Clculo del Costo por cada millares de cigarrillos producidos.

Mantenimiento

Lneas Cigarrilleras.

Ubicacin ID de Equipo.
LC_12
LC_13
LC_14
LC_15
LC_16
LC_02
LC_01
LC_04
LC_05
LC_03
LC_07
LC_06
LC_08
LC_10
LC_11
LC_09
Taller
Varios.

MK8_01
MK8_02
MK8_03
MK8_04
MK8_05
MK9_01
MK9_02
MK9_03
MK9_04
MK9_05
MK9_06
MK9_07
Protos70_01
Protos80_01
Protos80_02
Decoufle

Produccin de
Cigarrillos.
52,018,000
37,076,000
63,339,000
74,198,000
65,165,000
131,185,000
137,670,000
112,315,000
127,323,000
115,035,000
135,354,000
104,636,000
209,468,000
245,198,000
274,092,000
229,366,100

L Filtros

LF_01 Filtrera_01
LF_02 Filtrera_02
Varios.

Cigarrillera
Empaque
Filtros
Gastos
Varios

Total

Costos por
Costos por
Distribucin,
Costos por
Gastos de Taller confecciones Mano de Obra.
Mantenimiento.
y varios
de piezas.
$
1,198 $
868 $
1,006 $
998 $
606 $
1,439 $
1,526 $
2,016 $
3,008 $
3,931 $
2,654 $
2,953 $
9,030 $
7,455 $
6,523 $
13,828 $
10,095 $
6,489 $
75,623 $

336 $
244 $
283 $
280 $
170 $
404 $
429 $
566 $
845 $
1,104 $
746 $
830 $
2,537 $
2,094 $
1,832 $
3,884 $

129,961,000
121,059,000

933 $
707 $
154 $

88 $
66 $

251,020,000

1,794 $

2,113,438,100

Mano de O.

522.7 $
6.1 $

Energa.
Costos por
Energa
consumida

Total $ por
Costos de Mant. por
(mantenimiento,
Millares de Cig.
enera,
($/Millares Cig.)
confecciones)
8,716 $
0.17 $/M.C
5,209 $
0.14 $/M.C
5,726 $
0.09 $/M.C
5,407 $
0.07 $/M.C
4,825 $
0.07 $/M.C
6,700 $
0.05 $/M.C
7,057 $
0.05 $/M.C
6,921 $
0.06 $/M.C
8,363 $
0.07 $/M.C
9,669 $
0.08 $/M.C
8,250 $
0.06 $/M.C
8,402 $
0.08 $/M.C
20,009 $
0.10 $/M.C
18,183 $
0.07 $/M.C
16,908 $
0.06 $/M.C
26,908 $
0.12 $/M.C

7,006.5 $
3,976.5 $
4,235.2 $
3,917.3 $
3,859.3 $
4,394.1 $
4,646.3 $
3,953.0 $
4,117.1 $
4,222.0 $
3,905.8 $
4,280.5 $
7,773.8 $
7,935.3 $
7,791.3 $
8,406.9 $

175.5 $
119.8 $
202.0 $
211.1 $
190.3 $
462.0 $
455.4 $
385.9 $
393.2 $
411.8 $
422.2 $
332.6 $
668.6 $
699.0 $
761.7 $
789.2 $

84,420.9 $

6,680.3 $

167,253.3 $

0.084 $/M.C

4,257.8 $
4,129.7 $

391.2 $
405.1 $

5,669 $
5,308 $

0.04 $/M.F
0.04 $/M.F

8,387.5 $

796.3 $

10,977.3 $

0.044 $/M.F

92,808.4 $

7,476.6 $

0.079 $/M.C

0.044 $/M.F

Calculo Auxiliar.
Costos
Varios.
69,134 $
6,489 $
54,821 $
5,145 $
1,640 $
154 $
125,595 $
11,788 $
11,788 $
137,383 $

Observacin: El costo por generar aire comprimido y vacio (compresores y bombas) no fue sumado con los gastos por energa consumida que suman

9,264 $

Valor agregado

Eficiencia de las
lneas.
[M.Cig./$]
5.97 M.C/$
7.12 M.C/$
11.06 M.C/$
13.72 M.C/$
13.51 M.C/$
19.58 M.C/$
19.51 M.C/$
16.23 M.C/$
15.22 M.C/$
11.90 M.C/$
16.41 M.C/$
12.45 M.C/$
10.47 M.C/$
13.48 M.C/$
16.21 M.C/$
8.52 M.C/$

13.21 M.C/$

22.92 M.C/$
22.81 M.C/$

Costos por Consumo de Energa en las Cigarrilleras y Filtreras.

