Mophongcdubangproii

1
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MC LC
MC LC 1
CHNG 1 9
0.1 Tng quan: 9
0.2 Cc phn xng trong nh my lc du: 10
0.2.1 Cc phn xng cng ngh: Bao gm 14 phn xng cng ngh: 11
0.2.2 Cc phn xng ph tr: Bao gm 11 phn xng ph tr: 11
0.2.3 Phn xng ngoi vi: 11
0.3 Sn phm: 12
0.4 S lc v cc phn xng cng ngh: 12
0.4.1 Phn xng chng ct kh quyn (U011): 12
0.4.1.1 Cng sut thit k: 12
0.4.1.2 M t chung: 12
0.4.2 Phn xng NHT (U012) 13
0.4.2.1 Cng sut: 23.500 thng/ngy. 13
0.4.2.2 Nh cung cp bn quyn: UOP. 13
0.4.2.3 M t chung: 13
0.4.3 Phn xng Reforming xc tc lin tc CCR (U013) 14
0.4.3.1 Cng sut thit k: 21.100 thng/ngy. 14
0.4.3.2 Nh cung cp bn quyn: UOP. 14
0.4.3.3 M t chung: 14
0.4.4 Phn xng x l Kerosene KTU (U014) 14
0.4.4.1 Cng sut: 10.000 thng/ngy. 14
0.4.4.2 Nh cung cp bn quyn: Merichem. 14
0.4.4.3 M t chung: 14
0.4.5 Phn xng Cracking xc tc tng si cn (RFCC-U015) 14
0.4.5.1 Cng sut: 69.700 thng/ngy 14
0.4.5.2 Nh cung cp bn quyn: IFP 14
0.4.5.3 Ch vn hnh: 14
0.4.5.4 M t chung: 15
0.4.6 Phn xng x l LPG (U 016) 15
0.4.6.1 Cng sut: 21.100 thng/ngy. 15
0.4.6.3 Cng ngh: tip xc mng si Fiber-film contractor. 15
0.4.6.4 M t chung: 15
0.4.7 Phn xng x l Naphtha ca phn xng RFCC (U017) 16
0.4.7.1 Cng sut: 45.000 thng/ngy. 16
0.4.7.3 Cng ngh: Tip xc mng-si 16
0.4.7.4 M t chung: 16
0.4.8 Phn xng x l nc chua SWS (U018) 16
0.4.9 Phn xng ti sinh amine (U019)
16
0.4.10 Phn xng trung ha kim thi (U020) 17
CBHD: KS. Nguyn Nhanh
SVTH: Hong Quang Tun
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0.4.11 Phn xng thu hi Propylen (U021) 17

0.4.12 Phn xng thu hi lu hunh (U022) 17
0.4.13 Phn xng ng phn ha (U023) 18
0.4.13.1 Cng sut: 65000 thng/ngy 18
0.4.13.2 Nh cung cp bn quyn: UOP 18
0.4.13.3 M t chung: 18
0.4.14 Phn xng x l LCO bng hydro (U024) 18
0.4.14.1 Cng sut: 1.320.000 tn/nm 18
0.4.14.2 Nh cung cp bn quyn: IFP (Axens) 18
0.4.14.3 M t chung: 18
0.5 Cc cng ngh tin tin c s dng trong nh my lc du Dung Qut: 18
CHNG 2 20
GII THIU V PHN XNG CHNG CT KH QUYN
(CDU) 20
0.6 Tng quan: 20
0.7 M t qu trnh cng ngh: [5] 21
0.7.1 H thng tin gia nhit cho du th: 22
0.7.2 Cm thit b tch mui: 25
0.7.3 L t: 29
0.7.4 Chng ct du th: 30
0.7.4.1 Vng sn phm nh (overhead section): 34
0.7.4.2 Vng Kerosene (Kerosene Section): 34
0.7.4.3 Vng Light Gas Oil (Light Gas Oil Section): 35
0.7.4.4 Vng Heavy Gas Oil (Heavy Gas Oil Section): 36
0.7.4.5 Vng Np Liu (Overflash Section): 36
0.7.4.6 Vng cn chng ct (Residue section): 37
0.7.5 Cm thp n nh xng (Stabilizer Section): 37
0.7.6 Cc thit b lm kh bng chn khng: 40
0.7.7 Vng to chn khng cho thp lm kh (Vacuum Section): 40
0.7.8 Ha cht b sung: 43
0.7.8.1 Cht trung ha (Neutralizer): 43
0.7.8.2 Ha cht c ch n mn (Corrosion Inhibitor): 43
0.7.8.3 Cht ph nh (Demulsifier): 43
0.7.8.4 Cht chng ng cn (Antifoulant): 44
0.8 Nguyn l cng ngh: 44
0.8.1 Gi thit b tch mui: 44
0.8.2 Gi thit b to chn khng: 45
0.9 Cng ngh thit b: 45
0.10 Cc bin cng ngh: 46
0.10.1 Lu lng nguyn liu CDU: 46
0.10.2 Nhit u ra ca l gia nhit: 46
0.10.3 Nhit ti nh ca thp phn tch chnh T-1101: 47
0.10.4 p sut ca thp phn tch chnh: 47
0.10.5 Cc dng hi lu tun hon: 47
0.10.6 S iu chnh v ch tiu cht lng sn phm: 47
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0.10.7 Hi qu nhit dng tch phn nh trong thp tch chnh T-1101: 48
0.10.8 Overflash: 49
0.10.9 Nhit ca thp n nh xng T-1107: 49
CHNG 3 50
0.11 Gii thiu v Pro/II: 50
0.12 Cc bc tin hnh m phng: 50
CHNG 4 53
0.13 Nguyn liu: [3] 53
0.14 S m phng bng phn mm PRO/II 8.1: 55
0.15 M hnh nhit ng: 55
0.16 Xy dng m hnh v cc thng s m phng cn thit: 55
0.16.1 Lu lng dng nguyn liu v cc dng sn phm chnh: [3] 56
0.16.2 Cc iu kin vo thp ca du th: 56
0.16.3 Thng s cc dng hi nc qu nhit: 57
0.16.4 Cc thng s thit k v vn hnh ca thp chnh T-1101: [1], [25] 57
0.16.5 Cc thng s thit k v vn hnh ca thp stripping: [25] 59
0.16.6 Cc tiu chun k thut: 60
0.16.7 M hnh thp T-1101 trong m phng bng phn mm Pro/II: 61
0.17 Tin hnh m phng: 62
0.17.1 Thit k cho thp chnh T-1101: 62
0.17.1.1 M phng thp T-1101 vi s a l thuyt l 29 (hiu sut a 60%): 63
0.17.1.4 Nhn xt nh gi v la chn m hnh: 78
0.17.2 Thit k cho thp T-1107: 79
0.17.3 Rating cho cc thit b chnh trong phn xng: 82
0.17.3.1 Rating cho thp chnh T-1101: [4] 82
0.17.3.2 Rating cho cc thp stripper: 84
0.17.3.3 Rating cho thp T-1107: 85
Kt qu m phng: 85
0.17.4 Thit k cho cc thit b khc: 86
0.17.4.1 Bnh tch D-1103: 86
0.17.4.2 Cc thit b trao i nhit trong phn xng CDU: [7], [8], [9], [10], [11],
[12], [13], [14], [15], [16], [17], [18], [19], [20], [21], [22]. 86
0.17.4.3 L t: 88
0.17.4.4 Cc bm trong phn xng CDU: [29], [30], [31], [32], [33], [34], [35]. 88
0.17.4.5 H thng tch mui: 89
KT QU V KIN NGH 90
Kt qu: 90
KT LUN 91
TI LIU THAM KHO 92
PH LC 94
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DANH MC HNH
Hnh 1.1: S tng th v tr nh my lc du Dung Qut.......................................................9
Hnh 1.2: S cc cm phn xng nh my lc du Dung Qut. ......................................10
Hnh 2.1: M hnh 3D ca phn xng CDU nh my lc du Dung Qut theo hng ng
Nam...........................................................................................................................................20
Hnh 2.2: M hnh 3D ca phn xng CDU nh my lc du Dung Qut theo hng Ty
Nam...........................................................................................................................................21
Hnh 3.1. Biu tng phn mm Pro/II...............................................................................50
Hnh 3.2. Giao din phn mm Pro/II.......................................................................................51
Hnh 4.1. ng cong TBP ca du th Bch H.......................................54
Hnh 4.2. S m phng phn xng CDU ca Nh my lc du Dung Qut bng phn
mm PROII................................................................................................................................55
Hnh 4.3: M hnh thp T-1101 trong m phng bng phn mm Pro/II................................61
Hnh 4.4: M hnh thp T-1101 trong trng hp 29 a l thuyt...........................................65
Hnh 4.7. Biu so snh ng cong ASTM D86 ca Kerosen ti liu v Kerosen m phng
...................................................................................................................................................77
Hnh 4.8. Biu so snh ng cong ASTM D86 ca LGO ti liu v LGO m phng.......77
Hnh 4.9. Biu so snh ng cong ASTM D86 ca HGO ti liu v HGO m phng......78
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DANH MC BNG BIU

