Barnes Molding & Casting Products

Barnes
Product
moulding & casting supplies
Catalogue
www.barnesproducts.com.au
Distributors for
ADM Tronics Adolfs Pattern Shop Alec Tiranti Limited Art Chemical Products, Inc. Asgard Studios (Accu-Cast) Aves Studio Products BJB Enterprises, Inc. Burman Industries Inc. Chavant, Inc. Freeman MGF & Supply Co. GM Foam, Inc. Hanson Casting & Engineering Jacobson Chemicals KD151 - Ken Diaz Mann Formulated Products Pacer Technology Premier Products Rhodia Silicones Sculpture House Silpack Tinsley Transfers United States Gypsum Valspar Corporation Wacker Silicone Walco Materials Group
BARNES PRODUCTS WELCOMES YOU TO A NEW DIMENSION AND ATTITUDE TOWARDS MOULDING & CASTING SUPPLIES
1 2 3 4 5 6 7 8
Sculpting Supplies RTV Silicone Supplies Resins & Releases Latex Supplies & Make-Up Alginate & Plasters Pigments & Adhesives Mixing, Fillers, Safety, Misc Books & Videos
5 17 23 37 43 49 53 57
These products are the registered trademarks of Barnes Products Pty Ltd.
ULTRASIL GELSIL SUPERCAST EASYCAST FLEXICAST PROCAST PROSIL
KEVIN GEORGE FLETCHER BARNES

19391999 In 1986, Barnes Products Pty Limited (formerly Barnes Pattern Supplies) was founded by Kevin Barnes. Kevin had a vision. This was to introduce the latest technologies in materials such as polyurethane, silicone rubber and gypsum that met world class standards to Australian industry. Kevins dream was realised. Today, the Barnes network prides itself with continuing this high standard of materials and service to Australia and many other countries. Barnes head office is based at Bankstown NSW, providing the main facility for distribution, product testing and development of new products and applications. The seminar room provides a comfortable environment for moulding & casting courses. Barnes Products Victoria began operation in September 2002. This division allows Victorian based clients to obtain our standard personalised service and technical advice modelled on the vast experience gained from our Sydney outlets. The first Barnes retail outlet, Barnes Moulding & Casting Supplies, opened in November 2002. Based at King Street, Newtown in Sydney, this shop showcases the whole Barnes range and allows ready access direct to the public. We welcome your visit at any of the Barnes outlets.
Product Catalogue 5
SCULPTING SUPPLIES
LE BEAU TOUCHE 900g block
CHAVANT PROFESSIONAL PLASTELINE

This clay is complimented by a silky feel and room temperature working consistency. It contains sulphur so a test with certain silicones is recommended. This is one of the softest clays that Chavant produces. This product is the original sculpting clay formula developed by Chavant in 1892. 900g
CHAVANT DA VINCI firm

This grey/green sulphur clay is based on a traditional Italian formula. It is exceptionally soft with a smooth surface. Pieces require an armature as it will slump under its own weight. Da Vinci has low strength, flexibility and length. A small test may be required for curing of silicones.
P40 1.3kg billet
CHAVANT Y2KLAY
Y2Klay is lightweight being 40% lighter with 75% increased volume, and has a SG of 0.95. It is sulphur free and is workable at 51C, meaning faster heating and a more comfortable working range. Many mould types including MDM, polyester, epoxy, urethane and silicone can be produced from the clay surface. Y2Klay is great for machining and displays no structural or surface cracking as a result of its good stability. 1.3kg
DA VINCI 900g block
CHAVANT NSP
A professional grade sulphur free sculpting clay. NSP contains a higher percentage of waxes making it somewhat tougher than other similar products. NSP has good adhesive qualities, flexibility and length. NSP accepts cut detail lines cleanly. The surface texture may seem somewhat grabby as it contains no sulphur. NSP is firmer as compared to other products. Grades Available: Hard & Medium Colour: Brown & Green Size: 900g
CHAVANT P40 CLAY

P40 is a sulphur free de-aired compound. De-airing, which removes 90% of entrapped air, gives a more dense and compact product. This clay is formulated to meet the exacting requirements of the automotive, pattern, industrial design and model industries. Heat to approximately 60C for best results. Cooling will be very slow, allowing a long period to work. It exhibits excellent qualities of adhesion and cohesion. Can be carved, extruded and slicked to an extremely accurate, glass-like finish. Brown in colour. A small test may be required for curing of silicones. Chavant clay modelling videos are available to order.
CHAVANT LE BEAU TOUCHE

Available in brown or grey/green. This clay is sulphur free and has excellent adhesive qualities and smoothness. Holds very good detail, will carve and shape easily. Has high flexibility and will not dry or crack. A small test may be required for curing of silicones.
Squishy Nose Photo Courtesy of MARTIN REZARD
The most popular new oil based clay available. A softer type of plasticene clay with the advantage of not inhibiting the cure of flexible moulding compounds, allowing the set up of the entire Barnes silicone range. SOFT, REGULAR, FIRM & EXTRA FIRM grades available.
SUPER SCULPEY
Super Sculpey is a ceramic like sculpting compound that is shatter and chip resistant. It remains soft and pliable if stored in a cool place and can be baked to a varying degree of hardness in conventional ovens. It becomes hard for easier painting and / or glazing and can be carved, sanded and drilled. Sculpey is a sulphur free product. Suitable for Barnes silicone rubber products. Flesh tone.
The most popular polymer clay, super sculpey, now comes in a colourful version that remains rubbery and flexible after baking. SuperFlex is a non-toxic compound that will not dry out when exposed to air. It stays soft and pliable until baked in a regular oven. Once cooled it is bendable, flexible and virtually indestructible. SuperFlex is perfect for all kids creations and adults will love it for its incredible durability and range of craft uses. This 8 colour pack includes colour step by step instructions and a sculpting tool. 8 colour pack: White, Black, Blue, Yellow, Flesh, Green, Orange, Red.
Product Catalogue 7
KLEAN KLAY
SCULPEY SUPER-FLEX
KLEAN KLAY 2.2kg block, 22.5kg bulk pack
SUPER SCULPEY 453g, 3.6kg
SCULPEY SUPERFLEX 448g
SCULPEY III
Wonderfully soft and pliable right from the package in 40 vibrant colours. Excellent for general crafting of jewellery, figures and home dcor items. This fun and easy to use modelling medium bakes hard with a smooth, matte finish in your home oven. Sculpey III sculpts well with modelling tools, can be rolled and cut, extruded through a clay gun or formed over armatures such as foil, wire and glass. Available in 2oz bars in Basic, Intermediate, Bright and Pearl range of colours.
BASICS White Translucent Green Sweet Potatoe Black Chocolate Blue Yellow Red Beige INTERMEDIATES Tan Dusty Rose Teal Lavender Leaf Green Emerald Terra Cotta Navy Blue Maroon Coral BRIGHTS Ivory Hot Pink Turquoise Purple Violet Lime Mint Atomic Orange Lemon Red Hot Red PEARLS Lilac Pearl Blue Pearl Green Pearl Copper Red Golden Gold Pearl Lt.Pink Pearl Lt.Blue Pearl Silver
SCULPEY GLAZE
Available in a matte or gloss finish for use over baked Sculpey products. 33ml
MODELLING CLAY (LEISURE CLAY)

www.barnesproducts.com.au Modelling clay
453g Magenta Orange Turquoise Violet 2.2kg White Yellow Ultra Blue Black Brown Flesh Green Grey Grey / Green Ivory Red Terracotta
WHITE POTTERY CLAY

This is a white pottery clay for general sculpting and for mould making applications requiring the set up of clay walls and joint lines. It has excellent plasticity and is very forgiving. Economically priced and consistent in quality. Produced by Walkers Ceramics. 10kg
This modelling clay is extremely popular amongst stop motion animation artists in the US and Australia. Vibrant pigmentation in this clay gives true colouring when filmed. Excellent oil based clay for melting down and pouring inside alginate casts and silicone moulds. Its basic formulation allows for repeated melt-down without the sulphur separation that occurs with other similar clays. A small test may be required for curing of silicones.
WOODEN TURNTABLE
An extremely sturdy revolving turntable. The top is waterproof and measures approximately 300mm square. Strong enough for larger work to be completed.
MODELLING WAX
This a soft microcrystalline wax that is nut brown in colour, also known as victory brown. It is primarily used for direct modelling or pulling waxes from silicone moulds for investment casting. 453g & 4.53kg
PLASTIC TURNTABLE
High impact plastic with ball bearings. A low height wheel but very effective. Diametre of this wheel is approximately 200mm.
Wooden turntable
ROMAN CASTING WAX

Plastic turntable
A strong, firm, pure black professional casting wax. Also used for carving and modelling small objects. 453g
VINYL STRIPPABLE SPRAY

This product allows the user to laminate fibreglass moulds directly onto wet clay. The Vinyl Spray is applied to the clay surface as a barrier coat to seal in any moisture from the clay sculpt or walls. Use in conjunction with a suitable release agent such as J-Wax. The Vinyl Spray also imparts some protective properties to the sculpt while the moulds are being produced. 400g can
ROMA PLASTILINA
ROMA CLAY 900g
Roma Italian Plastilina will never harden, crust or deteriorate. Its uniform plasticity improves through use and with age. Its smooth, even texture and consistency respond perfectly to every touch of the sculptors tool. Available in four consistencies: #1 Soft #2 Medium #3 Medium Firm #4 Very Hard A small test may be required for curing of silicones.
TEXTURE STAMPS
Set of ten skin texture stamps per pack. Made of urethane elastomer, so theyll last for years. These stamps range from subtle to heavy in nature. Silicone stamps are available to order.
AVES APOXIE SCULPT

Apoxie sculpt is a permanent, selfhardening, two part modelling and repair compound. Cures in 24 hours to a hard, durable, flat finish. It offers strength and waterproof performance with many mediums. Available in Cream only. Can be sanded, drilled and painted Flat finish making repairs and painting easy Simple water clean-up 1-3 hours working time 0% shrinkage, sticks to any clean surface Freeze thaw stable Non-toxic
TEXTURE STAMPS
ARMATURE WIRE ROUND

This round aluminium wire is noncorrosive, lightweight and fully pliable. Excellent for use as a rigid structure in clay sculptures.
1/16" diametre (approx 1.5mm) 1/8" diametre (approx 3mm) 3/16" diametre (approx 4.5mm) 1/4" diametre (approx 6mm) 3/8" diametre (approx 10mm) 9.75m length 6.1m length 3m length 3m length 3m length
ROUND ARMATURE
Product Catalogue 9
SQUARE ARMATURE
SQUARE
Square aluminium wire that is pliable and available in four sizes. Economically priced. Sold per kg.
1/8" diametre (approx 3mm) 1/4" diametre (approx 6mm) 3/8" diametre (approx 10mm) 37m per kg 9.5m per kg 4m per kg 3/16" diametre (approx 4.5mm) 16m per kg
APOXIE SCULPT Sizes - 1/4lb, 1lb, 4lb
Left: Unfinished JANGO FETT Right: GAMOREAN GUARD Material: SUPER SCULPEY Photos courtesy of TDL&S
10
RAPTOR sculpt in CHAVANT NSP-MEDIUM Photo Courtesy of MORPHOGENISIS
Kostya sculpt in SUPER SCULPEY Photo Courtesy of TDL & S Sculpt in preparation for moulding Photo Coutesy of SEAMLESS WORX
T-REX sculpt in SUPER SCULPEY Photo Courtesy of MORPHOGENISIS
TOOL-ALG
TOOL-R4 TOOL-8R2 TOOL-298

Product Catalogue
TOOL-DSS (sold as set)
11
TOOL-P47
TOOL-06R TOOL-07R
TOOL-012
TOOL-11R
TOOL-10R
TOOL-07A TOOL-007 TOOL-024 TOOL-022 TOOL-BUR
TOOL-BSS TOOL-BSL TOOL-PRO TOOL-TWE
SHTOOL-59
SHTOOL-KIDSET Set of 2 Rubber Kidneys (Picture not shown)
SHTOOL-74 SHTOOL-73 SHTOOL-166 SHTOOL-165 SHTOOL-164
12
SHTOOL-01 SHTOOL-02 SHTOOL-03 SHTOOL-04 SHTOOL-05 SHTOOL-06 SHTOOL-07 SHTOOL-08 SHTOOL-09 Minarettes are sold separately or a discount is given for purchase of the full set.
SHTOOL-PAL006 (sold as set)
SHTOOL-S11
TTOOL-GL (sold as set)

Product Catalogue 13
TTOOL-AF (sold as set)
TTOOL-MR (sold as set)
TTOOL-GRIF Italian Griffons sold separately 68, 69, 70, 86, 87, 88 (small to large)
TTOOL-RAC16
TTOOL-RAC10 TTOOL-RAC6 TTOOL-RAC2 TTOOL-RAC & RTP Rubber Angled Chisels sold separately. Size 2 & 6 are also available as a Tapered Point Tool
14
TTOOL-JELKNF
TTOOL-HELIX Set of 14 plastic tools (Pictures not shown) SHTOOL-C12 12" outside calipers (Pictures not shown) SHTOOL-PC18 18" proportional calipers ideal for creating larger or smaller figures (Pictures not shown) TTOOL-BOX Small plastic tool box (Pictures not shown)
TTOOL-S3
TTOOL-S7
Swann-Morton Scalpel Blades are also available in a variety of sizes to suit these Swann-Morton handles.
TTOOL-SB
TTOOL-BM (sold as set)
TTOOL-46E TTOOL-47E TTOOL-46I TTOOL-47I TTOOL-49I TTOOL-48I (Not shown) TTOOL-52I (Not shown)
TTOOL-8HW (sold as set)
Silicone / Clay Compatibilty Chart

