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Software Version 1.0xxx
Manual 37181
Manual 37181
WARNING
Read this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions. Failure to follow instructions can cause personal injury and/or property damage. The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtemperature, or overpressure, where applicable) shutdown device(s), that operates totally independently of the prime mover control device(s) to protect against runaway or damage to the engine, turbine, or other type of prime mover with possible personal injury or loss of life should the mechanical-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or the controlled device(s) fail.
CAUTION
To prevent damage to a control system that uses an alternator or battery-charging device, make sure the charging device is turned off before disconnecting the battery from the system. Electronic controls contain static-sensitive parts. Observe the following precautions to prevent damage to these parts. Discharge body static before handling the control (with power to the control turned off, contact a grounded surface and maintain contact while handling the control). Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards. Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices.
CAUTION
indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.
NOTE
Provides other helpful information that does not fall under the warning or caution categories.
Woodward Governor Company reserves the right to update any portion of this publication at any time. Information provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is assumed by Woodward Governor Company unless otherwise expressly undertaken.
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Content
APPENDIX A. MESSAGES.........................................................................................................33
Status messages...................................................................................................................................33 Alarm messages ...................................................................................................................................34
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Tables
Table 1-1: Manual - Overview................................................................................................................................................... 5 Table 2-4: Display - Measuring values .................................................................................................................................... 17 Table 3-1: Functional description - Overview ......................................................................................................................... 21 Table 3-2: Functional description - AMF conditions............................................................................................................... 26
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Linked documents
Type easYgen-1000 Series easYgen-1000 - Installation easYgen-1000 - Configuration easYgen-1000 - Operation easYgen-1000 - Application easYgen-1000 - Interface Additional Manuals IKD 1 - Manual IKN 1 - Manual English German
this manual
37135 37136
GR37135 GR37136
Discrete expansion board with 8 discrete inputs and 8 relay outputs that can be coupled via the CAN bus to the control unit. Evaluation of the discrete inputs as well as control of the relay outputs is done via the control unit. 20channel NiCrNi temperature scanner that monitors the temperature values for exceeding or falling below a threshold value, measured through senders on the IKN 1. A configured relay on the board of the IKN 1 will trip. The IKN 1 can be coupled with the control unit using the CAN bus to display measuring values as well as alarms.
PC program for visualization, for configuration, for remote control, for data logging, for language upload, for alarm and user management and for management of the event recorder. This manual describes the use of the program. PC program for visualization, for configuration, for remote control, for data logging, for language upload, for alarm and user management and for management of the event recorder. This manual describes the programming of the program.
ST 3 - Manual
Control to govern the air fuel ratio of a gas engine. The ratio will be directly measured though a Lambda probe and controlled to a configured value. Table 1-1: Manual - Overview
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Short description
{BM}
{1o}
{1oc}
{2oc}
FlexCAN
TM
(32 partizipants)
FlexRange
alt.
TM
MCB
Load
Open Close
FlexApp TM DynamicsLCD
4 Configurable Modes - Base Mode (no CB operation) - 1 CB Mode (GCB open) - 1 CB Mode (GCP open/close) - 2 CB Mode (GCB/MCB open/close) Graphical interactive LC display (128x64 pixel) with softkeys for multiple applications Protection
- Over-/underspeed - Over-/undervoltage/-frequency - Overload/load imbalance - Reverse/reduced power - Definite/inverse-time overcurrent - Ground fault
TM
GCB
GCB
Open
Open Close
GCB
Open Close
Measuring voltage - Rated 120 Vac (max. 150 Vac) and - Rated 480 Vac (max. 600 Vac) - True RMS Measuring current - Rated ../5 A or ../1 A - True RMS - 3 inputs for generator current - 1 input alternatively used as mains or ground current
alt.
