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AUTO/MANUAL SW

CLUTCH CUT-OFF SW
ILL & HEAD LAMP SW
0 I

HAZARD SW

REAR WIPER & WASHER SW


0 I

RIDE CONTROL SW
WORK LAMP SW
0 I

R/WASHER
PARKING SW

7-3
4

CN-114

FL+ 3

BK+ 2

BL+ 1

CIGAR
LIGHTER
4

3
2
1

FUEL WARMER
1

E
Pf
B

1
2
3
4
6

PREHEATER RY

REAR WIPER
CD-4

STOP LAMP

Pa

CLUTCH
CUT-OFF

CN-144

E15
E13
E12
E11
E10
E14

0.85 BW
0.85 G
0.85 L
0.85 Or
W(tw)
B(tw)

M34 0.85 ROr


T36 0.85 WOr

M08B 1.25 W
F13A 0.85 Br

R16 0.85
G23 0.85
G35 0.85

W
B
B

R15 0.85 Y
M18B 0.85 Or

W
VOr
LW
L
RW
W
GrW
Br
L

M45C 0.85
T27C 0.85
T33 0.85
T35 0.85
T25 0.85
T37A 0.85
T34A 0.85
T31 0.85
T18C 0.85

14

10

11

12

10

12
11

13

R16 0.85
G23 0.85
G35 0.85

W
B
B

0.85
0.85
0.85
0.85
0.85

0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85

Y
Gr
Y
R
L
WOr
Gr
VOr

Y
R
Br
G
VOr
L

GY

CN-122

SERIAL-H
SERIAL-L
FUEL SENSOR

L
G

4 BWG

3 BVi
^Z

1 BY

6 RW

2 Gr

B
D

C
B
A

AD1
AD2
AD3

X1
D

X2
C

SHIFT LEVER

AD6

B+

^Z
R

R
O
L
Lo Hi F

O J
O
I

Hi

HO

Y 7

BW 2

B 5

WB 8

Lo

BG 3

24V IG

24V IG

24V PER.

LH.TURN

RH TURN

HIGH BEAM

WORK LAMP

N.C

RX-PC
FWE

GND

GND

SERIAL-H

SERIAL-L

T/M ERROR

ILL.

GND

TX-PC

GND

RS-TX

RS-RX

MODE

GND(MECHANICAL)

HOURMETER

STOP LAMP P/S

BRAKE PS

PARKING SIG

STEERING P/P PS

BUZZER STOP

WASH SIG

RIDE CONT. AUTO

RIDE CONT. ON

WIPER INT SIG

TACHO SENSOR+

CLUTCH CUT-OFF SW

IG 24V
AUTO SEL.SW

AIR FILTER

ENG OIL PS

STEERING PS

TACHO SENSOR-

AUTO SEL.TCU

CAN-L
CAN-H

SPEEDMETER SIG.

BUZZER

GND

FAN CLUTCHFAN CLUTCH+

ALT LEVEL

COOLANT SIG

HYD TEMP SENDER

AD4

AD7(KD)

WIPER RY

PREHEATER

SAFETY RY

CLUTCH CUT-OFF PS

6 W

ED1(VP)

CS-11

CS-12

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

NEUTRAL SIG

5A

5A

10A

10A

10A

10A

5A

10A

10A

10A

10A

10A

30A

5A

20A

30A

5A

10A

30A

20A

10A

20A

20A

30A

10A

20A

10A

20A

STEERING RY

AD5

ILL.F/R,R/L

ILL,F/L,R/R

CLUSTER

TCU

CONTROLLER

RCV

ECM

SPARE

AC & HEATER

CLUSTER

ECM

TCU

START KEY

RADIO/ROOM LAMP

TURN LAMP

PREHEATER

CASSETTE/BUZZER

OPTION

WORK LAMP

F/R WIPER

SWITCH

CIGAR

AIR-CON/HEATER

HORN/CONVERTER

BACK/STOP LAMP

HEAD LAMP

ILL.LAMP

BEACON LAMP

CS-5

CN-121

ST C

CN-36

M59 0.5 Y
R13B 0.5 Br
RF50A 0.5 Or
RF52A 0.5 L
M12 0.5 RY
M06B 0.5 W
M06A 0.5 W

M64 0.5 R
M62 0.5 B
RF51A 0.5 G
T40 0.5 RW
M35 0.5 B
M24 0.5 W
G44 0.5 B
G45 0.5 B
M63 0.5 BrW
M65 0.5 G

W
L
G
B

F13B 0.85 Br
M40 0.85 BW

M30
M29
M28
M27
C06
F25
M26
M25

M41 1.25 W
R14 0.85 RW
R13A 1.25 V
M15A 1.25 YW
M42 1.25 BrW
RF50B 0.85 Or
RF52B 0.85 L

Gr
F07 0.85 GrW
M16A 1.25 Br
M32 0.85 Y
M31 0.85 GrW

F26 0.85

M30 0.85
M27A 0.85
M38 0.85
M39 0.85
M40 0.85
M14D 1.25

W(tw)
B(tw)
ROr
OrW
WOr

Gr

A
B

EF20 0.85 RW
F10 0.85 V(sh)
F09 0.85 G(sh)
G42 1.25 B
M33 0.85 BW
T30 0.85 W(tw)
ET02 0.85 G(sh)
ET01 0.85 V(sh)
T29 0.85 Y

M24
M35
M34
F04
F08

M22 0.85

T37B 0.85 W
M21 0.85 L

CN-98

M02 1.25 BrW


F21 3.0 W
F22 5.0 R

RF53 1.25 W

RF51 1.25

L
M06 0.85 W

Br

M16 1.25

R10A 0.85
T18D 0.85

LW

ROr

E18 0.85

M03 2.0

M12 0.85

E16A 0.85 W

T28 0.85 R

Or

M04 1.25

C01B 0.85

LOr

GrW

M60 0.85

Gr

M10 1.25

C02 0.85

M14 1.25

M11 1.25

M09 0.85

M13 1.25

Or

M18 0.85

M64 0.85
M63 0.85
M62 0.85
M61 0.85

T37A 0.85 W
T34A 0.85 GrW
T31 0.85 Br
T18C 0.85 L

R15 0.85 Y
M18B 0.85 Or

M07 1.25

M37 1.25

M45C 0.85 W
T27C 0.85 VOr
T33 0.85 LW
T35 0.85 L
T25 0.85 RW

M46 0.85 R
M49 0.85 G
G51 1.25 B

M08 1.25

M18C 0.85

CN-19

10

11

12

CN-13

10

11

12

13

14

M06 0.5 W

YW

M15 1.25

OrW

M05 2.0

C07 1.25

BR ACC

M18D 0.85

2
1

M55 0.85 Or

EARTH 6

CD-5

Pa

EARTH 3
CN-102

R
G
B

M46 0.85
M49 0.85
G51 1.25

10

11

12

13

14

CN-21

M14B 1.25 L
M54 0.85 W
G55 1.25 B

E06 0.85 G
E09 0.85 L
M13B 1.25 LOr
G61 1.25 B

G43 0.5

CN-95

10

12
11

Hi 4

E07 1.25 VOr


E19 0.85 V
M13A 1.25 LOr
G56 1.25 B

CN-7

10

11

12

13

14

CN-12

CN-97

Lo 5

CR-42

GY
Y
R
Br
G
M14D 1.25 L
M41 1.25 W
R14 0.85 RW
R13A 1.25 V
M15A 1.25 YW
M42 1.25 BrW
RF50B 0.85 Or
RF52B 0.85 L

M37 1.25
M30 0.85
M27A 0.85
M38 0.85
M39 0.85

12
10

11

W(tw)
B(tw)
F11 shield
T39 0.85 B(tw)
ET03B shield

M24 0.85
M35 0.85

BRAKE PS

Hi 4

CR-46

M18A 0.85 Or
RF53B 1.25 W
G52 1.25 B

R10L 0.85 R
R10K 0.85 R
R10J 0.85 R
T27B 0.85 VOr
M47B 0.85 W
M48B 0.85 L
G67 0.85 B
R10H 0.85 R

R10E 0.85 R
R10F 0.85 R
R10G 0.85 R
R10D 0.85 R
M47A 0.85 W
M48A 0.85 L
G68 0.85 B
T27A 0.85 VOr

M47C 0.85 W
R10N 0.85 R

CN-48

GrW
VOr
Gr
Br
Gr
L
M40 0.85 BW
ET02 0.85 G(sh)
ET01 0.85 V(sh)
M34 0.85 ROr
M29 0.85 Gr
C06 0.85 L
T37B 0.85 W
T30 0.85 W(tw)
M27 0.85 R
F09 0.85 G(sh)
F25 0.85 WOr
M33 0.85 BW
F10 0.85 V(sh)
M32 0.85 Y
F13B 0.85 Br
T29 0.85 Y
EF20 0.85 RW
F08 0.85 WOr
F26 0.85 Gr
M30 0.85 Y
F04 0.85 OrW
M28 0.85 Y
M31 0.85 GrW