Sculpting Products
ULTRASIL
M4503
585
520
4601
4644
4644/SF18
Klean Klay - Soft Klean Klay - Regular Klean Klay - Firm Klean Klay - Xtra Firm Super Sculpey Da Vinci Professional Plasteline Le Beau Touche NSP Roma No 1 Roma No 2 Roma No 3 Roma No 4 P40 Y2Klay I307 J525 J88 Leisure Clay Micro Wax
16
This chart is intended as a guide only. A test should always be carried out for individual applications.
M4503 Silicone Skin Mould taken from a plastilene sculpt. Photo Courtesy of SEAMLESS WORX.
RTV SILICONE SUPPLIES
18 www.barnesproducts.com.au
CONDENSATION CURED SILICONES
PRODUCT NAME
CONSISTENCY PROPERTIES & FEATURES
MIX RATIO
VISCOSITY [mPa s]
HARDNESS SHORE A
DENSITY [g/cm3]
TENSILE STRENGTH [N/mm2]
TENSILE ELONGATION STRENGTH AT BREAK [psi] [%]
TEAR STRENGTH [N/mm]
TEAR STRENGTH [ppi]
LINEAR SHRINKAGE [% 7 days]
ULTRASIL
Pourable Blue
General purpose, fast set. Soft, high extensibility & mechanical strength
100/10 45 000 550 350 25 1.16
>95
0.4
GELSIL
Spreadable Blue
Spreadable, fast set. Soft, high extensibility & mechanical strength
100/10 750 000 600 400 25 1.11
>125
0.4
WACKER M4503
Pourable White
General purpose grade. Soft, high extensibility & mechanical strength
100/5 40 000 5.0 725 25 1.16
350
>20
>115
0.5
RHODIA R520
Pourable Beige
General purpose grade. Soft, high extensibility & mechanical strength
100/2 100/3 50 000 3.0 21 1.25
350
>21
0.7
RHODIA R585
Pourable Beige
High resistance to Polyester Resin. Soft, high extensibility & mechanical strength
100/2 100/3 40 000 4.0 25 1.2
350
>20
0.7
SPECIALTY
SOFT TRANSLUCENT 100/10 25 000 12 1.1
Pourable Translucent
Very soft, high strength silicone. Designed for use in soft parts & animatronic skins. Can be pigmented & painted.
450
500
>115
0.5
WACKER M4470
Pourable Reddish Brown
Suitable for Low Melt Alloys. Hard, high thermostability & thermal conductivity
100/3 100/4 10 000 60
1.44
4.5
650
120
>4
>23
0.8
BREAKABLE GLASS 100/5 700
Pourable Transparent
Low strength transparent silicone to simulate broken glass effects. Commonly used as an encapsulant.
30
0.98
150
70
RTV573 GREEN
Pourable Beige Light Green
Silicone encapsulant approved for mining applications and plug fitting repairs
100/3
20 000
20
1.25
1.8
250
>5
0.3
The flexible mould-making material for perfect copies.
Grades available for: Polyurethane Epoxy Polyester Low Melt Alloys Wax Plaster Gypsum Cement Chocolate
prototype
RTV-2 Silicone Rubber
ELASTOSIL M
masterpiece
day to day
ELASTOSIL M
includes a wide selection of addition-curing grades for moulds used in vacuum casting processes.
With ELASTOSIL M silicone rubbers, Wacker-Chemie offers a great variety of customised moulding solutions for the mould and tool making sectors.
ADDITION CURED SILICONES
PRODUCT NAME
CONSISTENCY PROPERTIES & FEATURES
MIX RATIO
VISCOSITY [mPa s]
HARDNESS SHORE A
DENSITY [g/cm3]
TENSILE STRENGTH [N/mm2]
TENSILE ELONGATION STRENGTH AT BREAK [psi] [%]
TEAR STRENGTH [N/mm]
TEAR STRENGTH [ppi]
LINEAR SHRINKAGE [% 7 days]
WACKER M4601
Pourable Reddish Brown
General purpose grade. Soft, excellent extensibility & mechanical strength
90/10 15 000 28 1.13 6.5 945 700
>30
>170
<0.1
WACKER M4642
Pourable Dark Red
General purpose grade. Moderately hard, high extensibility & excellent mechanical strength
100/10 15 000 37 1.14 7.0 1015 550
>30
>170
<0.1
WACKER M4644
Pourable Transparent
High resistance to polyurethanes & epoxy resin. Moderately hard, high mechanical strength
100/10 50 000 40 1.07 5.5 800
400
>25
>145
<0.1
WACKER M4647
Pourable Crystal Clear
Excellent resistance to polyurethane & epoxy resin. Moderately hard, high mechanical strength
100/10 70 000 45 1.02 4.5
650
250
>10
>57
<0.1
WACKER M4670
Pourable Beige
High resistance to polyurethanes & epoxy resin. Hard, high mechanical strength. Low melt alloys
100/10 80 000 55 1.34 5.5
800
300
>12
>70
<0.1
RHODIA RTV3040
High resistance to polyurethanes & epoxy Pourable Transparent resin. Moderately hard, high mechanical strength
100/10 35 000 40 1.08
5.0
350
>18
<0.1
PROSIL 8
Very soft, skin safe silicone for use in prosthetic & orthopaedic applications
100/50 1 500 8
1.08
3.0
600
12
<0.1
PROSIL 20
Soft, skin safe silicone for use in prosthetic & orthopaedic applications
100/100 3 700
20
1.09
3.5
400
18
<0.1
PREMIUM BLUE
Pourable Blue
High resistance to polyurethanes & epoxy resin. Hard, high mechanical strength. Low melt alloys
100/10
60 000
50
1.25
750
320
85
<0.1
Silicones
Using the most common element on earth.
To create the most innovative materials for use in the highest performance products.
This is the ambition of the Rhodia Silicones Enterprise.
RHODIA AUSTRALIA. Ph: 03 9541 1000 Fax: 1300 130 174 www.rhodia-silicones.com
KE45T
Translucent, thixotropic one component material. Shore 30A paste consistency that can be easily pigmented. Dilute with solvents such as D-Limonene and airbrush or brush onto a soft silicone to produce great effects 85g, 290g
KE45T
PC12 THIXOTROPIC
This clear medium is used to thicken R520 & R585 grades of condensation cure silicone which are flowable as supplied. 100g, 500g & 1kg
E41 & E43

E41 is a transparent, flowable, onecomponent, acetic acid cure silicone with excellent mechanical properties. Excellent primerless adhesion properties. 93g, 330g E43 is a transparent black, self-levelling, one-component, acetic cure silicone with very good mechanical properties. Excellent primerless adhesion properties. 98g, 330g
THIXOTROPIC ADDITIVE M
A colourless, cloudy medium viscosity liquid with a faint odour. Exclusively used to thicken those condensation curing RTV-2 silicone rubber grades of the elastosil M45.. series which are flowable as supplied. 50g, 100g, 500g
22
PROTECTIVE FILM SF-18

A solution of a modified polyvinyl butryal in ethyl alcohol (ethanol). Used for covering surfaces of models or other surfaces with which the uncured silicone rubber makes direct contact, to prevent vulcanization problems, eg amine-cured epoxy resins and some plasticines and styrene based products. 170g, 700g
D-LIMONENE
A biodegradable solvent occurring in nature as the main component of citrus peel oil. It has a pleasant citrus aroma and has a FDA-GRAS rating (is generally recognised as safe.) Replacement for toxic solvents. Can be used to thin KE45T. 500ml, 1ltr, 5ltr or 19ltr
SILICONE DILUENT
A non-reactive fluid used as a diluent. When used in small amounts of up to 10% it allows for retention of physical properties while reducing the viscosity of the total system. Used with silicones like Soft Translucent of amounts up to 30%, it will allow for the production of floppy skinlike material. 100ml, 1ltr, 5ltr, 20ltr & 200ltr
STABILISER 43
A colourless, cloudy medium viscosity liquid with a faint odour. Exclusively used to thicken those addition curing RTV-2 silicone rubber grades of the elastosil M46.. series which are flowable as supplied. 100g, 500g
G790 PRIMER
This primer is great for actually adhering the Wacker range of silicones to a substrate. The liquid rubber is poured against the primed rigid surfaces. 100g, 700g
STO-RAPID
Rapid cure additive for use with condensation cure silicones. Only a few drops are required as this product is extremely active. 114g
RESINS & RELEASES
RIGID UNFILLED URETHANES
These casting systems range in hardness from 70 Shore D to 85 Shore D and have been designed to meet a wide variety of applications. Most commonly they are used to cast computer housings, models & minatures, objects of art, industrial prototypes, toys, architectural shapes, ornaments and picture frames. These systems provide various demold times which can range from 5 minutes to overnight.
DEMOULD TIME [Hrs] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] ELONGATION FLEXURAL [%] STRENGTH [psi] IZOD HEAT IMPACT DEFLECTION [ft./lbs./inch] @66 [psi] SHRINKAGE MIXED VISC [inch/inch] [cps] RATIO BY WEIGHT
PRODUCT NAME
SHORE HARDNESS
WORK TIME [min]
EASYCAST 5-30 min 1-3 30 min 30 min 30 min 1-2 2-3 1-2 3-4 5-6 16-24 1.12 5500 15.5 7000 1.12 5500 15.5 7000 1.12 5500 15.5 7000 1.15 7000 12.0 10500 0.70 0.75 0.75 0.75 1.20 10060 10.5 13700 1.14 1.18 9870 7.5 14300 1.00 1.12 3825 11.0 5950 0.56 1.08 6000 7.0 6225 0.52 77C 66C 81C 88C 104C 66C 66C 66C 1.05 5850 4.1 7567 0.42 57C 1.08 4450 6.0 0.65 1.03 2389 12.5
73 D
1-1.5
5-15 min
1.05
4700
15.0
66C
0.0098 0.009 0.0169 0.009 0.004 0.01 0.003 0.001 0.004 0.007 0.005 0.005
42-62 112 150 240 250 350 380 450 250 250 250 250
100/113 100/100 100/100 100/96 100/100 100/100 100/87 100/60 100/50 100/100 100/100 100/100
SUPERCAST
70 D
PROCAST
65 D
TC-806
75 D
TC-808
78 D
TC-818
75 D
TC-822*
85 D
3-5
TC-825
84 D
6-8
TC-852
78 D
TC-880
80 D
TC-881
80 D
15
TC-882
80 D
30
* Vacuum casting equipment is recommended for processing TC822. Meter Mix, Vacuum & Pressure Casting equipment is ideal for TC825.
RIGID FILLED URETHANES

DEMOULD TIME [Hrs] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] FLEXURAL HEAT SHRINKAGE MIXED VISC STRENGTH DEFLECTION [inch/inch] [cps] @66 [psi] RATIO BY WEIGHT
Most often these systems are called filled fast-cast resins. They are generally used for making molds and foundry patterns, however, they often are used to make parts as well.
PRODUCT NAME
SHORE HARDNESS
WORK TIME [min]
TC-812* 1-3 1 1.8 0.64
65 D
0.64
2575 2575
2730 2730 6221
56C 56C 121C
0.003 0.003 0.001
1000 1000 1100
100/100 100/100 100/100
TC-812 Slow*
65 D
8-10
TC-1630
85 D
* TC812 is a lightweight & bouyant product.
FLEXIBLE FAST DEMOLD URETHANES

DEMOULD TIME [Hrs] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] TEAR ELONGATION SHRINKAGE MIXED VISC STRENGTH [%] [inch/inch] [cps] [pli] RATIO BY WEIGHT
These fast demolding systems can be hand or machine cast for producing props, parts, overmoldings, and small molds. The F Series materials also work well in vacuum cast, potting and rotocast applications.
PRODUCT NAME
SHORE HARDNESS
WORK TIME [min]
F-25 1-3 1-2 1-2 1-2 1 1.08 3000 300 440 0.007 5000 100/55 1.08 1900 131 377 0.005 1800 45/100 1.05 940 87 315 0.002 620 100/100 1.06 685 57 300 0.003 1050 50/100 1.07 735 65 1080 0.005 825 100/100
25 A
12
1-3
1.03
345
45
1100
0.009
1200
60/100
F-42
42 A
12
F-60
60 A
F-70
70 A
F-80
80 A
F-90
90 A
FLEXIBLE HIGH PERFORMANCE URETHANES

DEMOULD TIME [Hrs] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] TEAR ELONGATION SHRINKAGE MIXED VISC STRENGTH [%] [inch/inch] [cps] [pli] RATIO BY WEIGHT
These hand cast systems are designed for use in applications requiring exceptionally high tear and tensile strengths.
PRODUCT NAME
SHORE HARDNESS
WORK TIME [min]
ST-1050 6-8 8-14 4-6 1.10 2125 255 600 1.05 1600 190 550 1.05 900 120 590
50 A
25
6-8
1.06
730
110
935
0.008 0.006 0.008 0.008
2500 2500 3000 3600
100/45 100/55 100/45 100/55
ST-1060
60 A
25
ST-1075
75 A
60
ST-1085
85 A
20
FLEXICAST SERIES URETHANES

DEMOULD TIME [Hrs] SPECIFIC GRAVITY g/cc MIXED VISC [cps] RATIO BY WEIGHT
The flexicast range has been specifically developed for the manufacture of moulds for concrete and plaster castings. It is also popular for parts, props and general moulding applications.
PRODUCT NAME
SHORE HARDNESS
WORK TIME [min]
FLEXICAST 40 1-2 1-2 1.04 1.05
40 A
11
1-2
1.06
1135 1050 800
100/18 100/25 100/46
FLEXICAST 60
60 A
FLEXICAST 85
85 A
FLEXIBLE WATER CLEAR URETHANE