AMF/single unit/stand-by operation ATS/open transition/break-before-make logic Multi lingual capability (Asia characters) Event recorder (50 events) with real time clock UL/cUL Listed Marine Approval: GL, LR, other upon request CE Marked
TM
FlexIn
Pickup (inductive/switching)
LogicsManager
Woodward
TM
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The easYgen-1000 Series generator set controllers provide the following functions: Gen-set control Engine and generator protection Engine data measurement o including oil pressure and temperature, coolant temperature, battery voltage, speed, service hours, etc. Generator data measurement o including voltage, current, power, kvar, kW, kWh, etc. Engine crank sequencing Alarm display with circuit breaker trip and engine shutdown AMF (automatic mains failure) standby genset control, with automatic engine start on a mains failure detection, with open transition breaker control CAN bus communications to engine controllers and plant management systems Type designation is as follows:
easYgen -xxxx- 5 5 -h0018 B/ -ABDEF..Z
Options according to list of options. These options can be found in the manual. Each chapter headline points out if the described function is standard or has to be ordered optional. Mounting [B]..Flush-mounting [M].. DIN-rail/rear panel mounting Hardware variation very special types; e. g. other relays CT's, current transformers, secondary [1] = ../1 A [5] = ../5 A PT's, maximum voltage transformers, secondary [1] = 100 Vac [4] = 400 Vac [5] = 480 Vac [7] = 690 Vac Model [-1000] = Series [-1100] = Model '1100" [-1200] = Model '1200" [-1400] = Model '1400" [-1500] = Model '1500" Type
Examples: EASYGEN-1500-55B (standard unit, 120 & 480 Vac inputs, ../5 A measuring inputs, flush-mounting) EASYGEN-1500-51B (standard unit, 120 & 480 Vac inputs,. ../1 A measuring inputs, flush-mounting) EASYGEN-1400-55M (standard unit, 120 & 480 Vac inputs, ../5 A measuring inputs, DIN-rail mounting) EASYGEN-1400-51M (standard unit, 120 & 480 Vac inputs,. ../1 A measuring inputs, DIN-rail mounting )
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Intended Use The unit must only be operated according to the guidelines described in this manual. The prerequisite for a proper and safe operation of the product is correct transportation, storage, and installation as well as careful operation and maintenance.
NOTE
This manual has been developed for an unit fitted with all available options. Inputs/outputs, functions, configuration screens and other details described, which do not exist on your unit may be ignored. The present manual has been prepared to enable the installation and commissioning of the unit. On account of the large variety of parameter settings, it is not possible to cover every possible combination. The manual is therefore only a guide. In case of incorrect entries or a total loss of functions, the default settings can be taken from the enclosed list of parameters.
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easYgen-1000 "BLUE"
easYgen-1000 "RED"
Figure 2-1: Front panel and display
Figure 2-1 illustrates the front panel/display which includes push buttons, LED's and the LC display. A short description of the front panel is given below.
NOTE
This push button is ALWAYS active and will stop the engine when pressed.
Function blocks
Buttons that have the same function within one screen are grouped into function blocks. The function blocks are defined as: Display......... Change the method of voltage and power calculations displayed (page 16). Mode ............ Change the mode of operation (page 18). Operation .... Used to perform manual operation of the genset (page 19). Navigation ... Navigation between system and configuration screens, and alarm list (page 19).
1 5 9 2 6 10 3 7 11 4 8
Push buttons
The push buttons on the front panel are assigned to softkeys on the display. Each softkey is assigned to a function depending on the mode of operation.
LC display
20
The display contains softkeys, measuring values, modes of operation and alarms. The structure of the screens as well as the description are detailed in the "Navigation" chapter (page 10).
21 22
LED
The left LED indicates that the unit is in STOP mode. The right LED indicates that alarm messages are present in the unit.
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Navigation
Figure 2-2 illustrates an overview for the navigation via the display. This demonstration will help the user through the menus and screens of the easYgen. The following and previous screens are marked in Yellow, the active screen is marked in Red. If submenus are present they are marked in Grey.
