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GENERATOR SET CONTROL PANEL LIGHT ALARM MODULE OR MANUAL SYNC MODULE PUMP STOP PUSHBUTTON START AID SWITCH PANEL LIGHT PUMP RUN PUSHBUTTON VOLTAGE ADJUST RHEOSTAT ENGINE MONITORING SYSTEM SCROLL SWITCH
ABBREVIATIONS
AUTOMATIC FUEL TRANSFER SYSTEM ALARM MODULE ALARM RELAY ALTERNATOR AIR SHUT-OFF RELAY AC TRANSFORMER BOX ALTERNATOR TEMPERATURE RELAY
KWR
KILOWATT RELAY
L LFLS LFSR
LOAD LEADS LOW FUEL LEVEL SWITCH LOW FUEL SHUTOFF RELAY
WARNING
SCROLL
PUMP STOP
STARTING AID
PUMP RUN
DISPLAY
CLEAR
LOW OIL PRESSURE EMERGENCY STOP HIGH WATER TEMP ENGINE OVERSPEED LOW COOLANT LEVEL OVERCRANK
BATT BC BCF
BATTERY BATTERY CHARGER BATTERY CHARGER FAILURE SWITCH BEARING TEMPERATURE RELAY
MAN MPU MV
MODE
DISPLAY
PANEL LIGHTS
LH
BTR
RH
LH/RH SELECT
CAM
STOP
EMERGENCY STOP
R R
CUSTOM ALARM MODULE CIRCUIT BREAKER CUSTOMER COMMUNICATION MODULE CUSTOMER INTERFACE MODULE CRANK RELAY CURRENT TRANSFORMER CRANK TERMINATION RELAY
OFF RESET
CB CCM
AUT
NC NO
OL
OVERLOAD CONTACTOR
PHASE SELECT
ENGINE METER
LAMP TEST
ALARM CODES
EXIT
SERVICE MODE
ALARM SILENCE
COOLDOWN STOP
AUTO
CIM CR
MAN
START
560-642 154-3045
CT CTR
PC PL PLS
PUMP CONTACTOR PANEL ILLUMINATION LIGHT PANEL LIGHT SWITCH POTENTIOMETER PUMP RELAY PUMP RUN LIGHT PUMP RUN PUSHBUTTON PINION SOLENOID PUMP STOP LIGHT PUMP STOP PUSHBUTTON PULSE WIDTH MODULATED
D DVR
ECLS ECM ECS ECTS EFR EGR EOPS EOTS EPIR ESPB ESTS EXC
ENGINE COOLANT LOSS SENSOR ELECTRONIC CONTROL MODULE ENGINE CONTROL SWITCH ENGINE COOLANT TEMPERATURE SENSOR ENGINE FAILURE RELAY ELECTRONIC GOVERNOR RELAY ENGINE OIL PRESSURE SENSOR ENGINE OIL TEMPERATURE SENSOR ETHER PULL-IN RELAY EMERGENCY STOP PUSH BUTTON EMERGENCY STOP SWITCH ON ENCLOSURE EXCITOR
REMOTE ANNUNCIATOR RELAY DRIVER MODULE RADIATED FREQUENCY IMMUNITY RUN RELAY
START AID SOLENOID VALVE START AID SWITCH SECOND CIRCUIT BREAKER SHUNT TRIP COIL STARTING MOTOR STARTING MOTOR MAGNETIC SWITCH STARTING MOTOR RELAY SPEED ADJUST POTENTIOMETER SLAVE RELAY
F FCR FRBS
SM SMMS SMR SP SR
GENSET FAULT RELAY GROUND FAULT CT GROUND FAULT RELAY GENERATOR RUN RELAY GENERATOR SET CONTROL T TDR TSC GENERATOR LINE LEADS TIME DELAY RELAY TRANSFER SWITCH POSITION INDICATING CONTACT
HC
IC
PWM MODULE
GENERATOR RUNNING RELAY TIME DELAY RELAY CRANK RELAY ETHER START RELAY
FUSE BLOCKS
AC TRANSFORMER BOX
DIODES
Printed in U.S.A.
+ ~
A1
B1
15
6 3
4 1
6 3
4 1
6 3
4 1
F13
1
A
CATERPILLAR
-B S D +B
AB
FSM3U
1mn
.8
.4
A 8 7
16 18 A2
~ -
.2
EPIR
CR
TDR GRR
DC TERMINAL STRIP
GND5 50 50 50 T0 101 108 109 110 131 136 137 202 203 206 207 157 159 51 52 53
GND1 1 1 1 1 2 2 2 2 5 5 46 45A 45 3
GND3 GND4
GND6
HC1 HC4 2 2 2 2 SV SV SV SV BO ER EL MT FP
87 88 89 ES
4 34 6 10 10
17 18 19 20 20 30 30 30 30 37 38
80 82
5 70 83 85 77
B
ABCDEFGHIJ ABCDEFGHIJ
adjust set point read
DC CHASSIS
6 3
4 1
6 3
4 1
6 3
B 9 8
A 7
B 9 8
A 7
B 9 8
KWR
ALR
PR
ATR
ABCDEFGHIJ
adjust set point read
ATR
ABCDEFGHIJ
adjust set point read
12
567
12
567
ABCDEFGHIJ
adjust set point read
ABCDEFGHIJ
adjust set point read
12
567
12
567
BTR
ATR
AC
DC TERMS
AC 40 PIN CONNECTOR
AC TERMS
(TBD 2)
(TBA 2)
GND 2 2 2 3 6 10 10 30 30 36 71 72 74 81 81 84 SP1 SP2 SP3 SP4
GROUND
7W-9799
VOLTAGE REGULATOR
154 156
GND2
GND 140 142 209 210 EF1 EF2 120 122 124
133 136 137 157 159 202 203 206 207 132
.6
4 1 A 7
1.0
B 9 8
A 7
B 9 8
A 7
TBC
F15 F23
LFSR
50
50
51
51
61
61
52
52
53
53
L1
L1
L3
L3
80
80
82
82
KILOWATT RELAY
ALARM RELAY
AC TERMINAL STRIP
DC TERMINAL STRIP
DC PANEL
PUMP RELAY
AC TERMINAL STRIP
FUSE BLOCKS
AC PANEL
6 3 5 4 1 6 3 5 4 1 6 3 5 4 1
B 9 8
A 7
B 9 8
A 7
B 9 8
A 7
KWR
ALR
PR
PUMP CONTACTOR
ATR
ABCDEFGHIJ
ATR
ABCDEFGHIJ
adjust set point read
AR
GNDFR
ARMING RELAY
MERLIN GERIN
PC
multi 9
C60N
OFF
567
12
567
HC
AC PANEL
F50 F51 F52
12
567
12
567
BTR
6 3 5 4 1
ATR
AC TERMINAL STRIP
BATTERY CHARGER
BEARING
B 9 8 A 7
O/UVR
AR
GNDFR
TEMPERATURE
PC
RELAY
MERLIN GERIN
multi 9
C60N
OFF
OFF
MCB1
HC
DC 40 PIN CONNECTOR
DC
DC TERMINAL STRIP
BC
KILOWATT RELAY
ALARM RELAY
PUMP RELAY
6 3
4 1
6 3
4 1
6 3
4 1
(TBA 2)
B A B A B A