DEMOULD TIME [Hrs] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] ELONGATION TEAR [%] STRENGTH [pli] SHRINKAGE MIXED VISC [inch/inch] [cps] RATIO BY WEIGHT
These flexible and rigid casting resins have been designed for use in applications requiring tough, tintable and pigmentable materials that will also maintain claity in outdoor applications. With an array of hardenesses and working times, these materials are excellent for fabricating parts of all kinds. The WC products work well for castings of all sizes, even upwards of 4000kg.
PRODUCT NAME
SHORE HARDNESS
WORK TIME [min]
WC-565 6 1.06 1.03 4000 180 375 900 0.005 100/90 1370 300 66 0.006 840 100/90 6
65 A 1.02 425 150 65 1400 0.004
15
6 100/100
WC-575
70 A
15
WC-595
90 A
15
RIGID WATER CLEAR URETHANE

DEMOULD TIME [Hrs] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] ELONGATION FLEXURAL [%] STRENGTH [psi] IZOD HEAT IMPACT DEFLECTION [ft./lbs./inch] @66 [psi] SHRINKAGE MIXED VISC [inch/inch] [cps] RATIO BY WEIGHT
PRODUCT NAME
SHORE HARDNESS
WORK TIME [min]
WC-755 6-8 1.04 1.05 1.05 1.05 1.05 1.05 1.05 1.10 8300 20 11200 4000 13 4000 1.1 6650 65 11000 6650 65 11000 1.0 1.0 6650 65 11000 1.0 6650 65 11000 1.0 6650 65 11000 1.0 3200 150 3.4 70C 70C 70C 70C 70C 63C 79C 24 24 6-8 6-8 2-3 16-24 16-24
55 D 1.08 2780 205 290 8.6
20
16-24
0.004 0.004 0.004 0.004 0.003 0.005 0.004 0.005 0.006
700 650 650 650 650 650 650 600 650
65/100 75/100 100/85 100/85 100/85 100/90 100/85 100/96 100/75
WC-765
65 D
15
WC-780*
82 D
180
WC-781
82 D
30
WC-782
82 D
15
WC-783*
82 D
15
WC-784
82 D
WC-786*
78 D
30
WC-788
84 D
15
* Available with different work times. Physical properties will vary per speed of material.
ELASTOMERS FOR OUTDOOR USE

DEMOULD TIME [Hrs] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] ELONGATION TEAR [%] STRENGTH [pli] SHRINKAGE MIXED VISC [inch/inch] [cps] RATIO BY WEIGHT
This aliphatic group has been designed to withstand outdoor conditions. They also maintain resilience and colour especially when darker pigments are used.
PRODUCT NAME
SHORE HARDNESS
WORK TIME [min]
TC630 16-24 1.00 1.05 1.04 1.04 1.04 1.04 16-24 4-6 4-6 4-6 4-6
30 A 1.00
45
16-24
300 300 300 950 1725 2200 2200
750 750 450 600 800 600 350
75 75 75 140 350 260 260
0.001 0.001 0.001 0.002 0.002 0.0015 0.002
1100 3200
THIXOTROPIC
90/100 100/100 100/100 3800 2500

THIXOTROPIC
TC640
40 A
45
TC641
40 A
25
TC660
60 A
25
100/50 100/50 100/50 2000 100/45
TC680
80 A
20
TC680-10
80 A
15
TC690
90 A
12
BJB WATER CLEAR TIPS

MOULDS All BJB WC series products produce most optimum results when cast into platinum based (addition cure) silicone moulds. Some clients have had success in casting the 80 Shore D water clears (never any of the lower durometer products) by baking out their tin based systems overnight at 66C or utilising a well aged mould. This allows the methanol that causes the inhibition to dissipate. For best results from silicone moulds, we recommend allowing the mould to fully cure, rinsing the mould in a light solution of dishwashing detergent and warm water, then rinsing well with warm water and drying well before casting. Avoid scrubbing the mould as it could affect the surface detail on your mould. Other mould mediums may be utilised but keep in mind that the surface of the mould will be duplicated. You cannot obtain a glossy part from a rough mould. It is also important to remember that keeping the mould and WC temperatures close to each other will help eliminate inhibition and chill marks. RELEASE Most mould releases will cause fogging or clouding of the part surface with the WC series. We have seen excellent surface clarity when using J-Wax. We recommend that testing be done prior to any application of a release agent. VACUUM vs PRESSURE While both of these processes work well separately for eliminating air bubbles in the part, using both will often produce the best results. Vacuum will generally eliminate 97% of the air and low pressure of 40-60psi can diminish the remaining amount. VACUUM When using vacuum it is best to de-air the material after mixing parts A&B together before casting the part. In most instances you will see the material continue to bubble under vacuum. An easy rule of thumb for pulling vacuum is to mix A&B, pull vacuum, break, wipe sides with a stir stick, and pull vacuum again. This should break the surface tension and eliminate continued bubbling. We offer AF4 for assisting in de-aeration during vacuum.
PRESSURE Generally using 50-70psi works best when using pressure without utilising vacuum first. It is important to add pressure gradually when using silicone moulds. Putting the pressure on too fast will very often distort the mould. When using pressure it is important to take temperature into consideration. The temperature in most pressure tanks is less than 25C and will often cause the material to cure slowly or to inhibit a through cure, especially if cast in a thin section. We try to recommend that the client utilise a heater band on the pressure vessel when possible. CURING The flexible water clear products can be cured with elevated heat for a faster demould times. However, heat curing has proved to compromise the finished physical properties mainly tear strength and elongation. Slightly elevated temperatures (26-30C) will assist in giving thin section a kick for curing but any addition temperature would be detrimental to the finished properties. POLISHING Everyone has their own method and what works for one person doesnt always work for another... This is what works for BJB Enterprises: Wet sand the part with 600, 1500, then 2000 grit wet/dry paper. Buff the part with Schlegel #1 buffing pad and 3M Perfect-it rubbing compound #05973 Finish with Schlegel #2 pad and 3M Perfect-it foam polishing glaze #05996 TROUBLE SHOOTING TIPS Surface is Tacky: Did the part see adequate amount of time in the mould? Was a tin based silicone mould used? Were thin walls (3mm or less) given a heat boost? Part is Foggy: Was it cast cold (under 25C)? Was a suspicious release agent utilised? Was another material cast into the mould before the WC? Shrinkage: Was the part cast in a two-part mould with risers? Was part mass cast without risers? > Optimal results occur when the material is processed and postcured as stated on the technical data sheet, especially when the cast is done in a thin wall section. > Casts done 3mm or less will require slight temperature increase to promote internal exotherm. > Clear casts that come from a mould looking cloudy or hazy have most likely been cast at a lower than ambient temperature (25C), have been cast in a mould that has not finished curing, or has been used with a release that would cause the cloudiness. Determine temperature of materials with a thermometer, not the thermostat for your room! > Shrinkage will occur with large cast parts, even when utilising the longer work life materials in thicker masses. Closed moulds with feed gates are highly recommended in these applications. > The WC series of polyurethanes can all be tinted to translucent colours or pigmented for opacity.
Part Shatters from Mould: Was the mould cold when the part was cast? Was the material preconditioned (warmed)? Was the part left in for full-recommended time before demoulding?
TIPS FOR POLISHING WATER CLEAR POLYURETHANE PARTS

To achieve the best finish possible on water clear urethanes, a post-cure is required regardless of the part size. Follow the instructions provided on the data sheets for post-curing operations. The surface condition or your part will dictate where you are to begin finishing and will determine the grit of sandpaper required. To finish/polish a machined part (milled, saw cut or lathe turned finish), begin with the finest grit sandpaper possible to produce a flat surface free of tool lines or steps. 800 grit wet/dry sandpaper will provide a good place to start. Utilise a hard, flat acrylic or hardwood block. Rubber blocks or your hand may cause unevenness and will provide a wavy surface on the final polish. Take extra care to maintain an even surface if you are working with a curved or rounded part, and are hand sanding. Soak sandpaper in water for 1 to 2 hours prior to sanding to soften. Add a small amount of detergent to a spray bottle or bucket with water to lubricate while sanding (keep the surface wet). This mixture will avoid loading the sandpaper. Begin sanding in one direction only until surface is flat and uniform in appearance without noticeable tooling step lines or defects. If you find the defects are too deep and are difficult to remove, you should switch to a heavier grit sandpaper and proceed until they are completely removed. Continue sanding with finer grits, i.e. 600, 800, 1000, 1500, 2000. If you have obtained a flaw-free surface early on, these steps will go quickly. Rotate 90 degrees each time you change grits. Continue to sand across the last completed grit area. This step will assist you in perceiving the previous lines, and
when they are gone you may move to the next grit. When you reach the 2000 grit paper, you should be able to note a slight shine to the surface. This will help you determine whether you have removed all flaws. If so, proceed with the polishing steps. High-speed buffers tend to work well on metals but will burn plastics quickly. Lower speeds perform better, and the heat build-up can be controlled. Finishing with a foam buff pad tends to provide better results than with the use of traditional wool or cotton. 3M products have proven excellent for polishing urethane. Start with Finesse It compound in a cup. Apply a light film onto the part with a brush. Do not allow the surface to dry out for long while buffing. Continue to re-apply the compound. Monitor the surface temperature warm is good, hot is not. This step will provide a high shine on the part. In some instances, this may be enough of a finish for your part. For a higher sheen, utilise a new buff using 3Ms imperial Hand Glaze in the same manner as the Finesse It. Though not intended as a machine compound, on the clear urethane product, it works beautifully. Then spray the part with Brillianize (an anti-static polish/spray available where acrylic products are sold). Hand buff with a polishing cloth or a very soft flannel towel. Avoid terry cloth because it may scratch.
28
Urethane WC780 (3hr potfile) cast from an M4642 Addition Cured Silicone Mould. A single solid pour of approximately 68kg. Photos Courtesy of TERRANCE PLOWRIGHT FINE ARTS
The solid cast is the largest ever produced in Australia from BJBs Water Clear range of urethanes. The grade chosen for this cast was WC780 with a 3 hour work time.
Photo Courtesy of TERRANCE PLOWRIGHT
This amazing Water Clear Urethane cast, produced by Terrance Plowright Fine Arts, weighs in at an incredible 68kg.
MACHINE DISPENSED URETHANES
These materials are typically designed to be used in conjunction with meter mix dispensing equipment such as BJBs CPE300 & CPE500. Some will also process well with hand operated dispense equipment. These materials are perfect for constructing short run production and prototype parts that require high heat deflection properties, excellent impact resistance, and are similar to ABS. MC172 is great for simulating bumpers.
DEMOULD TIME [min] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] ELONGATION FLEXURAL [%] STRENGTH [psi] IZOD HEAT IMPACT DEFLECTION [ft./lbs./inch] @66 [psi] SHRINKAGE MIXED VISC [inch/inch] [cps] Postcured RATIO BY VOLUME
PRODUCT NAME
SHORE HARDNESS
WORK TIME [sec]
RC-8004-FR 45 1.25 1.12 1.12 1.29 1.16 1.15 3900 55.0 3500 2.00 5500 20.0 5770 0.90 110C 71C 3900 16.0 5800 0.57 82C 6800 13.5 8270 1.05 89C 5625 11.5 8200 1.40 91C 4800 3.8 9300 0.48 91C 20-30 40 60 15 30-60 0.003 0.005 0.004 0.008 0.012 0.003
85 D 1.32 6700 7.0 10420 0.51 104C 0.004
120
45
800 800 450 900 4000 570 950
67/100 50/100 100/100 100/100 100/100 100/100 65/100
RC-8006-FR
78 D
150
RC-8014
78 D
40
RC-8017
80 D
60
RC-8018
80 D
80
RC-8020
80 D
45
MC-172
70 D
90
HIGH PERFORMANCE URETHANES

DEMOULD TIME [hrs] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] ELONGATION FLEXURAL [%] STRENGTH [psi] IZOD SHRINKAGE IMPACT [inch/inch] [ft./lbs./inch] MIXED VISC [cps] RATIO BY WEIGHT
The semi-rigid, tough materials exhibit excellent cured physical properties including high abrasion resistance and high impact strength. Ideal for uses such as master patterns, core boxes, metal forming die faces, and other applications requiring exceptional wear resistance.
PRODUCT NAME
SHORE HARDNESS
WORK TIME [min]
TC-8764 2-3 1.14 5025 480
60 D
12-15
2-3
1.13
4400
310
1430 2070
>10 >8.8
0.009 0.005
1550 2425
100/50 100/40
TC-8772
70 D
8-10
SPRAY APPLIED URETHANES

DEMOULD TIME [min] SPECIFIC GRAVITY g/cc TENSILE STRENGTH [psi] ELONGATION FLEXURAL [%] STRENGTH [psi] IZOD HEAT IMPACT DEFLECTION [ft./lbs./inch] @66 [psi] RATIO BY VOLUME
These materials are typically designed to be used in conjunction with two component spray equipment such as BJBs CPE600.
PRODUCT NAME
SHORE HARDNESS
WORK TIME [sec]
SP-45
45 A
4 min
60-120
1.13 1.06 1.15
375 5075
575 16.5 6
90 Tear 9100 8200 0.91 89C
100/100 100/100 100/100
SP-200
78 D
30
15-20
70HC1
70 D
3-4
15-20
CENTERPOINT METER-MIX EQUIPMENT