F07 0.85
M25 0.85
M26 0.85
M16A 1.25
M22 0.85
M21 0.85

ET02B 0.85 G
ET01B 0.85 V

E18 0.85 LW
M12 0.85 ROr
E16A 0.85 W
M13 1.25 LOr
M60 0.85 GrW
RF51 1.25 G
M14 1.25 L
M15 1.25 YW
R10A 0.85 R
M16 1.25 Br
M17 1.25 OrW
T18D 0.85 L
M18 0.85 Or
C07 1.25 G

M17 1.25

Lo 5

CL-2

CN-111

DO-2

M48C 0.85 L
R10M 0.85 R

B(tw)
RF51A 0.85 G
T40 0.85 RW
M59 0.85 Y
R13B 0.85 V
G41 0.85 B
M24 0.85 W(tw)
RF52A 0.85 L
RF50A 0.85 Or
M12 0.85 ROr
M06 0.85 W

M35 0.85

M40 0.85 BW
M16B 0.85 Br

OPTION

OFF IDLE

1
2

G17 0.85 B
C05K 0.85 R
M44 0.85 L
T26 0.85 YW
M09E 0.85 W
M09F 1.25 W

1.25 W
0.85 W
1.25 Gr
1.25 R
C02 0.85 Y
RF53 1.25 W

M08
M09
M10
M11

M03 2.0 R
M04 1.25 Or
M05 2.0 L
C01B 0.85 G
M07 1.25 V
M06 0.85 W
T28 0.85 R

0, I

MULTI FUNCTION SWITCH

ON IDLE

DO-1

JOY STICK

CR-41

7 FL-

1
6

METER
HOUR

5 BL-

2
8

CN-71

6 BK-

3
9

M52 0.85 L
C05H 0.85 R

RF53A 1.25 W

4
10

M51 0.85 W
C05G 0.85 R

M59 0.85

G13 0.85 B
C05F 0.85 R

M60A 0.85 GrW


M60B 0.85 GrW
R06 0.85 LW
M29 0.85 Gr

5
6

10

CS-17

G15 2.0 B
G02 1.25 B
M05A 2.0 L
M03 2.0 R
M04A 1.25 Or
F06 1.25 Y

Or

G12 0.85 B
C05E 0.85 R
M53 0.85 Br
M28 0.85 Y

M14C 1.25

M56 0.85

M55 0.85

G11 0.85 B
C05L 0.85 R
M54 0.85 W

CN-11

10 9

10

10

7
5

I0,
CS-20

CS-50

10 9

1
4

3
10

4
6

5
3

10

10 9

F/WASHER
9

FLASHER
UNIT
CS-3

RF50D 0.85 Or
RF52 0.85 L

DO-4

WARNING
BUZZER
G32 1.25
M50 1.25

0.85
0.85
0.85
0.85

R09
T22
M53
T32

BrW
BrW

M42B 1.25
M42A 1.25

G10 0.85 B
C05D 0.85 R

10

10

CS-41

M41 1.25 W
M17 1.25 OrW

M02 1.25 BrW


M15B 1.25 YW

1
1

7
5

F03 0.85
T34B 0.85
M08A 1.25
G29 1.25

C05C 0.85

30

G19 0.85 B
C05B 0.85 R

86

10

87 87a

87

CS-39

85

M31 0.85 GrW

30

GND

12V

24V

CN-138

M09C 0.85 W

30

87

86

87 87a

85

G09 0.85 B
C05J 0.85 R

85

87a

10

30

10

30

86

86

CS-42

87 87a

87

M32 0.85

85

12V
1

M09A 0.85 W

24V
87a

30

30

86

87

R17 0.85
R07 0.85
G33 1.25
R10C 0.85
M47 0.85

G07 0.85 B
C05A 0.85 R

85

85

87a

30

85

G34 1.25
R08 0.85

10

86

87a

10

ILLUMINATION

8
4

CS-51

85

AC CONDENSOR FAN

G53 1.25 B
M56A 0.85 L

G54 1.25 B
M27B 0.85 R

AC 24V

AC COMP

BLOWER MOTOR GND

AC CONTROLLER B+

CN-22

AC CONTROLLER B+

87 87a

CN-103

M42C 1.25 BrW


M11 1.25 R
G62 1.25 B

86

86

85

CR-11

87 87a

CN-26

AC CONTROLLER GND

B
L
FRONT WIPER

G28 0.85
M44 0.85
D

PARKING SOL.
M
E

Pf

3 4

B
Gr

30

G27 0.85
M26 0.85
5

1 2

30

G18 0.85 B
M25 0.85 VOr
4

86

RESISTER
2 3

4 1 2 3 4

1
1

CD-26
5

OUTPUT SIGNAL

PARKING PS
6

2 3

85

2
7

1
8

VM

CD-3
23 19 15
1

VP

1
1
2

ED

86

M01 1.25 WOr


F12 0.85 V
M04B 1.25 Or
2

Pa
3

R
3

B1

Pa
M43 1.25
4
5

AD1

4
5
6

5
6

B2

6
7
8

B3

8
20 19 17 16 15 14 12 11 10 9

AD2

3
2

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9

CN-51
AS

CS-2
CLUSTER
AD3

6
5

CN-59
AD6

EARTH 1
CN-58
AD4

START SWITCH

CONTROLLER
AD7

2
H0 I

M01 1.25 WOr


AD5

M33 0.85 BW
C01A 0.85 G

GROUP 2 ELECTRICAL CIRCUIT

HL740TM-7 ONLY
ATT.LOCK

Or
6

CS-52

10

Or
8

10

CR-40

CR-30

Y
GrW
W
B

BACK-UP RY

CR-3

C03 1.25 Or
M51 0.85 W
M10A 1.25 Gr
G21 1.25 B

WORK LAMP FRONT

CR-6

C04 1.25 Br
M52 0.85 L
M10B 1.25 Gr
G22 1.25 B

CR-35

Or
ROr
Br
Gr

RIDE
CONTROL RY

CN-139

B
Or

12V SOCKET

G59 0.85 B
M27C 0.85 R
G58 0.85 B
M56B 0.85 L

EARTH5

6
2

10
9

ATT.UNLOCK
1

10

C01 0.85 G
C04 1.25 Br
C02 0.85 Y
C03 1.25 Or
CN-5

G82
C05
G81
C06
G83
C07

EARTH 8

EARTH4

M21 0.85 L
E05 0.85 R
T37C 0.85 W
M43 1.25 R

T05
T19
T07
T21
T08
T09
T06
T04
T20
T38
T45

E13
E12
E11
E10
E14

0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85

0.85
0.85
0.85
0.85
0.85

0.85
0.85
0.85
0.85
0.85
1.25

R16 0.85
R17 0.85
R15 0.85
W
BOr
Y

R05
R06
R07
R08
R09
V
LW
G
Br
Or

0.85
0.85
0.85
0.85
0.85

G66 0.85

BOr
G
B
R
W

CR-7

EF08 0.85 W
M05B 1.25 L
M05C 1.25 L
F05 0.85 LW

AIR-CON RY

CR-26

M39 0.85 G
M22 0.85 Gr
M45 0.85 W
M45A 0.85 W
M46 0.85 R

WIPER RY LO

CR-4

M45B 0.85 W
G25 1.25 B
M49 0.85 G
M38 0.85 Br
M14A 1.25 L

WIPER RY HI

CR-2

M07A 1.25 V
M37 1.25 GY
R05 0.85 V
G26 1.25 B

HORN RY

EARTH 2

DC/DC CONVERTER
M07B 1.25 V
G31 1.25 B
M50 1.25 Or

CR-5

87a

F21 3.0 W
F22 5.0 R
T39 0.85

T16 0.85 R
T17 0.85 Br
T18 0.85 L
LW
YW
W
Or
WOr
BOr
G
V
Gr
WOr
BOr

WORK LAMP REAR

RF53C 1.25 W
RF52C 0.85 L
E06 0.85 G
EF20 0.85 RW
F13 0.85 Br
F12 0.85 V
F03 0.85 Y
F04 0.85 OrW
E18 0.85 LW
RF50C 0.85 Or
RF51C 1.25 G
E17 0.85 W
E16 0.85 W
E19 0.85 V

DO-3

ET01C 0.85 V(sh)


ET02D 0.85 G(sh)
ET03 shield
F25 0.85 WOr
F10 0.85 V(sh)
F09 0.85 G(sh)
F11 shield
F26 0.85 Gr
E09 0.85 L
EF08 0.85 W
E05 0.85 R
F08 0.85 WOr
F07 0.85 GrW
E07 1.25 VOr
F06 1.25 Y

G
L
Or
W(tw)
B(tw)