FUSE BLOCKS
RFI
18
17
CUSTOMER 240V AC SUPPLY 240
16
15
14
13
12
11
10
L1
L2
K
GND
C 132
C 133
NOTE Q
17 38
CR 136 2 8 137
66
19
132
F16 2A
136
136
137 A1
HC
A2
141
VOLTAGE REGULATOR TERMINAL CHART REGULATOR A B 6A 45 45 C 44 TERMINAL DESTINATION CROSS REFERENCE D 4 E 8 F 9 8 8 G B+ B+ H BBJ 5A 5 5 K 22 22 22 L 24 24 24 M 20 20 20 N F1 F1 F1 O F2 F2 F2 P 26 26 26 Q 28 28 28 R 30 30 30 S 6 6 6
141 HC 132 F17 8A 135 1 2 A B H2 HC 133 F18 8A 141 3 4 142 142 142 H4 140 140 240 VAC 140 H1 H3
SPACE HEATER
7 7 7
SLR CHART
VOLT LINE TO LINE 1600 OHM 208 A B 240 300 380 640 OHM C 400 416 480 E SYNCHRONIZING RESISTOR TAP SETTING CHART USE E-D 1760 OHM USE E-C 2400 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-A 7200 OHM USE E-A 7200 OHM
BATTERY CHARGER
SEE CHART BELOW NOTE P
MCB1
16 AMP 132 1 2 138 5 HC 6 14 AWG 14 AWG 148 148
NOTE K 1L1
BATTERY
40 BATTERY DISCONNECT SWITCH NOTE BL
CB1 60A 2 BATTERY CHARGER DESIGNATION A 10 AMP NON-UL 0 L B 240 N CB2 20A 1 24 PS1
NOTE N
ALT
SM1
3 1L2
5 AMP NON-UL
SMMS1 25 2 1
PS1
NOTE AE
1760 OHM
BATTERY CHARGER UL
3200 OHM
LAMP 1
132 138 5 HC 6 148 1 10 AMP ELS 2 4 TC4 T1 T2 T3 WH RD WH
57
GOVERNOR TERMINAL CHART GOVERNOR TERMINAL DESTINATION CROSS REFERENCE A PWM LOADSHARE S 19 B D C B21 D B16 E B+ 15 F 3 28 G 2 27 H 1 26 J 14 K 13
ATR1
1 171 172 173 174 P 3 Q 6 5 7 75 74
37
21
F19 10A
30
87
31 87 C
RD
NOTE BG 2 11
4
58
C SP2
MANUAL
88
88
OFF/RESET
CONTACTS
32
AUTO
133
131 89
33 89 C 2
1 2 3
X X
X X
STOP
OFF RESET
X
AUT
PSPB
207 1A 2A 206
64
24
PR 206 9 6 205 95
OL 204 96 A1
INTERNAL
CIRCUITRY
RM32 F4 10A
RM27 RM19
132
F22 2A
207
207
PC
A2
131
33
+D
-E 2
4 5 6 X X X X
X X X X
COOLDOWN STOP
AUTO
ATR2
1 30 74 A B 12 3 Q 6 5 7 75
7 8 9 10
MAN
4 ALR 65
RM16
START
X X
38
GRR
42
PSL
203
7 131
1 66
RD
C 99
40
PRL
202 NOTE M
RM36 131
OUTPUT LOAD SPECIFICATIONS FOR GSC RELAY MODULE RELAY MODULE TERMINAL NO. RATING FOR RESISTIVE LOADS 0-.45A, 24VDC 10A, 24VDC RATING FOR INDUCTIVE LOADS *N/A 10A, 24VDC
PC 132 F21 15A 133 212 3 4 208 1 PC F24 15A 210 2 209
OL 209 2 OL 210 4
GSC
NOTE X
MPU
T1 T2,T3 T4 P
11
14 231
BREAKER AUX 11 12
231A
ATR3
232 RM35 C 232A F6 10A RM33 C 233B F3 10A RM6 SMR SMR 17 17 1L3 1L4 NOTE S 30 30 46 46 45 NOTE S RM28 C 231C 30 28 C 232C E-STOP SWITCH 1 39 39 5 E-STOP SWITCH 2 CB3 15A SR A+ 30 87 B+ 1 2 1 BATT. (+) 2 BATT. (+) (SWITCH) 32 ATA DATA LINK (-) 31 ATA DATA LINK (+) 9 29 40 START/RUN/STOP 2 83 1 2 83 2 DIGITAL SENSOR RETURN D START/RUN/STOP 1 2 40 32 C 31 C K J E C C NOTE J 28 30 4 CLR SRV 45 86 45A NOTE Z SP2 T1 T2 T3 1R2 1R1 45 17 RM8 RR RM18 RM21 14 RM24 39
L1
SECOND CIRCUIT BREAKER BREAKER AUX 233 C GND 132 C 131 C 11 14 231 BREAKER AUX 11 NOTE Q THIRD CIRCUIT BREAKER
17 38
ESPB
6 1L1 1L2 34 4
A 4
CR
B 4
2 34
ESTS
1L1 1L2 TC6 4 WH TC3 1L3 1L4 RD 193 194
1 191 192 P 3 Q 6 5 7
30 74
SMM 3 S1
75
231B
30
CR 136 2 8 137
66
19
132
F16 2A
136
136
137 A1
HC
A2
131
BREAKER AUX 131 HC 132 F17 8A 135 1 2 L 140 140 120 VAC 140 H1 H3 131 11 12
232
SR
85
MCS SCS
2 3 3 2 1 6 8 C
33 23
ENGINE INSTRUMENTATION
G
131 MCB1 32 AMP 132 138 5 HC 6 4 148 148 NOTE K 1L1
N H2 142 H4
ELECTRONIC LOADSHARE
AUX
NOTE AV 4
NOTE AF
99
1+
30 8 9 10 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30 LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8
SPACE HEATER
NOTE L
20 41 1
PR 7 4
120 VAC
AUTOMATIC FUEL TRANSFER SYSTEM 1 FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK
NOTE AN EGR
RM14 RM13
10
9 29
BTR
1 RD BT1 RTD PT100 163 P 3 S WH 164 Q R 6 5 7 76 13 SILENCE 14 HORN 71
16 1
30
11 3 4 12 TEST 5 6 -7
PSPB
F23 2 AMP 211 1B 2B 84
10 84
10 AWG
LFLS
3 4
LFLS
81
PWM
NOTE T 21 10 A 12 B C L 86 NOTE BF 85 3 H G F 1 2
PR
A B 6 NOTE AT NOTE AS
131
CAT DATA LINK (+) 7 CAT DATA LINK (-) ETHER START RELAY21 THROTTLE 10
EPIR
3 1L2
PRPB
81
18
GND 3 HC 5 6
4
9 81
Engine ECM
SP
4 1 2 NOTE AP 10 84
SAS
AUTO 3 MAN
99
4
28 24 6 16 22 12 3 31 2
HORN INPUT 2
NOTE BJ
F23 2 AMP
84
LFLS
3 4
LFLS
81 1 2 83 83 2
ER SV 2
ER SV 2
C A B
12
