Connector Tables for Harness 239-5929

INJECTOR HARNESS
CONNECTOR P300

BR-16-HV

BU-18
BU-16-HV
PK-18
GN-18

BK-18
WH-18
GY-18

Harness 239-5929 Connector and Splice Locations

PK-18

WH-18
YL-18

PK-18

INTAKE MANIFOLD
TEMPERATURE SENSOR
P103

YL-18
BU-18

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD
AIR)
P200

ENGINE OIL PRESSURE

SENSOR J201
FUEL HARNESS
CONNECTOR
P93
BU-18
GY-18

YL-18

K-S3

WH-18

K-S2

WH-18

K-S1

PU-18

(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING
SENSOR P402

ATMOSPHERIC PRESSURE
SENSOR J203

TIMING
CALIBRATION
(TC) PROBE
CONNECTOR
P400

ELECTRONIC CONTROL
MODULE P2

OR-16-HV

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV

ENGINE OIL PRESSURE

G-C3

WH-16-HV
PU-16-HV

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING
SENSOR P401

YL-16-HV

G-S1
N782-BU

QTY
1
1
200mm

G-S2
N783-GN

CONTROL MODULE
G-C1

POS
1
2
3
4
5
6
7
K737-K4
8
9
10
11
12
995-K11
13
K739-K40
14
R746-K18
15
16
G829-K2
17
18
19
20
21
22
23
24
E963-K23
25
G856-K8
26
27
994-K10
28
29
G833-K7
30
31
32
33
34
E964-K22
35
G857-K9
36
37
38
39
C991-K6
40
41
42
43
44
45
E966-K26
46
E965-K27
47
48
49
50
51
52
53
54
55
C967-K13
56
R747-K5
57
58
59
60
61
F421-K12
62
63
64
T725-K44
65
66
67
68
69
70
71
G828-K1
72
73
74
75
76
77
78
79
80
81
82
N707-K43
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
T860-K14
99
100
101
102
103
T858-K15 104
T962-K25 105
T959-K17 106
T961-K16 107
T960-K24 108
109
110
111
112
113
114
T859-K21 115
T957-K20 116
117
T958-K19 118
119
120
ACCESSORY TABLE
PART NAME
PLUG_AS.
ENDBELL
PAINT/PRO

TERM/PLUG
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
P/N
227-4002
211-6807
110-3202

ENGINE SERVICE TOOL CONNECTOR

J63

FUEL PRESSURE
G-C2

G-S4
N785-BU

P2
WIRE NAME
K738-K41

CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

QTY
1
200mm
1

CLR-GA
BU-18
PK-18
QTY
1
200mm
1

CLR-GA
BU-18
PK-18
QTY
1
200mm
1

CLR-GA
WH-18
GN-18
PK-18
QTY
1
200mm
1

CLR-GA
WH-18
GN-18
GY-18
QTY
1
1
200mm

CLR-GA
WH-18
GN-18
GY-18
QTY
1
1
200mm

CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
GY-16-HV
WH-16-HV
OR-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
QTY
1
200mm
1

CLR-GA
WH-18
YL-18
QTY
1
200mm
1

CLR-GA
BK-18
WH-18
QTY
1
200mm
1

CLR-GA
BU-18
YL-18
QTY
1
200mm
1

G-S3
N784-WH

P93
WIRE NAME
F421-K12
G833-K37
T725-K44
N707-K43
G828-K28
G829-K35
C991-K6

POS
1
2
3
4
5
6
7
8
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P100
WIRE NAME POS
995-K11
1
G833-K36
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P103
WIRE NAME POS
C967-K13
1
G833-K38
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P200
WIRE NAME POS
G828-K30
A
G829-K34
B
R746-K18
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE

Connector Tables for Harness 264-2354

P1

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737

CLR-GA
OR-16
BR-16
OR-16
BK-16
BU-16
GN-16
PK-16
WH-16
PK-16
BR-16

P/N
155-2264
114-8844
155-2259

BU-16
GN-16

TERM/PLUG
180-9340
180-9340
P/N
155-2269
114-8843
155-2261

OR-16
YL-16

TERM/PLUG
180-9340
180-9340

RD-16
GN-16
YL-16
GN-16

P/N
155-2269
114-8843
155-2261

GN
BU-16

TERM/PLUG
180-9340
180-9340
180-9340

GY-16
OR-16
BK

P/N
155-2267
114-8843
155-2276

WH-16
WH-16

J201
WIRE NAME POS TERM/PLUG
G828-K29
A
180-9339
G829-K33
B
180-9339
994-K10
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
WEDGE
3E-3371
PAINT/PRO
114-8843

BU-16
OR-14
WH-16
YL
OR-14
OR-14
PK-16
PU-16

J203
WIRE NAME POS TERM/PLUG
G828-K31
A
180-9339
G829-K32
B
180-9339
R747-K5
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
WEDGE
3E-3371
PAINT/PRO
114-8843
P300
WIRE NAME POS
T957-K20
1
T958-K19
2
T959-K17
3
T960-K24
4
T961-K16
5
T962-K25
6
T858-K15
7
T859-K21
8
T860-K14
9
K737-K4
10
K738-K41
11
K739-K40
12
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P400
WIRE NAME POS
G856-K8
1
G857-K9
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P401
WIRE NAME POS
E963-K23
1
E964-K22
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P402
WIRE NAME POS
E965-K27
1
E966-K26
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE

GN-16
PK-16
WH-16
BK-14
BK-14
BK-14
GY-16
YL-16
GN-16

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

YL-14
QTY
1
50mm
50mm
200mm
1

WIRE NAME

POS
1
125-E1
2
T993-E2
3
167-E3
4
A274-E4
5
F426-E5
6
M909-E6
7
893-E7
8
892-E8
9
382-E9
10
G971-E10
11
12
13
14
G469-E11
15
G488-E12
16
17
18
19
20
21
M910-E13
22
H407-E14
23
24
25
26
27
F404-E15
28
F420-E16
29
F424-E17
30
T936-E18
31
32
33
K990-E19
34
H405-E59
35
36
37
38
39
H406-E20
40
M904-E22
41
A234-E23
42
43
F716-E24
44
G968-E25
45
46
H405-E26
47
150-E27
48
E452-E28
49
K900-E29
50
51
150-E30
52
150-E31
53
387-E32
54
55
381-E33
56
57
G955-E34
58
E798-E35
59
G967-E36
60
229-E37
61
62
229-E38
63
64
229-E39
65
A307-E40
66
G969-E41
67
C912-E21
68
69
120-E42
70
ACCESSORY TABLE
PART NAME
PLUG_AS.
TUBE
TUBE
PAINT/PRO
ENDBELL

J61
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
133-0969
8T-8737
180-9340
180-9340
8T-8737
180-9340
9W-0844
180-9340
180-9340
8T-8737
9W-0844
9W-0844
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
9W-0844
8T-8737
9W-0844
8T-8737
9W-0844
180-9340
180-9340
180-9340
8T-8737
9W-0844

CLR-GA
OR-14
GN-16
GN-16
BR-16
YL-16
WH-16
PK-16
OR-16
BK-16
GY-16
GN-16
BU-16
YL-16
OR-16
BR-16
BK
YL
GN
OR-16
GN-16
PK-16
PK-16
BU-16
RD-16
GN-16
YL-14
WH-16
WH-16
PU-16
GN-16
OR-14
OR-14
BU-16
YL-16
GY-16
WH-16
BU-16
OR-16
WH-16
PK-16
QTY
1
50mm
50mm
1

WIRE NAME POS TERM/PLUG

150-E27
1
9W-0852
M909-E6
2
180-9339
T936-E18
3
180-9339
G971-E10
4
180-9339
G969-E41
5
180-9339
892-E51
6
180-9339
893-E49
7
180-9339
167-E3
8
180-9339
A274-E4
9
180-9339
A307-E40
10
180-9339
G488-E12
11
180-9339
F426-E5
12
180-9339
F424-E17
13
180-9339
125-E1
14
180-9339
T993-E2
15
180-9339
A234-E46
16
133-0967
K900-E52
17
180-9339
K990-E55
18
180-9339
M904-E22
19
180-9339
C912-E21
20
180-9339
E798-E35
21
180-9339
382-E9
22
180-9339
H405-E59
23
180-9339
F404-E15
24
180-9339
F420-E16
25
180-9339
120-E44
26
9W-0852
F716-E24
27
180-9339
G968-E25
28
180-9339
381-E33
29
180-9339
G955-E34
30
180-9339
150-E30
31
9W-0852
150-E31
32
9W-0852
G469-E11
33
180-9339
H407-E14
34
180-9339
H406-E20
35
180-9339
E452-E28
36
180-9339
H405-E26
37
180-9339
M910-E13
38
180-9339
G967-E36
39
180-9339
387-E32
40
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 9X-1343
TUBE
5P-0702
TUBE
125-7876
BOOT
6I-4348

CLR-GA
YL-14
BK-14
BK
PK-16
WH-16
GN
YL

QTY
1
50mm
1
50mm
300mm
100mm

RENR8046-03
September 2007

WIRE NAME
120-E43
229-E58
A234-E47
893-E48
892-E50
K990-E57
K900-E53

POS TERM/PLUG
A
9W-0852
B
9W-0852
C
133-0967
D
180-9339
E
180-9339
F
180-9339
G
180-9339
H
8T-8737
J
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 8T-8736
TUBE
125-7876
CAP
8C-6354
TUBE
5P-0702
WIRE
5P-9074
TUBE
113-7027