E15 0.85 BW
T13C 0.85 B(tw)
T13B 0.85 B(tw)
F05 0.85 LW
T13A 0.85 B(tw)
T10 0.85 W(tw)
T11 0.85 W(tw)
T12 0.85 W(tw)

B
R
B
L
B
G

CS-53

R10 0.85
R

G63 0.85
G64 0.85
G65 0.85
B
B
B

RF51D 1.25 G
RF53D 1.25 W
R13 1.25 V
R14 0.85 RW
RF52D 0.85 L
RF50 0.85 Or

BOOM UP

B(tw)

1
1

2
2

7
8
9

1
1

2
2

3
3

TO CABIN

4
4
WORK LAMP F

5
5
ROOM LAMP

14

13
14

15
15

CN-10

7
8
9

CN-8

10
10

11
12
11
L.H TURN LAMP

12
R.H TURN LAMP

2
GND

3
3
ATT.LOCK

4
4

5
5

ATT.UNLOCK

1
1

10

10

11
11

12
12

EARTH 7

BUCKET

B
G72 0.85 B
T13 0.85 B
T16 0.85 R
T22 0.85 ROr
T05 0.85 LW
T20 0.85 Gr
T40 0.85 RW
T07A 0.85 W
T07B 0.85 W
T23 0.85 Gr
T38 0.85 WOr
T45 0.85 BOr
T24 0.85 BW
T12 0.85 W(tw)
T25 0.85 RW
T26 0.85 YW
T27 0.85 VOr
T28A 0.85 R
ET01A 0.85
V(sh)
ET02A 0.85
G(sh)
ET02C 0.85 G
ET03A shield
T29 0.85 Y
T21 0.85 Or
T30 0.85 W(tw)
T08 0.85 WOr
T10 0.85 W(tw)
T11 0.85 W(tw)
T31 0.85 Br
T18A 0.85 L
T09 0.85 BOr
T06 0.85 G
T04 0.85 V
T19 0.85 YW
T32 0.85 Gr
T17 0.85 Br
T33 0.85 LW
T34 0.85 GrW
T35 0.85 L
T36 0.85 WOr
T37 0.85 W
T28B 0.85 R
CN-52

T24 0.85 BW
G73 0.85 B
T23 0.85 Gr
T18B 0.85 L
4

G71 0.85
1

1
1

6
GEAR BOX Y1

7
7
GEAR BOX VPSI

8
8
GEAR BOX Y3

9
9
GEAR BOX TEMP

10
10
GEAR BOX GND

11
11

12
12

4
4

5
5

14
14
ECM

15
15
ECM

1
1

2
2

WORK LAMP R

CASSETTE ACC

6
6
GND

RADIO B+/ROOM LAMP

10
10
GND

11
11

8
GND

ILLUMINATION

BEACON LAMP

12
12

BUZZER STOP

13

1
1

2
2

TO FRONT

3
GND

4
4
GND

5
5
GND

6
6

PROXIMITY SW

7
ILL. L.H

ILL. R.H
HIGH BEAM

HEAD LAMP

HORN

6
BOOM DOWN PS

7
BUCKET LEVELER

8
BOOM KICK OUT

B
Br
BOOM DOWN PS
GND(SOL.)

87

R10B 0.85 R
M48 0.85 L

CN-53
6
5

3
1

2
VM2

3
VMG1

4
VMG2

VM1

VPS2

AIP5

10

52

AIP2
ADM1

12

13

17

15

VPS1

ER3

49
ER2

18

VPS1
SDDK

19

20

EUPR
ED3

21

28

22

ED10

41

42

43

65

66

EF1

ED7

23
VPE1

25
CANF_H

26
CANF_L

27

29
ED11

32
AIP3

36

CANF_T
VGS

SD4

39
ER1

45
VPI

46
VMGA2

EF2

51
AIP6

EF3

55
AIP4

ED4

56
AIP1

57
ADM5

62

63
ED1

64

EF4

67

ED5

ED6

68
VPE2

ED2

ED9

CONTROL UNIT

SAFETY RY
CN-1

TWIST

CN-6

FUSIBLE LINK
FUSIBLE LINK

2
2
SPEED SENSOR

3
3
SPEED SENSOR

SPEED SENSOR

GEAR BOX Y5

13
13

14
14
T/M FILTER

15
15
SENSOR CONVERTER

GEAR BOX Y4

GEAR BOX Y6

GEAR BOX Y2

CN-3
1
1
ILL. LH

2
2
TURN LAMP LH

3
3
PREHEATER RY

4
ALTERNATOR I

5
STOP LAMP

6
6
BATT.RELAY

7
7
BACK UP BUZZER

8
8

FUEL SENDER

10
10
WORK LAMP

11
11
TURN LAMP RH

12
12
ILL.RH

13
13

ECM

CN-2

ECM

3
3

4
4

CAN T
STEERING PUMP PS

5
5
FAN CLUTCH

CAN H

CAN L

6
6
FAN CLUTCH

10
10
AC COMP

11
12
11

FAN CLUTCH
MAIN PUMP PS

9
ECM PREHEATER
START RELAY

12
HYD TEMP SENSOR

13
13
AIR FILTER

CN-14

14
15
14
FUEL WARMER

15
R/DRY

1
1
OFF IDLE SW

2
2
ON IDLE SW

3
3
THROTTLE 5V

4
4
THROTTLE SIG.

5
5

6
6
BRAKE PS

7
7
THROTTLE RETURN

8
8
SENSOR TURBIN-T

9
9
SENSOR GEAR-T

POS. RETURN

10
10
R/DRY

11
12
11
SENSOR ENGINE-T

12
SENSOR TURBIN

13
13
SENSOR GEAR

14
15
14
SENSOR ENGINE

LINEAR THROTTLE

7407EL00

CL-7

CS-23

10
9

10

6
8

CS-34

10
9

10

6
8

CL-6

CN-25
1
2

CL-4

Or
C09 1.25

GY
C08B 1.25

GY
B

B
G22 1.25

G02 1.25

8
2

13

BUCKET LEVELER

12

SOL-RIDE CONT.
B

CD-40
B

BR

11

G32
18A

10
9
8

CN-137

Pa

OR

CN-17

FRONT SIDE

1
2
3

OR
Y
B

CD-39

OR

SOL CONT.VALVE

STR PUMP PS

3
4
5

Pa

G31
18

3
2
1

CN-136

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

Y
LW
YW
BOr
YW
LW
Y
LW
WOr
BW
GY
Y
G
BOr
L
BW
WOr

Br

C44
C43
C42
C41
C40
C39
C38
C37
C36
C35
C34
C33
C32
C31
C30
C29
C28

WORK LAMP REAR

WORK LAMP FRONT


OPTION

C44
C43
C42
C41
C40
C39
C38
C37
C36
C35
C34
C33
C32
C31
C30
C29
C28

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

Y
LW
YW
BOr
YW
LW
Y
LW
WOr
BW
GY
Y
G
BOr
L
BW
WOr

8 9 10 11 12 13 14 15 16 17 18

14

16
15

3
4

5A

CONDENSER FAN
COMPRESSOR(DPS)
BLOWER RELAY(HI)
BLOWER RELAY(M2)
BLOWER RELAY(M1)
BLOWER RELAY(LO)
MODE M/ACT(PBR)
MODE M/ACT(M-)
MODE M/ACT(M+)
MODE M/ACT(FOOT)
MODE M/ACT(DEF)
MOTOR ACT(REF)
TEMP M/ACT(PBR)

12

2
1

TEMP MOTOR ACT(-)

11

MULTI FUNCTION SW

TEMP MOTOR ACT(+)

MULTI FUNCTION SW

12

18

B
G

AC-11

GND

INLET MOTOR(FRE)

11

R10B 1.25
G17 1.25
R07 1.25

CN-101

Br

NC

NC

NC

NC

NC

DUCT SENSOR(GND)

DUCT SENSOR(+)

NC

POWER IG

ILLUMINATION

BATTERY(+)

BATTERY(+)

GND

GND

CONDENSER FAN

COMPRESSOR(DPS)

1.25G

14

13

12

11

10

18

17

16

15

14

12

13

BLOWER RELAY(M2)

BLOWER RELAY(HI)

BLOWER RELAY(M1)

BLOWER RELAY(LO)

MODE M/ACT(PBR)

1.25LgB

GB

BrR

1
2
3
RW 4
G
5
RY 6

BR

RW

BR

LY

LW

YB

BG

YBr

LG

YB

WR

LB

BG

GW

8
9

AIR CONDITIONER

AC & HEATER CONTROLLER

17

1.25
1.25
1.25
1.25
1.25
1.25

B+
S.R-

CL-30

G05 1.25

10

15

ILLS.L-

B
ROOM LAMP

C02C 1.25 Y
C09B 1.25 Or

12

15

MULTI FUNCTION SW

11

13
14

CL-33

10

10

14

C04D 1.25
G17 1.25

FUSE BOX

13

MULTI FUNCTION SW

GND

11

10

C04C 1.25
G16 1.25

ILL. SW (FUSE)

CONTROLLER

S.R+

CL-1

G06 1.25

S.L+
ACC
ILL+

DUCT
SENSOR

BOOM KICK OUT

1
2
3
4
5
6
7
8
9

C02B 1.25 Y
C09A 1.25 Or

CL-32

G
W
V
RW
L
Or

GND

B
R
B
L
B
G

1.25
1.25
1.25
1.25
1.25
1.25

Or

B
B
B

R51
R53
R13
R14
R52
R50

G01
C05
G10
C06
G21
C07

G05 1.25
G60 1.25
G18 1.25

C03D 1.25
G15 1.25

SWITCH ILL.

