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A R T M E T H L W O H K
AND JE.WELKY
THE SEQUOYAH PUBLISHING CO.
OSWEGO, NEW YORK
Digital publicationbytheGANOKSIN project
CO PY R IGH T . 1916
by
L ouis J. H aas and
TheSequoyah Publishing Company
Published by
TheSequoyah Publishing Company
14 I W . FourthStreet
O swego, N. Y.
Digital publication by the GANOKSIN project
METAL WORK AND
L ouis J . H A A S ^
Digital publicationbytheGANOKSIN project
ME T AL WORK AND
L O UISJ . H A A S
<S
^
D
Digital publicationbytheGANOKSIN project
<*>ART M E T A L W O R K AND
LOUISJ . HAAS*
Tools and Equipment <&* Sheet #1
Tlanishivp hammers with
Xfaces
Center punch Twist drill
Hand- Hslf round- Barrette-
<
"
Sox of assorted needle files
Bench vise
Surface gauge
Bawfiide Bais/ffff Crucible
wallet hammer tongs
Digital publicationbytheGANOKSIN project
*>ART J ^E T A L W O R K AND
LOUISxJ.
Took and Equipment <** Sheet =* Z
Tongs and drawplats
Gravers of following sections
Borax
Tieamer j ^
3
*"Hand vise /f
' Uooden cemnt
<
olock loaded with lead
**>Care of tools <*
Use tools only for the purposes for which they are
Wedgewood mortzr
Charcoal bbck
' 3 iiJ
intended- Keep hammer -stake -and any// faces free H] Dapping die
from dents and scratches -and well polished with 11) ^/vrf bkek
emery and crocus cloth Oil all tools as often as
needed to keep them free of rust-
Digital publicationbytheGANOKSIN project
METAL WORK AND JEWELRY**
e
*^BY L ours xJ. H A A S*
Tbohana' Equipment**Sheet #3
N) 4"| l |
lr-
- 6 -
[ j
I * !
i i j i
I
Asbesto&soMeriypid
mt
1
o y TT
I T
^f"
I t
r-*
1
J r^
CombinationArtMetaiWorkandJewelry Bench for four students Q.Brawersfor individual
toohbBenchpins-CFtlinfpani'Ctlbi/tieiKforvises (iftckleandwaterjars-
S'f-"-
Jewelers damp vise Crucibles
imc
^ Heating frame
. 7'- Metal and wirefjauge
JewelryJBenehforone worker,
showing arrangement of bench
equipment CLDr&wer for took-
I T Bench pin- 6 Wingpan-.
dVise-Sffckkandwaferjars- Cleaned?topof'bencheverydaysweeping Mofilingpan-Clean
out pan Wice a week and save contents separately witfithe fbor sweeps to be sent to refiners-
Digital publicationbytheGANOKSIN project
METAL WORK AND xJEWEURY*
L O UISJ . H A A S**
Problem #l**>The Escutcheon
Surface-then imrh on
design with tracer
Fold paper- draw half and trim
Surface evenly with a ham/ner'tntce
Lop face down iritb a
hollow in k*d bhck
Cur out with
saw-holding it
OP bench pin.'
Material-22gauge copper- Equipment'-shears-anvil'-chasi/xj or
planishing hammer-steel tracer-centerpunch-drills-hand drill +l
asw frame - bench pm - files -scraper' burnisher'lead block -raising
mallet- Nott -planisfthy hammer marks should touch each other
WcrA across The metal in lines Saw ontines'teviiut teeth point down
Digital publicationbytheGANOKSIN project
*ART i^LETAL WORK AND
L ouis J . H A A S**
Problem *- 2^ Letter Opener
Planish metal on both sides'then trace on the pattern'and cut out with
the saw
Forge blade to an ojge with p/anishmg Place on lead Bloch face up and
hammer-file true and burnish dap handle into shape
Shaping and bending hand/e on lead block. Rolling up edges.