LI M U.............................................................................................................................8
Bng 2: Dy cc thit b trao i nhit......................................................................................23
Bng 4.1. S liu ng cong TBP ca du th Bch H........................................................53
Bng 4.2. S liu cc thnh phn nh ca du th Bch H.....................................................54
Bng 4.3:Lu lng cc phn on ..........................................................................................56
Bng 4.4: Thng s ca hi nc Stripping .............................................................................57
Bng 4.5. Cc thng s thit k v vn hnh ca thp chnh T-1101......................................57
Bng 4.6. Cc thng s thit k v vn hnh ca Pumparound nh.......................................57
Bng 4.7. Cc thng s thit k v vn hnh ca Pumparound 1............................................58
Bng 4.8. Cc thng s thit k v vn hnh ca Pumparound 2............................................58
Bng 4.9. Cc thng s thit k v vn hnh ca Pumparound 3. ..........................................58
Bng 4.10. Cc thng s thit k v vn hnh ca thp T-1102...............................................59
Bng 4.11. Cc thng s thit k v vn hnh ca thp T-1103. ............................................59
Bng 4.12. Cc thng s thit k v vn hnh ca thp T-1104. .............................................60
Bng 4.13: Mt s thng s ca cc dng sn phm thp T-1101 (hiu sut a 60%)............67
Bng 4.14: So snh t trng ca cc dng sn phm theo m phng v theo ti liu (hiu sut
a 60%). ..................................................................................................................................67
Bng 4.15: So snh s liu ng cong ASTM D86 ca cc dng sn phm theo m phng v
theo ti liu (hiu sut a 60%)................................................................................................68
Bng 4.16: Mt s thng s ca cc dng sn phm thp T-1101 (hiu sut a 80%)............71
a 80%)....................................................................................................................................71
Bng 4.19: Mt s thng s ca cc dng sn phm thp T-1101 (hiu sut a 70%). ..........75
a 70%)....................................................................................................................................75
Bng 4.22. Bng kim tra lng hi nc Stripping................................................................78
Bng 4.23. Cc thng s hot ng ca thp T-1107................................................................79
Bng 4.25. Kt qu m phng cc thit b trao i nhit..........................................................87
Bng 4.26. Kt qu m phng cc bm....................................................................................89
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LI M U
Du kh l mt ngun ti nguyn qu gi m t lu con ngi c bit n.
Tuy nhin mi n u th k 20, khi nn khoa hc k thut pht trin mnh m cng
vi nhu cu nng lng ang l vn ln th du kh mi c nh gi, s dng
ng tm quan trng ca n. N tr thnh mt ngun nguyn liu ch yu trong rt
nhiu ngnh cng nghip ho hc, nng lng v trong hu ht cc lnh vc hot ng
ca nn kinh t quc dn. Vi nhng ngha , Nh my lc du Dung Qut c
xy dng vi nng sut ban u l 6.5 triu tn du th/ nm. Tuy nhin, vi nhu cu
ngy cng tng ca cc sn phm du m nh hin nay, vic tng nng sut nh my l
rt cp thit.
M hnh ha v m phng l mt phng php nghin cu khoa hc c ng
dng rt rng ri: t nghin cu, thit k ch to n vn hnh cc h thng. Do , n
c s dng trong nhiu lnh vc sn xut v x hi. Ngy nay, kh c th tm thy
lnh vc no m con ngi khng s dng phng php m hnh ha nhng mc
khc nhau. iu ny c bit quan trng i vi lnh vc iu khin cc h thng k
thut, bi v iu khin chnh l qu trnh thu nhn thng tin t h thng theo mt m
hnh no v a ra tc ng iu khin h thng. V lnh vc ch bin du m
cng khng l mt ngoi l.
Lm th no thit k c cc thit b, phi vn hnh h thng ra sao c c
hiu qu cao nht l mt bi ton kh lun t ra cho cc nh nghin cu, cc nh
k thutM hnh ha v m phng l mt cng c mnh trong vic gii cc bi ton
trn. Ngy nay, vi s tr gip ca my tnh tc cao kt hp vi cc phn mm
chuyn dng nh ProII, Hysys, Dynsimcng lm cho vic ti u ha, qui hoch v
m phng thun li hn.
T nhng phn tch trn, ti quyt nh chn ti: Thit k h thng chng ct
v thu hi nhit ti 115% nng sut (7.5 triu tn/ nm) ca nh my lc du Dung
Qut bng phn mm m phng PRO/II .
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CHNG 1
TNG QUAN V NH MY LC DU DUNG QUT
0.1
Tng quan:
Nh my lc du Dung Qut t ti huyn Bnh Sn, tnh Qung Ngi. Mt bng d
n gm c 4 khu vc chnh: cc phn xng cng ngh v ph tr, khu b cha sn
phm, cng xut sn phm v phao rt du khng bn, h thng ly v x nc bin.
Nhng khu vc ny c ni vi nhau bng h thng ng vi ng ph lin k.
Hnh 1.1: S tng th v tr nh my lc du Dung Qut.

Tng th nh my lc du Dung Qut bao gm 7 gi thu chnh:
- EPC 1: Cc phn xng cng ngh v ph tr.
- EPC 2: Khu b cha du th.
- EPC 3: Khu b cha trung gian, b cha v khu vc xut sn phm.
- EPC 4: Phao rt du khng bn SPM.
- EPC 5A: chn sng.
- EPC 5B: Cng xut Sn phm.
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- EPC 7: Khu nh hnh chnh.

