Professional Documents
Culture Documents
DIGITAL MINILAB
FRONTIER 390
SCANNER/IMAGE PROCESSOR
SP2500
LASER PRINTER/PAPER PROCESSOR
LP2500P
Applied Operating Instructions
LP2500P SP2500
Second Edition
PP3-B166E2
INTRODUCTION
This Instruction Manual Applied Operating Instructions explains the procedures for operating and maintaining the Fujifilm Digital Minilab FRONTIER 390 SP2500 and LP2500P, as well as precautions for use. To ensure proper use and optimum performance of the SP2500 and LP2500P Digital Minilab and optional 135ANL (NF2500AG), read this manual thoroughly. This manual should be kept in a fixed place near the machine so that it can be referred to any time a point needs to be clarified. In addition to this instruction manual, the following separate volumes have been prepared: Basic Operating Instructions: This volume describes the basic operating instructions not included in these Applied Operating Instructions.
Condition Setup and Maintenence: This volume describes the condition setup and maintenence procedures for the SP2500 and LP2500P Digital Minilab. For the optional Multi-film Carrier MFC10Y, Pricing Unit PU800B or Variety Print Service, refer to the appropriate Instruction Manual. The optional automatic negative loading system NF2500AG is called the 135ANL.
NOTICE 1. Electro-optical-mechanical reproduction of this manuscript is strictly forbidden. 2. Product innovations may result in specification changes without prior notice.
UNITED STATES OF AMERICA (FCC) NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment.
CANADA (ICES) This class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numrique de la class A respecte toutes les exigences du Rglement sur le matriel brouilleur du Canada.
1 2 3 4 5 6 7 8 9 10 11
OPERATIONAL SAFETY AND USE CONDITIONS ADDITIONAL OPERATING INSTRUCTIONS SETUP AND MAINTENANCE DAILY MAINTENANCE PERIODICAL MAINTENANCE AND INSPECTION ERROR MESSAGES AND ACTION TO TAKE PAPER JAMMING NEGATIVE JAMMING IN 135ANL (OPTIONAL) STREAK MARKS ON PRINTS AND COUNTERMEASURES LIST OF CONSUMABLES INDEX
CONTENTS
1 OPERATIONAL SAFETY AND USE CONDITIONS
1.1
1.1.1 1.1.2
Safety .............................................................................................................................................. 6
Basic Operating Precautions ............................................................................................ 6 Caution regarding Electric Shock ...................................................................................... 6
1.2
1.3
1.4 1.5
Room Conditions .................................................................................................................... 13 CRT Monitor and Main Control Unit Handling Precautions .................................. 14
1.5.1 1.5.2 CRT Monitor .................................................................................................................... 14 Main Control Unit ............................................................................................................ 14
1.6 1.7
19
Manual Start-up ........................................................................................................................ 20 IX240 Strip Film Printing ...................................................................................................... 21 Back Printing Selection and Custom Setup Back Printing Display .................. 22 Front Printing ............................................................................................................................ 25
2.4.1 2.4.2 Date/Time Printing .......................................................................................................... 25 Title Printing .................................................................................................................... 25
Center Cropping ...................................................................................................................... 26 IX240-size Reversal Film Print ........................................................................................... 27 Black & White Negative Printing ....................................................................................... 28 1-Frame Image Display Printing ....................................................................................... 29 Sort Data Display/Setting ..................................................................................................... 31
2.10 Unexposed Frame-Detection Level Setup .................................................................... 32 2.11 Tone Adjustment ...................................................................................................................... 33 2.12 Selecting Sharpness Level ................................................................................................. 34 2.13 Monotone Printing .................................................................................................................. 35
2.13.1 2.13.2 Making Monotone Prints from Monotone Film (for Color Development) ......................... 35 Making Monotone Prints from Color Film ........................................................................ 36
2.16 Paper Feed .................................................................................................................................. 39 2.17 Custom Setting Selection .................................................................................................... 40 2.18 Forced Printing ......................................................................................................................... 43
45
Setup and Maintenance Menu Screen ....................................................................... 46 Production Information ......................................................................................................... 47 Paper Condition Setup .......................................................................................................... 49 Processing Solution Temperature Check ..................................................................... 53 Control Strip Processing ..................................................................................................... 54
3.5.1 3.5.2 3.5.3 Control Strip Preparation ................................................................................................ 54 Control Strip Processing ................................................................................................. 56 Control Strip Storage and Handling Precautions ............................................................ 59
Scanning Lamp/Reflector Replacement ....................................................................... 60 Scanning Lamp Position Adjustment ............................................................................. 66 135 Light Source Aperture Table ...................................................................................... 68 135ANL (Optional) Negative Catcher Section Cleaning ......................................... 69
DAILY MAINTENANCE
4.1 4.2
75
83
Cleaning the Light Source Section Air Filter .............................................................. 89 Cleaning the Scanner Power Supply Section Air Filter .......................................... 90 Cleaning the Printer Section Air Filters ......................................................................... 91 Cleaning the Printer Power Source Section Air Filters .......................................... 92 Cleaning the Processing Solution Cooling Air Filters ............................................ 93 Dryer Section Air Filter ......................................................................................................... 94
5.9
5.10 Replacing the Circulation Filters ...................................................................................... 96 5.11 Washing the Processing Racks ........................................................................................ 98 5.12 Cleaning the Film Cooling Air Compressor Filter .................................................. 104 5.13 Cleaning the Light Source Optical Filters .................................................................. 106 5.14 Cleaning the Densitometer White Board ..................................................................... 109
6 7
111
143
7.2
159
Negative Jamming during Pre-scanning .................................................................... 160 Negative Jamming during Fine-scanning .................................................................. 162
165
9.2
10
LIST OF CONSUMABLES
169
11
INDEX
173
IMPORTANT IMPORTANT describes improper handling procedures that may adversely affect performance or damage the equipment.
NOTE:
NOTE designates those items, provisions, and supplementary explanations for which it is important to maintain methodical concern and consideration relative to operational procedures.
1.2 1.3
1.4
Basic Operating Precautions ............................................... 6 Caution regarding Electric Shock ......................................... 6 Laser Radiation Safety ........................................................... 7 1.2.1 Laser Radiation Safety ......................................................... 7 1.2.2 Laser Warning Label ............................................................ 7 Safety Indication ........................................................................ 8 1.3.1 Caution Label Locations on Scanner/Image Processor ....... 8 1.3.2 Caution Label Locations on Printer/Paper Processor .......... 10 1.3.3 Laser Caution Label Locations on Printer ............................ 12 Room Conditions ...................................................................... 13 14 14 14 15 15 16 16
1.5 CRT Monitor and Main Control Unit Handling Precautions .......... 1.6 1.7
CRT Monitor ......................................................................... Main Control Unit ................................................................. Processing Chemical (CP-48S) Handling .................... 1.6.1 Handling Precautions ........................................................... Certification and Identification Labels .......................... 1.7.1 Certification and Identification Label Locations .................... 1.5.1 1.5.2
1.1
Safety
1.1.1
When accessing the machine interior for inspection or servicing, turn the power switch to STANDBY, place the built-in circuit breaker in the OFF (K) position, and turn OFF the main power circuit breaker. Inspecting or servicing the inside of the machine with the main power circuit breaker left ON may expose personnel to hazardous conditions and damage the machine. If the machine emits smoke, generates an abnormal sound or becomes unduly hot on its external surfaces, immediately stop using it, set the power switch to STANDBY, place the built-in circuit breaker in the OFF (K) position, turn OFF the main power circuit breaker, and contact your local dealer. z Do not modify the machine without permission from the manufacturer because safety assurance features and other essential functions may be impaired. If the machine needs to be modified, contact your local dealer. x Never remove covers or other parts that are screwed down to avoid the risk of electric shock or injury to personnel. If any parts need to be unscrewed, contact your local dealer. Use only Fujifilm-recommended replacement parts. IMPORTANT If parts other than those recommended by Fujifilm are used, the warranty will be voided. z Do not operate the machine with cover open/close sensors forced ON while the covers are open. These sensors serve as safety switches. If they are forced ON, the system mistakenly assumes that the open covers are closed making the machine operative, and this may expose personnel to hazardous conditions and damage the machine. Never position objects in close proximity to light sources or processing or dryer section cover vents. Doing so will impair machine ventilation, thereby causing temperature control problems. x Do not stare at the light emitted from the light source for prolonged periods of time because this may damage your eyesight. c Before replacing the scanning lamp or reflector, wait until the lamp cools. Observe this precaution to avoid burns. v Do not use spray cleaners containing combustible substances as these constitute fire hazard.
1.1.2
1.2
1.2.1
This product is a Class 1 laser device for which biological hazards have not been established. Follow all warnings on the device label and in the manual.
1
OPERATIONAL SAFETY AND USE CONDITIONS
The adjustment of controls or the performance of procedures in ways not specified herein may result in hazardous radiation exposure. The exposure section front cover and upper side door of this device are provided with safety interlocks which prevent leakage of laser radiation when the covers are opened. Do not press the safety interlocks when these sections are opened. Otherwise, laser emissions may occur, resulting in serious hazards.
1.2.2
Protective housing labels and its position required by the Section J of Chapter 1 of 21 CFR, issued by the U.S.FDA are shown in the subsections 1.2.2 and 1.8.1.
REFERENCE: The FDA (Food and Drug Administration) is a U.S. government agency that has authority over the safety of major high-energy-radiating products.
1.3
Safety Indication
On the machine, each location shown below is provided with a caution label concerning safety. When operating or maintaining the machine, take care to avoid burns or other personal injury.
1.3.1
EZ1257
1
OPERATIONAL SAFETY AND USE CONDITIONS
GD1550-1
1.3.2
GD1559
10
1
OPERATIONAL SAFETY AND USE CONDITIONS
GD1560
11
1.3.3
CAUTION
Visible laser radiation when open
CAUTION
Visible laser radiation when open
GD1618
12
1.4
Room Conditions
1
OPERATIONAL SAFETY AND USE CONDITIONS
Ventilation
Provide a vent close to the processor section and maintain adequate ventilation.
13
1.5
1.5.1
CRT Monitor
If anything unusual occurs during operation, such as smoke, strange noise, or peculiar odor coming from the equipment,disconnect the power plug immediately and contact your dealer. If you continue using the equipment in this condition, fire, electric shock or a breakdown may result.
N In case you spill liquid or drop something into the cabinet, disconnect the
power plug immediately and contact your local dealer. N Do not obstruct air vents. N Do not place the monitor close to magnetic fields.
1.5.2
To prevent damage to the system, abide by the following points. Do not install any application software without Fujifilms consent. Do not modify the data structure or data in the hard disk. Do not open the main control unit without the consent of a Fujifilm service representative. Do not add to or modify expansion cards or RAM cards. Do not reboot using the [Ctrl]+[Alt]+Del] keys.
14
1.6
1.6.1
Handling Precautions
Processing chemicals should be handled in accordance with the precautions indicated on the boxes and labels of the respective chemicals.
1
OPERATIONAL SAFETY AND USE CONDITIONS
Protective Gloves
Safety Goggles
G Always wear protective gloves and safety goggles when handling chemicals with the above
indications. This is recommended even for chemicals without these indications. For greater protection, the use of a protective mask and apron is also recommended. G Wash hands thoroughly after handling processing chemicals or solutions.
G Any spilled chemicals should be wiped up immediately. G Use caution when mixing chemicals as certain mixtures may produce toxic gases. G If you get any chemical on your skin or in your eyes, immediately flush the affected part with
show the physician the information printed on the box or label of the chemical(s) involved.
G In some countries, chemicals carrying a poison label are required by law to be stored under
lock and key. You are responsible for ascertaining and complying with the regulations that apply in your country concerning the handling of poisonous substances. G Store chemicals in a safe place out of reach of children. G Waste solutions should be disposed of in accordance with the ordinances governing the handling of industrial waste products in your locale. The P1-R chemical in the CP-48S replenisher cartridge and the Component A of the P1 start-up chemical fall into the category of industrial waste. Should you have any questions concerning these chemicals, consult your service representative. Special note should be taken regarding the following properties of the CP-48S chemicals.
G
The P1-R chemical of the Replenisher Cartridge PC and Component A of the P1 Start-up Chemical These components contain P-phenylenediamine and may thus cause skin and eye irritation if improperly handled. They may be injurious to the health if swallowed. G The P2-RA Chemical of the Replenisher Cartridge PC and Component A of the P2 Start-up Chemical These components cause oxidation in metals. They may produce harmful ammonia gas if mixed with a chlorine-based bleach (hypochlorite) or an alkaline substance (P1-R or N1-RA). G The P2-RB Chemical of the Replenisher Cartridge PC and Component B of the P2 Start-up Chemical These components may produce harmful ammonia gas if mixed with a chlorine-based bleach (hypochlorite) or an alkaline substance (P1-R or N1-RA). They may also produce harmful sulfur trioxide gas when mixed with an acid. G FSC100 (Fuji Super Conditioner) This component contains dichloroisocyanurate and may thus produce harmful chlorine gas if mixed with an acid. It could be injurious to the health if swallowed.
15
1.7
1.7.1
GD1436-1
ELECTRICAL RATING 200/210/220/230/240V~ 32/ 32/ 28/ 29/ 30A 50/ 60Hz
US
200/210/220/230/240V~ 200/210/220/230/240V~ 32/ 32/ 28/ 29/ 30A 32/ 32/ 28/ 29/ 30A 346/365/380/400/415V3~N 200/210/220/230/240V3~ 23/ 24/ 20/ 21/ 21A 15/ 15/ 12/ 12/ 12A 50/60Hz 346/365/380/400/415V3~N 15/ 15/ 12/ 12/ 12A 50/60Hz
FPO
16
1
OPERATIONAL SAFETY AND USE CONDITIONS
GD1550-2
17
2.5 Center Cropping ......................................................................... 2.6 IX240-size Reversal Film Print ........................................... 2.7 Black & White Negative Printing ....................................... 2.8 1-Frame Image Display Printing ....................................... 2.9 Sort Data Display/Setting ..................................................... 2.10 Unexposed Frame-Detection Level Setup .................. 2.11 Tone Adjustment ....................................................................... 2.12 Selecting Sharpness Level .................................................. 2.13 Monotone Printing ....................................................................
2.13.1 2.13.2
35 Making Monotone Prints from Monotone Film (for Color Development) .... 35 Making Monotone Prints from Color Film ............................. 36 37 38 39 40 43
2.14 RP-tone Correction .................................................................. 2.15 Auto Correction ON/OFF ....................................................... 2.16 Paper Feed .................................................................................... 2.17 Custom Setting Selection ..................................................... 2.18 Forced Printing ...........................................................................
19
2.1
Manual Start-up
q Press the start switch.
Start Switch
EZ1192
20
2.2
2
ADDITIONAL OPERATING INSTRUCTIONS
EZ1165
Notch
w Insert the strip film into the strip film guide with its leader notch facing the opposite side.
The film is fed automatically and all frames are pre-scanned.