Screen 1
Alarm List
Screen 2
O ve rview (Mains)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Parameter List 1
Parameter 1 Parameter 2
Bereich Bereich
Parameter 3 Parameter 4
Bereich Bereich
Screen 3
Parameter List 2
Parameter 1 Parameter 2
Bereich Bereich
Screen 4
Parameter 3
Bereich Bereich
De tails (Mains)
Parameter 4
Screen 5
Parameter List 3
Parameter 1 Parameter 2
Bereich Bereich
O ve rvie w (AI)
Parameter 3 Parameter 4
Bereich Bereich
Screen 6
O ve rview (DI/DO )
Parameter List n
Parameter 1 Parameter 2
Bereich Bereich
Parameter 3
Bereich Bereich
Screen 7
Parameter 4
Time Date
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This screen appears upon startup of the unit. The generator symbol ( ) indicates that generator values are displayed. Navigate to the next screen. Display the parameters. Switch the display of the generator voltages (between star and wye voltages). Display the alarm messages (of the event recorder). Operating mode MANUAL: start/stop engine. Operating mode MANUAL: GCB(/MCB) open/close. Change into operating mode AUTOMATIC. Change into operating mode MANUAL. Change into operating mode STOP.
Screen "Mains values - overview" [only application mode {2oc}]
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1
1 1
1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
This screen appears after pressing the softkey once. The mains symbol ( ) indicates that the mains measuring values are displayed. Navigate to the next screen. Navigate to the previous screen. Switch the display of the mains voltages (between star and delta voltages). Display the alarm messages (of the event recorder). Operating mode MAN: start/stop engine. Operating mode MAN: GCB(/MCB) open/closed. Change into operating mode AUTOMATIC Change into operating mode MAN. Change into operating mode STOP.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1
1 1
1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
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This screen appears after pressing the softkey again. Here all measured values of the generator are displayed in one screen. Navigate to the next screen. Navigate to the previous screen. Jump to the start screen. Change into operating mode STOP.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 / 2 / 3 ..........Generator voltages VL1N / VL2N / VL3N and generator currents IL1 / IL2 / IL3 12 / 23 / 31 ....Gnerator voltages VL12 / VL23 / VL31 00.00Hz ........Generator frequency 000kW ..........Generator real power 000kvar ........Generator reactive power 0.00 ...............Generator power factor
Screen "Mains values - Details" [only application mode {2oc}]
This screen appears after pressing the softkey again. Here all measured values of the mains are displayed in one screen. Navigate to the next screen. Navigate to the previous screen. Jump to the start screen. Change into operating mode STOP. 1 / 2 / 3 ..........Mains voltages VL1N / VL2N / VL3N and mains current IL 12 / 23 / 31 ....Mains voltages VL12 / VL23 / VL31 00.00Hz ........Mains frequency 000kW ..........Mains real power 000kvar ........Mains reactive power 0.00 ...............Mains power factor
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
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This screen appears after pressing the softkey again. Here the slave pointers (maximum currents) are displayed. Navigate to the next screen. Navigate to the previous screen. Jump to the start screen. sign: Current value Left of the sign: Maximum values (slave pointer) Right of the Change to configuration menu and reset the maximum values. Change into operating mode STOP. 1 / 2 / 3 ......... Generator current IL1 / IL2 / IL3 and mains current IL
Screen "Analog values - Details" [all operating modes]
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
This screen appears after pressing the softkey again. Here all analog measured values are displayed graphically and numerically. Navigate to the next screen. Navigate to the previous screen. Jump to the start screen. Change into operating mode STOP.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
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This screen appears after pressing the softkey again. Discrete input and relay output status are displayed. Navigate to the next screen. Navigate to the previous screen. Jump to the start screen. Change into operating mode STOP. Status display of the discrete inputs and relay outputs. (Note: Whether a discrete input or a relay output is currently physically closed or not, depends on the adjusted logic "NO/NC". This screen gives information whether the inputs/outputs are logically controlled. The discrete input/the relay output is not set. The discrete input/the relay output is set.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
This screen appears after pressing the softkey once more. Here the time and date are displayed. Navigate to the next screen Navigate to the previous screen. Jump to the start screen. Change into operating mode STOP. 0000-XXX-00 - Date 0000 = Year XXX = Month 00 = Day 00:00:00 - Time 00 = Hour 00 = Minute 00 = Second
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
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Screen "Counters"
This screen appears after pressing the softkey once more. Here the counters are displayed. Navigate to the next screen Navigate to the previous screen. Jump to the start screen. Change into operating mode STOP. Hours of operation 00 h - Operating hours counter 00h = Total operating hours (hours in operation) Number of starts 00 - Start counter 00 = Total number of starts Energy 0.00 kWh - Generator real energy 0.00MWh = Total generator real energy Pos. reactive energy 0.00 Mvar - Generator reactive energy 0.00Mvarh = Total generator reactive energy
[all operating modes]
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
This screen appears after pressing the softkey once more. Here the remaining days/hours to the next maintenance call are displayed. Navigate to the previous screen. Jump to the start screen. Change to configuration menu and reset the maximum values. Change into operating mode STOP. Days until mainten. 000d - Remaining maintenance days 000d = Once this days (plus the remaining maintenacnce hours) are exceeded the control will output an alarm message to maintain the genset. With finishing the maintenance the maintenance counters have to be reset. Hours until maintenc. 000h - Remaining maintenance hours 000h = Once this hours (plus the remaining maintenacnce hours) are exceeded the control will output an alarm message to maintain the genset. With finishing the maintenance the maintenance counters have to be reset.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
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Operation
To illustrate values the display is partitioned into different levels which give a concentrated overview of all data.
