Standard Specification FOR Hot Insulation: Alpha Project Services Private Limited

STANDARD SPECIFICATION FOR HOT INSULATION
ALPHA PROJECT SERVICES PRIVATE LIMITED

BARODA
STANDARD SPECIFICATION
ALPHA PROJECT SERVICES PVT. LTD. BARODA FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT
DOC NO . : APS-MT-401 SHEET : I REV : 0 DATE : 01/ 02/ !
0
REV. NO.
01/02/98
DA E
Issued For Review

DE!"RIP ION
R.V.Patel
PREPARED B# REVIE$ED B# APPROVED B#
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INDEX
SECTION 1.0 GENERAL 2.0 3.0 4.0 5.0 6.0 %.0 8.0 DESIGN BASIS EXTENT OF INSULATION ON PIPING SYSTEM EXTENT OF INSULATION OF EQUIPMENT MATERIALS GENERAL INSULATION MATERIAL FIBROUS MATERIAL (ROC ! GLASS "OOL# INSULATION MATERIAL (CELLULAR GLASS # "EAT&ER PROTECTION 'AC ET 8.1 FIBROUS MATERIAL (ROC ! GLASS "OOL# 8.2 REGID MATERIAL (CELLUAR GLASS# 8.3 ANCILLIAR MATERIALS $.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 APPLICATION MET&ODS (GENERAL# PIPING &ORI(ONTAL EQUIPMENT )ERTICAL EQUIPMENT FLANGE* NO((LE* C&ANNEL* CO)ER* MAN"AY AND &AND&OLE FLANGED CO)ER. IRREGULAR SURFACES SUC& AS PUMP* COMPRESSOR* TURBINE ETC. )ERTICAL STORAGE TAN INSULATION FINIS& (CARBON SETEEL# 16.1 PIPING 16.2 EQUIPMENT 16.3 )ERTICAL STORAGE TAN 1%.0 ANNEXURE + I 1%.1 O"NER,S OBUGATIONS 1%.2 CONTRACTORS CONDITIONS 18.0 1$.0 ANNEXURE + II INSULATION T&IC NESS FOR &OT INSULATION (I&# ANNEXURE + III INSULATION T&IC NESS FOR PERSONAL INSULATION (IS# 3$ 38 18 21 26 28 30 31 32 34 TITLE PAGE 1 2 4 6 8 $ 13 15
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STANDARD SKETCHES FOR HOT INSULATION STANDARD OF VESSELS, PIPING AND EQUIPMENT
FIG. NO. 01 02 03 04 05 06 0% 08 0$ 10 11 12 13 14 15 16 1% 18 1$ 20 21 22 23 DESCRIPTION &ORI(ONTAL PIPE INSULATION APPLICATION DETAILS FOR FIBROUS AND REGID INSULATION. PIPE INSULATION- MET&OD OF STAGGERING OF SECTIONS. &ORI(ONTAL PIPE- FIBROUS MATTRESS INSULATION. DETAILS SPACER RINGS FOR CLADDING SUPPORT. &ORI(ONTAL PIPE- FIBROUS MATTRESS DETAILS OF SPACER RINGS FOR CLADDING SUPPORT. BOLTED/ON INSULATION SUPPORT FOR )ERTICAL PIPE. INSULATION DETAILS FOR PIPES BENDS ! ELBO"S. INSULATION DETAILS FOR BENDS ! ELBO"S. INSULATION DETAILS FOR PIPE BRANC&ES AND REDUCERS. INSULATED REMO)ABLE CO)ERS FOR )AL)ES. INSULATED REMO)ABLE CO)ERS FOR FLANGED 'OINTS. INSULATED DETAILS FOR PIPE SUPPORTS. INSULATION OF STEAM TRACED PIPING. INSULATION FOR &ORI(ONTAL EQUIPMENT INSULATION FOR EQUIPMENT &ORI(ONTAL &EADS USE OF FLEXIBLE INSULATION IN COMBINATION "IT& RIGID INSULATION TO COMPENSATE FOR )ESSEL EXPANSION. FIRE PROOFING AND INSULATION SUPPORTS ()ERTICAL )ESSELS#. INSULATION DETAILS FOR )ERTICAL )ESSEL. INSULATION DETAILS FOR )ERTICAL )ESSEL &EADS. INSULATION SUPPORTS FOR STORAGE TAN S. INSULATION DETAILS FOR )ERTICAL )ESSEL. INSULATION SUPPORTS FOR STORAGE TAN S (DETAILS FOR ROOF# DETAILS OF )ERTICAL STORAGE TAN INSULATION. INSULATION SUPPORTS FOR &ORI(ONTAL )ESSEL PAGE 41 42 43 44 45 46 4% 48 4$ 50 51 52 53 54 55 56 5% 58 5$ 60 61 62 63
ALPHA PROJECT SERVICES PVT. LTD. BARODA
STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT
DOC NO . : APS-MT-401 SHEET : 1 OF "# REV : 0 DATE : 01/ 02/ !
1.0 GENERAL
SCOPE 1.1 %is s&e'i(i'atio) 'overs desi*) a)d +aterial re,uire+e)ts (or a-ove *rou)d. e/ter)al i)sulatio) o( &i&i)* a)d e,ui&+e)t o&erati)* -etwee) a+-ie)t te+&erature a)d 000 1" (or t%e &ur&ose o( %eat 'o)servatio). &ro'ess sta-ili2atio). te+&erature +ai)te)a)'e. &erso))el &rote'tio) a)d (ire &rote'tio). $%erever )e'essar3 t%is s&e'i(i'atio) i)di'ates t%e -asis (or sele'ti)* a 'riterio). 1.2 %is s&e'i(i'atio) is suita-le (or use i) out door servi'e wit% )or+al &ro'ess &la)t at+os&%eres. Alter)ative desi*)s a)d +aterials would -e s&e'i(ied i( )e'essar3 (or 'orrosive at+os&%ere o( &ote)tial lea4s a)d s&ills o( '%e+i'als. 1.5 %is s&e'i(i'atio) does )ot 'over 'old servi'e i)sulatio). For 'old servi'es A!P !&e'i(i'atio) AP!67 6001 is a&&li'a-le. 1.8 %is s&e'i(i'atio) does )ot 'over i)sulatio) (or -oiler or (ired %eaters a)d asso'iated air %eaters.
e'o)o+i2ers. (uel du'ti)* a)d air du'ti)*.
1.0 Pi&i)*. e,ui&+e)t. stora*e ta)4s a)d vessels re,uiri)* i)sulatio) s%all )or+all3 -e s&e'i(ied o) t%e (ollowi)* &ro9e't do'u+e)ts. a: Pro'ess a)d I)stru+e)t Dia*ra+s ;P<IDs: a)d =ist =ists. -: Pi&i)* >e)eral Arra)*e+e)t Drawi)*s < Iso+etri's. ': I)stru+e)t Pi&i)* Details a)d !'%edules. d: Vessel. E/'%a)*er. !tora*e a)4 < s&%ere do'u+e)ts a)d I)sulatio) !'%edules e: E,ui&+e)t su&&lier?s >e)eral Arra)*e+e)t Drawi)* (or e,ui&+e)t ite+s i) &a'4a*e &la)t.
2.0 DESIGN BASIS

CRITERIA 2.1 @eat "o)servatio) I)sulatio) is desi*)ed (or e'o)o+i' t%i'4)ess a)d to li+it 'old sur(a'e te+&eratures -elow A0 1" wit% 20 1" a+-ie)t te+&erature i) still air 'o)ditio)s. 2.2 I)ter)all3 re(ra'tor3 li)ed &i&i)* a)d e,ui&+e)t a)d a)3 ot%er ite+s (or w%i'% %eat loss is esse)tial s%all )ot -e i)sulated. ;!ee &ara 8.A6D: 2.5 I)sulatio) is )ot desired (or &i&i)* a)d e,ui&+e)t (or w%i'% %eat loss is desired 6 e/'e&ti)* (or &erso))el &rote'tio) or to avoid t%er+al stress &ro-le+s. 2.8 I)sulatio) is re,uired (or a)3 o( t%e (ollowi)* &ur&oses. as i)di'ated i) P<IDs a)d listsB a: @eat 'o)servatio) -: Pro'ess sta-ili2atio) to assist &ro'ess 'o)trol ': !tea+ tra'i)* d: Ele'tri' tra'i)* e: @ot water o( solve)t tra'i)* ;li,uid: (: @ot Oil tra'i)* *: !tea+ 9a'4eti)* %: @ot water or li,uid 9a'4eti)* i: @ot Oil 9a'4eti)* 9: Fire %a2ard &rote'tio) to &reve)t (ast -oil o(( o( li,uid 4: Perso))el &rote'tio). A&&li'a-le w%ere e/&osed sur(a'e te+&eratures e/'eeds A01" i) )or+al or s%ort6ter+ o&erati)* 'o)ditio)s. Over i)ter)all3 i)sulated &i&i)* a)d e,ui&+e)t. &rovide o&e) +es% +etal *uards a)d (or sur(a'es w%i'% are )ot i)ter)all3 i)sulated &rovide i)sulatio) o) t%at &art o( sur(a'es wit% w%i'% o&erati)* a)d +ai)te)a)'e &erso))el +a3 'o+e i) 'o)ta't w%ile &er(or+i)* routi)e duties. %e i)te)t o( P<IDs. =i)e 'lassi(i'atio) lists. E)*i)eeri)* drawi)*s et'. $%i'% desi*)ate i)sulatio) (or &erso))el &rote'tio) is to 'all atte)tio) o)l3 to t%e eli*i-ilit3 o( su'% servi'e. %e a'tual e/te)t o( i)sulatio) s%all -e deter+i)ed -3 Field "o)stru'tio) Perso))el a)d/or o&erati)* &erso))el usi)* t%e (ollowi)* 'riteria B E/&osed sur(a'es o&erati)* a-ove A0 1" a)d lo'ated wit%i) A00 ++ %ori2o)tall3 or 2100 ++ verti'all3 o( a )or+al a''ess. wal4wa3 o( wor4 area. 2.0 I)stru+e)ts a)d asso'iated &i&i)* su-9e't to o&erati)* (low a)d/or te+&erature 'o)ditio)s &revaili)* i) t%e
'o))e'ted &i&i)* or e,ui&+e)t s%all -e i)sulated to t%e sa+e re,uire+e)ts as t%at o( &i&i)* or e,ui&+e)t.
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3.0 EXTENT OF INSULATION ON PIPING SYSTEM