TACHOMETER
G-C6

BU-18
GN-18
WH-18
BU-18

QTY
1
1

G-C1
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737

DT
CLR-GA

P/N
155-2273
155-2263

QTY
1
1

BU-18
GN-18
WH-18
BU-18

CONNECTOR TABLE
WIRE NAME
POS
1
N782-G5
2
N783-G6
3
N784-G7
4
N785-G8
5
6
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

G-C2
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737

DT
CLR-GA

P/N
155-2273
155-2263

QTY
1
1

BU-18
GN-18
WH-18
BU-18

CONNECTOR TABLE
WIRE NAME
POS
1
N782-G13
2
N783-G14
3
N784-G15
4
N785-G16
5
6
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

QTY
1
50mm
50mm
1
200mm
1

WIRE NAME POS

K900-E54
A
K990-E56
B
A234-E45
C
ACCESSORY TABLE
PART NAME
PLUG AS.
TUBE
TUBE
STRAP
PAINT/PRO
WEDGE

TERM/PLUG
180-9340
180-9340
133-0969

DT
CLR-GA

P/N
155-2273
155-2263

QTY
1
1

BU-18
GN-18
WH-18
BU-18

CONNECTOR TABLE
WIRE NAME
POS
1
N782-G21
2
N783-G22
3
N784-G23
4
N785-G24
5
6
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

G-C4
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737

DT
CLR-GA

P/N
174-0502
125-7876
5P-0702
3S-2093
110-3202
155-2276

(12-14 AWG)

(8-10 AWG)

P/N
155-2273
155-2263

QTY
1
1

BU-18
GN-18
WH-18
BU-18

G-C5
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737

DT
CLR-GA

P/N
155-2273
155-2263

QTY
1
1

BU-18
GN-18
WH-18
BU-18

CONNECTOR TABLE
WIRE NAME
POS
1
N782-G19
2
N783-G18
3
N784-G17
4
N785-G12
5
6
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

G-C6
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737

(CAMSHAFT POSITION)
SECONDARY ENGINE
SPEED/TIMING SENSOR
P402

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD AIR)
P200

C15 and C18

Industrial and Petroleum Engine
Electrical System
Industrial:
JRE1-UP
EJG1-UP
WJH1-UP
JAS1-UP

3E-3370

155-2267

C
C

133-0973

155-2273

Petroleum:
JDK1-UP
WJW1-UP

230-4011

9W-1951

D
C
B

J
H

8T-8736

P/N
160-7689
5P-0702
125-7876
110-3202
237-0336

D
E

C
A

P/N
155-2269
114-8843
155-2261

B
J

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

TERM/PLUG
180-9340
180-9340
P/N
155-2269
114-8843
155-2261

Harness identification code

This example indicates
wire 135 in harness "AG".

TERM/PLUG
180-9340
180-9340
P/N
155-2269
114-8843
155-2261

P174
1306795

Harness And Wire Symbols

325-AG135 PK-14

SPLICE
E-S2
SPLICE
E-S1
SPLICE
E-S6

SPLICE
E-S3
SPLICE
E-S4

TERMINATION
RESISTOR
P154

Single Wire
Connector

SPLICE
E-S5

Plug
Wire
Gauge

Wire
Color

Circuit
Number
Identification

155-2252

12

Part Number For

J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2

P274
1117898

Socket

9X-1343

Connector Reference
Designator

J174
1306795

IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE.
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE.
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE.

CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

(229-BK)
QTY
1
200mm
1

(229-BK)

ELECTRONICS
GROUND STUD

FUEL TEMPERATURE
SENSOR
P105

153-9693

ELECTRONICS
GROUND STUD

FUEL PRESSURE
SENSOR
J209

Harness 264-2354 Connector and Splice Locations

P/N
155-2273
155-2263

155-2269

174-0502

CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

INJECTOR HARNESS CONNECTOR

J300

ENGINE COOLANT
TEMPERATURE SENSOR
P100

127-5486

10

11

15

16

20

21

25

26

30

31

35

36

40
1

11

10

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
P103

QTY
1
200mm
1

J93
WIRE NAME POS TERM/PLUG
F421-N4
1
180-9339
G833-N5
2
180-9339
T725-N6
3
180-9339
N707-N7
4
180-9339
G828-N1
5
180-9339
G829-N2
6
180-9339
C991-N3
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3388
PAINT/PRO
114-8844
WEDGE
3E-3389
J93
WIRE NAME POS TERM/PLUG
F421-N4
1
180-9339
G833-N5
2
180-9339
T725-N6
3
180-9339
N707-N7
4
180-9339
G828-N1
5
180-9339
G829-N2
6
180-9339
C991-N3
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3388
PAINT/PRO
114-8844
WEDGE
3E-3389

CLR-GA
YL-18
PK-18
QTY
1
200mm
1

Component
Part Number

ELECTRONIC CONTROL
MODULE P1

QTY
1
1

CLR-GA
YL-18
PK-18
QTY
1
200mm

P105
WIRE NAME POS TERM/PLUG
F421-N4
1
180-9340
G833-N5
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011
PAINT/PRO
114-8843

QTY
1
200mm
1

10

11

12

3E-8969

NOT USED
WIRE NAME POS TERM/PLUG
T725-N6
1
180-9340
N707-N7
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
PAINT/PRO
114-8843
WEDGE
155-2261

9X-0145

19

24

10 11 12

POS TERM/PLUG
1
180-9339
2
180-9339
3
180-9339
4
180-9339
5
180-9339
6
180-9339
7
180-9339
8
180-9339
9
180-9339
10
8T8737
11
8T8737
12
8T8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 262-6073
WEDGE
3E-5180

CLR-GA
WH-18
GN-18
PK-18
QTY
1
200mm
1

3E-5179

J209
WIRE NAME POS TERM/PLUG
G828-N1
A
180-9339
G829-N2
B
180-9339
C991-N3
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
PAINT/PRO
114-8843
WEDGE
3E-3371

CLR-GA
WH-18
PU-18
QTY
1
200mm

NOT USED
WIRE NAME POS TERM/PLUG
T725-N6
1
180-9340
N707-N7
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 230-4012
PAINT/PRO
114-8843

10 11 12

J300 Late Engines

CLR-GA
WIRE NAME POS TERM/PLUG
PU-16-KYNAR T957-EJ1
1
180-9339
YL-16-KYNAR T958-EJ2
2
180-9339
BR-16-KYNAR T959-EJ3
3
180-9339
BU-16-KYNAR T960-EJ4
4
180-9339
GN-16-KYNAR T961-EJ5
5
180-9339
WH-16-KYNAR T962-EJ6
6
180-9339
GY-16-KYNAR T858-EJ7
7
180-9339
WH-16-KYNAR T859-EJ8
8
180-9339
OR-16-KYNAR T860-EJ9
9
180-9339
BR-16-KYNAR K737-EJ10 10
180-9339
GN-16-KYNAR K738-EJ11 11
180-9339
BU-16-KYNAR K739-EJ12 12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 262-6073
1
WEDGE
3E-5180

J300 Early Engines

CLR-GA
PU-16_KYN
YL-16_KYN
BR-16_KYN
BU-16_KYN
GN-16_KYN
WH-16_KYN
GY-16_KYN
WH-16_KYN
OR-16_KYN
BR-16_KYN
GN-16_KYN
BU-16_KYN

WIRE NAME POS TERM/PLUG

T957-EJ1
1
180-9339
T958-EJ2
2
180-9339
T959-EJ3
3
180-9339
T960-EJ4
4
180-9339
T961-EJ5
5
180-9339
T962-EJ6
6
180-9339
T858-EJ7
7
180-9339
T859-EJ8
8
180-9339
T860-EJ9
9
180-9339
K737-EJ10 10
180-9339
K738-EJ11 11
180-9339
K739-EJ12 12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-8969
WEDGE
3E-5180

NOL1
CYLINDER
INJECTOR

CLR-GA
BR-16_KYN
BU-16_KYN
QTY
1
1
1

P570
WIRE NAME POS
K737-EJ19
A
K739-EJ21
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

P571
CLR-GA
WIRE NAME POS
GN-16_KYN
K738-EJ11
A
BU-16_KYN
K739-EJ22
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG
1
SEAL
1
CLIP
P572
CLR-GA
WIRE NAME POS
BR-16_KYN
K737-EJ20
A
BU-16_KYN
K739-EJ23
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG
1
SEAL
1
CLIP

EJ-S1

13

23

14

31

24

39

32

47

40

57

48

70

58

8T-9834

Connector Tables for Harness 234-5002

QTY
1
1

TIMING/CALIBRATION(TC)
PROBE CONNECTOR
P400

CLR-GA
WH-18
PU-18

160-7689

J300

WIRE NAME
T957-EJ1
T958-EJ2
T959-EJ3
T960-EJ4
T961-EJ5
T962-EJ6
T858-EJ7
T859-EJ8
T860-EJ9

QTY
1
200mm
1

J209
WIRE NAME POS TERM/PLUG
G828-N1
A
180-9339
G829-N2
B
180-9339
C991-N3
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
PAINT/PRO
114-8843
WEDGE
3E-3371

19

24

Connector Tables for Harness 276-3091

Connector Table for

Harness 278-5657
CLR-GA
PU-16-KYNAR
YL-16-KYNAR
BR-16-KYNAR
BU-16-KYNAR
GN-16-KYNAR
WH-16-KYNAR
GY-16-KYNAR
WH-16-KYNAR
OR-16-KYNAR

CLR-GA
WH-18
GN-18
PK-18

200-L32 BK-14

P105
WIRE NAME POS TERM/PLUG
F421-N4
1
180-9340
G833-N5
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
PAINT/PRO
114-8843
WEDGE
155-2261