Planishing rivet A
Place on hard *md and head
rivet
Material ZOgauge unanneglettplanished copper'copper tick rivet-
Equipmentshesrs'plant's/u'np hammer'anvil'tracer'Center punch'driils'
hand drilh tflsaws'saw frame 'Chasing hammer-lead bloc/craising
hammer'bench vise -bench pwwoodbbtk-fHe-scraper'bumsher'Cuttinf} pliers-
Digital publicationbytheGANOKSIN project
METAL WORK AND
L O UISJ . H A A S*>
Froblem #* 3 o** IS^ Corner
Surface traae on design center punch drift-saw out-scrape -fik-and burnish
Lay out lines with a square
ttitev edges of corner from hck
Bend between
protective jaws
Material- ZZgauge copper 'Copper tacks- Equipmentshears planishing
hammer-anvil- square-tracer-drills-hand drill- * 1saws-saw frame-bench pin
file-emery paper-scraper-burnisher-protective jaws-bench vise-raising mallet-
Note buld simple designs suggest like treatment in surfacing-
Digital publicationbytheGANOKSIN project
<*>ART nK T A L WORK AND JEWELRY**
L ouis J . H A A S ^
Problem * 4**>es/i Pad Corners
Surface 'lay out with
angle trace on design-drill-
saw'file-scrape and burn-
ish edges -b&ni on dotted
tines-
X Slips over blotter and J/
pad
Bending 1st angle
Bending Znd. angle around steel plate
supporting with block
Bending Znd angle
Material-ZZpauge copper copper tack rivets Kquipmentshears-planishing
hammer-square-tracer-cenCer punch drilh -hand drill- #1 saws -saw frame files
emery paper-scraper-burnisher-protective jaws-bench vise-steel plate-v/ood bhch
hickory mallet-cutting pliers-chasinjj hammer-
Note -taste can be exercised in selecting planishing hammer and resulting surface
Digital publicationbytheGANOKSIN project
METAL WORK ANB JEWELRY**
L ouis J . H A A S*
Problem * 5<>** The Hinge
Surface-trace on design-drill'saw out'dap up in lead-ro/tedges-and file
Material *20auge copper wire mil for pin copper or trass
screws Equipmentsheetrs planishing hammer>anYil'trace!"cer}ter punch
drills hand drill' #lsaw'5dw frame -files -emery paper -scraper
burnisher raising mallet-bench pin-raising hammer-chasing hammer"vise
Digital publicationbytheGANOKSIN project
JMETAL WORK AND J E W E L R Y ^
L O UISJ . H A A S*
Problem * 6a*
8
' Brayer Pull
Surface (he plate-(race on design-drill-cut out viith saw-file-emery-scrape
and hurnish-ar hammer edges-then rivet strap with handle in place-I T strap
uses but one rivet secure also with soft solder -
Anneal Forge to taper anneal
frequently
Shape hand/e
After planishing twist
annealing Caring process
Holl edgi
Twist annealing
during the operation
on wood and file
shoulders
Material "#20gauge copper - copper tack rivets &' 'copper bar-
Equipmentshears -planishing hammer-tracer #7saws -saw frame-center
punch-drills-drillpress -file-emery-scraper-bupmsher-pher-forging hammer
rawhide mallet-hickory malte-blowpipe-bellows-anvil-charcoal-benth vise-
hsnd vise-chasiiig hammer-raising hammer'-protectivejaws -lead'-steel bar'
Digital publicationbytheGANOKSIN project
~>ART ME T AL WORK AND
e<
5>BY L ouis J . H A A S ^
Problem ******>Ash Tray
Scribe orcks off the ^t**^ T
5 5 5
**^ file and emery the
edge smooth-and
anneal the disk-
metal with dividers
trim with shears*
Danish witk heavy cmceMrie bints
Holding flat to /&6/edrive metal Carefully finish rise True the
down until circk #1 h reached between circles inland &Z flange
Flmish the flange with
lighter blows
Sink flute into groove
in a block of wood
Turn the edge of
the flute down
Flatten the bottom Turn the edge of the True the edge with
flange up file and emery
Material ^-ZZgauge copper Equpntent table-block of wood- dividers
shears-file-emery chasimi hammer-rawhide or wooden ma/let-bench vise-
Careful even planishing is necessary to the socvess of this problem- Oxidize
Digital publicationbytheGANOKSIN project
ttETAL WORK ANE>
L ouis J . H A A S*
Froment # 8 <*** Can/ T ray -\
Scribecirckt> with dividers- ^ ^ ^ ^
:=J 5:::::
%^ with file and emery paper
anneal-pickle-rinse
7 // <?/// wy/^ shears
smooth edges
and dry the disk'
Flanish to circk t Raise between circles 1-2
revotve slowly
AS
Finish to correct shape
then planish from ltoZ
True flange With tight blows
true bottom
True edge with
Planish flange fi/
e an0
- emery Turn up edge
Material- i^ZZgauge copper- Equipmentdividers-shears-file-emery
paper-planishinghammer- stake *l- raising mallet-raising hammer rawhide
mallet-anvil-bench vise-
Mote-misuse mars-stakes-aimls-plantshing and raising hammers-Polish when
needed with emery and crocus paper- &ood work demands welt kept tools -
Digital publicationbytheGANOKSIN project
<*>ART ttETAL WORK AND JEWELRY*
0
L ouis J .