ILL. SW (FUSE)

12

B
E

GND

CL-36

3
4

GND

1
3
4

WORK LAMP F. RY

CASSETTE RADIO

GND
GND

R
B
Br

FUSE BOX

G
Br
Y
Or

R10A 1.25
G16 1.25
R08 1.25

WORK LAMP R. RY

C01 1.25
C04 1.25
C02 1.25
C03 1.25

CL-35

1
2

Or

CN-100
R10 1.25

MODE M/ACT(M-)

1
2

MODE M/ACT(M+)

FUSE BOX

12

CN-10
1

11

10

B
Or

G13 1.25
R50 1.25

COMBI RH
G08 1.25

GL

CL-25

MODE M/ACT(FOOT)

MODE M/ACT(DEF)

11

HEAD LIGHT RH

10
GND

AIR CON

BOOM UP RY
RIDE CONT.RY

11
12

FUSE BOX

CN-27

CN-5
1

MOTOR ACT(REF)

8
9
10

7
8

Hi

LY

Lo

BUCKET RY

LW

TEMP MOTOR ACT(-)

GND(CONTROLLER)
GND(BLOWER)
FUSE(IG)
FUSE(Battery)
FUSE(Battery)
DPS(COMPRESSOR)
CONDENSOR FAN
ILLUMINATION

2R

TEMP M/ACT(PBR)

V
LW
G
Br
Or

1
2
3
4
5
6
7
8

RW

BG

RIDE CONT.SW

1.25
1.25
1.25
1.25
1.25

1
2

RY

R05
R06
R07
R08
R09

R14A 1.25 RW
R13B 1.25
V
R53 1.25
W
G11 1.25
B

TEMP MOTOR ACT(+)

W
BOr
Y

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

HORN RY

R16 1.25
R17 1.25
R15 1.25

WB 15

LR

BW 16

RELAY

FUSE BOX

RELAY

INLET MOTOR(FRE)

CONTROLLER

BR
2B

C03C 1.25
G14 1.25

G12 1.25 B
R05B 1.25 V

CN-8
1

1,2
32
6
3,4
33
30
31
5

HORN

B
Or
LW

DESTINATION

G09 1.25
R09 1.25
R06 1.25

2
1

INLET MOTOR(REC)

CN-18

NO.

C13 1.25 W
C01 1.25
G
C05 1.25 R
C12 1.25
OR
G03 1.25
B
C11 1.25
L
C02A 1.25
Y
C10 1.25
GY
G04 1.25
B

CN-11

OR
GY

SPEAKER RH

CN-24

CN-20
G04 1.25 B
R05A 1.25 V

SPEAKER LH

C08 1.25
G13 1.25

L
C06 1.25

C08A 1.25 GY
G23 1.25 B

Or
B
G11 1.25
C03A 1.25

Or
B
G12 1.25
C03B 1.25

C07 1.25

B
Br

COMBI LH

CN-125

CL-5

CL-22

CL-23

YW

2B
32

35

W
L

CS-55

1
BG

RY
6A

28

33A

L
36

G25 1.25
C04A 1.25

B
L

CN-23

C13 1.25
C11 1.25

DOOR SW

C12 1.25
C10 1.25
B
Br

G03 1.25
R52 1.25

BEACON LAMP SW

WORK LAMP FRONT

ROTARY LAMP

WORK LAMP REAR

G24 1.25
C04B 1.25

BOr
W

BUZZER STOP SW
BLOWER

4
Hi

ML 2

MH 3

Lo 1

RY
6B

R
33

29

1
YB

YW
35

26

LG

GB

LB

YB

9B

24

25

Y
20A

22

23

21

BG

WR

GW

GB
9A

GL
19

18

20

BG

1
LR

WB

BW

RELAY(M2)

CL-24
G52 1.25
R16 1.25

RELAY(HI)

7
5

36

HEAD LIGHT LH

CN-124
SOL.UNLOCK
1

Hi

17

BOr
Y

Lo

15

G51 1.25
R15 1.25

1
2

16

R14B 1.25
RW
R13A 1.25
V
R51 1.25
G
G02 1.25
B

CL-3

SOL.LOCK
1

T/M ONLY

RESISTOR

MODE(VENT)
1

YBr

7
5

27

36A

MODE(D/FOOT)

TEMP M/ACT

INLET M/ACT

INLET MOTOR(REC)

AC-1

13
12
11
10

E16
E13
E12
E11
E10
E14
E17

2
4
5
6
7
8

1.25
1.25
1.25
1.25
1.25
1.25
1.25

W
G
L
Or
W(tw)
B(tw)
W

F21 3.0
F22 5.0

W
R

G31

5
4
3
2

RIDE CONTROL

1
2

GW
BW

C27 1.25
C26 1.25

GW
BW

C25
C24
C23
C22
C21
C20

R
G
RW
RW
BrW
BrW

C25
C24
C23
C22
C21
C20

R
G
RW
RW
BrW
BrW

DUCT SENSOR(GND)
DUCT SENSOR(+)

7
6

17
1
3

OR

CN-18

CN-12

17A

C27 1.25
C26 1.25
1.25
1.25
1.25
1.25
1.25
1.25

1.25
1.25
1.25
1.25
1.25
1.25

NC
NC
NC
NC

NC

EMERGENCY STEERING

POWER IG

BOOM DOWN

NC

ILLUMINATION

18
17

BATTERY(+)

OR

BATTERY(+)

OR

1
2

9 10 11 12 13 14

14

CD-41

Pa

GND

MAIN PUMP PS

AC-22

GND

AC-2

CAB SIDE

CN-60

9
10

E18 1.25

LW

E15 1.25
E09 1.25
E07 1.25

BW
L
VOr

MASTER SW

11
12
13
14

CR-1
L
B

R4

R1

F23C 1.25
G79 1.25

15

R2

R3

BATTERY

BATT. RY

CS-0

12

E06 1.25

11

TO STARTER

G
F23B 1.25
EF20A 1.25

10

EF08A 1.25
W
EF20B 1.25
RW
E05 1.25
R

9
8
7

RW

CN-92

DO-3

E18 0.85
LW
E16D 0.85 W
E16B 0.85 W
E16C 0.85 W
E17A 0.85 W
E17B 0.85 W
G01 0.85
B
G02 0.85
B
G03 0.85
B
G04 0.85
B
G05 0.85
B

TO PREHEATER RY

E19 1.25

F23A 1.25
G78 1.25

E03 shield
E02 1.25
G(sh)
E01 1.25
V(sh)

3
2
1

DO-2
F23 1.25
F12 1.25

CN-4

L
V

2
1

DO-1
CN-83
G08 1.25

G26 1.25
B
EF08B 1.25 W
G02 1.25

AIR-CON FAN

CN-1
1

F21 3.0
F22 5.0

W
R

CONTROLLER

CONTROLLER
CONTROLLER

CONTROLLER

CONTROLLER

FUSE BOX

CONTROLLER

CONTROLLER

PREHEATER RY.

10

AIR-CON RY.

11

SAFETY RY.

E01 1.25
E02 1.25
E03 shield
F25 1.25
F10 1.25
F09 1.25
F11 shield
F26 1.25
E09 1.25
EF08 1.25
E05 1.25
F08 1.25
F07 1.25
E07 1.25
F06 1.25

1
3

7
8
9
10
11

12

CONTROLLER

12

13

CONTROLLER

13

14

FUEL WARMER RY.

15

AIR-CON ASS'Y

14
15

V(sh)
G(sh)

EARTH1

WOr
Gr
B

0.85
0.85

MULTI FUNCTION SW.

PREHEATER RY.

CONTROLLER

PRESS SW.

START KEY

BACK-UP RY

CONTROLLER

FUSE BOX

10

WORK LAMP RY.

F53
F52
E06
EF20
F13
F12
F03
F04
E18

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

W
L
G
RW
Br
V
Y
OrW
LW

MULTI FUNCTION SW.

12

FUSE BOX

12

13

CONTROLLER

13

11

F50
F51
E17
E16
E19

1.25
1.25
1.25
1.25
1.25

Or
G
W
W
V

14

CONTROLLER

15

CONTROLLER

PEDAL

PEDAL

PEDAL

PEDAL

PEDAL

14
15

E13
E12
E11
E10
E14

1.25
1.25
1.25
1.25
1.25

G
L
Or
W(tw)
B(tw)

PEDAL

TCU

TCU

10

AIR-CON RY.