90 2 DATA NOTE BG 12 TEST 13 SILENCE 14 HORN R8 8 7 6 R7 5 5 14 R6 6 7 13 12 8 11 9 10 10 9 11 8 2 C 30 C 69 23 3 4 3 2 2 1 99 B+ NOTE AX REMOTE NFPA 110 2 LIGHT TSC 22 -7 30 12 R9 11 10 9
PR
A B RM31 F2 10A RM4 FCR RM15 13 6 CR 9 3 3 3 3 3 C
1
EXHAUST TEMPERATURE
LOW COOLANT TEMP ALARM
15 13 14 18
F
131
131 GND 84
NOTE AT PR 7 4
NOTE AS
81
10
HC2 HC1 HC0 2 2 SYSTEM NOT IN AUTO ALARM 90 C HIGH COOLANT TEMP FAULT 22 23 19 20 24 LOW OIL PRESS ALARM 16 17 21
84
PR 8 5
AUTOMATIC FUEL TRANSFER SYSTEM 2 FUEL SUPPLY FROM ABOVE GROUND BULK TANK PSPB
207 1A 2A 206
64 24
PR 206 9 6 205 95
OL 204 96 A1
MV
30
EPIR 87
SASV
2
59
132
F22 2A
207
207
PC
A2
131
33
2 D+ D-
14
NOTE T
PR
70
42
PSL
203
AUTOMATIC FUEL TRANSFER SYSTEM 3 FUEL SUPPLY FROM FREESTANDING BULK TANK
85 5
SPARE 36 63 63
6 63 5 C 5 90
MV
131 7 PR 4 35 90 90
R5
12
30 -B
PRL
202
PSPB
131 F23 2 AMP 211 1B 2B 84
10 84
LFLS
3 4
LFLS
81 1 2 83 83 2
A1
202
202
TDR
A2 10 1+
NOTE AA -7 30 NOTE AH 36 70 LFLS 5 LOW FUEL LEVEL ALARM 2 6 NOTE AF 20 68 1 30 69 12 TEST 13 SILENCE 14 HORN 11 300 NOTE AC 10 301 SEE ALARM CHART 38 6 NOTE AL
35
R4
2 1 NOTE AY REMOTE CUSTOM 16 LIGHT 8 9 10 11 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30 LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8
PR
A B
1 RM2 1
B1 1
99
OL 209 2 OL 210 4
PRPB
81 3 4
ALM ECS
90
OVERSPEED FAULT
31 32 36
R3
99
1+
5 10 9 8 7 2 5 3 4
34 35 39
R2 3 4 12 TEST R1 5
37 38 40
LOAD
AUTO 40
CIM
13 SILENCE 14 HORN
6 -7
L0
L1
L2
L3
START 33
NOTE AD
SPARE BCF
1 NOTE AU 99 8 99 90 1+ 9 10 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30 LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8
FRBS
2 1 2 NOTE BM
30
57
30 57 C
IC C
30
15
16
30
15
51
159
SL2
160 162
SLR2
110 RM39 F10 10A
45
PL1
2 RM12
11 3 4 5 6 -7
PLS
10 10 3 2 9
157
161
163
108
PL2
2 1
SL1
SLR1
D
GROUND FAULT RELAY
NOTE E
SS
10
12 10 C 10 6 C
15
AR
AR B 4 120 108 T1 K GNDFR T2 F12 F11 PR1 T12 H2 X2 T11 H1 T1 X1 J1-1 91 10 A 122 7 A1 118
RM34 F5 10A
RM7 GFR
RM22
10
73
GNDFR 14 11
13 14 18 16 17 21
T0
GNDFCT
T1
T2
T3
EF2 EF1 L
A2
ALR
B 35 10 1+
11
HORN INPUT 1
T1
32 J1-2 92 11 32
SH TC SH TC SH TC
R7 OUTPUTS
19 20 24
HORN INPUT 2
T2
13 12 11
T3
T3 F13
T13
H1 PR1
T2
X1 32 a
R6 OUTPUTS
22 23 27
TO
14
38
TO
101
101 110
H2
X2
J1-3
93 12
NOTE V
30 R5 4 12 14 HORN -7
LED #7
R5 OUTPUTS
25 26 30
50 CT 1
12 DC CONN 1 1 11 61 2 10 3 4 52 51 62 67 18 8 11 152 52 52 12 5 10 7 9 SENSOR V+ PU COOLANT LOSS 9 13 62L 67L 18 B A 20 68 12 TEST 13 SILENCE 14 HORN R3 OUTPUTS LOW FUEL LEVEL SHUTDOWN 6 7 H1 PR1 BK T4 BR J1-5 95 67O 62O A B 86 6 NOTE BD ONLY FOR DVR BK PU 6 9 LFSR 4 53 1W 8 9 153 53 53 H1 PR1 BK 50 50 50 BK T5 BR J1-7 PU J1-8 98 17 97 16 20 J1-6 96 6 19 D+ D+
20 19
3 R4 OUTPUTS 28 29 33 31 32 36 RDM LFSR R2 OUTPUTS 34 35 39 R1 OUTPUTS 17 72 A NOTE AM NOTE AJ LFSR B 2 37 38 40 1 R1 R2 C 68 69 2 20 12 13 14 TEST 5 SILENCE HORN 6 -7 30 R3 1 R4 2 8 99 1+ 9 10 11 3 4 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8
51
51
151
51
PR1
C
50 CT 2 52 50 CT 3 53
H1 BK
T3 BR
J1-4
94 4
SENSOR V-
31
ECLS
C
COOLANT LOSS
NOTE AK
69
LOADSHARE MODULE
BK
19
D2 DROOP CT D1
19 D20 D+ C D+ DC
LFLS 8 7
72
17
D-
D-
T1 U
T2 V
T3 W
99 1+
ATB
VOLTAGE REGULATOR
NOTE D 122 30 RDM 90
7
HORN INPUT 2
7 RDM
DATA
T4
T5
T6 5A J A B 82 80 82 80 3 3 1 2 S
VAR
124
B
30 -7
6A
CCM+
CCM+
33
NOTE A
NOTE C
NOTE B
T7
T8
T9
22 24 20
RFI FILTER
NOTE F
GENERATOR REGULATOR 22 24 20
K L M
PF/KVAR
2 C NOTE J 1
22 1 2 3 SPARE 1 23
CCM-
CCM60
ADJUST
CCM
8 9 10 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30 LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8
RFI
SP1A
SP1
GOV
NOTE AG
O N
E F 10 G
LOADSHARE MODULE
NOTE H 10 11 12 NOTE J
61
SPARE 2
24
SP2
SP2
62
14 SP2 24 SP3
+
11 PMG 12 PMG P Q 2 R NOTE BH
SPARE 3
25
SP3
SP3
2
49
11 36 + NOTE P
69
1 NOTE:
VR
H 122
F15
36
GEN
PM GENERATOR
NOTE G
A
NOTE BS
18
17
16
15
14
13
12
11
10
9
NOTE V: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER INSTALLED ON PACKAGE. NOTE W: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFF THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" POSITION IN ORDER TO LIMIT BATTERY DRAIN. NOTE X: SEE GSC RELAY RATING CHART.