7X-6222

Pin or Socket
Number

Ground
Connection

262-6073

Fuse

Connector Tables for Harness 227-3812

CONNECTOR TABLE
WIRE NAME
POS
1
N782-G11
2
N783-G10
3
N784-G9
4
N785-G20
5
6
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

155-2264

129-7164

3E-3364

ENGINE COOLANT
TEMPERATURE
G-C4

G-C3
TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737

TERM/PLUG
180-9340
180-9340

Connector Tables for Harness 248-0471

CONNECTOR TABLE
WIRE NAME
POS
1
N782-G1
2
N783-G2
3
N784-G3
4
N785-G4
5
6
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

(8-10 AWG)

P/N
155-2252
114-8844
155-2258

NOTE:
DT
CLR-GA

(12-14 AWG)

105-9344

Harness 248-0471 Connector and Splice Locations

3E-3388

SPLICE
E-S7
SPLICE
E-S8
SPLICE
E-S9

VOLTMETER
G-C5

127-5485

P154
CLR-GA
YL
GN
BK

Pin
CUSTOMER
CONNECTOR
J61

129-7163
J63

TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-0877
154-3769

10

20

16

15

11

30

26

25

21

40

36

35

31

227-4002

10

22 21 20 19 18 17

TERM/PLUG
154-2389
154-2389

32 31 30 29 28

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33

52 51 50 49
60 59 58 57
68 67 66 65

P/N
153-9693
154-0877
154-3769

16 15 14 13 12 11

76 75 74 73
88 87 86 85 84 83

48 47 46 45
56 55 54 53
64 63 62 61
72 71 70 69
82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

TERM/PLUG
154-2389
154-2389

120 119 118 117 116

115 114 113 112 111

P/N
153-9693
154-0877
154-3769

NO.6
CYLINDER
INJECTOR

EJ-S3

EJ-S2

CONNECTOR J1

NO.4
CYLINDER
INJECTOR

EJ-S5

CONNECTOR P2/J2

NO.3
CYLINDER
INJECTOR

NO.2
CYLINDER
INJECTOR

ENGINE OIL PRESSURE

SENSOR
J201

Harness 234-5002 (with retarder wiring)

Harness 278-05657 (without retarder wiring)
Connector and Splice Locations

EJ-S4

ATMOSPHERIC PRESSURE
SENSOR
J203

FRONT VIEW

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
P401

LEFT SIDE VIEW

These Items do not Exist

on the 278-5657 Harness

CYLINDER 1 & 2
RETARDER
SOLENOID
P570

NO.5
CYLINDER
INJECTOR

These Items do not Exist

on the 278-5657 Harness

INJECTOR HARNESS
CONNECTOR
J300

CYLINDER 3 & 4
RETARDER
SOLENOID
P571

CYLINDER 5 & 6
RETARDER
SOLENOID
P572

30 Page, (Dimensions: 39 Inches x 28 Inches)

CLR-GA
GN-16-HV

RENR8046-03

ENGINE COOLANT
TEMPERATURE SENSOR
P100

HARNESS 239-5929

PRIMARY ENGINE SPEED/TIMING (-)

TIMING CALIBRATION (TC) PROBE (+)
ENGINE OIL PRESSURE
TEMPERATURE SENSOR RETURN

PRIMARY ENGINE SPEED/TIMING (+)

TIMING CALIBRATION (TC) PROBE (-)

FUEL PRESSURE

SECONDARY ENGINE SPEED/TIMING (+)

SECONDARY ENGINE SPEED/TIMING (-)

INTAKE MANIFOLD AIR TEMPERATURE

ATMOSPHERIC PRESSURE

FUEL TEMPERATURE
NOT USED

PRESSURE SENSOR SUPPLY +5V

NOT USED

INJECTOR 5&6 HIGH

INJECTOR 1&2 HIGH

INJECTOR 6 LOW
INJECTOR 3 LOW
INJECTOR 5 LOW
INJECTOR 4 LOW

INJECTOR 3&4 HIGH

INJECTOR 1 LOW
INJECTOR 2 LOW

G829-K2 GN-18

G828-K1 WH-18

994-K10 GY-18
G833-K7 PK-18

E964-K22 WH-18
G857-K9 YL-18
INJECTOR
HARNESS
CONNECTOR

P300
1552252

T957-K20 PU-16-HV
T958-K19 YL-16-HV
T959-K17 BR-16-HV
T960-K24 BU-16-HV
T961-K16 GN-16-HV
T962-K25 WH-16-HV
T858-K15 GY-16-HV
T859-K21 WH-16-HV
T860-K14 OR-16-HV
K737-K4 BR-16-HV
K738-K41 GN-16-HV
K739-K40 BU-16-HV

C967-K13 BU-18
R747-K5 GY-18

G828-K30
G828-K29
G828-K31
G828-K28

K-S3
1

GN-18
GN-18
GN-18
GN-18

ENGINE COOLANT
TEMPERATURE SENSOR
130-9811

SIGNAL
RETURN

1
2

P103
1552269

C967-K13 BU-18
G833-K38 PK-18

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
130-9811

SIGNAL
RETURN

1
2

P402
1552269
E965-K27 BU-18
E966-K26 YL-18

P570
1539693
NOTE X

K737-EJ19 BR-16-NW
K739-EJ21 BU-16-NW

EJ-S4

K737-EJ10 BR-16-NW

EJ-S5

K739-EJ12 BU-16-NW

EJ-S1

T858-EJ7 GY-16-NW

EJ-S3

T860-EJ9 OR-16-NW
THESE WIRES & CONNECTORS DO NOT
EXIST ON THE 278-5657 HARNESS

T858-EJ13 GY-16-NW
T858-EJ14 GY-16-NW

EJ-S2

T859-EJ8 WH-16-NW

G828-K1 WH-18

K737-EJ20 BR-16-NW
K739-J23 BU-16-NW

+5 VOLTS
RETURN
SIGNAL

C-M10
F716-WH

START RELAY

+5 VOLTS
RETURN
SIGNAL

OR-18
YL-18
GN-18

A
B
C

+5 VOLTS
RETURN
SIGNAL

OR-18
YL-18
GN-18

ATMOSPHERIC PRESSURE
SENSOR
194-6722

ENGINE OIL PRESSURE

SENSOR
194-6725
J209
3E3370
A
G828-N1 WH-18
B
G829-N2 GN-18
C
C991-N3 PK-18

A
B

J93
3E3388

P93
1552264

F421-K12 YL-18
G833-K37 PK-18
T725-K44 WH-18
N707-K43 PU-18
G828-K28 WH-18
G829-K35 GN-18
C991-K6 PK-18

F421-N4
G833-N5
T725-N6
N707-N7
G828-N1
G829-N2
C991-N3

1
2
3
4
5
6
7
8

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

T725-N6 WH-18
N707-N7 PU-18

THESE WIRES, CONNECTORS & SOLENOIDS

DO NOT EXIST ON THE 278-5657 HARNESS

DIAGNOSTIC
LAMP

T858-K15
T962-K25
T959-K17
T961-K16
T960-K24

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV

C-T3
120-YL

C-T5
120-YL

C-T20
101-RD

J93
3E3388
1
2
3
4
5
6
7
8

F421-N4
G833-N5
T725-N6
N707-N7
G828-N1
G829-N2
C991-N3

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

FUEL HARNESS
CONNECTOR

TERMINATION RESISTOR
C-C20

T958-K19 YL-16-HV
C-S10
229-BK

C-S7
120-YL

C-S4
101-RD
C-S5
101-RD

C-S2
K900-YL

MAINTENANCE
CLEAR SWITCH
C-C19

HI/LO IDLE
SWITCH
C-C18

C-T16
120-YL

DIODE
C-C13

MAINTENANCE
LAMP

TACHOMETER
207-2825

RS485A
RS485B
GAUGE GROUND
GAUGE V+

RS485A
RS485B
GAUGE GROUND
GAUGE V+

H-C4
1275485 1275486
1
101-H10 RD-10

H-S6
1

H-S5
1

STARTING
MOTOR

101-C8 RD-14
101-C18 RD-14
101-C41 RD-14

PTO ENABLE SWITCH

PTO RAMP UP SWITCH
PTO RAMP DOWN / RESUME SWITCH
BATTERY (-)
BATTERY (-)
BATTERY (-)
THROTTLE POSITION 1 (PWM)
SOLENOID COMMON
THROTTLE POSITION 2 (PWM)
BATTERY (+) - KEY SWITCH

ELECTRONIC CONTROL MODULE

101-C14 RD-14
101-C17 RD-14
101-C2 RD-14

893-H1
892-H2
K900-H28
150-H24
101-H36
101-H31

F426-H3 BU-18
150-H23 0R-18
150-H12 OR-18
150-H13 0R-18
229-H17 BK-18
229-H18 BK-18

229-H14 BK-18
229-H19 BK-18

H-S7
150-H24 OR-14
1

H-S8
1

G967-H16 WH-18
229-H17 BK-18
229-H18 BK-18
229-H19 BK-18

120-H22 YL-18
1607689
J1 H-C1

GN-16
GN-18
RD-14
RD-14
YL-18
BU-18
WH-18
WH-18
RD-14
RD-14
RD-18
GN-18
YL-18
BK-14
RD-14
BK-14

N783-G2 GN-18

K990-H30 GN-16
2

K900-H28 YL-16
1

H-S2

C-S5

SIGNAL
RETURN

FUEL TEMPERATURE
SENSOR
130-9811

BATTERY (-)
THROTTLE POSITION SENSOR
SOLENOID COMMON
THROTTLE POSITION SENSOR #2

A234-E10 BK
A234-E1 BK

RS485A
RS485B
GAUGE GROUND
GAUGE V+

RS485A
RS485B
GAUGE GROUND
GAUGE V+

RS485A
RS485B
GAUGE GROUND
GAUGE V+

G-S3

G-S4

C-S4
2

H-C6
1330973
A
K900-H27 YL-16
B
K990-H29 GN-16

TERMINATION
RESISTOR
C
174-3016
(NOTE B & C)