EZ1211
e Proceed with printing using the same procedure as for cartridge film printing (see Basic Operating Instructions).
21
2.3
Select back printing pattern on the 135/120 Back Printing or IX240 Back Printing screen. The custom setting numbers and back printing can be confirmed on the Back Print of Custom Setting [Display] screen.
q On the printing screen, select Printing (2) and Back Printing (2) on the menu bar.
The pull-down menu appears.
e 135/120: q Select the back printing contents from 1 to 6. w Select User ID or Private Character box and enter user ID or data using the numeric keys or full keyboard.
The maximum number of characters is 3 for the user ID and 35 for private characters.
r IX240: q Select a printing item from 1 to 4 of the printing items. w Select 1 or 2 for the date punctuation.
22
2
ADDITIONAL OPERATING INSTRUCTIONS
y Click [OK].
The dialog box disappears.
Back Printing Format 1 User ID + Correction Data + Sort No. + Double-character Frame No. + Custom Setting + Exposure Condition Retrieve No. Serial No. + Correction Data + Sort No. + Double-character Frame No. + Custom Setting + Exposure Condition Retrieve No. Sort No. + Private + Double-character Frame No. + Custom Setting + Exposure Condition Retrieve No. Sort No. + Date + Private + Doublecharacter Frame No. + Custom Setting + Exposure Condition Retrieve No. Magnification + Correction Data + Sort No. + Rotating Angle + Doublecharacter Frame No. + Custom Setting + Exposure Condition Retrieve No. No Back Printing Correction Data Sort No. Sort No. + Correction Data Magnification + Correction Data + Sort No. : : : : : : : : : : : ABC IARRWSSKK CMYDDD SORT <F F F F F F> CCCCCCCCCCCCCCCCCC SSSSS Sno IARRWSSKK CMYDDD SORT <F F F F F F> CCCCCCCCCCCCCCCCCC SSSSS SORT PP.......................................................PP <F F F F F F> CCCCCCCCCCCCCCCCCC SSSSS SORT YYYMMDD PP.......................................PP <F F F F F F> CCCCCCCCCCCCCCCCCC SSSSS MM.MM IARRWSSKK CMYDDD SORT AAA <F F F F F F> CCCCCCCCCCCCCCCCCC SSSSS
IX240
6 1 2 3 4
IARRWSSKK CMYDDD SORT SORT IARRWSSKK CMYDDD MM.MM IARRWSSKK CMYDDD SORT
CCCCCCCCCCCCCCCCCC <F F F F F F> ABC Sno SORT YYYMMDD PP...........................PP MM.MM IARRWSSKK CMYDDD AAA SSSSS
Custom Setting Double-character Frame No. User ID Serial No. Sort No. Date (Example: 19990205) Private-use Letters Magnification Correction Data Rotating Angle Exposure Condition Retrieve No.
23
Custom Setting Number (01 to 64) (Not printed when master 00 is selected.) High-definite Process Code 0 2 4 6 RP Tone OFF OFF ON ON Face Express Normal High Normal High
Sharpness Level Code C B A N 1 2 3 Low 3 Low 2 Low 1 Normal High 1 High 2 High 3 Level
<No.XX> CCCCCCC
Frame No. Custom Setting (up to 18 characters)
00000
Exposure Condition Retrieve No.
24
2.4
Front Printing
Follow this procedure to select front printing for IX240-size film. Print date/time or title data if recorded in the IX information on the film by the camera or another tool.
2.4.1
Date/Time Printing
q On the printing screen, select Printing (2) and Front Printing (3) on the menu bar before inserting film.
2
ADDITIONAL OPERATING INSTRUCTIONS
e Click [OK].
The dialog box disappears.
2.4.2
Title Printing
q Insert the film into the auto film carrier NC240AG. w Select Printing (2) and Front Printing (3) on the menu bar.
e Select the frame for title printing. r Select YES or NO for Title Printing.
Normally select YES. If front printing is not desired, select NO.
t Click [OK].
The dialog box disappears.
25
2.5
Center Cropping
Follow this procedure to perform center cropping with a reduction ratio of up to 98% of the standard magnification. Magnification up to 42 times is possible.
q On the printing screen, select Printing (2) and Cropping (7) on the menu bar.
The Center Cropping and ON pull-down menu appears.
w Select ON.
[ ]: To increase magnification. [ ]: To decrease magnification. When a large-size index print is selected, maximum magnification may be less than 42.00. Press the [F2] key again to return to the original magnification.
t Proceed with printing. y Select Printing (2) and Cropping (7) on the menu bar.
The Center Cropping and OFF pull-down menu appears.
u Select OFF.
Magnification indication for each frame disappears.
26
2.6
Follow this procedure to print IX240-size reversal film using the NC240AG auto film carrier.
q Install the auto film carrier NC240AG. w On the printing screen, select Scanner Op. (3) and Original Select (1) on the menu bar.
2
ADDITIONAL OPERATING INSTRUCTIONS
The dialog box disappears. Nega on the left end of the printing status bar changes to Rev..
r Proceed with printing using the same procedure as for normal printing (see Basic Operating Instructions). t To return to color negative printing, select Scanner Op. (3) and Original Select (1) on the menu bar. Select Color Negative in the Input Type box and click [OK].
The dialog box disappears. Control returns to the color negative printing mode.
27
2.7
Follow this procedure to print 135-size and IX240-size black & white negatives using the NC135AG and NC240AG auto film carriers.
q On the printing screen, select Scanner Op. (3) and Original Select (1) on the menu bar.
w Select Black & White in the Input Type box and click [OK].
Negative or B/W negative can be selected when the auto film carrier NC135AG is installed. Negative, Reversal or B/W negative can be selected when the auto film carrier NC240AG is installed.
The dialog box disappears. Nega on the left end of the printing status bar changes to B/W.
e Proceed with printing using the same procedure as for normal printing (see Basic Operating Instructions). r To return to color negative printing, select Scanner Op. (3) and Original Select (1) on the menu bar. Select Color Negative in the Input Type box and click [OK].
The dialog box disappears. Control returns to the color negative printing mode.
28
2.8
Follow this procedure to change the image frame mode on the printing screen from high-speed or six-frame mode to one-frame mode.
q Press the [Shift] and [F4] keys at the same time.
Shift
2
ADDITIONAL OPERATING INSTRUCTIONS
F4
Pressing these keys selects High-speed, 6frame or 1-frame. The image frame display mode changes from six-frame to one-frame to high-speed (three-frame).
Or click Scanner Op. (3) and Frame Display Switch (4) and select 1-frame.
w Press the [FILM DRIVE] key to select the film feed mode.
FILM DRIVE
Pressing the key alternates the mode from one to the other as shown below. Semi Auto Manual Semi
The Manual mode can be selected only in the 1 Frame mode. Feed the frame by pressing the key or return to the previous frame by pressing the key after fine scanning in the Manual mode.
29
: Goes back 1 frame. : Goes forward 1 frame. r Proceed with printing using the same procedure as for normal printing (see Basic Operating Instructions).
The W-1701 message appears after the key is pressed when the last frame is displayed.
t Click [OK].
The film is fed out from the auto film carrier.
The film can be returned to the previous frame by pressing the key after clicking [Cancel].
y To return to the 6-frame display screen, press the [Shift] and [F4] keys twice at the same time.
Shift
F4
Change the frame mode before loading the film. Or select Scanner Op. (3), Frame Display Switch (4) and 6-frame on the menu bar.
30
2.9
Follow this procedure to display the sort data of the last order and change the sort number.
q On the printing screen, select Scanner Op. (3) and Sort Data Disp/Set(5) on the menu bar.
2
ADDITIONAL OPERATING INSTRUCTIONS
w To change the sort number, move the cursor to Sort No. Change, enter the new sort number and click [OK].
The sort number of the next order will be changed to new number.
If the preceding print order has not been sorted, the sort number cannot be changed. Press the [SORT] key before doing this procedure.
31
2.10
The detection level for unexposed frames can be selected. The unexposed frames are either printed in the index print or not, depending on the detection level.
q Select Scanner Op. (3) and Scanner Mode Set (6) on the menu bar.
w Click 135 Unexposed Frame Detect Level or IX240 Unexposed Frame Detect Level box and select 1, 2 or 3.
Unexposed frames are displayed on the monitor as the same condition as the index described below.
135-size: Printed frames are printed in a 135-size index print. Frames not printed are omitted from the index print.
Line Boxes 1
IX240-size and 135-size reorder with index: 1: Detects unexposed frames. The frame lines of the unexposed frames are printed in the index print.
Gray Images 2
2: Does not detect unexposed frames. The images of the unexposed frames are printed in the index print.
Gray Image 3
3: The image of the unexposed frames in the middle of the film and the frame lines of consecutive unexposed frames at the end of the film are printed in the index print. e Click [OK].
Line Boxes
32
2.11
Tone Adjustment
Follow this procedure to select the tone adjustment and to turn the hypertone function ON or OFF.
q Insert the film into the auto film carrier. w Press the [F6] key.
The Tone Adjustment dialog box appears.
Or select Image Correct (4) and Tone Adjust (1) on the menu bar.
2
ADDITIONAL OPERATING INSTRUCTIONS
e Select the desired tone from 0 to 6 in the Tone box. r Select YES or NO in the Hypertone box. t Click [OK].
If [OK] is clicked, the selected frame is printed with the tone setup. If [Hold] is clicked, the tone setup is held until the [SORT] key is pressed or an auto sort is done.
33
2.12
e Select the desired level from 1 to 7 shown in the Level box. r Click [OK].
If [OK] is clicked, the selected frame is printed with the sharpness setup. If [Hold] is clicked, the sharpness setup is held until the [SORT] key is pressed or an auto sort is done.
34
2.13
Monotone Printing
2.13.1
2
ADDITIONAL OPERATING INSTRUCTIONS
If this message appears, select a film channel by following the steps below. q Click Printing (2) and Special Film CH Select (5) on the menu bar.
w Proceed with printing using the same procedure as for normal printing (see Basic Operating Instructions).
35
2.13.2
The dialog box disappears. The color image on the monitor changes to a monotone image.
y Proceed with printing using the same procedure as for normal printing (see Basic Operating Instructions).
Operation returns to the normal printing mode after auto sorting.
36
2.14
RP-tone Correction
RP-tone (Reversal Print-tone) prints can be made from a negative film by using the RP-tone correction mode.
q Insert the film into the auto film carrier. w Proceed with printing until the frame to be printed with RP-tone correction appears. e Select Image Correct (4) and RP Tone (4) on the menu bar.
2
ADDITIONAL OPERATING INSTRUCTIONS
r Move the cursor to RP-tone Correction and select Yes or No. t Click [OK].
If [OK] is clicked, the frame is printed with the RPtone correction. If [Hold] is clicked, the correction setup is held for the following frames until the [SORT] key is pressed or auto sort is done.
37
2.15
Sometimes auto color correction does not function for color-biased films or films taken under different kinds of light sources (fluorescent light, tungsten light, etc.). If this happens, select OFF for Auto Correction and correct the color of the image on the printing screen. Follow this procedure to turn auto correction ON or OFF.
q Insert the film into the auto film carrier. w Select Image Correct (4) and Auto Correct ONOFF (5) on the menu bar.
r On the printing screen, select Image Correct (4) and Auto Correct OFFON (5) on the menu bar.
38
2.16
Paper Feed
This function feeds a single print length of unexposed paper. If accidental fogging has occurred on the paper, use this paper feed function to advance the fogged paper by the required number of print lengths.
q On the printing screen, press [Alt] and [F1] keys at the same time.
Alt
2
ADDITIONAL OPERATING INSTRUCTIONS
F1
w Click 3 Feeding.
A Confirmation dialog box appears.
e Click [OK].
The paper is fed by a single print length. The dialog box disappears.
39
2.17
The prescribed finish condition can be selected by following the sequence below.
Printing conditions are memorized at every auto film carrier. On the multi-film carrier MFC10Y, printing conditions are memorized at every mask.
q Select Image Correct (4) and Custom Setting No. Select (6) on the menu bar.
e Follow the steps below to view the custom setting condition selected.
The custom setting cannot be changed in this menu.
q Click [Condition].
The Corr. Level/Tone/Hypertone panel appears.
40
2
ADDITIONAL OPERATING INSTRUCTIONS
t Click [OK].
The condition panel disappears.
r Click [OK].
The dialog box disappears.
41
t Insert the film into the carrier and proceed with printing.
Prints are made with the custom setup condition selected.
y Select the Image Correct (4) and Custom Setting No. Select (6) on the menu bar.
u Click [Master].
The printing condition returns to the master condition (0).
i Click [OK].
Operation returns to the normal printing mode after auto sorting.
42
2.18
Forced Printing
The image can be printed on paper that does not match the selected size. For example, 89.0mm 127mm size print can be printed on 127mm width paper, but the print (127.0mm 127mm) has 19mm length white blanks on both sides.
q Select the print size (see Basic Operating Instructions). w Install the paper magazine that does not match the print size. e Insert the film into the film carrier.
The image appears on the monitor.
2
ADDITIONAL OPERATING INSTRUCTIONS
t Click [Output].
The film is fine-scanned.
43
Control Strip Preparation ..................................................... 54 Control Strip Processing ...................................................... 56 Control Strip Storage and Handling Precautions ................. 59 60 66 68 69 71
3.6 Scanning Lamp/Reflector Replacement ....................... 3.7 Scanning Lamp Position Adjustment ............................ 3.8 135 Light Source Aperture Table ...................................... 3.9 135ANL (Optional) Negative Catcher Section Cleaning .... 3.10 Replenisher Pump Output Measurement ....................
45
3.1
Open the Setup and Maintenance menu screen by doing the procedure below.
q On the Main Menu, select 4. Setup and Maintenance and click [OK].
w Click [OK].
The menu for 4 Setup and Maintenance appears.
46
3.2
Production Information
q Select 1) System Operation Setup and Check. (See section 3.1). w Select 1 Production Information 1. e Click [START].
3
SETUP AND MAINTENANCE
w Click [OK].
The production data are erased and the clearing date is displayed in the From box.
47
t Click [OK].
Operation returns to the 4 Setup and Maintenance screen.
y Select END [1] on the menu bar. Operation returns to the Main Menu screen.
48
3.3
When loading new paper, follow the procedure below to set the new paper condition.
Magazine Lock Lever
3
SETUP AND MAINTENANCE
GD1304
Large-size Tray
GD1378
e Select 2) Print Condition Setup and Check. (See section 3.1) r Select 1 Paper Condition Setup. t Click [START].
49
y Click [Print].
After about 5 minutes, a condition setup print is fed out to the large-size tray.
u After the condition setup print has come out, press the [Dens Measure] button.
Densitometer
Guide
i Adjust the guide of the densitometer according to the width of the condition setup print. I Densitometer Operation Panel Indicator Lamp POWER (Green) READY (Green) Ready ON ON Measuring ON Blink Error ON OFF
EZ634
ERROR (Red) OFF OFF ON When an error occurs, press the orange [RESET] switch.