5
NOTE AL: "LOW FUEL ALARM" 40% DECREASING NOTE AM: "CRITICAL LOW" 5% DECREASING
1
NOTE BM: CONTACT WIRED WITH OPTIONAL RUPTURE BASIN ALARM. NOTE BN: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s", AND SET BOTTOM DIAL TO "0.7".
SYMBOLS
Standard Wiring Customer Wiring Package Options Alternative Wiring Shielded Wire Engine Mounted Component Relay Contact (Normally Open) Relay Contact (Normally Closed) Generator Frame (Chassis) Ground Earth Ground Solenoid Resistor Temperature Switch Liquid Level Switch Lamp Breakdown Diode (Bi-directional) Diode Fuse Emergency Switch Relay Coil Circuit Breaker
19
NOTES
23
NOTE L: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. NOTE M: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. NOTE N: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. UL BATTERY CHARGERS WIRED 120 VAC. NOTE P: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 10 AMP FUSE SUPPLIED WITH 10 AMP BATTERY CHARGER. NOTE Q: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, BATTERY CHARGERS, JACKET WATER HEATER, OR BLOCK HEATER OPTIONS. NOTE R: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY. NOTE S: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. JUMPERS BETWEEN 4 & 34 AND 45 & 46 ARE REMOVED WITH THIS OPTION. NOTE T: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID. NOTE U: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
ATB Terminal Marshalling Box DC Terminal Marshalling Box AC Terminal GSC 40 Way Harness Connector GSC Relay Module Terminal Control Panel Terminal Engine 40 Way Connector
Panel 70 way Connector DC Connector No. 1 (Black) DC Connector No. 2 (Grey) AC Connector From Gen (Green) Marshalling Box 40 Way DC Connector Marshalling Box 40 Way AC Connector SASV 2 Way Connector
NOTE AC: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION. NOTE AD: TERMINALS 12, 13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO TERMINALS 12, 13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE AE: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY. ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER, 160C FOR STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME POWER, 165C FOR STANDBY POWER. NOTE AF: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY ALARM OVERTEMPERATURE FACTORY SET TO 70C. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C. NOTE AG: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. NOTE AH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. NOTE AJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED. NOTE AK: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE THE LOCAL ALARM MODULE.
NOTE BA: OPTIONAL NFPA 110, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BB: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG. NOTE BC: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION. SEE SLR TABLE FOR RESISTOR CONNECTIONS. NOTE BD: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION. NOTE BE: LOADSHARING LINES ARE COMMON TO ALL UNITS. NOTE BF: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL DESIGNATION FOR SPECIFIC GOVERNORS. NOTE BG: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING NOTE BH: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPERS BETWEEN: TERMINALS 20 & 28, 22 & 30, AND 24 & 26 FOR OPTIONAL PM GENERATORS. NOTE BJ: COMPONENTS INSTALLED ONLY WITH 120 VAC BLOCK HEATER OPTION. NOTE BK: COMPONENTS INSTALLED ONLY WITH 240 VAC BLOCK HEATER OPTION. NOTE BL: COMPONENT INSTALLED ONLY WITH BATTERY DISCONNECT OPTION.
NOTE A: FOR VR6-B VOLTAGE REGULATOR ONLY: JUMPER TERMINALS FOR THREE PHASE SENSING, REMOVE JUMPER FOR SINGLE PHASE SENSING. NOTE B: FOR VR6-B VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 1:1 V/HZ SLOPE, REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) NOTE C: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. NOTE E: COMPONENTS INSTALLED WITH THE GROUND FAULT RELAY OPTION. NOT AVAILABLE WITH OPTIONAL DELTA CONNECTED GENERATORS. NOTE F: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR6-B REGULATOR NOTE G: OPTIONAL PM CONNECTIONS. STANDARD SE GENERATORS REQUIRE NO CONNECTIONS. NOTE H: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. NOTE J: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL. NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. NOT USED WITH FUEL FIRED JACKET WATER HEATER.