Problem +9*
i
>TheBowl
Estimsre and mark disk with dividers, place circle for bottom 1
cut out disk emery edges smooth f
Anneal men flute from edge To
about inner circk hold disk
with circle side down
Work in complete
concentric circles from bottom to edge
in raising sides
\* Pickle j - \ Waler j
f*-. cAf\te -4
i i I Sawdust
'Sawdust'
Anneal when indicated thus f clean rinse dry
Dome sightly to facilitate
planishing
Flute then raise f Raise with, hammer fuse mslletf
Material - #2Zgauge copper Equipment dividers shears -file emery
paper-f/uTt'ng block-raising mallet- stahe #1- fire tongs-blow pipe-footbellows-
stone jars-sulphuric acid- wafer-saw dust-raising hammer-stake #, 2
Noteif in workings flute shows any signs of lapping-stop anneal-and
open carefully with fingers &nd pliers-anneal and proceed with the work'
Digital publicationbytheGANOKSIN project
*>ART i*LETAL WO R K AND J E W E L R Y ^
L O UISdl
Froblem #9 c*
9
The Bowl continued
1 h-
Thnish the bottom-working in concennw Planish stdes for
circles from center to ectge
Lightly tap dome inward at edges-then Plark a line at turning point and complete
work toward center untill dome ts inverted- planishing of sides up to this line
Raise curve as far as Complete the curve Complete the planishing now
possible with raising mallet with raising hammer out to the edge of bowl
nark the height of the bowl Trim file and emery the edge smooth
Note - that planish marks should touch each other and completely cover the surface- Keep
blows of even weight- Use a slightly domed face hammer on flat surfaces and a fiat
face hammer on curved surfaces The surface thus obtained is harmonious throughout-
Digital publicationbytheGANOKSIN project
METAL WORK AND
L ours J . HA A3 <^
Problem #10 ** Polishing-Finishing
FeltRingMff M E fejf
3*5teel Wire Brush
the piece-r/nse-dry-andproceed thus- Polish inside and out with bristle
brush and with buff chirped with tripoli- wash clean in hot water with frrush-soap'
and ammonia -rinse-dry-finish with snof/ier brush and buff charged with rouge -wash
rinse-and dry- Reserve carefully tripoli and roupe brushes buffs and wheelt for
(heir respective uses- Planish marks need not be effaced lo obtain a bright polish-
Mold firmly es shown
I he felt wheel To polish / ^ ht!e polishing different parts of fist ware
liiig ttiem flat
.n ^~ Polish inside ^*^ Polish edge of bezel
with ring buff with flat felt wheel Use Mt edge
wheel in grooves
Digital publicationbytheGANOKSIN project
METAL WORK AND JEWELRY**
L O UISXJ.
Problem =#1O**>Polishing-Ffhhhing
Tblish sides on felt wheel- flfse I fush orr
1
~fpoh chain on round stick with
\fesh -rinse-dry-rouge with brush and buff brush -unwind-rewini-and brush
and dean- n other side 'wash-r/nse-dry-roi/fe'
and clean-
Hold firmly turning so that Jblish openings with
brush will reach e^erypaif- a thrum charged with abrasive:
Waah-rinse-dry-rouge with brush and buff and clean-
Oxidizing and Coloring
^Wash malt
i jewelry thus-
Brighten hyh
places by rubbing Use the edge of face of
Dissolve in 20parts of warm water with finger charged with steel wire wheel after
I part of liver dsulphur-I mmerse in tripoli or with water and polishing to get a bright
tith till oxidized rinse in water and dry- pumice Wash-rinse-and matte surface- This may
After oxidizing scour with brush I ry on a soft cloth ormay-notbe oxidized-
pumice and water to lighten to any tonecfgray desired-
Copper pieces are oxidized as above described-
Nighty polished copper
turns the following colors
under heat in the order) ^- ^>. \ <---
yellow-<pld-bronze-redish bronze-^ ff
red-greenish bronze-bluish bronze- W
Wams/aw
fy
and eyenly on a metal plate mover a bunsen
y
J*"* "Mpumteeand water
^rusmg wheel-tbjet dull matte
Apply a coat of
machine oil with waste to the
surface of polished and cleaned piece- flame- Stop heat about one color before hue desired-
The oilm burning off firm a lacquer which preserves the color - Cool slowly-
Digital publicationbytheGANOKSIN project
ART METAL WORK AND J E W E L R Y ^
L ouis J . H A A S*
Fnbkm * 11 <&** Stamp Box
Ul
Surface the metal- lay out pattern-cut out with
sawandshears-and'bend up on dotted fines-
lb complete the joint ot the hinge-after cutting out-see instructions given with problem Pt!
