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nn Topbas
Chng 1: Gii thiu chung Top-Base ......................................................... 1
1. Li ni u .............................................................................................................................. 4
2. Hnh dng v kch thc ca Top-Block................................................................................. 5
3. Phng php xy dng v gi thnh ....................................................................................... 6
4. Tnh u vit v phm vi ng dng ca phng php Top-Base ............................................. 7
4.1. Tnh u vit ca phng php Top-base .......................................................................... 7
4.2. Phm vi ng dng ca phng php Top-base ................................................................ 7
5. c im c l ca phng php Top-base ............................................................................ 8
Chng 3: Thi cng Top-base .................................................................. 12
1. Cng tc o t .................................................................................................................... 13
2. Cng tc lp t Top-block ................................................................................................... 13
3. btng ti ch .................................................................................................................. 14
4. Chn dm .......................................................................................................................... 15
5. Lin kt kho nh cc khi phu .......................................................................................... 16
6. Cch x l mt vi tnh hung trong qu trnh thi cng Top-base........................................ 17
6.1. Chn dm cha t yu cu (do lng dm cha )........................................... 17
6.2. Khi t Top base trn nn t rt yu ............................................................................. 17
6.3. Trng hp h mng qu su ......................................................................................... 18
6.4. Trng hp t Top-base trn cc cao khc nhau ..................................................... 18
6.5. Trng hp t Top-base trn nn t p .................................................................... 18
7. Nghim thu thi cng Top-base .............................................................................................. 18
8. Mt s v d thc hnh xy dng .......................................................................................... 19
9. Cc im cn lu ................................................................................................................ 20
9.1. Cc lu trong qu trnh thit k ................................................................................... 20
9.2. Cc lu trong qu trnh thi cng xy dng .................................................................. 20
10. Nhng tiu chun k thut chung v cc quy trnh th ti ................................................... 20
10.1. Hnh dng, kch thc v cht lng ca sn phm Topbase ...................................... 20
base .............................................................................. 21
Chng 4 : Gii thiu mt s cng trnh s dng cng ngh Top-base Hn Quc v Vit Nam . Mt on
Vidio thi cng Top-base Error! Bookmark not defined.
CNG TY C PHN T VN U
T LICOGI 16.8 N V TIN
PHONG P DNG CNG NGH MI
KHU VC PH NAM
1. Li ni u
Mt phng n mng mi gn y c gi l Phng php TOP-BASE thu ht s quan tm ca cc k s Nht
Bn v Hn Quc. N c s dng trn nn t yu gim ln c kt v tng kh nng chu ti ca nn.
Phng php Top-base l phng php t cc khi b tng hnh phu trong nn dm ln lp t yu. Phng
php Top-base b tng ti ch cho thy ln c kt gim t 1/10 1/2 hoc nhiu hn, ng thi tng kh nng
chu ti ca nn t 50% - 200% hoc nhiu hn so vi nn t ban u cha c x l.
Phng php Top-base c tc dng ngn cn chuyn v ngang ca lp t yu v lm gim kh nng gin n dn n
gim ln mng cng trnh, v phn phi ng sut bn di y mng u hn dn n tng kh nng chu lc ca
nn.
Do s gia tng dn s, s thiu thn v t ai, v nhu cu s dng t yu xy dng cng trnh thc y cc
k s xy dng tm ra cc gii php ci thin cc khu vc nn t yu phc v cng tc xy dng sao cho tit kim
chi ph vt liu v chi ph xy dng, phng php ny ch nn dng ci thin nn t b mt v ngay di b mt.
Gn y, mt phng php mi c pht minh m lin kt cc khi b tng hnh phu v t chng ln trn nn
t. Cc nhm Top-block c th c s dng nh phng n mng nng thay th mng cc. N c gi l
Mng Top-base. Thc t cho thy nhiu cng trnh xy dng ng dng phng php ny em li hiu qu mnh
m trong vic gim ln v tng kh nng chu lc ca nn t.
Phng php mng ci tin, Top-base, c s dng thnh cng nhm ci thin nn t yu trong hn 10 nm qua
ti Hn Quc. C 2 loi mng Top-base: loi th 1 c c sn trong nh my, loi th 2 l b tng ti ch. Mc
d c 2 loi mng ny c c tnh nh nhau, tuy nhin phng php Top-base c ti cng trng thi cng d dng
hn v chi ph r hn so vi phng php Top-base sn xut sn trong nh my. V vy, hu ht cc k s nhn nh
rng phng php mng Top-base ti ch m c pht trin v ci thin bi cng ty Banseok Top-Base Co., Ltd
l phng n mng ti u hn c.
