1000 06
39 1000 06
39 1003 20
39 1003 20
FIG.
NO.
15
14
11
4
26
29
10
21
11
1
15
8
6
9
6
9
4
14
7
22
33
25
21
9
17
16
11
7
1
42
3
4
20
9
30
1
8
4
4
13
11
8
23
20
6
13
1
17
2
6
9
5
12
1
5
5
BOXER & 4S CHAMPION
PAGE
NO.
PART
NO.
37
21
45
22
41
41
65
66
17
37
31
63
72
82
69
68
37
79
63
62
20
41
62
65
68
68
65
1
37
20
2
42
15
40
43
64
5
33
7
42
7
40
26
28
8
17
7
17
3
10
12
23
1
4
24
27
39 1003 20
39 1004 20
39 1005 20
39 1006 20
39 1007 20
39 1010 04
39 1011 01
39 1011 01
39 1011 01
39 1012 04
39 1013 21
39 1013 21
39 1014 21
39 1015 21
39 1016 21
39 1017 21
39 1018 21
39 1019 21
39 1020 21
39 1021 21
39 1023 04
39 1028 21
39 1028 21
39 1028 21
39 1033 09
39 1034 20
39 1035 19
39 1038 01
39 1040 11
39 1040 11
39 1041 19
39 1042 19
39 1042 19
39 1042 19
39 1043 19
39 1046 19
39 1048 04
39 1049 04
39 1050 06
39 1053 15
39 1053 15
39 1054 11
39 1055 15
39 1056 04
39 1057 11
39 1058 11
39 1060 04
39 1060 04
39 1062 04
39 1063 01
39 1063 01
39 1066 04
39 1068 04
39 1069 01
39 1069 01
39 1071 01
FIG.
NO.
5
4
14
1
5
8
34
33
34
6
6
22
16
12
19
14
14
2
1
11
2
6
6
6
2
23
10
15
11
8
16
4
4
4
11
11
10
10
9
12
21
2
1
4
8
11
20
7
4
3
13
10
3
13
3
6
PAGE
NO.
29
40
42
40
10
1
48
51
54
1
23
41
3
12
1
1
7
12
1
1
11
24
27
29
14
15
2
72
31
79
13
24
27
29
11
6
10
3
11
6
15
64
6
10
14
14
32
79
11
1
3
11
10
9
16
22
89
PART INDEX
PART
NO.
39 1072 01
39 1074 04
39 1074 04
39 1075 04
39 1075 04
39 1076 01
39 1078 01
39 1079 01
39 1080 19
39 1148 20
39 1184 15
39 1189 23
39 1204 11
39 1209 24
39 1210 02
39 1225 15
39 1225 15
39 1225 15
39 1261 21
39 1285 23
39 1290 04
39 1290 04
39 1309 11
39 1347 19
39 1394 04
39 1412 04
39 1489 01
39 1607 01
39 1613 04
39 1613 04
39 1613 04
39 1714 04
39 1784 04
39 1789 24
39 1789 24
39 1791 04
39 1802 04
39 1803 04
39 1864 20
39 1920 01
39 2147 04
CD 2010 30
DB 1710 02
DD 1010 58
DD 1010 60
DD 1010 63
DD 1010 67
DD 1010 68
DD 1010 69
DD 1010 70
DD 1010 71
DD 1010 74
DD 1010 75
DD 1010 76
DD 1010 76
DD 1010 77
90
FIG.
NO.
8
17
7
18
13
9
1
24
12
1
21
19
34
24
8
1
14
8
21
25
8
27
9
3
10
20
12
3
23
20
20
3
10
6
4
22
2
3
5
22
18
22
4
6
8
6
4
7
1
10
14
17
20
21
19
6
PAGE
NO.
6
1
12
11
12
64
23
75
11
40
46
21
20
73
65
10
70
71
53
73
72
73
81
52
69
32
22
82
26
28
30
45
31
80
82
13
83
81
10
17
13
75
34
12
12
3
14
14
14
14
9
13
13
13
15
9
PART
NO.
DD 1010 94
DD 1010 95
DD 1010 96
DD 1010 97
DD 1010 98
DD 1010 99
DD 1011 03
DD 1011 06
DD 1011 10
DD 1011 20
DD 1011 34
DD 1011 35
DD 1011 36
DD 1011 78
DD 1012 15
DD 1012 54
DD 1110 11
DD 1110 11
DD 1110 11
DD 1110 12
DD 1110 12
DD 1110 12
DD 1210 13
DD 1210 14
DD 1210 15
DD 1210 19