NOTE D

M910-E53 OR-16
H407-E49 YL-16

RD-16
GN-16
YL-16
GN-16

ALTERNATOR

E-S3

ON

OFF

ETHER START
VALVE RELAY
(NOTE V)

101-C10 RD-10
C-T1
1311497

C-S1
K900-C27 YL-16
K900-C26 YL-16
K900-C22 YL-16
1

K900-C13 YL-16
K990-C15 GN-16

E-S2

893-E3 PK-16

892-E4 WH-16

120-E6 YL-14

J61
9X1343

150-E16 OR-14
M909-E17 GN-16
T936-E18 GN-16
G971-E19 BR-16
G969-E20 YL-16
892-E21 WH-16
893-E22 PK-16
167-E23 OR-16
A274-E24 BK-16
A307-E25 GY-16
G488-E26 GN-16
F426-E27 BU-16
F424-E28 YL-16
125-E29 OR-16
T993-E30 BR-16
A234-E31 BK
K900-E32 YL
K990-E33 GN
M904E34 OR-16
450-E35 YL-16
451-E36 BR-16
382-E37 PK-16
J983-E38 YL-16
F404-E39 RD-16
F420-E40 GN-16
120-E41 YL-14
F716-E42 WH-16
G968-E43 WH-16
381-E44 PU-16
G955-E45 GN-16
150-E46 OR-14
150-E47 OR-14
G469-E48 BU-16
H407-E49 YL-16
E798-E50 PK-16
E452-E51 WH-16
H405-E52 BU-16
M910-E53 OR-16
G967-E54 WH-16
387-E55 PK-16

K900-E60 YL
893-E8 PK-16
893-E22 PK-16

E-S1

892-E7 WH-16
892-E21 WH-16

E-S6

120-E15 YL-14
120-E41 YL-14
M909-E17 GN-16
T936-E18 GN-16
G971-E19 BR-16
G969-E20 YL-16
167-E23 OR-16
A274-E24 BK-16
A307-E25 GY-16
G488-E26 GN-16
F426-E27 BU-16
F424-E28 YL-16
125-E29 OR-16
T993-E30 BR-16
M904-E34 OR-16
451-E36 BR-16
382-E37 PK-16
F404-E39 RD-16
F420-E40 GN-16
F716-E42 WH-16
G968-E43 WH-16
381-E44 PU-16
G955-E45 GN-16
G469-E48 BU-16
H407-E49 YL-16
E798-E50 PK-16
E452-E51 WH-16
J983-E38 YL-16
H405-E52 BU-16
M910-E53 OR-16
G967-E54 WH-16
387-E55 PK-16
150-E16 OR-14
150-E46 OR-14
150-E47 OR-14
450-E35 YL-16

E798-E50 PK-16
M904-E34 OR-16
A234-E1 BK
F716-E42 WH-16
G968-E43 WH-16
H405-E52 BU-16
150-E16 OR-14
E452-E51 WH-16
K900-E2 YL
150-E46 OR-14
150-E47 OR-14
387-E55 PK-16
381-E44 PU-16
G955-E45 GN-16
451-E36 BR-16
G967-E54 WH-16
229-E59 BK-14
229-E57 BK-14
229-E58 BK-14
A307-E25 GY-16
G969-E20 YL-16
450-E35 YL-16

C-S2
K900-C22 YL-16
K900-C47 YL-16
2

C-S3
K990-C48 GN-16
K990-C23 GN-16
2

BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
BR-18

120-C7 YL-18

120-C37 YL-18

C-S11
K990-C25 GN-16
K990-C24 GN-16
120-C45 YL-18

YL-18
YL-16
GN-16
BK-18

HARNESS 266-2295
DIAGNOSTIC
LAMP
7N-5876

WARNING
LAMP
7N-5876

C-S7
120-C21 YL-18

RD-18
GN-18
YL-18

MAINTENANCE
LAMP
7N-5876

C-S9
1

C-C13
1552269
1
391-C46 PK-18
2
229-C54 BK-18
DIODE
189-3158

C-S6
1

C-C5
1552269
391-C43 PK-18
229-C30 BK-18

120-C34
K900-C47
K990-C48
229-C50

120-C19
120-C34
120-C36
120-C35

YL-18
YL-18
YL-18
YL-18

391-C43 PK-18
391-C46 PK-18
391-C31 PK-18

105-C6 RD-18
G955-C3 GN-18
F426-C52 BU-18
F716-C9 WH-18
G967-C4 WH-18
F420-C32 GN-18
F404-C29 RD-18
F424-C39 YL-18
893-C12 GN-18
892-C11 BR-18
229-C16 BK-14 C-S8 229-C30
229-C54
229-C40 BK-14
229-C42 BK-18 C-S10
229-C50
229-C28
229-C53
229-C51
229-C44
1

C-C19
1552267

F426-C52 BU-18
229-C53 BK-18
C-C18
1552267

MAINTENANCE
CLEAR SWITCH
3N-5716
A
B
C

A
B
C

STOP SWITCH
111-1325
C-M8 2

391-C31 PK-18
F716-C9 WH-18C-M10

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

1 C-M9
1

GN-16

120-C35 YL-18
F420-C32 GN-18
120-C21 YL-18
F404-C29 RD-18
120-C36 YL-18
F424-C39 YL-18

G955-C3 GN-18
229-C51 BK-18
G967-C4 WH-18

WH-18

HI/LO IDLE
2591107
2

KEYSWITCH
3E-0156

OFF
ON

391-C33 PK-18

391-C33 PK-18

120-C45 YL-18
105-C6 RD-18

150-C38 OR-14

C-C6 ENGINE SERVICE

TOOL CONNECTOR
9W-1951

893-C12 GN-18
892-C11 BR-18
K990-C25 GN-16
K900-C27 YL-16

ST

3 C-M7

229-C44 BK-18
150-C38 OR-14
120-C45 YL-18
105-C6 RD-18

120-C19 YL-18
229-C28 BK-18

A
B
C
D
E
F
G
H
J

C-C20
1330973
A
K900-C26 YL-16
B
K990-C24 GN-16
C

1
2

KEYSTART
SWITCH

BK-18
BK-18

P61

OR-18
YL-16

IGN

OR-18
OR-18

IL
GND
BAT

BK-18
GN-18

(+)BATTERY
(-)BATTERY

WH-18
BK-18

CAT DATA LINK(+)

CAT DATA LINK(-)
J1939(-)
J1939(+)

BK-18
BK-18

TERMINATION
RESISTOR
174-3016

YL-18

(NOTE B & C)

IDENT.
C
G
H

HARNESS
266-2295
248-0471
276-0827

CHG
00
01
00

J403/P403
C
A
B

SIG
+ BAT.
- BAT.

DESIRED SPEED CONTROL

OR THROTTLE POSITION
SENSOR (NOTE W)

J403/P403
C
A
B

SIG
+ BAT.
- BAT.

DESIRED SPEED CONTROL

OR THROTTLE POSITION
SENSOR #2 (NOTE W)

J61 P61
9X1343 8T9834
1
+BAT. (UNSWITCHED)
2
3
4
INLET AIR SHUTOFF SOLENOID RELAY
5
SOLENOID COMMON
6
7
8
DIG SNSR PWR (+8V)
9
10
11
12
13
14
15
ANLG SNSR RETURN
16
17
18
19
20
21
22
23
24
DIAGNOSTIC LAMP
25
WARNING LAMP
26
+BAT. (SWITCHED)
27
REMOTE SHUTDOWN SW
28
29
PTO ENABLE SW
30
PTO RAMP UP/SET SW
31
+BAT. (UNSWITCHED)
32
+BAT. (UNSWITCHED)
33
34
35
36
COOLANT LEVEL SNSR
37
38
39
PTO RAMP DOWN/RESUME SW
40

ETHER
START
VALVE
(NOTE V)

1
2

ETHER START VALVE

BATTERY(-)

ALTERNATE ETHER VALVE WIRING

P515
1552269
1
2

STARTING AID OVERRIDE SW

+BAT. (UNSWITCHED)
TORQUE LIMIT SW
RETARDER LAMP
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
CAT DATA LINK CAT DATA LINK +
DIG SNSR PWR (+8V)
DIG SNSR RETURN
THROTTLE POSITION SNSR
AUXILIARY TEMP SNSR
MAINTENANCE DUE RESET SW
MAINTENANCE DUE LAMP
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
J1939 SHIELD
J1939 DATA +
J1939 DATA PTO INTERRUPT SW
THROTTLE POSITION SENSOR #2
NC
ETHER START VALVE
NC
DIAGNOSTIC LAMP
WARNING LAMP
+BAT. (SWITCHED)
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
PTO ENABLE SW
PTO RAMP UP/SET SW
+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
AUXILIARY PRESS. SNSR
RETARDER LO/HI SWITCH
RETARDER MED/HI SWITCH
COOLANT LEVEL SNSR
NC
STARTING AID OVERRIDE SW
PTO RAMP DOWN/RESUME SW
75% OVERSPEED VERIFY SW