Bend Q. thus between Then file the edpe Bend b up over oblong block Jfend Oant
protective vise jaws indicated by-* round held in vise with aid of another drill for rivets
5bapethe
slide on
I nside with larger drill
<(
(_J <^13 Holdrivet Cut met to length
counterdnk to receive wire in vise and head flat into indicated with plier Head up round
the heads of rivets countersink with met punch
File upper edge of slide thus %. fit into box.- scrape
Ibar ornvl/et
handle with millet-
the parts to be jumefy-apply soft ^ ^
to the joint- heat box just enough and feed^~-J<soft solder stick to
joint- Fickle-rmse-dry-fiolish-clesn-3nd then drill and met hinges in place
Material #-22gau<je copper for box and slide -HhlB^auge copper for lid ^22gauge brass
or silver for hinge ^ZOgsuge rivet wire -Kcjuipmetitshears-plantshing hammer-anvil-square
tracer^iwframe-^O^wi-fik-hamidrill-drilk-woodenblocks-vise-prorectmjswi-raismjjmalkt-
rivetpunch-cuttinjp1ier-chasinghammer-bunsenburner-scraper-emery-5oft5ol(tetam'flux-
Digital publicationbytheGANOKSIN project
.METAL WORK ANB
L ouis J . H A A S*
Problem
Surface the metal-cut out the strips
Anneal the lid and dome in a
place on stake it 1 and tap
true dome by effacing all
with planishinghammer
Ltd and bottom are of
I I
and disks-andemery edges smooth-
^ hoUow in the lead block then
hghtly with rawhide mallet to
uneven places Tap lightly
to roll back the dome-
fhlStjaiuje copper-Strips
Me ends of strips
square bend till they
meet-wireamtthen scrape
surface forKon either side of joint- Make solution
of equal part of powdered borax and water
Cur tiiin solderthus
info %t squares
Lip solder m flux and,
' I place
I J
O f
andpaint thejointwith tbeflux-
H
w bottom flat-scrape where siie
is to rest-and then scribe circle to
adjustto-
Evapprate moisture slowly men neat
Pickkrinsedry-aad
round over arm of Vitre in place protect winto. with
stake #-1 by tapping alittle ocherpaste -placesolder<
both sides till whole isffotenoujfito . ^ "^JV"* , TH~ 7 iTZ,
ft h Mr- lightly with mallet- flux-warm slowly-thenflush the solder
Heat the whole// i - ^ ^- ^ _*_. -Remove traces of solder
with scotch stone and
water-
Fit flange into box-cut- Wire joint of flange
and then file joint true- with aid of a binder of
sheet iron 5elder
Material *18and'^ZZgauge copper-silversolder- Equipmentshears-anvil-
plenishinghummersdividers-lead'block-stake &l-file*fuars-bindingwire-sheet iron-
kottlebrush-borax-charcosl block-blow pipe'belhws-rawhirfe mallet-ptiers-oeker-eniery
paperscraper-scotc/t stone- Noteocher is mixed with water-Keep joint to be soldered
cleanami'free fromocker- Pickle-rin&e-snd dry the work after every annealing or soldefig
Digital publicationbytheGANOKSIN project
ME T AL WORK AND J E W E L R Y ^
L ouis J -
ca a
Problem & lQ^Chasing orffepeosse. Took
Flat liners Curvedliners
11
Circular dapper
ill li!
i i w planishers
1 .
O O o o
Circular planishers
////(//////////A
J
ID fin,,,, Hold measured end of sleet in vise-nick withfik-andsnap offtheleyth-
Taper'topropersection Break sharp edges thus File head thus
<*-.' Stamp the hand/e of all tools, with owners imrk ? 6
f ^ with emery chth (((((((((((
Motion of file should be that over a file- Finishface thus with Heal face end to a
of curves to be constructed' emery and crocus cherry color andimmerx
Matenal-Ksquwsofttoolsteel- cbth-and polish- in cold water to temper steel-
"Equipment vise-files-emery and crocus cloth-blow pipe-foot bellows -fire tongs
Digital publicationbytheGANOKSIN project
ART i^ETAL WORK AND
L ouis J . H A A S^^
Froblem #M &&Tray withFeppusseBorder
Construct tray as instructed in ^^^^^'^^^^I f design disused trace it en the
problem #8 yhenemptete^^^^^^k' ~~^^^back of fray-ysrm and place
anneal-picklerinseand ^ ^ ^ ^ ^ / 'zf&^^snpitch pin face down-
Cool-Bapupthe
shapes with toffh-
Removeand
reverseand
plam'shback-
ground
the face of tray-
VJarm and place
Outline shapes with liner- Warm-remove-wipedem with waste and replace facedown on pitch
See problem =#-19
m
Asp up thedifferehtstiapeswith toeh toreijuiredeievations as suggested-
Bemove<lean-fillMvaties with pitch and replace face upwsrd- Vein and surface Model the scrolls
Coo/and'then modelleavesoutot'roughelevations as suggested- kavesthtis- thus
t
O Surfacethustojfire
Planish Surface the bach
o
**' efface marks tfoutline- planishing toob-
Round up the stems- stems a rustic effect- ^m-remve wipe with waste-clean with kff'Osene
andpolisn-I npolishing take carenottoefface
the tool texture Clean thoroughly and oxidize-
Material- =fczZjgauge copper- Equipment-for making tray see problem & 8'
tracer-pitchpananapitch-blow pipe-footbellows-chasingtoolv chasing hammer crucible
tongs-waste-kerosene
Hote-thsteffectot'tool'maybethatof continuous pressure-use auickspringy blows I f pieceworks
hose warm and press inplacelfit sounds hollow remove-refill cavsties and replace on pitcti-
Digital publicationbytheGANOKSIN project
ME T AL WORK AND JEWELRY**
L O UISJ .