5.1 I)sulated &i&i)* s3ste+s s%all %ave strai*%t &i&e. -e)ds. tees a)d &i&e (itti)*s 'o+&letel3 i)sulated. 5.2 All valves a)d (la)*ed 9oi)ts s%all -e 'o+&letel3 i)sulated o)l3 o) i) stea+. 'o)de)sate servi'e. %ot oil li)es a)d i) li)es w%i'% are tra'e %eated o( 9a'4eted to +ai)tai) te+&erature. 5.5 For -u'4et a)d (loat t3&e tra&s t%e i)let &i&i)* a)d tra& s%all -e i)sulated. 5.8 I)sulatio) o) i)let &i&i)* to t%er+ostati' a)d t%er+od3)a+i' stea+ tra&s s%all ter+i)ate at a&&ro/i+atel3 000 ++ -e(ore t%e tra&. 5.0 !tea+ tra& outlet &i&i)* ot%er t%a) 'losed 'o)de)sate re'over3 s3ste+ s%all )ot -e i)sulated e/'e&t (or &erso))el &rote'tio) reaso)s. 5.A I)stru+e)tatio) to -e i)sulated. su'% as level *a*es. level 'o)trollers. level swit'%es. DP 'ells. s%all %ave t%eir (luid 'o)tai)i)* se'tio)s a)d t%e asso'iated &i&i)* 'o+&letel3 i)sulated. i)'ludi)* &i&es. valves a)d (itti)*s. 5.C I)sulatio) s%all )ot -e a&&lied to t%e (ollowi)*. u)less ot%erwise s&e'i(ied. a: Pi&i)* w%i'% -e'o+es %ot i)ter+itte)tl3. su'% as relie( valves. ve)ts. stea+6out a)d s)u((i)* stea+ s3ste+s. (lare a)d -low6dow) s3ste+s. -: !u&&orts (or &i&i)*. e/'ludi)* &i&e %a)*ers to t%e e/te)t 'overed -3 i)sulatio). ': !tea+ ra&s ;e/'e&t as )oted i) &ara*ra&% 5.5:. d: Valves. i)'ludi)* 'o)trol valves a)d (la)*es i) &ro'ess &i&i)* s3ste+s ;e/'e&t as )oted i) 5.2 a)d 5.8:. @owever. &erso))el &rote'tio) i)sulatio) (or t%ese ite+s s%all -e a&&lied. as re,uired. e: Pi&e D)io) (itti)*s. (: %er+owell -osses a)d &ressure ta&&i)*s. *: E/&a)sio) 9oi)ts. %i)*ed 9oi)ts a)d %ose %: !i*%t (low i)di'ators. 5.8 I)sulatio) s%all -e desi*)ed to &rovide a) a-solute +i)i+u+ 'leara)'e o( 20 ++ -etwee) t%e outside sur(a'e o( a)3 i)sulatio) (i)is%i)* +aterial a)d ad9a'e)t sur(a'es. 5.9 $%ere i)sulated %ori2o)tal &i&i)* is su&&orted o) steel s%oes. t%e %ei*%t o( t%e s%oe s%all -e su'% t%at t%e
u)derside o( t%e i)sulatio) (i)is%i)* +aterial is 'lear o( t%e su&&orti)* stru'tures u&o) w%i'% t%e s%oe rests -3 20 ++ +i)i+u+.
4.0 EXTENT OF INSULATION ON EQUIPMENT

8.1 !u&&ort s4irts o( i)sulated verti'al vessel *reater t%a) 1200 ++ dia+eter s%all -e i)sulated -ot% i)ter)all3 a)d e/ter)all3 (or a +i)i+u+ dista)'e o( A00 ++ -elow t%e -otto+ ta)*e)t li)e. %e i)sulatio) s%all ter+i)ate )ot less t%a) 500 ++ a-ove t%e su&&ort 'o)'rete or steel wor4. 8.2 !u&&ort s4irts o( i)sulated verti'al vessels o( 1200 ++ a)d less s%all -e i)sulated e/ter)all3 o)l3. as des'ri-ed i) &ara 8.1 a-ove. 8.5 Botto+ %eads o( i)sulated verti'al vessels e)'losed -3 a su&&ort s4irt s%all -e i)sulated wit%out (i)is%i)* +aterial a)d s%all -e i)sulated o)l3 w%e) t%e vessel outside dia+eter is *reater t%a) 1200 ++. 8.8 ur-i)es a)d stea+ e)ds o( re'i&ro'ati)* &u+& s%all -e i)sulated (or %eat 'o)servatio). 8.0 =i,uid e)ds o( &u+&s s%all -e i)sulated w%e) %eat tra'ed o( 9a'4eted. 8.A I)sulatio) s%all )ot -e a&&lied to t%e (ollowi)* u)less ot%erwise s&e'i(ied. a: Pu+&s wit% o&erati)* te+&erature -elow 200 1" u)less &u+&ed (luid %as a &our &oi)t a-ove +i)i+u+ desi*) a+-ie)t te+&erature. -: Fa)s. 'o+&ressors. -lowers or ot%er rotati)* or re'i&ro'ati)* re,uire+e)t. ': =i,uid e)ds o( &u+&s e/'e&t as )oted i) t%e &ara 8.0 a-ove. d: I)ter)all3 i)sulated or re(ra'tor3 li)ed e,ui&+e)t u)less s&e'iall3 desi*)ed (or +etal te+&erature 'o)trol. e: @eads o( vessels e)'losed -3 su&&ort s4irts wit% vessel dia+eters 1200 ++ a)d less. (: I)ter)al sur(a'es o( i)sulated vessel su&&ort s4irts wit% vessel dia+eter 1200 ++ or less. *: ur-i)e 'asi)*s to -e i)sulated s%all e/'lude s%a(t seal 'a&s. s%a(t -eari)* %ousi)*s. t%rottle valves. *over)ors a)d su&&orts. %: E/'%a)*er '%a))el a)d 'oversE s%ell a)d '%a))el (la)*es < E/&. Foi)ts. i: No22les. +a)%oles a)d %a)d %oles a)d (la)*es o( e,ui&+e)t. 9: !ur(a'es o( 'oolers a)d 'o)de)sers. 4: Na+e&lates o( all e,ui&+e)t ite+s. l: %er+owell -osses a)d &ressure ta&&i)*s.
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.0 MATERIALS GENERAL
0.1 All +aterial s%all -e o( %i*% ,ualit3 a)d *ood a&&eara)'e. +aterials 6 Ro'4 wool. >lass $ool a)d 'ellular *lass. 0.2 I)sulatio) +aterials s%all -e o( low '%loride 'o)te)t. '%e+i'all3 i)ert. )o)6sul&%urous. rot &roo(. ver+i) &roo(. i+&ervious to %ot water a)d stea+. )o)6i)9urious to %ealt% a)d )o)6'orrosive to steel a)d alu+i)u+ ;eve) i( soa4ed i) water at a+-ie)t te+&eratures (or e/te)ded &eriods:. 0.5 %e use o( i)sulatio) or (i)is%i)* +aterials 'o)tai)i)* A!BE! O! i) a)3 (or+ is )ot &er+itted. 0.8 I)sulatio) a)d 9a'4eti)* +aterial -a'4ed wit% &a&er or ot%er (la++a-le +aterial is )ot a''e&ta-le. 0.0 7a)3 'o++o) (la++a-le li,uids su'% as oil. -uta)ol. diet%a)ola+i)e a)d %e/a)ol will rea't a)d start (ires w%e) t%e3 lea4 i)to i)or*a)i' a-sor-e)t i)sulatio). !u'% a-sor-e)t i)sulatio) 'a) store lar*e ,ua)tities o( 'o+-usti-le li,uids s%ould a lea4 o''ur. %is 'ould -e a de'isive (a'tor w%e) s&e'i(3i)* a)d evaluati)* alter)ative +aterials a)d are ta4e) 'are o( -3 A=P@A/ "=IEN w%ile s&e'i(3i)* &ro9e't i)sulatio) s&e'i(i'atio)s. 0.A I)sulatio) +aterials %ave -ee) 'lassi(ied i)to two 'ate*ories 6 water a-sor-i)* a)d )o)6water a-sor-i)*. No)6water a-sor-i)* i)sulates li4e 'ellular *lass is re'o++e)ded (or servi'es u&to 120 1". $ater a-sor-i)* i)sulatio) la4e (i-rous i)sulatio) a)d 'al'iu+ sili'ate 'a) -e used (or all te+&eratures e/'e&t (or ele'tri'all3 tra'ed &i&e. But (or low te+&erature ;i.e. u&to 120 1" : servi'es a suita-le 'oisture -arrier s%all -e used si)'e t%e su-strata is at too low a te+&erature to eva&orate +oisture. rai) or %ose water a-sor-i)*. %is s&e'i(i'atio)s 'overs t%ree
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!.0 INSULATION MATERIAL " FIBROUS MATERIAL # ROCK $ GLASS %OOL &
A.1 !%all -e a &er(or+ed i)sulatio) a)d s%all -e o( lo)* (i-er ro'4 or *lass +aterial &ro'essed (ro+ a +olte) state i)to (i-rous (or+ -o)ded o&eratio)al te+&. ra)*e (ro+ a+-ie)t to 000 1". !la* wool is )ot a''e&ta-le. A.2 D)less ot%erwise s&e'i(ied %erei). i)sulatio) +aterial s%all stri'tl3 'o)(or+ to all t%e re,uire+e)ts o( ,ualit3 sta)dards listed -elow B Per(or+ed &i&e i)sulatio) 7etal6+es% 'overed -o)ded +i)eral (i-re -la)4et < -la)4et t3&e &i&e i)sulatio). I! B 9882 B =atest issue I! B 8185 B =atest issue (or &i&i)* < e,ui&+e)t. Fa'ed o) o)e side wit% 20 ++ *alva)ised No. 22 !$>. $ire 7es%. !tit'%ed t%rou*% wit% 22 !$>. *alva)ised la'i)* wire B 7attress (or =i)ed 'ovdrs s%all -e (a'ed o) o)e side wit% 20 ++ *alva)ised 22 !$> wire +es% stit'%ed t%rou*% wit% 22 !$> *alva)ised la'i)* wire. 7i)eral Fi-re -lo'4 < -oard I! B 8185 B =atest issue t%er+al i)sulatio) A.5 I)sulatio) s%all 'o)(or+ to (ollowi)* re,uire+e)t a)d s%all -e tested a)d test 'erti(i'ate o) re&rese)tative sa+&les (ur)is%ed to PDR"@A!ER as &er I! B 8185 / I! B 9882 ;latest issue: (or 'o)(or+a)'e o( ea'% o( t%e (ollowi)* re,uire+e)ts. De)sit3 !%ot "o)te)t ;I! B 5188: 180 to 100 4*/+5 ;De)sit3 s%all -e wit%i) t%is ra)*e a)d de)sit3 test s%all -e as &er I!B0A88/ I! B 5188 ;=atest issue: !%ot s%all )ot -e +ore t%a) 0++ i) a)3 di+e)sio)s. s%ot 'o)te)t. w%e) sieved as (ollows. s%all )ot e/'eed as &er -elow B I! !ieve !%ot "o)te)t. Per'e)t ;I! B 8A0 -3 7ass ;7a/.: latest issue :. 000 +i'ro) 200 +i'ro) 7oisture 'o)te)t a)d +oisture a-sor&tio) ;I! B 5188: I)'o+-usti-ilit3 ;I! B 5188: %er+al "o)du'tivit3 ;I! B 558A: % M&'( T&)*&+',-+& .C T/&+)'0 / C1(2-3,454,6 )7/3) .C I)'o+-usti-leE =oss i) wei*%t )ot +ore t%e) 0 G 0 10
Not +ore t%a) 2 G
00 100 100 200 200 500 2 Not +ore t%e) 0.A &er'e)t.
0.85 0.02 0.A2 0.A8 0.80 0.90
H 7ea) e+&erature is @ot Fa'e e+&. I "old (a'e e+&erature !ul&%ur "o)te)t ;I! B 5188: =i)er !%ri)4a*e ;I! B 5188: @eat Resista)'e ;I! B 5188: "o+&ressive !tre)*t% ;Avera*e: +i). at 10 G de(or+atio) Re'over3 a(ter 'o+&ressio) ;I! B 81856A&&e)di/ JA? I! B 98826A&&e)di/ JA?: Al4ali)it3 ;I! B 8185 A&&e)di/ JB? / I! B 9882 A&&e)di/ JB?: "%loride "o)te)t ; I! B 5188 : Di+e)sio) Not to e/'eed 20 &&+ PIPE !E" ION B @ollow '3li)der. s&lit le)*t% wise o) o)e or -ot% sides o( t%e '3li)dri'al a/is. %i'4)ess =e)*t% B 20. 80. 00. A0 < C0 ++ olera)'e i) B 5 ++ olera)'e i) A(ter 'o+&ressio) to C0 G o( t%e ori*i)al t%i'4)ess. re'over3 s%all )ot -e less t%e) 90G o( t%i'4)ess. &@ o( t%e solutio) o( t%e +aterial s%all -e -etwee) C.0 a)d 10.0
Not +ore t%e) 2 &er'e)t w%e) su-9e'ted to soa4i)* 'o)ditio)s o( soa4i)* %eat at t%e stated +a/. te+&. o( use ;000 1": (or 28 %ours. $%e) %eated to +a/. te+&. ;000 1":. sa+&le s%all +ai)tai) its *e)eral (or+ a)d s%all )ot su((er visi-le de(or+atio) o( t%e (i-rous stru'ture. 120 4*/+2
%i'4)ess B 5 ++ $%e) i)stalled o) t%e &i&e o( t%e s&e'i(ied si2e. se'tio)s s%all (it s)u*l3 a)d s%all %ave ti*%t lo)*itudi)al a)d 'ir'u+(ere)tial 9oi)t.
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B=ANKE B D)less ot%erwise s&e'i(i'all3 re,uired. sta)dard widt% s%all -e A00 to 1200 ++ sta)dard le)*t% 1000 to 2800 ++ %i'4)ess Positive Ne*ative B 20. 50. 80. 00. A0 < C0 ++ B 5 ++ B 65 ++ olera)'e o) t%i'4)ess
B=O"K AND BOARD! ; I! B 8185 : B =e)*t%s widt%s B 1000 to 1800 ++ B 000 to 1000 ++
olera)'e B 5 ++ %i'4)ess B 5 ++
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'.0 INSULATION MATERIAL #CELLULAR GLASS&