50
Densitometer
3
SETUP AND MAINTENANCE
Condition Setup Print
EZ635
[START] Button
EZ636
The measurement of density is automatically started and the measurement result is displayed.
!1 Click [OK].
The density measurement result disappears.
If the density measurement result is NG, the message shown on the left appears. Perform steps 6 to 10 again until the result becomes OK.
51
!2 Click [Cancel].
52
3.4
3
SETUP AND MAINTENANCE
r Click [OK].
53
3.5
The processing solution performance should be evaluated by processing a control strip, measuring the processed strip densities, and comparing them with the reference strip densities.
3.5.1
EZ1841
Seam
w Take the inner bag out of the control strip package and place it on the control strip holder with the seam facing up, and then put them both in a dark box. Close the dark box cover.
e Insert your hands into the sleeves of the dark box, take one control strip out of the inner bag, and insert it into the control strip holder, as shown in the figure. Push it in until it reaches the far end. r Fold over the open end of the inner bag to prevent fogging of the unused control strips. t Take the control strip holder and package out of the dark box.
Control Strip
GD1774
54
3
SETUP AND MAINTENANCE
GD1310
Control Strip
u Place the control strip leader so that its trailing end (without vinyl guide) contacts the end of the control strip and join the ends with splicing tape for negative film processing.
Splicing Tape
Vinyle Guide
GD1311
IMPORTANT Use the specified splicing tape. Use of improper tape may cause paper jam. Cut the splicing tape slightly shorter than the width of the control strip so that it does not protrude. If the tape protrudes or it is too short, a jam may result.
i Attach splicing tape to the reverse side as well and press down on the surface of the tape to ensure proper adhesion.
Splicing Tape
GD1312
55
3.5.2
q Open the 2) Print Condition Setup and Check menu. (See section 3.1.) w Select 3 Control Strip Processing, and then click [START].
The message Set Holder appears on the operation panel on the printer.
56
t Place the control strip holder on the crossover racks by aligning its first rib with the grooves in the No.2 crossover rack.
3
SETUP AND MAINTENANCE
Line
y Insert the end of the control strip leader into the No. 1 crossover rack so that the line lies lower than the index line on the crossover rack.
Index Line
GD1314
Roller Guide
GD1315
57
Processor Cover
GD1306
Large-size Tray
o Move the large-size tray to its use position. !0 Press the [ENTER] key on the operating panel on the printer twice.
The processor starts and control strip processing begins. After about 4 minutes, the control strip is fed out into the large-size tray. The message Control strip processing is completed. appears on the screen.
GD1378
!1 Remove the control strip holder from the processor. !2 Click [OK].
The message is cleared.
58
!3 Click [Cancel].
Control returns to the 4 Setup and Maintenance screen.
For the daily morning pre-operation check, operation returns to the Printing Condition Upkeep screen.
3
SETUP AND MAINTENANCE
3.5.3
REFERENCE: A control strip is used for checking the performance of the processing solutions. The package contents consist of exposed but unprocessed paper strips, one reference strip (processed and used as a density reference), and a correction factor chart for the reference strip. Process a control strip and measure the reflection densities (R,G,B) with a densitometer to verify the processing solution performance.
IMPORTANT Place the control strips inside a plastic bag and store them in a freezer (-10C/14F or below). Storage at room temperatures will lead to deterioration in performance. Moisture condensation occurs if the control strips are processed immediately after they have been taken out of freezer. This may give rise to uneven development. Let the control strips sit for about one hour to bring it to room temperature. Do not open the folded end of the inner bag under any light. If you do, the control strips may become fogged and rendered useless.
59
3.6
IMPORTANT To prevent fingerprints, always wear clean gloves when handling the lamp (bulb) and reflector.
q Open the 3) Scanner Adjustment/ Maintenance menu. (See section 3.1) w Select 1 Lamp/Reflector Replacement.
e Click [START].
The [431] Lamp/Reflector Replacement screen appears.
r Click [OK].
The print lamp goes out and a lamp cooling count down starts.
60
After about five minutes, the screen shown at the left appears.
3
SETUP AND MAINTENANCE
t Release the latch and open the light source section cover.
Latch
y Disconnect the safety thermostat connector and lamp connector by releasing the locks.
61
Lamp Unit
Screws
EZ873
Lamp Unit
i Hold the bottom of the lamp unit, shift the unit to the front and remove it.
EZ874
Screw
GD1422
Scanning Lamp
Reflector
!0 Remove the reflector by loosening the screw. !1 Remove the scanning lamp. !2 Use a soft dampened cloth to gently wipe any dirt off the reflector. If the dirt cannot be removed, replace the reflector.
GD1423
62
Stoppers
!3 Push the reflector against the three stoppers, and tighten the screw to secure the retaining plate.
3
SETUP AND MAINTENANCE
Screw Retaining Plate
EZ589
IMPORTANT To prevent fingerprints, always wear clean gloves when handling the lamp.
EZ581
Slot
!5 Reinstall the first IR filter bracket while aligning its tang with the slot and tighten the screw.
63
Pins
!6 Install the lamp unit by engaging its notches with the two pins on the filter unit.
Notches
Lamp Unit
EZ875
!7 Hang the lamp unit as shown, and tighten the two screws.
Screws
EZ876
Lamp Connector
EZ877
64
Latch
3
SETUP AND MAINTENANCE
Light Source Secton Cover
EZ878
@0 Click [OK].
The machine initializes the scanning lamp, and updates the replacement date. Operation returns to the 4 Setup and Maintenance menu.
@1 Perform: - Lamp Position Adjustment (see section 3.7). - 135 Light Source Aperture Table (see section 3.8). - 120 Light Source Aperture Table (If 120size films are printed with the MFC10Y multi-film carrier.) - Scanner Correction and Upkeep Printing of the Pre-operational Check (see Basic Operating Instructions).
If the lamp does not light after replacement, the safety thermostat may be malfunctioning. In this case, consult a technical representative.
65
3.7
t Turn the right side adjusting screw first and then the front adjusting screw using the 3 mm hexagonal wrench so that the green graph on the screen goes to maximum.
If the red graph area increases, turn the adjusting screws in the opposite direction.
y Click [OK].
66
u Perform: - 135 Light Source Aperture Table (see section 3.8). - 120 Light Source Aperture Table (If 120size films are printed with the MFC10Y multi-film carrier.) - Scanner Correction and Upkeep Printing of the Pre-operational Check (see Basic Operating Instructions).
3
SETUP AND MAINTENANCE
67
3.8
t Click [Start].
The machine prepares and displays the light source aperture table.
y Click [OK].
Control returns to the 4 Setup and Maintenance menu.
68
3.9
3
SETUP AND MAINTENANCE
r Insert the cleaning tape into the negative catcher section with its matte surface facing down. t Click [Cleaning] while holding the cleaning tape.
The feed rollers on the negative catcher section rotate.
GD143
Cleaning Tape
69
y Hold the cleaning tape until the feed rollers stop. u Click [End].
Control returns to the 4 Setup and Maintenance menu.
70
3.10
Reduced replenisher pump output may result in improper processing and a drop in level of solution in the processing tank.
Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear as appropriate to prevent any solution from coming in contact with the body. Always wash hands well after handling processing solutions. q Prepare a measuring cylinder (200 ml). w Remove the sub-tank cover.
3
SETUP AND MAINTENANCE
Sub-tank Cover
GD1316
e Open the 6) Processor Adjustment/ Maintenance menu. (See section 3.1) r Select 1 Pump Output Measurement/ Setting, and press the [START] key.
The [461] Pump Output Measurement/Setting screen appears. The cursor is positioned at Measured value for P1R.
71
y Before the pump starts discharging, disconnect the PS-R replenisher nozzle and insert it into the measuring cylinder.
The replenisher pump starts discharging after 10 second countdown. The alarm beeps when discharging is completed.
u Insert the PS-R replenisher nozzle into the PS sub-tank. i Place the measuring cylinder on a level surface, read and record the output amount. o Pour the replenisher solution from the measuring cylinder into the waste recovery tank. !0 Select the Measured value box for PSR, and enter the recorded output value using the numeric keys or the [ ] and [ ] keys. !1 Repeat steps 5 through 11 for P1W.
The machine automatically measures and adjusts the pump output for P1-R, P2-RA and P2-RB. Measurement for P2W is unnecessary since the P2W pump is not used.
Mesearing Cylinder
GD1276
72
!2 Click [OK].
Operation returns to the 4 Setup and Maintenance screen.
3
SETUP AND MAINTENANCE
73
DAILY MAINTENANCE
This section describes daily maintenance operations, replacement of consumables, and emergency power OFF procedures. 4.1 Ink Ribbon Replacement ....................................................... 4.2 Turning Power OFF in an Emergency ............................
4.2.1 4.2.2 4.2.3 Turning Power OFF in an Emergency (Mechanical/Software Abnormality) ..................................... 80 Manual Shut-off of Scanner Power ...................................... 81 Manual Shut-off of Printer Power ......................................... 81 76 80
75
4.1
When the printing on the back of the prints becomes faint, replace the ink ribbon cassette as follows.
q If exposed paper remains in the reservoir, perform All Process. (See Basic Operating Instructions.) w Press the [REW] key twice.
Paper is rewound into the magazine.
GD1485
Knob
e Turn the knob clockwise and open the printer right door.
76
Screw
t Loosen the screw and shift the back printing unit to the right.
4
DAILY MAINTENANCE
Lock
y Press the lock and open the ink ribbon cassette retaining plate. u Remove the ink ribbon cassette assembly.
i Remove the ink ribbon cassettes from the bracket. o Remove the drive coupling from the knob.
Do not discard the drive tab or bracket.
77
Drive Coupling
EZ668
Bracket
!1 Install the front ink ribbon cassette onto the bracket, with the drive coupling aligned with the groove. !2 Turn the knob counterclockwise to verify that the drive coupling is correctly inserted into the groove.
!3 Install the ink ribbon cassette assembly. !4 Align the drive hole in the ink ribbon cassette with the drive tab on the printer by turning the knob counterclockwise while pressing it.
Knob
GD1321
78
Retaining Plate
GD1322
4
DAILY MAINTENANCE
!6 Shift the back printing unit to the left and tighten the screw.
Screw
GD1323
!7 Close the printer left door. !8 Turn the knob clockwise, close the printer right door and then turn the knob counterclockwise.
79
4.2
4.2.1
When operation freezes, try removing and reinstalling the film carrier. If this does not solve the problem, follow the steps described below to shut down the system.
q Click the emergency stop switch in the upper right of the screen with the left mouse button.
w Click [OK].
The emergency stop process starts, and the scanner is turned OFF.
If the system still does not shut down, refer to subsection 4.2.2 Manual Shut-off of Scanner Power.
START switch
EZ1192
80
4.2.2
If a strange odor or unusual sound emanates, abnormal heat is generated or smoke appears from the scanner, follow the steps described below immediately, and consult your technical representative.
q Turn OFF the built-in circuit breaker. w Turn OFF the main power circuit breaker. e Consult your technical representative.
4
DAILY MAINTENANCE
4.2.3
If a strange odor or unusual sound emanates, abnormal heat is generated or smoke appears from the printer/processor, follow the steps described below immediately, and consult your technical representative.
q Turn OFF the built-in circuit breaker.
w Turn the power switch to STANDBY. e Turn OFF the main power circuit breaker. r Consult your technical representative.
Power Switch
GD1284
81
5.3 Cleaning the Light Source Section Air Filter ............. 5.4 Cleaning the Scanner Power Supply Section Air Filter ... 5.5 Cleaning the Printer Section Air Filters ........................ 5.6 Cleaning the Printer Power Source Section Air Filters ... 5.7 Cleaning the Processing Solution Cooling Air Filters .. 5.8 Dryer Section Air Filter .......................................................... 5.9 Cutter Loop Sensor Cleaning ............................................. 5.10 Replacing the Circulation Filters ...................................... 5.11 Washing the Processing Racks ........................................
5.12 Cleaning the Film Cooling Air Compressor Filter .. 104 5.13 Cleaning the Light Source Optical Filters ................... 106 5.14 Cleaning the Densitometer White Board ...................... 109
83
5.1
Maintenance Schedule
On the day when the regular inspection is due, a message will appear during the preoperation check stage. To keep the FRONTIER 390 operating at peak performance, conduct regular maintenance and inspections as indicated in the table below.
Schedule Item Scanner Every Day Pre-operational Post-operational check check Clean Every Week Every Month Every 3 Months Refer to Basic Operating Instructions
Mirror Box
Scanner
Auto Film Carrier NC240AG Auto Film Carrier NC135AG 135ANL (Optional) Control Strip Magnetic Heads of Auto Film Carrier NC240AG Cutting Waste Punching Waste Crossover Racks/ Squeegee Rack Light Source Section Air Filter Power Supply Section Air Filter 135ANL (Optional) Negative Catcher Printer Section Air Filters Printer Power Source Section Air Filters Processing Solution Heater Cooling Air Filters Dryer Section Air Filter Cutter Loop Sensor Circulation Filters Replenisher Pump Output Amount Processing Racks Film Cooling Air Compressor Filter Light Source Optical Filters Densitometer White Board
Clean
Scanner
Clean
Clean Clean Wash Clean Clean Clean Clean Clean Clean Clean Clean Clean Clean Clean Clean Clean Clean Clean Section 5.3 Section 5.4 Section 3.9 Section 5.5 Section 5.6
Processor
Clean
Clean
Clean
Section 5.7
Clean Clean
Section 5.8 Section 5.9 Section 5.10 Section 3.10 Section 5.11 Section 5.12 Section 5.13 Section 5.14
84
5
Light Source Optical Filters Light Source Section Air Filter Film Cooling Air Compressor Filter Scanner Power Supply Section Air Filter
EZ619
85
5.2
Power OFF/ON
5.2.1
w Turn OFF the built-in circuit breaker. e Turn OFF the main power circuit breaker.
G Power ON
q Turn ON the main power circuit breaker. w Turn ON the built-in circuit breaker.
EZ934
e Wait more than ten seconds and then press the [START] switch to start up the system. (See section 2.1.)
START switch
EZ1192
86
5.2.2
5
PERIODICAL MAINTENANCE AND INSPECTION
Power Switch
GD1284
e Turn OFF the built-in circuit breaker. r Turn OFF the main power circuit breaker.
G Power ON
q Turn ON the main power circuit breaker.
Built-in Circuit Breaker
GD1281
87
Power Switch
GD1283
r Turn the power switch to STANDBY after the letters appears on the operation panel display of the printer.
Power Switch
GD1284
88
5.3
The light source section air filter is provided to ensure that clean air is introduced into the light source section. Clean it once a week.
IMPORTANT If the light source air filter is clogged, the temperature in the light source section will rise, shortening the service life of the scanning lamp.
q Turn OFF the power to the scanner. (See subsection 5.2.1.) w Remove the light source section air filter.
5
PERIODICAL MAINTENANCE AND INSPECTION
e Wash the air filter in tap water. r Allow the air filter to dry completely. Then reinstall it in the reverse order of removal.
Tab/Groove
t Reinstall the air filter by aligning its tab with the groove in the scanner.