Trong , EPC (1+2+3+4) l 4 hp ng ln nht v quan trng nht, chim 80% mc
u t.
Din tch s dng: Din tch tng nh my c tnh ton xp x l 338 hecta mt
t v 471 hecta mt bin, bao gm nh sau:
- Nh my chnh ( ton b cc phn xng cng ngh, ph tr v khu vc ngoi
vi): 110 ha.
- Khu b cha du th : 42 ha.
- Khu b cha sn phm: 44 ha.
- Tuyn ng ly nc bin v x nc thi: 4 ha.
- Hnh lang an ton cho tuyn ng dn sn phm:40 ha.
- Cng xut sn phm: 135 ha ( mt t v mt bin).
- H thng phao rt du khng bn ( SPM), ng ng ngm di bin v khu vc
vng quay tu: 336 ha ( mt bin).
0.2
Cc phn xng trong nh my lc du:
Hnh 1.2: S cc cm phn xng nh my lc du Dung Qut.
11
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0.2.1 Cc phn xng cng ngh: Bao gm 14 phn xng cng ngh:
- Phn xng 011:
Chng ct kh quyn
(CDU)
- Phn xng 012:
X l Naphtha bng Hydro
(NHT)
- Phn xng 013:
Reforming xc tc lin tc
(CCR)
- Phn xng 014:
X l Kerosene
(KTU)
- Phn xng 015:
Cracking xc tc tng si cn chng ct kh quyn (RFCC)
- Phn xng 016:
X l LPG
(LTU)
- Phn xng 017:
X l Naphtha ca phn xng RFCC (NTU)
- Phn xng 018:
X l nc chua
(SWS)
- Phn xng 019:
Ti sinh Amine
(ARU)
- Phn xng 020:
Trung ha kim thi
(CNU)
- Phn xng 021:
Thu hi Propylene
(PRU)
- Phn xng 022:
Thu hi lu hunh
(SRU)
- Phn xng 023:
ng phn ha Naphtha nh
(ISOMER)
- Phn xng 024:
X l LCO bng hydro
(LCO-HDT)
- Ngoi ra, Nh my Poly Propylen cng l 1 phn xng thuc nh my lc du,
Phn xng 025:
Poly Propylen
(PP).
0.2.2 Cc phn xng ph tr: Bao gm 11 phn xng ph tr:
- H thng cp nc sinh hot, nc cng ngh, nc kh khong
U031
- H thng hi nc v nc ngng
U032
- Phn xng nc lm mt
U033
- H thng ly nc bin
U034
- Phn xng kh iu khin + kh cng ngh
U035
- H thng sn xut Nit
U036
- H thng cung cp kh nhin liu
U037
- H thng du nhin liu
U038
- H thng cung cp kim
U039
- H thng nh my in
U040
- H thng lc nc thm thu RO (Reverse Osmosic)
U100
0.2.3 Phn xng ngoi vi:
- Khu b cha trung gian
U051 (gm 23 b)
- Khu b cha sn phm
U052 (gm 22 b)
- Trm xut sn phm bng ng b
U053
- Phn xng phi trn sn phm
U054
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H thng phn phi du ra (Flushing Oil)

U055
Phn xng thu hi du thi
U056
H thng uc t
U057
Phn xng x l nc thi PP
U058
Khu b cha du th
U060
ng ng dn sn phm
U071
Phao rt du khng bn 1 im neo SPM
U082
0.3
Sn phm:
-Kh ha lng LPG (cho th trng ni a)
-Propylene
-Xng Mogas 92/95
-Du ha
-Nhin liu phn lc Jet A1
-Diesel t
-Du t (FO).
0.4
S lc v cc phn xng cng ngh:
0.4.1 Phn xng chng ct kh quyn (U011):
0.4.1.1 Cng sut thit k:
6.5 triu tn/nm (tng ng 148.000 thng/ngy trng hp du ngt v
141.000 thng/ngy trng hp du chua).
0.4.1.2 M t chung:
Du th c a vo phn xng chng ct du th, c gia nhit s b bng
cc dng sn phm v dng bm tun hon trc khi vo l gia nhit. Du th c
tch phn on thnh mt s sn phm trong thp chng ct chnh v cc thp stripper
bn cnh sn thp chnh. Sn phm Naphtha nh c x l thm trong mt thp
n nh v mt thit b tch.
Cc sn phm ca thp chng ct du th:
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Sn phm
Full range Naphtha
Kerosene
LGO
HGO
n
NHT (U 012)
KTU (U 014)
B cha (qua h thng pha trn)
B cha hoc LCO-HDT
(hoc i qua h thng pha trn)
Phn xng RFCC
Cn chng ct kh quyn RA
Sn phm nh t nh thp chng ct CDU c a qua cm x l kh ca cm
phn xng RFCC, sau qua phn xung x l kh ha lng LPG.
Full range naphtha c a qua phn xng x l Naphtha bng Hydro, sau
c a n thp spliter v c phn tch thnh 2 dng: Light Naphtha v Heavy
Naphtha.
- Light Naphtha lm nguyn liu cho phn xng ISOME.
- Heavy Naphtha c dng lm nguyn liu cho phn xng CCR.
Dng Kerosene t phn xng chng ct kh quyn c a trc tip ti b cha
Kerosene hoc c s dng lm nguyn liu trn sn xut Diesel, hoc n c
a ti phn xng x l Kerosene. Ti y dng nguyn liu c x l loi b
thnh phn mercaptan (RSH), Hydrosulfide (H 2S), acid Naphthenic (RCOOH) v
nc. Kerosene sau khi x l v phun ph gia chng tnh in (anti-static) vo s c
a ti b cha sn phm, v c dng lm nhin liu phn lc JetA1.
LGO c bm trc tip n phn xng LCO-HDT hoc n h thng pha trn
Diesel cho ra Diesel thng phm v c bm n b cha sn phm.
HGO c bm trc tip n phn xng LCO-HDT hoc n b cha trung gian
v lm cu t phi trn Diesel/Du t.
Cn chng ct kh quyn lm nguyn liu cho RFCC nng cp thnh cc sn
phm c gi tr thng phm cao hn.
0.4.2 Phn xng NHT (U012)
0.4.2.1 Cng sut: 23.500 thng/ngy.
0.4.2.2 Nh cung cp bn quyn: UOP.
0.4.2.3 M t chung:
Phn xng x l Naphtha bng Hydro x l ton b phn on Naphtha ca CDU.
Phn xng gm 1 l phn ng xc tc tng cht, tui th xc tc ti thiu 2 nm.
Phn xng cn c thit b ti sinh xc tc. Sn phm lng i qua thp tch LN v HN.
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Cn kh ca NHT s c a qua cm x l kh ca phn xng RFCC, c lm

sch bng qu trnh hp th bng Amine.
0.4.3 Phn xng Reforming xc tc lin tc CCR (U013)
0.4.3.1 Cng sut thit k: 21.100 thng/ngy.
0.4.3.2 Nh cung cp bn quyn: UOP.
0.4.3.3 M t chung:
Phn xng CCR x l nguyn liu l Heavy Naphtha (HN) x l bng Hydro
ti phn xng NHT. Nguyn liu i vo thit b phn ng tip xc vi cc tng xc
tc tun hon, chng c ti sinh lin tc duy tr hot tnh xc tc. Sn phm i ra
t thit b phn ng c tch thnh 2 dng.
Dng kh giu H2 c tun hon trn chung vi dng nguyn liu, mt phn i
cung cp cho NHT, ISOME, LCO-HDT v phn xng PP.
Dng lng i qua mt lot cc thit b phn tch thu hi LPG, reformate thu
c qua b cha trung gian lm cu t phi trn xng Mogas 92/95 thng phm.
0.4.4 Phn xng x l Kerosene KTU (U014)
0.4.4.1 Cng sut: 10.000 thng/ngy.
0.4.4.2 Nh cung cp bn quyn: Merichem.
0.4.4.3 M t chung:
Phn xng x l Kerosene c thit k x l phn on Kerosene t phn
xng chng ct du th vi mc ch loi b thnh phn mercaptan (RSH),
hydrosulfide (H2S), acid naphthenic (RCOOH) v nc.
Dung dch kim vi nng 20oBe v 20oBe c cung cp t khu vc ph tr
(U039).
Sn phm t phn xng x l Kerosene s c phun ph gia chng tnh in
(anti-static) vo v c a ti b cha sn phm dng lm nhin liu phn lc
JetA1 hoc c a n b cha trung gian lm nguyn liu phi trn Diesel thng
phm. Dung dch Amine long (MEA) s c s dng trong phn xng KTU theo
tng m gin on ti sinh.
0.4.5 Phn xng Cracking xc tc tng si cn (RFCC-U015)
0.4.5.1 Cng sut: 69.700 thng/ngy
0.4.5.2 Nh cung cp bn quyn: IFP
0.4.5.3 Ch vn hnh:
Max Naphtha RFCC ( Ti a xng)
Max Distillat ( Ti a LCO )
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0.4.5.4 M t chung:
Phn xng RFCC nhn trc tip phn cn chng ct kh quyn nng t phn
xng chng ct kh quyn, hoc phn cn ngui t b cha.
Cm chuyn ha v phn tch: gm c thit b phn ng, thit b ti sinh, thp
chng ct chnh, thit b kim sot xc tc v cc thit b ph tr khc.
B phn chuyn ha ca phn xng RFCC s ch bin ra cc dng sau:
- Dng kh t c dn ti cm x l kh RFCC
- Dng naphta c dn ti phn xng NTU
- Dng du nh (LCO) c a n b cha v phn xng LCO-HDT.
- Dng du cn (DCO) c a ti h thng pha trn du t hoc bn cha
du t dng cho nh my.
Cm x l kh RFCC: Cm x l kh RFCC gm c hai thp hp th bng Amine
v mt thit b stripping x l kh nhin liu v kh ha lng LPG trc khi chng
ra khi thit b v s s dng dng Amine sch t thp ti sinh Amine (ARU). Dng
Amine bn s c a tr li ARU ti sinh.
Dng kh t v sn phm nh t thp chng ct chnh c a ti cm x l kh
ca phn xng RFCC, s to ra cc dng sau:
-Dng FG cha bo ha i ra t thp hp th bng Amine.
-Dng hn hp C3/C4 c a ti phn xng x l LPG (LTU) trc khi
phn tch ra trong phn xng thu hi Propylene (PRU).
-Ton b dng Naphtha thu hi c a ti phn xng x l Naphtha ca
phn xng RFCC (NTU).
0.4.6 Phn xng x l LPG (U 016)
0.4.6.1 Cng sut: 21.100 thng/ngy.
0.4.6.3 Cng ngh: tip xc mng si Fiber-film contractor.
0.4.6.4 M t chung:
Phn xng x l LPG c thit k x l dng C3/C4 t cm x l kh RFCC
trc khi a ti phn xng thu hi Propylene. Phn ln H 2S trong dng LPG c
tch ra trong thp hp th bng Amine nm trong cm x l kh RFCC.
Phn xng x l LPG c thit k lm gim hm lng mercaptan, carbonyl
sulfide v H2S trong dng C3/C4.
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0.4.7 Phn xng x l Naphtha ca phn xng RFCC (U017)