CPE-300 Dispense System
Both systems utilise air-operated, positive displacement pumps for dual component airless material systems.
The CPE-300 METER-MIXDISPENSE SYSTEM & CPE-600 METER-MIX-SPRAY SYSTEM come furnished ready to run on a rollingcart.
Prototype to Production Plastics
Low Maintenance Dispensing Gun
CPE-600 Spray System
FASTFLEX (A/B/C) TC276 FLEXIBLE POLYFOAM CASTABLE AND BRUSHABLE 5.0lb density water blown flexible foam
This system is a soft stretchable polyurethane material that comes in three parts. Fastflex has been designed for rapid demould of skin surfaces especially when polyurethane foam is cast behind it. Depending on the application and the amount of the third component used, demoulds can often be made in two hours or less. Refer to SC-89 Paint System for selection of compatible products. 1.9kg, 7.85kg with an integral skin. Common uses include impact absorbing bumpers, special effects props and arm rests.
ISF100 FLEXIBLE POLYFOAM

100 Kg/m3 Self skinning flexible foam. Ideal for any parts requiring a reasonable quality skin. Can also be used for backing up elastomeric products like FastFlex and F series. Must be mixed thoroughly before every pour as product separates rapidly in the tin.
32
ELASTOMERIC GEL
A fantastic new single component material to simulate a very soft flesh like gel. Simply heat to the instructions and pour into a variety of mould materials. Can be easily tinted and is non-toxic and safe for skin contact. A percentage can be remelted with virgin material. Excellent for use with an elastomeric coating. Available in three grades: Grade A Extremely soft & mushy Grade H Standard grade, closest to skin or blubber feel. Grade L Firmest, feels like a Jelly Baby. 400g, 800g, 4kg, 16kg
FF110 FLEXIBLE POLYFOAM

60 Kg/m3 This soft foam is the nearest equivalent material to the old HR50. Ideal for puppets, backing up latex & fastflex and most SFX applications.
AU276 RIGID POLYFOAM

38kg/m3 Rigid foam used in applications requiring either thermal insulation or good buoyancy properties. Commonly used as void fill in boats, surf skis and moulded fibreglass building panels.
LOADS O'LURES
This kit contains all the materials required to produce either up to 150 small (35cm) or 50 medium (68cm) fishing lures. This fun and easy to use kit offers the flexibility of designing your own plastic lures for trolling and casting. Make enough copies of your favourite design to last a lifetime without the expense of production lures!
KIT INCLUDES: Easycast Urethane Resin, Light weight Buoyancy Spheres, Silicone Moulding Rubber, Instructions & Safety Data, Release Agent, Modelling Clay, Measuring Cups, Stainless Wire, Bib Plastic, Styrofoam Sheet, Mould Bands, Mixing Sticks, Dust Mask & Gloves
TF65 RIGID POLYFOAM

70kg/m3 Rigid foam used as an in-situ cavity filling material. Suits construction panels and is widely used in taxidermy applications. Displays excellent flow characteristics and has a long pot life for hand mixing.
AU760 RIGID POLYFOAM

96kg/m3 Rigid foam designed for selfskinned or structural components. Apart from the hard skin, the final mouldings have a high softening temperature combined with high compressive and flexural strengths.
TC265 FLEXIBLE POLYFOAM

3.0lb density water blown foam. Common uses are make-up appliances, puppets and prosthesis components.
RELEASE AGENT SELECTION CHART

Product Catalogue
This chart will assist you to choose a release agent suitable for your application. The chart in some cases may only represent a starting point where multiple releases would be required.
For Use On
PolyUrethane Silicone RTV
Surface Finish
Packaging
33
Polyfoam
Polyester
Ease Release 200 Ease Release 2831 Challenge 90 255 Release PVA Release J-Wax Gensil 601 Gensil 605 TR Wax
REMOVE-IT (20VOC)
A water based release agent that permits easy removal of cast concrete and plaster parts from almost any mould material. Fantastic to use as a release agent on the Flexicast range of elastomers. It is biodegradable, odourless & non-staining. 1ltr, 5ltr, 20ltr & 200ltr
PURE LUBE MOULD SOAP

This is a versatile lubricant for use as a mould separator. It can be used full strength or diluted with water. Most popular for plaster and gypsum moulds. 1ltr, 5ltr & 19ltr
Buff Wax
Aerosol
Epoxy
Liquid
Gloss
Shiny
Satin
Flat
PR-310 LAMINATING RESIN

Low styrene emission fast wet-out, fast cure laminating resin. Ideal for spray up and hand laminating and exhibits minimal heat development in resin rich areas. Requires the addition of 1-2% MEKP catalyst. 1kg, 4kg, 21kg, 230kg
PR306 LXS GREY FLOKOTE

This product is commonly used as a finishing flokote or sanding gelcoat. 25kg
PR-311 QUALITY CASTING

Suitable for use with a large range of fillers. Ideal for large or thick walled items. Higher catalyst additions may be required when a filler content of up to 75% is used. 1kg, 4kg, 21kg, 230kg
34
PR-349 MULTILAYER RESIN

This LSE resin is great for continuous laminating where it is not ideal to stop between layers. It can handle heavier lay up without excess distortion. Requires the use of up to 2% MEKP catalyst. 21kg, 230kg
PR-368 NEUTRAL BRUSHING GELCOAT

This gelcoat has been formulated for general industrial and mould making use where a combination of an excellent gloss off the mould, weather resistance and toughness is required. General catalyst addition is 1.3-2.0% MEKP. 1kg, 4kg, 22kg
PR-361 INDUSTRIAL RESIN

This LSE laminating resin is budget priced and can be used in almost any general FRP application. 230kg
PR-368W WHITE BRUSHING GELCOAT

This gelcoat has been formulated for general industrial and mouldmaking use where a combination of an excellent gloss off the mould, weather resistance and toughness is required. General catalyst addition is 1.3-2.0% MEKP. 1kg, 4kg, 25kg
PR-9260 CLEAR CASTING RAPID CURE

This resin has a long gel time and low exotherm and cures to a water white colour with excellent clarity. Suitable for large castings also. Requires the addition of 0.6-2.7% MEKP catalyst. Best clarity achieved by using 0.75-1.7% MEKP 1kg, 4kg, 21kg, 230kg
Fibreglass Mould with an Ultracal 30 Gypsum Core for running GM Foam Latex. Photo Courtesy of SEAMLESS WORK
PR-300 TOOLING GELCOAT

This red tooling gelcoat is formulated for use in the production of fibreglass reinforced polyester moulds. Ideal on tools, moulds and masters where a high strength film, resistant to cracking and capable of holding a high gloss is desired. High heat distortion. Requires 1-2% MEKP catalyst addition. 1kg, 4kg, 25kg
WOVEN CLOTH
AF251 cloth for use with polyester and epoxy resins available by the metre or the roll.
SURFACING TISSUE
For use between gelcoat and CSM. For intricate work with high detail. Can also be used for repair of plaster walls. Sold per metre or full roll.
Catalyst Dispenser
PR-390 CLEAR GELCOAT

This product is fantastic for laying up a clear surface as a proof coat or to mix with metal powders for cold cast effects. 1kg, 4kg, 21kg
CHOPPED STRANDS
Used to fill polyester resin for strength. The strands are 6-8mm long. 2kg, 20kg
PR-339 CENTRIFUGAL
This resin is a part rigid centrifugal casting resin developed for use in rotational casting equipment. Looks great when a gelcoat is rotated in the mould first. 21kg, 230kg
CATALYST DISPENSER
For dispensing MEKP catalyst in a safe and controlled manner. 500ml, 1000ml
PIPETTES
A cheap way of measuring and dispensing catalyst in small amounts. 3ml
MEKP CATALYST
Methyl Ethyl Ketone Peroxide catalyst for use with all polyester resins & gelcoats. 50g, 100g, 500g, 1kg, 5kg
CONSOLIDATION ROLLERS
Economical wire frame rollers ROLL-WIRE1 50 x 12mm ROLL-WIRE2 70 x 12mm ROLL-WIRE3 70 x 10mm ROLL-WIRE4 70 x 8mm Steel frame rollers ROLL-STFIN1 70 x 14mm ROLL-RING1 50 x 10mm ROLL-RING2 70 x 12mm Moulded handled rollers (best quality) PROFIN1 80 x 20mm PROFIN2 135 x 20mm ROLL-PAD1 80 x 23mm ROLL-BRISTLE 100 x 23mm
ACETONE
Clean up solvent for use with polyester based products. 1kg, 4kg, 16kg, 160kg
CHOPPED STRAND MAT

CSM available by the metre or full roll. 225g/m2, 300g/m2, 450g/m2, 600g/m2, 900g/m2
BARNES EPOXY RESIN PRODUCTS

Shore Hardness Specific Gravity [kg/ltr] Mix Viscosity [cps] Potlife
Cure time is dependant on cast mass
817 Tooling Gelocat
137Extra Fast 137Extra Fast
100/10 100/20 100/20 100/20 100/40 100/50 100/10 100/10 100/20
10 500 500 500 500 500 350 350 350
40-60 20 43 60 360 360 20 90 240
85000120000 2000 1400 1700 2500 2800 21000 22000 36000
1.70 1.09 1.10 1.10 1.05 1.05 1.66 1.70 1.52
85 D 75 D 75 D 78 D 65 D 65 D 85 D 80 D 80 D
Blue, medium viscosity tooling resin that when mixed offers high mechanical strength and very hard, abrasion resistant surface. Clear, unfilled amber resin generally used in conjunction with glass cloth or filled with products such as aluminium powder/grain, talc, omyacarb, slate, iron powder. Can be mixed with any of our special true metal powders. Grey, aluminium filled, viscous resin. Used as a backing material behind tooling gelcoat or as a gelcoat itself. Great choice for vacuum form tools.
36
813 Casting & Laminating Resin
169Fast 1414Medium 945Low Exotherm 945Low Exotherm
814 Aluminium Filled Resin
169Fast 1414Medium 945Low Exotherm
TC8200
TC8200 is a lightweight, two component epoxy backfill system.It is ideally suited for foundry applications involving mould and core construction and features the following characteristics: Low Cost Simple Mix Ratio 1:1 Long Work Time Low Shrinkage Colour change to ensure complete mix
EPOXY PACK SIZES

PRODUCT 817 Tooling Gelcoat 813 Casting/Laminating 814 Aluminium Filled 945 Low Exotherm 1414 Medium 169 Fast 137 Extra Fast
100g 200g 500g 1kg 2kg 4kg 5kg 18kg 20kg 200kg
TC8200 is ideal for use as a sandwich layer between fibreglass materials to allow a fast build up of thickness and gives high structural properties. 16.33kg kit
MODEL / TOOLING BOARD

Machinable tooling board is an excellent medium for making master mould patterns and for many types of NC proofing applications. It machines well and is easy to surface finish. Standard Size: 1500 x 500 x 50mm
Description
Hardener
Mix Ratio [weight]
Resin
[min]
[g]
LATEX SUPPLIES & MAKE-UP
LATEX LIGHTNING
PROS-AIDE II
Pros-Aide II was developed to eliminate the difficulty of removing pros-aide from the skin. It is similar to the original in all characteristics except that many cleansers and adhesive solvents will break it down. Ideal for more sensitive skin. 125ml, 250ml, 500ml, 1ltr, 5ltr, 19ltr
Paint on coagulant solution to induce rapid build-up of latex when dipped for 15 to 30 minutes. 1ltr, 5ltr
LATEX THICKENER
Chemical to thicken latex up to brush grade. Use @ 1.5% PBW. 100g, 1kg, 5kg, 20kg
38
PROS-AIDE NO TACK
Based on the original formula, No-Tack offers the user a tack free surface once the product has dried, unlike Pros-Aide, that stays tacky after setting. Ideal for PAX base and painting foam latex skins. 125ml, 250ml, 500ml, 1ltr, 5ltr, 19ltr
NATURO PLASTO WAX

A soft, pliable sculpting material known universally as Morticians Wax. Various make-up and effects uses. 8oz
LIQUID LATEX
Liquid Latex is still one of the most widely used materials for flexible mouldmaking.This natural latex material has been pre-vulcanised to give it maximum elongation and excellent return memory without permanent distortion. It can be brush cast in all types of mould materials or in porous moulds by slush casting or absorption skinning. Superb for all types of mask making and especially good when used as a skin for polyurethane foams. Can be easily painted with most adhesive-based paints. 125ml, 250ml, 500ml, 1ltr, 5ltr, 20ltr, 200ltr Pre-thickened latex is also available for a higher quality brushing latex (min qty 20ltr)
TRANSLUCENT POWDER
A neutral set, colourless powder that blends well with no colour alteration. Great for setting Pax, make-ups etc. 6.5oz
PROS AIDE REMOVER

A Safe remover/cleaner for Pros-Aide and PAX Paint. Formulated from natural ingredients that allow for safe removal of adhesives and other makeup. 8oz
PROS-AIDE / PAX BASE

This very flexible and tenacious acrylic emulsion prosthetic adhesive has many applications. While liquid, it can be thinned with distilled water or thickened with cabosil into a paste. It can be mixed with cosmetic grade pigments and acrylics to create a smudge-proof appliance paint (pax paint). It is waterproof, hence difficult to remove from the skin. The official Pros-Aide remover is available in 8oz bottle. 50ml, 125ml, 250ml, 500ml, 1ltr, 5ltr, 20ltr
PAX REMOVER
Contains orange oil to cut through pax, and aloe for gentleness. Also works to remove pros-aide adhesive. Fresh citrus aroma and smooth feeling to the skin. 4oz, Qt
AQUA CREAM
This product is ideal to apply to the skin both before application and after removal of adhesives and makeup. Will allow for easier removal of adhesives. 16oz
LATEX FILLER
An additive for slip cast latex. Used as a hardener when casting into a negative mould. Hardness can be varied by the amount of filler added. Pint, Quart, Gallon
GM FOAM LATEX
GM Foam is a four part professional hot foam latex system sold by the kit. The foam is whipped in a mixer, filled into moulds and cured in a low temperature oven. Easy to follow instructions detail the use of the product. Health and safety precautions are explained. The latex is ideal for prosthetic make-up appliances and animatronic creature skins. It can be made into a variety of densities. GM Foam is a more consistent and dependable foam than other systems. Quart, Gallon, 5 Gallon
GM FOAM LATEX PIGMENTS