Lnea

Equipo
Padre.

LC_12

MK8_01

LC_13

MK8_02

LC_14

MK8_03

LC_15

MK8_04

LC_16

MK8_05

LC_02

MK9_01

LC_01

MK9_02

LC_04

MK9_03

LC_05

MK9_04

LC_03

MK9_05

LC_07

MK9_06

LC_06

MK9_07

LC_08

Protos70_01

LC_10

Protos80_01

LC_11

Protos80_02

LC_09

Decoufle

LF_01

Filtrera_01

LF_02

Filtrera_02

Corriente
Promedio

Consumo por
Horas de
Energa $/h Operacin Neto.

Fase S

11.6
10.5
13.3
13.5
11
28
27
26.7
27.8
27
28
24.8
50.6
52
52.8
56.8

11.8
9.7
12.2
13.2
10.7
30
30
26.8
26.5
30
28.4
25.7
48.8
49.8
50.4
58.2

12.5
9.6
13
11.6
13.4
29
31
25
27
28
27
25
49.5
52.3
54
57.3

12.0
9.9
12.8
12.8
11.7
29.0
29.3
26.2
27.1
28.3
27.8
25.2
49.6
51.4
52.4
57.4

7.17
5.95
7.69
7.65
7.01
17.38
17.58
15.68
16.24
16.98
16.66
15.08
29.75
30.79
31.40
34.42
277.45 kW

0.28
0.23
0.30
0.30
0.27
0.67
0.68
0.61
0.63
0.66
0.64
0.58
1.15
1.19
1.22
1.33
10.74 $/h

578.7
455.6
628.7
662.5
646.3
664.7
647.4
611.2
601.9
604.0
631.6
544.3
567.8
574.1
614.4
581.2

22.5
24

23.8
24.8

22.9
25.8

23.1
24.9

13.82
14.90
28.73 kW

0.54 $/h
0.58 $/h
1.11 $/h

703.2
676.5

306.17 kW

11.85 $/h

Pot. elctrica
consumida (kW)

Consumo por
Energa $/h

703.2 hs
Costos $

48.47

1.88

1319.3

Datos
Tensin Lnea.
cos @
Costo de Energia [$/kWh]

Fase T

Pot. elctrica
consumida (kW)

Fase R

380 V
0.911
0.039

Bombas y compresores de Produccion

Corriente
Maquina
L1
L2
L3
Promedio
Bomba Vac_1
79.5
81.6
81.5
80.9
Bomba Vac_2
Bomba Vac_3
Compre_01

31.5
65

30.3
67.5

30.5
67.6

30.8
66.7

18.44
39.97

0.71
1.55

501.9
1088.2

75.5
105
99.5

70.5
112
110

70
107
105

72.0
108.0
104.8

43.15
64.73
62.83

1.67
2.51
2.43

1174.6
1761.9
1710.3

107
105
TOTAL

102

104.7
567.8 A

62.73

2.43

1707.6

340.32 kW

Compre_02
Compre_03
Compre_04
Compre_05
Compre_06
Compre_07

Consumo por luminaria del Sector

16.0 A
Costo por Consumo de iluminacin por cada linea.

9.59 kW

0.37

14.8 $

Total Lineas en funcionamiento en abril.

Costo promedio por generacin de aire comprimido y vacio por linea.
A distribuir entre filtreras y cigarrilleras:

9,264 $

4,067.0 $

41
225.9 $

720

nsumo de Energa en las Cigarrilleras y Filtreras.

Costos parciales
$

Costos total

160.6
105.0
187.2
196.2
175.4
447.2
440.6
371.0
378.4
397.0
407.3
317.8
653.7
684.1
746.9
774.3
6,443 $

175.5
119.8
202.0
211.1
190.3
462.0
455.4
385.9
393.2
411.8
422.2
332.6
668.6
699.0
761.7
789.2
6,680 $

376.3
390.3
766.6 $

391.2
405.1
796 $

7,209.3 $

7,476.6 $

Capacidad [m3/h]

1700
1700
750
353
374
374
572
724
200
592

267.3 $

TABACALERA DEL ESTE S.A.