0.4.7.1 Cng sut: 45.000 thng/ngy.
0.4.7.3 Cng ngh: Tip xc mng-si
0.4.7.4 M t chung:
Phn xng x l Naphtha bng c thit k x l Naphtha sinh ra t RFCC,
mc ch l lm gim hm lng Mercaptan, S n mc ti thiu.
Sn phm t phn xng NTU c a ti h thng pha trn xng.
B cha sn phm khng t cht lng c t cui u ra ca phn xng
NTU. Kim sch nng thch hp c cung cp cho phn xng dng cho x
l. Kim qua s dng t thp x l c dn ti phn xng trung ha kim.
0.4.8 Phn xng x l nc chua SWS (U018)
M t chung:
Nc chua t cc phn xng CDU, NHT v RFCC c a ti bnh n nh, ti
y cc hydrocarbon c tch kh. Dng kh chua ny c a ti u uc t kh
chua. Hn hp nc chua c bm qua thit b trao i nhit nguyn liu v sn
phm y ti ct tch, ti y ammoniac v H2S ha tan c loi ra khi nc chua.
Kh chua nh ca thp tch c ngng t v hi lu, v phn kh chua cn li vi
nng cao c dn ti uc t kh chua.
Nc kh chua c lm mt bng dng nguyn liu v khng kh trc khi dn
ti phn xng x l nc thi (ETP). Mt phn nc kh chua c s dng lm
nc tch mui trong phn xng CDU.
0.4.9 Phn xng ti sinh amine (U019)
Dng amine bn t phn xng RFCC c a n bnh n nh loi b
hydrocacbon v kh khi amine. Du trn ra c dn n b cha du thi nh, kh
chua c lm sch v dn n h thng kh nhin liu.
Dng amine bn c a n thit b trao i nhit gia nguyn liu v sn phm,
ri n thp ti sinh tch H2S. Kh chua nh thp tch c ngng t v hi lu,
kh chua cn li c a qua h thng t kh chua.
Dng Amine sch tch ra c lm mt bng dng nguyn liu v khng kh.
Amine sch sau c x l bng tc nhn chng to bt v bm ngc tr li cc
thp hp th H2S trong phn xng RFCC. Mt phn dng Amine c lc loi b
tp cht.
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Trong trng hp phn xng dng hot ng, mt b c kh nng cha ton b
lng Amine qua s dng. Amine sch c cha trong mt b nh b sung pha
ch dung dch Amine ban u v dung dch Amine b sung.
0.4.10 Phn xng trung ha kim thi (U020)
Phn xng trung ha Kim thi dng trung ha v loi b du phenolic v
naphthenic ra khi cc dng kim thi.
Kim thi c tch kh v sau c trung ha bng acid sulfuric. Nc mui
trung ha c a ti phn xng x l dng thi. Kh chua sinh ra t phn xng
c a n uc t kh chua. Cc dng a ti phn xng trn c s tng m v
lin tc.
Phn xng c thit k to ra nc mui trung tnh c pH nm trong khong
t 6-8, vi nguyn liu theo thit k. Acid sulfuric sch c cung cp t b cha nm
trong phm vi phn xng.
0.4.11 Phn xng thu hi Propylen (U021)
Phn xng thu hi Propylene c thit k x l dng hn hp C3/C4 t phn
xng x l LPG. Phn xng PRU s tch v tinh ch Propylene t c c tnh
k thut ca loi Propylene sch polymer ha 99.6% khi lng. Giai on u
trong qu trnh loi C4 ra khi LPG trong mt thp tch C3/C4. Thit b tch chnh
Propane/Propylene c hai cp.
Cp mt l giai on tch C2-.
Cp hai l ct tch propane/Propylene. Sn phm Propylene t ct tch
Propane/Propylene tip tc c tinh ch thm. Giai on th nht s l loi b
carbonyl sulfur bng xc tc kh. Giai on th hai thng thng bao gm vic loi b
Asen, Phosphor v antimoan bng tng xc tc kh. Cc giai on tinh ch c kt
hp trong cng mt thp.
0.4.12 Phn xng thu hi lu hunh (U022)
Phn xng thu hi lu hunh bng phng php Claus (SRU), cng sut x l 3
tn lu hunh/ngy x l kh acid t phn xng ARU, kh thot ra t phn xng
SWS v kh thi t CNU. Kh acid t ARU c a ti l phn ng, kh thot ra t
phn xng SWS v kh thi t CNU c a ti l t.
Sn phm lu hunh thu hi ti thiu l 99.9% v hiu sut thu hi lu hunh ca
phn xng Claus khng nh hn 92.6%.
Nng pht tn cc kh NOx, SOx, v CO t l t ca phn xng s p ng
tiu chun cht lng kh Vit Nam (TVCN 5939-1995).
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0.4.13 Phn xng ng phn ha (U023)