Mt bng Top-Base
Tm li, phng php Top-base l phng php ci thin nn t lm tng kh nng chu ti ca nn t v gim
ln do s phn phi li ng sut v ngn cn bin dng ngang thng qua vic thit lp nn h kt cu to bi lp
dm v hnh dng bnh xch ca phn tr nn.
(Hnh 1.4) th hin biu phn phi cho cc loi mng khc nhau: mng b tng v mng dm c ng phn
b ng sut khng u, mng trn nn Top-base cho kt qu ng phn b ng sut ng u, c ngha l mng
trn nn Top-base n nh hn. Thc t, Top-base lm tng t 1,5 2,5 ln kh nng chu ti ca nn v lm gim
1/2 1/4 ln ln so vi nn t ban u.
Top-base khng ch c tc dng phn phi u ti trng tc dng v ln, n cn lm gim cng ti trng
truyn qua lp Top-base do s phn phi li ng sut, v vy ti trng tc dng s khng gy nh hng n lp t
di su.
24.00
Pressure Guage
A (Under topblock)
39%
(Underground Load = PG
Value)(Applied Load)
Pressure Guage
Pressure Guage
B (Under
C (Under
crusher-run)
crusher-run)
23%
21%
9.36t/m2
5.52t/m2
5.04t/m2
Location
of Guage
Ground
Settlemen
t
Primary
Ground
(mm)
Top-Base
Foundatio
n (mm)
At Base
Foundation
0B
1B
2B
3B
-56.61
15.2
1.368
-0.365
-2.61
-1.23
-0.40
-0.15
1. Cng tc o t
t s c o n su thit k, nu h o su trn 1m phi d kin bin php bo v thnh h o v thot
nc h o bo m iu kin thi cng.
Hnh 3.1. o cc h mng t Top-base
Trng hp y h o trn mc nc ngm (khng b ngp nc) v l lp t ri rc, cn tin hnh lm m v
m nn lm cht lp t y h mng, tri vi a k thut trc khi lp t phu nha hoc Top-block c sn.
Trng hp y h mng kh ro v l t dnh c R>0,5kg/cm2 th ch cn lm phng y h mng, ri lp vi a
k thut ri lp t phu nha hoc Top-block c sn,
Nu t ti y h mng qu yu ( R< 0,3 kg/cm2 ) phi tri lp mt hoc dm dy ti thiu 100mm trn din
tch b tr Top-base trc khi tin hnh lp t.
2. Cng tc lp t Top-block
Hnh 3.2. Lun cc thanh thp di lin kt cc Top-block thnh khi
Khi lp t cc khi Top-block cn phi iu chnh cao ca cc mc thp gn trn phu b tng sao cho bng
nhau.
Li ct thp nh v cho trng hp s dng Top-block l li thp thanh c khong cch 500 x 500mm vi ng
knh thanh thp 10mm. Cng c th ch to li thp ny bng hn h quang in ngay ti cng trng, song cn
hn thm mt thanh cho vo mi vung 500 x 500mm lm khung nh v phn cc ca Top-block.
Phn thng ng c dng cc ca Top-block (chn phu) phi c chn hoc ng vo nn t theo phng thng
ng vo c hnh tam gic trn li thp nh v (nu dng Top-block c sn).
Khi s dng Top-base theo phng php c btng ti ch trong cc phu nha s nh v cc phu nha bng cch
lun cc thanh thp 10 qua l khoan sn ni tip gip gia phn cc v phn cn ca phu nha. Nu vic
chn/ng cht cc Top-block gp kh khn do nn qu cng, c th phi to l c ng knh bng ng knh
chn phu t chn phu vo . Cc phng php to l t chn phu c th l phng php dng tr g
trn c ng knh bng ng knh chn phu ng vo nn ri rt ln, hoc dng my khoan ng cm tay.
Hnh 3.3. Lp t cc khi Top-block sau khi lin kt vo cc h o
3. btng ti ch
Hin nay thng dng Top-base vi phng php btng ti ch trong cc phu nha ( Phng php do Cng ty
TBS Hn Quc xut nm 2000) hn l lp dng cc khi Top-block bng btng c sn (phng php ca Nht
xut t 1980) do cc u im v s linh hot v thun tin trong thi cng, khng b ph thuc thit b c gii, v
kh nng hn ch tai nn lao ng ca n so vi lp t cc Top-block bng b tng rt d li nng trn 80kg/ci.