Costo de Mano de obra - Mes de abril de cada cigarrillera
Ubicacin

LC_02
LC_01
LC_04
LC_05
LC_03
LC_07
LC_06
LC_12

LC_13
LC_14
LC_15
LC_16

MAQUINA
MK9-01

T.C (G/$) =

4720

Sub Total Gs.

Total por
Comodines y
mecanicos

2,860,563

2,771,916

8,514,625

8,514,625

12,225,629

3,043,249

3,013,188

2,946,896

9,003,333

9,003,333

12,927,335

2,882,916

2,452,500

2,324,375

7,659,791

7,659,791

10,998,225

2,757,271

2,592,313

2,628,313

7,977,897

7,977,897

11,454,974

3,020,896

2,586,146

2,574,000

8,181,042

8,181,042

11,746,658

1,676,875

2,944,583

2,946,896

7,568,354

7,568,354

10,866,937

2,327,500

3,013,188

2,953,834

8,294,522

8,294,522

11,909,597

2,465,625

2,518,313

2,448,188

7,432,126

13,576,798

19,494,094

1,745,398

2,249,375

2,149,899

6,144,672

2,826,645

2,064,375

2,814,312

7,705,332

7,705,332

11,063,615

2,521,063

2,855,938

2,829,733

8,206,734

8,206,734

11,783,547

2,251,563

2,687,438

2,651,666

7,590,667

7,590,667

10,898,974

2,888,312

2,313,125

2,276,875

7,478,312

7,478,312

10,737,651

2,865,958

2,721,813

2,653,979

8,241,750

15,063,450

21,628,686

2,322,500

2,386,875

2,112,325

6,821,700

3,020,896

2,970,791

2,946,896

8,938,583

15,376,383

22,078,008

2,078,275

2,300,625

2,058,900

6,437,800

2,888,312

2,700,230

2,523,813

8,112,355

15,097,419

21,677,460

2,309,586

2,286,103

2,389,375

6,985,064

2,880,604

2,842,833

2,819,709

8,543,146

16,290,354

23,390,323

2,684,000

2,768,833

2,294,375

7,747,208

2,336,875

2,443,125

2,256,161

7,036,161

2,614,563

1,862,438

1,500,000

5,977,001

1,514,675

2,220,936

2,034,830

5,770,441

2,365,625

2,201,563

2,244,419

6,811,607

2,046,572

2,294,909

2,256,161

6,597,642

2,465,625

2,186,298

2,256,161

6,908,084

2,193,930

2,023,089

2,189,233

6,406,252

2,210,369

2,189,234

2,150,486

6,550,089

2,342,463

2,244,419

4,586,882

2,327,199

2,244,419

4,571,618

2,316,044

2,244,419

4,560,463

DESPERDICIO

2,316,044

2,244,419

4,560,463

ADHESIVO

2,195,105

2,271,425

6,193,142

MK9-03
MK9-04
MK9-05
MK9-06
MK9-07
MK8-01

MK8-02
MK8-03
MK8-04
MK8-05
PROTOS-01

LC_10

PROTOS-02

LC_11

PROTOS-03

LC_09

DECOUFL

PERSONAL DE
RESERVA

Mecnicos
Cigarrilleras.

LF_02

DERLIS
DERLIS
ROMERO - ACEVEDO - Total Mes de Abril
Equipo B
Equipo C

2,882,146

MK9-02

LC_08

LF_01

WILFRIDO
BENITEZ Equipo A

KDF -1
KDF - 2
MECANICOS
FILTRERA

1,726,612

51,080,777

56,042,799

51,228,291

158,351,868

134,665,456

130,320,151

133,481,118

398,466,726

3,070,229
2,336,875
3,043,249
0

2,862,875
206,250
3,013,188
2,294,909

2,630,375
2,294,375
2,401,875
2,244,419

8,563,479

234,881,713

398,466,726

234,881,713

13,400,979

6,695,838

12,997,640

6,494,308

4,837,500
8,458,312
4,539,328

4,478,834

5,744,375

2,966,937

13,190,146

13,190,146

12,929,187

14,121,597

12,537,981

39,588,765

39,588,765

13,190,146

Total Gs.

Total $.