Problem #*15 <&&*> Art Lamps
Surface cut out and dome W & ^^^^* * 1_ then shape scrolls by operations 1
Z and 3 Hake U) of some c^BgL^^B^a. hard wood- Size 9^'x %"
Digital publicationbytheGANOKSIN project
METAL WORK AND J E W E L R Y ^
L O UISXJ. H A A S*
Surfaceapiece
Problem ^fc 15&#*>Art Lamps continued
Cut turn surfaced metal the above
atrip (a) -Bend on dotted
Bend each of
four sections of ship
J BW mittred corners Bind mitered corners
together thus * / ^s w/Z^an angle of copper-
True and soft solder inp/sce
k
Cutstriplt) thus and head
to the required angle122
Bend mitered corners
together in vise-Sakter
8 -
Thue and
}
clanyj mifered'comersin
piace-Fiux nndhevtenough I D flow
solder -Feedsoft solder to joint until
flushed then chill with wafer-
Make a
damp of
^ZOpaiHfe sheet iron thus
Cut corners)and shape
pointed ends thus-
\
Ckmptobotttm |JJjIiijJlJK \ Nov/clamp'drilland
"frame with ptovfee-Lrilh ' ' )p/(l' ' (|]V . riVtframe(&)inplace-
Support on a hard piece Cut stripsld) thus and
of end wood and head up rivet' bend to angle of, 1ZZ "
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METAL WORK AND
L ouis J . H A A S*
Problem Hhl5<&!Krt Lamps continued
end of (d)and shape into scroll
thus-Lengthofscrollto point indicated
18'
i T?
Cuta//vpfar(f/adti/jg corners
to dotted lines -Bend lower
ofidJtka-Ckmp
and wet in place-
Bind fourth corner
-.. with angle of copper
and soft solder-Clamp
and rivet in place-
J C
J L
/ f e^teone piece thus
/fe^f fair pieces thus
Estimate kntfiwitfi _
wire-Jiivehnplaee fastening
piecety) with theS8me rivets
5hape the fourpteces\ Soirier clips
(e) thus and rivet of annealedco/pei
in place - at poi
Cut-drill and shape square tube tfm J Cut-shapeand' Haw lamp as shown
and rivet to supporting dome-Makepin MJ^ drill square tube above-
as suygest&t- and rivet in place thus -
Material-copper square copper tube fr "copper wire -copper feck r/vets -hard wood-
witgon bolts -screws-chain-sheetirctr'artjj/ass Fart$(a&c ef)are made of &ZO
pauge -(djghjho)of4-lB^auge and(mn)of
:
#22
t
gauge copper'Tltbes shoukt
be of about ^r ldgauge mefai' Eguipment~anvff-shegrs p/enishing hamnKr-
dNkiers-ti^cer-wise-damp-files-rahif^/naffet-raisfmhammer-chasingbamme/''
pis vise-sawframe- JH?sgwS'centerpunch-driils'handdriff-softsoldersnd flux.-
small brush'bunser? burner-emerypapeN/v/tbar-
A/bte -in cutting cardboard patterns forgfess allow pfegnty of clearance becguse of fa)
thickness of ijfejs- lb f/'/ibfr oxidize or pct/sfi brfghtwiti) e/iyuia'pol/s/?'