EZ1236
89
5.4
The scanner power supply section air filter is provided to ensure that clean air is introduced into the power supply section. Clean it once a week.
IMPORTANT If the scanner power supply section air filter is clogged, the temperature in the power supply section will rise, causing circuit boards to malfunction.
q Turn OFF the power to the scanner. (See subsection 5.2.1.)
Scanner Power Supply Section Air Filter
EZ1841
e Wash the air filter in tap water. r Allow the air filter to dry completely, then reinstall it in the reverse order of removal.
90
5.5
The printer section air filters are provided to ensure that clean air is introduced into the printer section. Clean them once a week.
IMPORTANT If the printer section air filters are clogged, the temperature in the electrical equipment section will rise, causing circuit boards to malfunction.
q Turn OFF the power to the printer. (See subsection 5.2.2.) w Remove the filters and holders by pressing the lock tabs.
Lock Tabs
5
PERIODICAL MAINTENANCE AND INSPECTION
Holders (6)
r Allow the air filters to dry completely, then reinstall them into the holders. t Reinstall the holders in the reverse order of removal.
1890
Air Filter
91
5.6
The printer power source section air filters are provided to ensure that clean air is introduced into the printer power source section. Clean them once a week.
IMPORTANT If the printer power source section air filters are clogged, the temperature in the power supply section will rise, causing power supply circuit board to malfunction.
q Turn OFF the power to the printer. (See subsection 5.2.2.)
Air Filter Holders (4) Lock Tabs
GD1602
r Allow the air filters to dry completely, then reinstall them into the holders. t Reinstall the holders in the reverse order of removal.
1890
Air Filter
92
5.7
The processing solution cooling air filters are provided to ensure that clean air is introduced into the processing solution cooling fans. Clean them once a week.
IMPORTANT If the processing solution cooling air filters become clogged, temperature control will be impaired.
q Turn OFF the power to the printer. (See subsection 5.2.2.) w Remove the filters and holders by pressing the lock tabs.
5
PERIODICAL MAINTENANCE AND INSPECTION
Lock Tabs
Holders (5)
GD1333
r Allow the air filters to dry completely, then reinstall them into the holders. t Reinstall the holders in the reverse order of removal.
1890
Air Filter
93
5.8
The dryer section air filter is provided to ensure that clean air is introduced into the dryer section. Clean it once a week.
IMPORTANT If the dryer section air filter becomes clogged, temperature control will be impaired.
q Turn OFF the power to the printer. (See subsection 5.2.2.)
Air Filter Holder Air Filter
Lock Tabs
GD1629
r Allow the air filter to dry completely, then reinstall it into the holder. t Reinstall the holder in the reverse order of removal.
1890
Air Filter
94
5.9
If the cutter loop sensor is dirty, the cutter loop will not detect properly. Clean the sensor once a week.
q Wipe the lower cutter loop sensor with a clean dry cloth.
5
PERIODICAL MAINTENANCE AND INSPECTION
95
5.10
The circulation filters are provided to filter out any dirt or sediment contained in the circulating solutions in the processing tank. The filters should be replaced once a month, irrespective of how much paper has been processed.
Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear, as appropriate, to prevent the any solution from coming in contact with the body. Always wash hands well after handling the processing solutions.
IMPORTANT If the circulation filters are not replaced, the circulation of processing solutions will be reduced. This will cause impaired temperature control and poor processing performance. To prevent processing solution contamination, replace the filters one at a time in the following order: P1-1 P1-2 P2-1 P2-2 PS1 PS2 PS3 PS4.
q Turn OFF the power to the printer. (See section 5.2.2.) w Remove the sub-tank cover.
Sub-tank Cover
GD1316
e Turn the P1-1 filter holder 90 degrees counterclockwise, lift it out and place it on the tray.
Do not let the solution drip or run.
GD1277
96
r Remove the filter from the holder. t Install a new filter into the holder.
Tray
GD1334
Fastening Tab
y Install the holder by aligning its fastening tab with the cutout, and turn it 90 degrees clockwise to secure it.
5
PERIODICAL MAINTENANCE AND INSPECTION
Cutout
GD1278
u Replace the P1-2, P2-1, P2-2, PS1, PS2, PS3 and PS4 filters in the order indicated by repeating steps 3 to 6. i Reinstall the sub-tank cover.
97
5.11
Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear, as appropriate, to prevent any solution from coming in contact with the body. Always wash hands well after handling the processing solutions.
IMPORTANT If the P1 solution is contaminated with the P2 and/or PS solutions, it will become unfit for use. To prevent solution contamination*, always attach the contamination prevention cover onto the P1 rack when removing or returning all the processing racks except for the P1 rack. Clean the racks in the following order: PS4 PS3 PS2 PS1 P2-2 P2-1 P1-2 P1-1. Take special care not to allow any solution to drip or splash when removing or refitting the processing racks.
q Turn OFF the power to the printer. (See section 5.2.2.)
Squeegee Rack Cover
Processor Cover
GD1335
Squeegee Rack
Lock
GD1285
* Contamination: Care must be taken to prevent processing performance deterioration resulting from inter-mixing of solutions, especially the intrusion of other solutions into the P1 solution.
98
Crossover Racks No.8 No.6 No.4 No.2 No.9 No.7 No.5 No.3 No.1
GD1337
t Install the contamination prevention cover over the P1-2 and P1-1 racks.
5
PERIODICAL MAINTENANCE AND INSPECTION
GD1338
y Loosen the screw securing the large-size tray and remove the tray.
99
u Place the rack tray near the PS4 processing tank. i Carefully pull up the PS4 rack and wait until solution stops dripping from it.
Be careful when removing the processing rack because it is heavy.
Water (1 R)
!1 Run about one liter of water over the entire rack. Collect the waste in the waste solution collection tank.
Processing Rack
Tray
GD1336
!2 Run warm water (30 to 40 C/86 to 104 F) over the rack, and thoroughly wash the roller bearing sections and parts that come in contact with the solution in the tank.
To avoid scalding injuries and rack deformation, do not use water hotter than 40 C (104 F).
GD1253
IMPORTANT Do not brush the rollers and paper guides or processing marks on the prints may result.
100
!3 Widen the paper width guides and wipe clean the grooves in the guides using the sponge soaked in water as shown.
Sponge
!4 Wipe clean the inside surfaces of the front and rear guides using the sponge soaked in water.
5
PERIODICAL MAINTENANCE AND INSPECTION
Guides
GD-1631
!5 After all the water has dropped off, make sure the variable width knob is pointing in the same direction as the other knobs on the racks and carefully reinstall the PS4 rack.
IMPORTANT Reinstall the racks immediately after washing them. If the processor is left without the racks in place for a long period, water in the solutions will evaporate and the processing performance may be reduced.
101
IMPORTANT When installing the P2-1 rack, take special care to prevent overflow of the P2 solution into the P1 solution.
!7 Remove the contamination prevention cover . !8 Repeat steps 4 to 13 to wash the P1-2 and P1-1 racks.
Crossover Racks No.8 No.6 No.4 No.2 No.9 No.7 No.5 No.3 No.1
GD1337
Screw
Large-size Tray
GD1341
102
Squeegee Rack
Lock
@1 Reinstall the squeegee rack while aligning its grooves with the guide pins. @2 Secure the squeegee rack with the lock.
5
@3 Reinstall the squeegee rack cover, then the processor cover.
PERIODICAL MAINTENANCE AND INSPECTION
Processor Cover
GD1343
103
5.12
The film cooling air compressor filter is provided to ensure that clean air is introduced into the compressor. Clean it every 3 months.
q Turn OFF the power to the scanner. (See section 5.2.1.) w Remove the air filter cover.
Wing Screw
Air Filter
104
Air Filter
EZ931
y Squeeze the air filter and allow it to dry naturally. u Reinstall the air filter into the case.
Air Filter Case Air Intake
5
PERIODICAL MAINTENANCE AND INSPECTION
i Reinstall the filter case with its air intake upward, and tighten the wing screw. o Reinstall the air filter section cover.
Wing Screw
EZ932
105
5.13
The light source section becomes very hot during operation. Wait until the printing lamp cools down. q Open the light source section cover by releasing the latch. w Disconnect the motor connector by releasing the lock.
Motor Connector
Lock
EZ879
Screw
Filter Bracket
EZ593
106
First IR Filter
y Remove the lamp unit (see section 3.6) and blow off any dirt or dust on the first IR filter using the blower. Reinstall the lamp unit.
EZ1215
Second IR Filter
u Blow off any dirt or dust adhering to the second IR filter using the blower.
5
PERIODICAL MAINTENANCE AND INSPECTION
EZ594
i Blow off any dirt or dust adhering to the balance filter using the blower.
Balance Filters
EZ592
Screws
Filter Bracket
EZ595
107
Filter Unit
Screws
EZ1216
Motor Connector
EZ1262
!2 Close the light source cover, and close the latch. !3 Perform Scanner Correction on the Preoperation Check menu.
108
5.14
Table
GD1433
5
w Turn OFF the power to the densitometer.
PERIODICAL MAINTENANCE AND INSPECTION
Switch
Densitometer
GD1434
e Remove the white board cover by sliding it to the right while depressing it with thumb.
EZ699
109
t Reinstall the white board cover. y Turn ON the densitometer power. u Place the densitometer on the table and push in the table.
110
111
Message Film or mask not installed. Install film or mask. Light source cover is opened. Close cover. Stabilizing lamp. Please wait. (Max. waiting time 10min) Scanner correction not performed. Perform scanner correction in Pre-operational Check. Carrier not installed. Install carrier. This film is not processed. Printing impossible. Remove cartridge. Carrier cover opened. Close cover. Removing cartridge failed. Remove cartridge referring to manual.
Action to Take Install the film or mask. Close the light source section cover. Wait until the message disappears. Perform Scanner Correction in the preoperational check menu. Install the film carrier properly. Process the film. Close the film carrier pressure cover. Remove the carrier and turn the release knob counterclockwise to release the cartridge holder.
Cartridge Holder Release Knob
EZ1327
W-1109
W-1113
W-1114
Scanner correction cannot be performed because with film or mask exists. Take out film or mask. Mirror box not installed. Install mirror box. Focus calibration not performed. Call technical representative. Focus position adjustment for each carrier not performed. Consult a technical representative. Density measurement for ND filter not performed. Do measurement in Scanner Adjustment/ Maintenance menu. Light source aperture table not created. Create table through Scanner Adjustment/ Maintenance menu.
Remove the film or mask and perform scanner correction. Remove the film carrier and install the mirror box. Consult a technical representative.
112
No. W-1115
Message Dark correction not performed. Perform scanner correction in Pre-operational Check. Brightness correction not performed. Perform scanner correction in Pre-operational Check. Lens registration not performed. Call technical representative. Magnification calibration not performed. Call technical representative. Focus position adjustment for each carrier not performed. Consult a technical representative. Incorrect combination of carrier and mirror box. Install carrier and mirror box in a correct combination. Carrier not installed. Install carrier. Film is installed. Remove film. No film installed Install film. Film improperly installed. Remove film. Flow rate for film cooling air compressor lowered. Clean compressors air filter referring to manual. Dust adhesion to mirror box or carrier detected during pre-scanning. Clean mirror box and carrier, then perform scanner correction in Pre-operational Check. Dust adhesion to mirror box or carrier detected during scanner correction. Remove carrier, then clean mirror box and carrier. Abnormal light amount pixels detected during scanner correction. Auto light adjustment failed due to high CCD output. Consult technical representative. Offset cancellation failed. Call technical representative. Auto focus failed. Check if the carrier and film mask are correctly installed.
W-1116
W-1120
Install the proper film carrier. Remove the film from the film carrier. Insert film properly into the film carrier. Remove the film and insert the next film. See section 5.12.
6
ERROR MESSAGES AND ACTION TO TAKE
W-1127
Clean the film carrier and mirror box and perform Scanner Correction in the Preoperation Check menu.
W-1128
W-1129
E-1130
Perform Scanner Correction. If the error appears again, consult your technical representative. Consult your technical representative.
E-1131 W-1132
Check if the carrier and film mask are correctly installed. If the error appears again, consult your technical representative.
113
W-1137 W-1138
Message Incorrect carrier ID. Install correct carrier. Mirror box not installed. Install mirror box. Incorrect mirror box. Install correct mirror box. Density measurement for ND filter failed. Remove foreign matter on light axis, then perform measurement again. Carrier, mask or mirror box may be removed. Lamp turned off. Perform the input check in Scanner Adjustment/Maintenance menu. Mask improperly installed. Reinstall mask. Mask not installed. Install mask. Stabilizing lamp. Please wait. (Max.10 min) Performing darkness correction. Please Wait. Fine-scanning not performed. Start from pre-scanning. Processing aborted because error detected during scanner correction. Perform scanner correction at pre-operational check. The scanner will be corrected. Remove the carrier momentarily, then reinsert it. Processing has been aborted due to the detection of an error during scanner correction. The scanner will be corrected. Remove the carrier momentarily, then reinsert it. Light amount insufficient. Lamp may malfunction. Check the light source section, scanning lamp, carrier and the film. Film mask not installed. Remove carrier and check film mask. Focus position adjustment not performed for this film type. Consult your technical representative. Setting scanner correction table. Please wait. Stabilizing lamp.
Action to Take Install the proper film carrier. Install the proper mirror box.
Remove foreign matter and re-try. If the error appears again, consult your technical representative. Re-install the film carrier, mask and mirror box properly and re-try. Check the lamp in Menu 435 and replace it if necessary. Install the mask properly.
Start from pre-scanning. Perform Scanner Correction in the Preoperational Check menu.
W-1191 W-1192
W-1193
W-1194 E-1196
I-1197 I-1198
114
No. W-1199
Message Auto focus failed. Check if the film is installed. If problems persist even if the film exists, take measurements referring to the manual. Perforation rupture exists. Frame position may not be correctly detected. Remove film and correct it. Pre-scan cancelled. Re-install film, then press [START/Enter] key again. Carrier status changed. Remove carrier and reinstall it. Present film mask cannot be identified. Replace mask. Light source cover opened. Processing cancelled. Close light source section cover. Feeding film and scanning are cancelled because carriers upper cover is opened. Remove film, close cover, and insert film. Carrier not installed. Install carrier. Take out cartridge. Film exists in carrier. Remove carrier. Film feeding failed. Feed out film. Remove carrier and clean it. Film feeding error occurred. Remove carrier and remove film. Non-standardized perforation type detected. Feeding film failed. Film cannot be fed out from cartridge. Remove cartridge and inspect it. This cartridge is not processed, so cannot be used. Fold IPI with unprocessed cartridge. This cartridge is not processed, so cannot be used. Check that cartridge mark is set to 4. Cartridges door section malfunction. Check cartridge. Unsupported splice tape detected. Replace or correct tape. Film is inserted in wrong direction. Check direction and side, then insert film. Film too long.
Action to Take Make sure the film is inserted. If the film is inserted, consult a technical representative.
W-1201
Remove the film and repair it before loading it. Remove the film and reload it.