0.4.13.1 Cng sut: 65000 thng/ngy
0.4.13.2 Nh cung cp bn quyn: UOP
0.4.13.3 M t chung:
Phn xng Isomer vi mc ch to ra cc sn phm ng phn c ch s octane
cao hn, nguyn liu c s dng l phn on Naphtha nh x l hydro t phn
xng NHT.
0.4.14 Phn xng x l LCO bng hydro (U024)
0.4.14.1 Cng sut: 1.320.000 tn/nm
0.4.14.2 Nh cung cp bn quyn: IFP (Axens)
0.4.14.3 M t chung:
Phn xng LCO-HDT x l dng LCO t phn xng RFCC bng hydro nhm
tng n nh cho LCO lm nguyn liu phi trn vo Diesel thng phm.
0.5
Cc cng ngh tin tin c s dng trong nh my lc du Dung
Qut:
NMLD Dung Qut s dng cc cng ngh hin i, mua bn quyn cng ngh t
cc cng ty rt ni ting nh UOP (M), MERICHEM (M) v IFP (Php), cho cc
phn xng:
- Cm phn xng x l bng hydro nguyn liu v phn xng Reforming xc
tc lin tc (NHT-CCR): phn xng CCR ny nhm nng cao ch s octane (RON)
ca xng nng i ra t qu trnh chng ct kh quyn du th (CDU), lm nguyn li
phi trn xng thng phm. Mc khc phn xng ny cn cung cp mt lng H 2
cho cc phn xng x l bng H 2 ca nh my nh NHT (x l nguyn liu cho phn
xng Reforming xc tc lin tc (CCR), LCO-HDT, PP). u im ca cng ngh
UOP i vi phn xng CCR l tng hiu sut sn phm, kh nng ti sinh xc tc
cao v yu cu v bo dng thp.
- Phn xng cracking xc tc tng si nguyn liu cn (RFCC), s dng cng
ngh R2R ca IFP (Php) chuyn ha nguyn liu cn ca phn xng chng ct
kh quyn (CDU) thnh cc sn phm nh: kh t (FG), kh ha lng (LPG), Gasoline,
LCO, HCO + Slurry v cc. Phn xng bao gm h thng phun nguyn liu, thit b
phn ng dng ng ng riser, h thng tch u ra ca riser, b phn bc cc
hydrocarbon nh trn xc tc, bc thit b ti sinh th nht, bc thit b ti sinh th hai,
b phn rt xc tc, cc ng vn chuyn xc tc, h thng iu khinCng ngh
R2R c u im l lm tng linh ng ca qu trnh trong mt khong rng ca
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nguyn liu, tng hiu sut cc phn on nh nh gasoline, distillate ng thi gim
hiu sut cc v kh nhin liu.
- Cng ngh thit b tip xc di dng mng film xy ra trn si kim loi c
s dng trong cc phn xng nh: phn xng x l Kerosene (KTU), phn xng
x l xng Naphtha ca RFCC (NTU), phn xng x l LPG (LTU) v phn xng
trung ha kim (CNU) nhm mc ch x l H 2S v mercaptan c mi kh chu v n
mn (KTU, LTU, NTU) v trung ha kim (CNU).
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CHNG 2
GII THIU V PHN XNG
CHNG CT KH QUYN
(CDU)
0.6
Tng quan:
Phn xng CDU c th xem l phn xng ca ng ca nh my lc du vi
nhim v phn tch du th thnh nhng phn on nh hn theo nhng khong nhit
si khc nhau.
Phn xng CDU ca nh my lc du Dung Qut c thit k vi cng sut 6.5
(triu tn du th/nm) tng ng vi 812500 (kg/h) (tnh theo 8000h lm vic trong
1 nm). D kin n nm 2015, nh my s tng cng sut ln 9 triu tn/nm, trong
CDU s sn xut 7.5 triu tn/nm, cn li phn xng VDU 1.5 triu tn/nm.
Nhim v ca ti l Thit k h thng chng ct v thu hi nhit ti 115% nng
sut (7.5 triu tn/nm) ca nh my lc du Dung Qut bng phn mm m phng
PRO/II.
Hnh 2.1: M hnh 3D ca phn xng CDU nh my lc du Dung Qut theo hng ng Nam
21
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Hnh 2.2: M hnh 3D ca phn xng CDU nh my lc du Dung Qut theo

hng Ty Nam
0.7
M t qu trnh cng ngh: [5]
Qu trnh phn tch thc hin trong thp chng ct kh quyn c 48 a, c thit b
ngng t nh nhng khng c thit b un si li y thp, hot ng di p sut t
1 3 (bars). Cc dng sn phm c trch ra t cc thp tch cnh sn (strippers),
cc thp strippers gm:
- Stripper Kerosene dng lu cht HGO un si li ti y thp.
- Strippers LGO, HGO: dng hi nc bay hi cc cu t nh ca cc dng sn
phm LGO, HGO.
Cc phn nh bay hi t cc Strippers c a li thp chnh ti v tr pha trn a
ly sn phm (Draw-off tray).
Chiu cao tng th ca thp chng ct kh quyn khong 50 mt, c trang b qui
c t 3050 a van, cn cc thp tch cnh sn (strippers) c t 210 a cng loi
vi thp chnh.
Du th c nng nhit s b thng qua cc thit b trao i nhit s dng nhit
thu hi t cc sn phm v t cc dng hi lu tun hon n nhit khong 140OC,
ti nhit ny du th c kh mui. Cng on ny c thc hin p sut
22
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ln (10 13 kg/cm 2 g ) nhm mc ch gi cho hn hp du th v nc tn ti

trng thi lng ti nhit mong mun. Du th sau khi tch mui s tip tc c
nng nhit thng qua cc thit b gia nhit khc nhm thu hi ti a lng nhit t cc
dng sn phm c nhit si cao hn v sau a vo l t nhm nhm tng nhit
ca du th ln n nhit mong mun (khong 340-360oC) trc khi a vo
thp phn tch chnh. Hi ti nh thp c ngng t thng qua h thng lm ngui
bng qut ri vo bnh hi lu. Ti y dng naphtha ly ra s c a qua thp n
nh xng nhm loi b cc thnh phn nh v nc. Naphtha sau khi x l s c
a trc tip sang phn xng NHT hoc qua b cha trung gian. Cc dng sn phm
tch cnh sn s qua cc thit b strippers loi b cc thnh phn nh (dng hi
nc hoc thit b un si li). Phn nh tch ra s quay v thn thp (y c coi l
dng hi lu trung gian), cn phn nng c xem l sn phm ca phn xng.
Trc khi i n b cha, cc dng sn phm c cho qua thit b thu hi nhit
tn dng lng nhit tha, ng thi lm gim nhit ca sn phm trc khi vo b
cha.
Sn phm y (RA) mang mt lng nhit kh ln c em i trao i nhit vi
dng nguyn liu. Sau , chia lm 2 dng: 1 dng i qua lm nguyn liu cho phn
xng RFCC nhit 900C, p sut 5,5 kg/cm2g; dng cn li i qua cc thit b trao
i nhit tip tc lm lnh nhit 700C ri mi a vo b cha.
0.7.1 H thng tin gia nhit cho du th:
Du th c bm t b cha n phn xng chng ct du th bi bm nguyn
liu P-6001A/B/C. Sau khi i vo cm phn xng, du th c gia nhit ti 2 dy
thit b trao i nhit (mi dy bao gm 2 nhnh song song nhau) b phn cch bi thit
b tch mui thu hi nhit nhm nng nhit ca du th.
Ti dy trao i nhit u tin (dy tin gia nhit ngui), nhit ca du th t
o
50 C c nng ln 140133oC ty theo nguyn liu l du th Bch H hay Dubai.
gi cho nhit u ra ca du th hai nhnh song song l tng ng nhau, dng
du th i vo mi nhnh c iu chnh bng cc van iu khin 011-TV-007A v
011-TV-007B t ti u vo ca cc thit b trao i nhit E-1101 v E-1102 tng
ng.
Sau khi ra khi thit b tch mui, du th c bm bi Booster bm P-1101A/B
n dy tin gia nhit nng (Hot Preheat Crude Train) (dy th hai), nhit ca du
th c nng ln t 140-133oC n 283-277oC tng ng vi tng loi du th Bch
H v du Dubai. Nhm duy tr nhit u ra ca du th ti nhnh song song l
23
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tng ng nhau, dng du vo c iu chnh bi hai van iu khin 011-TV015A v 011-TV- 015B t ti u vo ca cc thit b trao i nhit E-1105A-J v E1106A-F tng ng.
Bng 2 tm tt cc thit b trao i nhit cng nh cc dng sn phm nng c s
dng trong mi thit b trao i nhit.
Bng 2: Dy cc thit b trao i nhit
Nhnh A
Nhnh B
Dy tin gia nhit ngui
E-1101 A-H*
Trao i vi dng cn chng ct t
E-1105.
E-1102
Trao i vi dng Kerosene hi lu
tun hon i t bm P-1103.
E-1103A/B
Trao i vi dng Light Gas Oil
i t thp T-1103.
E-1104**
Trao i vi dng Heavy Gas Oil i t
E-1107.
Dy tin gia nhit nng