NOTE AN: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1. NOTE AP: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2. NOTE AQ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3. NOTE AR: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACTS RATED FOR 6 AMPS AT 240/480VAC, 50/60HZ; 3 AMPS AT 600VAC, 50/60HZ; 2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC: NOTE AS: "PUMP OFF" 90% INCREASING NOTE AT: "PUMP ON" 50% DECREASING NOTE AU: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER. NOTE AV: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AW: OPTIONAL NFPA 99, (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AX: OPTIONAL NFPA 110, (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AY: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AZ: OPTIONAL NFPA 99, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
Magnetic Pick-up Engine Connector Coolant Loss Engine Connector (ECLS) Oil Temp Engine Connector (EOTS)
CAT MONITORING SYSTEM 40 Way Connector
NOTE Y: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. NOTE Z: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. NOTE AA: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH FLASHING LAMP. NOTE AB: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH. (RATED FOR 4mA, 12 VDC OPERATION)
36
11
ATB
75-CAM-3 76-CAM-4 GND-REAR COVER T1-AC CONN-7 T2-AC CONN-5 T3-AC CONN-9
L1 L1
F11
108-TBA1-108T
131-PSL-X2 131-70 WAY-70 136-CR-2 136-70 WAY-38 137-CR-8 137-70 WAY-66 202-PRL-X1 202-70 WAY-40 203-PSL-X1 203-70 WAY-42 206-PSPB-2A 206-70 WAY-64 207-PSPB-1A 207-70 WAY-36 157-SS-4 157-70 WAY-23 159-SS-6 159-70 WAY-51 51-TBC-51 OR 51-LSGOV-4 51-AC CONN-1 52-TBC-52 OR 52-LSGOV-6 52-AC CONN-2 53-TBC-53 OR 53-LSGOV-8 53-AC CONN-3
F12
SP2-TBD1-SP2BB
7-RM-1
50-AC CONN-12
F13
136-TBA1-136T
87-TBD1-87T
88-TBD1-88T
86-CAM-6
T0-AC CONN-8
101-70 WAY-14
110-TBA1-110T
13-RM-15
108-F11
59-TBD1-59T
1-TBD1-1AL
43-SP-1
44-SP-2
42-SP-3
TBC
50-TBA1-50BT 50 51 61 52 53 L1 L3
U1 U1
+ ~
A1
B1
15
EPIR
6 3
5 2
4 1
TDR
A
6 3
5 2
4 1
6 3
5 2
4 1
D2
D3
AB
FSM3U
CR
3 2 1
1mn
GRR
.8
F15
F23
110-F13
LFSR
B A 8 7 SP2-TBD1-SP2BT
TBA1
A 7 39-RM-24
.2
.4
16
18
36-70 WAY-49
CATERPILLAR
-B S D +B
30-TBD1-30DT
2-TBD1-2AL
5-TBD1-5AB
8-ECM-21
L2
SP2-TBD1-SP2BT
89-TBD1-89T
38-TBD1-38B
2-CR-B
30-LFSR-9 30-TBD1-30DB
30-LFSR-7
2-CR-B
72-70 WAY-17
GND5
101
110
159
75-ATR-7
76-BTR-7
D-SPD-ECM-12
S-SPD-ECM-10
30-TBD1-30CT
10-PLS-3
108-SLR1
20-RM14 20-DC CONN2-10 20-ESPB-1R2 20-SAS-2 30-70 WAY-16 30-DC CONN2-4 30-ESPB-1L4 30-RM-28 30-PWM-B(-) OR 30-LSGOV-16 30-ECS-1 30-TDR-A2 30-LFSR-7
110-SLR2
59-EPIR-87 59-DC CONN2-3 62-DC CONN1-10 62-DC CONN1-7 62-GSC-31 63-GSC-36 63-70 WAY-6 67-DC CONN1-12 67-DC CONN1-9 67-GSC-9 90-GSC-35 90-70 WAY-5 99-RM-9 99-70 WAY-35 D(-)-GSC-20 D(-)-70 WAY-20 D(+)-GSC-19 D(+)-70 WAY-19 CCM(-)-GSC-22 CCM(-)-70 WAY-33 CCM(+)-GSC-21 CCM(+)-70 WAY-32 SP1-70 WAY-60
GND-CHASSIS STUD
CHASSIS STUD
GND-DOOR STUD GND-GSC-GND
HC1-EMSII CONN-3
SV-EMSII CONN-24
45A-DC CONN1-5
2-TBD1-2DT GND-70 WAY-47 1-DC CONN2-1 1-DC CONN2-2 1-RM-30 1-RM-36 1-F15-T 1-ECS-6 1-F23-T 1-RM-2 2-DC CONN2-11 2-CR-B 2-70 WAY-15 2-DC CONN2-12 2-PL2-1 2-RM-27 2-TBD1-GND1T 2-PL1-1 5-70 WAY-48 5-TDR-16
SP1A-GSC-23 SP2-GSC-24 SP2-70 WAY-61 SP2-D2-U2 SP2-D3-U2 SP2-LFSR-4 SP3-GSC-25 SP3-70 WAY-62
4-DC CONN2-6
38-RM-16 38-GRR-A
21-GSC-1
22-GSC-2
80-VAR-3
37-RM-19
82-VAR-1
5-ECS-9
2-EMSII CONN-6
46-ESPB-1R1
MPU-SHIELD VAR-SHIELD
ER-EMSII CONN-8
2-EMSII CONN-22
87-GRR-4 87-70 WAY-57 88-GRR-1 88-70 WAY-58 89-GRR-7 89-70 WAY-59 ES-SAS-3
GND6
206
202
108
109
131
203
207
136
137
157
51 52 53
50 50 50 T0
TBD1
CHASSIS STUD
B
GND-BODY STUD GND-TBD1-GND3T
B B
B B
GND1
CCM+
GND2
HC1
GND3
L L
SP1A-TBD1-SP1AL
SP1A-TBD1-SP1L
30-TBD1-GND2L
46-TBD11-46L
20-LSGOV-20
1-TBD1-1DL
10-EMSII CONN-1
30-TBD1-30DL
82-VR6B-7 OR 82-DVR-7
80-VR6B-6A OR 80-DVR-45
46-TBD1-45L
2-TBD1-2DL
1-TBD1-5AL
2-TBD1-2EL
4-TBD1-4L
4-TBD1-34L
1-EPIR-30
1-TDR-A1
2-EPIR-85
90-ALM-2
21-MPU-1
22-MPU-2
D(-)-EMSII-14
D(+)-EMSII-5
ET(-)-EMT-B
ET(+)-EMT-A
BODY STUD
GND-CHASSIS STUD
D(+)-TBD1-D(+)B
D(-)-TBD1-D(-)B
ES-ECM-38
207-TBA1-207B
157-TBA1-157B