W-1202
Remove carrier and reinstall it. Install the proper mask. Close the light source section cover and retry. Remove the film carrier and the film (see Basic Operating Instructions). Install the film carrier properly. Remove the film cartridge (see Basic Operating Instructions). Remove the film (see Basic Operating Instructions).
W-1210
6
ERROR MESSAGES AND ACTION TO TAKE
Remove the film cartridge (see Basic Operating Instructions). If the film is abnormal, use the MFC10Y. Process the film before loading.
W-1219
Check that the cartridge is normal. Shorten the length of splicing tape. Insert the film into the carrier from the correct direction. Remove the film (see Basic Operating Instructions). Make sure the length of the film is normal.
115
E-1227
E-1228
E-1229
E-1230
E-1231
E-1232
E-1233
E-1234
E-1235
E-1236
E-1237
W-1238 W-1239
Message Cartridge improperly installed. Remove cartridge, check and reinstall it. Carriers sensor incorrectly calibrated. Remove carrier, clean and reinstall it. Lens control sensor (conjugate length upper limit) abnormality detected. Call technical representative. Lens control sensor (conjugate length lower limit) abnormality detected. Call technical representative. Lens control sensor (conjugate home) abnormality detected. Call technical representative. Lens control sensor (lens home) abnormality detected. Call technical representative. Shutter control sensor (home) abnormality detected. Call technical representative. Light source aperture control sensor (home) abnormality detected. Call technical representative. Balance filter control sensor (home) abnormality detected. Call technical representative. Error occurred in slider control sensor (home position). Call technical representative. Film nip control sensor (home) abnormality detected. Call technical representative. Variable film mask control sensor (home) abnormality detected. Call technical representative. Cartridge door control sensor (home) abnormality detected. Call technical representative. Spool control sensor (home) abnormality detected. Call technical representative. Scanning lamp abnormality detected. Replace lamp. Scanner section temperature too high Keep ambient temperature less than 30C.
Action to Take Remove the cartridge, check that no irregularity is found, then reinstall it. Remove the film carrier, clean the sensors and re-try. Consult your technical representative.
E-1240
Error occurred in slider drive axis stop sensor (home position). Call technical representative.
Replace the scanning lamp (see section 3.6). Clean the light source section air filter and reset the thermostat by pressing its switch. If the error appears again, consult your technical representative. Consult your technical representative.
116
Message Carrier removed. Remove film and re-start from pre-scanning. Cartridge reshaped. Process it with strip. Carriers magnetic head is stained. Clean magnetic head. Film is too short. Cannot be scanned at correct frame position. Remove carrier and remove film. Carrier EEPROM data abnormal. Consult technical representative. Wrong carrier installed. Carrier status changed. Remove the film, then remove the carrier and install it again. Feeding film failed. Remove the film, then remove the carrier and clean it. Film feed error occurred. Remove the film, then remove the carrier and install it again. Image processing section malfunction. Consult technical representative. Carrier not installed. Install carrier and perform pre-scan. MFC mask not installed. Install mask and perform pre-scan. Back print cannot be performed with specified paper. Press [Continue] to perform printing without back print. To obtain the best print quality, stabilize scanning lamp. Please wait. (Takes max. 10min) Monitoring cancelled due to error occurrence. Printing may be cancelled with some frames. Check print results. Error occurred while creating monitoring images. Perform pre-scan again. Post-operational check cannot be started because printer is still processing another job. Post-operational check not started due to error occurrence in printer. Connection with printer failed.
Action to Take Remove the film and re-try. Remove the film from the cartridge and load it as a strip film. Clean the magnetic head of the film carrier. Remove the film and print it using the MFC10Y. Consult a technical representative. Install the proper carrier. Remove the film. Then remove the carrier and reinstall it. Remove the film. Then remove the carrier and clean it. Remove the film. Then remove the carrier and reinstall it. Consult technical representative.
W-1250
6
ERROR MESSAGES AND ACTION TO TAKE
W-1251
Install the film carrier properly. Install the film mask to the carrier MFC10Y. Back printing is not applied to medium weight paper.
I-1414
I-1415
Reload the film and print the frames not printed. Re-try pre-scanning.
W-1417
I-1420 I-1421
W-1422
Perform post-operation checks after completing paper processing. Clear the error condition of the printer processor and perform post-operation checks. Make sure the printer processor is in normal condition.
117
No. E-1423
E-1424 W-1425
W-1426
E-1433
E-1434
E-1435
W-1436 W-1437
Message Downloading image processing section program failed. Restart the system. Downloading carrier program failed. Restart the system. Printer initialization failed. Call technical representative. Press [End] to shut down the system. Press [S-alone] to perform scanner standalone operation at next start-up. Remote printer operation failed. Confirm printers breaker is ON, and press [Retry]. Connection with printer failed. After connection is established, click [Retry]. Connection with printer failed. Confirm connection with printer, click [Retry]. Software error occurred. Re-start scanner and printer. Communication error occurred between main controller and image processor (sending parameter failed). Call technical representative. Communication error occurred between main controller and image processor (image processing control failure). Call technical representative. Communication error occurred between main controller and image processor (image processing circuit board GMB malfunction). Call technical representative. Error occurred in transferring image from scanner to printer. Call technical representative. Software error. Re-start scanner and printer. Magnification too high. Remove film, set Qty for index printing to zero, and perform printing. Software error. Re-start scanner and printer.
Restart the scanner and printer. Reset the index printing number to zero and re-try scanning. Restart the scanner and printer.
W-1445
Communication error occurred between main controller and image processor (parameter setting error). Call technical representative. Normal pre-scanning was not performed. Retry pre-scan.
Re-try pre-scanning.
118
No. W-1446
W-1447
W-1448 W-1449
W-1450
I-1451
I-1466
I-1467
W-1473
Message Error occurred while retrieving parameters from image processing module. Press [Scan Cancel] and retry pre-scanning. FID cannot be read. Press [Cancel] to rewind film. Check CID, and install film again. Back printer not installed. Install back printer properly. No valid frame detected during frame detection. Retry pre-scanning. Error occurred while reading magnetic information. Clean magnetic head and perform prescanning again. Negative is inserted upside down. Press [Scan Cancel] to take out negative, and reinstall it correctly. Film bar-code cannot be read. Process continued. Abnormal magnetic information on film Perform printing without magnetic information. Downloading 135ANL programs failed. Shut down the system and turn it on again. Reading digital image file failed. Digital image print cancelled. Digital image processing error Printing digital image cancelled. File format incorrect. Move slider to diffusion plate cleaning position? Press [SKIP] to start scanner correction. Moving slider to diffusion plate cleaning position. Do not touch slider. Mask type incorrectly detected. Re-install film mask. Image file cannot be generated. External output cancelled. Communication error occurred between scanner and printer. Call technical representative. Incorrect template Consult technical representative. Magnification too high Lower the magnification by changing print/ pixel size or cropping. Film with FTPM loaded. Perform printing with FTPM.
Action to Take Click [Scan Cancel], and re-try prescanning. Click [Cancel], check FID and reload the film. Position the back printer properly. Re-try pre-scanning.
6
ERROR MESSAGES AND ACTION TO TAKE
(see subsection 2.13.1) Resume printing. Restart the system. Refer to the DI operating instructions.
Clean diffusion plate before scanner correction. Wait until the message disappears.
Install the film mask correctly. Refer to the DI operating instructions. Consult a technical representative.
W-1474
Delete and reinstall all templates. If the trouble is not remedied, consult a technical representative. Lower the magnification.
I-1476
119
W-1480 E-1481
Message Series Scene film loaded. Series Scene magnetic information incorrect. Process continued. Template image size does not match print size. Confirm print size and template size. Cannot be printed with this cropping. Re-crop within the image area. Hard disk failure occurred during the data copy. Copying data cancelled. Consult technical representative. Hard disk failure occurred. Consult technical representative. Index image data cannot be read. Consult technical representative. Printer initialization failed. Press [S-alone] to perform scanner standalone operation at next start-up. Couldnt generate image file due to insufficient disk space. Writing image file failed. Scanner correction not performed because the mask for MFC is installed. Remove the mask and press [OK]. Prepare for the diffusion plate cleaning. Press [Clean] to move the slider to the cleaning position. Press [Skip] to perform the scanner correction. Clean the diffusion plate. Upon completion of cleaning, press [End]. Carrier not installed. Install carrier and press [OK]. Setting up the correction table. Wait for a moment. An error occurred in calling the exposure condition retrieve. Return to the state just after the pre-scan. Selected function cannot be used. Insert FD. FD not inserted. Insert next FD. Wrong FD inserted. Insert correct FD. Reading of control information file failed. Selected image cannot be displayed.
Action to Take Click [OK] and resume printing. Continue processing. Confirm print size and template size.
Move or reduce the image so that the printing frame goes within the image. Consult technical representative.
Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult a technical representative. Refer to the operating instructions of the DI. Remove the mask and click [OK].
I-1490
Upon completion of cleaning, click [End]. Install the carrier and click [OK]. Wait until setting completes. The exposure condition cannot be retrieved. Correct color and density manually by referring to back printing. The function cannot be used. Insert the floppy disk into the drive. Insert the floppy disk with the next number into the drive. Insert the correct floppy disk into the drive. Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult technical representative.
120
W-1522
W-1523
Message Data backup completed abnormally. Cancel data backup. Not enough free space on hard disk. Unnecessary files have been deleted. Date value exceeds the limit. (1998/01/01 00:00:00 - 2100/12/31 23:59:59) Next timer-ON time exceeds the limit. (1998/01/01 00:00:00 - 2100/12/31 23:59:59) Confirm the present time. Insufficient FD free space. Insert correct FD. Unsorted print remains. Perform sorting. PU800B is not turned ON or is disconnected. Check the connection with PU800B. Press [Retry] to retry or [Cancel] to cancel. PU800B is not turned ON or is disconnected. Check the connection with PU800B. Press [Retry] to retry or [Cancel] to cancel. Pricing unit is not turned ON or is disconnected. Check the connection with PU800B. Press [Retry] to retry. To cancel printing invoice, press [Cancel]. To stop it, press [Stop]. Backup data for PU800B cannot be read. Backup data for PU800B cannot be written. Production information log file not found. Create a new file. Production information cannot be written into file.
Action to Take Re-try. Continue operation. Enter present date and time properly. Verify present date and time.
Insert an empty floppy disk into the disk drive. Press the [SORT] key. Check the connection to the PU800B.
6
ERROR MESSAGES AND ACTION TO TAKE
Check the condition of the floppy disk. Wait until the message disappears. Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult a technical representative. Refer to the DI operating instructions.
E-1530 W-1531
W-1532
W-1533
F-DI device registration failed. Consult technical representative. F-DI device registration failed. Check the network connections. Press [Retry] to retry or [Cancel] to cancel. Registration to F-DI not performed. To complete registration, perform preoperational check. Stopping the image file output. Resume printing by selecting Digital Image as Input Device. Order not unlocked. Check the network connections. Cannot be serviced. Check the network connections. Cannot be serviced. Consult technical representative.
121
Message Cannot be serviced. Consult technical representative. F-DI registration not performed. To complete registration, perform the preoperational check. Cannot be serviced. Consult technical representative. No order can be printed with the selected paper width. Print service not performed. Check the network connections. Printer not in standby. Press [Retry] to retry digital printing, or press [Cancel] to cancel it. Cannot be serviced. Consult technical representative. Dialog cannot be displayed. Message definition file not found or defective. Cannot start Red-eye/Soft/Cross. Red-eye/Soft/Cross not found, or any file(s) may be corrupted. Cannot continue Red-eye/Soft/Cross process. The files required for Red-eye/Soft/Cross not found, or any file(s) may be corrupted. Cannot continue Red-eye/Soft/Cross process. Cannot create the files required for Red-eye/ Soft/Cross. Cannot continue Red-eye/Soft/Cross process. Data for Red-eye/Soft/Cross process is wrong. This frame cannot be selected. Frame No. to specify template not matched. Select other frame. Characters can be entered in selected template. Enter characters? Printing the image being composed. Creating order failed. Sending order failed. Adding order failed. Deleting order failed. Printing external file. Wait! Registering device into F-DI failed. Press [Retry] to retry or [Cancel] to cancel. Pre-scan not performed, because image file is being output. Eject film. Digitizing cannot be performed with MFC. Replace MFC with AFC.
E-1553
E-1554
E-1555 W-1556
Select correct frame number that matches the template. Select [Yes] or [No].
I-1557
Wait while.
W-1567
122
No. W-1568
I-1569
W-1574 W-1575
I-1576 W-1578
W-1579
W-1586
W-1590
W-1591
Message Exceeds the available times of scanning. Press [Sort] key to feed out film, and then insert film into carrier again. The Qty value is set to 0. Press [OK] to set a correct value, and then continue operation. If [Continue] is pressed, printing is not performed. Message definition file not found or defective. Check message definition file. Incorrect font size value. Specify 8 to 72 points as font size. Logo or title exceeds area. Select smaller font size or reduce number of characters. Frame with selected No. already mounted. Frame overwritten. Pre-scan not performed, because template is being set up. Eject film. The processor cover closed. Open the processor cover. Exited from high-speed mode. Check if reading is normally performed, and then re-try operation. Because some dialog is displayed, pre-scan cannot performed. Film is fed out. Editing error log info failed. Editing working information failed. Editing production information failed. Editing system information failed. Editing quality information failed. Reading of sending Pre-Maintenance data failed. Stop sending Pre-Maintenance data. Service to be exported not selected. Couldnt perform pre-scan. Film ejected. Reading print mag. fine adjust data. Wait. Saving print mag. fine adjust data. Wait. Carrier/mask and composite type mismatch, so pre-scan not performed. Film is fed out. RC50D cannot be used with the present printer process type. Check printer process type. Frame specified on invoice not detected.
Action to Take Press the [SORT] key, remove the film and reload it. Click [OK] to set the correct value, and then continue operation. If [Continue] is pressed, printing is not performed.
Consult a technical representative. Specify 8 to 72 points. Select smaller font size or reduce number of characters. Mount frame by overwriting. Insert the film after setting up template.
6
ERROR MESSAGES AND ACTION TO TAKE
Open the processor cover. Verify that reading was normally performed, then re-try. Close the dialog box, then re-try.
Install the carrier and mask matched to template. Consult a technical representative.
123
Message Frame not detected. %TEMPLATE%. Wait. %TEMPLATE_MESSAGE% Reading service name list. Wait. Connect to Imaging Controller for updating data. Press [OK] to start. Service info cannot be read. Check the network connections. Pre-scan cannot be performed, because service type is not selected. Feed out the film. Processing Red-eye/Soft/Cross %HQ%. Wait. An error occurred. Cannot continue Red-eye/ Soft/Cross process. Exit Red-eye/Soft/Cross. Film remains in the 135ANL feeder section. Open the upper guide or negative holder cover, and remove film. Film remains in the 135ANL catcher section. Remove the film from the catcher section. 135ANL negative holder closing movement abnormal. Check the negative holder operation by opening and closing the holder cover. If problems persist, consult your technical representative. Film overlapping detected in the 135ANL. Open the upper guide or negative holder cover, and remove the film, then install it in the negative holder again. Feeding film failed in the 135ANL negative holder section. Re-install the film in the negative holder. Feeding film failed in the 135ANL negative feeder section. Open the upper guide or negative holder cover, and remove film, then install it in the negative holder again. The 135ANL negative holder opening operation abnormal. Check the negative holder operation by opening and closing the holder cover. If problems persist, consult your technical representative.
