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Jameco Part Number 212266

120W Single Output Industrial DIN RAIL Power Supply

Features :

DR-120

series

AC input range selectable by switch Protections: Short circuit / Overload / Over voltage / Over temperature Cooling by free air convection Can be installed on DIN rail TS-35/7.5 or 15 UL 508(industrial control equipment)approved LED indicator for power on 100% full load burn-in test Fixed switching frequency at 55KHz 3 years warranty

SPECIFICATION
MODEL DC VOLTAGE RATED CURRENT CURRENT RANGE RATED POWER OUTPUT VOLTAGE ADJ. RANGE DR-120-12 12V 10A 0 ~ 10A 120W DR-120-24 24V 5A 0 ~ 5A 120W 80mVp-p 24 ~ 28V 1.0% 0.5% 1.0% 500ms, 70ms/115VAC at full load DR-120-48 48V 2.5A 0 ~ 2.5A 120W 100mVp-p 48 ~ 53V 1.0% 0.5% 1.0%

RIPPLE & NOISE (max.) Note.2 80mVp-p 12 ~ 14V VOLTAGE TOLERANCE Note.3 2.0% LINE REGULATION LOAD REGULATION SETUP, RISE TIME HOLD UP TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE INPUT EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT OVERLOAD PROTECTION OVER VOLTAGE OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE SAFETY & EMC
(Note 4)

0.5% 1.0% 500ms, 70ms/230VAC

36ms/230VAC 32ms/115VAC at full load 88 ~ 132VAC/176 ~ 264VAC by switch 248 ~ 370VDC 47 ~ 63Hz 80% 2.6A/115VAC 1.6A/230VAC 84% 85%

COLD START 20A/115VAC 40A/230VAC <3.5mA / 240VAC 105 ~ 150% rated output power Protection type : Constant current limiting, recovers automatically after fault condition is removed 29 ~ 33V 58 ~ 65V 15 ~ 16.5V Protection type : Shut down o/p voltage, re-power on to recover 90 5 (TSW1) 90 5 (TSW1) 85 5 (TSW1) Protection type : Shut down o/p voltage, recovers automatically after temperature goes down -10 ~ +60 (Refer to output load derating curve) 20 ~ 90% RH non-condensing -20 ~ +85 , 10 ~ 95% RH 0.03%/ (0 ~ 50 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC60068-2-6 UL508, UL60950-1, TUV EN60950-1 approved I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC

ISOLATION RESISTANCE

I/P-O/P, I/P-FG, O/P-FG:100M Ohms/500VDC EMI CONDUCTION & RADIATION Compliance to EN55011,EN55022 (CISPR22) Class B Compliance to EN61000-3-2,-3 HARMONIC CURRENT EMS IMMUNITY MTBF Compliance to EN61000-4-2,3,4,5,6,8,11, ENV50204, EN55024, EN61000-6-2 (EN50082-2), heavy industry level, criteria A 136.8Khrs min. MIL-HDBK-217F (25 65.5*125.2*100mm (W*H*D) 0.79Kg; 20pcs/16.5Kg/1.29CUFT )

OTHERS

DIMENSION PACKING

NOTE

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives.

File Name:DR-120-SPEC 2008-04-07

120W Single Output Industrial DIN RAIL Power Supply

Mechanical Specification

DR-120
Case No. 921A

series

Unit:mm

100

125.2 +V ADJ. 115VAC 230VAC TB1 1 2 3

65.5
35

TB2 1 2 3 4 LED

Terminal Pin No. Assignment (TB1)

Pin No. 1 2 3 Assignment FG AC/N AC/L

ADMISSIBLE DIN-RAIL: TS35/7.5 OR TS35/15

Terminal Pin No. Assignment (TB2)

Pin No. 1,2 3,4 Assignment DC OUTPUT +V DC OUTPUT -V

Block Diagram

230 115
RECTIFIERS & FILTER RECTIFIERS & FILTER

fosc : 55KHz

I/P

EMI FILTER

POWER SWITCHING

+V -V

FG

DETECTION CIRCUIT O.L.P. O.T.P. PWM CONTROL O.V.P.