10

11

TCU

11

12

TCU

12

13

TCU

13

14

TCU

15

E15 1.25 BW
T13C 1.25
B(tw)
T13B 1.25
B(tw)
F05 1.25
LW
T13A 1.25
B(tw)
T10 1.25
W(tw)
T11 1.25
W(tw)
T12 1.25
W(tw)

7
8
9

V
G

B
C

FAN CLUTCH

CN-93

E22 0.85
E15A 0.85
E14 0.85
E13 0.85
E12 0.85
E11 0.85
E10 0.85

WOr
B

1
2

TEMP SENSOR
(HYD)

14
15

TCU

TCU

TCU

TCU

TCU

TCU

TCU

TCU

10

TCU

10

11

TCU

11

TCU

12

13

TCU

13

14

TCU

14

15

TCU

15

T05
T19
T07
T21
T08
T09
T06
T04
T20
T38
T45

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

FRAME SIDE

R/DRY

40

BW
B(tw)
G
L
Or
W(tw)

20

ENG.RETURN

19

THROTTLE POSITION RETURN

25

OFF IDLE SW

1.25
1.25
1.25

R
Br
L

1
3

B(tw)
W(tw)

W
B

G72 1.25
F04 1.25

B
OrW

PEDAL

PEDAL

PEDAL

PEDAL

PEDAL

G73 1.25
F03 1.25

B
Y

T13C 1.25
T10 1.25

B(tw)
W(tw)

T13A 1.25
T12 1.25

B(tw)
W(tw)

TURBIN
PICK-UP

2
1

ENGINE
PICK-UP

1
CD-17

WOr
BOr

Pa

FILTER

10

E16
E13
E12
E11
E10
E14
E17

1.25
0.85
0.85
0.85
0.85
0.85
1.25

W
G
L
Or
W(tw)
B(tw)
W

E22 0.85
E15B 1.25

13

PREHEATER RY.

LW

E15 0.85
E09 0.85
E07 1.25

BW
L
VOr

B/W

13

14

FUEL WARMER RY.

14

12

AIR COMP.
CN-96
E07 1.25
G13 1.25

15

VOr
B

2
1

CN-4

2
1

CONTROLLER

CONTROLLER

CONTROLLER

CN-65
1

5
6
7

1
2
3
5
7

CONTROLLER/BATT.RY

AIR-CON RY.

10

11

CR-24

E19 0.85

E05 1.25
E20 1.25
E08 1.25

R
RW
W

E06 1.25

E06 1.25

6
SAFETY RY.

TO BATT. RELAY

E01 0.85
V(sh)
E02 0.85
G(sh)
E03 Shield

4
FUEL WARMER RY.

HEATER RELAY

12

11

STARTER

12

CR-23
G11 1.25
E05 1.25

B
R

(CONVERTER)

TEMP SENSOR

GEARBOX

W
L
B
Br

B+

ENGINE SIDE

CL-15
F53B 1.25
F52 1.25
G75 1.25
F13B 1.25

PREHEATER

10
PREHEATER RY.

COMBI LAMP
RH

Pa

FUEL WARMER

BACK BUZZER

CD-15

COLD START AID

START RELAY
T45 1.25
BOr
T09B 1.25
BOr

COLD START AID

41

CN-28
E08 1.25

E18 0.85

CL-16
G
Or
B
Br

THROTTLE POSITION SIG.

31

FUEL FILTER

12

FUEL SENDER

F51 1.25
F50 1.25
G74 1.25
F13A 1.25

THROTTLE POSITION +5V

30

11

CD-27
2

FUSE BOX
PEDAL

15

CD-50

ON IDLE SW

29

CD-35

CD-2

INTERN.GEAR
PICK-UP

FUSE BOX

9
11

NUMBER PLATE LAMP

OUTPUT SPEED
SENSOR

2
CD-51

T13B 1.25
T11 1.25

F53A 1.25
G71 1.25

26

1
FUSE BOX

10

CL-21

R
Br
L
LW
YW
W
Or
WOr
BOr
G
V
Gr
WOr
BOr

PA

Y
LW

WIF

CN-12

Pa

CN-29
F06 1.25
F05 1.25

CD-52

12

GrW
B

AIR FILTER

T38 1.25
T09C 1.25
T16 1.25
T17 1.25
T18 1.25

E09 0.85

CD-10
F07 1.25
G05 1.25

CN-6
1

FUEL WARMER

10

BATT. GROUND

CN-94

CD-1
F08 1.25
G03 1.25

T16
T17
T18

CN-14

BATT. GROUND
FAN CLUTCH

E01A 0.85
E02A 0.85
E03 Shield

EARTH4

10

11

BATT. GROUND
BATT. GROUND

CN-45
15 R

FUSE BOX

BATT. GROUND

CN-3
1

BATT. 24V

B
C

V(sh)
G(sh)
SHIELD

BATT. 24V

2
4

Gr
L
W
R
WOr
GrW
VOr
Y

BATT. 24V

V
G

CN-75
F10 1.25
F09 1.25
F11 shield

BATT. 24V

EARTH2

WOr
V(sh)
G(sh)

BATT. 24V

CN-99
E01B
E02B

CN-17
F25 1.25
F26 1.25
G06 1.25

CN-2
1

E19 0.85

VEHICLE KEY SW INPUT

CN-74
B+

E20 1.25

COMBI LAMP
LH

RW

I
GND

ENGINE(CUMMINS) SIDE

G
3
U

ALT

16

T09A 1.25
T08 1.25
T07 1.25
T06 1.25
T05 1.25
T04 1.25
T21 1.25
T20 1.25
T19 1.25

BOr
WOr
W
G
LW
V
Or
Gr
YW

VMGA2

9
8

TEMP

VPS1(+)

Y6

Y5

Y4

Y3

Y2

GND
EARTH3

Y1

1
CN-112

TRANSMISSION
7407EL01

7-4

1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box (No.2)
Illumination switch [CS-39(1)]
Switch ON, 1st step
I/conn [CS-39(7)]
All switch indicator lamp ON
I/conn [CS-39(5)]
Fuse box(27)
I/conn [CN-3(12)]
RH Combi clearance lamp ON [CL-16(4)]
I/conn [CN-10(7)]
LH Head lamp ON [CL-3(3)]
I/conn [CN-12(10)]
Cluster [CN-51(17)]
All cluster gauge
and LCD lamp ON
Fuse box(28)
I/conn [CN-3(1)
Number plate lamp ON [CL-21(S)]
LH Combi clearance lamp ON [CL-15(4)]
I/conn [CN-10(8)]
RH Head lamp ON [CL-4(3)]
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Switch input)


- GND (Switch output)
OFF

ON

- GND (To light)


- GND (To cluster)

GND : Ground

7-5

20~25V

ILLUMINATION CIRCUIT

FUSE BOX
BEACON LAMP
M17 1.25 OrW

20A

ILL.LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

1
2
3
4
24

TCU

10A

CLUSTER

10A

RF51 1.25 G

ILL,F/L,R/R

5A

RF53 1.25 W

ILL.F/R,R/L

5A

25
26
27
28

CN-36

LH HEAD LIGHT
1 Lo
2 Hi
3 E
4 C
CL-3

3
2

II I 0

ILL & HEAD LAMP SW


G19 0.85 B
9
10 10
C05B 0.85 R
9
4 8
C05C 0.85 R
2
7
7
1 6
M02 1.25 BrW
5
5
4
3
2
M17 1.25 OrW
1
CS-39

ALL SWITCH INDICATOR LAMP ON

R51 1.25 G
G02 1.25 B
1
2
3
4
5
6
RF51D 1.25 G
7
RF53D 1.25 W
8
9
10
11
12
CN-10

R51 1.25 G
R53 1.25 W

RF53C 1.25 W

R53 1.25 W

2
3
4
5
6
7
8
9
10
11
RF 51C 1.25 G
12
13
14
CN-3

RF51A 0.85 G

12
11
10
9
8
7
6
5
4
3
2
1
CN-12

RH HEAD LIGHT
1 Lo
2 Hi
G11 1.25 B
3 E
R53 1.25 W
4 C
CL-4

F53A 1.25 W
G71 1.25 B

NUMBERPLATE LAMP
S
E
CL-21

RH COMBI LAMP

F51 1.25 G

4
3
2
1

G74 1.25 B

C
T
E
S

CL-16

3
F53B 1.25 W
G75 1.25 B

LH COMBI LAMP
4
3
2
1

C
T
E
S

CL-15

RF51A 0.5 G

20
19
17
16
15
14
12
11
10
9
8
7
6
5
4
3
2
1

CLUSTER
TX-PC
GND
ILL.
T/M ERROR
SERIAL-L
SERIAL-H
GND
GND
RX-PC
FWE
N.C
WORK LAMP
HIGH BEAM
RH TURN
LH.TURN
24V PER.
24V IG
24V IG