Foam latex pigments sold as a set of six 1/2oz colours or available as single bottles in three different sizes. Highly concentrated. Pallette 6 x 1/2oz Bottles 1oz, 2oz, 4oz Black, Blue, Red, Yellow, Tan, Tone, Ruddy (Flesh)
GAL FOAM KIT Product Catalogue 39 ACCESSORIES
MICAD
This additive allows whipping to greater volume while still keeping the cells fine. Very soft foams can be achieved using this additive. 4oz, 16oz, quart
PROFESSIONAL FOAM INJECTION GUN
FLOW INCREASER
This product lets you whip the foam to high volumes and still flow well over fine detail without trapping air. 8oz, 16oz, gallon
CELL CHOKE
An additive that produces finer cells and makes softer foam, even when not whipping to high volumes. 4oz, 16oz, quart
PROFESSIONAL FOAM INJECTION GUN

Highest quality foam latex gun available. All parts are precision made to make this gun perform time and time again.
STABILIZER
By adding a few grams in hot and humid conditions you can extend your working time. A must for hot climates and labs with no climate control. 4oz
BALLOON RUBBER
Natural slip latex is thin, elastic and strong. Good for making bald caps, bladders, membranes etc. 1ltr, 5ltr, 19ltr
LATEX SHEETING
Pure 100% natural latex sheeting. Its 0.006 inch thick and is 46 inches wide by 1 yard. Light natural amber in colour.
ISO ALCOHOL
Probably the most essential product to have on hand at any time, especially in the make-up kit. Used for a variety of cleaning and thinning applications. 250ml, 1ltr, 5ltr, 20ltr, 200ltr
TINSLEY TRANSFER
TEMPORARY TATTOO EFFECTS Sheets available are Bruises, Scabs, Cuts & Scratches.
ISO MYRISTATE
This is an oil based remover that is incredibly gentle on the skin. Good for removing regular make-up, grease paint and PAX or Pros-Aide. 250ml, 500ml, 1ltr, 3.75ltr
GELEFECTS 3 COLOUR PACK

Ideal for casualty simulation and zombie make-ups. Create all kinds of cuts, scars, wounds and bullet hole effects. Washes off with warm water. No adhesives or glues necessary for application. Three colours in pack Flesh, Clear, Blood. Available in 1oz and 2oz sizes.
40
TINSLEY TRANSFERS
LATEX BALD CAP PROFESSIONAL

A high quality bald cap manufactured by local FX artists, Connelly Makeup FX Team. This bald cap is fast becoming more popular than any of the caps imported from the US. Made up of the highest quality compounds. Meticulous care is taken to give flawless blending edges and a better shape than other caps.
KD151 BLOODS
KD151 BLOODS
This line features twelve of the most commonly asked for types of blood, meticulously colour matching the characteristics of actual human blood at its various stages. KD products are an industry standard used by most professional makeup and FX artists worldwide.
Blood Jam Blood Jelly Drying Blood Jelly Drying Blood Syrup Mouth Blood Pumping Blood Bright or Dark 1oz, 8oz Bright or Dark 1oz, 8oz 1oz, 8oz 1oz, 12oz Bright or Dark 1oz, 8oz, 32oz gall Bright or Dark 1oz, 32oz, gall
GELEFECTS
Flowing Blood Syrup Bright or Dark 1oz, 12oz
SUPER SOLV
TELESIS 4 ADHESIVE
Pressure sensitive, silicone based, nonflammable, clear, water like viscosity, very mild odour. Nearly indistinguishable from the popular Dow Corning 355 Adhesive and has virtually all the same performance characteristics. 1/2oz, 2oz, 4oz, (To order only 16oz, 32oz)
TELESIS 4, 5, 6 THINNER
2oz, 4oz, (To order only 16oz, 32oz)
Three separate thinners for diluting the corresponding Telesis Silicone Adhesive.
SUPER SOLV
Non-oily, hydrocarbon based, pleasantly scented, extra strength adhesive and prosthetic remover. Allows rapid removal of adhesives and prosthetics without damage to appliances and latex foams. 4oz, 8oz, 1/2 gall
TELESIS 4 ADHESIVE
TELESIS 5 ADHESIVE
Pressure sensitive, silicone based, nonflammable, clear, water like viscosity and very mild odour. The slowest drying of the three Telesis adhesives. 1/2oz, 2oz, 4oz, (To order only 16oz, 32oz)
SUPER SOLV GEL

All the fantastic properties of super solv in a non-drip gel. Great for facial use and critical areas.
TELESIS 6 ADHESIVE
Pressure sensitive, silicone based, nonflammable, slightly cloudy appearance, water like viscosity and mild odour. Yet another formulation that provides exceptional performance at even lower cost. This is the fastest drying of the Telesis Adhesive range. 1/2oz, 2oz, 4oz, 16oz, (To order only 32oz)
TOP GUARD
Methacrylate based, skin prep and surface primer. Mild alcohol odour. A water and perspiration resistant formula that reduces skin irritation and increases the adhesion of prosthetic devices. 1.1oz, 3oz, 4oz
BRISK
Skin cleanser with a peppermint oil fragrance. An excellent antiseptic blend of analgesics and astringents that contains Tea Tree Oil, a natural germicide and fungicide. Brisk cleans and refreshes itchy irritated skin caused by oils, perspiration and extensive prosthetics wear. 2oz, 4oz, 8oz, 1/2 gall
LATONAS BODY ART INKS

BOTTLES: 14ml, 60ml. Larger sizes to order BRUISE PALETTE:
Latonas Professional Make-up Supplies have designed and created a truly original range of tattoo inks. No more messy and difficult mixing of countless toners and neutralisers. Latonas skin tattoo inks are a consistent colour match to shades of foundation for the fairest to the darkest complexions. Waterproof, fast and effortless colouring of prosthetic pieces and airbrush creations. Body Art Inks come in skin tones, a range of colours and a new range of pearlescents.
Orange, Shade 6, Fuchsia, Aged Green, Green, Red, Red Neutralizer COLOUR PALETTE: Yellow, Lite Toner, Red, Blue, Deep Red, Black Toner, Brown Toner, Red Neutralizer FLESH PALETTE: Cream Beige, Almond, Shade 10, Sandy Beige, Fawn, Shade 4, Pale Beige, Espresso
42
T h e S TA N DA R D o f t h e I n d u s t r y
GM Foam is ideal for prosthetic make-up appliances and animatronic creature skins. It can be made to feel extremely soft, or dense and tough like leather, depending on the procedure and additives used. GM Foam is also used for costuming and stop motion animation figures.
DICK SMITH Ive used GM Foam for years because of its fine quality, reliability, and great Flow Increaser. Another plus is knowing I can call on Gils expertise if I have a problem. KEVIN HANEY GM Foam never lets me down. Its the only foam I care to use. MATTHEW MUNGLE GM Foam is one of the most reliable materials we as Makeup Effects Artists use. Its a consistent product that wont let you down. MIKE WESTMORE With great success, we have been using GM Latex Foam for over fifteen years on Star Trek.
ALGINATE PLASTERS
No1 POTTERY PLASTER

USG Pottery plaster is highly uniform, noted for outstanding performance and long life. Ideal for running slip latex, sanitaryware and dinnerware. 1kg, 5kg, 22.5kg
HYDROSTONE TB
One of the hardest and strongest gypsum cements. Slightly higher setting expansion than hydrocal, but is ideal in case moulds, press and stretch dies. The most widely used product for solid casts and statuary. 1kg, 5kg, 22.5kg
REGULAR DENTAL PLASTER

DRYSTONE
Similar to Hydrostone, but with the advantage of a rapid setting time. Allows the user to paint the cast parts within a few hours of de-moulding. 5kg, 22.5kg
A general purpose dental plaster with a moderately slow setting time. Similar to moulding plaster. 1kg, 5kg, 22.5kg
HYDROCAL WHITE
A gypsum product used for slip latex moulds and case moulds. Offers slightly better heat resistance than pottery plaster with higher wet and dry strengths. 5kg, 22.5kg
CERAMICAL
A form of Hydrocal compounded to produce a dense, smooth wearing die material for pressing clayware. Specifically for automatic clay-forming presses. 22.5kg
44
GARDENCAST
Fully outdoor, weatherproof product. Designed as a 30 minute set, white gypsum that can be mixed with sand at a 1:1 ratio. Ideal for outdoor statuary. 5kg, 22.5kg
HYDROCAL 105
A good strong mould material. Commonly known as buff stone, an off coloured stone ideal for sculpting prosthetics. For dental stones with controlled expansion. 1kg, 5kg, 22.5kg
HYDROCAL 106
Same as Hydrocal 105 but not coloured yellow. 22.5kg
RAYITE MDM-R & MDM-S

A unique mix with water product that offers a quick surface duplication. Two grades available, MDM-S surface coat and MDM-R reinforcement media. Used in conjunction with each other or MDM-R alone. MDM-R: 5kg, 20kg MDM-S: 1kg, 5kg, 15kg
HYDROCAL C-BASE
A harder, denser base Hydrocal cement which can be formulated by the customer. 22.5kg
DENTAL SEPARATOR
Water based dental separator. Used in dental acrylic processes and for floating off multiple appliance sculptures when sculpting on plaster and white hydrocal. 125ml, 250ml, 500ml, 1ltr, 5ltr
ULTRACAL 30
The most widely used gypsum cement with the lowest expansion rate available. The industry standard for casting of foam latex. Highest strength with less tendency to warp. Excellent for case moulds, close tolerance tooling and applications requiring exceptional hardness. 5kg, 22.5kg
ACRYL 60
When added to stone or plaster, Acryl 60 increases structural strength and hardness. 1ltr, 5ltr, 20ltr
USG PLASTER & GYPSUM CEMENTS

PRODUCT USE CONSISTENCY (parts water by weight per 100 parts of powder) HAND MIX VICAT SET (minutes) MINIMUM DRY COMPRESSIVE STRENGTH (psi) SETTING EXPANSION (%) DENSITY (lb/ft3) WET DRY
No 1 Pottery Plaster Regular Dental Plaster Hydrocal White Hydrocal 105 Hydrocal 106 Hydrocal C-Base Hydrostone TB Drystone Gardencast Ultracal 30 Ceramical
70 70 45 40-42 40-42 36 32 18-20 26 38 40
27-37 19-22 25-35 7-10 7-10 20-35 17-20 5-10 25-35 25-35 18-23
2000 2000 5000 6000 6000 7000 10000 10000 8000 6000 6000
0.21 0.2 0.39 0.2 0.2 0.35 0.24 0.275 0.1 0.08 0.13
97.6 99.0 110.6
66.0 69.0
90.0
119.4 130.0 131.0 115.0 115.1
108.7 128.0 110.0 99.0 96.5
UNITED STATES GYPSUM Creative possibilities with Industrial Plasters & HYDROCAL brand gypsum cements
Art & Casting Plasters Moulding Plasters Industrial Grade Gypsum Tooling Grade Gypsum Gypsums for Press Clayware Exterior Gypsums
www.usg.com www.gypsumsolutions.com
Accu-Cast
LifeCasting Impression Materials
We are proud to be the Australian distributor for Accu-Cast Prosthetic Grade Alginate Impression Materials. With over 31 years of dental alginate and 16 years of prosthetic alginate experience, Accu-Cast we really know their subject. Currently there are four Accu-Cast impression materials available, each with distinct properties. One of these is sure to be just right for your next project.
390-S2
Light yellow / buff in colour 32C recommended water temperature mix Approximately 3 minute set using 32C water (cooler water will retard set) Very smooth mix produces high detail Smooth model surface Can be mixed very thin and will set firm and strong, with good tear strength Ideal for small lifecasting projects like hands in a mould
880
Light Blue in Colour 26C recommended water temperature mix Approximately 8 minute set using 26C water (cooler water will retard set) Smooth mix Smooth model surface Medium mix is best for most projects. Will set firm and strong, with good tear strength Ideal for very large lifecasting projects like large props and body parts. Also ideal for use in hot environments where other alginates set too quickly.
46
LS-680
Green in colour 26C recommended water temperature mix Approximately 6 minute set using 26C water (cooler water will retard set) Lumpy mix (anti-slump formula) Smooth model surface When mixed, LS-680 has very little slump Ideal for medium-sized projects, especially faces and heads
IMPERIAL BODYGEL
Orange in colour 32C recommended water temperature mix Approximately 5 minute set using 32C water (cooler water will retard set) Ultra smooth mix Very smooth, hard cast surface Medium mix is best for most projects. Will set firm and strong, with good tear strength Ideal for medium-sized lifecasting projects like faces, heads, and torsos Pack Sizes: 1lbs 453gm 2.5lbs 1.13kg 25lbs 11.34kg
Accu-Cast
Benefits of using Accu-Cast Low Shrinkage Rate Resists pull away from plaster bandage for over 60 minutes. High Tear Strength Easier to remove mould from subject without tearing. Fine Grain Good surface detail and hard smooth surface on stone cast. Calibrated Set Different setting times allow you to match your impression material to the job. Thikcer Mix When mixed thicker, AccuCast will not drip like typical materials. Shrinkage (when covered with wet towelling) 10 minutes <0.10% 20 minutes 0.16% 30 minutes 0.33% 40 minutes 0.46% 50 minutes 0.62% 60 minutes 0.75%
40C 100F 35C 30C 85F 25C 75F 20C 65F 15C
Accu-Cast Setting Chart
95F
90F
80F
70F
60F
2:00
2:30
3:00
3:30
4:00
4:30
5:00
5:30
6:00
6:30
7:00
7:30
8:00
8:30
9:00
9:30
10:00
setting time (mm:ss)