"Values"
The "values" screen illustrates all power related information including voltages, frequencies, and power values.
"Messages"
The "message" screen shows all active alarms and operations information.
"Operation"
The "operation" screen illustrates a one line diagram of the system application showing current status of the engine and power circuit breakers. This level is also used for manual operation of the genset.
"Softkeys"
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Display
Softkey "Voltage display"
The voltage display softkey changes the type of power calculations displayed, line-line or line-neutral. The amount of information available from the system depends on the measuring type configured in the control. Table 2-4 illustrates what values are available depending on the configured measurement type.
Selection of meas. point Measuring point Scroll display Symbol of' the displayed voltage Displayed at parameter setting Delta Wye yes yes yes ------yes yes yes ------yes yes yes yes yes yes yes yes yes yes yes yes
Generator
0 (6) 1 2
VGen L2-N
Delta Delta Delta Wye Wye Wye Delta Delta Delta Wye Wye Wye
L1-L2 L2-L3 L3-L1 L1-N L2-N L3-N L1-L2 L2-L3 L3-L1 L1-N L2-N L3-N
VGen L1-L2
VGen L2-L3
VGen L3-L1
VGen L1-N
VGen L3-N
L1 L2 L3
G 3~
1 Mains
4 5 0 (6) 1 2 3 4 5
VMains L1-L2
VMains L2-L3
VMains L3-L1
VMains L2-N
L1 L2 L3
VMains L3-N
VMains L1-N
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Mode
Softkeys "Mode"
By pressing the push buttons , or the operating mode is selected. Corresponding to the selected application mode different softkeys are activated or deactivated on the display. Furthermore in a engine symbol the selected operating mode is displayed. If the operation mode STOP is selected the LED right beside the push button flashes.
Operating mode STOP
When AUTOMATIC is selected all engine start/stop functionality and circuit breaker
Operating mode MANUAL
When MANUAL is selected, all engine and breaker control is performed manually via softkeys.
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Operation
Softkeys "Mode"
If the unit is in operating mode MANUAL the softkeys are activated for manual operation of the engine and the power circuit breakers. The symbols "0" and "I" indicate additional actions that are processed at the moment.
Engine Start/Stop
Starting process: By pressing this push button the engine is started. Successful: If the starting process was successful, the arrow turns within this softkey and the "I" within this softkey lights up. Unsuccessful: If the starting process was not successful, the "I" will flash. Stop process: Pressing the softkey again will stop the engine. Successful: If the stop process was successful, the "0" is displayed solidly and the rotating arrow disappears. Unsuccessful: If the engine cannot be stopped, the arrow continues to turn and the "0" flashes.
Power circuit breaker open/close (GCB/MCB)
Close: By pressing this push button the circuit breaker is closed. Successful: If the closing process was successful, the breaker symbol rotates horizontal and the "I" lights within this softkey. Unsuccessful: If the closing process was not successful, the breaker symbol remains vertical and the "I" will flash. Open: To open this breaker this softkey is pressed as well. Successful: If the opening process was successful, the "0" is lit and the breaker symbol rotates vertical. Unsuccessful: If the breaker cannot be opened, the breaker symbol remains horizontal and the "0" flashes.