CN-51

7407EL03

7-6

2. HEAD LIGHT CIRCUIT


1) OPERATING FLOW
Fuse box(No.3)
Head light switch [CS-39(4)]
Light switch ON, 2nd step [CS-39(2)]
I/conn [CN-7(7)]
Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)]
I/conn [CN-7(6)]
I/conn [CN-10(10)]
LH Head light low beam ON [CL-3(1)]
RH Head light low beam ON [CL-4(1)]
Multi function switch DOWN [CS-11(6)]
I/conn[CN-7(5)]
I/conn[CN-10(9)]
LH Head light high beam ON[CL-3(2)]
RH Head light high beam ON[CL-4(2)]
I/conn[CN-12(7)]
Cluster high beam pilot lamp ON[CN-51(6)]
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Switch input)


- GND (Switch output)
- GND (Multi function input)
- GND (Multi function output)
OFF

ON

- GND (Multi function output)


- GND (Low beam)
- GND (High beam)
- GND (Passing B+)

GND : Ground

7-7

20~25V

HEAD LIGHT CIRCUIT

FUSE BOX
BEACON LAMP
M15 1.25 YW

20A

ILL.LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

TCU

10A

CLUSTER

10A

ILL,F/L,R/R

5A

ILL.F/R,R/L

5A

1
2
3
4
24
25
26
27
28

CN-36
LH HEAD LIGHT
R14B 1.25 RW
1 Lo
R13A 1.25 V
2 Hi
3 E
G02 1.25 B
4 C

1
2
3
G60 1.25 B
4
5
6
7
8
R13 1.25 V
9
R14 0.85 RW
10
11
12
CN-10

ILL & HEAD LAMP SW


10 10
9
9
4 8
2
7
7
1 6
5
5
M15B 1.25 YW
4
3
M41 1.25 W
2
1

CL-3
RH HEAD LIGHT
R14A 1.25 RW
1 Lo
R13B 1.25 V
2 Hi
3 E
G11 1.25 B
4 C

II I 0

CS-39

CL-4

12
11
10
9
8
R13B 0.85 V
7
6
5
4
3
2
1
CN-12

2
3
4
5
6
7
8
9
10
11
12
13
14

CN-7

3 BG

2 BW

C
7 Y Lo

8 WB

5B

F
L
O
R

B+

Lo

Hi

W6

BWG 4

8
7
6
5
4
3
2
1

CS-11

CLUSTER
TX-PC
GND
ILL.
T/M ERROR
SERIAL-L
SERIAL-H
GND
GND
RX-PC
FWE
N.C
WORK LAMP
HIGH BEAM
RH TURN
LH.TURN
24V PER.
24V IG
24V IG

CN-51

Hi

4
3

M41 1.25 W
R14 0.85 RW
R13A 1.25 V
M15A 1.25 YW

R13B 0.5 Br

20
19
17
16
15
14
12
11
10
9
8
7
6
5
4
3
2
1

MULTI FUNCTION SW

7407EL04

7-8

3. WORK LIGHT CIRCUIT


1) OPERATING FLOW
Illumination switch : ON position
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-39(7)]
Work lamp switch[CS-20(1)]
(5)

Front work lamp relay[CR-3(2)(4)]


I/conn[CN-5(4)]
LH Front work lamp ON[CL-6(2)]
RH Front work lamp ON[CL-5(2)]
(7)
I/conn[CN-12(8)]
Cluster[CN-51(7)]
Work light pilot
lamp ON
Work lamp switch indicator lamp ON

Work lamp switch[CS-20(9)]


(2) Work lamp switch (2nd step)
Work lamp switch [CS-20(4)(2)]
Rear work lamp relay [CR-6(2)(4)]
I/conn [CN-5(2)]
LH Rear work lamp ON [CL-22(2)]
RH Rear work lamp ON [CL-23(2)]
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Work lamp power input)


- GND (Work lamp power output)
OFF

ON

- GND (Front work lamp)


- GND (Rear work lamp)

GND : Ground

7-9

20~25V

WORK LIGHT CIRCUIT


FUSE BOX
BEACON LAMP
M17 1.25 OrW

M10 1.25 Gr

20A

ILL.LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

AIR-CON/HEATER

20A

CIGAR

20A

SWITCH

10A

F/R WIPER

20A

WORK LAMP

30A

OPTION

10A

1
2
3
4
5
6
7
8
9
10
11

CN-36

OPT
FRONT WORK LAMP
2
1
CL-36
FRONT WORK LAMP
2
1
CL-35

C03D 1.25 Or
G15 1.25 B

C03C 1.25 Or
G14 1.25 B

2
1
FR WORK LAMP RY
3
4
4

C03 1.25 Or
M51 0.85 W
M10A 1.25 Gr
G21 1.25 B

3
2
1
CR-3

2
RR WORK LAMP RY
3
4
4
3
2
1
1
2
CR-6

II I 0

WORK LAMP SW
10 10
9
9
4 8
2
7
1 6
7
5
5
4
3
2
1
CS-20

9
2

II I 0

7
5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

C03 1.25 Or

C03A 1.25 Or
G11 1.25 B

G01 1.25 B

FRONT WORK
LAMP,LH
2
1
CL-6

FRONT WORK
LAMP,RH
2
1
CL-5
OPT
REAR WORK LAMP
2
1
CL-32
REAR WORK LAMP
2
1
CL-33

C03B 1.25 Or
G12 1.25 B

C04C 1.25 Br
G16 1.25 B

CN-5
C04D 1.25 Br
G17 1.25 B

C04 1.25 Br
M52 0.85 L
M10B 1.25 Gr
G22 1.25 B

G24 1.25 B
C04B 1.25 Br

G13 0.85 B
C05F 0.85 R

M59 0.85 Y

G25 1.25 B
C04A 1.25 Br

M51 0.85 W
C05G 0.85 R
M52 0.85 L
C05H 0.85 R

CS-39
10 10
9
4 8
C05C 0.85 R
7
1 6
5
4
3
2
M17 1.25 OrW
1

12
11
10
9
8
7
6
5
4
3
2
1
CN-12

ILL & HEAD LAMP SW : ON(1st step)

M59 0.5 Y

20
19
17
16
15
14
12
11
10
9
8
7
6
5
4
3
2
1

REAR WORK
LAMP,LH
1
2
CL-22
REAR WORK
LAMP,RH
1
2
CL-23

CLUSTER
TX-PC
GND
ILL.
T/M ERROR
SERIAL-L
SERIAL-H
GND
GND
RX-PC
FWE
N.C
WORK LAMP
HIGH BEAM
RH TURN
LH.TURN
24V PER.
24V IG
24V IG

CN-51

7407EL05

7-10

4. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74(I)]
I/conn [CN-4(8)]
Cluster charge warning lamp ON

I/conn [CN-3(4)]

Controller [CN-58(25)]

(2) Charging flow


Alternator
Starter [CN-45(B+)]
Battery relay [CR-1]
Battery(+) terminal
Charging
I/conn [CN-60(1),(2)]
I/conn [CN-1(1),(2)]
Fuse box
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Battery)
- GND (Battery relay)
Running

ON

- GND (ALT B+)


- GND (ALT I)
- GND (Controller)
- GND (Fuse box)

GND : Ground

7-11

20~28V

CHARGING CIRCUIT

5
4

TACHO SENSOR+
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS
8

CLUTCH CUT-OFF SW

11

10

12

13

15
14

17

16

18

20

19

23

21

22

24

CN-58

FUSE BOX
BEACON LAMP

20A

ILL.LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

AIR-CON/HEATER

20A

CIGAR

20A

SWITCH

10A

F/R WIPER

20A

WORK LAMP

30A

OPTION

10A

CASSETTE/BUZZER

5A

PREHEATER

30A

TURN LAMP

20A

RADIO/ROOM LAMP

5A

START KEY

30A

TCU

10A

ECM

10A

CLUSTER

10A

AC & HEATER

10A

SPARE

10A

ECM

5A

RCV

10A

CONTROLLER

10A

TCU

10A

CLUSTER

10A

ILL. F/L,R/R

5A

ILL. F/R,R/L

5A

1
2
3
4
5

6
7
8

2
1

9
10

F22 5.0 R
F21 3.0 W

CN-1

2
1
CN-60

11
12
13
14
15
16
17
18
19

20

BATT RY

22

R4

23

R3

24
25

CS-0

CR-1

26

27
28

CN-36

STARTER

1
2
3

EF20 0.85 RW

MASTER SW

BATTERY

21

1
2
3
4
5
6
7
8
9
10
11
12

EF20 1.25 RW

4
5
6
7
8
9
10
11
12

15 R

26

EF20 0.85 RW

25

FUEL SENSOR
HYD TEMP SENDER
COOLANT SIG
ALT LEVEL
REMOTE FAN(-)
REMOTE FAN(+)
GND
BUZZER
SPEEDMETER SIG.
CAN-L
CAN-H
AUTO SEL.TCU
TAHCO SENSOR STEERING PS
ENG OIL PS
AIR FILTER
IG 24V
AUTO SEL.SW
27