ACCU-CAST 390-S2 ACCU-CAST IBG ACCU-CAST LS-680 ACCU-CAST 880
DENTAL ALGINATE
FLEXIBLE MIXING BOWLS

Recommended for use with alginate and plaster. Small Dia. 105 x 70 high Medium Dia. 120 x 80 high Large Dia. 140 x 110 high
Budget priced dental alginate, 3min set time. 453g bags.
3", 6" and 8" widths by 3.5m long. Budget Bandage is also available by the box (12 rolls) in 6" only.
ALGINATE BONDER
Alginate will not adhere to itself once it has set up. Using alginate bonder between coats will allow alginate to stick together. Great for those small areas where there just wasnt enough build-up. 8oz, pint
IMPRESSION TRAYS
Plastic, perforated trays specially designed for holding alginate during the process of dental impressions.
48
BURLAP Sold per metre or full roll
PLASTER BANDAGE
Ideal for a rigid case over alginate lifecasts or as a fast case mould over flexible moulding materials.
RUBBER MOULD BANDS

These bands offer an inexpensive yet durable means of holding sections of mould together. Made of high quality rubber, they can withstand heat up to 120C.
Small 4" diameter, Medium 5" diameter, Large 6" diameter X-Large 6" height x 6" diameter
SCRIM
Open weave, mould-making scrim cloth used in reinforcing plaster and stone moulds. Siezle also available. Scrim available in 3" & 36" wide rolls or by the metre.
MOULD STRAPS
Made of 100% nylon strapping with locked metal fasteners. Used to band most sizes and shapes of moulds for a tighter fit.
SILICONE KEYS
Small, Medium, Large, X-Large & Bi-Lateral
Its important that moulds lock in place to achieve the thinnest possible seam. These pre-made silicone rubber keys are excellent for mould making. Just put them into place and start mixing your stone or plaster. Saves plenty of time. Sold in sets. Small 6, Large 4
4", 6" and 9" single or box
3" (yellow), 4" (green), 6" (orange) and 7" (red)
PIGMENTS & ADHESIVES
SC-89 SERIES FLEXIBLE PAINT SYSTEM

SC-89 Series is a non-yellowing, elastomeric urethane coating which dries by solvent evaporation. SC-89 series offers the following characteristics: Non-yellowing, Aliphatic material High Tensile Strength High Elongation Excellent impact resistance 700% Elongation Outstanding abrasion resistance Solvent resistant Exceptional gloss and colour retention Low temperature flexibility Available in Clear Gloss and Clear Flat. Can be used as a stretch coating for fabrics, latex, foam, rubber and polyurethane elastomers such as Skin Flex and Fast Flex. 1ltr, 5ltr, 19ltr
URETHANE PIGMENTS
For use with BJB Urethanes, Elastomers, SC-89 Paint Series and selected silicones. 50ml, 100ml, Pints, Quarts, Gallons
#6618 White #6614 Thalo Blue #6607 Black #6141 Cherry Red #6666 Grey #6611 Thalo Green #6606 Burnt Sienna #6687 Thalo Red #6874 Pink Paste #6697 BHP Flesh #6645 Red Oxide #6694 Violet #6613 Burnt Umber #6678 Moly Orange #6610 Yellow Oxide #6665 Medium Chrome Yellow #6603 Primrose Yellow
PSTF DYES
Transparent dyes suitable for clear urethanes, epoxies, polyester resins and selected silicones.
Fluorescent Yellow Fluorescent Lime Lemon Yellow Emerald Green Red Turquoise Scarlet Red Royal Blue Fluorescent Orange Poly Supra Blue Bright Orange Brilliant Blue Shocking Pink Aztec Gold Violet Smoke Grey Magenta Autumn Brown Bright Purple Jet Black
50
SC-89 THINNER
This thinner is recommended for use with BJBs SC-89 series paints. It may be also used as a part cleaner prior to painting. 1ltr, 5ltr, 20ltr
50ml, 100ml, 200ml, 950ml. Dilutor Available 100ml
TC-89 PRIMER
This two part primer was developed to apply against cured urethane substrates for achieving good adhesion when applying another urethane product for painting or bonding applications. 1.1ltr, 5.5ltr, 22ltr
GM FOAM LATEX PIGMENTS

Foam latex pigments sold as a set of six 1 oz colours or available as single bottles 2 in three different sizes. Highly concentrated.
Black, Blue, Red, Yellow, Tan Tone, Ruddy (Flesh), Green (Flesh & White available in 4oz)
Palette 6 x 1 2 oz, Bottles 1oz, 2oz, 4oz
SC-80 WATER BASED PRIMER

SC-80 primer is a water-based product designed to enhance adhesion of polyurethane paints, PAX paint and some other paint systems to urethane foams and foam latex. Not for use on urethane elastomers such as F60 or Fastflex. Also used in conjunction with SC115. 125ml, 250ml, 500ml, 5ltr, 19ltr
SILICONE PIGMENTS
These predispersed silicone pigments are suitable for use with both Addition and Condensation Cure RTV Silicone Moulding Rubbers. Can also be mixed with KE45T when diluted with DLimonene.
Orange, Light Blue, Yellow, Green, Black, Dark Blue, White, Grey, Red Iron Oxide, Red Brown, Red
50g, 1kg
SC115 WATER BASED COATING

SC115 is a water based, aliphatic polyurethane coating. This product when brushed or sprayed will air dry quickly to form a soft, stretch elastomeric coating. It is non-yellowing, 600% elongation, exceptional gloss and has good water resistance. 500ml, 1ltr, 5ltr, 19ltr
PEARL-EX MICA PIGMENTS

A range of 24 coloured pigments. The first 16 are pearlescent colours producing different looks from a fine, smooth pearly lustre to a highly metallic sheen. The next 5 colours are interference colours and the last 3 in the line are duo colours which display two tone qualities depending on the light angle. Pearl-Ex Pigments are nontoxic, inert powdered pigments that exhibit extreme colour fastness and stability. Ideal for interior, exterior and archival applications, they can be incorporated into any viscous medium, eg oil, acrylic, varnish, clay or they may be spread dry on any porous surface.
650 Micropearl 651 Pearl White 652 Macropearl 653 Red Russet 654 Super Russet 655 Super Copper 656 Brilliant Gold 657 Sparkle Gold 658 Aztec Gold 659 Antique Gold 660 Antique Bronze 661 Antique Copper 662 Antique Silver 663 Silver 664 Super Bronze 665 Sunset Gold 670 Interference Red 671 Interference Blue 672 Interference Green 673 Interference Violet 674 Interference Gold 680 Duo Red-Blue 681 Duo Blue-Green 682 Duo Green-Yellow 683 Bright Yellow 684 Flamingo Pink 685 Spring Green 686 Turquoise 687 True Blue 688 Misty Lavender 689 Blue Russet 690 Sparkling Copper
WATER BASED URETHANE PAINTS

Artist quality pigments mixed with a waterbased urethane and acrylic polymer to produce a flexible yet strong urethane finish. This paint sticks well to polyurethane, vinyl base mediums, concrete, plastic, ceramics, wood and automotive finishes. This product can be reduced with water (up to 25%), Isopropyl Alcohol (up to 50%) or with the Urethane Medium. The Urethane medium is an Acrylic polymer / Urethane clear gloss medium. It can be used as a final clear coat over most Urethanes and Acrylics or used to dilute and strengthen the Water Based Urethane Paints.
Lemon* Violet* Wild-rose* Frost Green* Scarlet* Sky Blue* Black* White* Silver** Copper** Bronze** Dark Gold** Lilac Pearl Amber Purple Orange Green Blue Warm Red Raw Umber Green Oxide Jade Pearl Pearl Moss Midnight Pearl Caribbean Pearl Pearl Gold Pearl Grape Dragon Fire Pearl Pearl Rose Lemon Pearl Pearl White Silver Pearl Gold Pearl Paynes Grey Burnt Umber Cool Red Cool Yellow Cobalt Blue Warm Yellow Yellow Ochre Burnt Sienna
PEARL-EX MICA PIGMENTS
21g jars
* Opaque Colours, ** Metallic Colours
CRES-LITE METALLIC PIGMENTS

Add these to urethanes or silicones to create all types of effects. Ideally just brush onto a silicone mould and cast material behind.
Silverblue, Red, Silvertone, Blue, Brush Brass, Green, Aluminium Superfine Leaf
STARTER SET: consists of 10 x 36ml colours, 1 x 110ml Urethane medium Colours available in 36ml & 110ml bottles, Urethane medium available in: 110ml & 500ml
NEW GOLD POWDERS

3 new powdered colours in Pale Gold, Rich Gold & Rich Pale Gold. Mix with the resin for paint, or brush on to the mould surface. 10g, 250g
1oz, 2oz
FLOCKING
This is an ideal material to simulate veins on foam latex, on/in Skinflex and Fastflex or most other translucent material. Also good when making your own eyeballs.
Red, Blue, Brown, Green, Yellow, Black, White
SILVER DUST
A stamped aluminium flake that gives a sparkling silver effect to most resins and clear paints. 50g, 1kg, 10kg
2oz
ILLUMINOUS POWDER
Glow in the dark powder pigment. 50g & 500g
ZAP-A-GAP
GAP FILLING FORMULA
RX RANGE
The RX, Range Extended group of instant adhesives are virtually non surface sensitive and will bond in situations where conventional cyanoacrylates fail. The RX chemistry allows instant, high strength bonds on most contaminated surfaces, thus reducing preparation costs. RX100 Medium cure, 100cps viscosity, 0.005" gap fill 20g RX50M Slow cure gel, 0.020" gap fill 20g
Allow 7 to 10 seconds for positioning, 20 seconds cure time - to accelerate use Zip Kicker. Bonds anything to anything. Works on oily surfaces too. ZPT-02 1oz ZPT-01 2oz ZPT-05 4oz
ZAP-A-GAP
ZAP/CA
SUPER THIN PENETRATING FORMULA Works great on most materials, especially balsa wood. Strengthens fibreglass cloth. Bonds in 1 to 5 seconds. ZPT-08 1oz ZPT-07 2oz ZPT-06 4oz
52
Z-POXY 5 MIN FORMULA

Clear, equal mix that cures in less than 5 minutes. Fuel-proof, vibration resistant formula. Flexible and durable yet remains sandable too. Excellent for furniture repair. ZPT-37 4oz ZPT-38 8oz
Z-7 DEBONDER
DEBONDING AGENT FOR ALL SUPER GLUES Softens cured glued so it can be easily removed from fingers and other surfaces. Always test first. ZPT-16 1oz
Z-POXY 30 MIN FORMULA

Our 30 minute system allows 15 minutes working time and then cures in 30 minutes. Great for installing firewalls and bulkheads in fibreglass fuselages and boat hulls. Ideal for skinning small foam parts. Equal mix formula readily accepts balloon rubber for forming fillets. ZPT-39 8oz
ZIP KICKER
SUPER GLUE ACCELERATOR The best working accelerator for zap and all other super glues youll ever find. Sets instantly. ZPT-15 2oz pump spray ZPT-29 8oz refill ZPT-50 5oz aerosol spray
Z-ENDS
EXTENDER TIPS Allow smaller drops of glue to be placed in hard to reach areas. Ten tips and 12" length of micro dropper tube. ZPT-18
Z-POXY FINISHING RESIN

Equal mix, odourless formula. Cures in 6-8 hours at temperatures above 18C. Easy sanding, excellent for use with fibreglass cloth. Great for sheeting foam wing panels. The only long cure finishing epoxy compatible with many polyester resins. ZPT-40 12oz
MIXING FILLERS SAFETY MISCELLANEOUS
AF4 ANTI-FOAM
A surface tension relieving agent recommended as an additive for urethane systems. Eliminates cloudiness and haze in most transparent urethane systems and works exceptionally well in the water clear aliphatic urethanes. 500ml
MIXING SPATULAS
Plastic spatulas are preferred for mixing urethane as they do not contaminate your products with moisture, easy to clean off after use. 1.5", 2", 3"
DUST MASK
JEWELLERY ALLOYS
JA7 Excellent low cost alloy when a relatively high weight is not a problem. Suitable for larger objects over 50mm wide and over 5mm thick. Casting range: 310360C
Dust filter masks. Good for use when handling quantities of dry plaster, alginate etc. Not for use as protection from vapours and solvents. Box of 50 (also sold separately)
HANSON MIXERS
GLOVES
Perfect for keeping your hands clean while still allowing maximum dexterity and skin sensitivity. Guards against most chemicals (except for some solvents) and is a must use when handling urethanes and epoxies. Small, medium, large or X-large. Box of 100. Also sold in pairs.
JA8 Offers more ductility and can be bent without breaking. Casting range: 270320C JA12 Called casting pewter, although not a true pewter. Excellent casting alloy giving fine definition and polishes easily. Casting range: 270304C
54
EYE DROPPERS
Useful for small amounts of pigment and MEKP.
DRY AIR BLANKET

Aerosol spray for covering and protecting unused portions of urethanes and resin concentrates from the detrimental effects of moisture and air. Aerosol can.
SYRINGES
For injecting urethane or measuring large amounts of pigment. 5ml, 20ml, 50ml
MIXING CUPS & TUBS