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
AUXILIARY TEMP SNSR
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)
DIG SNSR RETURN
AUXILIARY PRESS. SNSR
THROTTLE POSITION SNSR
THROTTLE POSITION SNSR #2
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
ETHER START VALVE
STARTING AID OVERRIDE SW
MAINTENANCE DUE RESET SW
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
75% OVERSPEED VERIFY SW
PTO INTERRUPT SW
PTO ENABLE SW

TORQUE LIMIT SW

REMOTE SHUTDOWN SW (NOTE K)

INTERMEDIATE ENGINE SPEED SW

OVERSPEED VERIFY SW

PTO INTERRUPT SW

PTO ENABLE SW

PTO RAMP UP/SET SW

PTO RAMP DOWN/RESUME SW
MAINTENANCE DUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP
RETARDER LAMP
14 AWG
+BAT. (SWITCHED)
CAT DATA LINK CAT DATA LINK +

PTO RAMP
UP/DOWN SWITCH
MAINTENANCE
DUE LAMP

CB
1A

ALTERNATE RETARDER WIRING

RETARDER LO/HI SWITCH

HI
LO

RETARDER MED/HI SWITCH

1A

LOW RETARD SWITCH

(ACTUATE ON CLOSE)

RETARDER SOLENOID
ON/OFF SWITCH

RETARDER MED/HI SWITCH

1A

MEDIUM RETARD SWITCH

(ACTUATE ON CLOSE)

MAX LENGTH 40 METERS

J1939 SHIELD
J1939 DATA +
J1939 DATA -

WARNING LAMP

CB

MED
HI

DIAGNOSTIC LAMP

CB

RETARDER LO/HI SWITCH

LO
MED

120-E6 YL-14

ACTUATE BOTH SWITCHES

FOR HIGH RETARD

RETARDER LAMP

CB
1A

(153-2707)
(NOTES B & E)

C B A
A
B
C
D
E
F
G
H
J

120

B A C

DEVICE

(165-0200)
MAX LENGTH 1 METER
(NOTE B)

+ BAT.
- BAT.
CAT DATA LINK +
CAT DATA LINK -

(J66)
CUSTOMER INSTALLED
SERVICE TOOL CONN

OPTIONAL START/STOP CONTROL WIRING

150(48) OR-14
G971 BR-16
G969 YL-16

INLET AIR SHUTOFF SOLENOID RELAY

SOLENOID COMMON

167 0R-16
DIG SNSR PWR (+8V)
COOLANT LEVEL SNSR
ANLG SNSR RETURN

T993 BK-16

F404 RD-16
F420 GN-16
120 YL-14
F716 WH-16

1
2

P520
1552269

+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
PTO RAMP UP/SET SW
PTO RAMP DOWN/RESUME SW
REMOTE SHUTDOWN SW
+BAT. (UNSWITCHED)
+BAT. (SWITCHED)
041 BK-16
WARNING LAMP
DIAGNOSTIC LAMP
PTO ENABLE SW

G971 BR-16
G969 YL-16
167 0R-16
E452 WH-16
T993 BK-16

2
1
P800
1552267

P649
1552252
150(52) OR-14
150(53) OR-14
G955 GN-16
G967 WH-16
F716 WH-16
150(48) OR-14
120 YL-14
041 BK-16
F420 GN-16
F404 RD-16

A
C
B

INLET AIR SHUTOFF

SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF

SOLENOID (NOTE V)

+5V
SIGNAL
RETURN

Wire Number Code

Code

COOLANT
LEVEL
SENSOR

J649
3E5179
1
2
3
4
5
6
7
8
9
10
11
WARNING RD
12
DIAGNOSTIC
YL

269E4604
267E4207

CB2 15A

BATTERY
756E168

381 PU-16
G955 GN-16
150(52) OR-14
150(53) OR-14

CB1 15A

UP
E452 WH-16

G967 WH-16

HOURMETER

3E3382 1552273
1
REMOTE STOP
2
-BAT
3
REMOTE START
4
REMOTE RUN
5
+BAT
6
NOTE D

266E793
1275485 1275486
1

DN
SPEED
RAISE/LOWER
SWITCH
START
RELAY
(SMMS)

R
C
S
B

MTR

OFF
ON
ST

BAT.

STARTING
MOTOR

START/STOP
KEY SWITCH

1552269

CONNECTOR TABLES FOR HARNESS 276-0827

AMP
CLR-GA

K990-C23 GN-16
1

1
2

AUXILIARY
PRESSURE
SENSOR

MAINTENANCE DUE RESET SW

K990-E61 GN
K900-E11 YL
K900-E32 YL

NOTE D

1
1275486 1275485

050
051
052
056
150
151
152
156
159
163
165
168
169
169
172
251
252
253
255
256
258

Component
Starter Motor (RH)
Starter Motor (RH)
Starter Motor (RH)
Start Relay (RH)
Starter Motor (LH)
Starter Motor (LH)
Starter Motor (LH)
Start Relay (LH)
Start Relay (LH)
Engine Stop Switch
Engine Stop Switch
Start/Stop Key Switch
Start/Stop Key Switch
Engine Stop Switch
Engine Stop Switch
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)

Terminal
+Battery
-Battery
Start
+Battery Out
+Battery
-Battery
Start
+Battery Out
+Battery In
N.O. In
N.O. Out
S
B
N.C. In
N.C. Out
-Battery
+Battery
-Battery
-Battery
+Battery
+Battery

264
265
351
352
353
355
356
358
364
365
366
367
408
409
410
756
757
793
794
795
796
957
4201 - 4212
4601 - 4606

Alternator Breaker (RH)

Alternator Breaker (RH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alernatror (LH)
Alternator Breaker (LH)
Alternator Breaker (LH)
Circuit Breaker 2
Circuit Breaker 2
Raise/Lower Switch
Raise/Lower Switch
Raise/Lower Switch
Hourmeter
Hourmeter
Warning Lamp +
Warning Lamp Diagnostic Lamp +
Diagnostic Lamp Start/Stop Key Switch
12 Pin Connector J94
6 Pin Connector J95

+Battery
+Battery
-Battery
+Battery
-Battery
-Battery
+Battery
+Battery
+Battery
+Battery
Battery
Load
Common
Down
Up
+Battery
-Battery
Red+
RedYellow+
YellowR or IGN

In
Out

In
Out

TYPICAL WIRE NUMBER: 050 E 365

ALTERNATOR

Right Hand Starter Motor +Battery Connection

C9 Engine
Left Hand Alternator Breaker Power Out Connection
This wire routes from the Right Hand Starter Motor +Battery Connection to
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.

1
2

CONTROL PANEL

Diagnostic Code
Flash Code SPN(1)/FMI Code
or
Event Code

BK-18
BK-18

+5V
SIGNAL
RETURN

Cross Reference for Diagnostic Codes

N782-G13 BU-18
N782-G21 BU-18
N782-G11 BU-18
N782-G19 BU-18
N783-G14 GN-18
N783-G22 GN-18
N783-G10 GN-18
N783-G18 GN-18
N784-G15 WH-18
N784-G23 WH-18
N784-G9 WH-18
N784-G17 WH-18
N785-G16 BU-18
N785-G24 BU-18
N785-G20 BU-18
N785-G12 BU-18

C-T2
1311497

P220/J220
A
C
B

K990-E13 GN
K990-E33 GN

E-S4

K990-E5 GN
J983-E38 YL-16

G-C6
1552273

START RELAY
209-5582
1

COOLANT LEVEL
SENSOR
OFF ENGINE

ETHER
START
VALVE
(NOTE V)

E-S5
E-S8

K900-E12 YL
K900-E2 YL

NOTE D

START RELAY
(SMMS)

A234-E9 BK
A234-E31 BK

ENGINE STOP SWITCH

N782-G19
N783-G18
N784-G17
N785-G12

BU-18
GN-18
WH-18
BU-18

G-C5
1552273

N782-G11
N783-G10
N784-G9
N785-G20

N782-G21
N783-G22
N784-G23
N785-G24

BU-18
GN-18
WH-18
BU-18

G-C4
1552273

+8V
SIGNAL
RETURN

ST

A234-E62 BK
1

K990-E14 GN
K990-E5 GN

BK-18
BK-18

101-C20 RD-10

G-C3
1552273

N782-G13
N783-G14
N784-G15
N785-G16

G-S2

CIRCUIT BREAKER
6T-3643
C-T15
C-T20
101-C5 RD-14
150-C1 OR-14
15A
C-T17
150-C38 OR-14

K990-H29 GN-16
K900-H11 YL-16

G955-H15 GN-18

H-S3
GN-16

F716-H9 WH-18

229-H14 BK-18

K990-H30
G955-H15
101-H34
101-H37
120-H22
F426-H3
F716-H9
G967-H16
101-H38
101-H33
F404-H4
F420-H5
F424-H6
229-H21
101-H35
229-H32

C-C1
9X0145
1
893-C12 GN-18
2
892-C11 BR-18
3
K900-C13 YL-16
4
150-C1 OR-14
5
101-C2 RD-14
6
101-C5 RD-14
7
8
105-C6 RD-18
9
K990-C15 GN-16
10
G955-C3 GN-18
11
101-C8 RD-14
12
101-C14 RD-14
13
120-C7 YL-18
14
F426-C52 BU-18
15
F716-C9 WH-18
16
G967-C4 WH-18
17
101-C17 RD-14
18
101-C18 RD-14
19
F404-C29 RD-18
20
F420-C32 GN-18
21
F424-C39 YL-18
22
229-C40 BK-14
23
101-C41 RD-14
24
229-C16 BK-14