"ellular >lass (oa+ed a)d (used i)to u)i'ellular (or+ 'a) -e used u&to a te+&erature o( 820 1". But i) view o( %i*% t%er+al 'o)du'tivit3. its use is li+ited i) t%is s&e'i(i'atio) to 120 1" o)l3 as it %as -ee) i)'luded esse)tiall3 (or its )o)6water a-sor-i)* )ature. I)sulatio) s%all 'o)(or+ to (ollowi)* re,uire+e)ts a)d test 'erti(i'ates o) re&rese)tative sa+&les s%all -e (ur)is%ed to PDR"@A!ER as &er A! 7 "002 (or 'o)(or+a)'e to ea'% o( t%e (ollowi)* re,uire+e)ts B De)sit3 110 to 100 4*/+5 est as &er A! 7 "505 e/'e&t t%at o) dr3i)* will -e )e'essar3. Deter+i)e t%e No. o( s&e'i+e)s as &er A! 7 "590. %er+al 'o)du'tivit3 ;avera*e +a/. : 7ea) e+&. 1" 10 28 58 95 189 "o+&ressive !tre)*t% B 01C 4Pa ;avera*e +i).: est &er +et%od A! 7 "280 a)d Re'o++e)ded Pra'ti'e A! 7 "1A0. s&e'i+e)s. Fle/ural stre)*t% avera*e +i). 818 4Pa. est &er +et%od A! 7 "280 a)d 'lause A! 7 5.8 "205. Deter+i)e t%e +et%od o( test s&e'i+e)s as &er +et%od A! 7 "590. $ater a-sor&tio). volu+e G ;avera*e +a/.: 0.0. est as &er +et%od A! 7 "280. est at least 5 s&e'i+e)s. $ater va&our tra)s+issio) ;avera*e +a/.: +etri' &er+6'+ o( *rai)s/28 %.+2 ++ @*. '+ o( t%i'4)ess at 2A.C 1" B 0.0088. est as &er A! 7 E9A. est at least two s&e'i+e)s. Di+e)sio)s F0', B0139: : !%all -e re'ta)*ular se'tio)s a)d s%all -e true to (or+ a)d di+e)sio)s. t%e 'or)ers s,uare a)d t%e sides &arallel. !i2e a)d t%i'4)ess s%all -e as (ollows B $idt% ;++: =e)*t% ;++: est at least (our $/+14 0.008 0.0A0 0.0A2 0.0C5 0.08A
est t%er+al 'o)du'tivit3 as &er A! 7 "280. "1CC a)d "018. est at least 5 s&e'i+e)s.
500 800 P4*& S&3,41(:
800 A00
: !%all -e su&&lied as %ollow '3li)dri'al s%a&es s&lit i) %al( le)*t%wise ;i) a
&la)e i)'ludi)* t%e '3li)dri'al a/is: or as 'urved se*+e)ts. D&to 18L si2e. o)l3 &i&e se'tio)s s&lit i) %al( le)*t%wise s%all -e used. %e i)sulatio) s%all -e su&&lied i) se'tio)s o( se*+e)ts i) le)*t%s o( 800 ++ or A00 ++ to (it sta)dard o( &i&e. I)sulatio) (or &i&es u&to AL )o+. si2e s%all -e (ur)is%ed i) A00 ++ le)*t%. a)d (or &i&e a-ove AL )o+. si2e i) 800 ++ le)*t%. %i'4)ess (or -ot% &i&e se'tio)s a)d (lat -lo'4s s%all -e 20. 50. 80. 00. A0 < C0 ++. Di+e)sio)al olera)'e s%all -e as (ollowsB Blo'4 =e)*t% $idt% %i'4)ess GENERAL Periodi'al '%e'4s (or de)sit3. t%i'4)ess. s%a&e a)d si2e as &er a-ove re,uire+e)ts s%all -e re&eated at site. as &er )or+s a)d (re,ue)'3 de'ided at site as &er t%e dire'tio)s o( PROFE" !ite6i)6"%ar*e. !&e'ial atte)tio) is re,uired (or (i-rous +aterial as its i)stalled t%i'4)ess 'ould -e redu'ed due to 'o+&ressio) a((e'ti)* &er(or+a)'e. a: All t%e 'odes +e)tio)ed s%all -e t%e latest issue. -: PDR"@A!ER s%all %ave ri*%t to i)s&e't a)3 or all t%e test 'o)du'ted o) i)sulatio) +aterial -3 +a)u(a'turer at %is s%o& or a)3 la-orator3. 1.A ++ 1.A ++ 1.A ++ Pi&e 5 ++ 66 5 ++
(.0 %EATHER PROTECTION )ACKET

Alu+i)iu+ 9a'4eti)* s%all -e used as weat%er &rote'tio) over i)sulatio) u)less ot%erwise s&e'i(ied a)d s%all -e A! 7 B209 allo3 5005 @1A or I! B C5C desi*)atio) 51000 ;Old N!5 : 'o)ditio) @5 (or (lat s%eets a)d @8 (or 'orru*ated s%eets. "laddi)* s%all -e 'oated o) t%e side i) 'o)ta't wit% t%e i)sulatio) wit% a -itu+e) a)ti6'orrosive &ai)t. (.1 FIBROUS MATERIAL #ROCK $ GLASS %OOL& a: For s%ells o( verti'al !tora*e. a)4s < Vessels -: For ta)4s Roo(s ': For @ori2o)tal vessels s%ell a)d %eadsE verti'al vessel %eads. d: For re+ova-le 'over e: For all &i&i)*. ot%er t%a) *rade &i&i)* i) o((6sites. (: For *rade &i&i)* i) o((6sites (.2 RIGID MATERIAL #CELLULAR GLASS& a: Pi&i)*. @ori2o)tal Vessel. Vessel %ead < a)4s Roo( -: Verti'al Vessel !%ells < Verti'al &ortio) o( !tora*e a)4s ': Re+ova-le 'overs (.3 ANCILLARY MATERIALS 8.8 Alu+i)iu+ Foil to &rote't !tai)less !teel !ur(a'es !%all -e 0.19 ++ ;5A !$>: t%i'4 &er A! 7 B209 Allo3 5005 @1A or I! B C5C desi*)atio) 51000 ;old N!5: 'o)ditio) @5. 8.0 !e'ure+e)t Ba)ds/$ires 8.A I( +aterial is Alu+i)iu+. t%e) s&e'i(i'atio) s%all -e A! 7 B209 Allo3 5005 @1A or I! B C5C desi*)atio) 51000 ;old N!5: 'o)ditio) @5E I( !tai)less !teel. it s%all -e 18/8. 8.C For se'uri)* Alu+i)iu+ (oil o) !tai)less !teel sur(a'es B Ba)d. 28 !$> t%i'4 M 20 ++ wide. Alu+i)iu+. 8.8 For !e'uri)* Fi-rous I)sulatio) a: O) Pi&i)* -: Ba)d. 28 !$> t%i'4 M 12 ;+i).: wide. Alu+i)iu+. ': O) E,ui&+e)ts d: Ba)d. 28 !$> t%i'4 M 20 wide. Alu+i)iu+. e: O) Verti'al !tora*e a)4s (: Ba)d. *lava)ised steel. 80 ++ wide M 5 ++ t%4. *alva)isi)* &er I! B 2CC 'lass62. : 0.0A ++ ;28 !$>: Flat : 0.0A ++ ;28 !$>: 'orru*ated : 1.22 ++ ;18 !$>: Flat : 0.C1 ++ ;22 !$>: 'orru*ated : 1.22 ++ ;18 !$>: Flat : 0.C1 ++ ;22 !$>: Flat : 1.22 ++ ;18 !$>: Flat : 0.C1 ++ ;22 !$>: Flat : 0.0A ++ ;28 !$>: *alva)ised steel. &er I! B 2CC 'lass I
8.9 For !e'uri)* Ri*id I)sulatio) a: O) Pi&i)* u&to 1AL OD $ire. a))ealed *alva)ised steel. 1A !$>. *alva)ised &er 'lass 2 ;%eav3 'oati)* o( 2i)'. )o+i)al A00 */+2: &er I! B 22C. -: O) Pi&i)* 18L OD a)d =ar*er Ba)d. *alva)ised steel. 20 wide M 28 !$> t%4.. *alva)isi)* &er a-ove ;sa+e as (or &i&i)* u&to 1AL OD:. ': O) Verti'al < @ori2o)tal Vessels Ba)d. *alva)ised steel. 20 wide M 28 !$> t%4. *alva)isi)* &er a-ove ;sa+e as (or &i&i)* u&to 1AL OD:. 8.10 For !e'uri)* "laddi)* O) I)sulatio) ;Bot% Fi-rous A)d Ri*id: a: For Pi&i)* Ba)d. Alu+i)iu+ 12 ++ ;+i).: wide M 28 !$> t%4. -: O) E,ui&+e)t Ba)d. Alu+i)iu+. 20 ++ wide M 28 !$> t%4. ': O) Verti'al !tora*e a)4s Ba)d. !tai)less !teel. 20 ++ wide M 28 !$> t%4. 8.11 Rivets Rivets re,uired (or +etal 9a'4et se'ure+e)t s%all -e t%e e/&a)di)* Alu+i)iu+ NPOPL -li)d e3e t3&e. 9.0 ++ lo)* M 0 ++ dia+eter. 8.12 !'rews !'rews re,uired (or +etal 9a'4et se'ure+e)t s%all -e 'ad+iu+ &lated steel sel( ta&&i)* t3&e A No. 8++ dia M 12 ++ lo)* to B! 81CA 'o+&lete wit% )eo&re)e was%ers u)der t%e %ead. 8.15 J!? a)d JF? 'li&s 6 For+ed (ro+ 20 ++ wide stai)less steel -a)di)*. 8.18 o e)sure &re(e't water &roo(i)*. all t%e 'laddi)* 9oi)ts s%all -e &a'4ed wit% seali)* +aterials w%i'% +a3 eit%er -e i) t%e (ro+ o( a elasto+eri' seali)* 'o+&ou)d or (i-er -ased -itu+i)ous (elt stri&s.
DOC NO . : APS-MT-401 SHEET : 1# OF "# REV : 0 DATE : 01/ 02/ !
*.0 APPLICATION METHODS #GENERAL&