DD 1210 31
DD 1211 00
DD 1410 21
DD 1410 22
DD 1410 55
DD 1410 89
DD 1410 90
DD 1610 07
DD 1610 52
DD 1610 53
DD 1610 56
DD 1610 78
DD 1710 06
DD 1710 11
DD 1810 15
DD 1810 16
DD 1810 28
DD 1810 31
DD 1810 32
DD 1810 34
DD 1810 41
DD 1810 44
DD 1810 45
DD 1810 47
DD 1810 50
DD 1810 51
DD 1810 51
DD 1810 51
DD 1810 88
DD 1810 88
FIG.
NO.
4
6
10
5
13
15
15
10
5
2
12
13
12
18
5
23
27
24
24
18
15
15
25
24
26
36
30
3
10
17
2
12
12
11
12
19
5
18
17
20
26
24
36
4
1
5
36
4
1
5
19
32
31
32
25
26
BOXER & 4S CHAMPION
PAGE
NO.
16
16
16
16
14
14
10
9
14
2
2
2
7
15
22
17
26
28
30
25
28
29
62
62
62
20
19
21
61
62
61
61
61
64
31
32
33
44
35
35
48
48
51
49
49
49
54
52
52
52
66
48
51
54
50
53
PART
NO.
DD 1810 89
DD 1810 89
DD 1810 90
DD 1810 90
DD 1810 90
DD 1810 91
DD 1810 91
DD 1810 91
DD 1811 02
DD 1910 12
DD 2010 72
DD 2210 03
DF 1010 10
DF 1110 01
DF 1110 04
DF 1110 05
DF 1210 03
DF 1410 01
DF 1410 02
DF 1410 20
DF 1410 22
DF 1410 26
DF 1410 27
DF 1410 28
DF 1410 29
DF 1410 34
DF 1410 40
DF 1410 42
DF 1410 44
DF 1410 45
DF 1410 46
DF 1410 46
DF 1410 47
DF 1410 47
DF 1410 52
DF 1410 57
DF 1410 58
DF 1410 61
DF 1410 61
DF 1410 62
DF 1410 62
DF 1411 32
DF 1610 01
DF 1610 04
DF 1610 09
DF 1610 10
DF 1610 15
DF 1610 16
DF 1610 17
DF 1610 18
DF 1610 19
DF 1610 20
DF 1610 21
DF 1610 22
DF 1610 26
DF 1610 28
FIG.
NO.
23
24
25
24
25
27
26
27
3
5
18
1
13
1
3
23
3
2
5
1
1
2
5
2
5
1
1
1
3
6
3
3
6
6
1
1
1
3
3
6
6
1
8
7
8
11
1
1
2
2
2
3
2
3
11
11
PAGE
NO.
50
53
48
50
53
48
50
54
49
44
66
79
10
29
29
30
23
58
59
55
55
58
59
58
59
55
55
55
58
59
58
58
59
59
55
55
56
58
58
59
59
55
77
81
60
60
82
82
82
82
56
57
56
57
60
60
PART INDEX
PART
NO.
DF 1610 29
DF 1610 30
DF 1610 31
DF 1610 32
DF 1610 35
DF 1610 36
DF 1610 37
DF 1610 38
DF 1610 39
DF 1610 40
DF 1610 41
DF 1610 42
DF 1610 43
DF 1610 44
DF 1610 45
DF 1810 01
DF 1810 01
DF 1810 07
DF 1810 07
DF 2010 01
DF 2010 04
DF 2010 05
DF 2010 06
DF 2010 07
DF 2010 08
DF 2010 09
DF 2010 10
DF 2010 11
DF 2010 13
DF 2010 15
DF 2010 17
DF 2010 19
DF 2010 20
DF 2010 21
DF 2010 22
DF 2010 23
DF 2010 54
DF 2010 55
DF 2010 56
DF 2110 03
DF 2110 13
DF 2110 17
DF 2210 04
DF 2210 05
DG 1611 21
DL 2010 08
TE 0063 03
TE 0063 03
TE 0063 03
FIG.
NO.
2
2
3
3
2
2
3
3
9
12
9
12
10
2
3
34
35
22
19
1
3
2
4
11
7
8
9
2
1
3
4
5
9
10
21
3
9
10
13
4
3
2
4
18
7
10
21
18
18
PAGE
NO.
PART
NO.
FIG.
NO.
BOXER & 4S CHAMPION
PAGE
NO.
PART
NO.
FIG.
NO.
PAGE
NO.
56
56
57
57
56
56
57
57
60
60
60
60
33
56
57
51
54
32
66
69
69
69
69
69
69
69
69
71
71
71
71
69
74
45
75
74
71
71
71
83
78
78
79
32
80
74
26
28
30
91
"Genuine bajaj spares ensure