HARNESS 276-0827
K990-H7

150-H12 OR-18
150-H13 OR-18

229-H21 BK-14
229-H39 BK-18

893-H1 GN-18
892-H2 BR-18
F426-H3 BU-18
F404-H4 RD-18
F420-H5 GN-18
F424-H6 YL-18
F716-H9 WH-18
G955-H15 GN-18
G967-H16 WH-18
120-H22 YL-18

F404-H4 RD-18
F420-H5 GN-18
F424-H6 YL-18

H-C2
7X6222
GN-18
BR-18
YL-16
OR-14
RD-14
RD-14

H-S1

G-S1

N785-G4 BU-18

OPTIONAL
WIRING

150-H23 OR-18

N782-G1 BU-18

101-H36 RD-14
101-H37 RD-14
101-H38 RD-14

BATTERY
DISCONNECT
SWITCH

K900-H11 YL-16

1
2
3
4
5
6

N784-G3 WH-18

BATTERY

K990-H7 GN-16

G-C1
1552273

101-H33 RD-14
101-H34 RD-14
101-H35 RD-14

NOTE D

893-H1 GN-18
892-H2 BR-18

1
2

E-S7

G469-E48 BU-16
G488-E26 GN-16

F404-E39
F420-E40
F424-E28
T936-E18

STARTING
MOTOR
ELECTRONICS
GROUND STUD
NOTE A

GROUND STUD

H-C3
1275485
101-H20 RD-10

HARNESS 248-0471

CONTROL MODULE
C-C7
1552273
210-4309
1 +BATTERY
120-C34 YL-18
2 J1939 DATA+
RS485A
K900-C47 YL-16
3 J1939 DATARS485B
K990-C48 GN-16
4 J1939 SHIELD
GAUGE GND
5
GAUGE V+
6 GROUND
229-C50 BK-18

V-C3
V-C1
H-C5
1297163 1297164
3E3364 1552269
1
1
101-H31 RD-14
101-V1 RD-14
2
229-H32 BK-14
1297163 V-C2 1297164
1
200-V2 BK-14

G-C2
1552273

BU-18
GN-18
WH-18
BU-18

1
2
3
4
5
6

BATTERY

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

BATTERY (-)

P800/J800
A
C
B

1
2
3
4
5
6

VOLTMETER
207-2822

1
2
3
4
5
6

ENGINE COOLANT
TEMPERATURE
207-2823

1
2
3
4
5
6

ENGINE OIL
PRESSURE
207-2824

1
2
3
4
5
6

FUEL
PRESSURE
211-0745

BU-18
GN-18
WH-18
BU-18

OPTIONAL INSTRUMENT PANEL

BATTERY (+) - UNSWITCHED

BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH

P105
1552269
F421-N4 YL-18
G833-N5 PK-18

AUXILIARY
TEMPERATURE
SENSOR

ETHER START VALVE

E-S9

041 BK-16

N782-G5
N783-G6
N784-G7
N785-G8

30 Page, (Dimensions: 39 Inches x 28 Inches)

RENR8046-03

H-S1
229-BK

TERMINATION RESISTOR
H-C6

BATTERY (+) - UNSWITCHED

COOLANT LEVEL SWITCH
J1939 DATA LINK (+)

PTO RAMP DOWN / RESUME SWITCH

BATTERY (-)

150-E16 OR-14
M909-E17 GN-16
T936-E18 GN-16
G971-E19 BR-16
G969-E20 YL-16
892-E21 WH-16
893-E22 PK-16
167-E23 OR-16
A274-E24 BK-16
A307-E25 GY-16
G488-E26 GN-16
F426-E27 BU-16
F424-E28 YL-16
125-E29 OR-16
T993-E30 BR-16
A234-E31 BK
K900-E32 YL
K990-E33 GN
M904E34 OR-16
450-E35 YL-16
451-E36 BR-16
382-E37 PK-16
J983-E38 YL-16
F404-E39 RD-16
F420-E40 GN-16
120-E41 YL-14
F716-E42 WH-16
G968-E43 WH-16
381-E44 PU-16
G955-E45 GN-16
150-E46 OR-14
150-E47 OR-14
G469-E48 BU-16
H407-E49 YL-16
E798-E50 PK-16
E452-E51 WH-16
H405-E52 BU-16
M910-E53 OR-16
G967-E54 WH-16
387-E55 PK-16

C-T28
120-YL

C-T29
F424-YL

ECM
H-C1

1
2
3
4

PTO RAMP UP/SET SWITCH

NOT USED

SIGNAL
RETURN

BATTERY(-)

BAT.

CONTROL MODULE
C-C7

H-S3
K990-GN

ALTERNATOR

1
2

MTR

C B A

H-S2
K900-YL

H-S8
229-BK

REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH

1552269

T725-N6 WH-18
N707-N7 PU-18

TERMINATION
RESISTOR
(174-3016)
(NOTE B & C)

INSTRUMENT PANEL
HARNESS INTERFACE
H-C2

BAT.

PTO ENABLE SWITCH

NOTE D

P142/J142
1
2

MAX LENGTH 30 METERS

H-S5
101-RD

H-S7
150-OR

NOT USED
+BATTERY (UNSWITCHED)
COOLANT LEVEL SENSOR
J1939 DATA (+)

FUEL PRESSURE SENSOR

194-6725

ENGINE SERVICE TOOL

C-C6

C-S1
K900-YL

H-S6
101-RD

1275486

+5 VOLTS
RETURN
SIGNAL

1297164

C-S11
K990-GN

C-S3
K990-GN

C-S6
120-YL

C-S8
229-BK

C-T22
391-PK

HARNESS 276-0827 CONNECTOR AND

SPLICE LOCATIONS

OR-18
YL-18
GN-18

+BATTERY (SWITCHED)

START RELAY
C-C5

RETARDER SOLENOID MED/HI

PTO INTERRUPT
J1939 DATA LINK SHIELD

J1939 DATA (-)

NOT USED

1297163

229-E57 BK-14
229-E58 BK-14
229-E59 BK-14

125-E29 OR-16
T993-E30 BR-16
167-E23 OR-16
A274-E24 BK-16
F426-E27 BU-16
M909-E17 GN-16
893-E3 PK-16
892-E4 WH-16
382-E37 PK-16
G971-E19 BR-16

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

OPTIONAL
WIRING

BATTERY

ELECTRONIC CONTROL MODULE (ECM)

HARNESS 266-2295 CONNECTOR AND SPLICE LOCATIONS

J1939 DATA LINK (-)

FUEL TEMPERATURE
SENSOR
256-6453

LAMP
LAMP
LAMP
LAMP

+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
75% OVERSPEED VERIFY SWITCH

T859-K21 WH-16-HV
T957-K20 PU-16-HV

BATTERY
H-C5

LAMP
LAMP
LAMP
LAMP

SIGNAL
RETURN

HARNESS 227-3812

C-T18
150-OR

DIAGNOSTIC
WARNING
MAINTENANCE OVERDUE
RETARDER

1
2

J209
3E3370
A
G828-N1 WH-18
B
G829-N2 GN-18
C
C991-N3 PK-18

C-T15
150-OR

C-T7
105-RD

STARTER MOTOR
H-C4

START AID OVERRIDE

RETARDER SOLENOID LO/HI SWITCH

DIAGNOSTIC
WARNING
MAINTENANCE DUE
RETARDER

REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH

F421-K12 YL-18
G833-K37 PK-18
T725-K44 WH-18
N707-K43 PU-18
G828-K28 WH-18
G829-K35 GN-18
C991-K6 PK-18

STARTER MOTOR
H-C3

AUXILIARY PRESSURE
AUXILIARY TEMPERATURE

NOT USED

C-T17
150-OR

C-T6
F404-RD

T860-K14 OR-16-HV

JUMPER HARNESS
INTERFACE
C-C1

ANALOG SENSOR POWER (+5V)

ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE CLEAR SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER SOLENOID CONTROL
AIR SHUTOFF SOLENOID

1
2

RETARDER SOLENOID MED/HI SWITCH

PTO INTERRUPT SWITCH
J1939 SHIELD

C-S9
391-PK

MTR

FUEL PRESSURE SENSOR

194-6725

2304012

P105
2304011
F421-N4 YL-18
G833-N5 PK-18

P93
1552264

ELECTRONIC CONTROL MODULE

AUXILIARY PRESSURE SENSOR

AUXILIARY TEMPERATURE SENSOR

+5 VOLTS
RETURN
SIGNAL

OR-18
YL-18
GN-18

STARTING AID OVERRIDE OVERRIDE SWITCH

RETARDER SOLENOID LO/HI SWITCH

FUEL HARNESS
CONNECTOR

NO.6
CYLINDER
INJECTOR

ANALOG SENSOR POWER (+5V)

ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE DUE RESET SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER START VALVE
INLET AIR SHUTOFF SOLENOID RELAY

C-M8
391-PK

WARNING LAMP

120

P1
J1 1607689

C-T2
101-RD

C-T4
F420-GN

J63
ENGINE SERVICE
TOOL CONNECTOR
8T8736
120-E15 YL-14
A (+)BATTERY
229-E56 BK-14
B (-)BATTERY
A234-E9 BK-14
C J1939 SHIELD
D CAT DATA LINK(+)
893-E8 PK-16
E CAT DATA LINK(-)
892-E7 WH-16
K990-E13 GN
F J1939(-)
K900-E11 YL
G J1939(+)
H
J

P154
1740502

1
2
3
4

BATTERY
DISCONNECT
SWITCH

IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE.
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE.
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE.