E-1105A-J*
Trao i vi dng cn chng ct t
E-1108.
E-1106A-F
E-1107**
Trao i vi dng Heavy Gas Oil i t
thp T-1104.
Trao i vi dng Light Gas Oil hi lu

tun hon i t bm P-1104.
E-1109
Trao i vi dng Heavy Gas Oil hi
lu tun hon t bm P-1105.
E-1108A-D*
Trao i vi dng cn chng ct
i t E-1134.
E-1134 A/B*
Trao i vi dng cn chng ct i t
24
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bm P-1106.
* Cn chng ct qua cc thit b trao i nhit ni tip nhau (E-1101, E-1105, E1108,
E-1134).
** Dng HGO i qua cc thit b trao i nhit ni tip nhau (E-1104, E-1107).
25
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0.7.2 Cm thit b tch mui:

Mui v c c tch ra t qu trnh nh tng ha nc vi du v c tch ra
thit b tch mui. H thng tch mui bao gm 02 thit b tch mui mc ni tip nhau
(A-1101-D-01/02), ti hm lng mui ha tan c tch ra cng vi nc nhm
26
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t tiu chun l 2.0 ppm khi lng (ti a) v nc t do l 0.2% th tch (ti a) ti
nhit vn hnh ca thit b tch mui.
Du th c cha cc cht cn n t dy tin gia nhit ngui (E-1101A/H, E-1102,
E-1103 A/B v E-1104) i vo thit b tch mui. Nc tun hon i t thit b tch
mui cp th hai (A-1101-D-02) c a vo dng du th trc khi i vo thit b
tch mui th nht. Du th tip tc qua thit b trn tnh th nht (A-1101-M-01) nh
l thit b phn tn du th/nc nhm tng din tch tip xc b mt gia hai cht lng
t n gi tr ti u. Sau khi ra khi thit b trn, hn hp du v nc c hp
nht trng thi nh tng ti van trn 011-PDV-503 t dng vo ca thit b tch
mui cp th nht A-1101-D01. Dng lu th i vo thit b tch mui cp th nht v
c tch ra lm 2 pha khc nhau (du th v nc) di tc ng ca lc tnh in.
Du th c tch mui dch chuyn ln phn nh ca bnh tch cn nc ha tan
mui i xung phn y ca bnh tch v c a n phn xng x l nc thi
ETP.
Du th t thit b tch mui cp th nht A-1101-D-01 c trn vi nc ra
mui n t thit b trao i nhit E-1128 ti thit b trn tnh th hai A-1101-M-02 v
i vo bnh tch th hai qua van trn 011-PDV-506 (nc tun hon t thit b tch
mui th hai c th c a tr li trc thit b trn tnh th hai thng qua van FV164 nh bm nc tun hon P-1118A/B nhm ci thin qu trnh tch mui).
nh trong mi thit b tch mui c iu chnh v kim sot bng b iu
khin chnh p 011-PDIC-503/506.
Di tc ng ca lc tnh in, du th c tch mui thm mt ln na trit
hn ti thit b tch mui A-1101-D-02. Dng du c tch mui i ra t nh ca
b tch cn nc i ra t y ca thit b tch mui, tun hon tr li thit b tch
mui th nht bi bm P-1118 A/B.
H thng tch mui c thit k c th vn hnh vi ch mt cp (mt trong hai
thit b tch c th ngng). Ngoi ra, khng cho php vic ngng hon ton c hai thit
b tch mui cng lc, cc van ti u ht ca Booster bm P-1101 s ng li khi c
hai van ng bypass u m thng qua kha lin hp 011-SP-815.
Nhm tng hiu qu tch mui v nc thit b tch mui cng nh gim thiu
lng du cun theo dng nc thi, ha cht ph nh t b cha A-1104-D-12 c
bm A-1104-P-23A/B a n cho c dng nguyn liu du th trc dy tin gia
nhit ngui v trc khi vo thit b tch mui cp th hai.
27
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H thng ra bn c dng nh k tch cc cht rn c trong du th tch t

ti y ca thit b tch mui. Nc ra bn c trch ra t mt phn ca nc ra
mui i t E-1128 sc vo phn cht rn tch t ti y ca b tch v cc cht rn
c ra i ra khi b cng vi dng nc thi.
Nc thi trong qu trnh ra mui bao gm nc ra bn, nc trong nguyn liu
du th ban u cng nh nc thi ra t qu trnh tch mui, mui v cc tp cht thi
ra trong qu trnh tch mui. Nc thi c lm ngui, u tin l gia nhit cho dng
nc sch cung cp cho qu trnh tch mui ti thit b trao i nhit E-1128 A-E v
tip tc c lm ngui su hn ti thit b lm ngui bng khng kh (E-1129). Cui
cng dng nc thi c a n phn xng x l nc thi ETP.
Bm nc ra mui P-1119A/B c s dng bm nc sch t bnh cha nc
ra mui D-1109 n cc thit b trao i nhit E-1128 A-E nhm nng nhit ca
nc ra mui ln 120oC trc khi i vo thit b tch mui th nht (A-1101-D-01).
Ngun nc sch dng cho qu trnh ra mui c a n bnh D-1109 c th
c cp bi nc t phn xng x l nc chua Sour Water Stripper Unit (Unit 18),
nc sinh hot hoc nc cng ngh t bm P-1121A/B. Tuy nhin, vic s dng dng
nc cng ngh ra mui b hn ch trong trng hp ch bin du ngt.
28
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0.7.3 L t:
nng nhit ca du th n nhit cn thit cho qu trnh chng ct (340364oC tng ng vi trng hp vn hnh du Bch H hay du Dubai) v ha hi
mt phn du th, l t H-1101 c t sau dy tin gia nhit nng.
L gia nhit H-1101 c thit k vi cng sut 83740 kW. L t bao gm 02
bung t bc x hnh tr v ch duy nht 1 vng i lu. Khi i vo vng i lu,
dng du th c chia ra lm 8 nhnh i xng nhau. Sau khi ra khi vng i lu, 4
nhnh c chuyn tip v bung t th nht v 4 nhnh cn li i v bung t th
2. ng ra ca mi nhnh t ti nh ca vng bc x.
Ngoi ra, mt lng nhit t dng kh thi cn c dng to hi qu nhit thp
p vi 3 dy ng trn vng i lu.
Vng bc x c b tr hai bung t ging ht nhau vi h thng ng gia nhit
cho du th t thng ng. C 72 ng trong mi bung t, mi ng c chiu di l
17.9m. Nhng ng ny c cc gi t ti nh, cc im neo khong gia v y
ca ng. Bc chuyn tip ca cc ng t vng i lu n vng bc x t bn
ngoi l t v c hn kn.
Vng i lu t pha trn 2 bung t bao gm 18 lp ng ca 8 dy ng du th
v 3 lp ng sn xut hi qu nhit. 3 lp ng cng ngh ti cui vng i lu l cc
ng trn cn 15 dy ng cn li pha trn cng nh 3 dy ng sn xut hi qu
nhit u c lp thm cc cnh tn nhit vi chiu cao dc theo thn ng nhm
tng b mt hp thu nhit t qu trnh t nhin liu (Fuel Gas v Fuel Oil).
Mi u t c trang b h thng nh la t ng v thit b d ngn la. Dng
khng kh cp cho cc u mi (pilot) c iu khin bi Venturi 011-FI-066, l mt
cnh ca n gi v c th iu chnh trc tip ti l t. Dng khng kh cho php i
vo u mi (pilot) c iu chnh ph thuc vo khi lng phn t ca nhin liu
t. Khi dng LPG mi th Venturi s c m mt phn v iu chnh bng cch
quan st mu sc ca ngn la. Tuy nhin, khi s dng nhin liu vi khi lng phn
t thp hn, Venturi s ng khng cho dng khng kh i vo u mi. u mi c
s dng nhin liu c khi lng phn t thp vi kh d qu nhiu, s pht ra ting n
v ngi vn hnh trong trng hp ny phi ng Venturi li.
C 3 damper t pha trn vng i lu nhm iu chnh mc lu thng kh
(draft) trong l t. iu chnh draft mt cch hp l, ngi vn hnh phi kim tra
draft ti nh ca vng bc x thng qua s o ca thit b hin th p sut 011-PG-511
(gi tr thch hp l -2.5 mm wc.g).Ngi vn hnh c th tc ng n draft trong l
30
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t bng 3 h thng iu khin bng tay 011-HIC-510 A/B/C c lp t ngoi field