62-TBD1-62AB
20-TBD1-20AB
67-TBD1-67AB
50-TBA1-50CB
50-TBA1-50BB
67-TBD1-67AT
62-TBD1-62AT
50-TBA1-50AB
10-TBD1-10BT
18-TBD1-18B
19-TBD-19B
T0-TBA1-T0T
2-TBD1-2BB
2-TBD1-2AT
T3-F13
T1-F11
12
11
10
12
11
10
12
11
10
10
11
12
13
203-TBA1-203B
30-TBD1-30AT
RDM-GSC-30
90-TBD1-90B
2-TBD1-2BT
6-TBD1-6B
3-TBD1-3T
71-CAM-9
14
DC CONN 1 (BLACK)
1 2 3 4 5 6 1 2
DC CONN 2 (GREY)
3 4 5 6 1 2
AC CONN (GREEN)
3 4 5 6
15
16
17
18
19
20
21
22
23
24
25
26
27
28
101-TBA1-101B
57-TBD1-57BB
63-TBD1-63B
74-CAM-8
ET-EMT-C
70 WAY
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
57 GND-TBA1-GND5B 45A-TBD1-45AT 45-TBD1-45T 1-TBD1-1AT 59-TBD1-59B 41-RM 13 41-RM 13 1-TBD1-1AB 30-TBD1-30AB 51-TBA1-51B 52-TBA1-52B 53-TBA1-53B 4-TBD1-4B T2-F12
58
59
60
61
62
63
64
65
66
67
68
69
70
GND4
SP1A
CCM-
SP2
SP2
SP3
SP4
45A
SV SV SV SV BO ER EL MT FP
HC4
SP1
57 57 59 62 62 63 67 67 90 99 DD+
4 34 6 10 10
17 18 19 20 20 30 30 30 30 37 38
1 1 1 1 2 2 2 2 5 5 46
45 3
80 82
22
87 88 89
ES
21
2 2 2 2
136-TBA1-136B
137-TBA1-137B
202-TBA1-202B
SP1-TBD1-SP1B
SP3-TBD1-SP3B
CCM(+)-TBD1-CCM(+)B
CCM(-)-TBD1-CCM(-)B
206-TBA1-206B
159-TBA1-159B
NOTE D
GND-TBD1-GND1B
GND-TBA1-GND6T
SP2-TBD1-SP2AB
131-TBA1-131B
10-TBD1-10AB
87-TBD1-87B
88-TBD1-88B
89-TBD1-89B
99-TBD1-99B
5-TBD1-5AT
36-F15-B
GND-TBD1-GND4B
46-TBD1-46B
30-TBD1-30BT
5-TBD1-5BT 5-ECS-10
5-ECS-10
10-TBD1-10AT
1-TBD1-1BB
20-TBD1-20BT
1-TBD1-1BT
17-TBD1-17T
30-TBD1-30CB
57-TBD1-57AT
CAM
34-TBD1-34B
10-ALM-1
14-RM-18
1-TBD1-1CB
56-GSC-40
55-GSC-39
58-GSC-32
15 16 17 18 19 20 21 22 23 24 25 26 27 28
RM
B+ 29 30 31 32 33 34 35 36 37 38 39 B-
NOTE B
6-TBD1-6T 39-CR-A
F10
GND-TBD1-GND4T SP-SHIELD
F1 F2 F3 F4 F5 F6 F7 F8 F9
1 2 3
99-TBD1-99T
30-TBD1-30CT
S-SPD-ECM-10
20-TBD1-20BL
4 5 6 7 8 9 10 11 12 13 14
14 13 12 11 10 9 8
42-SP-3
44-SP-2
32
22 21
12 11
2 1
2-TBD1-2EB
31
43-SP-1
DOOR STUD
10-PLS-3
2-TBD1-2CB 30-TBD1-30BB
SP-SHIELD-DOOR STUD
10-PWM-B(+) OR 10-LSGOV-15
30-ALM-7
43-PWM-3 OR 43-LSGOV-28
10-TBD1-10BB
159-TBA1-159T
157-TBA1-157T
110-TBA1-110L
108-TBA1-108L
80-TBD1-80B
82-TBD1-82B
21-TBD1-21B
22-TBD1-22B
94-ATB J1-4
95-ATB J1-5
96-ATB J1-6
9-PL1-2
9-PL2-2
160
B C SLR1
161
162
1 7
67-TBD1-67BB 18-TBD1-18T D(-)-TBD1-D(-)T D(+)-TBD1-D(+)T SP2-TBD1-SP2AT SP1A-TBD1-SP1AB
2 8
3 9
6
91-ATB J1-1 93-ATB J1-3 92-ATB J1-2 97-ATB J1-7 98-ATB J1-8
SLR 2 C D
10 11 12 16 17 18
13 14 15
2 1
163
122-TBA2-122U
124-TBA2-122U
120-TBA2-120U
51-TBA1-51T
52-TBA1-52T
53-TBA1-53T
151-TBC-51
19 20 23 24 25
21 22 26 27 28
152-TBC-52
153-TBC-53
207-TBA1-207T
206-TBA1-206T
131-PSL-X2
ES-TBD1-ES
SP3-TBD1-SP3T
131-TBA1-131T
81-70 WAY-18
131-PRL-X2
84-PRPB-3
211-F23-B
29 30 31
RDM-70 WAY-7 62-TBD1-62BB 90-TBD1-90T 63-TBD1-63T
32 33 34 38 39 40
58-ECS-5 57-TBD1-57AB
35 36 37
PRL
3 NO 4
1600 OHM
1A NC 2A 1B NC 2B
3200 OHM
640 OHM
1760 OHM
PL1 2-TBD1-2DB
1 2
9-PLS-2
.6
A2
1.0
B
~ -
A 8 7
NOTE D
80 82
B B
B B
L2
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B B
B B
B B B
B B
B B
B B
Printed in U.S.A.
40 39 38 37 36
30 29 28 27 26
20 19 18 17 16
10 9 8 7 6
2 3 4
10
8 6
2-TBD1-2HT HC4-TBD1-HC4T
NC NO NC
5 6 7 8 9 10 11 12 13
35
25 24 23
15 14 13
5 4 3
D(+)-TBD1-D(+)L
ESPB
7 6 5 4 3 2 1
30-CAM-7 30-RM-B-
69-ALM-14 68-ALM-13 60-ALM-12 70-70 WAY-44 73-GNDFR-14 71-70 WAY-1 74-70 WAY-21
14 13 12 11 10 9 8
7 6 5 4 3 2 1
SV-TBD1-SVAT
34
33
D(-)-TBD1-D(-)L HC1-TBD1-HC1T
MCS
6 5 4 3 2 1
The FMI is a diagnostic code that indicates what type of failure has occurred.
SRV-SCS-3 2-MCS-5 2-SCS-2
NOTE A
SCS
3 2 1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
WOODWAR D
PART NO. REV.
WOODWAR D
R
SERIAL NO.
SP 6 3 5 SS 2 4 1
PLS
2
VAR
LOAD GAIN
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.
10 = 10 AWG = COMPONENT LOCATED ON ENGINE OR BASE
1 2 3 4 5 6 7 8 9
10
10
WARNING
SL2
2 1
10 11 12 13
14
NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY FOR OPTIONAL NFPA 110 ALARM MODULE. NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS. NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP "TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED. NOTE E: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s", AND SET BOTTOM DIAL TO "0.7".
