Proiect

1 numarul de ordine
2 coef de suprasarcina
3 puterea arborelui masinii de lucru

k=
Cs=
Pml=Pv=
nml=nV=
iTCT=
iR=
l=
G=

Fm=
F=
a+b=
a=
b=
c=
Calculu energetic si cinematic al transmisiei mecanice

1.3
56
207
2.24
6.3
400
850
1700
2550
800
450
350
200

kw
rot/min

mm
N
N
N
mm
mm
mm
mm
L total =

<<<<<<<
<<<<<<<

Calculul puterilor
TCT=
pr=
pLA=
a=

0.955
0.9925
0.985
0.98

tot=
PI=
PIC=
PME=

0.9
62.22 kW
80.88 kW
100 kW

PI=
PII=
PIII=
PIV=
PV=

62.22
58.52
58.08
56.49
56.49

kW
kW
kW
kW
kW

Calculul turatiilor
itot=
nI=
nME=
nI~nME=
nII=
nIII=
nIV=
nV=
Calculul momentelor de rasucire

14.11
2920.77
3000
3000
1339.28
1339.28
212.68
212.68

rot/min
rot/min
rot/min
rot/min
rot/min
rot/min
rot/min

>P1c

MtI,max=
MtII,max=
MtIII,max=
MtIV,max=
MtV,max=
M.tl.max
Arborele
Mt[Nmm]

I
191000

II
382000

III
382000

IV
2480000

191000
382000
382000
2480000
2480000
257579

Nmm
Nmm
Nmm
Nmm
Nmm

V
2480000

Calculul tranmisiei prin curele trapezoidale

Din tabelul A3.7 aleg tipul de curea

16x15

Pic
Dp1=

80.88 kw
280 mm

Dp2=

630 mm

Cf=

Calculul elementelor geometrice ale transmisiei

valoarea minima
valoarea maxima

0.7(Dp1+Dp2)=
2(Dp1+Dp2)

637 mm
1820 mm

Se adopta

Aprel=

1000 mm

Unghiurile caracteristice transmisiei sunt

Din tabelul A3.2 aleg

=
1=
2=
Lp=
Lp=
p=
q=
A=
=
1=
2=

20.48
159.52
200.48
1084.46
3393.22
529.87
15312.5
1045
19.51
160.49
199.51

grade
grade
grade
mm
mm
mm
mm
grade
grade
grade

Calculul numarului de curele

Aleg din tab a3.6
Aleg din tabelul A3.2 coef de lungime

Aleg din tabelul A3.4

Po=
cL=
c=
cf=Cs=
zo=
cz=

20.39 KW
0.97
0.94
1.3
4.35 curele
0.9

Tip
n
Dp1
r

z=
Aleg
z=
Veriificare [z<zmax]