9.1 %e a&&li'atio) +et%ods. *ive) i) t%is !ta)dard are *e)eral i) )ature. %e "o)tra'tor is res&o)si-le (or a&&l3i)* a) i)sulati)* s3ste+ t%at will *ive a satis(a'tor3 o&eratio)al &er(or+a)'e a)d t%e re,uire+e)t *ive) %erei) s%all -e re*arded as t%e a''e&ta-le +i)i+u+. %e "o)tra'tor s%all 'arr3out t%e wor4 i) a''orda)'e wit% t%e -est &ra'ti'es o( i)sulatio) a&&li'atio) wit% t%e +i)i+u+ o( waste a)d de-ris a)d t%e (i)al 9o- s%all %ave a )eat. e((i'ie)t a)d wor4 a) li4e a&&eara)'e. 9.2 All %3drostati' tests o) &i&i)* a)d e,ui&+e)t. i)'ludi)* stea+ tra'i)* s3ste+s. s%all -e 'arried out -e(ore i)sulati)* +aterial is a&&lied. %e i)sulatio) "o)tra'tor s%all o)l3 i)sulate t%ose se'tio)s o( t%e &la)t t%at %as -ee) s&e'i(i'all3 released (or su'% wor4 -3 t%e e)*i)eer6i)6'%ar*e. I( i)sulatio) +ust -e i)stalled -e(ore &ressure test. t%e) all welds a)d (la)*ed 9oi)ts i) t%e &i&e s%all -e le(t u)'overed till su''ess(ul 'o+&letio) o( &ressure test. %e) i)sulatio) s%all -e 'o+&leted. 9.5 !ur(a'es to -e i)sulated s%all -e t%orou*%l3 'lea)ed. dried a)d +ade (ree (ro+ loose s'ale. oil or *rease. It s%all -e t%e "o)tra'tor?s res&o)si-ilit3 to re+ove loosel3 ad%eri)* s'ale a)d dirt -e(ore a&&l3i)* i)sulatio). 9.8 "orrosio) Preve)tio) "ar-o) steel a)d low allo3 &i&i)* a)d e,ui&+e)t wit% )or+al o&erati)* te+&eratures o( 120 " a)d -elow s%all -e &rote'ted a*ai)st 'orrosio) -3 &ai)ti)* wit% a 20 +i'ro)s ;+i).: dr3 (il+ t%i'4)ess o( %eat resista)t Alu+i)iu+ &ai)t suita-le (or t%e a-ove te+&erature. $%ile (or e,ui&+e)ts ;Vessels. E/'%a)*ers a)d &ai)ti)* 'o)tra'tor. 9.0 I)sulatio) 'e+e)t s%all )ot -e used o) stai)less steel &i&i)* or e,ui&+e)t. 9.A All i)sulated auste)ti' stai)less steel &i&i)* a)d e,ui&+e)t i)sulated wit% Ro'4 or >lass $ool s%all -e &rote'ted a*ai)st '%loride atta'4 as (ollows: For o&erati)* te+&eratures u&to 800 ". t%e sur(a'es s%all -e wra&&ed wit% 0.19 ++ t%i'4 Alu+i)iu+ (oil wit% 00 ++ overla& at lo)*itudi)al a)d 'ir'u+(ere)tial 9oi)ts -e(ore a&&li'atio) o( i)sulatio). All 9oi)ts o( t%e Alu+i)iu+ (oil s%all %ave -ariu+ '%ro+ate &ri+er i)ter&osed. Alu+i)iu+ (oil s%all -e (ir+l3 se'ured o) t%e stai)less steel sur(a'es -3 Alu+i)iu+ -a)ds at a &it'% o( 000 ++. "are s%all -e ta4e) w%ile a&&l3i)* Alu+i)iu+ (oil to e)sure t%at t%e (oil is )ot &u)'tured at a)3 &la'e duri)* wra&&i)* a)d 'la+&i)* wit% Alu+i)iu+ -a)ds. For o&erati)* te+&erature a-ove 800 ". t%e stai)less steel sur(a'es s%all -e &ai)ted wit% two 'oats a)4s:. t%is 'oati)* s%all -e &rovided -3 e,ui&+e)t (a-ri'ator. (or &i&i)*. it s%all -e &rovided -3 i)sulatio) 'o)tra'tor or e,ui&+e)t a)d &i&i)*
o( %eat resista)t sili'o) Alu+i)iu+ &ai)t as (ollows : 3&e "o+&ositio) Dr3 Fil+ %i'4)ess Ot%er re,uire+e)ts : !i)*le : !ili'o) resi) -ased wit% Alu+i)iu+ (la4es as &i*+e)t : 20 +i'ro)s/'oat ;+i).: : It s%ould -e suita-le to wit% sta)d te+&eratures u&to A00 "E w%e) t%e
&ai)t -e'o+es dr3 t%e &ai)ted sur(a'es s%all s%ow )o dis'o)ti)uit3. 9.C %e i)sulatio) 'o)tra'tor s%all )ot 'arr3out a)3 weldi)* or drilli)* o) &la)t e,ui&+e)t a)d &i&i)*. 9.8 I)sulatio) s%all -e (i)is%ed. -eveled a)d weat%er&roo(ed at all ter+i)al &oi)ts w%ere it is re,uired to re+ove -olts et'. wit%out da+a*e to t%e i)sulatio). 9.9 E,ui&+e)t )a+e &lates s%all re+ai) visi-le a(ter i)sulatio) %as -ee) a&&lied -3 -eveli)* -a'4 t%e i)sulati)* +aterial a)d 'are(ull3 seali)* t%e e/&osed ed*es to &reve)t i)*ress o( +oisture. 9.10 All &ro9e'tio)s. su'% as li(ti)* lu*s. tru))io)s a)d sti((e)ers o) &i&i)* a)d e,ui&+e)t ;i.e. va'uu+ ri)*s: s%all -e i)sulated wit% t%e sa+e t%i'4)ess o( i)sulatio) as s&e'i(ied (or t%e e,ui&+e)t ite+ or &i&eli)e. 9.11 %er+owell -osses. &ressure ta&&i)*s a)d wee&6%ole )i&&les s%all )ot -e i)sulated i) -ut le(t a''essi-le. 9.12 Dou-le la3er i)sulatio) s%all -e re,uired w%e) t%e i)sulatio) t%i'4)ess is *reater t%a) C0 ++. I)sulatio) i)stalled i) two or +ore la3ers s%all -e sta**ered 9oi)t 'o)stru'tio) a)d ea'% la3er s%all -e se'ured i) &la'e a)d details o( se'ure+e)t s%all -e t%e sa+e (or ea'% la3er. 9.15 $et or Da+a*e I)sulatio) s%all )ot -e used u)der a)3 "ir'u+sta)'es I)sulatio) +aterial to -e a&&lied s%all )ot -e 4e&t over -are *rou)d to avoid water a-sor&tio). I)stalled +aterial awaiti)* its &rote'tive 'over s%all -e ade,uatel3 &rote'ted (ro+ da+a*e. rai) a)d 'o)ta+i)atio) a)d s%all -e 'overed wit% 'laddi)* at a +i)i+u+ loss o( ti+e. 9.18 A +i)i+u+ 'leara)'e o( 20 ++ -etwee) outside sur(a'e o( a)3 i)sulatio) (i)is% a)d ad9a'e)t e,ui&+e)t. &i&e or stru'tural +e+-ers s%all -e +ai)tai)ed. 9.10 I)sulatio) su&&orts s%all )ot &ro9e't out o( t%e i)sulatio) outer sur(a'e a)d s%all -e *ive) su((i'ie)t 'overa*e o( i)sulati)* +aterial to avoid %ot s&ots o) t%e +etalli' 'over at su&&ort &ositio)s.
DOC NO . : APS-MT-401 SHEET : 1$ OF "# REV : 0 DATE : 01/ 02/ !
10.0PIPING
10.1 10.2 MATERIAL FIBROUS MATERIAL #ROCK OR GLASS %OOL& a: "a) -e used (or all &i&i)* ot%er t%a) ele'tri'al tra'ed &i&es u&to 120 ". -: "a) -e used (or all te+&eratures. ': !%all -e i) &er(or+ed &i&e se'tio) i) 2 %alves (or si2es u&to w%i'% +a)u(a'tured a)d at least (or all &i&es wit% outside dia+eter over i)sulatio) o( 000 ++. I) -i**er si2es. +ulti6 se*+e)ts are &re(era-le i( +a)u(a'tured. ot%erwise. -la)4ets are a''e&ta-le. d: Pie'es o( i)sulatio) wit% 'rus%ed a)d da+a*ed e)ds s%all )ot -e used. 10.3 CELLULAR GLASS a: "a) -e used (or all &i&i)* i)'ludi)* ele'tri'all3 tra'ed &i&i)* (or servi'e te+&eratures -elow 120 " ;wit% ele'tri'al a)d stea+ tra'i)* t%e +a/i+u+ +etal te+&erature rea'%ed -3 tra'er i) order to 'o)du't t%e re,uisite %eat i)to t%e &i&e s%all -e t%e de'idi)* (a'tor:. -: I)6situ (oa+i)* +a3 -e allowed -3 e)*i)eeri)*6'%ar*e a(ter dis'ussio)s wit% 'lie)t a)d %ead6o((i'e. 10.4 CORROSION PROTECTION BEFORE APPLYING INSULATION (All Insulation Materials) " a: For o&erati)* te+&erature D&to 120 ". o) 'ar-o) a)d allo3 steel &i&i)*. &rovide &ai)ti)* &er 9.8. -: For auste)ti' stai)less steel &i&i)*. &rovide Alu+i)iu+ %arrier. as &er "lause 9.A. 10. APPLICATION METHODS (General) " I)sulatio) +aterial s%all -e a&&lied to (it s)u*l3 a*ai)st t%e 'o)tours a)d s%a&ed o)l3 w%ere )e'essar3 to a'%ieve t%is re,uire+e)t. (illed wit% 'o+&ati-le loose (ill +aterial. 10.! P+,- S-./+012 M034-4 B30.562 S-78-1/6 a: E)d 9oi)ts o( ad9a'e)t -lo'4s s%all -e sta**ered o)e %al( o( t%e le)*t% o( t%e -lo'4. -: I)'luded a)*le -etwee) se*+e)ts s%all )ot -e less t%a) 501 (or -ot% si)*le a)d dou-le la3er i)sulatio). ': Furt%er. +i)i+u+ ar' le)*t% o( se*+e)ts s%ould +eet (ollowi)* sta**eri)* re,uire+e)ts. d: $%e) dou-le la3er is a&&lied. -ot% lo)*itudi)al a)d 'ir'u+(ere)tial 9oi)ts s%all -e sta**ered. %e ar' -etwee) t%e lo)*itudi)al sea+ li)es o( t%e i)side a)d outside la3ers o( %e i)sulatio) s%all -e 'arried out wit% t%e least )u+-er o( +aterial &ie'es as &ossi-le a)d all u)avoida-le *a&s. 'avities. a)d voids suita-l3
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i)sulatio) s%all %ave a) a)*le o( over 101 or t%e lo)*itudi)al 9oi)ts sta**ered at least -3 o)e la3er t%i'4)ess. w%i'%ever is +ore stri)*e)t. "ir'u+(ere)tial sea+s o( t%e i)side a)d outside la3ers s%all -e at least 100 ++ a&art. 10.' MATTRESS ;Fi-rous i)sulatio) 6 Ro'4 or >lass $ool: !%all -e a&&lied over t%e sur(a'e wit% 9oi)ts ti*%tl3 -utted a)d la'ed to*et%er wit% 1 ++ dia *alva)ised la'i)* wire. 10.( INSULATION SECUREMENT ;All I)sulatio) 7aterials: : a: Ea'% la3er o( i)sulatio) s%all -e se'ured (ir+l3 i) &la'e wit% at least 5 loo&s o( -i)di)* wire/ -a)d. o)e loo& to -e &la'ed )ot +ore t%a) C0 (ro+ ea'% e)d a)d at least o)e loo& to -e e,uall3 s&a'ed -etwee) e)d loo&s. (or ea'% se'tio). Bi)di)* wire s%all -e draw) a-out t%e i)sulatio) wit% e)ds ti*%tl3 twisted to*et%er. -e)t u)der < &ressed i)to t%e sur(a'e o( i)sulatio). Ba)ds or wires i) )o 'ase -e s&a'ed +ore t%a) 200 ++ a&art. -: For all 9oi)ts s%all -e sealed wit% i)sulati)* o( sa+e 'o+&ositio) as t%e +olded -lo'4. ': For "ellular *lass a)d &ol3iso'3a)urate. 9oi)ts s%all -e sealed wit% suita-le 'o+&ati-le +aterial. d: Ea'% la3er o( i)sulatio) s%all -e se'ured -3 t%e sa+e +et%od as a-ove. 10.* FRAME %ORK FOR SUPPORTING CLADDING " FIBROUS INSULATION ;!ee Fi*. 5 A)d 8: %is is )ot )e'essar3 (or ri*id +aterial. %is is re,uired o)l3 (or %ori2o)tal &i&e ru)s &rovided wit% (i-rous i)sulatio). i) -la)4et (or+sE verti'al &i&i)* &rovided wit% (i-rous +aterials )eed )ot -e &rovided wit% t%is. Pi&i)* &rovided wit% (i-rous resi) -o)ded &i&e se'tio)s also )eed )ot -e &rovided wit% t%is (ra+ewor4. !&a'er ri)*s s%all -e (a-ri'ated out o( 20 M 5 7.!. Flats. %e outside dia+eter o( t%ese ri)*s s%all -e e,uivale)t to t%e outside dia+eter o( t%e i)sulatio). !&a'er ri)*s s%all -e riveted to JO? s%a&ed sta3s (a-ri'ated (ro+ t%e sa+e si2ed 7! Flats. %ese ri)*s s%all -e suita-l3 &ai)ted (or 'orrosio) &rote'tio). !ta3s s%all -e &rovided at i)tervals o( )ot +ore t%a) 500 lo)* t%e 'ir'u+(ere)'e o( t%e i)sulatio). su-9e't to a +i)i+u+ o( 5 sta3s. !&a'er ri)*s s%all -e &rovided at ever3 a&&ro/. 900. o +i)i+i2e dire't %eat 'o)du'tio) t%rou*% t%e sta3s. a &a'4i)*s o( 2 s%eets o( 5 t%i'4 as-estos +ill -oard s%all -e &rovided at t%e 9oi)ts o( t%e sta3s a)d &i&es. Foi)ts -etwee) 7! !&a'er ri)* a)d sta3s s%all -e riveted -3 A dia. 7.!. rivets wit% 2 s%eets o( 5 ++ t%i'4 as-ostos +ill -oard i)ter&osed. 10.10 VERTICAL PIPE ;All I)sulatio) 7aterials: ;!ee Fi*. 0: a: I)sulatio) o) verti'al or )ear verti'al &i&i)* ;i.e. *reater t%a) 80 1" a)*le (ro+
%ori2o)tal: s%all -e su&&orted -3 -olted o) +etal 'ollars. 7etal 'ollars s%all -e o( A t%i'4 7! or allo3 steel -ar ;to suit &i&i)* +aterials:. -: Outside dia+eter o( 'ollar s%all -e arou)d 12 ++ less t%a) OD o( i)sulatio). $%ere +ulti6la3er i)sulatio) is used. su&&ort 'ollar s%all -e e/te)ded to &rovide (or ea'% la3er. ': !u&&ort &ositio)s s%all -e at )o *reater dista)'e a&art t%a) t%e (ollowi)* : P4*4(; O*&+',4(; T&)*. D&to 800 1" 800 to 000 1" S-**1+, S*'34(; 8000 ++ 5000 ++
000 to 000 1" 2000 ++ d: E/&a)sio) Foi)ts ;Bot% verti'al a)d %ori2o)tal &i&i)*. All i)sulatio) +aterials: ;!ee Fi*. 5: e: E/&a)sio) 9oi)t s%all -e &rovided at re*ular i)tervals as -elow B T&)*. .C D&to 200 200 to 500 500 to 500 500 to 800 S*'34(; <M&,&+= Not re,uired 10 8 A
800 to 800 0 (: E/&a)sio) 9oi)t s%all -e (or+ed -3 a 20 ++ s&a'e -etwee) t%e &i&e i)sulatio) se'tio)s a)d t%e s&a'e s%all -e (illed -3 'o+&ressed +i)eral ro'4 (i-ers. E/&a)sio) 9oi)ts i) ea'% la3er s%all -e o((set at least 100 (ro+ ea'% ot%er i) 'ase o( +ultila3er i)sulatio). E/&a)sio) 9oi)t (or (irst la3er (or verti'al &i&e s%all &re(era-l3 -e 9ust -elow i)sulatio) su&&ort 'ollars. 10.11 ELBO%S AND BENDS ;All i)sulatio) +aterials: ;!ee Fi*. A a)d Fi*. C: I)sulatio) +aterial s%all -e +itered a)d s%all -e sa+e as t%at o( &i&e. I)sulatio) se'ure+e)t -a)d/ wire s%all -e sa+e as t%at (or e,uivale)t dia &i&e. Ea'% +itered se'tio) s%all -e se'ured wit% +i)i+u+ 2 wires/ -a)ds. For -e)ds/ el-ows o( )o+. &i&e si2e AL < -elow. due to la'4 o( s&a'e. (or all i)sulatio) +aterials. i)sulatio) s%all -e se'ured -3 s&iral wou)d 1A !$> *alva)ised steel wire (or %ard +aterials < 10 !$> *alva)ised steel wire (or so(t +aterials. I)sulatio) 9oi)ts o( -lo'4 +aterial s%all -e suita-l3 sealed wit% ad%esive (or iso'3a)urate/ 'allular *lass. 10.12 TEE ; All i)sulatio) +aterials: ;!ee Fi*. 8: Pre(or+ed &i&e se'tio)s or se*+e)ts s%all -e 'are(ull3 'ut a)d s%a&ed arou)d J ee? 9u)'tio)s a)d t%e i)sulatio) +aterial o( t%e ta)*e)tial &i&e s%all -e 'are(ull3 a)d )eatl3 'ut to +ate u&to
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t%e +aterial a&&lied to t%e &are)t &i&e wit%out t%e 'reatio) o( voids or *a&s. at t%e 9u)'tio) i)sulatio) s%all -e ade,uatel3 se'ured -3 wire/ -a)d o( sa+e s&e'i(i'atio) as t%at o( sa+e si2e &i&e. 10.13 FLANGED )OINTS OR VALVES ;All i)sulatio) +aterials : ;!ee Fi*. 9 a)d Fi*. 10: a: Fla)*ed Foi)ts or valves. i( to -e i)sulated. s%all -e i)sulated wit% &re(a-ri'ated re+ova-le Alu+i)iu+ 'overs. li)ed wit% &i&e se'tio)s/ la*s/ sla-s. -: $elded valves. i( i)sulated. s%all -e i)sulated wit% oversi2ed &i&e se'tio)s or la*s. 'ut a)d s%a&ed to (it arou)d t%e -od3 o( t%e valve. I)sulated valves s%all -e 'ut a)d s%a&ed arou)d t%e valve ste+ a)d 4e&t 'lear o( t%e stu((i)* -o/ *la)d. 10.14 INSULATION FLASHING ;All i)sulatio) +aterials: I)sulatio) s%all -e sto&&ed s%ort o( (la)*ed 9oi)ts a)d u)io)s -3 a su((i'ie)t dista)'e to &er+it eas3 re+oval o( t%e (la)*e )uts a)d -olts or -rea4i)* o( t%e u)io)s to ta4e &la'e wit%out distur-a)'e or da+a*e to t%e i)sulati)* +aterial. At t%ese &ositio)s t%e i)sulatio) s%all -e -evelled a)d sealed wit% a +etal 'losure w%i'% i)tur) s%all -e sealed wit% water&roo( seali)* +aterial. 10.1 PIPE SUPPORTS ;All i)sulatio) +aterials: ;!ee Fi*. 11: I)sulatio) at solid welded or 'la+&ed su&&orts s%all -e 'ut a)d s%a&ed to (it arou)d t%e su&&ort a)d -a)ded se'urel3 to e)a-le t%e i)sulatio) to -e 'arried wit% t%e &i&e +ove+e)t. $%e) t%e &i&e %a)*ers &ass t%rou*% i)sulatio) o) &i&i)* outdoor. +etal %oods &a'4ed wit% a water&roo( seali)* +aterial s%all -e (ur)is%ed a)d i)stalled. D&&er -olts o( t%e %a)*er 'la+&s are )ot to -e 'overed wit% i)sulatio). 10.1! STEAM TRACED PIPING ;All i)sulatio) +aterials: ;!ee Fi*. 12: !tea+ tra'ed &i&i)* a)d (itti)*s s%all -e i)stalled wit% oversi2ed se'tio)s to allow a''o++odatio) o( -ot% &are)t &i&e a)d tra'er wit%out da+a*e or de(or+atio) o( t%e i)sulatio). ra'ed i)stru+e)t li)e a)d (itti)*s s%all -e totall3 e)'losed -3 t%e i)sulatio) i) a si+ilar +a))er a)d t%e desi*)ed war+ air a))ulus +ai)tai)ed t%rou*%out t%e tra'er &i&e le)*t%. I)sulatio) su&&orts (or verti'al &i&e s%all %ave suita-le 'leara)'e (or tra'er &i&e. !uita-le &ulle3 or 'e+e)t s%all -e used to i+&rove t%e 'o)ta't -etwee) &i&e a)d tra'ers. t%rou*%out le)*t% o( tra'ers. 10.1' ELECTRICAL TRACED PIPING ;Pol3iso'3a)urate/ "ellular >lass: Ele'tri'al tra'ed &i&i)* s%all -e &rovided wit% t%e sa+e si2e i)sulatio) as would -e &rovided i( t%e &i&i)* were )ot ele'tri'all3 tra'ed.
11.0 HORI9ONTAL EQUIPMENT