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*>ART MKTAL WORK AND J E W E L R Y ^
r L ouis J . H A A S*
Problem #16 G^E > Bur Fin
Surface silver to suit
taste and in keeping with
design-Trace on the design
very carefully and then
. e
pierce with small drill'
One pin might be made
of copper for the practice-
Saw rijfhton thelines-
Saw right on the lines Thue uneven places Hammer a
Spring saw frame holding sawframe perpendicular- with the needle suitable hollow
between fingers Jiont leave work for the files- , files in the lead block-
Pin stem
Catch Joint
Roll the edges \J
Stamp up slightly-Keep pin &S Hold in tweezers
File this punch out pin into shape in shape Now file the ana file bucks bright
of hard wood- on the lead block- edges true- and f/at-
Holdihp/ace with fr
top of pin
Place joint and ^ T ^ Cut to the
catch always in properkngth Strethfytncrease spring- pin on both ends-
the positions shewn' and repoM- ^
shearsplaniahinghammeramii-tracer-drilh-handdrM-^Wfsaws-sawfh&ine-c^^
needle files-lesdbkvhchasinj) hammer-woodenpunch-stahe#Z-rahirghammer-tweezer5-
binding wire-bowx-borax brush-scraper-burnisher-scofch stone-emery'paper-blow pipe-
foot bellows-charcoal blocfe pin vise-cutting pliers-
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.METAL WORK AND
L ouis J . H A A S**
Problem & 17e&& Embossed Brooch
Cutoutthe disk-anneal carefully and then trace the design in thesamepositionor,'frontant'bach
JSome in lead-Use paper True over hammer I featuntii' slightest tinge Strike hollow m lead \
between disk and lead head with ma/kt- ofpinkappears-banmal-I finadarA block '
block corner cvbr will be easily seen-Vhile warm pickle rinse and dry
Helf cement
Bap up large boss and then strike " * orpitch into cay&tiesaha'whencod
up smaller bosses in the hollow True the edge thus- warm cement block 3ndpress dish
prepaired witt chasingtool and hammer firmly in place Cool-
5hape thus with barreJt file
Strikesmailmanksdown. ^ndburmsi
frvrnface'Varmtonmove edgesSohter on the joint
cmdwipecleanwithwastt- Mackie rinse dry
f
n1
Carefully saw'out'design-Clean disk in alcohol-
polish and then rivet pin in
place -Fihishpo/ishing nm</-
KQuipment-~dMdersshezrs-blowpipe-footbellows-charcom
}
block-tracer-pbnishintj
hammer-lead block-vise-rawhide wallet-hickory mal/et'chasim? tools-chasing hammer-pitch
block-files-nsedhfiles-#OOsawjs-sawframe-seraper-burnisher-driils-handdri/l-emery
paper-scotchstone-raisinghammer-pin vise-cutting pliers-center punch- Gxidize-
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*>ART ME T AL WORK AND JEWELRY**
Y L ouis J . H A A S*
5
*
0
Problem ^ 18 <2&>Jtepousse Brooch
SE E zzS?
1
The flower can be made of either
silver or copper-The center<ot'theflower and the base ib made of' the contrasting metal
~?Z2jjauge metalforf/bwerand 4 ^ ^ j center-#i8gauge for base
Cutout flower and dome
Place on cement facedown-
Strike upline toform each pipe
with liniiy] tool and chasing hammer-Remove petal on the had block info the shgpe
and clean with wasteani'kenfone- show above allowing lips to curl upward-
Vein thusvith lining Roundeachpetalupto Roll up the lips Surface deep cut out
toot anedpefromthebxk- of the petals' and dome center-
^ ' Ftttobase and fuse File to Fit md fuse ^ ^
solder inside the ^ ^ ^ solder atpoitots indicated- f^
edge Picklepark tobejoined Adjust-Flu* JUI juit-Fktx and flush solder Pichlerfnse-a/id
dnd flush wider Fbli'sh theprepaired base- dryProtect joints with ocheraffa'solderjoint
cleanpicklertnseanddry and catch in place-Finishbroochas previouslyinstructed-
fiateriah silver copper ^ilverjoint catch and pin stem-silver solder Equipment-vise
shean-planishinghammer^nvmracer-dnHshai/ddrill-^OOsawssawframe-centerpunch-
files-needle files-lead block chasing tools chasing hammer-wooden punch-raising hammer
I weezersbindingwire-bora*borax bm<J)-xr<ipcrburnishcrscotch stone-emerypaper'blow
pipe-foci bellow-charcoal Mock pmvwcutting p/ien G*.i<tize to enhance contrast*,-
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.METAL WORK AND
L O UISJ . H A A S*
Problem * 19 Wftepouss'e WakhFob
Swivel i
Toggle i
Loop bar m
Saftyh'nh XT
5ection at a a showing derations
Anneal silver and then trace on the design carefully
enough 'Keep tool
Lorne in had with paper between- Oat line the design- continousiymovingBofotebetween
lamealFill with andplsct on pitch thumb and flayers injping around small curves-
\ Elevations required Q Elevations
^\ at section a a requiredatsectionhb at section CC
Bap to the differ&it e/evatkns required as suggested'above-Facedownward
inpitch and remove to anneal if necessary
Heat-remow-anddean with waste while
warm-Finish cleaning with waste and hero.