Plastic and wax paper mixing cups for almost any material. Plastic mixing tubs are also available. Plastic Cups 30ml, 200ml, 455ml. Wax Cups 375ml, 500ml, 800ml. Plastic Tubs 1.5ltr, 2ltr, 4ltr, 11ltr, 20ltr
PIPETTES
3ml pipettes for measuring and dispensing small amount of pigment and catalyst.
PAINT BRUSHES
Ideal for brushing latex, plaster, stone, paint, release agents etc. Sold individually. These are uncoated paint brushes which are also suitable for applying polyester resin. 1", 2", 3", 4"
MEASURING CUPS
30ml & 60ml plastic measuring cups for small amounts of urethane & catalysts.
HANSON MIXERS
All purpose mixing blades that attach to a power drill to mix quantities of liquid. This brand mixes with less air entrainment than most and ensures thorough mixing. They save plenty of time and hard work when mixing large amounts of material. Ideal for mixing cold cast urethane foam quickly.
TONGUE DEPRESSORS
As a mixing utensil or a good aid for cleaning out moulds. Cheap enough to throw away after use. Box of 100
WAX SHEET
GRADE 266 THERMO STABLE PRESSURE SENSITIVE ADHESIVE BACKED Sheet waxes are most generally used to simulate metal or part thickness. This grade of wax has been developed to prevent wax deformation under exothermic heat conditions. The physical properties that contribute to this waxs popularity are: Uniform thickness accuracy of 0.025mm throughout Temperature resistance up to 139C Firm surface for durability and depression resistance Maximum flexibility for forming quickly and accurately to any contoured surface Natural draping characteristics at room temperature and absence of memory (spring-back) eliminates need to warm or temper wax Sheet size:
305mm x 610mm
WAX FILLET
Made of a performance proven, high melting point wax formulation for meeting a wide variety of applications. Easily applied to straight or irregularly shaped surfaces because of their flexibility. No cutting is necessary. Not affected by lacquer solvents, alcohol or any coating used throughout the patternmaking industry. Produce and maintain accurate radii regardless of application conditions. Can be applied to bare wood or coated surfaces without the use of adhesives. Box Size: 2lbs (24"/60cm lengths)
Size #2 #3 #4 #5 #6 #8 #10 #12 Radius 1 8" 3 16" 1 4" 5 16" 3 8" 1 2" 5 8" 3 4" Length/Box 1152' / 351m 460' / 140m 292' / 89m 240' / 73m 190' / 58m 106' / 32m 72' / 22m 44' / 13m
SUPERFINE FILLER
Sheet thickness:
0.20mm (10 shts/box) 0.50mm (10 shts/box) 1.50mm (8 shts/box) 2.50mm (6 shts/box) 4.00mm (4 shts/box) 6.00mm (2 shts/box) Sold per sheet 0.25mm (10shts/box) 1.00mm (8 shts/box) 2.00mm (8 shts/box) 3.00mm (4 shts/box) 5.00mm (3 shts/box) 7.00mm (2 shts/box)
ANTI-SHIFT INSERTS
Simply, this is the most effective means of alignment between cope and drag mould halves. Can be used in moulding boxes or flaskless automated moulding. Full range of tools and cutters are available. 1.5A, 1.5B, 1.75B, 2.0A, 2.5A, 2.5AA, 2.5B, 3.5A Sold per pair
TRUE-LINE STEEL DOWELS

These dowels are flange-slotted which means that they can be inserted easily, accurately and quickly. Because of the slotted flange, the bushing and pin can be removed with a wrench. Tapered shaft design of pin and square shoulders contribute to accurate alignment. #1, #2, #3, #4 Note: #3 long, #4 long and a full range of wrenches, drills, taps, reamers and counterbores are available to order for each dowel size.
ALUMINIUM LETTERS
Gothic style, uppercase letters and numbers. Sharp faced with pins or flat faced with flat backs. Uppercase only. Reversed letters are also available to order. With pins and Flat backs: 1 8", 3 16" 1 4", 5 16", 3 8", 1 2",
3 4", 5 8"
With pins only: 1", 11 4", 11 2", 2", 21 2", 3", 4"
PLEASE NOTE: Dimension is taken along the point of the apex (top). These letters taper out larger to the base.
SUPERFINE FILLER
A quick cure filler/bonding putty for filling and repairing FRP articles or where multi component parts have to be held in position prior to laminating. Superfine filler is formulated with special lightweight micorspheres for easier application and sanding as well as minimising component weight.
ALUMINIUM POWDER
Very fine aluminium powder for use with most casting resins. Commonly used in applications requiring higher thermal properties. Great for reducing exotherm and shrinkage in large casts while adding strength. Also used for Cold Cast Aluminium effects. 500g, 1kg, 5kg, 25kg
POOL DUST
A sugar crystal sized grade of calcium carbonate. Imparts a glistening effect onto resin when mixed. Can also be used in Winterstone and Gardencast. 8kg, 25kg
INDUSTRIAL TALC
A budget priced filler for reducing cost and exotherm in resins. Also used as a surface tension release agent on silicone moulds and as a surface protectant when using high temp silicones. 800g, 3kg, 25kg
ALUMINIUM GRAIN
Commonly used as a filler in resin moulds for vacuum forming and low pressure injection. Imparts high strength and minimal distortion. 1kg, 5kg, 20kg
MARBLE CHIP
A coarse marble chip for use in almost any resin or products like Winterstone and Gardencast. Popular as a filler in standard white cement. 8kg, 25kg
56
BRONZE POWDER BRASS POWDER COPPER POWDER

These fillers are more commonly used in resins for producing Cold Cast Metal effects. Generally, higher amounts of metal powder are used to give a true metallic effect. Can be buffed, polished and a patina applied if required. 500g, 1kg, 5kg, 10kg, 20kg, 50kg, 100kg
WINTERSTONE
This sculpting medium is designed for direct sculpture. It works as easily as clay and sets as hard as stone. When mixed with water it gradually stiffens allowing the user to employ a variety of sculpting and carving techniques. The product can be pigment and mixed with a variety of fillers including metal powders. 5kg, 15kg.
CABOSIL
Used as a universal thickener. It is extremely light in weight. Caution should be taken when using this material as it can be hazardous to breathe. 100ml, 100g, 1kg, 10kg
SHELLAC
A simple and convenient shellac ready to use in an aerosol can. Just point and spray. 400g
SLATE POWDER
A general filler for bulking out resins to reduce price. Fantastic in clear polyester resin to create black bases and busts. 1kg, 5kg, 25kg
STEEL WOOL
A variety of steel wool grades for polishing Cold Cast Statues.
Coarse Fine X-Fine Grade 1 Grade 000 Grade 0000 500g 100g 100g
OMYACARB 40
Medium-ground calcium carbonate filler / extender suitable for most applications where a relatively coarse product is required. 25kg
VACUUM UNIT
High quality vacuum unit comprising of: 21m3/hour vacuum pump 55ltr vacuum degassing vessel 63mm 0-100kPa vacuum gauge 25mm clear acrylic lid Necessary hoses & fittings
8
BOOKS VIDEOS
THE BEGINNERS FOAM LATEX & GUIDE TO PROSTHETIC SPECIAL MAKE-UP APPLICATION EFFECTS Volume 1, No. 4
Volume 1, No.1 The first in a series of tapes by make-up effects artist Rob Burman. This video is designed to show detailed step by step instructions for 3 basic make-up applications: 1. Wax build up 2. Bald cap application 3. Gelefects zombie / corpse make-up 120 minutes Rob Burman showing all the various stages in running and casting foam latex. From these, the tape continues with the application and painting of the foam appliance with each step shown in minute detail. 67 minutes
58
SCULPTING & MOULDING A PROSTHETIC

Volume 1, No. 3 This tape contains the VIDEFX series with the creation of an ultracal positive and then follows Rob Burman through his sculpting techniques to a finished sculpture of a prosthetic appliance and concludes with moulding the final prototype. 75 minutes
SILICONE AND CASE MOULDS

Volume 1, No. 6 This tape shows us the intricacies of working with and making a silicone rubber mould. The subject in this case is a core for making a puppet or mechanical head. Every step is shown in extreme detail from making your dividing walls to figuring out exactly how much silicone will be required to fill the cavity. 90 minutes
MULTI-PIECE MOULDS
Volume 1, No. 5 In this video, Rob takes us through the world of multi piece stone moulds. Every phase of this complex procedure is covered in minute detail, from making the outer four piece mould to its inner core. This basic method of mould making is one that is regularly used in creating puppet and mechanical head skins. 90 minutes
STAGE MAKE-UP
Richard Corson This 400 page hard bound book is designed as a practical reference guide. Shows all the basic techniques and new materials for all types of stage make-up. Book-03 (available to order only)
THREE DIMENSIONAL MAKEUP

Lee Baygan Soft bound with 183 pages. The Director of Make-up for NBC demonstrates the techniques of prosthetic make-up for film, television and the theatre. Topics covered include: making a mask, moulds, tools, foam latex and full head casts. Book-01
TECHNIQUES OF THE PROFESSIONAL MAKE-UP ARTIST

Vincent J R Kehoe Hard bound with 285 pages. An encyclopaedia resource textbook covering the methods used by leading make-up artists for the stage, television and film. Book-02 (available to order only)
FOAM LATEX SURVIVAL MANUAL

Donna Drexler If you're having trouble with foam latex or would just like some help getting started, then this is the booklet for you. Foam can be tricky, even to the seasoned pros, this publication is packed full of helpful hints to get you through those rough moments. Fully illustrated, soft bound. Book-07
FOAM LATEX OVENS

Gary Boham Soft bound with 80 pages. Everything you need to know about building a customised, temporary or permanent shop oven. Clear, easy to follow directions make it possible for you to build exactly the oven you want. Industry experts Dick Smith, Gil Mosko, Donna Drexler and others describe how they bake foam and what they expect in an oven. Book-05 (available to order only)
GRANDE ILLUSIONS
Tom Savini Soft bound with 136 pages. The Art and Technique of Special Makeup Effects. This how-to-book covers many areas of make-up effects with introduction notes by Stephen King and George Romero. Loaded with pictures and illustrations from Toms films. Book-14
SPECIAL MAKEUP EFFECTS

Vincent J R Kehoe Soft bound with 134 pages. Centering on SFX make-up, Vincent Kehoe has taken the best of The Techniques of the Professional Make-up Artist and added it with later make-up marvels such as Ve Neil and Steve La Portes Beetlejuice. Rick Baker, Carl Fullerton, Dick Smith, Christopher Tucker and Stan Winston. Book-06
MAKEUP MAGAZINE
Released in bi-monthly instalments, this mag has in depth coverage of all the latest events, methods and materials world-wide. A must for anyone in the industry. Book-Mag
BEHIND THE MASK

FOAM LATEX 911

Donna Drexler Soft bound with 61 pages. Troubleshooting for foam latex, this is Donnas second book for beginners and experienced foam latex users. Book-21
Mark Salisbury and Alan Hedgcock Soft bound with 127 pages. A celebration of the monster make-up and special effects seen through the work of Hollywood artists: Dick Smith, Rick Baker, Stan Winston, Rob Bottin, Steve Johnson and more. Book-15
MONSTER MAKEUP H/BOOK

Dick Smith Soft bound with 107 pages. A getting started handbook, a must for beginners and quick reference still used by professionals. Fully illustrated and great descriptions of make-up and special effects techniques. Book-20
60
MONSTER MAKERS, MASK MAKERS HANDBOOK

Arnold Goldman A how-to booklet shows you step by step the making of a latex monster mask, design, sculpting, moulding, casting and painting. 42 pages, soft bound. Book-16
GRANDE ILLUSIONS II
Tom Savini Soft bound with 100 pages. Back again, by popular demand. Grande Illusions II offers more pictures and techniques. Book-19
SPECIAL FX IN TELEVISION
Bernard Wilke Want to know how to get a cork to pop out perfectly every time? This book is chockfull of effects like cobwebs, movement control, wind, rain, glass for bullet effects, knives, and a whole lot more. 262 pages, soft bound. Book-17 (available to order only)
WIGS & MAKE-UP

Patsy Baker A 238 page, soft bound book detailing every detail of hair. Also covers some other aspects of make-up. Book-18 (available to order only)
USING GM FOAM
In this video, you will gain a basic understanding of the chemistry of foam latex, and how to use foam successfully to create your very own special make-up effects. GM foam video features Gil Mosko, award winning make-up artist and creator of the GM Foam Latex system.
SILICONE ART
Tom McLaughlin This new book covers the materials, methods and techniques for colouring, painting and finishing silicone rubber. Full of information on rapid catalysts, the different types of silicones (tin and platinum), intrinsic and extrinsic colouring, seaming, bonding and plenty more. Soft bound with 81 pages. Book-24
THE FIGURE IN MOTION

T. Easly A visual reference for the artist, with photographs by Mark Smith of the nude male, female figures and groups. 176 pages, 200 black and white photographs. Soft bound. Book-27
MEN, MAKEUP & MONSTERS

Anthony Timpone Soft bound with 220 pages, Profiles of twelve masters of screen magic, the best you can find in Hollywood, including Dick Smith, Stan Winston, Tom Savini and Rick Baker. From foam latex to complicated puppetry, its all here in this essential handbook. Learn the craft of movie makeup. Book-22 (available to order only)
MODELLING THE HEAD IN CLAY

Lucchesi & Malstrom Master sculptor Lucchesi invites you on a guided tour of the human form. Follow him as he creates a figure in clay literally from the inside out starting with the skeleton, laying on the muscles, and finishing with every detail down to the face and hair, carefully modelled to make a complete figure sculpture. 144 pages, soft bound. Book-26
MOULDING & CASTING HANDBOOK

Thurston James A comprehensive guide to the use of more than 30 moulding and casting materials in the design and construction of theatre properties and scenic elements. Includes a section on designing and building a vacuum form machine. Soft bound with 235 pages. Book-23
MODELLING THE FIGURE IN CLAY