11.1 11.2 MATERIAL FIBROUS MATERIALS ;Ro'4 or >lass $ool: a: "a) -e used (or all te+&eratures. -: S/&00: : Pre(era-l3 &er(or+ed &i&e or +ulti &i&e se*+e)ts or sla-s 'ut a)d s%a&ed to (it. Alter)atel3. -la)4et +a3 -e a''e&ted. ': H&'2: : Pre(or+ed -lo'4s a)d sla-s 'ut a)d s%a&ed to (it. Alter)ativel3 -la)4et +a3 -e a''e&ted. 11.3 CELLULAR GLASS a: "a) -e used o) all sur(a'es. -: e+&erature li+itatio) (or ea'% s%all -e as &er C.0 ': "urved se*+e)ts/ -la'4s. +iter 'ut a)d s%a&ed to (it. 11.4 CORROSION PROTECTION BEFORE APPLYING INSULATION ;All i)sulatio) +aterials: For stai)less steel sur(a'es. &rovide sa+e &rote'tio) as (or &i&i)* &er "lause 10.8 11. 11.! APPLICATION ;All +aterials: Followi)*. Provided -3 t%e vessel (a-ri'ator (or i)sulator/ 'laddi)* su&&ort/ se'ure+e)t. as i)di'ated i) e)'losed Fi*. No. 25 s%all -e veri(ied (or t%eir &rese)'e -3 t%e i)sulatio) 'o)tra'tor. -e(ore 'o++e)'i)* i)sulatio) wor4 : For vessels o( dia+eter 2000 ++ a)d a-ove are &rovided i)sulatio) su&&ort at %ori2o)tal 'e)ter li)e as also verti'all3 at te)*e)t li)es. Ri)* su&&ort at te)*e)t li)es are &rovided wit% A ++ dia+eter %oles. %ese are to -e used (or i)sulatio) se'ure+e)t. At vessel %eads a-ove A00 ++ outside dia+eter are &rovided (lats %avi)* A ++ dia %oles. %e (lats are (or i)sulatio) su&&ort a)d %oles &rovided i) t%e+ are to -e used (or i)sulatio) se'ure+e)t. Also &rovided o) eit%er %ead is a 'e)tral ri)* +ade o( 10 dia *lava)ised steel rod. For vessels w%i'% do )ot %ave 'e)tral )o22le. t%ese ri)*s s%all )ot -e &rovided -3 vessel (a-ri'ator. For su'% vessels. i)sulatio) 'o)tra'tor s%all &rovide t%ese ri)*s. Boot o( vessel. i( a)3 is &rovided wit% 'ir'ular su&&ort ri)* wit% %oles. as i)di'ated i) Fi*. No. 25. 11.' Bla)4et s%all -e a&&lied over t%e sur(a'e wit% 9oi)ts ti*%tl3 -utted a)d la'ed to*et%er wit% 1 ++ dia *alva)ised la'i)* wire.
Ot%er -lo'4 i)sulatio) s%all -e a&&lied wit% t%e lo)*er di+e)sio) &arallel to t%e a/is o( t%e vessel or e,ui&+e)t. $%e) -lo'4s are a&&lied i) +ulti&le la3ers. all 9oi)ts i) su''essive la3ers s%all -e &arallel to t%e lo)* a/is. s%all -e sta**ered a)d sealed wit% i)sulati)* 'e+e)t (or 'al'iu+ sili'ate or suita-le ad%esive (or ot%ers. I) all 'ases. t%e i)sulatio) is to (it t%e 'o)tour o( t%e vessel or e,ui&+e)t. so t%at t%e use o( a leveli)* 'oat o( i)sulati)* 'e+e)t s%ould )ot -e )or+all3 )e'essar3 to *et a) a''e&ta-le s+oot% e/terior. 11.( INSULATION SECUREMENT ;All i)sulatio) +aterials: ;!ee Fi*. 15 a)d 18: a: Ea'% la3er o( i)sulatio) o) s%ell o( e,ui&+e)t s%all -e se'ured -3 -a)ds at ever3 220 ++ 'e)ters. Ea'% -a)d s%all -e +a'%i)e stret'%ed a)d te)sio)ed to re+ove sla'4 o)l3. -: Ea'% la3er o( i)sulatio) o) vessel %eads s%all -e se'ured as (ollows B Ba)d s%all -e radial dire'tio) 'o))e'tio) t%e %ead 'e)tral (loati)* ri)* a)d s%ell *irt% ri)*. %e radial -e)ds s%all -e &la'ed at )ot +ore t%e) 100++ 'e)ters (or re*id a)d 500++ (or (i-rous i)sulatio). +easured at t%e *irt% ri)*. %ese -a)ds s%all -e +a'%i)e stret'%ed a)d sealed. Outer+ost la3er o( i)sulatio) s%all also -e su&&orted -3 drawi)* a)d se'uri)* 1A !$> a))ealed steel wire t%rou*% t%e A++ dia+eter %oles &rovided i) t%e s%ell *rit% ri)* as also t%e (lats &rovided o) %eads. %e wire s%all -e draw) t%rou*% ever3 %ole a)d it s%all -e se'ured to t%e ri)* wit% a 4)ot.
12.0 VERTICAL EQUIPMENT