DESCRIPTION
Pressure Sensor (Engine Oil) Temperature Sensor (Engine Coolant) Fluid Level Sensor (Engine Coolant) Electrical System Voltage Speed Sensor (Engine) CAT Data Link EMCP Electronic Control (Generator Set) Sensor Power Supply Alarm Module Control Spare Output Switch (Engine Control) Electronic Governor Relay Generator Fault Relay Crank Termination Relay Starting Motor Relay Run Relay Air Shutoff Relay Fuel Control Relay Relay Driver Module EMCP Electronic Control (Generator Set) Unexpected Shutdown Engine Electronic Control Module
SL1
GND
SLR CHART
VOLT LINE TO LINE 208 A B 240 300 380 C 400 416 480 E SYNCHRONIZING RESISTOR TAP SETTING CHART USE E-D 1760 OHM USE E-C 2400 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-A 7200 OHM USE E-A 7200 OHM
333
GND-TOP COVER GND-CHASSIS STUD
334 336 441 442 443 444 445 446 447 475 500 566
SAS
2 3
X1
X2
PSPB
PRPB
PL2 2-TBD1-2CT
1 2
590
9-PLS-2
DC CHASSIS STUD
TBD2
5
T B
70
T B
GND
U
2-BTR-E 2-ATR1-E 2-MV-1
U B
83-LFLS-2
83
T B T B
85-MV-2
85
T B U T B
30-TBD2-30BB 30-BTR-5
70-DC CONN-36 70-LFLS-5 GND-DC CHASSIS STUD GDN-PANEL GND 83-PR-A 2-TBC-2T 2-PR-B 85-PR-5 2-DVR-(B-) 77-TBD2-SP3T
77-FRBS-1
77
T B B T U
3-BTR-D 3-ATR1-D
1 2 3 4
@ 76-D3-L2
T B U
A B C D E F G H I J
30-ATR1-1
3-TBD2-3U 3-ATR2-D
2-DC CONN-35 2-ALR-B 2-BC-(-) 3-DC C0NN-3 3-TBC-3T 6-DC CONN-2 6-TBC-6T 10-DC CONN-12 10-TBC-10T 10-LFLS-8
T B U
T B U
30-LFLS-6 30-FRBS-2
T B U
A B C D E F G H I J
K L M N O P Q R S
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
163-BT1-RD 164-BT1-WH
T T B
10-DVR-B(+) 30B-DC CONN-15 30-TBC-30T 30-GNDFR-11 30-ATR1-1 30-BTR-1 36-BC-(+) 36-DC CONN-11 71-BTR-3 71-DC CONN-16
K L M N O P Q R S
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
BTR
T B
72-DC CONN-17
U
72-LFLS-7
171-TC4-WH 172-TC4-RD
T
81-LFLS-1 81-LFLS-4 84-LFLS-3
ATR1
U T T U B B
84-PR-7 84-DC CONN-10 5-TBD2-5T
2 2 2 3 6 10 10 30 30 36 71 72 74 81 81 84
DC CHASSIS
30-ATR2-5 30-ATR3-5
1 2 3 4 1 2 3 4
30-ATR3-1
9 3 6
75-ATR2-7
A B C D E F G H I J
A B C D E F G H I J
KWR
49-TBC-49T
A 1 4
7
47-TBC-47T
48-TBC-48T
K L M N O P Q R S
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
K L M N O P Q R S
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
191-TC6-WH 192-TC6-RD
181-TC5-WH 182-TC5-RD
61-TBC-61B
ATR2
2-TBD2-2CT
22
22-GEN A ATA(-)-TBC-ATA(-)B D(+)-TBC-D(+)B D H
D2
ATR3
3 2
6 5
ALR
5A-DVR-5
D(-)-TBC-D(-)B
22-VR6B-22
66-TBC-66T
64-TBC-64T
22 24
C 24-GEN J B ATA(+)-TBC-ATA(+)B 10-TBC-10B 6-TBC-6B
NOTE C
RFI FILTER
24-VR6B-24
65-TBC-65T
24 20
20-GEN
D1
20
SERVICE CONNECTOR
20-VR6B-20
2-TBD2-2AB
DROOP RESISTOR
B 9 8
205-OL-95
3 2
6 5
PR
85-TBD2-85B
275-DVR-45
3 2 1
A 7
PF/KVAR 276-DVR-44
6A-DROOP-D1 5A-DROOP-D2
84-TBD2-84T 84-PR-8
81-TBD2-81T
SP1-DC CONN-4
SP1
T B
131-TBA2-131AB
101-TBA2-101B
206-TBA2-206B
J1
40 41 42 43 5
B+ B- 20 22 24 26 28 30 F1 F2
10-TBD2-10U 2-TBD2-2BT 20-GEN 22-GEN 24-GEN 26-GEN PM 28-GEN PM 30-GEN PM F1-GEN FIELD LEAD F2-GEN FIELD LEAD NOTE E
SP2
T B
SP2-DC CONN-14 77-TBD2-77T SP3-DC CONN-24
DVR
SP3
T B
40
SP4-DC CONN-34
31
32
33
34
35
36
37
38
39
46 47 48 49 50 44 45
SP4
29 30
21 11 2 3 4 5 6 1 12 13 14 15 16 17 7
22
23
24
25
26
27
28 18 8
19 9
20 10
136-TBA2-136B
PANEL GND
137-TBA2-137B
DEVICE ABBREVIATION
NOTE G
10 14
WIRING EXAMPLE
WIRE NO.
= 8 AWG
= 10 AWG
= 14 AWG
SP4-TBD2-SP4B
SP3-TBD2-SP3B
2-TBD2-2BB
99-TBC-99T
70-TBD2-70B
74-TBD2-74B
87-TBC-87T
88-TBC-88T
89-TBC-89T
57-TBC-57T
VR6-B
5-TBD2-5B
NOTE E
NOTE C 20-GEN-20 OR 20-RFI-20 22-GEN-22 OR 22-RFI-22 24-GEN-24 OR 24-RFI-24 26-GEN PM 28-GEN PM 30-GEN PM F1-GEN FIELD LEAD F2-GEN FIELD LEAD 5A-DROOP CT 6A-DROOP CT 80-TBD1-80L @ 82-TBD1-82L @
2 - TBD1 - 2 F T
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH A STANDARD SE GENERATOR.
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED. NOTE G: REMOVE JUMPERS FOR OPTIONAL PM GENERATOR.
31 21 11 1
32 22 12 2
33 23 13 3
34 24 14 4
35 25 15 5
36 26 16 6
37 27 17 7
38 28 18 8
39 29 19 9
40 30 20 10
(IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR UNLESS AND RFI FILTER IS PROVIDED.