V cng , btng trong phu nha ch cn mac R= 100 kg/cm2, nu khi lng thi cng nh c th trn b
tng bng my trn mini theo cp phi t mc b tng ny.
Khi khi lng thi cng Top-base ln, vic vn chuyn b tng sau trn n ch vo phu rt tn nhn cng,
nng sut thp, nu khng c cu phc v. Tin thu cu phc v b tng s t hn so vi dng my bm
btng. bm c b tng vo phu nha cn s dng btng mc 200. Vy trng hp ny s dng mc b
tng 200 vo phu l do yu cu cng ngh bm b tng, l yu cu ca bin php thi cng, khng phi do yu
cu chu lc ca Top-base.
m cht btng trong phu nha c th s dng m rung nu l btng trn my c st thp, hoc ch m
bng xng rt n gin nu s dng btng bm c st ln.
Hnh 3.4. b tng cc khi Top-block
4. Chn dm
Tin hnh chn v m dm (kch thc 1-2cm) lp y khong trng gia cc khi b tng hnh phu sau khi
c btng t nht 24 gi.
m rung dm chn vo khong trng gia cc khi phu l khu quyt nh cht lng kt cu top base, y
l cng on quan trng nht trong phng php thi cng mng Top-base. Theo , cn phi tin hnh cn thn v t
m cng tc chn dm v m rung dm.
Trc ht, y dm trn mt cc khi Top-block ri dng xng gt dm chn dn lp y vo cc khe trng
gia cc phu b tng trong lc ng thi tin hnh m rung.
Cng tc m dm c th thc hin bng cch dng cc thp, thanh thp chc th cng nu khi lng Top-base
nh.
Vi khi lng Top-base ln ch yu dng phng php m rung vi loi m di c ng c ( dng trong m
btng ). Cn phi tin hnh cng tc m rung m bo c c mt kt cu nn mng vng chc c cht ca
dm l ti a, khng st bt k khong trng no di phn cn ca phu. Thc hin yu cu ny bng cch
thay i hng ca qu m trong qu trnh m rung. c th lm tng cht ca khi dm, nn lm tng
mt khi dm ny bng cch phi trn thm mt t l nh loi kch thc nh hn (0,5-1 cm) trong lc m
rung trn ton b din tch mng thi cng bng dm kch thc 1-2 cm, ( nu iu kin thi cng cho php ).
ton khi ho ton b cc Top-block ny vi nhau nh mt khi thng nht. Sau bn giao mt bng cho nh
thu thi cng kt cu mng.
Hnh 3.6. Lin kt kha nh bng cc thanh thp trn
Hnh 3.7. lp b tng lt bo v thp lp trn Top-base
6. Cch x l mt vi tnh hung trong qu trnh thi cng Top-base
6.1. Chn dm cha t yu cu (do lng dm cha )
trnh trng hp ny, vic m rung dm cn thc hin khi lng dm phi tha lp cc khong trng
v cn tin hnh cng tc m rung mt cch cn thn. Nu lng dm cha c th xy ra l rng ti khu vc
xung quanh phn y hnh cn ca phu b tng. Do vy, khi tin hnh m rung phi tin hnh m u theo 4
hng t mi khe chn dm v lng dm phi d d dng lp y cc l trng.
6.2. Khi t Top base trn nn t rt yu
Khi lp t cc phu b tng trc tip trn nn t yu (R< 0,3 kg/cm2) m khng ri dm trn nn t yu ny,
n nh ca cc phu b tng ti phn c th khng c tt v cng tc chn
dm v m rung c th rt kh thc hin c. ngn chn iu xy ra, cn tin hnh chn dm ngay sau
khi lp t Top-block hoc tin hnh m nn cng sm v cng u cng tt ngay sau khi lp t Top-block ti
phn cui hoc gia dy block (nu m t hai u vo gia) nhm c nh v tr ca cc phu b tng.
6.3. Trng hp h mng qu su
Cn c bin php bo v thnh h mng nh ng c thp, lm cc barretetrc khi tin hnh o t h mng.
Bin php bo v thnh h phi c thit k v thm tra ph duyt trc khi tin hnh o t.