12.1 MATERIAL 12.2 Fi-rous +aterial s%all -e sa+e as s&e'i(ied (or %ori2o)tal e,ui&+e)t. 12.5 "al'iu+ sili'ate. Pol3iso'3a)urate a)d 'ellular *lass s%all -e sa+e as (or %ori2o)tal e,ui&+e)t. 12.8 "orrosio) Prote'tio) -e(ore a&&l3i)* i)sulatio) ;All i)sulatio) +aterials: "orrosio) &reve)tio) -e(ore a&&l3i)* i)sulatio) (or stai)less steel sur(a'es s%all -e sa+e as s&e'i(ied (or %ori2o)tal e,ui&+e)t. 12.0 A&&li'atio) ;All i)sulatio) +aterials: ;Fi*. 15 < 18: A&&li'atio) details o) s%ell. to& a)d -otto+ %eads s%all -e si+ilar to t%at o( %ori2o)tal e,ui&+e)t. I)sulatio) s%all -e laid o) i)sulatio) su&&ort ri)*s &rovided -3 t%e (a-ri'ator. !ee e)'losed s4et'% Fi*. No. 22. 12.! INSULATION SECUREMENT ;All i)sulatio) +aterials: ;Fi*. 15. 18 < 10: a: Botto+ a)d to& %ead i)sulatio) s%all -e su&&orted -3 1A !$> a))ealed *alva)ised steel wire draw) t%rou*% %oles i) t%e i)sulatio) su&&orts &rovided -3 t%e (a-ri'ator. -: o& %ead i)sulatio) s%all -e se'ured -3 (loati)* ri)*/ -a)ds &rovided -3 vessel (a-ri'ator si+ilar to %ead or %ori2o)tal vessel. ': !%ell i)sulatio) s%all -e su&&orted -3 -a)ds at ever3 220 ++ 'e)tres o) t%e '3li)dri'al &ortio) a)d t%e -a)ds s%all -e 4e&t %ori2o)tal. d: I)sulatio) !e'ure+e)t (or Botto+ %ead (or vessel su&&orted o) le*s s%all -e ide)ti'al to t%at o( o& %ead. e: For i)sulatio) se'ure+e)t o( -otto+ %eads i)side s4irt )o (loati)* ri)*s/ -a)ds )eed -e &rovidedE Fir+ se'ure+e)t s%ould -e e)sured 9ust -3 1A !$> a))ealed wire draw) over i)sulatio) ti*%tl3 a)d t%rou*% t%e %oles o) su&&ort ri)*s &rovided -3 t%e (a-ri'ator. 12.' EXPANSION )OINTS ;All i)sulatio) +aterials: E/&a)sio) 9oi)ts s%all -e &rovided ever3 8000 ++ ;+a/.: %e 9oi)t s%all -e &rovided at i)sulatio) su&&ort ri)*s. It s%all -e a 20 ++ s&a'e -etwee) t%e to& o( t%e i)sulatio) a)d t%e -otto+ o( t%e su&&ort ri)*. %e s&a'e s%all -e (illed u& -3 'o+&ressed Ro'46wool (i-er.
13.0 FLANGE, NO99LE, CHANNEL COVER, MAN:%AY AND HAND: HOLE FLANGED COVER ;All i)sulatio) +aterials:
a: $%ere i)sulatio) is re,uired. t%ese s%all -e i)sulated wit% li)ed re+ova-le &re(a-ri'ated 'overs se'ured wit% -a)ds or ,ui'4 release to**le 'li&s. -: Ot%erwise. i)sulatio) s%all -e sto&&ed s%ort o( u)i)sulated (la)*es a)d )o22le et'.. a su((i'ie)t dista)'e to &er+it wit%drawal o( -olts wit%out distur-i)* t%e re+ i)der o( t%e i)sulatio). I)sulatio) s%all -e weat%er &roo(ed a)d sealed at t%ese lo'atio)s.
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14.0 IRREGULAR SURFACES SUCH AS PUMPS, COMPRESSORS, TURBINE ETC.