cng nh x l tnh trng dng kh thi phn phi khng ng u trong l t. Cc
damper c thit k vi ch ngng hon ton cho dng kh thi c th i ra
ngoi mt cch thng sut. V tr ca damper m hon ton trong trng hp dng
khng kh hoc dng in b h hng.
L t H-1101 c thit k vn hnh vi ch lu thng cng bc. L t
c 2 qut thi (blower) (B-1101A/B) c t song song nhau (1 blower hot ng v
1 damper cn li d phng). C hai blower c thit k vi 120% cng sut thit k
cho dng khng kh. Lu lng dng khng kh c iu chnh bi cc cnh dn lu
khng kh mi blower. C mt thit b chuyn hng (011-XV-500) c lp t
nhm cch ly gia blower d phng v blower ang chy. V tr ca thit b chuyn
hng c iu chnh bng tay v bng iu chnh 011-XZL-500 c lp t nhm
cho bit thng tin v v tr hin ti ca thit b chuyn hng.
Cng sut ca l t c iu khin bi nhit ca du th ra khi l. Nhit
du th i vo thp chng ct chnh c iu khin thng qua b iu khin 011-TIC070. B iu khin ny s thng qua b tnh ton nhm t ra gi tr mong mun
(setpoint) cho thit b iu khin dng du t, kh t cng nh dng khng kh cn
cung cp. Ni mt cch khc, khi mun tng cng sut ca l t theo yu cu, dng
khng kh cp vo s tng trc khi tng dng kh nhin liu. Ngc li, khi gim cng
sut ca l t, dng kh t phi gim trc khi gim dng khng kh. Dng khng
kh phi lun c cung cp mt cch y v m bo trong sut qu trnh vn
hnh.
Nguyn tc iu khin l t phi c tun th trong sut qu trnh vn hnh bnh
thng. Tuy nhin, khi khi ng, nguyn tc ny c th c chuyn sang ch vn
hnh bng tay di s gim st cht ch ca ngi vn hnh.
Khng kh d theo tnh ton (ti u) phi c duy tr ti mi thi im. iu ny
c th thc hin c bng cch iu chnh t l khng kh/nhin liu (air/fuel ratio)
bi b iu khin 011-HIC-077 trong sut qu trnh vn hnh.
Dng hi thp p i vo cc ng hi qu nhit c iu khin t c gi tr
nhit u ra ca dng hi qu nhit theo mong mun. Cc gi tr cn iu chnh
c thc hin thng qua vng iu khin 011-TT/TIC/TV-063.
0.7.4 Chng ct du th:
Nguyn liu du th ha hi mt phn i vo Thp chng ct chnh T-1101 (Main
Fractionator), ti vng np liu ni m xy ra qu trnh phn tch gia hai pha lng v
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hi. Dng lng ri khi vng np liu c strip bi dng hi qu nhit nhm thu hi
nhng cu t nh t y thp. Dng hi ri khi vng np liu v c chng tch
thnh cc sn phm nh hn v 3 dng sn phm cnh sn: Heavy Gas Oil (HGO),
Light Gas Oil (LGO) v Kerosene.
Cc sn phm nh hn (Gas, LPG va Naphtha) t phn nh ca thp chng ct
c ngng t, dn n bnh tch 3 pha (Accumulator) tch dng Naphtha ra khi
nc v kh, sau Naphtha c lm cho tinh khit hn ti thp n nh xng T-1107
v dng LPG c thu hi phn nh thp.
Cc sn phm nng hn c ly ra bn cnh sn thp bi qu trnh hi lu ni
xy ra bn trong thp v dng hi qu nhit c s dng tch cc thnh phn nh
ti cc thp stripper T-1103/1104. Ring thp T-1102 s dng Reboiler bc hi
phn nh.
c tnh ca mi phn on c th c thay i theo yu cu nhng s lm nh
hng n phn on lin k n. V c bn, hu ht cc tiu chun v sn phm chng
ct du th xut pht t phng php ASTM. Phng php ny cho bit nhit v
thnh phn cu t bay hi tng ng. Mt cch khc nhm iu chnh cc ch tiu ca
sn phm l xc nh im si cui ti a cho php (ASTM End Point) i vi mi
phn on.
im si cui ca mi phn on ph thuc nhiu vo khi lng dng c ly ra
t thp chng ct. Thay i lu lng sn phm ly ra l mt phng thc nhm gi
cho im si cui ca sn phm t tiu chun. Nhit ca a m ti dng sn
phm bn c rt ra hin th im si cui ca sn phm v ngi vn hnh c kinh
nghim s thay i lu lng dng sn phm c rt ra nhm gi nhit ti a rt
sn phm l khng i v v th sn phm s t tiu chun.
Nhm gim lu lng hi v lng lu thng trong thp, tn dng thu hi nhit cng
nh tng hiu sut tch, c 4 dng hi lu tun hon c s dng n: dng hi lu
tun hon nh, dng hi lu tun hon Kerosene, dng hi lu tun hon LGO v
dng hi lu tun hon HGO.
Thp chng ct chnh c 48 a c chia ra lm 2 vng vi ng knh thp l
khc nhau: vng th nht t a s 1 n a 42 vi ng knh trong thp l 6700mm
v vng th hai t a 43 n a 48 vi ng knh l 4000mm vi tng chiu cao ca
thn thp l 42850 mm.
Thp chng ct c th c chia thnh 6 vng nh sau:
- Vng sn phm nh
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Vng Kerosene.
Vng Light Gas Oil.
Vng Heavy Gas Oil.
Vng Overflash (vng np liu).
Vng cn.
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0.7.4.1 Vng sn phm nh (overhead section):

Dng hi lu tun hon nh ca thp chng ct cung cp lng hi lu n vng
nh ca T-1101 v gi cho nhit ti nh thp n nh. Bm hi lu tun hon nh
(Top pumparound pump) P-1102A/B rt dng lng t a s 4 ca thp v bm n
thit b trao i nhit E-1112. Ti E-1112, dng lng c lm lnh bng khng kh,
sau quay tr li thp chng ct chnh ti a s 1. Qu trnh tch nhit t dng hi
lu tun hon nh cm trao i nhit bng khng kh (E-1112) c iu chnh
kim sot nhit ti nh thng qua cc van iu khin UV-079 v UV-080.
Dng hi t nh thp sau khi c b sung ha cht chng n mn v ha cht
trung ha s c ngng t hon ton ti thit b lm lnh E-1111 (Main Fractionator
Condenser) n khong 45oC. Dng sn phm sau khi ra khi cm trao i nhit c
ngng t chy n bnh tch ba pha D-1103 (Main Fractionator Accumulator Drum).
Ti bnh tch ba pha D-1103, nc c tch ra t dng Naphtha cha x l
(unstabilised naphtha) v chy n bnh D-1106 thng qua van iu khin mc 011LV-040. Dng Naphtha cha x l c gia nhit bi dng sn phm Naphtha t y
ca thp n nh xng T-1107 ti thit b trao i nhit E-1118A/B (Stabiliser
feed/Bottom Exchanger) trc khi a vo lm nguyn liu cho thp n nh xng T1107 thng qua bm P-1110A/B.
B iu khin 011-PIC-064 duy tr p sut khng i l 0.98 kg/cm2g trong bnh
tch 3 pha D-1103 bi van iu khin PV-064 A/B/C. Trong trng hp p sut ti
bnh tch 3 pha D-1103 thp, van iu kin 011-PV-064A s m a dng kh nhin
liu i vo bnh nhm nng p sut ca bnh. Trong trng hp p sut trong bnh cao,
dng kh d (off gas) t bnh s c a n phn xng RFCC (phn xng
Cracking xc tc) bi van iu khin 011-PV-064B. Ngoi ra, khi van iu khin 011PV-064B c m hon ton nhng p sut ti bnh tch vn tng ln, dng kh d (off
gas) c dn n h thng t uc (flare system) thng qua van iu khin 011-PV064C.
0.7.4.2 Vng Kerosene (Kerosene Section):
Kerosene c ly ra ti a 15 v mt phn tun hon n dy cc thit b gia nhit
s b (E-1102) thng qua bm hi lu tun hon dng Kerosene P-1103A/B (Kerosene
pumparound pump). t c hiu qu tch tt ca qu trnh chng ct trong thp
T-1101 cng nh p ng c im ct gia hai phn on Naphtha v Kerosene theo
yu cu th lng nhit cn ly ra t dng Kerosene tun hon c iu khin bi
cng sut ca thit b trao i nhit E-1102 thng qua b iu khin cng sut nhit
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011-UIC-029 bng cch s dng cc van iu khin 011-UV-083/084 iu khin