CLUTCH CUT-OFF PS
29

28

32

31
30

33

35
34

36

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

CONTROLLER

B+
CN-45

ALTERNATOR

B+
E20 1.25 RW

I
GND
CN-74

G
3

CN-4

13
14

CN-3
7407EL07

7-12

5. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal
Battery relay(R4 terminal)
Fusible link [CN-60(1)]
I/conn [CN-1(1)]
Fuse box (No.15)
Start switch [CS-2(1)]
The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the
shift lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON
Start switch [CS-2(2)]
I/conn [CN-3(6)]
Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2(3)]
Fuse box [No.23]
Fuse box (No.22)
I/conn [CN-3(9)]
I/conn [CN-12(10)]
ECM[CN-92(A)]
(2) When start key switch is in START position
Start switch START [CS-2(5)]
Start safety relay [CR-5(30)]
I/conn [CN-2(11)]
[CN-4(7)]
Start relay [CR-23(2)]
Starter(Terminal B+ and M connector of start motor)

Start safety relay [CR-5(87)]

2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Battery B+)


- GND (Fusible link)
- GND (Start key B terminal)
- GND (Start key BR terminal)
Running

ON

- GND (I/conn CN-3(6))


- GND (Start key ST terminal)
- GND (Start safety relay output)
- GND (Controller)
- GND (Start key ACC terminal)

GND : Ground
ECM : Electronic control module

7-13

20~25V

STARTING CIRCUIT

CONTROL UNIT

A ED1(VP)

X2

D AD6
B AD4
C AD5

5
4

TACHO SENSOR+
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS
7

CLUTCH CUT-OFF SW

11

10

12

13

15
14

17

16

18

20

19

23

21

24

22

26

25

FUEL SENSOR
HYD TEMP SENDER
COOLANT SIG
ALT LEVEL
FAN CLUTCH(-)
FAN CLUTCH(+)
GND
BUZZER
SPEEDMETER SIG.
CAN-L
CAN-H
AUTO SEL.TCU
TAHCO SENSOR STEERING PS
ENG OIL PS
AIR FILTER
IG 24V
AUTO SEL.SW
27

CLUTCH CUT-OFF PS
29

31
30

32

33

28

SAFETY RY

M43 1.25 R

30
85
86 87a 87
87
85
87a 30 86

T37C 0.85 W
E05 0.85 R
M21 0.85 L

CR-5

30A

TCU

10A

ECM

10A

CLUSTER

10A

AC & HEATER

10A

SPARE

10A

ECM

5A

RCV

10A

CONTROLLER

10A

TCU

10A

CLUSTER

10A

ILL,F/L,R/R

5A

ILL.F/R,R/L

5A

R3

CR-1
F22 5.0 R

F23B 1.25 L

F23A 1.25 L
EF20 0.85 RW

M04B 1.25 Or

F12 0.85 V

M01 1.25 WOr

M43 1.25 R

1
2
3
4
5
6
CS-2
B
1

0, I

4
E18 0.85 LW

13
14
15

2
3

5
6

START SWITCH

23
24
25
26
27
28

2
1

STARTER

B+

2
1

DO-2
F23 1.25 L

F12 1.25 V
EF20 1.25 RW

START RY
E05 1.25 R

E18 1.25 LW

9
10
11
12
13
14
15

CN-12

E05 0.85 R

CN-45

DO-1
G11 1.25 B

CN-3
C ST ACC BR

22

DO-3

4
5
6
7
8
9
10
11
12

21

CN-60

EF20A 1.25 RW

1
2
3

20

F21 3.0 W

G78 1.25 B

19

CS-0

R2

CN-1

18

R1

G79 1.25 B

2
1

17

F21 3.0 W

R4

16

MASTER SW

BATTERY
BATT RY

15

START KEY

CN-36

F23C 1.25 L

14
5A

M01 1.25 WOr

CN-122
B AD2
C AD1
D AD7(KD)

M04 1.25 Or

E18 0.85 LW

X1

T37A 0.85 W

2
3
4
5
6
7
8
9
10
11
12
13
14
CN-13

RADIO/ROOM LAMP

A AD3

FUSE BOX

CN-58

EF20 0.85 RW

CN-121

A
B
C
D

35
34

T37B 0.85 W

B1
B2
B3
V
R
AS

CN-52

A
B
C
D

T37 0.85 W

OUTPUT SIGNAL
K
F
N
B
D
1 2 3 4 1 2 3 4 1 2 3 4

H 0 I II

VM
VP
ED
AD1
AD2
AD3
AD4
AD5
AD6
AD7

36

45
46
51
55
56
57
62
63
64
65
66
67
68

VPI
VMGA2
AIP6
AIP4
AIP1
ADM5
EF4
ED1
ED5
ED2
ED9
ED6
VPE2

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

CONTROLLER

1
2

CR-23
1
2
3

1
2
3

4
5
6
7
8
9
10
11
12

4
5
6
7
8
9
10
11
12

CN-2

E05 1.25 R

CN-4

E18 0.85 LW

CN-92
A VEHICLE KEY SW INPUT
B BATT. 24V
C BATT. 24V
D BATT. 24V
M BATT. 24V
S BATT. 24V
E BATT. GROUND
F BATT. GROUND
H BATT. GROUND
P BATT. GROUND
W BATT. GROUND
N FAN CLUTCH
J FUEL WARMER
ECM

7607EL06

7-14

6. ELECTRIC PARKING, DECLUTCH CIRCUIT


1) OPERATING FLOW
(1) Parking OFF
Fuse box (No.8)
Parking switch OFF [CS-17(6) (8)]
Parking brake released (By hydraulic pressure)
(2) Parking ON
Fuse box (No.8)

Parking switch ON

Parking solenoid ON (Activated)

Parking solenoid [CN-71] OFF


Parking brake applied [By spring force]
[CS-17(5) (7)]
T/M control unit [CN-52(21)]
T/M declutch

(3) Declutch ON
Fuse box (No.8)
Clutch cut-off switch ON
Clutch cut-off switch [CS-42(5) (1)]
Controller [CN-58(10) (29)]
Service brake applied
Service brake pressure switch
ON [CD-5]
T/M control unit [CN-52(66)]
Declutch
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Parking switch input)


- GND (Parking switch output)
- GND (Parking switch input)
Running

ON

- GND (Parking switch output)


- GND (Parking solenoid)
- GND (Pressure switch clutch cut-off)

GND : Ground

7-15

20~25V

ELECTRIC PARKING, DECLUTCH CIRCUIT

CONTROL UNIT

TACHO +
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS

AUTO SEL.SW

CLUTCH CUT-OFF SW

11 10 9 8

7 6 5 4

2 1

M26 0.85 Gr

CN-58

M31 0.85 GrW

FUEL SENSOR

CLUTCH CUT-OFF PS

36 35 34 33 32 31 30 29 28

CN-52

M34 0.85 ROr

T36 0.85 WOr

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

ED5
ED2
ED9
ED6
VPE2
64
65
66
67
68

T26 0.85 YW

EF1
ED3
ED10
ED7
VPE1
CANF-H
CANF-L
CANF-T
VGS
ED11
19
20
21
22
23
25
26
27
28
29

CONTROLLER

FUSE BOX[CN-36(2)]

9
2

II I 0

7
5

10 10
9
4 8
7
1 6
5
4
3
2
1

C05C 0.85 R

M17 1.25 OrW

ILL & HEAD LAMP SW : ON(1st step)

4
PARKING SW
9
8
2
7
1

10 10
9
8
6
7
6
5
5
4
3
2
1

FUSE BOX
BEACON LAMP

G17 0.85 B
C05K 0.85 R
M44 0.85 L
T26 0.85 YW
M09E 0.85 W
M09F 1.25 W

M09 0.85 W

20A

ILL.LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

AIR-CON/HEATER

20A

CIGAR

20A

SWITCH

10A

F/R WIPER

20A

1
2
3
4
5
6
7
8
9

CN-36

CS-17

3
CLUTCH CUT-OFF SW
9

T36 0.85 WOr

Pa

PARK PS

CD-5

Pa

PARK
SOLENOID

M34 0.85 ROr

M26 0.85 Gr

1 2

CD-26

M31 0.85 GrW

CN-71

CS-42

M09C 0.85 W

G27 0.85 B

7
1

G09 0.85 B
C05J 0.85R

M44 0.85 L
G28 0.85 B

8
2

10 10
9
8
6
7
6
5
5
4
3
2
1

CLUTCH
CUT-OFF

7407EL08

7-16

7. WIPER AND WASHER CIRCUIT


1) OPERATING FLOW
Fuse box (No.9)
Wiper relay [CR-4(30) (87a)]