Fittcavaties wHh pitch and place on the
block face upward-
Katewl *=lBgou^esilverforloopbar- "ft-ZOgauge silver for fob- #
r
Ztjjauge silver
wire -silver chain-silver swvet-ribbon silver solder-stone- Equipment-blowpipe-belkws
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METAL WORK AND
L QUISJ . H A A S <^
Problem & 19e&>Repousse'WafchFob continued
Chaserough elevation ot'scroll into shape until'desired detail'is obtained as suggested
above
0 <*2^~^ - ^ ^Q
Construct leaf by chasing down into shape from the rough elevation as detailed above
I f piece worfohose warm ami press in ptace-I f it soundshoNow remove-refill cavaties^nd
replace on pitch
Planish to about
Work out details of central
leaf as shown above- Trim-fit on back and wire inplace after removing fit to stone-cut-
from pitch, and cleaning with alcohol-Place sokerfhtx-flushsolder-picUe- wire and solder
trim-file-and burnish the edges
Pickle-then
effacejointwith
Fit-bindinplace ocher
soldered hints -flux
L
l i fl
olderd hints flux
placesoider and flush *&? pktiirp and cleaning set
Filetoanedge
Connect fob-loop bar-and ^/fleand^l
solder-where indicated with a smalt flame- Open tinh of swivel with a
Keep heat from thefob- twist of pliers connect toggle and close again
Equipment-shears-sawframe-*Osaws-1eadblock-planishinghammer-traeerpitch block-
chasinghmmer-cAasingtools-fiks-dri/k-lmd' drill-borax-borax brush-binding wire-pliers*
tweezers-charcoalblock- Nofe~ir>polishing care should be taken not to efface the tool
texture- Oxidizing enhances the effect of the modeling and the texture
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.METAL WORK AND J E W E L R Y ^
L ouis J . H A A S**
Problem #20 <&&> 5carf Pin
Bap if ova/'thus
Malte bezel of Pjogauge
silver -Ft't tighttostone
cut'filejoirit- wire and solder-
file the edge tiuk
Stone must just slip through freejy-
Is' Tap into perfectshape-5tretch with
hammer ff necessary-
FilewYeto
a fyper-anneal
end dram through successive hoks of plate -
File to a tight fit-wire-
flux-ocherfwstjoitit-
place solder and flush- *_ i i j / inn
Cut out as Ao not anneal any A] during list six holes before wire is
indicated leaving bearingtbr stone- &/8gauge sothatit w81 be quite stiff' Cutoff Z% for
the pin- Aaneal remaining wire and draw down to #{8 or3Qgauge annealing at every 5*&
hok'I innealevenly before twisting with the hand drill-
Scrapejoirik-pkce File ajjroove in
careMh and solder- bezel to receive twist- ^pe spur ani so^
\
x tl
in place with soft solder
Flatten apiece of i^lBgauge wire thus <$) and
shape over piece of same wire as showv'm - ~ _ _ ^* - /
operations l'Z-3't-Solder where indicated- , u jf (
using little heat-
Efface all scratches
with scotch stone- Cut tofit bezel
Burnishedges tight and solder- 5et stone thus holding pin firm on cement block-Break
cement to remove and clean m alcohol -Polish'Press on the
polished twist withy slick-
Material-stone- &ZOgauge s#ver-&lZgauge silverwire-silver solder' Material
ULyuipmerftshewsdappimidies 'leadbbek-pbers 'tweezers-jewelers anvil-filesneedie files
binding wire-borax-borax brush' rf-oosaws'sawframe-drllts-hand'drill-rowid'drawplate'
h M k h h
JRburmsher-scraper-tracer-pin vise -blowpipe-bellows- Note-by silver is meant sterling
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METAL WORK AND
L ouis J . H A A S**
Problem #21 <3 saoCasting a Ring
4
- - j - / -
J
Take piece of lead ofdimentions shown by dotted obbrjgs- Send over ring
and forge into rough shape of the blank mandrel-ind cut to size
I foish the blank thus using coarse Cut fish cuttfe with saw at Press blank carefully into
or soft metal files Brill opening dotted lines-Hub fist on tgbk fish cuttle-andplace the
for the stone key pins
Press other 1 I'//w and then scrape back of Cutgate a in both halves of
half in place Put key pins in end fid) cuttle until ring drops mouldand scratch with the
and press bottom in place out point of knife to wake air vents
Have mould
close by-and
when the
Put parts together Paint inside of crucible with a borax flux-put in silver- 5awjgateoffcaitftily-
carefully and wire add a little powdered borax-bank in fuel char coal-and mett with blow pipe
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<*>ART ME T A L WORK AND
L O UISJ . H A A S**
Problem =#= 2le*&Castmg a King continued
lite to within one File with a
quarter of the circular motion
size required to a true profile
Fite this surface Fife sides thus to the
true and square desired lines
Enlarge the tapered opening Start the moulding of bezel
Level carefully- until i) Just receives stone-Scrape with 3 flat file thus-
andburnbh openmg-andemerypaper or stone alt surfaces smoot/f
Cut bearing far Hie
stone with t small
Complete thus round faced graver- Holdpraver so
with a mundedged file- that it does not widen upperpart of cpening
\Jlth flat faced graver cut
Cut outlined of
panels tff depth
required-
Handleofg/wer rests inpalm under
littk Unger-The thumbrests ontheverk %rfacewithchaswjtool chasing metal
1
guidinggraver-Whoutremwty thumb push graver and hammer- indicated up
Sharpen on oilstone- forward with a movement of back part ofh&d- tolr-
Materialstone-lead-silver' "Kquipmentanvilforging-hammer-raHhidemalkt-hickery
mallet-ringmandrel-rox/gauge-vise-shears-driffsbad drill'fI ks -crucible-crucible tonps-boKm-
fuel charcoaitracerringclantp-gravers-oitstone-scraper-burnisher-chasingtools-chasing
hnmmer^emery paperorocus paper-scotch stonetin pan with sand and sheetof asbestos blow
Note-fete scotch stone to shape required to sto/ie difficult surfaces pipe-footbeVows-
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ART ttETAL WORK AND
L ouis J .