TERMINATION
RESISTOR
(134-2540)
(NOTE B&C)

HARNESS 276-3091

C-T1
101-RD

N707-K43 PU-18

OR-18
YL-18
GN-18

A
B
C

G828-K29 WH-18
G829-K33 GN-18
994-K10 GY-18

CYLINDER 5 & 6
RETARDER
SOLENOID

T860-EJ18 OR-16-NW
T962-EJ6 WH-16-NW

C-M9
391-PK

G828-K31 WH-18
G829-K32 GN-18
R747-K5 GY-18

NO.5
CYLINDER
INJECTOR

P572
1539693
NOTE X

C-M7
229-BK

A
B
C

NO.4
CYLINDER
INJECTOR

T860-EJ17 OR-16-NW
T961-EJ5 GN-16-NW

K738-EJ11 GN-16-NW
T957-EJ1 PU-16-NW
T959-EJ3 BR-16-NW
T958-EJ2 YL-16-NW
T960-EJ4 BU-16-NW
T961-EJ5 GN-16-NW
T962-EJ6 WH-16-NW

NOTE:

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD AIR)
239-3478

J203
3E3370

CYLINDER 3 & 4
RETARDER
SOLENOID

A
B

T859-EJ15 WH-16-NW
T859-EJ16 WH-16-NW

(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING SENSOR
201-6617

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
191-8303

SIGNALSIGNAL+

J201
3E3370

T859-EJ15 WH-16-NW
T960-EJ4 BU-16-NW

T860-EJ18 OR-16-NW
T860-EJ17 OR-16-NW

P200
1552267
G828-K30 WH-18
G829-K34 GN-18
R746-K18 PK-18

NO.3
CYLINDER
INJECTOR

K738-EJ11 GN-16-NW
K739-EJ22 BU-16-NW

1
2

E963-K23 BK-18
E964-K22 WH-18

NO.2
CYLINDER
INJECTOR

P571
1539693
NOTE X

K739-J23 BU-16-NW
K739-EJ22 BU-16-NW
K739-EJ21 BU-16-NW

P401
1552269

CYLINDER 1 & 2
RETARDER
SOLENOID

A
B

T859-EJ16 WH-16-NW
T959-EJ3 BR-16-NW

K737-EJ19 BR-16-NW
K737-EJ20 BR-16-NW

SIGNALSIGNAL+

BK-18
WH-18

HARNESS 264-2354

A B C

T858-EJ14 GY-16-NW
T958-EJ2 YL-16-NW

HARNESS 234-5002 WITH RETARDER WIRING

HARNESS 278-5657 WITHOUT RETARDER WIRING

J300
3E8969(EARLY)
2626073(LATE)
1
T957-EJ1 PU-16-NW
2
T958-EJ2 YL-16-NW
3
T959-EJ3 BR-16-NW
4
T960-EJ4 BU-16-NW
5
T961-EJ5 GN-16-NW
6
T962-EJ6 WH-16-NW
7
T858-EJ7 GY-16-NW
8
T859-EJ8 WH-16-NW
9
T860-EJ9 OR-16-NW
10
K737-EJ10 BR-16-NW
11
K738-EJ11 GN-16-NW
12
K739-EJ12 BU-16-NW

NO.1
CYLINDER
INJECTOR

T858-EJ13 GY-16-NW
T957-EJ1 PU-16-NW

INLET AIR SHUTOFF

SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF

SOLENOID (NOTE V)

995-K11 BU-18
G833-K36 PK-18

WH-18
WH-18
WH-18
WH-18

1
2

PROBE CONNECTOR

P100
1552269

PU-18
GY-18
BU-18
BU-18
PK-18
BK-18
WH-18
BU-18
YL-18
YL-18
WH-18
YL-18
PK-18
GY-18
WH-18

F421-K12 YL-18
T725-K44 WH-18

BATTERY

E963-K23 BK-18
G856-K8 WH-18

E966-K26 YL-18
E965-K27 BU-18

G829-K34
G829-K33
G829-K32
G829-K35

K-S2

N707-K43
994-K10
995-K11
C967-K13
C991-K6
E963-K23
E964-K22
E965-K27
E966-K26
F421-K12
G856-K8
G857-K9
R746-K18
R747-K5
T725-K44

C991-K6 PK-18

G833-K36 PK-18
G833-K37 PK-18
G833-K38 PK-18

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)

3E3364
1
TIMING CALIBRATION(TC)

-BAT

PRESSURE SENSOR RETURN

995-K11 BU-18
K739-K40 BU-16-HV
R746-K18 PK-18

G829-K2 GN-18

P400
1552269
G856-K8 WH-18
G857-K9 YL-18

1297163

ENGINE COOLANT TEMPERATURE

RETARDER RETURN
INTAKE MANIFOLD AIR PRESSURE

K737-K4 BR-16-HV

G833-K7 PK-18

RETARDER SOLENOID MEDIUM/HIGH

994-K10 GY-18
995-K11 BU-18
F421-K12 YL-18
C967-K13 BU-18
C991-K6 PK-18
E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18
G828-K1 WH-18
G829-K2 GN-18
G833-K7 PK-18
G856-K8 WH-18
G857-K9 YL-18
N707-K43 PU-18
R746-K18 PK-18
R747-K5 GY-18
T725-K44 WH-18

K738-K41 GN-16-HV

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

RETARDER SOLENOID LOW/HIGH

K-S1

1297164

P2

J2 2274002

266E957

ECM
MOUNTING
BOLT

ECM
GROUND
STRAP

INSTRUMENT PANEL HARNESS

GAGE HARNESS
JUMPER HARNESS

QTY
1
2
1

CONNECTOR TABLE
WIRE NAME
POS
1
2
3
4
5
F426-H3
6
7
893-H1
8
892-H2
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
F404-H4
28
F420-H5
29
F424-H6
30
31
32
33
K990-H7
34
35
36
37
38
39
40
41
42
43
F716-H9
44
45
46
47
150-H23
48
49
K900-H11
50
51
150-H12
52
150-H13
53
54
55
229-H14
56
57
G955-H15
58
59
G967-H16
60
229-H17
61
62
229-H18
63
64
229-H19
65
66
67
68
69
120-H22
70
ACCESSORY TABLE
PART NAME
PLUG_AS.
STRAP
ENDBELL

H-C1
TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
P/N
160-7689
3S-2093
237-0336

DRC
CLR-GA
GN-18
BR-18
YL-16
OR-14
RD-14
RD-14

GN-16
GN-18
RD-14
RD-14
YL-18
BU-18
WH-18
WH-18
RD-14
RD-14
RD-18
GN-18
YL-18
BK-14
RD-14
BK-14
QTY
1
DT
CLR-GA
RD-10
QTY
1
DT
CLR-GA
RD-10
QTY
1
DT
CLR-GA
RD-14
BK-14
QTY
1
1
DT
CLR-GA
YL-16
GN-16

QTY
1
1
1

1835-15

CONNECTOR TABLE
WIRE NAME
POS
893-H1
1
892-H2
2
K900-H28
3
150-H24
4
101-H36
5
101-H31
6
7
8
K990-H30
9
G955-H15
10
101-H34
11
101-H37
12
120-H22
13
F426-H3
14
F716-H9
15
G967-H16
16
101-H38
17
101-H33
18
F404-H4
19
F420-H5
20
F424-H6
21
229-H21
22
101-H35
23
229-H32
24
ACCESSORY TABLE
PART NAME
PLUG_AS.

H-C2
TERM/PLUG
180-9340
180-9340
180-9340
9W-0844
9W-0844
9W-0844
8T-8737
8T-8737
180-9340
180-9340
9W-0844
9W-0844
180-9340
180-9340
180-9340
180-9340
9W-0844
9W-0844
180-9340
180-9340
180-9340
9W-0844
9W-0844
9W-0844

CONNECTOR TABLE
WIRE NAME
POS
101-H20
1
ACCESSORY TABLE
PART NAME
PLUG_AS.

H-C3
TERM/PLUG
8N-1543

CONNECTOR TABLE
WIRE NAME
POS
101-H10
1
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.

H-C4
TERM/PLUG
8N-1542

CONNECTOR TABLE
WIRE NAME
POS
101-H31
1
229-H32
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

H-C5
TERM/PLUG
9W-0844
9W-0844

CONNECTOR TABLE
WIRE NAME
POS
K900-H27
A
K990-H29
B
C
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
STRAP
WEDGE

P/N
7X-6222

P/N
127-5485

P/N
127-5486

P/N
155-2269
155-2261
H-C6
TERM/PLUG
180-9339
180-9339
8T-8737
P/N
133-0973
3S-2093
133-0975

1835-16

High Auxiliary Pressure Warning

E443(2)

1835-00

E445(2)

1836-00

42

High Auxiliary Pressure Derate

High Auxiliary Pressure Shutdown

1836-15
1836-16

Description of Code

Diagnostic
Code
Flash Code SPN(1)/FMI Code
or
Event Code
637-13

261-13

100-17
46

100-18

E360(2)