14.1 C1++1:41( P+1,&3,41( For !! sur(a'es at all te+&eratures. &rovide sa+e &rote'tio) as i)di'ated (or &i&i)*. "lause 10.8 14.2 14.3 A**043',41( F4>+1-: M',&+4'0 : M',&+4'0, '**043',41( '(2 4(:-0',41( :'3+')&(, %is s%all -e &re(a-ri'ated re+ova-le alu+i)u+ 'overs. li)ed wit% +i)eral ro'4/ *lass wool &i&e se'tio)s/ la*s/ sla-s/ +attresses.
1 .0 VERTICAL STORAGE TANK " #CARBON STEEL&

1 .1 1 .2 MATERIAL FIBROUS MATERIAL #ROCK 2 GLASS %OOL& !%all -e i) t%e -la)4et (or+. 1 .3 1 .4 APPLICATION SUPPORTING RINGS 2 SPIKES #RODS& FOR SUPPORTING INSULATION 2 CLADDING 1 . SHELL " Re(er Fi*.No.620 < 21 %is !ta)dard i)di'ates t%e e/te)t o( i)sulatio)/'laddi)* su&&orti)*/ sa'ra+e)t details &rovided -3 ta)4 (a-ri'ator. I)sulatio) 'o)tra'tor s%all '%e'4 (or its &rese)'e -e(ore i)sulatio) a&&li'atio) wor4. Followi)* is &rovided -3 ta)4 (a-ri'ator. a: $ater !%ed At t%e 9u)'tio) o( s%ell a)d roo(. a water s%ed is &rovided to a't as to& 'overi)* (or t%e s%ell i)sulatio) as s%ow) i) Fi*. No.620 < 21. -: I)sulatio) !u&&ort will 'o)sist o( 0 ++ dia. steel rods &rovided at 800 ++ dia. dia+o)d &it'%. =e)*t% o( t%ese lu*s is 5 ++ less t%a) i)sulatio) t%i'4)ess. ': "laddi)* !u&&ort (or+ ta)4 to&. %ori2o)tal ri)*s s%all -e &rovided at ever3 11C0 ++ o) ta)4 s%ell. 1 .! TANK ROOF !%ell -e &rovided as &er Fi*. No.621. 1 .' 1 .( INSULATION LAYING AND SECUREMENT SHELL A&&li'atio) o( (i-rous i)sulatio) I)sulatio) s%all -e a&&lied -etwee) ri)*s i) %ori2o)tal +ode. 7attress i)sulatio) s%all -e a&&lied wit% 9oi)ts ti*%tl3 -utted a)d la'ed to*et%er wit% 1 ++ dia *alva)ised la'i)* wire. 7atts s%all -e i+&aled to t%e 0 ++ rod a)d s&eed was%ers (i/ed a)d &ressed %o+e (or i)ti+ate 'o)ta't o( t%e i)sulatio). I) t%e 'ase o( +ulti&le la3ers. s&eed was%ers are )e'essar3 o)l3 over t%e (i)al la3ers. ;u&to a)d i)'ludi)* 100 ++:. Rods a)d s&eed was%ers o( s&ri)* steel s%ould -e sele'ted to suit ea'% ot%er. $%ile rods are &rovided -3 ta)4 (a-ri'ator. s&eed was%ers s%all -e (ur)is%ed -3 i)sulatio) 'o)tra'tor. I)sulatio) s%all -e (urt%er se'ured -3 -a)ds s&a'ed 'e)trall3 -etwee) i)sulatio) su&&orts. 1 .* ROOF ;(or all +aterials: A&&li'atio) o( -ot% (i-rous a)d &ol3iso'3a)urate s%all -e si+ilar to t%at as (or s%ell.
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I)sulatio) su&&orts (ro+ 0 ++ dia 7! lu*s s%all -e e/a'tl3 sa+e as i) s%ell. 1 .10 INSULATION FINISH #TANK& 1 .11 GENERAL 1 .12 MOISTURE BARRIER O) all sur(a'es &rovided wit% (i-rous +aterials a)d 'al'iu+ soli'ate For sur(a'e u&to 120 P". a&&l3 a -reat%i)* t3&e +oisture -arrier as -elow. A 5 ++ t%i'4 'oati)* o( +asti' s%all -e a&&lied to t%e sur(a'e o( t%e i)sulatio) as soo) as &ossi-le. a(ter ere'tio). to redu'e t%e ti+e t%e i)sulatio) is e/&osed to t%e weat%er. to a +i)i+u+. $%ilst t%is 'oat is still wet. *lass 'lot% s%ell -e laid over t%e sur(a'e a)d e+-edded i) t%d +asti'. "are s%all -e ta4e) to e)sure t%at t%e *lass 'lot% is laid s+oot% a)d (ree (ro+ wri)4les a)d t%at )o &o'4ets o( air are tra&&ed -e)eat% t%e sur(a'e. At 9u)'tio)s i) t%e *lass 'lot%. t%e overla& s%all )ot -e less t%a) C0++. A se'o)d 5++ t%i'4 'oat o( +asti' s%all -e a&&lied a(ter a&&ro/i+atelt 12 %rs. $%e) dr3 t%is 'oati)* s%all -e a +i)i+u+ o( 1.00 ++ t%i'4. "are +ust -e ta4e). %owever to e)sure t%at t%e i)dividual 'oats are )ot *reater t%a) 5++ ;es&e'iall3 'or)ers: ot%erwise so+e 'ra'4i)* o( dried 'oat +a3 result t%e +asti' s%all )ot -e a&&lied over wet i)sulatio) or u)til t%e ad%esive is dr3. Duri)* t%e dr3i)* ti+e. t%e i)sulatio) s%all -e &rote'ted (ro+ t%e weat%er -3 NAl4at%e)eL (il+ t3&e tar&aili) or si+ilar +aterials a&&roved -3 E)*i)eer6i)6"%ar*e.
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1!.0 INSULATION FINISH #PIPING&