D(-)-TBC-D(-)T
D(+)-TBC-D(+)T
SP1-TBD2-SP1B
SP2-TBD2-SP2B
RDM-TBC-RDMT
CCM(-)-TBC-CCM(-)T CCM(+)-TBC-CCM(+)T
6-TBD2-6T
61-TBC-61T 3-TBD2-3T
90-TBC-90T
63-TBC-63T
10-TBD2-10T
71-TBD2-71B
72-TBD2-72B
81-TBD2-81B
84-TBD2-84B
30-TBD2-30AT
AC CHASSIS STUD
TBA2
T B
GND1
T T B B
101
F16
108
B 9
109
F17
135-HC-1
132-F16-T
110
AR
5
133
OFF
multi 9
C60N
MERLIN GERIN
10 138-HC-5
132-TBA2-132BB 10
MCB1
2
208-PC-1 207-PC-61 207-TBA2-207T 157-TBA2-157T 159-TBA2-159T 2
A 7
118-GNDFR-A1 132-TBA2-132AB 132-F22-T 132-F21-T 122-TBA2-122B 122-AR-4
122-AR-A
10 133-TBC-133B
T B
120V AC OPTIONS
137
T B
137-HC-A1 137-AC CONN-19 157-F32-B 157-AC CONN-11 159-F33-B 159-AC CONN-15 202-PC-54 202-AC CONN-1 203-PC-62 203-AC CONN-3 206-PR-9 206-AC CONN-24 207-F22-B 207-AC CONN-5 132-F16-T 132-F21-T
GNDFR
8
30-TBD2-30BT 12 14 73-CAM-10 135-F17-B 140-TBA2-140B 4 6 3 5 138-MCB1-2 10 137-TBA2-137T A1 @
132
131
131-BC-N 131-TBA2-142B
8 131-TBC-131T 131-HC-A2
131
10
10 148-TBA2-148B
8 7
10 148-HC-6
GND 2 B B U 2 3 6 B B B U 6 10 30 57 61 63 87 88 89 90 99 B B B B B B B B B B B T T T T T T T T T T T T T T T T GND-PANEL GND A2
148
148-JWH-IL1 OR 148-BLH
10
HC
131-TBA2-131BB
GND-TBC-GNDB
T B
GND-JWH-GND OR GND-BLH
10
2-SHUNT TRIP3-C1
140
T T B B
140-SPH-H1
U U
6-SHUNT TRIP3-C2
14
210 210-PUMP-T2/T4
14
62 61
PC
OL
95
2-TBD2-2AT 2-SERVICE CONN-B 2-SHUNT TRIP1-C1 2-SHUNT TRIP2-C1 3-TBD2-3B 3-GNDFR-A1 6-TBD2-6B 6-ALR-A 6-SHUNT TRIP1-C2 6-SHUNT TRIP2-C2 10-TBD2-10B 10-SERVICE CONN-A 30-TBD2-30AB 57-DC CONN-30
210-TBA2-210B 205-PR-6
EF1-GNDFR-K A2 13 6 204-PC-A1 203-TBA2-203T 87-DC CONN-31 88-DC CONN-32 89-DC CONN-33 207-F22-B 207-PC-53 14 96 131-PC-3 61-DC CONN-13 61-KWR-A 63-DC CONN-6 EF2-GNDFR-L
EF1
T T T B B B
EF2
U
120 122
T B
120-LSGOV-3 @
U
122-LSGOV-1 @
U
124
124-LSGOV-2 @
GND2
GND-PUMP-GND
14
F50
120-TBA2-120T B B B B B B RDM 47 48 49
231A 232A 233A 231B 232B 233B 231C 232C 233C
T T T T T T B B B B B B B B B B B B B 64 65 66 B B B T T T T T T T T T T T T T T T T
D(+)-DC CONN-19 D(+)-SERVICE CONN-D D(-)-DC CONN-20 D(-)-SERVICE CONN-E CCM(+)-DC CONN-8 CCM(-)-DC CONN-18
F51
AC TERMS
122-VR6B-22 OR 122-DVR-22
122-TBA2-122T
F52
ATA(+)-ADEM-31 ATA(+)-SERVICE CONN-J ATA(-)-ADEM-32 ATA(-)-SERVICE CONN-H RDM-DC CONN-7 47-KWR-1 48-KWR-7 49-KWR-4 CB1-AUX-12 CB1-AUX-11 CB1-AUX-14 CB2-AUX-12 CB2-AUX-11 CB2-AUX-14 CB3-AUX-12 CB3-AUX-11 CB3-AUX-14 64-ALR-4 65-ALR-1 66-ALR-7
GND-TBA2-GND1T GND-AC CONN-21
124-VR6B-24 OR 124-DVR-24
124-TBA2-124T
TBA2
T B
AC CHASSIS STUD
F16
136-TBA2-136T
GND1
T T B B
101 108
B 9
F17 F18
141-HC-A2 141-HC-3
133-TBA2-133AT
109
T B
110
AR
F19
138-HC-5
132-TBA2-132BB
132
132-TBA2-132BT
8
138-HC-7
133
133-TBA2-131BT
F20
133-TBA2-133BB
118-GNDFR-A1
122-AR-A
10 133-TBC-133B
131 131-TBA2-131BT
(This Terminal Block is common for both 120V AC and 240V AC Options.)
133
133-MCB1-3 14
8
multi 9
MERLIN GERIN
14 138-HC-5
132-TBA2-132BB
14
136
T B
133
133-TBA2-133BT
10
122-TBA2-122B 122-AR-4
137
2
OFF
14 134-HC-7
133-TBA2-133BU 14
157
MCB1
GND
GND-TBA2-GNDAT
240V AC OPTIONS
202
120-TBA2-120B 120-AR-B 207-PC-61 207-TBA2-207T 132-F21-T EF1-TBA2-EF1B EF2-TBA2-EF2B 212-PC-3 133-TBA2-133AB (K) (L)
203
T T T B B B
F32
157-TBA2-157T
154-TBC-154T
137-HC-A1 137-AC CONN-19 157-F32-B 157-AC CONN-11 159-F33-B 159-AC CONN-15 202-PC-54 202-AC CONN-1 203-PC-62 203-AC CONN-3 206-PR-9 206-AC CONN-24 207-F22-B 207-AC CONN-5 132-F16-T 132-F21-T
GNDFR
21 22
11 30-TBD2-30BT 12
F33
159-TBA2-159T
156-TBC-156T
8 132-TBC-132B 14 132-MCB1-1
24 14 73-CAM-10 @ 135-F17-B 2 1 137-TBA2-137T 140-TBA2-140B 4 3 141-F18-B 142-TBA2-142B 5 6 148-TBA2-148B 7 138-MCB1-2 14 OR 138-F19-B A1 131-PC-A2 131-AC CONN-33
132
131
8 131-TBC-131T
131
133-TBA2-133AU
14 148-HC-8
139
139-JWH-IL2 OR 139-BLH
14
14 148-HC-6
8 A2
148
148-JWH-IL1 OR 148-BLH
14
HC
TBC
139-TBA2-139B
GND-TBC-GNDB
T B
GND-JWH-GND OR GND-BLH
14
140-BC-L 140-HC-2
140
T B B
140-SPH-H1
U
14
210-PUMP-T4
14
PC
62
61
OL
EF1
T T T B B B
EF2
U
120 122
T B
120-LSGOV-3 @
U
122-LSGOV-1 @
U
142-TBA2-142T N
140-TBA2-140T L
124
124-LSGOV-2 @
+ -
F50
120-VR6B-20 OR 120-DVR-20
F51
122-VR6B-22 OR 122-DVR-22
F52
124-VR6B-24 OR 124-DVR-24
GND2
GND-PUMP-GND
14
120-TBA2-120T
122-TBA2-122T
124-TBA2-124T
BC