Derating Curve

Static Characteristics (24V)

Ta=25

100

48V

32 28 24 20 16 12 8

350 300 250 200 150 100 80

80

60

12V,24V

40

20

-10

10

20

30

45

50

60 (VERTICAL)

80 160

85 170

90 180

95 190

100 200

105 210

110 220

115 230

120 240

125 250

130 260

AMBIENT TEMPERATURE ( )

INPUT VOLTAGE (V) 60Hz

File Name:DR-120-SPEC 2008-04-07

OUTPUT RIPPLE (mVp-p)

OUTPUT VOLTAGE (V)

LOAD (%)

Quality Engineering Test Report

SERIES: DR-120 120W AC-DC SINGLE OUTPUT SWITCHING POWER SUPPLY

SAMPLE: A. DR-120-12 NO
1

12V/10A

B. DR-120-24

24V/5A

C. DR-120-48 RESULT
A: B: C: A: B: C: A: B: C: A: B: C: A. B. C. A. B. C. A. B. C. 30.617A 37.656A 27.812A 268.86mS 309.21mS 301.30mS 18.82 mS 45.88 mS 32.29 mS 39.19mS 43.18mS 44.21mS +0.00 % ~ -0.00 % ~ -0.012 % ~ -0.35 % ~ -0.024 % ~ -0.04 % ~ -0.73 % ~ -0.078 % ~ -0.077 % ~ 129% 120% 135% 125.0V ~ 129.087V ~ 125.062V ~ 24 mVp-p 16 mVp-p 37 mVp-p 1.229 A 1.208 A 1.149 A 81.938% 85.422% 85.977% 16.2V 31.2V 59.9V 10.65 V ~ 21.339 V ~ 39.76 V ~ 1.74mA 1.75mA 1.74mA 1.75mA 1.74mA 1.75mA

48V/2.5A VERDICT
P

TEST ITEM
MAX. INRUSH CURREN SET UP TIME

TEST CONDITION / SPECIFICATION

I/P:230VAC O/P: FULL LOAD I/P:230VAC SPEC:60A

SPEC:500mS

O/P:FULL LOAD I/P:230VAC SPEC:70mS

RISE TIME

O/P:FULL LOAD I/P:230VAC SPEC:30mS

HOLD UP TIME

O/P:FULL LOAD I/P:176~264VAC SPEC: A: 0.5 % B: 0.5 % C: 0.5 % I/P:230VAC SPEC: A: B: C: 1 1 1 % % %

P +0.05 % +0.024 % +0.037 % +0.35 % +0.024 % +0.08 % +0.049 % +0.000 % +0.039 %

LINE REGULATION

O/P:FULL LOAD

LOAD REGULATION OUTPUT VOLTAGE TOLERANCE

O/P:MIN. TO FULL LOAD I/P:176~264VAC O/P:0% TO FULL LOAD

SPEC: A: 2 % B: 1 % C: 1 %

OVER LOAD PROTECTION

I/P:230VAC O/P:TESTING I/P:TESTING O/P:FULL LOAD

SPEC: A: B: C:

105 105 105

%~ %~ %~

150 150 150

% % %

A: B: C: A. B. C.

AC INPUT VOLTAGE RANGE

SPEC:176~264VAC

264 VAC 264 VAC 264 VAC P

I/P:230VAC 10 RIPPLE&NOISE O/P:FULL LOAD I/P:230VAC O/P:FULL LOAD 11 AC INPUT CURRENT

SPEC: A: 80 B: 80 C: 100 SPEC:1.7A

mVp-p mVp-p mVp-p

A: B: C: A: B: C:

12

EFFICIENCY OVER VOLTAGE PROTECTION O/P VOLTAGE ADJ.RANGE

I/P:230VAC O/P:FULL LOAD I/P:230VAC O/P:MIN LOAD I/P:230VAC O/P:MIN. LOAD I/P:240VAC

13

SPEC: A: B: C: SPEC: A: B: C:

80 84 85 15~16.5V 29~33V 58~65V

% % %

A: B: C: A: B: C: A. B. C. A:

P 15.084 V 29.781 V 55.88 V

14

SPEC: A: 12 V ~ 14 V B: 24 V ~ 28 V C: 48 V ~ 53 V SPEC: L-FG--<3.5mA N-FG--<3.5mA

15

GROUND LEAKAGE CURRENT

L-FG: N-FG: L-FG: B: N-FG: L-FG: C: N-FG:

NO

TEST ITEM

TEST CONDITION / SPECIFICATION

SPEC: I/P- O/P: I/P - FG: O/P -FG: 3KVAC/ 1 min. 1.5KVAC/ 1 min. 0.5KVAC/ 1 min. A:

RESULT
I/P-O/P: I/P-FG: O/P-FG: I/P-O/P: I/P-FG: O/P-FG: I/P-O/P: I/P-FG: O/P-FG: 8mA 5.9mA 14.8mA 6.2mA 4.8mA 7.2mA 9.45mA 7.79mA 15.5mA

VERDICT

16

DIELECTRIC / WITHSTAND VOLTAGE

B:

C:

SPEC: 17 INSULATION RESISTANCE

I/P-O/P: I/P-FG: O/P-FG:

500VDC/100MOhms MIN. 500VDC/100MOhms MIN. 500VDC/100MOhms MIN.

A: B: C:

TEST OK TEST OK TEST OK

18

BURN-IN TEST

I/P: 230VAC O/P: FULL LOAD TA:25.7C BURN-IN DURATION : 2.5 hrs 1.LOW TEMPERATURE TEST I/P:230VAC O/P:FULL LOAD

B:NON BREAK

AFTER 14.5 hrs POWER ON OK

AMBIENT TEMPERATURE:-13.8C 2.HIGH AMBIENT TEMPERATURE FULL LOAD TEST 19 O/P:FULL LOAD ENVIRONMENT I/P:230VAC TEST AMBIENT TEMPERATURE:52.2C 3.High Humidity High Voltage On/Off Test I/P:267VAC O/P:FULL LOAD AFTER 14 hrs POWER ON NON BREAK AFTER 6.5 hrs NON BREAK P

AMBIENT TEMPERATURE:26.7C AMBIENT HUMIDITY:95% B: I/P :230VAC O/P :FULL LOAD POSITION BD1 TEMPERATURE RISE TEST Trise OF PARTS Q1 T1 D51 C52 C5 LF2 B: CRITICAL COMPONENT RECORD ( FOR QC INSPECTION REFERENCE ONLY ) P/N BRIDGE DIODE MAIN TRANSISTOR MAIN TRANSFORMER WIRE O/P DIODE O/P FILTER CAPACITOR I/P FILTER CAPACITOR I/P FILTER TRANSFORMER

AFTER1.5 hr BURN-IN TA:26.1C TEMP 66.8C 76.6C 80.7C 74.1C 67.8C 51.2C 63.4C Trise 40.7C 50.5C 54.6C 48.0C 41.7C 25.1C 37.3C P

20

21

22

LIFE CYCLE

FUSE :4A/250V BRIDGE DIODE :D3SB60 LINE FILTER :TF-411 TRANSFOMER TF-798 POWER SWITCHER :2SK2850 OUTPUT DIODE :ESAD92-02 20A/200V OUTPUT CAPACITOR : N.C.C KY1500uF/35V 105C INPUT CAPACITOR :RUBYCON 330uF/200V 85C P.C.B :DR-120A-R1 FR-4 20Z DS B: SUPPOSE C52 IS THE MOST CRITICAL COMPONENT I/P:230VAC O/P:FULL LOAD Ta:25C Tc52:66.7 Life: 97264.8hrs I/P:230VAC O/P:FULL LOAD Ta:45C Tc52:89.8 Life: 19630.8hrs

SAMPLE RD 20011012 SAMPLE 12V,24V,48V A111B01 20020423 12V,24V,48V A205B02 20020605 12V,24V A2011b01 20021206 24V

DATE

TEST RESULT PASS PASS PASS PASS

TEST VINCENT VINCENT VINCENT VINCENT

APPROVAL MAX LIN MAX LIN MAX LIN MAX LIN