20,740,254

4,394.1

21,930,668

4,646.3

18,658,016

3,953.0

19,432,871

4,117.1

19,927,700

4,222.0

18,435,291

3,905.8

20,204,119

4,280.5

33,070,892

7,006.5

18,768,947

3,976.5

19,990,281

4,235.2

18,489,641

3,917.3

18,215,963

3,859.3

36,692,136

7,773.8

37,454,391

7,935.3

36,774,879

7,791.3

39,680,677

8,406.9

398,466,726

84,420.9

20,096,817

4,257.8

19,491,948

4,129.7

39,588,765

8,387

Total

92,808.4 $

Ubicac.

Equipo

Codigo
Articulo

Est.

Sector

Proc.

Motivo.

Si.

Ajuste de Precio por materiales confeccionados.

Descripcin MATERIAL

U/M

Cant.

Precio
Unidad

Precio
Total

Precio Real

Precio
Considerado 60%

Mant. Correctivo
CIG LC_06 MK9_07 1677

RE NA SV CARACOL DE NYLON 31585-090

UND

-2

0.0

5.1 $

3.06

Mant. Correctivo
CIG LC_07 MK9_06 5286

RE NA SV CONJUNTO DE ENGRANAJE 54004-945 UND

-1

0.0

871.2 $

522.72

recio por materiales confeccionados.

Total.

-6.12
-522.72
-528.84

Calculo del costo promedio de energa por kWh.

Pago por Energa.

Periodo

Consumo kwh

Mes

Total Pagodo
Gs

Energa
Activa PC

Energa
Activa FPC

E. Reservada
1900kWh.

Mar_10
Feb_10
Ene_10
Dic_09
Nov_09
Oct_09
Sep_09
Ago_09
Jul_09
Jun_09
May_09
Abr_09

225,583,636
129,287,273
220,258,182
246,863,636
170,828,223
215,748,166
197,727,247
190,850,928
177,170,874
181,035,480
161,284,547
183,295,414

44,334,039
16,348,267
42,394,340
47,104,873
29,094,106
42,394,340
35,744,337
38,237,974
35,744,337
36,298,504
31,310,773
36,298,504

100,992,867
39,355,131
96,115,042
115,515,440
68,400,186
99,108,242
82,479,329
80,151,274
80,816,511
80,594,796
65,406,985
80,262,177

65,299,200
65,299,200
65,299,200
65,299,200
65,299,200
65,299,200
52,926,720
52,926,720
52,926,720
52,926,720
52,926,720
52,926,720

T.C
(G/$)

34368
18-Mar-2010
15-Feb-2010
14-Jan-2010
14-Dec-2009
10-Nov-2009
16-Oct-2009
16-Sep-2009
18-Aug-2009
16-Jul-2009
16-Jun-2009
19-May-2009
16-Apr-2009

19-Apr-2010
18-Mar-2010
15-Feb-2010
14-Jan-2010
14-Dec-2009
10-Nov-2009
16-Oct-2009
16-Sep-2009
18-Aug-2009
16-Jul-2009
16-Jun-2009
19-May-2009

Promedio 191,661,134 G

228.9
4720
4680
4690
4700
4460
4770
4850
4870
4940
4950
5010
5000

Consumo kwh

Energa Punta Energa F. Punta

[G/kWh]
[G/kWh]

193,683
71,421
185,209
205,788
127,104
185,209
156,157
167,051
156,157
158,578
136,788
158,578

Consumo kVAr
Energa.

Total
consumo
(kWh)

Promedio de Costos
[G/kwh]

Promedio de Costos
[$/kwh]

1,296,466
501,156
1,234,729
1,467,149
873,994
1,267,413
1,056,783
1,042,256
1,038,626
1,038,626
850,994
1,034,994

174.00
257.98
178.39
168.26
195.46
170.23
187.10
183.11
170.58
174.30
189.52
177.10

0.037
0.055
0.038
0.036
0.044
0.036
0.039
0.038
0.035
0.035
0.038
0.035

185.50 G/kwh

0.039 $/kwh

91.58
1,102,783
429,735
1,049,520
1,261,361
746,890
1,082,204
900,626
875,205
882,469
880,048
714,206
876,416

612,523
237,262
595,575
725,103

394,629
554,418
489,050
450,313
433,366
462,418
371,629
453,945

Factor de Pot.
Medio del mes.

0.904
0.904
0.901
0.896
0.911
0.916
0.908
0.918
0.923
0.914
0.916
0.916

fp: 0.911