Action to Take Remove film and make sure there is no abnormality. Wait until the message disappears.
I-1594 I-1595
E-1596 W-1597
I-1598 E-1599
W-1601
W-1602 E-1606
Open the upper guide and negative holder cover, and remove the film (see section 8.1). Remove the film from the catcher section. Check the negative holder operation by opening and closing the holder cover. If problems persist, consult your technical representative.
W-1607
Open the upper guide and negative holder cover. Remove the film and install it in the negative holder again (see section 8.1). Reinstall the film in the negative holder.
W-1608
W-1609
Open the upper guide and negative holder cover. Remove the film and install it in the negative holder again (see section 8.1).
E-1610
Check the negative holder operation by opening and closing the holder cover. If problems persist, consult your technical representative.
124
No. W-1612
W-1613
W-1614
W-1615
W-1616
W-1617
W-1618
W-1619
Message Feeding film failed in the feeder side of the 135ANL switch guide section. Open the upper guide or negative holder cover, and remove the film, then install it in the negative holder again. Feeding film failed between the 135ANL and the 135AFC. Open the carrier cover with the 135AFC set to FRONTIER, and open the upper guide or negative holder cover, then remove film. Re-install the film in the negative holder, and re-install the 135AFC. Feeding film failed in the catcher side of the 135ANL. Open the carrier cover with the 135AFC set to FRONTIER, and remove film. Set the film in a waiting position to the negative holder. The 135ANL catcher side nip cannot be released. Remove the 135AFC, and remove the film, then re-install the 135AFC. And pass the film in a waiting position through the negative holder. The 135ANL catcher side nip malfunction. Remove the film from the 135ANL catcher section. And pass the film in a waiting position through the negative holder. Feeding film failed in the catcher side of the 135ANL switching guide section. Remove the film from the 135ANL catcher section. And pass the film in a waiting position through the negative holder. Feeding-out film from the 135AFC not performed normally. Open the carrier cover with the 135AFC set to FRONTIER, and remove film. Set the film in a waiting position in the negative holder. The negative press operation of the 135ANL malfunction. Open the carrier cover with the 135AFC set to FRONTIER, and open the upper guide or negative holder cover, then remove film. Re-install the film in the negative holder, and re-install the 135AFC.
Action to Take Open the upper guide and negative holder cover. Remove the film and install it in the negative holder again (see section 8.1).
Open the carrier pressure cover with the NC135AG installed. Open the upper guide and negative holder cover and remove the film (see section 8.1). Reinstall the film in the negative holder. Reinstall the NC135AG. Open the pressure cover without removing the NC135AG and remove the film (see section 8.2). Reinstall the films in the negative holder.
6
ERROR MESSAGES AND ACTION TO TAKE
Remove the NC135AG and the film (see section 8.2). Reinstall the NC135AG. Reinstall the films in the negative holder.
Remove the film from the negative catcher section. Reinstall the films in the negative holder.
With the NC135AG installed, open the pressure cover and remove the film (see section 8.2). Reinstall the films in the negative holder.
With the NC135AG installed, open the pressure cover, upper guide and negative holder cover. Remove the film (see section 8.2).
125
No. W-1620
W-1624
E-1625
E-1626
W-1627
I-1629
W-1630
E-1633
E-1634
E-1635
I-1636 W-1637
Message The 135ANL catcher side nip cannot be released. Open the carrier cover with the 135AFC set to FRONTIER, and open the upper guide or negative holder cover, then remove film. Re-install the film in the negative holder, and re-install the 135AFC. The 135ANL negative catcher full. Remove the film from the negative catcher. The 135ANL upper guide is opened. Close it. Loop not detected in the 135ANL feeder section. Consult your technical representative. The 135ANL upper guide is opened, so the operation cancelled. Remove the film, and close the upper guide. Loop created continuously in the 135ANL feeder section. Consult your technical representative. The negative holder not operated because the holder cover is opened. Close the holder cover. Operation cancelled because the 135ANL negative holder cover is opened while the negative holder is operated. Close the negative holder cover. When the negative holder is opened, remove the film. The 135ANL continuous process is completed. Remove the negative from the negative catcher. Because the carrier is removed, the 135ANL continuous process is cancelled. Remove the film, and install the carrier. An error occurred while the 135ANL flash ROM is deleted, resulting in the download failure. Consult your technical representative. An error occurred while writing to the 135ANL flash ROM, resulting in the download failure. Consult your technical representative. A communication error occurred between the 135ANL and the 135AFC. Consult your technical representative. Interrupt process available. The 135ANL is not installed correctly. Set the 135ANL to the operating or waiting position.
Action to Take With the NC135AG installed, open the pressure cover, upper guide and negative holder cover. Remove the film (see section 8.2).
Remove the film from the negative catcher. Close the upper guide. Consult technical representative.
Close the negative holder cover. When the negative holder is opened, remove the film.
126
No. W-1638
W-1639
E-1643
E-1644
E-1645
E-1646
W-1647
W-1680
W-1681
W-1701 W-1702
W-1703 W-1705
E-1706
Message Film inserted except from the 135ANL. When the 135ANL is not used, set it to the waiting position. Because the 135ANL position change is detected, the 135ANL continuous process is cancelled. Remove the film, and set the 135ANL to the operating position. The 135ANL circuit board failure detected. Consult your technical representative. Continuous process cancelled. Remove the film in a waiting position. A negative holder open/close sensor abnormality detected during the initialization of the negative holder section. Consult your technical representative. The loop sensor abnormality detected during the initialization of the feeder section. Consult your technical representative. The nip not released normally during the initialization of the catcher section. Consult your technical representative. The negative press remains in the home position during initialization. Consult your technical representative. The negative press remains left from the home position during the initialization of the catcher section. Consult your technical representative. The 135ANL sensor calibration failed. If film remains, remove it. If not, clean the sensor. The film currently being processed scancancelled. Continue processing a next film? Because the 135ANL upper guide is opened, the 135ANL sensor calibration cannot be done. Close the upper guide. This is the last frame. Press [OK] to feed out film. Because the carrier or mask was removed, the custom setting information are not displayed correctly. The related dialog(s) closed. The custom setting No. is invalid. Changed to master settings. Because the exposure condition retrieve in progress, pre-scan not performed. Feed out film. This function is not supported.
Consult technical representative. Remove the film in the waiting position. Consult technical representative.
6
ERROR MESSAGES AND ACTION TO TAKE
If film remains, remove it. If not, clean the sensor. Click [OK] or [Cancel].
Press [OK] to feed out film. Perform the custom setting again.
Print with master settings, or select a correct custom setting No. Reload the film after the exposure condition retrieve is completed. The function cannot be used.
127
No. W-1801
E-1802
E-1803 W-1901
Message Perform scanner correction. Remove the film, and remove the carrier and install it again. Process is cancelled because an error occurred during the setup of the scanner correction table. Consult your technical representative. Abnormal flow rate detected in flowmeter. Call technical representative. Storing the exposure condition failed. After this, storing the exposure condition will not be performed. Cannot print because the printer memory is full. Retry printing when enough memory is reserved. Cannot output because the image data occupy large amounts of memory. Wait until enough memory is reserved and try again. %MAGAZINE% not installed or paper end processing in progress. After door LED in the magazine section turns green, install magazine and restart printing. %MAGAZINE% not installed or paper end processing in progress. After the door LED in the magazine section turns green, install magazine and restart printing. Print size and magazine paper width mismatched. Press [OK] to change magazine, or change print size. Press [Output] to output forcibly. Magazine paper width and print size of index format mismatched. Press [OK] to replace magazine, or select other index format. If you press [Output], an incorrect index print will be outputted. Template width and magazine paper width mismatched. Press [OK] and replace magazine. Press [Output] to output forcibly. The high-speed mode cancelled due to error occurrence. Printing may be cancelled with some frames. Check print results.
Action to Take Remove the film, and remove the carrier and install it again. Consult technical representative.
W-1902
Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult a technical representative. Wait until enough memory is reserved and try again.
W-1903
W-1930
After door LED in the magazine section turns green, install magazine and restart printing.
W-1931
W-1932
Press [OK] to change the magazine, or change print size. Press [Output] to output forcibly.
W-1933
Press [OK] to replace the magazine, or select other index format. If you press [Output], an incorrect index print will be outputted.
W-1934
I-1935
128
No. W-1936
E-1998
E-1999
E-2102
E-2109
W-2110
W-2201
Message An error occurred in generating image in the high-speed mode. Re-start from pre-scan. Initializing 135ANL failed. Consult your technical representative. Print size exceeds the limit. Change print size. The post-operational check cannot be started because printing is in progress or the printed paper remains in the printer. If the printed paper remains, perform ALL PROCESS. Error table item( %TableItem% ) cannot be omitted. Sub-system:%SubSystemID% (%TableFileName% ). Error No.:%NUM% Error table items( %TableItem% ) are incorrect. Sub-system:%SubSystemID% (%TableFileName% ). Error No.:%NUM% Communication error occurred between scanner and printer. (Command time-out) Call technical representative. Communication error occurred. (nn system) Performing printer maintenance. Setup printing conditions. Data files not opened. Call technical representative. Communication error occurred between scanner and printer. (IEEE1394 communication error: Code No.=%NUM%) Refer to manual for guidance. Communication error occurred between scanner and printer. (SCSI communication error: Code No.=%NUM%) Consult technical representative. Communication error occurred between scanner and printer. (communication error: Code No.=%NUM%) Refer to manual for guidance. Printer switch turned to ON. Change switch to STANDBY.
Consult technical representative. Change print size. Perform the post-operational check after the processing is completed. If the printed paper remains, perform All Process.
Turn OFF the power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult a technical representative.
6
ERROR MESSAGES AND ACTION TO TAKE
Consult a technical representative. The magazine is not in setup condition. Perform a condition setup. Consult technical representative. Turn OFF power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult technical representative.
129
No. E-2301
W-2302
W-2303
E-2305
E-2306
I-2307
I-2308
W-2317
W-2401
W-2402
Printer is off-line. Request rejected. Change printer to online and perform operation. Paper too short for all process. Cancel All Process? Press [Cancel] to cancel All Process. Press [OK] to perform All Process creating margins. Abnormal printer backup memory. Call technical representative. (No problem even if this message appears at the upgrade (reversion) of the printer software.) Printers timer abnormal. Scanner time adopted. If problems persist, call technical representative. Laser temperature adjustment not completed in exposure section. Please wait. Temperature adjustment of processing tanks is process. Please wait. Initializing printer. Please wait. Printer is processing. Please wait. Save Cut command already received. Request rejected. Residual image seen. Perform All Process. Rewinding paper. Reinstall magazine. Processor error is cleared. Resume printing. If under All Processing, All Process aborted. Select [All Process] again. Soon paper end(remaining paper:about%NUM%m). Cancel All Process? Press [Cancel] to cancel All Process. Press [Continue] to continue it. Paper jamming occurred in the paper feed unit. Remove paper. Paper jamming occurred in the unit 1. Remove paper.
Action to Take Turn OFF power supply (see subsection 4.2.1) and restart the system. If the error appears again, consult technical representative. Change the printer to on-line condition.
Click [Cancel] to cancel All Process. Click [OK] to perform All Process creating margins.
Wait until the laser temperature adjustment completes. Wait until the processing temperature adjustment completes. Wait until intializing completes. Wait until processing completes. Wait until save cut processing completes. Perform All Process. Reinstall the paper magazine. Resume printing. If necessary, perform All Process.
130
No. W-2403
Message Paper jamming occurred in the exposure section feed unit. Remove paper. Paper jamming occurred in the unit 2. Remove paper. Paper jamming occurred in the unit 4. Remove paper. Paper jamming occurred in the unit 5. Remove paper. Paper jamming occurred in the unit 1 (loop 1). Remove paper. Paper jamming occurred in the unit 1 (loop 2). Remove paper. Paper jamming occurred in the unit 2 (loop 3). Remove paper. Paper jamming occurred in the unit 3 (loop 4). Remove paper. Paper jamming occurred in the unit 5 (loop 5). Remove paper. Hole punch not detected in the exposure section feed unit. Call technical representative. Hole punch not detected in the unit 2. Call technical representative. Hole punch not detected in the unit 3. Call technical representative. Hole punch not detected in the unit 4. Call technical representative. Paper cannot be drawn from magazine. Check the magazine. Paper remains in printer. Remove paper. Laser unit shutter in the exposure section feed unit malfunctions. Call technical representative. Cutting hole punch in the unit 1 malfunctions. Call technical representative. Sorting hole punch in the unit 1 malfunctions. Call technical representative. Cutter 1 in the unit 3 malfunctions. Call technical representative. Cutter 2 in the unit 4 malfunctions. Call technical representative. Loop 1 guide plate in the unit 1 malfunctions. Call technical representative. Loop 2 guide plate in the unit 1 malfunctions. Call technical representative. Loop 3 guide plate in the unit 2 malfunctions. Call technical representative.
6
ERROR MESSAGES AND ACTION TO TAKE
Consult technical representative.
Check the paper magazine. Remove paper (see section 7.1). Consult technical representative.
131
E-2429 E-2430
E-2431
E-2432
E-2433
E-2434
E-2438
E-2439
W-2445
Message Loop 4 guide plate in the unit 3 malfunctions. Call technical representative. Loop 5 guide plate in the unit 5 malfunctions. Call technical representative. Paper width guide in the paper feed unit malfunctions. Call technical representative. Paper width guide 1 in the unit 1 malfunctions. Call technical representative. Paper width guide 2 in the exposure section feed unit malfunctions. Call technical representative. Paper width guide 3-1 in the unit 2 malfunctions. Call technical representative. Paper width guide 3-2 in the unit 2 malfunctions. Call technical representative. Paper width guide 3-3 in the unit 2 malfunctions. Call technical representative. Reservoir paper width guide in the unit 3 malfunctions. Call technical representative. Paper width guide 4 in the unit 4 malfunctions. Call technical representative. Paper width guide 5 in the unit 5 malfunctions. Call technical representative. Roller nip in the exposure section feed unit malfunctions. Call technical representative. Cutter 1 in the unit 3 and cutter 2 in the unit 4 malfunction. Processor driving stopped. Call technical representative. Calibration of the hole sensor in printer failed. Call technical representative. Error code: %NUM% (decimal) Paper too short. Remove paper. Splice section detected. Remove paper. Unknown magazine ID is set. Set correct magazine ID. Magazine ID not detected. Magazine ID not registered. Perform Paper Magazine Registration in Printer Adjustment/Maintenance in Setup and Maintenance. Magazine not loaded.