Problem *%$.Gz&G> Wire Pendant
Draw (town a quantity
of sterling silver wire
through the knife edge
draw plate to about the
following section-
Kske bezel of #ZZgsitge
and back with HSgauge
silver-Trim and pierce
File aroundjjiwve
Make 9 pattern of the scroll across and half through ""-_L
out of binding wire-Unwind the wire at each end-
and cut two pieces of silver Stand a piece of Wb or = le Pick fe rinse-
knife edge wire this length- jjt/uge round silver wire upright in charcoal dry and file
block and solder intbgrooveinendsofknikedgewire- thus-
Cutoffthe
Holl up volutes Close round win
of the scrolls and shape as shown
thus- volutes with the aboveandfite <?^ fiend the curves Dip in borax and heat
flat nose pliers- true f
w
/th the fingers tkus- until end rolls back
Cutoff pieces $t'wire into knob-ftckle and flatten with hammer,
flux and melt into balls with ^, Pendant bow
theflame
Fileintoshapeof/eaf $ SO 0 | _. Jfll - '
u
withbarrettandneedkfiksS^miJn J*%W
I tilsh-5hape stem and cut - ^
/
^
/
- ===r- =. ifavaZs. , *
to
Fit together on the
wire on amandrel-
2-Cutofflinhs with saw thus- 3-Take
charcoal with sfypks of binding wire flu* ' tMstoutof links-tCbselinkswih? Ct-bCutout#18
joints-placessftfir&sffx/shficikrinse flat nose pliers- gauge silver andbeat- Cffcdelthus
and'dry Oilier sekterejjbiri!!i-/*toceballs and'ringandsolder d-5nap in place and solder-e-File the
in place ustff *erj small cutsdderBoilin pickle solderedJt>M/vund-rlckle-
liaferral -.ttone- v-ttyeuge silver wire- &l8andZZgauge silver -silversolder
needk files pl/ersGharcoa/block-horax-boraxbrush-dritts-ha/tddrill- &OOsaws -SBwframe-
scraper burnisher-tweezers-stiff'wireformandrel-
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.METAL WORK AND JEWELRY**
L ouis J . H A A S ^
Frchkm * 23QZOA Modeled Hing
A Waste WaxFrocess
Fun a film of wax around
nngfisugeatsize-
Fiakemodeliiig of a piece of'Jermansilverwire
Mrop wax from healed^^^
stkk ontogauge tojjuild Soften wax to Coatstone thinly with Trim blank into shape with pen
up ring blank- receive stone with hot tool- vaseline andpressinplace- knife as shown
5edr very slightly and
carefully all surfaces with
hot tool- Model two flutes in Model conveying flutes I mmerse//? warn? water lb Press edge
feceofcer/Tm'surface- inthe side surfaces soften and remove stone with bachsliontly
needle-
Warm where indicated jj
J withbunsenflame- J ^ ^ ^ ^ Mt*, investment fs
\Whenwarmmugh ( i f ) ) ^% < f ^ with water-Stir till U
y p f l q l J ^ ^ smooth ar/dof the S
Attachwaxjiatehring Pierce with needle consistaney of thick cream-Faint
Flash of brass ^'
tnnorto

1
' leaving a bearing for stone- ring and blow into the crevices-
low heal'till'moistureand
waxevaporates-Bontlet
Justbe&ir wax boil-I ncrease heat-
I nvestment hardens \fhsnwaxfias
tube withairholes Setonj/lass-support pierce air vents in to wax- burns oul-poursiher into hotmouti-
on opposite sides- ring and fill HtthlnveslneDt- Wheneverhas set-waterwill' remove investment-Fickle-
Material-jbne-silYeNn/aymodelipwax- File tosize-Fitstoneand set with care-
investment- E^ipmentbunseabw
>
ner-rin^au^e-modehyi^tool-pe/)l<nife-jglass-needlehandkd-
smellbouhpoon-brush flask- small gas burner- Fir additional equipment needed see problem
#21. Note-jjate should be cutoff when filing is completed- Withf/lesand chasingfoots efface altfrsce
of it- Theauthorbelievesthfsmethod'of'makingaonepiecemouh'is original andw/known-
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