Professional Documents
Culture Documents
10.1 TREND OF BOILER TUBE LEAKAGE FOR THE LAST 5 FIN. YEARS
Current FY till Date 3 0.62
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
4 0.84
5 0.66
10 1.58
8 1.05
5 0.49
6 0.59
13 1.23
16 1.36
10.2 TUBE LEAKAGE CURRENT FINANCIAL YEAR Tube leakage with in 3 months from date of Ovehaul are marked red
Sl No
Unit
Date
Location
Primary cause
Outage hrs
Outage %
1 2 3
4 4 5 6 2
4/14/09 4/28/09
26.87 37.48
0.15 0.20
S.N
Unit
Outage No./Date
Location
Root Cause
Action Plan
NIL
Action plan
Target Date
Responsib ility
06.07.2009
Sept'09
BMD
N.A
05.08.09
To be ERV Passing/Isolating valve S041& attended in Next S042 also passing next unit opportunity shutdown.
BMD
Area
Unit-1
Unit-2
Unit-3
Unit-4
Unit-5
Unit-6
Unit-7
WW
NP
NP
NP
NP
NP
NP
--
Nil
Nil
Nil
Nil
--
Nil
Nil
Nil
Nil
Platen SH
--
Nil
Nil
Nil
Nil
--
Nil -
Nil -
Nil -
Nil -
Duration for which SH temp. RH exceeded the limit (hrs.) Platen SH LTSH
No. of days
153
No./%
20 15 10
10 4 5
5 0
0.84
2001-02
0.66
2002-03
1.58
2003-04
Cumulative hrs
Cumulati ve %
49.65
0.27
64.35
0.09
Responsibility
Target Date
Present Status
Remark
Unit-2 system under commissioning. Modified Card form Yokogava Bangalore received at site. Work will be competed during Unit-2 S/D .(oct.'09).
--do--
--do--
--do--
april 16
may
june
july
august
sept
octobet
november
13
8
5
4 2.08
5 1.77
6 1.65
6 1.32
8 1.43
9 1.25
10 1.22
1.58
1.05
2004-05
0.49
2005-06
0.59
2006-07
1.23
2007-08
1.4 1.36
003-04
2008-09
december january
february
march
13 1.33
16 1.37
16 1.2
19 1.32
AVG. LIFE
High Cr. (MPSP) 6700 High Cr. (MPSP) Grinding Rolls (Guarenteed life) Grinding Rolls
MILLS [BBD4760] HI-CHROME LINERS Stage-II: High Cr. (MPSP) Grinding Rolls
41111.67 Mill-4-CD : 39112 Hrs. MILLS [BBD-4760] Mill-3-CD : HI-CHROME 38568 Hrs. LINERS Mill-3-AB : 45655 Hrs.
41111.67 Mill-4-CD : 39112 Hrs. Mill-3-CD : 38568 Hrs. Mill-3-AB : 45655 Hrs.
6029
Stage-III:
5770 HRS
AVG. LIFE 6729 Hrs. 41111.67 Mill-4-CD : 39112 Hrs. Mill-4AB : 44445 hrs. Mill-3-CD : 38568 Hrs. Mill-3-AB : 45655 Hrs. 5968 Hrs.
AVG. LIFE 6729 Hrs. 41111.67 Mill-4-CD : 39112 Hrs. Mill-4AB : 44445 hrs. Mill-3-CD : 38568 Hrs. Mill-3-AB : 45655 Hrs. 5806 Hrs.
8-Sep
AVG. LIFE 6729 Hrs. 41111.67 Mill-4-CD : 39112 Hrs. Mill-4AB : 44445 hrs. Mill-3-CD : 38568 Hrs. Mill-3-AB : 45655 Hrs. 5963 Hrs.
AVG. LIFE
OCTOBER'08
AVG. LIFE
AVG. LIFE
AVG. LIFE
AVG. LIFE