Bruno Lucchesi Lucchesi demonstrates in step-by-step procedures, how to work with terracotta on bust, torsos and small figures. The use of Lucchesis prong armature, which is removable before firing, is illustrated. 155 pages, soft bound. Book-25
SCULPTURE: PRINCIPLES & PRACTICES

Louis Slobodkin This book shows step-by-step the process used for sculpting of most materials including diagrams and instructions on the use of tools and advice on the best types of materials. Simple mould making and casting explained and illustrated. 255 pages. Book-28
MOLD MAKING, CASTING & PATINA

Bruner Felton Barrie This is an excellent beginners book for those who wish to accomplish basic moulds, casts in plaster and rubber, with no prior experience. It has 116 pages with over 200 photos and line drawings of specific methods and procedures. Book-29
MODELLING & SCULPTING THE HUMAN FIGURE

Edward Lanteri This classic book by Rodins teacher covers modelling the human head and figure. 159 pages, 309 illustrations, soft bound. Book-33
MODELLING IN CLAY
Dorothy Arnold A step by step guide to modelling heads, torsos and other figures. Discusses armatures, moulding, casting, mounting and mock bronzing. A complete how-todo-it book on modelling for the beginner. 128 pages, soft bound. Book-30
GLASSFIBRE HANDBOOK
R H Warring Soft bound with 160 pages, this book shows practical descriptions on how-to-do hand lay-up methods producing glassfibre laminates and mouldings and use in casting methods. The book is a practical guide with each chapter providing complete detail on the subject in question. Book-34
62
MODELLING & SCULPTING ANIMALS

Edward Lanteri Reprint of one of the three volume work originally published in 1911. Lanteri was professor of sculpture at the Royal College. The other two volumes are available as a single volume reprint under the title Modelling & Sculpting the Human Figure- Book 33. 233 pages, 203 illustrations, soft bound. Book-31
RTV2 MOULDMAKING GUIDE

RHODIA SILICONES A practical guide detailing how silicones are used in moulding applications. Its contents are addressed both to those already moulding with other materials and those wanting to learn these techniques. With this goal in mind, the document provides full, unabridged details of certain moulding techniques. Book-Rhodia
MATERIALS & METHODS OF SCULPTURE

J C Rich A complete reference of materials and methods that has become a standard reference book. 380 page, soft bound. Book-32
AUTOMOBILE DESIGN TECHNIQUES

Frederick E Hoadley This book present a comprehensive study of design modelling techniques; beginning with the early years, advancing to the procedures of today, and forecasting the expectations of tomorrow. Hoadley is eminently qualified to present his views regarding the design process. Book-35
CLAY MODELLING AUTOMOTIVE

Yamada Book-36
ORDER FORM
BARNES PRODUCTS PTY. LTD.

6 Homedale Road, Bankstown NSW 2200 P.O. Box 393, Padstow NSW 2211 Telephone (612) 9793 7555 Facsimile (612) 9793 7091
QTY
PACK SIZE
PRODUCT DESCRIPTION
PAGE No.
IF OUT OF STOCK:
Substitute
Cancel
Backorder
Mastercard Card Number
Visa
Bankcard
Cheque / Money Order
Expiration Date
Card Name
Name Delivery Address
Signature
Special Instructions
Please note that there will be a delivery charge on all orders. Tick this box if you would like us to contact you with the total value of this order. Daytime Telephone Facsimile
CONDITIONS OF SALE Goods are sold only subject to these conditions and upon the basis that they are at the customers sole risk, and so far as they may lawfully do so the manufacturer, distributor and retailer (their servants and agents) hereby exclude themselves from all liability in respect of all loss and damage and be bound by, or responsible for, any other conditions of sale, or any representations, specifications, promises, warranties or conditions of any kind or description expressed or implied statutory or otherwise. Products may cause damage or loss if used otherwise than strictly in accordance with the directions for its use. Each user should conduct his own tests to determine the suitability of this material for his particular purpose. Goods remain the property of the supplier until paid in full. Prices are subject to change without further notice.
DISCLAIMER We have attempted to provide suitable precautionary statements on all hazardous or suspected hazardous chemicals. In many instances chemicals have not been studied for hazard or toxicological effect. The burden for safe use of all our chemicals is the sole responsibility of the buyer or user. Our products are intended to be used by qualified individuals who are familiar with there potential hazards. Individuals using these materials should refer to the Material Safety Data Sheet (MSDS) and product labels for applicable warnings and safe use. One should always work in a well ventilated area when handling all chemicals. RETURNS Any item deemed defective by Barnes Products will be replaced or an adjustment made. Notification of defective products must be made to Barnes Products within 7 days of receipt. Any product selections suggested by Barnes Products employees are given to the best of their knowledge. Returns will not be accepted as a result of these selections. GST All prices quoted are ex our Sydney Works and include GST. Goods and Services Tax is charged on all products. Contents of this catalogue are offered as a guidance for selecting the correct product for your application. Please note specifications on most materials are determined at room temperature (25C).
64
DUROMETER
A durometer is the device used for measuring the hardness of plastics, synthetics and natural rubber materials. The Shore A scale is most commonly used as a measurement for the more rubber-like materials, including most silicone RTV materials. (Silicone rubbers generally run between 20 and 60 on the Shore A scale.) The Shore D scale will measure harder elastomeric products. Both scales measure hardness on a table from 0 to 100. The higher the measured value, the harder the material. Ratings are always qualified to plus or minus 5 points due to variations of test results from operator to operator.
SHORE A SCALE
(soft rubber like materials effectively measure from 10-90) 0 10 20 30 Vinyl toys 40 50 60 70 80 90 100 Vinyl feet for chairs and garden hose Auto radiator hose Auto tyre tread Very soft rubber or skin-like materials Art gum eraser
VISCOSITY
Viscosity is the measurement of a fluids internal resistance to flow. This is normally designated in units of centipoise or poise.
Approximate Viscosities of Common Materials at room temperature Water Machine Oil #30 Motor Oil Olive Oil Castor Oil Karo Syrup Honey Molasses Peanut Butter 1cps 100cps 250cps 500cps 1,000cps 5,000cps 10,000cps 100,000cps paste
SHORE D SCALE
(hard rubber like materials effectively measure from 45-95) 45 55 65 75 Computer casings 85 95 Formica table top Foundry pattern surfaces Skate wheels Moulded plastic cable ends & plugs
THIXOTROPIC
Materials reduce their viscosity as agitation or pressure is increased at a constant rate. Ketchup and mayonnaise are considered thixotropic materials. They appear thick or viscous but actually pump quite easily.
INDEX
ACETONE ACRYL 60 ALGINATES ALGINATE BONDER ALUMINIUM LETTERS ANTI-FOAM ANTI-SHIFT INSERTS AQUA CREAM
35 44 4648 48 55 54 55 38 9 40 40 42 55 5862 41 54 35 69 35 31 44 22 54 22 32 36 54 32 35 35 35 48 39 22 40 4445 40 40 54 22 3839 32 35 54 48 48 38
PAX REMOVER PC12 THIXO PIGMENTS PIPPETTES PLASTER PLASTER BANDAGE PLASTICENE POLYESTER RESINS POLYURETHANE POWDERS ALUMINIUM BRASS BRONZE COPPER CABOSIL SLATE OMYACARB POOL DUST TALC MARBLE CHIP PROSAIDE RELEASE AGENTS SAFETY EQUIP. SCRIM SCULPTING TOOLS SF18 SHELLAC SILICONE SILICONE DILUENT SILICONE KEYS STABILIZER 43 STEEL WOOL STO SUPER GLUES SUPER SOLV SYRINGES TELESIS TEXTURE STAMPS THIXO M TINSLEY TRANSFERS TOP GUARD TRANS POWDER TRUELINE DOWELS VACUUM UNIT VIDEOS WAX FILLET WAX SHEET WINTERSTONE
38 22 5051 35 4445 48 69 3435 2432
ARMATURE WIRE BALD CAP BLOOD BODY ART INKS BODY FILLER BOOKS BRISK BRUSHES CATALYST DISPENSER CLAY CONSOLIDATION ROLLERS CPE DISPENSING DENTAL SEPARATOR DLIMONENE DRY AIR BLANKET E41 & E43 ELASTOMERIC GEL EPOXY RESINS EYE DROPPER FASTFLEX FIBREGLASS CHOPPED STRAND MAT SURFACE TISSUE WOVEN CLOTH
Barnes Products would like to thank the following companies for their contributions to this catalogue.
56 56 56 56 56 56 56 56 56 56 38 33 54 48 1115 22 56 1822 22 48 22 56 22 52 41 54 41 9 22 40 41 38 55 56 5862 55 55 56
66
DENTAL IMPRESSION TRAYS 48
FLEXIBLE MIXING BOWLS FOAM LATEX G790 GELEFFECTS GYPSUM ISO ALCOHOL ISO MYRISTATE JEWELLERY ALLOYS KE45T LATEX LOADS O'LURES MEKP MIXING ITEMS MOULD BANDS MOULD STRAPS NATURO PLASTO
Plowright Fine Arts

Ctc: Terrance Plowright Telephone (612) 4757 4777 Facsimile (612) 4757 4717
Seamless Worx
Ctc: Adam Johansen Telephone 0412 778 836 adam@seamlessworx.com Brett Beacham Telephone 0416 062 740 brett@seamlessworx.com
Morphogenisis
Ctc: Martin Rezzard Telephone 0404 844 097 sacrebleu@ozemail.com.au
TDL & S
Tom Lampropoulos Telephone 0416 188 352
polyurethane rtv silicone rubber rubber fiberglass supplies resins latex plasters and gypsums alginate clays sculpting tools foam latex pigments release agents super glues paints books and videos prosthetic makeup medical adhesive low melt alloys epoxy resin wax sheet & fillet safety gear polyester silicone grease
Head Office
6 Homedale Road, Bankstown NSW 2200, Australia Telephone (612) 9793 7555 Facsimile (612) 9793 7091 email: info@barnesproducts.com.au
Retail Showroom
53 King Street, Newtown NSW 2042 Telephone (612) 9557 9056 Facsimile (612) 9557 9246
supplied by
Victorian Office & Showroom

Unit 1, 6 Elma Road, Cheltenham VIC 3189 Telephone (613) 9553 7040 Facsimile (613) 9553 2407 Email: lee@barnesproducts.com.au

Barnes Molding &amp; Casting Products

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Barnes Molding &amp; Casting Products

Uploaded by

Copyright:

Available Formats

Barnes

moulding & casting supplies

ULTRASIL GELSIL SUPERCAST EASYCAST FLEXICAST PROCAST PROSIL

KEVIN GEORGE FLETCHER BARNES

LE BEAU TOUCHE 900g block

CHAVANT PROFESSIONAL PLASTELINE

CHAVANT DA VINCI firm

P40 1.3kg billet

DA VINCI 900g block

CHAVANT P40 CLAY

CHAVANT LE BEAU TOUCHE

Squishy Nose Photo Courtesy of MARTIN REZARD

KLEAN KLAY 2.2kg block, 22.5kg bulk pack

SUPER SCULPEY 453g, 3.6kg

SCULPEY SUPERFLEX 448g

MODELLING CLAY (LEISURE CLAY)

WHITE POTTERY CLAY

ROMAN CASTING WAX

VINYL STRIPPABLE SPRAY

AVES APOXIE SCULPT

ARMATURE WIRE ROUND

APOXIE SCULPT Sizes - 1/4lb, 1lb, 4lb

RAPTOR sculpt in CHAVANT NSP-MEDIUM Photo Courtesy of MORPHOGENISIS

T-REX sculpt in SUPER SCULPEY Photo Courtesy of MORPHOGENISIS

TOOL-R4 TOOL-8R2 TOOL-298

TOOL-DSS (sold as set)

TOOL-07A TOOL-007 TOOL-024 TOOL-022 TOOL-BUR

TOOL-BSS TOOL-BSL TOOL-PRO TOOL-TWE

SHTOOL-KIDSET Set of 2 Rubber Kidneys (Picture not shown)

SHTOOL-74 SHTOOL-73 SHTOOL-166 SHTOOL-165 SHTOOL-164

SHTOOL-PAL006 (sold as set)

TTOOL-GL (sold as set)

TTOOL-AF (sold as set)

TTOOL-MR (sold as set)

TTOOL-BM (sold as set)

TTOOL-8HW (sold as set)

Silicone / Clay Compatibilty Chart

RTV SILICONE SUPPLIES

CONDENSATION CURED SILICONES

CONSISTENCY PROPERTIES & FEATURES

TENSILE STRENGTH [N/mm2]

TENSILE ELONGATION STRENGTH AT BREAK [psi] [%]

TEAR STRENGTH [N/mm]

TEAR STRENGTH [ppi]

LINEAR SHRINKAGE [% 7 days]

100/10 45 000 550 350 25 1.16

Spreadable, fast set. Soft, high extensibility & mechanical strength

100/10 750 000 600 400 25 1.11

General purpose grade. Soft, high extensibility & mechanical strength

100/5 40 000 5.0 725 25 1.16

General purpose grade. Soft, high extensibility & mechanical strength

100/2 100/3 50 000 3.0 21 1.25

100/2 100/3 40 000 4.0 25 1.2

SOFT TRANSLUCENT 100/10 25 000 12 1.1

Pourable Reddish Brown

100/3 100/4 10 000 60

BREAKABLE GLASS 100/5 700

Pourable Beige Light Green

The flexible mould-making material for perfect copies.

RTV-2 Silicone Rubber

ADDITION CURED SILICONES

CONSISTENCY PROPERTIES & FEATURES

TENSILE STRENGTH [N/mm2]

TENSILE ELONGATION STRENGTH AT BREAK [psi] [%]

Barnes Molding & Casting Products

Barnes Molding & Casting Products