I/conn [CN-13(9)]
Front wiper motor [CN-21(1)]
Wiper relay Lo [CR-26(86), (87)]
I/conn [CN-7(8)]
Multi function switch [CS-12(6)]
Rear wiper & washer switch [CS-3(1)]
Rear wiper motor [CN-102(1)]

(1) Front washer switch ON


Washer switch ON [CS-12(6) (2)]

Washer tank [CN-22(2)]


Washer operating
Controller [CN-58(5) (33)]
Front wiper relay Lo
[CR-26(87) (30)]
I/conn [CN-13(13)]
Front wiper motor [CN-21(5)]
Wiper motor operating(Low)

(2) Front wiper switch ON


INT position
Wiper switch ON [CS-12(6) (1)]
I/conn [CN-7(13)]
Controller [CN-58(8) (33)]
Wiper relay Lo [CR-26(87) (30)]
I/conn [CN-13(13)]
Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
Lo position
Wiper switch ON [CS-12(6) (4)]
Wiper relay Lo [CR-26(87a) (30)]
I/conn [CN-13(13)]
Front wiper motor [CN-21(5)]
Front wiper motor operating (Low)
Hi position
Wiper switch ON [CS-12(6) (3)]
Wiper relay Hi [CR-4(30) (87)]
I/conn [CN-13(12)]
Front wiper motor [CN-21(4)]
Front wiper motor operating(High)
(3) Auto-parking(When switch OFF)
Switch OFF
Fuse box (No.9)
Front wiper motor [CN-21(1) (2)]
Wiper relay Lo [CR-26(87a) (30)]
Wiper motor stop
(4) Rear wiper and washer switch
Wiper switch ON(1st step)
Wiper switch ON [CS-3(1) (6)]
Washer switch ON(2nd step)
Washer switch ON [CS-3(1) (3)]

Wiper relay Hi [CR-4(30) (87a)]


I/conn [CN-13(9)]
Multi function switch [CS-12(5) (4)]
I/conn [CN-13(13)]
Front wiper motor [CN-21(5)]

Rear wiper motor [CN-102(5)]


Rear washer tank [CN-103(2)]

7-17

Rear wiper motor operating


Washer operating

2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Front wiper switch power input)


- GND (Rear wiper switch power input)
- GND (Wiper relay power input)
- GND (Front wiper motor Lo power input)
Stop

ON

- GND (Front wiper motor High power input)


- GND (Wiper relay power input)
- GND (Front washer power output)
- GND (Rear washer power output)
- GND (Front wiper motor power output)
- GND (Rear wiper motor power output)

GND : Ground

7-18

20~25V

7-19
3 BG

2 BW

MULTI FUNCTION SWITCH


7 Y Lo

B+

0,I
II I 0
C

Hi

M45C 0.85 W

2
G51 1.25 B
M49 0.85 G
M46 0.85 R

M14 1.25 L

1
2
3
4
5
6

CS-5

M38 0.85 Br
M27A 0.85 R
M30 0.85 Y

M39 0.85 G

M14D 1.25 L

M27 0.85 R

M30 0.85 Y

CN-58

CN-21

HO

10
11
12
13
14
CN-7

6
7
8
9

1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN-13

C
W

CS-12
6
5
4
3
2
1

BY 1
RW 6
Gr 2

G 5
BVi 3
L 4

BWG 4

W6

CS-11

8
7
6
5
4
3
2
1

G53 1.25 B
M56A 0.85 L

II
I
0
J 0
II
I

Lo

CN-103
M
1
2

M22 0.85 Gr

5
4

10

11

12

13

15
14

16

17

18

19

20

21

22

23

24

25

26

27

28

29

31
30

32

33

35
34

36

TACHO +
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS

CLUTCH CUT-OFF SW

FUEL SENSOR
HYD TEMP SENDER
COOLANT SIG
ALT LEVEL
REMOTE FAN(-)
REMOTE FAN(+)
GND
BUZZER
SPEEDMETER SIG.
CAN-L
CAN-H
AUTO SEL.TCU
TAHCO STEERING PS
ENG OIL PS
AIR FILTER
IG 24V
AUTO SEL.SW

CLUTCH CUT-OFF PS

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

6 5 Lo
5 4 Hi
4
G55 1.25 B
3 1B
M54 0.85 W
2 2Pf
M14B 1.25 L
1 3E
CN-102
M55 0.85 Or

FUSE BOX
BEACON LAMP
ILL.LAMP
10A

20A

HEAD LAMP
20A

BACK/STOP LAMP
10A

HORN/CONVERTER
30A

AIR-CON/HEATER
20A

CIGAR
20A

SWITCH
10A

F/R WIPER
20A

WORK LAMP
30A

4 Hi
5 Lo

3E
2Pf
1B

L
O
R

Hi

REAR WASHER

8 WB

FRONT WASHER

5B

REAR WIPER & WASHER SW


CN-22
G54 1.25 B
1
M27B 0.85 R
2

M14C 1.25 L

M56 0.85 L

M55 0.85 Or

M54 0.85 W

G11 0.85 B

10

CS-3
10 10
9
8
3
7
6
6
5
4
3
2
1

REAR WIPER

WIPER AND WASHER CIRCUIT

CONTROLLER

2
3
4
5

10

CN-36

M46 0.85 R
M45A 0.85 W
M45 0.85 W
M22 0.85 Gr
M39 0.85 G

M14A 1.25 L
M38 0.85 Br
M49 0.85 G
G25 1.25 B
M45B 0.85 W

WIPER RY LO
30
87a 87 85
86
87
85
30 86
87a

CR-26

3
WIPER RY HI
30
87a 87 85
86
87
85
30 86
87a
CR-4

M40 0.85 VOr

FRONT WIPER

7607EL09

HAZARD, TURN AND ROTARY CIRCUIT

COMBI LAMP LH
1
RF52C 0.85 L
2
3
4
5
6
7
8
9
10
RF50C 0.85 Or
11
12
13
14
CN-3

F52 1.25 L
G75 1.25 B

4
3

C
T

2
1

E
S

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

CL-15

COMBI LAMP RH
F50 1.25 Or
G74 1.25 B

4
3

C
T

2
1

E
S

CL-16

C08 1.25 GY
G13 1.25 B

ROTARY LAMP

C07 1.25 G
CL-7

CN-5

FUSE BOX
BEACON LAMP

20A

ILL. LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

AIR-CON/HEATER

20A

CIGAR

20A

SWITCH

10A

F/R WIPER

20A

WORK LAMP

30A

OPTION

10A

CASSETTE/BUZZER

FLASHER UNIT
M42C 1.25 BrW
1 L
M11 1.25 R
2 B G
G62 1.25 B
3 E
CR-11

5A

PREHEATER

30A

TURN LAMP

20A

RADIO/ROOM LAMP

5A

START KEY

30A

TCU

10A

ECM

10A

CLUSTER

10A

AC & HEATER

10A

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

CN-36

BEACON LAMP SWITCH

1
2
3
4
5
6
7
8
9
10
11
12
CN-12

RF52A 0.5 L

Y
HO

CS-5

BY 1
RW 6
Gr 2
C
W

RF52D 0.85 L
RF50 0.85 Or

1
2
3
4
5
6
7
8
9
10
11
12
CN-10

CLUSTER
TX-PC
GND
ILL.
T/M ERROR
SERIAL-L
SERIAL-H
GND
GND
RX-PC
FWE
N.C
WORK LAMP
HIGH BEAM
RH TURN
LH.TURN
24V PER.
24V IG
24V IG

CN-51

G03 1.25 B
R52 1.25 L

G13 1.25 B
R50 1.25 Or

LH TURN,FR
1
2
CL-24
RH TURN,FR
1
2
CL-25

R
3 BG

2 BW

7 Y Lo

8 WB

5B

L
O
R

B+

G 5
BVi 3
L 4
II
I
0
J 0
II
I

Hi

W6

BWG 4

CS-11

Lo
Hi
F

RF50A 0.5 Or

CS-12
6
5
4
3
2
1

RF50B 0.85 Or
RF52B 0.85 L

C08B 1.25 GY

G23 1.25 B
C08A 1.25 GY

RF50D 0.85 Or
RF52 0.85 L

C07 1.25 G
7
1

8
2

CS-41

CS-23
10
9
8
6
7
6
5
5
4
3
2
1
10

7
1

8
2

10 10
9
8
6
7
6
5
5
4
3
2
1

G10 0.85 B

M42B 1.25 BrW


M42A 1.25 BrW

8
7
6
5
4
3
2
1

M42 1.25 BrW

1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN-7

HAZARD SWITCH

RF50A 0.85 Or
RF52A 0.85 L

20
19
17
16
15
14
12
11
10
9
8
7
6
5
4
3
2
1

MULTI FUNCTION SWITCH

7407EL11

7-20

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