Optimum performance and longer life of the
vehicle . "
AKURDI, PUNE 411 035

INDIA

Boxer & 4S Champion Spare Parts Catalogue

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Boxer & 4S Champion Spare Parts Catalogue

Uploaded by

Copyright:

Available Formats

BOXER

SPARE PARTS CATALOGUE

DOC. NO. 36 02 0186

REV. 02, DEC. 2000

Bajaj Auto Ltd.,

INSTRUCTIONS FOR USING THE CATALOGUE :1.

Part number system:

Abbreviations : The following abbreviations are used in this catalogue.

Camshaft & Tensioner

Cylinder & piston

Change drum / Shift fork

Gear change mechanism

Crankcase RH / Engine assly.

Crankcase LH / Pipe oil

Front fork (Gabrial)

Petrol tank & Side covers

Petro tank cap, Tap assly,

Fittings-Petrol tank, Side cover &

Head lamp assly (4S Champion)

Kick starter mechanism

Head lamp assly (Boxer)

Turn signal lamp (4S Champion)

Air cleaner assly compl.

Turn signal lamp (Boxer)

Tail lamp assly / Bracket

Magneto assly (Nippon denso-NDIN)24to26

Magneto assly (INEL)

Emblem & Marks

Magneto assly (VARROC)

Frame and Stay

Swing arm / Rear shock absorber

Stand and Step

Rider seat & Pillion seat

Front fork (MSL)

Front fork (Endurance)

BOXER & 4S CHAMPION

CYLINDER AND PISTON

CHANGE DRUM / SHIFT FORK

CRANKCASE RH / ENGINE ASSLY

BOXER & 4S CHAMPION

GEAR CHANGE MECHANISM

CRANKCASE L.H. / PIPE OIL

KICK STARTER MECHANISM

AIR CLEANER ASSLY COMP.

BOXER & 4S CHAMPION

FRAME AND STAY

BOXER & 4S CHAMPION

PLATE NO. : 18B

STAND AND STEP

BOXER & 4S CHAMPION

FRONT FORK (MSL)

FRONT FORK (GABRIAL)

BOXER & 4S CHAMPION

FRONT FORK (ENDURANCE)

HEAD LAMP ASSLY (4S CHAMPION)

BOXER & 4S CHAMPION

PLATE NO. : 39A

HEAD LAMP ASSLY (BOXER)

TURN SIGNAL LAMP (4S-CHAMPION)

TAIL LAMP ASSLY / BRACKET

BOXER & 4S CHAMPION

PLATE NO. : 40A

EMBLEM AND MARKS