6.4. Trng hp t Top-base trn cc cao khc nhau
Khi s dng Top-base, hu ht trng hp u b tr Top-base ngay st di mng nng, nn c th xy ra tnh
hung Top-base s c b tr ti cc cao khc nhau.
Tt nht nn thi cng Top-base ch su trc, thi cng Top-base ch nng hn sau.
Trong trng hp c bit phi thi cng cun chiu khng lm phn Top-base ch su trc th cn cha li
khng t hn 4 hng phu v mi pha xung quanh h o su. Ch thi cng phn Top-base cha li ny sau khi thi
cng c Top-base v kt cu ngm ny vt trn cao ca phn Top-base cha li.
6.5. Trng hp t Top-base trn nn t p
Cn s dng loi t c tnh nn ln tt, thun nht lm vt liu p.
Ch nn p nn n cao t phu th dng li, m nn, thi cng xong Top-base ri mi p tip nn cho din
tch xung quanh.
Nh vy khi lp t phu v b tng rt thun tin, song khi chn v m dm s tn nhiu . Khc phc hin
tng ny bng cch bc vi a k thut ln n cao nh Top-base dm ch nm trong th tch vi a k
thut nh trc.
7. Nghim thu thi cng Top-base
Cc tiu ch qun l trong qu trnh thi cng xy dng v nghim thu sn phm thi cng Top-base nh sau:
1. Khng c h hi, nt v v.v, trn cc Top-block b tng.
2. Cao lp t v v tr ca cc phu b tng phi tun theo ng vi cc bn v thit k.
3. Khi lp t cc Top-block b tng, phi m bo bng phng v xoa nhn b mt b tng ( d lm sch
trc khi btng kho nh Top-block).
+ Chiu su vt chn cn st li cho php trong khi b tng c ti cng trng l bng chiu cao phn vnh ca
Top-block b tng.
+ lch phng cho php ca b mt b tng trong cc Top-block b tng l 5%.
4. Vic chn v m dm phi bo m c chc, do vy qu trnh gim st phi c tin hnh nh di y:
+ Vic chn y v m rung dm c cho l t yu cu khi khng xut hin ln st dm chn khi c
va p mnh vi li thp hoc trc tip trn mt dm v.v
+ Sau khi xc nhn rng vic chn dm v m rung l t yu cu, phi m bo rng b mt bn trn ca lp
dm chn gia cc phu Top-base l hon ton ngang bng vi b mt cc phu b tng.
8. Mt s v d thc hnh xy dng
Mt s cng tc thc hnh thi cng xy dng c tin hnh nhm mc ch ci thin nn t t nhin (nn t ban
u) nh trong Hnh 3.8 minh ho di y:
Hnh 3.8. Mt s v d thc hnh Top-base
(Thi cng xy dng 1) c sn cc tng chn bng cc khi b tng hnh ch L (Fig 9.23)
Mt tng chn loi ch L c sn c tip nhn nh mt kt cu trong nn t hn hp. bn nn khng hn
ch trung bnh qu=0.28kgf/cm2 c c t vic t mu th c chiu cao 3.5-4.3m t mt mu tng chn mng trn
nn t st ban u.
9.2. Cc lu trong qu trnh thi cng xy dng : Khi thi cng Top-base nn t c bn th sau
khi o vt n ct t Top-base phi ri lp vi a di b mt y nhm gi sch b mt trong
sut qu trnh thi cng . Cn nhng nn t cng th phi m cht v phng b mt ti ct t
Top-base
10. Nhng tiu chun k thut chung v cc quy trnh th ti
10.1. Hnh dng, kch thc v cht lng ca sn phm Topbase
- Hnh dng v kch thc ca khi Top-base phi l sn phm b tng c ti ch nh m t ti Hnh 3.9.
- Cht lng ca cc khi b tng Top-base c ti ch s c m bo vi b tng trn sn mc 100 (hoc 200
khi dng bm) theo TCVN.
Top-base foundations
Design load
Yield load
Settlement then
PBT - 1
10.50 t/m2
27.60 t/m2
14.29 mm
PBT - 2
10.50 t/m2
28.00 t/m2
14.62 mm
Allowable bearing
capacity
13.80 t/m2 > 10.50
t/m2 O.K
14.00 t/m2 > 10.50
t/m2 O.K
CNG NC HP I L IKSAN