Remove paper.
132
E-2448
I-2458 I-2459 W-2460 W-2461 I-2462 I-2463 W-2464 W-2465 E-2466 W-2467 W-2468
Message Back printer is not installed. Refer to manual for guidance. A communication error occurred in printer (main circuit board to paper feeding system A). Call technical representative. A communication error occurred in printer (main circuit board to paper feeding system B). Call technical representative. Printer section door open. Remove paper in printer and close door. Magazine removed during the feed. Remove paper. Cutter 1 in the unit 3 malfunctions while in restoring. Processor driving stopped. Call technical representative. Auto-loading paper. Please wait. Save Cut not performed. Save-cutting. Paper-splicing. Performing paper end process. Please wait. Paper end process completed. Replace magazine. If not replaced, press [PRINT STOP] to cancel print instruction. Dispose the cut wastes. Reservoir full. Please wait. All Processing. Please wait. Printed paper not detected. All Process not performed. Printed paper too short. Save Cut not performed. Rewinding paper. Please wait. Printed paper remains. Perform All Process. Rewinding request rejected. Printer section door opened. Close door. Roller nip in the feeder unit malfunctions. Call technical representative. Feeding of paper cannot be continued. Remove paper. Magazine with different paper width installed. Install magazine with correct paper.
Action to Take Position the back printer properly. Consult a technical representative.
Remove the paper from the printer and close door. Remove paper. Consult a technical representative.
Wait until auto-loading is completed. Continue printing. Wait until the message disappears. Wait until paper end processing is completed. Replace the magazine. If the magazine is not replaced, press [PRINT STOP] to cancel print instruction. Dispose cutting waste. Wait. Wait until All Process is completed. All Process is unnecessary. Continue printing or perform All Process. Wait. Perform All Process. Paper is already rewound or not loaded. Close the printer door. Consult a technical representative. Remove paper from the printer (see section 7.1). Install the proper magazine.
6
ERROR MESSAGES AND ACTION TO TAKE
133
E-2508
E-2513
E-2514
Message Magazine installed. Resume printing. Anti-dust shutter abnormal. Call technical representative. Anti-dust fan malfunction. Call technical representative. Polygon malfunctions. Call technical representative. AOM driver cooling fan malfunctions. Call technical representative. FM cooling fan malfunctions. Call technical representative. Exposure section cooling fan malfunctions. Call technical representative. Condition setup for present paper not performed. Perform condition setup for paper. Communication error occurred in printer.(between main circuit board and LDD20 circuit board on laser unit) Call technical representative. Abnormal R laser (R-LD) information. Call technical representative. Abnormal G laser (G-SHG) information. Call technical representative. Abnormal B laser (B-SHG) information. Call technical representative. R laser (R-LD) temperature adjustment outside specified range. Call technical representative. G laser (G-SHG) temperature adjustment outside specified range. Call technical representative. B laser (B-SHG) temperature adjustment outside specified range. Call technical representative. Abnormal R laser (R-LD) temperature. Call technical representative. Abnormal G laser(G-SHG) temperature. Call technical representative. Abnormal B laser (B-SHG) temperature. Call technical representative. Abnormal temperature detected in printer. Refer to manual for guidance. Abnormal AOM temperature. Call technical representative. R laser (R-LD) current exceeded. Call technical representative.
E-2519 E-2520
Adjust room temperature to 10C to 40C. If the temperature is within this range, consult technical representative. Consult technical representative.
134
E-2524
E-2525
W-2526
W-2527
W-2528
E-2529 E-2530
E-2531 W-2532
W-2533
E-2534 E-2535
E-2536
Message G laser (G-SHG) current exceeded. Call technical representative. B laser (B-SHG) current exceeded. Call technical representative. R laser (R-LD) current measurement value outside specified range. Call technical representative. G laser (G-SHG) current measurement value outside specified range. Call technical representative. B laser (B-SHG) current measurement value outside specified range. Call technical representative. R laser (R-LD) is about to its lifetime. No problem for the moment, but call technical representative. G laser (G-SHG) is about to its lifetime. No problem for the moment, but call technical representative. B laser (B-SHG) is about to its lifetime. No problem for the moment, but call technical representative. SOS detection failed. Call technical representative. Electric power failure occurred in the exposure and light source sections. If problems persist, call technical representative. Abnormal frame memory. Call technical representative. G, B laser(SHG) optimal temperature setting periods. Set optimal temperature in Printer Adjustment/Maintenance in Setup and Maintenance. 10 days passed since the last paper condition setup. We recommend paper condition setup. R laser (R-LD) temperature sensor abnormal. Call technical representative. G laser (G-SHG) temperature sensor abnormal. Call technical representative. B laser (B-SHG) temperature sensor abnormal. Call technical representative.
6
ERROR MESSAGES AND ACTION TO TAKE
Set the G and B laser (SHG) optimum temperature in Menu 454. (see Condition Setup and Maintenance.)
135
No. W-2537
W-2539
Message The lasers temperature adjustment cannot be performed, because the ambient temperature is too low(high). Adjust the ambient temperature between 15-C and 30-C. (The lasers temperature adjustment is started if the ambient temperature exceeds 5-C.) Transferring images from scanner has not been completed within a specified time. Transferring of images was aborted. (Code No. = %NUM%) Paper jam in processor (7). Remove paper. Check it. %NUM% strips remains. Paper jamming occurred in the cutter section. Remove paper. Paper remains in the processor or the dryer section. Remove paper. Open and Close Processor cover once. Paper remains in the cutter section. Remove paper. Slant sorter malfunctions. Call technical representative. Horizontal sorter malfunctions. Call technical representative. Cutter malfunctions. Call technical representative. Hole punch not detected in the cutter section. Call technical representative. Paper width guide in the cutter section malfunctions. Call technical representative. Loop guide in the cutter section malfunctions. Call technical representative. Width guide in processor malfunctions. Call technical representative. Exit guide malfunctions. Call technical representative. Communication error occurred in printer (between main circuit board and processor section). Call technical representative. Processor program error. Call technical representative.
Check the communication cable connection and re-try. If the error recurs, reinstall system software.
W-2540
W-2601
W-2602 W-2603
Remove paper in the cutter section. Remove paper in the processor or dryer section (see subsection 7.2). After removal, open and close the processor cover once. Remove paper in the cutter section. Consult technical representative.
E-2615
136
No. W-2616
W-2617
W-2618 W-2619 E-2620 E-2621 E-2622 E-2623 E-2624 E-2625 E-2626 E-2627
E-2628
E-2629
E-2630
E-2631
E-2632
E-2633
E-2634
Message Processor cover is open. Processing stopped. Remove paper and restart processing. Squeeze cover is open. Processing stopped. Remove paper and restart processing. Processing tank section cover open. Close cover. Squeeze section cover open. Close cover. P1 processing tank temperature not rising. Call technical representative. P2 processing tank temperature not rising. Call technical representative. PS1 processing tank temperature not rising. Call technical representative. PS2 processing tank temperature not rising. Call technical representative. PS3 processing tank temperature not rising. Call technical representative. PS4 processing tank temperature not rising. Call technical representative. Dryer section temperature not rising. Call technical representative. P1 processing tank temperature abnormal. Heater turned off. Call technical representative. P2 processing tank temperature abnormal. Heater turned off. Call technical representative. PS1 processing tank temperature abnormal. Heater turned off. Call technical representative. PS2 processing tank temperature abnormal. Heater turned off. Call technical representative. PS3 processing tank temperature abnormal. Heater turned off. Call technical representative. PS4 processing tank temperature abnormal. Heater turned off. Call technical representative. Dryer section temperature abnormal. Heater turned off. Call technical representative. P1 safety thermostat activated. Heater turned off. Call technical representative.
Close the processing tank section cover. Close the squeegee rack cover. Consult technical representative.
6
ERROR MESSAGES AND ACTION TO TAKE
137
No. E-2635
E-2636
E-2637
E-2638
E-2639
E-2640
W-2641
W-2642
W-2643
W-2644
W-2645
W-2646
I-2682
Message P2 safety thermostat activated. Heater turned off. Call technical representative. PS1 safety thermostat activated. Heater turned off. Call technical representative. PS2 safety thermostat activated. Heater turned off. Call technical representative. PS3 safety thermostat activated. Heater turned off. Call technical representative. PS4 safety thermostat activated. Heater turned off. Call technical representative. Safety thermostat in dryer section activated. Heater turned off. Call technical representative. P1 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. P2 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. PS1 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. PS2 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. PS3 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. PS4 solution level has fallen. Temperature adjustment stopped. Refer to manual for guidance. RC50D flow rate insufficient. Replace element. RC50D flow rate abnormal. Call technical representative. Sorter nearly full. Collect prints from sorter. Performing evaporation correction. Please wait. (Max 50 min.) After replenishment, start temperature adjustment. Processing paper. Please wait. Perform control strip processing after paper processing.
1. Check solution level. If it is normal, consult technical representative. 2. If it is low, check that there is no solution leak. If there is leak, consult technical representative. 3. If there is no solution leak, add water into the low level tank. 4. Open the menu 465 Evaporation Correction Rate Setting and make sure YES is selected for Evaporation Correction.
Replace the element with a new one. Consult technical representative. Remove prints from the sorter. Wait.
138
Message Processing paper. Please wait. Temperature adjustment of processing tanks is process. Please wait. Processing paper. Cannot be processed due to different width of paper. Please wait. Switching paper width guide in processor. Please wait. Thermometer abnormal. Call technical representative. Hygrometer abnormal. Call technical representative. Water addition data abnormal. Call technical representative. Set the large size tray. Set the large size tray after paper is fed out. Turn out the large size tray. Turn out the large size tray after paper is fed out. P1R replenisher pump or stirring valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RA replenisher pump or cartridge cleaning valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RB replenisher pump or cartridge cleaning valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P1R replenisher pump abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RA replenisher pump abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RB replenisher pump abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. Wait.
Action to Take
I-2685
Set the large-size tray. Set the large-size tray after paper is fed out. Set the large-size tray to the waiting position. Set the large-size tray to the waiting position after paper is fed out. Consult technical representative.
6
ERROR MESSAGES AND ACTION TO TAKE
E-2701
E-2702
E-2703
E-2704
E-2705
139
No. E-2706
E-2707
E-2708
Message P1R Replenisher cartridge cleaning or dilution valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RA Replenisher cartridge cleaning valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. P2RB Replenisher cartridge cleaning valve abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. Solution remains in replenisher tank. Call technical representative. Replenisher cartridge opening failed. Call technical representative. Error occurred in replenishment section. Call technical representative. Drive motor for opening replenisher cartridge abnormal. Call technical representative. About 780 3R-size sheets can still be printed without replenishment. PSR lowered. Add PSR until message disappears. Replenisher cartridge empty. Insert a new replenisher cartridge. Number of prints exceeds limit. Stop printing. Replenisher door open. Close it. Replenisher cartridge not loaded. Install a new replenisher cartridge. Opening not completed normally. Check that replenisher cartridge is properly installed. Start processing. Last replenishment solution prepared. Replace replenisher cartridge. PSR solution level has fallen. Add 8 liters of PSR. PSR replenisher empty. Add 12 liters of PSR. Remaining replenisher abnormal. Call technical representative.
Add PSR until the message disappears. Install a new replenisher cartridge. Refer to Action to Take for the replenisher system error displayed before this message. Close the replenisher box door. Install a new replenisher cartridge. Check that replenisher cartridge is properly installed. Then start processing.
Replace the replenisher cartridge. Add 8 liters of PSR. Add 12 liters of PSR. Consult technical representative.
140
No. I-2723 W-2730 W-2731 W-2732 W-2733 W-2734 W-2735 W-2736 W-2737 W-2738
W-2739
W-4105
W-4106
W-4107
W-4108
Message Mixing replenisher. Please wait. P1R replenisher solution level has fallen. Printing can continue a little further. P2R replenisher solution level has fallen. Printing can continue a little further. PSR replenisher solution level has fallen. Printing can continue a little further. P1R replenisher empty. Add replenisher. P2R replenisher empty. Add replenisher. PSR replenisher empty. Add replenisher. W1 waste solution tank nearly full. Collect waste solution. W2 waste solution tank nearly full. Collect waste solution. W1 waste solution tank full. Printing stopped. Collect waste solution. W2 waste solution tank full. Printing stopped. Collect waste solution. Washing solution level has fallen. Replenish it. Washing solution empty. Add washing solution. Incorrect order No. Enter correct order No. Incorrect sort No. Enter correct sort No. Incorrect CD-ID. To continue the operation without entering the CD-ID, press [Run]. To re-entry the CD-ID, press [Re-entry]. Image data exporting failed. Check the connection with the Imaging Controller. Registering order failed. Check the connection with the Imaging Controller. Retrieving order list information failed. Check the connection with the Imaging Controller. This order No. already exists. Re-enter another order No.
6
ERROR MESSAGES AND ACTION TO TAKE
141
No. W-4109
W-4110
W-4115
W-4116
W-4126 W-4127
Message This order already contains the specified sort No. Quit this service, change the sort No., and then resume the operation. This order No. cannot be modified, because it is not registered. Enter a correct order No. This sort No. does not exist in this order. Enter a correct sort No. The film mask is not supported with this image export service. Order currently created. Wait. The service cannot be closed, because there is an order currently processed. Wait. The sort No. cannot be changed during this image export service. The sort No. was restored to match the order condition. The number of image export become maximum. Press SORT and continue as a next order. Imaging Controller not recognised. Perform pre-operational check. Not enough free space to copy files. This order being used. Order not found. Creating order that already exists was tried. Correcting no-exist order tried. Insufficient memory A wrong film mask installed in the selected printer. The sort No. cannot be changed during the image export service. The sort No. was restored to match the order condition. Entered order No. created in other service. Re-enter other order No. Error occurred in the external I/O related interface.
142
PAPER JAMMING
This section describes the corrective actions for paper jamming. In the event of paper jamming, the printer processor stops paper feeding and an error message appears on the monitor of the scanner.
Also, the location where paper has jammed is displayed on the printer operation panel.
Paper jamming may occur in several places. If an error message appears again after removing the paper jam, do the corrective action for the new error message.
GD1289
143
7.1
7.1.1
Paper Magazine
Paper
GD1449
144
7.1.2
Paper
GD1450
7
PAPER JAMMING
7.1.3
e Cut the paper at loop 1. r Remove the paper from the paper feed unit (see subsection 7.1.2).
Loop 1
GD1446
145
Unit 1
t Turn the knob clockwise and remove the paper from unit 1.
Paper
GD1447
7.1.4
Unit 2
Loop 2
GD1444
146
Unit 1
t Turn the knob on unit 1 clockwise and remove the paper from unit 1.
Paper
GD1447
7
PAPER JAMMING
Paper
GD1445
7.1.5
q Follow steps 1 through 5 of Paper Jammed in Exposure Section Feed Unit (see subsection 7.1.4). w Cut the paper at loop 3.