%e i)sulatio) (i)is% s%all &rovide a weat%er&roo(ed a)d +e'%a)i'al da+a*e resista)t 'overi)* over t%e w%ole o( t%e i)sulatio) areas a)d -e a&&lied a)d (itted i) su'% a +a))er as to &rovide a 'lose Fitti)* asse+-l3 wit%out *a&s. 1!.1 PIPING ;For all +aterials: a: !trai*%t &i&e s%all %ave +etal 9a'4eti)* 'ut a)d +a'%i)e rolled. ;a&&ro/. 1 +eter lo)*: wra&&ed arou)d. wit% 00++ +i)i+u+ overla&s o) -ot% lo)*itudi)al a)d 'ir'u+(ere)tial overla&s. All la&s s%all -e arra)*ed to s%ed water. -: A si)*le -e)d s%all -e +ade o) all overla&s to e)sure ti*%t +etal6to6+etal water ti*%t arra)*e+e)t. !el(6ta&&i)* s'rews. at ever3 100++. s%all -e &rovided at all lo)*itudi)al overla&s (or -ot% %ori2o)tal < verti'al &i&i)*. ': At all o&erati)* te+&erature t%e sea+s at overla& &ositio)s s%all -e re)dered waterti*%t &er 'lause 8.18 to e)sure t%at i)sulatio) re+ai)s dr3 a)d u)wetted. w%et%er t%e &ossi-le water i+&i)*e+e)t is (ro+ rai). %ose or (ire s&ri)4lers. d: %e +etal 'overi)*s s%all -e se'ured ti*%tl3 arou)d t%e i)sulatio) &i&e a)d %eld i) &la'e wit% %a)ds o) a +a/i+u+ o( 500 ++ 'e)ters. O)e -e)d s%all -e lo'ated o) ea'% 'ir'u+(ere)tial la& a)d t%e dista)'e. Betwee) la&s divided at e,ual -e)d s&a'i)*s. %e -e)d se'uri)* seals s%all -e 4e&t )eatl3 i) li)e t%e &ositio)ed awa3 (ro+ viewi)* a)*les as +u'% as is &ossi-le. e: Verti'al overla&s o) verti'al or )ear verti'al &i&i)* s%all -e sta**ered to &rovide overla&s at JNort%? a)d J!out%? &ositio)s i) alter)ate se'tio)s o( 'overi)*. (: Ea'% se'tio) o( +etal 'overi)* o) verti'al &i&i)* wit% i)sulatio) outside dia. lar*er t%a) 200 ++ s%all -e su&&orted (ro+ t%e )e/t lower se'tio) ea'% two J!? 'li&s. (a-ri'ated (or+ -a)di)* +aterial. %e J!? 'li& s%all -e o( su((i'ie)t le)*t% to allow t%e +i)i+u+ overla& o( 00 ++. *: O) verti'al &i&i)* wit% O.D. Js o( A00 ++ a)d lar*er. t%e se'uri)* -e)ds s%all -e su&&orted -3 JF? 'li&s. (a-ri'ated (ro+ -a)di)* +aterial. %e JF? 'li& s&a'i)* s%all -e +i)i+u+ o( two &er -a)d All JF? 'li&s s%all -e s'rewed i)to &ositio) a)d se'ured. %: I)sulatio) -e)ds a)d el-ows i) &i&i)* 80 ++ a)d lar*er. s%all -e +etalled wit% Jlo-ster -a'4? se*+e)ts usi)* 10 ++ +i)i+u+ -all swa*e to assist s%a&i)*. %e +etal -a)ds s%all -e s'rewed wit% sel(6ta&&i)* s'rews a)d +etal seala)ts are to &rovide to *et a 'o+&letel3 water&roo(ed arra)*e+e)t. i: I)sulatio) -e)ds a)d el-ows i) &i&i)* s+aller t%a) 80 ++ +a3 use 'o+&lete &ressed
%u+&ed -a'4 (lat +etal el-ows or (a-ri'ated Jstove &i&e? el-ows. 9: %e &ra'ti'e o( lo'ati)* all 9oi)ts i) t%e to& &ortio) o( elevated %ori2o)tal &i&es (or t%e sa4e6o(6*ood6a&&eara)'e w%e) loo4i)* u& (ro+ *rade s%all -e stro)*l3 dis'oura*ed. %e 9oi)ts s%all -e lo'ated to s%ed water. 1!.2 EQUIPMENT ;All +aterials: a: %e +etal 9a'4et over verti'al vessel s%ells s%all -e 'o)stru'ted o( s%eet +etal &a)els wit% t%e wei*%t o( t%e &a)el ta4e) o) t%e e,ui&+e)t i)sulatio) su&&ort ri)*s. via a)*le -ra'4ets -olted to t%e &a)el. Re(er Fi*. No. 22 (or details. -: %e &a)els s%all -e a&&lied 'o++e)'i)* at t%e -otto+ o( t%e vessel. Ea'% 'ir'u+(ere)tial ri)* o( &a)els s%all -e te)sio)ed -3 +ea)s o( te)sio)i)* -a)ds u)til t%e (i)al 9oi)t is s'rewed ti*%t. J!? 'li&s s%all -e used as s%eeti)* su&&ort at u)s'rewed 'ir'u+(ere)tial overla&s. ': %e &a)els s%all -e %eld ti*%t over t%e vessel i)sulatio) -3 +ea)s o( 'ir'u+(ere)tial -a)ds a)d sealed &er. 8.18 %e -a)ds s%all -e &ositio)ed o) all %ori2o)tal overla&s a)d at 800 ++ 'e)ters. Ba)ds s%all -e %eld i) t%eir relative &ositio)s wit% JF? 'li&s a)d -e +a'%i)e stret'%ed a)d sealed to re+ove sla'4 o)l3. %ose -a)ds. w%i'% are )ot su&&orted -3 J9? 'li&s. s%all -e %eld i) &ositio) o) 'laddi)* -3 &rovidi)* &o& rivets ever3 2 +eter 'e)ters. d: %e &a)els s%all %ave a +i)i+u+ overla& o( o)e 'orru*atio) o) verti'al 9oi)ts a)d 80 ++ o) %ori2o)tal 9oi)ts. %e overla&s s%all -e arra)*ed to s%ed water at all ti+es. e: %e verti'al a)d %ori2o)tal overla&s s%all -e se'ured wit% sel( ta&&i)* s'rews at 100 ++ &it'% e/'e&t t%e %ori2o)tal overla&s &re6sele'ted to a't as e/&a)sio) 9oi)ts. t%ese s%all -e 'o)stru'ted wit% a 100 ++ overla& a)d s%all re+ai) u)s'rewed a)d le(t (ree to &er+it e/&a)sio). All overla&s s%all -e re)dered waterti*%t as &er 8.18. (: All e,ui&+e)t &ro9e'tio)s su'% as )o22les. s%all %ave t%e 9a'4eti)* sealed usi)* a +etal (las%i)*. 'ut to (it t%e &ro9e'tio) a)d e/te)di)* a-ove t%e 9a'4et at least 80++. %e seal -etwee) t%e (las%i)* a)d 9a'4et s%all -e +ade waterti*%t -3 use o( sel(6ta&&i)* s'rews a)d seali)* +asti'. *: @ori2o)tal '3li)dri'al e,ui&+e)t s%all -e (ur)is%ed wit% (lat +etal 9a'4et arra)*ed i) 'ir'u+(ere)tial -a)ds wit% t%e ed*e o( t%e s%eets. wit% t%e lo)*er di+e)sio) a&&lied arou)d t%e 'ir'u+(ere)'e o( t%e e,ui&+e)t i)sulatio). %: %e &a)els s%all %ave a +i)i+u+ o( 80 ++ overla& o) -ot% lo)*itudi)al a)d 'ir'u+(ere)tial ed*es. -ot% overla&s -ei)* (i)is%ed wit% a si+&le -all swa*e a)d re)dered waterti*%t as detailed i) 'lause 8.18.
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i: @ori2o)tal overla&s s%all -e se'ured wit% No. 8M12 ++ lo)* sel(6ta&&i)* set i) t%e overla& at 100 ++ i)tervals. a)d s%all -e so arra)*ed t%at sta**ered -a)ds o( &a)eli)* e)'ir'le t%e e,ui&+e)t. Verti'al overla&s s%all )ot -e s'rewed (or %ori2o)tal e,ui&+e)t. 9: 4: %e +etal (i)is% s%all -e -a)ded a)d sealed at 800 ++ 'e)ters. %e i)sulated %eads o( verti'al a)d %ori2o)tal e,ui&+e)t s%all -e (a-ri'ated (ro+ (lat +etal. i) a) NOra)*e &eelL 'o)stru'tio) wit% all radial sea+s overla&&i)* a +i)i+u+ o( 00 ++ a)d se'ured wit% sel(6ta&&i)* s'rews at 100 ++ 'e)ters. All overla&s s%all -e -all swa*ed a)d -e re)dered water ti*%t &er 8.18. l: Pro9e'tio)s (ro+ t%e %eads s%all -e sealed usi)* +etal (las%i)*s. )eatl3 'ut to (it arou)d t%e &ro9e'tio)s a)d e/te)di)* a-ove t%e 9a'4et (or a +i)i+u+ o( 80 ++. +asti's. +: I)sulatio) at -otto+ %eads o( (ull3 s4irted e,ui&+e)t does )ot re,uire weat%er&roo(i)*. ): @eads o( e,ui&+e)tQs 28L OD a)d s+aller s%all -e (i)is%ed a)d water&roo(ed wit% s,uare e)ded (a-ri'ated 'overs. 1!.3 1".4 1".$ VERTICAL STORAGE TANKS "laddi)* A&&li'atio)s a)d !e'ure+e)t S/&00 ;Fi*. No.619.20 < 21: "laddi)* is a&&lied over t%e s3ste+ o( %ori2o)tal ri)*s as (ollows : a: Overla&s i) t%e verti'al 9oi)ts will -e o)e 'orru*atio). -: Overla&s i) t%e %ori2o)tal 9oi)ts s%all -e 00 ++ ;+i).: ': "laddi)* to 'laddi)* (aste)i)*. at -ot% %ori2o)tal a)d verti'al overla&s s%all -e alter)atel3 -3 NPOPL Rivets < sel(6ta&&i)* s'rews at 100 ++ ;+i).:. d: "laddi)* s%all -e se'ured to su&&ort ri)* -3 -olti)*. Bolts are &rovided -3 ta)4 (a-ri'ator at 500 ++ 'e)ters o) a)*les &rovided at ever3 11C0 'e)ters verti'all3. "laddi)* is se'ured as i)di'ated i) Fi*.No.620 < 21 Felt was%er. alu+i)iu+ was%er a)d )ut s%all -e su&&lied -3 i)sulatio) 'o)tra'tor (or all -olted 'o))e'tio)s at s%ell. roo( a)d 'ur- a)*le. e: I)sulatio) s%all -e tu'4ed i)to t%e s4irt &ortio) o( t%e 'ur- a)*le. !%ell 'laddi)* a)d e/te)ded roo( 'laddi)* s%all -e se'ured to 'ur- a)*le -3 -olti)* as &er Fi*.No. 620 < 21 ever3 1000 ++. (: @ori2o)tal stai)less steel. steel -a)ds over 'laddi)* to -e &rovided ever3 800++ a)d also to 'oi)'ide at ever3 %ori2o)tal 'laddi)* overla&s. Ba)ds s%all -e ti*%te)ed. lo'4ed a)d %e seal -etwee) (las%i)* a)d 9a'4et s%all -e weat%er&roo(ed wit% sel(6ta&&i)* s'rews a)d
lo'4 (aste)ed (eaturi)* stai)less steel (aste)i)* s3ste+s. I) order to &reve)t slidi)* o( t%e -a)ds dow)wards. t%e -a)ds s%all -e se'ured to t%e 'laddi)* usi)* POP rivets at %ori2o)tal &it'% )ot over 2 +eters. 1!.! ROOF a: All 'laddi)* 9oi)ts s%all -e sealed -3 ele'tro+etri' +etal seala)ts. -: 7i). C0 ++ overla& s%all -e e)sured at all 9oi)ts. ': At all 9oi)ts. 'laddi)*6to6'laddi)* se'ure+e)t s%all -e &rovided -3 sel(6ta&&i)* s'rews a)d &ro&rivets alter)atel3. ever3 100 ++ 'e)ters. d: "laddi)* s%all -e se'ured -3 -olti)* at ever3 500 ++ &rovided -3 ta)4 (a-ri'ator. For details o( 'laddi)* arra)*e+e)t a)d -olti)*. see Fi*.No. 620 < 21.
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1'.0 ANNEXURE ; I
1'.1 O%NER<S OBLIGATIONS Followi)* (ree (a'ilities s%all -e &rovided )ear t%e wor4 site. a: O&e) s&a'e (or stori)* 'o)tra'tor?s +aterials s%all -e &rovided. -: $ater a)d Ele'tri'it3 su&&l3. ': !u&&l3 o( 'e+e)t. 1'.2 CONTRACTORS CONDITIONS a: 7ode o( +easure+e)t will -e as &er I! B C81561981 < I!BC28061981. -: "o)tra'tor s%ould su-+it t%e 'o&3 o( t%e 'o)tra't la-our li'e)se to t%e &erso))el De&t. -e(ore starti)* u& t%e wor4. ': "o)tra'tor %as to +ai)tai) 'ertai) re*isters u)der t%e 'o)tra't < t%e sa+e s%all -e s%ow) to t%e &erso))el de&art+e)t as a)d w%e) as4ed (or. d: "o)tra'tor %as to +ai)tai) 'ertai) re*ister u)der 'o)tra't la-our a't. e: "o)tra'tors s%ould 'o+&l3 wit% E!I! rules a)d '%alla) o( E!I &a3+e)t s%ould -e su-+itted re*ularl3 duri)* t%e te)ure o( t%e 'o)tra't. (: ra)s&ortatio) (or 'o)tra'tor?s 'rew a)d t%eir a''o++odatio) (ood e't. will -e arra)*ed -3 t%e 'o)tra'tor?s. *: %e rates ,uoted -3 t%e 'o)tra'tor?s +ust -e i)'lusive o( t%e (ollowi)* B @a)di)* a)d tra)s&ortatio) o( all ite+s at site. "o)su+a-le +aterials.
1(.0 ANNEXURE : II
HOT INSULATION < IH = : Re'o++e)ded t%i'4)ess i) ++ (or +i)aral wool (or various te+&erature. De)sit3 o( 7i)eral wool 120 4*/+R. "o)du'tivit3 0.059 4'al/%r. + 1 ". I(:-0',41( T/439(&:: 4( )). P4*& S4?& NB 10 20 20 80 00 A0 80 100 120 100 200 "0 .C TO 100 .C 20 20 20 80 80 00 00 A0 A0 C0 C0 T/439(&:: 4( )) 100 .C TO 140 .C 20 80 80 80 00 00 A0 A0 C0 C0 C0 140 .C TO 1!0 .C 80 00 00 00 A0 A0 A0 C0 C0 C0 100 1!0 .C TO 210 .C 00 00 00 A0 A0 A0 C0 100 100 100 100
Flat !ur.
C0
C0
100
100
1*.0 ANNXURE : III

T@PE OF INSULATION < IS = : 1. Bo)ded 7i)eral $ool Pi&e !e'tio) 2. Bo)ded 7i)eral $oll 7atress I(:-0',41( T/439(&:: 4( )) OPERATING TEMPERATURE . C P4*& 12" 1$1 O.D. TO TO 12$ I(3/&: 1$0 200 0.88 1.00 1.510 1.90 2.5C0 5.00 8.00 A.A20 8.A20 10.C0 12.C0 18.0 10.0 18.0 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 201 TO -#2.0 20 20 20 20 20 20 20 20 80 80 80 80 80 80 80
N1). D4'. 0.0 0.C0 1.0 1.0 2.0 5.0 8.0 A.0 8.0 10.0 12.0 18.0 1A.0 18.0 20.0 < A-ove Flat !ur.
20
20
20
80

Standard Specification FOR Hot Insulation: Alpha Project Services Private Limited

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Standard Specification FOR Hot Insulation: Alpha Project Services Private Limited

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STANDARD SPECIFICATION FOR HOT INSULATION

ALPHA PROJECT SERVICES PRIVATE LIMITED

DOC NO . : APS-MT-401 SHEET : I REV : 0 DATE : 01/ 02/ !

Issued For Review

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ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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2.0 DESIGN BASIS

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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3.0 EXTENT OF INSULATION ON PIPING SYSTEM

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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4.0 EXTENT OF INSULATION ON EQUIPMENT

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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Not +ore t%a) 2 G

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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0.85 0.02 0.A2 0.A8 0.80 0.90

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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'.0 INSULATION MATERIAL #CELLULAR GLASS&

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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500 800 P4*& S&3,41(:

: !%all -e su&&lied as %ollow '3li)dri'al s%a&es s&lit i) %al( le)*t%wise ;i) a

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

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(.0 %EATHER PROTECTION )ACKET

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

DOC NO . : APS-MT-401 SHEET : 12 OF "# REV : 0 DATE : 01/ 02/ !

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

DOC NO . : APS-MT-401 SHEET : 1# OF "# REV : 0 DATE : 01/ 02/ !

*.0 APPLICATION METHODS #GENERAL&

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

DOC NO . : APS-MT-401 SHEET : 14 OF "# REV : 0 DATE : 01/ 02/ !

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT

DOC NO . : APS-MT-401 SHEET : 1$ OF "# REV : 0 DATE : 01/ 02/ !

ALPHA PROJECT SERVICES PVT. LTD. BARODA

STANDARD SPECIFICATION FOR HOT INSULATION OF VESSELS, PIPING AND EQUIPMENT