Description of Code

Related Electrical Service Manuals

Low Engine Oil Pressure Warning

RENR5042

Low Engine Oil Pressure Derate

Systems Operation / Testing and Adjusting

SENR9843

High Auxiliary Temperature Warning

100-01
168-00

168-00

System Voltage high

168-01

168-01

System Voltage low

168-02

168-02

System Voltage intermittent/erratic

51

Low Engine Oil Pressure Shutdown

WIRE GROUP COLOR DESCRIPTIONS

(+) BATTERY

545-05

Ether Start Relay open/short to +batt

2417-05

Ether Injection Control Solenoid open/short to +batt

56

630-02

268-02

Check Programmable Parameters

STARTING CIRCUIT

545-06

Ether Start Relay short to ground

58

639-09

247-09

J1939 Data Link communications

(-) BATTERY / SENSOR RETURN

2417-06

Ether Injection Control Solenoid short to ground

1835-03

1835-03

Auxiliary Pressure Sensor open/short to +batt

1835-04

1835-04

Auxiliary Pressure Sensor short to ground

110-00

1836-03

1836-03

Auxiliary Temperature Sensor open/short to +batt

111-17

E059

Low Engine Coolant Level Warning

1836-04

1836-04

Auxiliary Temperature Sensor short to ground

111-18

E057

Low Engine Coolant Level Derate

111-02

111-02

Engine Coolant Level Sensor Loss of Signal

111-01

E058

Low Engine Coolant Level Shutdown

626-05
N/A

(+) BATTERY SWITCHED

626-06

CONNECTOR TABLES FOR HARNESS 266-2295

DRC
CLR-GA
GN-18
BR-18
YL-16
OR-14
RD-14
RD-14
RD-18
GN-16
GN-18
RD-14
RD-14
YL-18
BU-18
WH-18
WH-18
RD-14
RD-14
RD-18
GN-18
YL-18
BK-14
RD-14
BK-14
QTY
1
DT
CLR-GA
PK-18
BK-18
QTY
1
1
HD10
CLR-GA
YL-18
BK-18
GN-18
BR-18
GN-16
YL-16

QTY
1

CONNECTOR TABLE
WIRE NAME
POS
893-C12
1
892-C11
2
K900-C13
3
150-C1
4
101-C2
5
101-C5
6
7
105-C6
8
K990-C15
9
G955-C3
10
101-C8
11
101-C14
12
120-C7
13
F426-C52
14
F716-C9
15
G967-C4
16
101-C17
17
101-C18
18
F404-C29
19
F420-C32
20
F424-C39
21
229-C40
22
101-C41
23
229-C16
24
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.

C-C1
TERM/PLUG
180-9339
180-9339
180-9339
9W-0852
9W-0852
9W-0852
8T-8737
8T-8737
180-9339
180-9339
9W-0852
9W-0852
180-9339
180-9339
180-9339
180-9339
9W-0852
9W-0852
180-9339
180-9339
180-9339
9W-0852
9W-0852
9W-0852
P/N
9X-0145

CONNECTOR TABLE
WIRE NAME
POS
391-C43
1
229-C30
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

C-C5
TERM/PLUG
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
120-C19
A
229-C28
B
C
893-C12
D
892-C11
E
K990-C25
F
K900-C27
G
H
J
ACCESSORY TABLE
PART NAME
RECEPTACLE

C-C6
TERM/PLUG
180-9339
180-9339
8T-8737
180-9339
180-9339
180-9339
180-9339
8T-8737
8T-8737

P/N
155-2269
155-2261

P/N
9W-1951

DT
CLR-GA
YL-18
YL-16
GN-16

BK-18
QTY
1
1
DT
CLR-GA
GN-18
BK-18
WH-18
QTY
1
1
DT
CLR-GA
BU-18
BK-18
QTY
1
1
DT
CLR-GA
YL-16
GN-16

QTY
1
1

CONNECTOR TABLE
WIRE NAME
POS
120-C34
1
K900-C47
2
K990-C48
3
4
5
229-C50
6
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

C-C7
TERM/PLUG
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340

CONNECTOR TABLE
WIRE NAME
POS
A
F426-C52
B
229-C53
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

C-C19
TERM/PLUG
8T-8737
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME
POS
K900-C26
A
K990-C24
B
C
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
WEDGE

C-C20
TERM/PLUG
180-9339
180-9339
8T-8737

P/N
155-2267
155-2276

P/N
155-2267
155-2276

P/N
133-0973
133-0975

61

110-16

SENSOR / ACTUATOR SUPPLY

High Engine Coolant Temperature Warning

E361(2)

SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM

High Engine Coolant Temperature Derate

CONTROL PLUS FROM ECM

High Engine Coolant Temperature Shutdown

CONTROL MINUS FROM ECM

CAT DATA LINK
J1939 DATA LINK
RS-232/RS-485 DATA LINK

174-03

174-03

Fuel Temperature open/short to +batt

111-17

174-04

174-04

Fuel Temperature short to ground

111-18

678-03

41-03

8 Volt DC Supply short to +batt

111-01

678-04

41-04

8 Volt DC Supply short to ground

63

262-03

5 Volt Sensor DC Power Supply short to +batt

64

Low Engine Coolant Level Warning

13

620-03
21

C-C18
TERM/PLUG
180-9340
180-9340
180-9340

110-15

62

620-04

25

E096

High Inlet Air Temperature Warning

High Inlet Air Temperature Shutdown
High Fuel Temperature Warning

5 Volt Sensor DC Power Supply short to ground

65

174-16

E363(2)

High Fuel Temperature Derate

100-03

100-03

Engine Oil Pressure open/short to +batt

174-00

100-04

100-04

Engine Oil Pressure short to ground

651-05

001-05

Injector Cylinder 1 open circuit

100-10

100-10

Engine Oil Pressure abnormal rate of change

651-06

001-06

Injector Cylinder 1 short

Injector Cylinder #1 fault

71

High Fuel Temperature Shutdown

102-03

102-03

Boost Pressure Sensor short to +batt

651-11

001-11

102-04

102-04

Boost Pressure Sensor short to ground

652-05

002-05

Injector Cylinder 2 open circuit

102-10

102-10

Boost Pressure Sensor abnormal rate of change

652-06

002-06

Injector Cylinder 2 short

108-03

274-03

Atmospheric Pressure open/short to +batt

652-11

002-11

Injector Cylinder #2 fault

108-04

274-04

Atmospheric Pressure short to ground

653-05

003-05

Injector Cylinder 3 open circuit

110-03

110-03

Engine Coolant Temperature open/short to +batt

653-06

003-06

Injector Cylinder 3 short

110-04

110-04

Engine Coolant Temperature short to ground

653-11

003-11

Injector Cylinder #3 fault

91-13

91-13

Throttle Position calibration required

654-05

004-05

Injector Cylinder 4 open circuit

72

26
73

27
28
32

91-08

91-08

Throttle Position signal abnormal

190-08

190-08

Engine Speed signal abnormal

723-08

342-08

Secondary Engine Speed signal abnormal

74

654-06

004-06

Injector Cylinder 4 short

654-11

004-11

Injector Cylinder #4 fault

34
190-15
35

Engine Overspeed Warning

75

655-05

005-05

Injector Cylinder 5 open circuit

655-06

005-06

Injector Cylinder 5 short

655-11

005-11

Injector Cylinder #5 fault

E362(2)
190-00

Engine Overspeed Shutdown

94-03

94-03

Fuel Pressure open/short to +batt

94-04

94-04

Fuel Pressure short to ground

105-03

172-03

Intake Manifold Air Temp open/short to +batt

105-04

172-04

Intake Manifold Air Temp short to ground

656-05

006-05

Injector Cylinder 6 open circuit

656-06

006-06

Injector Cylinder 6 short

656-11

006-11

Injector Cylinder #6 fault

37

38

(1) Suspect Parameter Number

(2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order
to designate a warning, a derate, or a shutdown.

76

THIS SCHEMATIC IS FOR THE

C15 and C18 INDUSTRIAL ENGINES (JRE/WJH/EJG/JAS)
C15 and C18 PETROLEUM ENGINES (JDK/WJW)

High Fuel Pressure Warning

E539(2)
174-15

262-04

Low Engine Coolant Level Derate

Low Engine Coolant Level Shutdown

1636-00

1079-04

24

94-15

E2143(2)

1636-15

1079-03

P/N
155-2273
155-2263

CONNECTOR TABLE
WIRE NAME
POS
G955-C3
A
229-C51
B
G967-C4
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

Form Number

Troubleshooting

High Auxiliary Temperature Derate

High Auxiliary Temperature Shutdown

Title

Engine Timing calibration required

IDENT.
K
E
N
N
EJ
EJ

HARNESS
239-5929
264-2354
276-3091
227-3812
234-5002
278-5657

CHG
03
01
00
01
03
01

(J2 / ENGINE HARNESS)

(J1 / CUSTOMER HARNESS)
(FUEL HARNESS) S/N JRE00829-UP AND WJH00560-UP
(FUEL HARNESS) S/N JRE00000 TO JRE00828 WJH00000 TO WJH00559
(INJECTOR HARNESS) WITH RETARDER
(INJECTOR HARNESS) WITHOUT RETARDER

ABBREVIATIONS
ALT
ATA
CB
CIS
DIG
ECM
N/C
PWM
SM
SMMS

ALTERNATOR
AMERICAN TRUCKING ASSOCIATION
CIRCUIT BREAKER
CUSTOMER IGNITION SWITCH
DIGITAL
ELECTRONIC CONTROL MODULE
NO CONNECTION
PULSE WIDTH MODULATION
STARTING MOTOR
START MOTOR MAG SWITCH

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
CONNECTION TO BATTERY (-).
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
TERMINATION RESISTOR) IS 40 METERS
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
FOR ALL J1939 DATA LINK CONNECTIONS
NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
ON RELAY COILS AND SOLENOID COILS.
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
INSTALLATION GUIDE.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
WITHOUT CATERPILLAR ENGINEERING APPROVAL
UNLESS OTHERWISE SPECIFIED:
ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL