GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D.

, MUMBAI, INDIA

STRESSES IN SHELL DUE TO LIFTING LUGS (PD 5500 - G.2.2, G.2.3)

Client
: L&T / IOCL
Page
Consultant
: -Rev
:0
Eqpt. no.
: 21-E1-307 A/B
Date
: 06/02/04
Load to be lifted per lifting lug (refer page 140), F
180.5 kN
Assumed angle of lift with vertical
30
Component of force normal to vessel, Fn = F cos30
156.318 kN
Component of force tangential to vessel, Ft = F sin30
90.25 kN
Distance of force from OD of vessel, df
129 mm
Induced longitudinal moment, M L = Ft.df
11642.250 Nmm
Inside diameter of vessel, di
1320 mm
Nominal thickness of shell, tn
14 mm
Corrosion allowance, CA
3.00 mm
Corroded thickness of shell, t
11.00 mm

MDC No. : 845

Project No.: 130314/315
Made by : JSB

Shear area of compensation pad, As = width * thickness

Shear stress due to lug, t = Ft/As
Design stress, f
Mean radius of cylinder, r
Shell length, L

r/t
W/t 2

Modulus of elasticity, E
Distance from center of applied load to mid-length of vessel, d
Width of lifting lug pad, w
Half length of rectangular loading in circumferential direction, C j
Axial length of loading area, (lifting lug pad), C Z
External load distributed over the loading area, W = 1.5M L /C Z
Half length of rectangular loading in longitudinal direction, C x = C Z /6
Equivalent length of shell, Le = L - 4d 2 /L
60.773
Cx/r
0.0997
360.814
C j /Cx
0.9000

From table G.1, K2 =

From figure G.6

M j 1 /W=
0.138
With C j /C x = 0,
From figure G.6
M j 0 /W=
0.194
Correction factor, Cf
M j1 /M j 0 =
0.711
With x/C x = 5
From figure G.14
M j3 /W=
0.0627
M j 2 /W = M j3 /W*Cf
0.0446
Mj
t2

W M j1 M j 2

*
t 2 W
W

33.7000
Longitudinal stress at A,

Circumferential stress at A,

For Cj < Cx,

2
2

1.88 N/mm
2
160.71 N/mm
668.50 mm
6930.00 mm
200000.00
1765.00
120
60
400.000
43658.438
66.667
5131.890
2Cx/Le
64r/t(Cx/r) 2

N/mm
mm
mm
mm
mm
N
mm
mm
0.026
38.682

7.487
With C j /C x as above,
From figure G.7
From figure G.8
From figure G.9
M x1 /W=
0.074 N j 1 t/W=
-0.108 N x1 t/W=
-0.157
From figure G.7
From figure G.8
From figure G.9
M x0 /W=
0.098 N j 0 t/W=
-0.136 N x0 t/W=
-0.170
M x1 /M x0 =

0.752 N j 1 /N j 0 =

0.794 N x1 /N x0 =

0.927

From figure G.15

From figure G.16
From figure G.17
M x3 /W=
0.02195 N j3 t/W=
0.02315 N x3 t/W=
-0.07986
Mx 2 /W = Mx 3 /W*Cf
N j 2 t/W = N j3 t/W*Cf
Nx 2 t/W = Nx 3 t/W*Cf
0.0165
0.01838
-0.074021179
M x W M x1 M x 2
= 2 *

t2
t
W
W

20.7440

156.3176 kN
0.1380
0.0740
-0.1080
-0.1572

Nj
t

W N j 1t N j 2 t

*
t 2 W
W

N x W N x1t N x 2t
= 2 *

t
t
W
W

-45.6010

N x 6M x
2
t
t
N j 6M j
fj =
2
t
t
fx =

From figure G.20a

C 1 /C x =
0.950
E=
200000

Stresses due to radial load

Radial load, W = Fn =
From figure G.6, M j /W =
From figure G.7, M x /W =
From figure G.8, N j t/W =
From figure G.9, N x t/W =

48000.00 mm

g2.3

= -30.012 + 6*20.744 =
= -30.012 - 6*20.744 =

-30.0120
94.452
-154.476

(inside)
(outside)

= -45.601 + 6*33.7 =
156.599
= -45.601 - 6*33.7 =
-247.801
C1 =
63.333
From fig. G.18 or G.19
d 1Er
C 1 /r =
0.095
=
11258
L e /r =
7.677
W

(inside)
(outside)

Mj
Mx
Nj
Nx

=
=
=
=

21.5718
11.5675
-1.5348
-2.2339

d1 =

q=

3d 1
=
CZ

N j /t =
N x /t =
6M j /t 2 =
6M x /t 2 =

3.676
0.028

-0.1395
-0.2031
1.0697
0.5736

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA

STRESSES IN SHELL DUE TO LIFTING LUGS (PD 5500 - G.2.2, G.2.3)

Client
: L&T / IOCL
Page
Consultant
: -Rev
:0
Eqpt. no.
: 21-E1-307 A/B
Date
: 06/02/04

MDC No. : 845

Project No.: 130314/315
Made by : JSB
Quadrant
Surface

Q1

Q2

Inside

Inside

Outside

Inside

Outside

Inside

Outside

-0.1395
-45.6010

-0.1395
45.6010

-0.1395
45.6010

-0.1395
45.6010

-0.1395
45.6010

-0.1395
-45.6010

-0.1395
-45.6010

202.2000

-1.0697
-202.2000

1.0697
-202.2000

-1.0697
202.2000

1.0697
-202.2000

-1.0697
202.2000

1.0697
202.2000

-1.0697
-202.2000

157.5292

-249.0102

-155.6688

246.5918

-155.6688

246.5918

157.5292

-249.0102

-0.2031
-30.0120

-0.2031
30.0120

-0.2031
30.0120

-0.2031
30.0120

-0.2031
30.0120

-0.2031
-30.0120

-0.2031
-30.0120

-0.5736
-124.4640

0.5736
-124.4640

-0.5736
124.4640

0.5736
-124.4640

-0.5736
124.4640

0.5736
124.4640

-0.5736
-124.4640

-94.0815

153.6993

-94.0815

153.6993

94.8225

-155.2527

1.8802

1.8802

1.8802

1.8802

1.8802

1.8802

-155.2150

-94.0241

246.6298

-94.0241

246.6298

157.5855

-155.2150

-249.0479
-93.8329

-155.7262
-61.7021

153.6613
-92.9686

-155.7262
-61.7021

153.6613
-92.9686

94.7662
-62.8193

-249.0479
-93.8329

Bending comp. (6M j /t 2 ) due to:

Radial load
1.0697

Total circumferential
stress (f j )

Longitudinal stresses
Membrane comp. (N x /t) due to :
Radial load
-0.2031

-30.0120
Longitudinal moment:
Bending comp. (6M x /t 2 ) due to:
Radial load
Longitudinal moment:

Q4

Outside

Circumferential stresses
Membrane comp.(N j /t) due to :
Radial load
-0.1395
Longitudinal moment:
-45.6010

Longitudinal moment:

Q3

g2.3

0.5736
124.4640

Total longitudinal
94.8225
-155.2527
stress (f x )
Total shear stress ( t )
1.8802
1.8802
Check for total stress intensity (membrane + bending)

f1 = f j + f x + ( f j - f x ) 2 + 4t 2 / 2

157.5855

f 2 = fj + f x f 2 -f 1

( f j - f x ) 2 + 4t
94.7662
-62.8193

]/ 2

Maximum total stress intensity =

249.0479 N/mm2

Allowable stress at edge of compensation pad = 2f =

321.4132 N/mm2

(acceptable)