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Navigation
Softkeys "Navigation"
For navigation between the main screens the softkeys displayed in the right section are used. The softkeys are assigned with different functions.
If alarms have occurred during operation this softkey appears. By pressing this softkey the alarm list is called up.
Leave current screen ("Escape" / "ESC")
By pressing this softkey you change from the current screen into the above level. If the Escape key is used to leave the configuration mode any changes made will not be stored.
Changing screen levels
To activate configuration mode this softkey is used to enter the configuration menu.
Navigation within the configuration
These push buttons scroll between parameters forward or backward, navigate the cursor position within a parameter, increase or decrease the current digit of the parameter or confirm the modifications.
Increase/decrease display contrast
In the menu "display contrast" these softkeys can be used to increase or decrease the contrast of the display. If the contrast was reduced so much that the display can no longer be seen, press the STOP push button for at least 5 seconds. The contrast will be reset to the standard value.
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Overview
Operation Mode Operate the engine Start engine by ... ... the push buttons (Softkeys) ... the discrete inputs ... the automatic (emergency power) ... the CAN bus Stop engine by ... ... the push buttons (STOP push button) ... the push buttons (Softkeys) ... the discrete inputs ... the automatic (emergency power) ... the CAN bus ... an alarm Operate GCB close GCB ... the push buttons (Softkeys) ... the discrete inputs ... the automatic (emergency power) ... the CAN bus ... an alarm (e.g. MCB failure) open GCB ... the push buttons (STOP push button) ... the push buttons (Softkeys) ... the discrete inputs ... the automatic (emergency power) ... the CAN bus ... an alarm Operate MCB open MCB ... the push buttons (Softkeys) ... the discrete inputs ... the automatic (emergency power) ... the CAN bus ... an alarm close MCB ... the push buttons (Softkeys) ... the discrete inputs ... the automatic (emergency power) ... the CAN bus ... an alarm ------------------------------------------------------------YES ----------YES YES YES YES ------------------------------------------------------------YES ------YES --YES YES YES YES YES ----------YES ----------YES YES ------YES YES --YES --YES YES YES YES ------YES YES --YES --YES YES YES YES ------YES YES --YES YES YES YES ----------------------------------------YES ----------YES --YES --YES ----------YES YES YES YES YES ------YES YES ------YES --YES --YES YES --YES --YES YES YES ------YES YES ------YES --YES --YES YES --YES --YES YES YES ------YES YES ------YES --YES --YES YES --YES --YES YES YES ------YES YES ------YES --YES YES YES YES --YES YES YES YES {BM} MAN AUTO Applicatio1n Mode {1o} {1oc} MAN AUTO MAN AUTO {2oc} MAN AUTO
Application Mode (page 22): depends on the application; defines the number/function of the breakers ({BM}, {1o}, {1oc}, {2oc}). Operating Mode (page 23): depends on the application; separates between STOP, MANUAL and AUTOMATIC.
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Application modes
The application mode can be changed only during configuration with the correct passwords. The most important features of the four application modes are illustrated in the following chapters. The exact description of the functions that are possible during each application mode can be found in the configuration manual (manual 37204). Table 3-1: Functional description - Overview describes which function is available in each application mode.
3 3
S/S
Additionally to the application mode {BM} the following functions are possible: monitoring of selected values and protection of the generator and the engine as well as opening the GCB.
open
1 S/S
Additionally to the application mode {1o} the following functions are possible: closing the GCB and deadbus test logic.
S/S
MCB
GCB
3 3
open/close
1 S/S
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Operating modes
Operating mode STOP NOTE
Selecting the operating mode STOP is not the same as an EMERGENCY STOP. In some cases the easYgen will perform additional logic before the engine is stopped. An EMERGENCY STOP discrete input can and should be programmed as a class F alarm.
In the operating mode STOP neither the engine nor any switch can be operated. Dependent on the application mode the engine and the power circuit breakers can not be operated. If the operating mode STOP has been selected while the engine was already stopped the GCB will not be closed. The fuel solid relay will not be closed. The discrete inputs and CAN bus commands are ignored. The push buttons (softkeys) are disabled (depending on the previous operating mode). The engine/generator monitoring remains de-activated (exception: all monitoring that is not delayed by the delayed engine speed monitoring). the engine was running The GCB is opened. Requirements: - The easYgen is at least in application mode {1o} and - the GCB is closed. The MCB will be closed. Requirements: - The easYgen is at least in application mode {2oc}, - the GCB is open, - the MCB is enabled and - the parameter "close MCB in STOP modus" is configured to YES. An engine cooldown will be proceeded. The fuel solid relay will be opened. The engine/generator monitoring will be de-activated (exception: all monitoring that is not delayed by the delayed engine speed monitoring). The screen follows the operating conditions.
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Single line diagram for application mode {1o}. For a {1o} application both the engine and the GCB softkeys appear with the following functions. Start the engine, stop the engine or open the GCB.
Examples for the single line diagrams
Single line diagram for application mode {1oc}. For a {1oc} application both the engine and the GCB softkeys appear with the following functions. Start the engine, stop the engine, open the GCB or close the GCB.
Examples for the single line diagrams
Single line diagram for application mode {2oc}. For a {2oc} application both the engine, the GCB and the MCB softkeys appear with the following functions. Start the engine, stop the engine, open the GCB, close the GCB, open the MCB or close the MCB.
Examples for the single line diagrams
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Manual 37181
Mains fault
AMF / Auto mains failure operation (only in application mode {2oc}) If the operating mode set to AUTOMATIC and the application mode is configured to {2oc} (2-breaker logic) and the mains fails, the engine and the power circuit breakers will be operated according to the conditions in the following table. The operating mode is set to AUTOMATIC. The application mode is set to {2oc}. The parameter "Emergency power" is configured to ON. The configured mains failure limits are reached. The configured delay times are expired. No alarms of alarm class C or higher are present (for explanation please note manual 37204). The engine is ready for operation. Status (prior to mains failure) Engine GCB MCB 0 (open) 0 (open) 0 (stands still) 0 (open) 1 (closed) 0 (open) 0 (open) 1 (runs) 1 (closed) 0 (open) 0 (open) 1 (closed) Action (order) GCB 2 (close) 3 (close) 1 (close) 2 (close) ---
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Chapter 4. Configuration
This chapter provides information "how to configure the unit via the LC display" as well as the description of all parameters that can be changed without password. If you have the right codes to configure the unit (this is verified via passwords) please note manual 37204 for detailed information. Manual 37204 describes all parameters, their setting range and their influence to the operation of the unit.
Language A: German A: English A: Portuguese A: Rusian A: Turky A: Spanish A: French A: etc. Password A: Range: 0000..9999 Select digit (navigates to the next, low-order digit of a value) Display contrast - more - less More contrast Less contrast Configuration (change from operation to configuration) Cancel (leaf without saving the value) Select / confirm (leaf with saving the value) Previous parameter / increase digit (navigates to the previous parameter, selects the previous parameter of a list or increases the selected digit of a parameter by one) Next parameter / decrease digit (navigates to the next parameter or selects the next parameter of a list)
System parameters Set clock A: Year: 2000..2050 A: Month: 01..12 A: Day: 01.31 A: Hour: 0.24 A: Minute: 0..59 A: Second: 0..59 Password system I: Code display I: Code CAN I: Code DPC A: Password display A: Password CAN A: Password DPC A: Factory setting Version I: S/N serial number I: P/N firmware I: REV firmware I: Version firmware I: P/N app.software I: REV app.software I: Version app.software
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To change into configuration please press in the main screen. Afterwards the list with all parameters gets visible.
Navigation through the parameters is carried out using the softkeys and . To edit the selected parameter press . To save the edited parameter press . To cancel without saving the changes press .
Jump into the display modus (start screen); escape without saving the changes ("Escape")
Navigate ...... Pressing this softkey changes into the screen with measuring values and messages. If you are within a deep level of the configuration menu this softkey navigates you back one level. Edit .............. If you wish to cancel WITHOUT saving a parameter that has been changed using or press this softkey. This softkey also changes from editing to navigation.
Next parameter; increase value
Navigate ...... This softkey navigates to the next parameter (downwards). You only can see/edit that parameters you have access to (verified via passwords). Parameters that require a higher password level are not possible to select. The description of the parameters where no password is required are decribed within this manual further below. Edit .............. If you have selected the parameter via and the position you want to change via or , the value of this digit is reduced via step by step.
Previous parameter, reduce digit
Navigate ...... These push buttons navigate within the parameter list forwards / backwards. Edit .............. If you have selected the parameter via and the position you want to change via or , the value of this digit is raised step by step.
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Navigate .......Just as you press this softkey, the highlighted parameter which you have selected before, is for changing written into the lowest line of the screen. There it can be changed accordingly. Edit ...............If you have changed a value, it will be accepted by this button.
Next digit of the selected parameter
If the digits of a parameter can be changed singly (e.g. the password) this softkey is active and the navigation between the digits in direction of the low-order digits / to the right is possible (the selected digit can be changed by oder or saved by ).
Previous digit of the selected parameter
Identical equal to but the navigation in direction of the high-order digit / to the left.
Parameters
NOTE
The description of the configuration and of all parameters which can be edited via the display are described in manual 37204.
Language
Language Language Language Language Language Language Language
FR SP TU RU PT DE EN
Change language
{Language}
{Language} ..All texts are monitored in the selected language. This concerns the following texts: Texts in operating mode which are not lodged by definition of an input (so e.g. discrete inputs can be lodged with a name), Texts of the event logging, Parameter which can be changed over the display.
Password
Password Passwort Senha ifre Consigna Code d'accs
FR SP TU RU PT DE EN
0000..9999
Enter the password for the configuration for this type of access. If you do not enter a password only the displayed parameters can be edited. All other parameters and their desciption can be found in the manual 37204.
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Display contrast
Change display contrast Displaykontrast ndern Contraste da tela Kontrast deitir Cambiar contraste pantalla Config. contraste affichage
FR SP TU RU PT DE EN
+/-
In menu "display contrast" you increase or reduce the display contrast with these softkeys. ................... Increase the display contrast. ................... Reduce the display contrast. ........... If you have changed the display contrast until you cannot see anything on the display, press the STOP button for at least 5 seconds. Then the contrast will be reset onto the standard value.
0..1.000 s
After a new alarm has occured the alarm LED flashes and the centralized alarm is issued. After this time has run off the flashing LED changes into a steady light andthe centralized alarm is reset.
0..23
The current hour of the clock time is set here. Example: 0 ................... 0th hour of the day. 23 ................. 23rd hour of the day.
FR SP TU RU PT DE EN
0..59
The current minute of the clock time is set here. Example: 0 ................... 0th minute of the hour. 59 ................. 59th minute of the hour.
FR SP TU RU PT DE EN
0..59
The current second of the clock time is set here. Example: 0 ................... 0th second of the minute. 59 ................. 59th second of the minute.
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1..31
The current day of the date is set here. Example: 1 ....................1st day of the month. 31 ..................31st day of the month.
FR SP TU RU PT DE EN
1..12
The current month of the date is set here. Example: 1 ....................1st month of the year. 12 ..................12th month of the year.
FR SP TU RU PT DE EN
0..99
The current year of the date is set here. Example: 0 ....................Year 2000. 99 ..................Year 2099.
Code levels
Code level display Codeebene Display Nvel senha display . Kodseviye Ekran Nivel consigna pantalla Niv. code affichage Code level CAN port Codeebene CAN Schnittstel. Nvel senha CAN . CAN Kodseviye CAN ara birim Nivel consigna interfaz CAN Niv. code interfaceCAN Code level serial Codebene serielle Schnittstel Nvel senha RS232 ... Kodseviye seriel ara birim Niv.consigna interf. RS232/DPC Niv. code interface serielle
FR SP TU RU PT DE EN
Info
This value displays the code level which is currently selected for the access via the LCD.
FR SP TU RU PT DE EN
Info
This value displays the code level which is currently selected for the access via the CAN bus.
FR SP TU RU PT DE EN
Info
This value displays the code level which is currently selected for the access via the serial RS232 (DPC) interface.