4.85
5
adevarat

curele

Calcule de verificare a functionarii curelelor

v=
[v<va=50]
x=
f=
Verificare [f<Fa=80]
verificare

43.96 m/s
adevarat
2 roti
24.77 Hz
adevarat

Calculul fortei utile si a fortei de pretensionare

Q=(1.52)*Fu

Pt1.5
Pt 2

Aleg

Fu=
Q=
Q=
Q=

1840
2760
3680
3000

N
N
N
N

Dimensionarea arborelui I al motorului electric

se alege materialul otel aliat

r=
c=
-1=
-1=
c=
iaI=
iaII=
iaIII=

490
270
240
140
165
170
75
45

Mpa
Mpa
Mpa
Mpa
Mpa
Mpa
Mpa
Mpa

Calculul reactiunilor radiale din rezeme

Frl=
Fr5=

1865.62 N
-2315.62 N

Mi1=
Mi7=
Mi3=
Mi5=
Mi2=
Mi4=
Mi6=

0
0
839529
600000
419764.5
719764.5
300000

Trasarea diagramelor de momente

Mt=
=
Miech,1=
Miech,2=

Nmm
Nmm
Nmm
Nmm
Nmm

257579 Nmm
0.6
0 Nmm
117541.667 Nmm

Mi,echv,3,s=
Mi,echv,3,d=
Miech,4=
Miech,5=
Miech,6=
Miech,7=

839529
861000.29
743408.99
628168.76
352981.58
0

Nmm
Nmm
Nmm
Nmm
Nmm
Nmm

Dimensionarea arborelui la solicitare compusa in cele sapte sectiuni

tabel 5,1

d1
d2
d3
d4
d5
d6
d7

l ventil
l etans
l rulm
l perii
l rotor
l umar
l rulment
l etans
l ca

27
30
33
233.5
400
133.5
33
30
82

Adevarat
Adevarat

0
46.61
57.82
55.03
51.96
42.43
0

mm
mm
mm
mm
mm
mm
mm

Stabilirea finala a diametrelor

d ventil
d etans
d rulment
d perii
d rotor
d umar
d rulment
d etans
d ca

45
50
55
70
75
85
55
50
45

mm
mm
mm
mm
mm
mm
mm
mm
mm

Alegerea si verificarea rulmentilor

Lha= 2000030000
d rulment
40 mm
n1
1000 rot/min
Fr1
1865.62 N
Fr5
-2315.62 N
Fa
0,1
300 N
Fa
0,2
600 N
Fa (aleg)
420 N

a) Montaj in sistem flotant

Simbol
d rulment
D
mm
6011
55
6211
55

mm
mm
mm
mm
mm
mm
mm
mm
mm

a=
b=
c=

90
100

C
kN
18
21

D1,et=32
d ca > d7min,sau d6min

450
350
200

maximul dintre Fr1 Fr5

minimul dintre Fr1 si Fr5

B
mm

ANEXA 7.1

130
110
120

2315.62 N
1865.62 N

C0
kN
22.4
34

~~
~~
~~

Fa/CO
e
17.3
0.024
25.5
0.016

0.26
0.19

6311
6411
Simbol

55
55
Fa/Fr
-

120
140
X
-

6011
6211
6311
6411

0.225
0.225
0.225
0.225

29
33
Y
-

0.56
0.56
0.56
0.56

56
78
Fe
N

1.99
2.3
2.3
2.3

2132.54
2262.74
2262.74
2262.74

b) Montajul cu rulment conducator si liner in carcasa

Simbol
d rulment
D
B
C
mm
mm
mm
kN
6011
55
90
18
6211
55
100
21
6311
55
120
29
6411
55
140
33
Simbol

Fa/Fr
-

X
-

6011
6211
6311
6411

0.181
0.181
0.181
0.181

Y
-

Fe
N

1
1
1
1

0
0
0
0

4.2Calculul rulmentilor radial-axiali cu role conice

Simbol
d rulment
D
T
30211
32211
30311
32311

55
55
55
55

100
100
120
120

22.4
34
56
78

1865.62
1865.62
1865.62
1865.62

22.75
26.75
31.5
45.5

42.6
63.7

0.0098
0.0065

0.19
0.19

L
Lh
mil.rot.
ore
1158.05
6427.17
3389.87 18813.77
15147.91
84070.9
40958.35 227318.84
Fe = Fr =
2315.62 N
C0
Fa/C0
e
kN
17.3
0.024
25.5
0.016
42.6
0.0098
63.7
0.0065

0.22
0.19
0.19
0.19

L
Lh
mil.rot.
ore
796.86
4422.57
2550.45 14154.99
11901.4 66052.77
33109.56 183758.05

Cr
21
25
29
43

ar
18
21
25
35

C
20
22
24
25

61
85
126
160

.
Simbol
30211
32211
30311
32311
Simbol
30211
32211
30311
32311

Fas1

Fas5
621.87
621.87
518.22
518.22

Fa5/Fr5

Rax
771.87
771.87
643.22
643.22

X5
0.08
0.08
0.04
0.04

Fa1

Fa5
621.87
621.87
518.22
518.22

Y5
1
1
1
1

5 Alegerea penelor paralele

a) asamlarea dintre arbore si roata de curea

Fe5
0
0
0
0

Fa/Fr1
201.87
201.87
98.22
98.22

L
2315.62
2315.62
2315.62
2315.62

X1
0.33
0.33
0.27
0.27

Lh
53802.97
162413.8
602409.52
1334680.94

298606.48
901396.59
3343372.8
7407479.2

1
1
1
1

se alege din anexa A9.1

latimea
bp=
inaltimea hp=
lungimea lp=

Ft=
sigma s
tau f
Pana B

14 mm
9 mm
70 mm

lp<Lca
Dca=
lca=

45 mm
82 mm

11447.95 N
36.34 Mpa
11.68 Mpa
14

70 STAS 1004-81 verifica

b) Asamlarea dintre arborele 1 si rotor

se alege din anexa A9.1
latimea
bp=
20 mm
inaltimea hp=
12 mm
lungimea lp=
100 mm