Loop 3 Unit 2
GD1441
147
Paper
GD1445
r Push the lever to the left to lower the reservoir loop guide plate.
Lever
GD1442
Unit 2
t Turn the knob on unit 2 counterclockwise and remove the paper from unit 2.
Knob
Paper
GD1443
148
7.1.6
Loop 4
Unit 4
Unit 3
GD1439
e Push the lever to the left to lower the reservoir loop guide plate.
7
PAPER JAMMING
Lever
GD1442
Unit 2
r Turn the knob on unit 2 counterclockwise and remove the paper from unit 2.
Knob
Paper
GD1443
149
Unit 4
t Turn the knob on unit 4 clockwise and remove the paper from unit 4.
If the paper cannot be seen, follow the steps below.
Paper
Knob
GD1440
q Loosen the two screws and remove the guide plate from unit 4.
Pins
Unit 4
GD1563
Paper
w Remove the paper from unit 4. e Reinstall the guide plate by aligning its holes with the pins on unit 4 and tightening the two screws.
GD1564
150
7.1.7
If paper is jammed at loop 1, 2, 3, 4 or 5, perform the procedure indicated in the table below.
No. W-2407 W-2407 W-2407 W-2407 W-2407 Loop Loop 1 Loop 2 Loop 3 Loop 4 Loop 5 Procedure Paper Jammed in Paper Feed Unit Paper Jammed in Unit 1 Paper Jammed in Unit 1 Paper Jammed in Exposure Section Feed Unit Paper Jammed in Exposure Section Feed Unit Paper Jammed in Unit 2 Paper Jammed in Unit 2 Paper Jammed in Unit 4/5 Refer to 7.1.2 7.1.3 7.1.3 7.1.4 7.1.4 7.1.5 7.1.5 7.1.6
7.1.8
7
PAPER JAMMING
151
7.2
7.2.1
Processing solution may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber boots and other protective gear as appropriate to prevent any solution from coming in contact with the body. Always wash hands well after handling the processing solutions.
Processor Cover
GD1305
GD1327
152
Paper
GD1575
Squeegee Rack
r Release the lock, lift the squeegee rack and cut the paper at the No.9 crossover rack.
7
PAPER JAMMING
Paper
GD1565
Squeegee Rack
Paper
GD1566
153
GD1307
Knob
u Lift the P1-1 rack approximately 5 cm (2 in.) and turn the knob counterclockwise until the paper comes out and it can be removed. If the knob is too hard to turn, the paper may be jammed in the P1-1 rack. Remove the P1-1 rack and the paper.
P1-1 Rack
GD1568
Paper
GD1569
154
o Lift the P1-2 rack approximately 5 cm (2 in.) and turn the knob counterclockwise. If the knob is hard to turn, remove the P1-2 rack and the paper.
P1-2 Rack
GD1570
Paper
7
PAPER JAMMING
GD1571
!0 Install the contamination prevention cover over the P1-1 and P1-2 racks.
GD1572
155
!1 Try to remove the crossover racks from No.4 to No.9. If a crossover rack cannot be removed, it means paper is jammed in the rack.
Crossover Rack
!2 Cut the paper at the crossover rack that cannot be removed. !3 Lift the rack slightly, turn the knob counterclockwise until the paper comes out and can be removed.
Paper
GD1573
Paper
!4 Remove the remaining paper by hand. !5 Lift the P2-1 to PS4 racks in this order and turn the knob counterclockwise approximately 20 times to make sure there is no paper in the rack. !6 Reinstall the No.4 to No.9 crossover racks.
GD1574
!7 Remove the contamination prevention cover. !8 Reinstall the No.1 to No.3 crossover racks. !9 Reinstall the squeegee rack. @0 Reinstall the squeegee rack and processor covers.
156
7.2.2
q Pull out the paper from the loop guide section. w Press the PROCESSOR DRIVE [ON/ OFF] key twice.
The processor is driven and paper in the processor will be fed out through the dryer section.
Paper
GD1576
e Wind the paper being fed out. r Make sure the cutter loop guide plate is closed. If the guide plate is opened, insert the control strip leader or upkeep print into the cutter section through the loop section to close it.
7
PAPER JAMMING
IMPORTANT If the cutter loop guide plate is opened, error W-2602 will occur on the next printing.
157
159
8.1
GD157
Loop Section
Upper Guide
e Pull the release lever as shown in the figure to release the pressure cover of the film carrier.
GD159
Negative
GD160
160
Pressure Cover
Lever
t Close the pressure cover and pull the lever to remove the film carrier.
Film Carrier
GD161
8
NEGATIVE JAMMING IN 135ANL (OPTIONAL)
GD163
161
8.2
GD159
Loop Guide
w Open the negative loop guide on the carrier inlet guide and remove the negative from the 135ANL.
Negative
GD164
Loop Guide
Negative
GD165
162
Pressure Cover
Lever
r Close the pressure cover and pull the lever to remove the film carrier.
Film Carrier
GD161
8
NEGATIVE JAMMING IN 135ANL (OPTIONAL)
GD163
163
165
9.1
Dirt or dust adhering to the film carrier may cause streak marks on prints. Streak marks on the prints may run in the same direction as the paper feed.
9.1.1
Dust adheres on the upper section of the pressure cover opening. Instead of actual streak marks, the image may be distorted due to the movement of the dust caused by the film-cooling air.
9.1.2
166
Dust on the mask has been dragged by film. Distinct colored, curving streak marks appear on prints.
This type of streak mark appears when dust is present during the scanner correction at the pre-operational check stage, but is not present during fine scanning. A dark streak mark appears on prints.
9.1.3
Mirror Box
Dust on the upper surface of the mirror box. A diffused contoured streak mark appears on print since the dust is not near the surface of the film.
9
STREAK MARKS ON PRINTS AND COUNTERMEASURES
167
9.2
Countermeasures
If streak marks appear on prints, remove the dust or dirt by following the steps below.
q Clean the mirror box (see Basic Operating Instructions). w Clean the auto film carrier NC240AG (see Basic Operating Instructions). e Clean the auto film carrier NC135AG (see Basic Operating Instructions).
Film Receiver
Vacuum Cleaner
EZ1836
168
10
LIST OF CONSUMABLES
10.1 Scanner ........................................................................................... 170 10.2 Printer Processor ...................................................................... 171
169
10.1
Scanner
Scanning Lamp
Part No.: 122S0026
GD1550
Reflector
Part No.: 602S0001
*Product innovations may result in part number and shape changes without prior notice.
170
10.2
Printer Processor
2 pieces
4 pieces
Circulation Filter
Part No.: 376G03101
GD1435
10
6 pieces
LIST OF CONSUMABLES
5 pieces
GD1436
171
11
INDEX
5.1 Index ................................................................................................. 174 5.2 Index of Basic Operating Instructions .......................... 176
173
Index
1-Frame Image Display Printing ......................... 2.8 135ANL (Optional) Negative Catcher Section Cleaning .......................................................... 3.9 135 Light Source Aperture Table ........................ 3.8 Additional Operating Instructions .......................... 2 Auto Correction ON/OFF .................................. 2.15 Back Printing Selection and Custom Setup Back Printing Display ...................................... 2.3 Basic Operating Precautions ........................... 1.1.1 Black & White Negative Printing ........................ 2.7 Caution Label Locations on Printer/Paper Processor ..................................................... 1.3.2 Caution Label Locations on Scanner/Image Processor ..................................................... 1.3.1 Caution regarding Electric Shock .................... 1.1.2 Center Cropping ................................................. 2.5 Certification and Identification Label Locations ... 1.7.1 Certification and Identification Labels ................ 1.7 Cleaning the Densitometer White Board .......... 5.14 Cleaning the Film Cooling Air Compressor Filter ..... 5.12 Cleaning the Light Source Optical Filters ......... 5.13 Cleaning the Light Source Section Air Filter ....... 5.3 Cleaning the Printer Power Source Section Air Filters ......................................................... 5.6 Cleaning the Printer Section Air Filters .............. 5.5 Cleaning the Processing Solution Cooling Air Filters ......................................................... 5.7 Cleaning the Scanner Power Supply Section Air Filter ........................................................... 5.4 Control Strip Preparation ................................. 3.5.1 Control Strip Processing .......................... 3.5, 3.5.2 Control Strip Storage and Handling Precautions .... 3.5.3 Countermeasures ............................................... 9.2 CRT Monitor .................................................... 1.5.1 CRT Monitor and Main Control Unit Handling Precautions ..................................................... 1.5 Custom Setting Selection ................................. 2.17 Cutter Loop Sensor Cleaning ............................. 5.9 Daily Maintenance ................................................. 4 Date/Time Printing .......................................... 2.4.1 Dryer Section Air Filter ....................................... 5.8 Error Messages and Action to Take ...................... 6 Forced Printing ................................................. 2.18 Front Printing ...................................................... 2.4 Handling Precautions ...................................... 1.6.1 Ink Ribbon Replacement .................................... 4.1 IX240 Strip Film Printing .................................... 2.2 IX240-size Reversal Film Print ........................... 2.6 Laser Caution Label Locations on Printer ....... 1.3.3 Laser Radiation Safety ............................. 1.2, 1.2.1 Laser Warning Label ....................................... 1.2.2 List of Consumables ............................................ 10 Main Control Unit ............................................ 1.5.2 Maintenance Schedule ....................................... 5.1 Making Monotone Prints from Color Film ...... 2.13.2 Making Monotone Prints from Monotone Film (for Color Development) ............................. 2.13.1 Manual Shut-off of Printer Power .................... 4.2.3 Manual Shut-off of Scanner Power ................. 4.2.2 Manual Start-up .................................................. 2.1 Mask Section of Auto Film Carrier ................... 9.1.2 Mirror Box ........................................................ 9.1.3 Monotone Printing ............................................ 2.13 Negative Jamming during Fine-scanning ........... 8.2 Negative Jamming during Pre-scanning ............ 8.1 Negative Jamming in 135ANL (Optional) .............. 8 Operational Safety and Use Conditions ................ 1 Paper Condition Setup ....................................... 3.3 Paper Feed ...................................................... 2.16 Paper Jammed at Loop 1/2/3/4/5 .................... 7.1.7 Paper Jammed in Cutter Section (W-2602) .... 7.2.2 Paper Jammed in Exposure Section Feed Unit (W-2403) ...................................... 7.1.4 Paper Jammed in Paper Feed Unit (W-2401) ..... 7.1.2 Paper Jammed in Printer ................................... 7.1 Paper Jammed in Processor .............................. 7.2 Paper Jammed in Processor or Dryer (W-2601) ..... 7.2.1 Paper Jammed in Unit 1 (W-2402) .................. 7.1.3 Paper Jammed in Unit 2 (W-2404) .................. 7.1.5 Paper Jammed in Unit 4/5 (W-2405/W-2406) ..... 7.1.6 Paper Jamming ..................................................... 7 Paper Magazine Removal ............................... 7.1.1 Periodical Maintenance and Inspection ................ 5 Power OFF/ON .................................................. 5.2 Pressure Cover Section of Auto Film Carrier .. 9.1.1 Printer Processor ............................................. 10.2 Processing Chemical (CP-48S) Handling .......... 1.6 Processing Solution Temperature Check ........... 3.4 Production Information ....................................... 3.2 Remaining Paper Length Adjustment after Removing Jammed Paper ........................... 7.1.8 Replacing the Circulation Filters ...................... 5.10 Replenisher Pump Output Measurement ......... 3.10 Room Conditions ................................................ 1.4 RP-tone Correction .......................................... 2.14 Safety ................................................................. 1.1 Safety Indication ................................................. 1.3 Scanner ............................................................ 10.1
174
Scanning Lamp Position Adjustment .................. 3.7 Scanning Lamp/Reflector Replacement ............. 3.6 Selecting Sharpness Level ............................... 2.12 Setup and Maintenance ........................................ 3 Setup and Maintenance Menu Screen ............ 3.1 Sort Data Display/Setting ................................... 2.9 Streak Marks on Prints and Countermeasures ..... 9 Title Printing .................................................... 2.4.2 Tone Adjustment ............................................... 2.11 Turning OFF/ON Printer .................................. 5.2.2 Turning OFF/ON Scanner ............................... 5.2.1 Turning Power OFF in an Emergency ................ 4.2 Turning Power OFF in an Emergency (Mechanical/Software Abnormality) ............. 4.2.1 Types of Streak Marks ....................................... 9.1 Unexposed Frame-Detection Level Setup ....... 2.10 Washing the Processing Racks ....................... 5.11
11
INDEX
175
176
Printing Screen ................................................... 2.4 Printing Status Bar .......................................... 2.4.4 Printing Using the 135 ANL ............................. 6.2.3 Printing with 8.9 cm to 15.2 cm Wide Paper ... 4.2.1 Printing with More than 17.8 cm Wide Paper or 255 mm Feed Length ............................... 4.2.2 Printintg With Optional 135ANL .............................. Printing with the 135ANL .................................... 6.2 Processing Chemical (CP-48S) Handling .......... 1.6 Processing Solution Temperature Confirmation ................................................. 3.2.7 Processor Cover Installation ........................... 3.2.4 PS-R Replenisher Preparation ........................... 8.2 Quick Guide for Basic Key Operations .................. 9 Recording the Daily Processing Volume Data and Clearing the Data ......................... 7.2.6 Reorder Printing ............................................... 4.17 Replenisher Cartridge Replacement .................. 8.1 Reprinting (Exposure Condition Retrieval) ....... 4.16 Roll Paper Installation ........................................ 5.4 Room Conditions ................................................ 1.4 Safety ................................................................. 1.1 Safety Indications ............................................... 1.3 Save Cut ....................................................... 4.23.2 Scanner Correction ......................................... 3.2.6 Scanner/Image Processor (SP2500) .............. 2.1.1 Selected Frame ............................................... 2.4.1 Selecting Items ................................................ 2.5.1 Series Scene Printing .................................... 4.21.2 Sorter Preparation .............................................. 4.2 Sorting Prints .................................................... 4.10 Starting Processing ......................................... 7.9.3 Status Display Icons ........................................ 2.4.5 Stopping Negative Feed .................................. 6.3.1 System Shut Down .......................................... 7.2.8 Upkeep Printing ............................................... 3.2.9 Using the Mouse ................................................ 2.5 Washing the Crossover and Squeegee Racks 7.2.4 Waste Solution Treatment .................................. 8.3 Weekly Timer Start-up ........................................ 3.1
11
INDEX
177
<FUJIFILM ABROAD>
in North America FUJI PHOTO FILM U.S.A., INC.
555 Taxter Road, Elmsford, N.Y. 10523, U.S.A.
in Europe
FUJIFILM FRANCE SA
Parc d'Activites du Pas-du-Lac-2, Avenue Franklin, St.Quentin-en-Yvelines Cedex, France
in South America
in Asia
in Oceania
in the Middle East FUJI PHOTO FILM CO., LTD., DUBAI OFFICE
No. 4G-17, L.O.B. No. 4, P.O.BOX 17212, Jebel Ali, Dubai, U.A.E.
Ref.No.PP3-B166E2