LIFTING LUG CALCULATION : Material of lug Yield Stress Width of lifting lug Width of lifting lug pad Length

of lifting lug pad Thickness of lifting lug Distance of hole from the top of the lifting lug Diameter of hole in the lifting lug Top of brace from the center of hole Total weld length on lifting lug Total weld length on lifting lug pad Fillet weld size on lifting lug Fillet weld size on lifting lug pad IS 2062 Gr A Sy b bp L t R d s Lw Lwp w wp E Rn Weight to be lifted Jerk factor Number of lugs Force acting on the lug = w * j / n Double shear C/S area at sec a-a = (R - d/2) * t C/S area at sec b-b = (b-d) * t Shear stress at area a-a = F / Aa (double shear) Permissible shear stress 0.4 * Sy RESULT Tenisile stress Tenisile stress at area b-b = F / Ab Permissible tenisile stress = 0.66 * Sy RESULT Bending stress Horizontal force on lifting lug (assuming 150 sling angle) Bending moment at base of Bracing =F*h Section modulus of bracing = b * t2 / 6 Bending stress Mo / z Permissible bending stress 0.66 * Sy RESULT Weld check of the lug Total weld area of fillet of lifting lug = ( Lw * w ) / 1.414 Shear stress = F / Aw Total weld area of fillet of lifting lug pad = ( Lwp * wp ) / 1.414 Shear stress = F / Awp Permissible shear stress = 0.4 * Sy Aw Ssw Awp Sswp Ss
2 5111.97 mm 2 8.47 N/mm 2 6746.82 mm 2 6.42 N/mm 2 100 N/mm

2 250 N/mm

200 300 230 12 90 60 110 722.83185 1060 10 9 130 40 4412 2 2 43281.72

mm mm mm mm mm mm mm mm mm mm mm mm mm KG

Max. erection <=10 T weight t 12 b 200 d 60 E 130 Rn w R+s s bp R L Result of the lifting lug Lw Lwp FAIL 722.8 1060 40 10 200 110 300 90 230

W j n F

Aa Ab Ssa Ss

720 1680

mm2 mm2
2

60.11 N/mm 2 100 N/mm PASS

Stb Stb

2 25.76 N/mm 2 165 N/mm PASS

Fh Mo z Sbw Sbw

11197.978 N 1231777.6 N-mm 3 4800.00 mm

2 256.62 N/mm 2 165 N/mm FAIL

RESULT

PASS

<=25 <=45 <=90 <=140 <=180 T T T T T 28 40 50 70 80 230 300 400 500 610 75 75 100 130 150 130 150 200 250 300 40 14 230 140 330 90 230 50 20 300 185 400 115 250 75 30 400 250 500 150 300 90 38 500 320 600 180 350 100 46 600 370 710 230 400