lp<l
Drotor=
lrotor=

Ft=
sigma s
tau f

6868.77 N
11.44 Mpa
3.43 Mpa

Pana B

20

12

6 VERIFICARE arbore 1
a) verificare sectiunea 3
sigma I max 3
sigma IV max 3
tau t max 3
tau tv 3 = tau tm 3
sigma rupere
BETA k sigma 3 =
BETA k tau 3 =
EPSILON sigma 3 =
EPSILON tau 3 =
GAMA 3 =

20.28
20.28
3.11
1.55
500
1.46
1.54
0.76
0.65
0.92

C sigma 3
C tau 3
C3

5.88
33.33
5.79 Ca=1.3.2.5

100 STAS 1004-81 verifica

Mpa
Mpa
Mpa
Mpa
Mpa
ANEXA A10.1
ANEXA A10.3

d rotor=

75 mm

ANEXA A 10.4

b) verificare in sectiunea 8 din stanga rulmentului 5

B=
33 mm
pentru rulmenti tipul a)
x=
16.5 mm
pentru rulmenti tipul b)
Mi8
611292.08 Nmm
sigma I max 8
sigm iv8=sigm max8

75 mm
400 mm

37.44 Mpa
37.44 Mpa

1.3

2.5

Aleg x

16.5

tau t max 8
tau tv 8=tau tm 8
Anexa A10.2
sigma r
Beta k sigma 8
Beta k tau 8
Anexa A10.3
Epsilon sigma 8
Epsilon tau 8
Anexa A10.4
Gama 8

7.88 Mpa
3.94 Mpa

490 Mpa
=
=

1.63
1.4
d rotor=

=
=

0.76
0.65

0.92

C sigma 8
C tau 8
C8

2.77
12.5
2.7 Ca= 1.31.5

6.2 VERIFICAREA la deformatii de incovoiere

fa=
0.04 mm
fa=
0.13 mm
dp F=
530 mm
If
3871267241 mm^4
fF max
0.000032 mm
x9
415.33 mm
Fi F 1
1.13E-07 rad
Fi F 5
1.28E-07 rad
dp Q
Iq
fQ max
x10
Fi Q 1
Fi Q 5

513.96
3421727992
0.000034
462.42
1.11E-07
2.22E-07

Se adopta fa

0.000066 mm

2.24E-07 rad
2.50E-07 rad

6.2 VERIFICARE LA VIBRATII

f st=
n cr =

1.3

1.5

0.03 mm

mm
mm^4
mm
mm
rad
rad

f max= f F max+ f Q max=

fi max 1
fi max 5

75 mm

0.00001 mm
9462.94 rot/min
7570.35
11355.52 rot/min

fa=

0.03 mm

se alege a dintre =
=
se alege c dintre =
mm
=

400
480
160
240

mm
mm
mm
mm

1.3

16x15
3000
280
6.3

0
-27.92
-35.41
-34.45
-34.29
-31.5
-20.64

in,sau d6min

adevarat
adevarat
adevarat

d1

d2

d3

d4

d5

d6

d7

Se alege montajul cu rulment conducator si liner in carcasa

Se alege rulmentul cu bile 6408

X=1, Y=0
X=1, Y=0
X=1, Y=0
X=1, Y=0

C0

e
65.5
76
110.5
148.5

Y1

y
0.4
0.4
0.34
0.34

Fe1
0
0
0
0

1865.62
1865.62
1865.62
1865.62

1.5
1.5
1.8
1.8

Stabilirea finala a diametrelor

d ventil
d etans
d rulment
d perii
d rotor
d umar
d rulment
d etans
d ca

mm

45
50
55
70
75
85
55
50
45

mm
mm
mm
mm
mm
mm
mm
mm
mm

l ventil
l etans
l rulm
l perii
l rotor
l umar
l rulment
l etans
l ca

27
30
33
233.5
400
133.5
33
30
82

mm
mm
mm
mm
mm
mm
mm
mm
mm

d7