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Password
Password Passwort Senha ifre Consigna Code d'accs Password Passwort Senha ifre Consigna Code d'accs CAN CAN CAN CAN CAN CAN CAN
FR SP TU RU PT DE EN
0000..9999
Enter the password for the configuration for this type of access. If you do not enter a password only the displayed parameters can be edited. All other parameters and their desciption can be found in the manual 37204.
Password for access via the CAN 0000..9999
FR SP TU RU PT DE EN
Enter the password for the configuration for this type of access. If you do not enter a password only the displayed parameters can be edited. All other parameters and their desciption can be found in the manual 37204.
Password for access via the DPC 0000..9999
Password RS232 Passwort RS232 Senha RS232 RS232 ifre RS232 Consigna RS232/DPC Code d'accs RS232
FR SP TU RU PT DE EN
Enter the password for the configuration for this type of access. If you do not enter a password only the displayed parameters can be edited. All other parameters and their desciption can be found in the manual 37204.
Factory setting
YES/NO
The factory settings (default values) can be loaded. Select YES to enable the following screen to be displayed. It is possible to load the factory settings (default values) for all displayed parameters.
FR SP TU RU PT DE EN
YES/NO
Entering YES overwrites the currently configured values with the default values.
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Appendix A. Messages
Status messages
Message in the display
Aux.serv.prerun Preglow Turning
Meaning
Prerun of the auxiliary operation is active
Before the engine is started the signal "aux. services prerun" is set, so that all necessary facilities which are necessary for the operation of the engine can be initialized, started or switched.
Ignition Start
Start - Pause Crank protect Cool down Aux. services Stop engine
Starter protection
To prevent that the starter is destroyed by a turning engine, this time is awaited before a new start, so that the engine can come into idleness.
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Meaning
Black start of the GCB {1oc}, {2oc}
The GCB is switched to the de energized busbar. This is released either by absence of the MCB (operation mode {1oc}) or by "Reply: MCB is open". Please attend: If the busbar is actually de-energized, cannot be ascertained. Therefore take guarantee during the commissioning that no other participant can feed into the same busbar.
Emergency run
Mains settling
Critical mode
Alarm messages
Message in the display
Overvoltage lev.1 Overvoltage lev.2 Undervoltage lev.1 Undervoltage lev.2 Overfrequency lev.1 Overfrequency lev.2
Meaning
Generator overvoltage, limit value 1
The generator voltage has exceeded the limit value 1 for generator overvoltage for at least the indicated time and did not yet fall below the value of the hysteresis. Furthermore the alarm was not acknowledged (unless the "Self acknowledgement" is not set NO).
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Meaning
Generator underfrequency, limit value 1
The generator voltage has fallen below the limit value 1 for generator underfrequency for at least the indicated time and has not exceeded the value of the hysteresis. Furthermore the alarm was not acknowledged (unless the "Self acknowledgement" is not set NO).
Generator reverse power, limit value 1 resp. Generator reduced power, limit value 1
The generator power has exceeded the limit value 1 for generator reverse power resp. generator reduced power for at least the indicated time and did not fall below the value of the hysteresis. Furthermore the alarm was not acknowledged (unless the "Self acknowledgement" is not set NO).
Generator reverse power, limit value 2 resp. Generator reduced power, limit value 2
The generator power has exceeded the limit value 2 for generator reverse power resp. generator reduced power for at least the indicated time and did not fall below the value of the hysteresis. Furthermore the alarm was not acknowledged (unless the "Self acknowledgement" is not set NO).
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Meaning
Generator overcurrent, limit value 1
The generator current has exceeded the limit value 1 for the generator overcurrent for at least the indicated time and did not fall below the value of the hysteresis. Furthermore the alarm was not acknowledged (unless the "Self acknowledgement" is not set NO).
Lv2:
Wb:
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Meaning
Plausibility alarm frequency/speed measurement
The value of the generator frequency (ascertained by the generator voltage measurement) has differed for at least the indicated time for more than 10 Hz of the engine speed (measured over pickup) and has not fallen below the value of the hysteresis. Furthermore the alarm was not acknowledged (unless the "Self acknowledgement" is not set NO).
Interface alarm
The communication via interface is disturbed and no dates can be received or sent over the bus. Furthermore the alarm was not acknowledged (unless the "Self acknowledgement" is not set NO).
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