dng Kerosene i qua thit b trao i nhit v ng ni tt (bypass). Sau dng
Kerosene quay tr li thp chng ct chnh T-1101 ti a 12.
Phn cn li ca dng Kerosene c a n thp Kerosene Stripper T-1102
thng qua van iu khin 011-LV-011. Thp T-1102 ny gm c 10 a v thit b ti
un si Kerosene (E-1110), l thit b trao i nhit bng cch dng dng hi lu tun
hon HGO gia nhit. C th s dng dng hi qu nhit (Superheated LP Steam) ti
y thp nhng khng cn thit trong iu kin vn hnh bnh thng.
Dng hi t nh ca thp T-1102 quay tr li thp chng ct chnh ti a 12. Sn
phm Kerosene ti y thp c bm n thit b lm lnh bng khng kh E-1114
(Kerosene Air Cooler), sau c lm ngui bi nc lm lnh ti E-1115 (Kerosene
Water Cooler) n khong 40oC thng qua bm P-1107A/B ( Kerosene Product Pump)
trc khi i n lm nguyn liu cho phn xng x l Kerosene (Kerosene Treating
Unit).
0.7.4.3 Vng Light Gas Oil (Light Gas Oil Section):
Dng Light Gas Oil (LGO) c ly ra ti a 26 ca thp chng ct v mt phn
c bm hi lu tun hon thng qua bm P-1104A/B, phn cn li c a n
LGO Stripper.
Bm hi lu tun hon LGO P-1104 (LGO Pumparound Pump) a mt phn ca
dng LGO n dy tin gia nhit nng (Hot Preheat Train) ti E-1106A-F. t
c hiu qu tch tt ca qu trnh chng ct trong thp T-1101 cng nh p ng
c im ct gia hai phn on LGO v HGO theo yu cu th lng nhit cn ly ra
t dng LGO tun hon c iu khin bi cng sut ca thit b trao i nhit E1106A-E thng qua b iu khin cng sut nhit 011-UIC-032 bng cch s dng cc
van iu khin 011-UV-087/088 iu khin dng LGO i qua thit b trao i nhit
v ng ni tt (bypass). Sau dng LGO quay tr li thp chng ct chnh T-1101
ti a 23.
Phn cn li ca dng LGO c iu chnh bi van iu khin 011-LV-013 v
c a n thp tch cnh sn LGO Stripper T-1103. Thp T-1103 gm c 6 a v
dng hi qu nhit (Superheated LP Steam) phun vo y thp c iu khin thng
qua van 011-FV-017.
Dng kh t nh ca T-1103 quay tr li thp T-1101 ti a 23. Sn phm LGO ti
y thp T-1103 i n E-1103 trao i nhit vi dng du th trc khi i n thp
lm kh LGO bng chn khng (T-1105).
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0.7.4.4 Vng Heavy Gas Oil (Heavy Gas Oil Section):

Dng Heavy Gas Oil (HGO) c ly ra ti a 38 ca thp chng ct, mt phn
c a n bm hi lu tun hon HGO (HGO pumparound Pump) P-1105A/B v
phn cn li chuyn n thp tch cnh sn T-1104 (HGO Stripper).
Bm hi lu tun hon HGO P-1105 (HGO Pumparound Pump) a mt phn ca
dng HGO n dy tin gia nhit nng (Hot Preheat Train) ti E-1109. Sau HGO
c a n thit b ti un si E-1110 gia nhit cho dng Kerosene t y ca
thp T-1102. t c hiu qu tch tt ca qu trnh chng ct trong thp T-1101
cng nh p ng c im ct gia hai phn on HGO v phn on cn theo yu
cu th lng nhit cn ly ra t dng HGO tun hon c iu khin bi cng sut
ca thit b trao i nhit E-1109 thng qua b iu khin cng sut nhit 011-UIC-031
(iu khin lng nhit ly ra thit b trao i nhit E-1109) v 011-UIC-033 (iu
khin lng nhit tng ly ra ca dng hi lu tun hon HGO) bng cch s dng cc
van iu khin 011-UV-085/086/089/090 iu khin dng HGO i qua thit b trao
i nhit v ng ni tt (bypass). Sau dng HGO quay tr li thp chng ct
chnh T-1101 ti a 35. Phn cn li ca dng HGO i n thp tch cnh sn HGO
Stripper T-1104, dng ny c iu khin bi cm iu khin 011-LV-016. Thp T1104 gm c 6 a v dng hi nc qu nhit (Superheated LP Steam) phun vo y
thp c iu khin bi van 011-FV-019.
Dng hi t nh ca thp T-1104 quay tr li thp chng ct chnh ti a 35. Sn
phm HGO t y ca thp tch cnh sn T-1104 chy n thit b trao i nhit E1107 v E-1104 trc khi a n thp lm kh HGO bng chn khng T-1106.
0.7.4.5 Vng Np Liu (Overflash Section):
Vng np liu l im m nguyn liu du th i vo thp chng ct sau khi ra khi
l t. Vng np liu l khu vc nm gia a th 42 v 43. Dng nguyn liu du th
i vo thp chng ct thng qua cc ming ng t theo tip tuyn ca thp (tangential
nozzle) m bo s phn b tt cho c hai pha lng v hi ti vng np liu.
Dng hi nng i ln pha trn ca thp v tip xc pha vi dng lng hi lu t
trn xung dc theo thn thp.
Dng lng t vng np liu chy trn xung y thp v dng hi qu nhit c
a vo t y thp tch cc cu t nh ra khi vng cn.
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0.7.4.6 Vng cn chng ct (Residue section):

tch nhng phn nh ra khi dng cn chng ct, hi qu nhit (superheated LP
steam) c phun vo lin tc y thp chng ct chnh. Lu lng ca dng hi qu
nhit c iu chnh bi van iu khin 011-FV-012.
Mc cht lng ti y ca thp chng ct chnh T-1101 c iu khin bi b iu
khin 011-LIC-007 thng qua cc van 011-FV-026/027/029 trn dng cn (residue)
sau khi ra khi dy tin gia nhit ngui. Qu trnh iu khin c thc hin theo yu
cu cung cp lng du cn i n lm nguyn liu cho phn xng RFCC thng qua
van iu khin 011-FV-029 (trc thit b trao i nhit E-1120A-D); phn cn li ca
cn chng ct, sau khi c lm lnh n nhit 85 oC ti thit b trao i nhit E1120A-D s c a n b cha thng qua cm van iu khin 011-FV-026/027
(iu khin theo kiu chia khong).
Cn chng ct t y ca thp chng ct chnh (ti nhit 330-350 oC) c bm
n dy cc thit b trao i nhit bi bm cn chng ct (Residue Pump) P-1106A/B.
C th, dng cn chng ct du th c bm n cc thit b trao i nhit theo trnh
t nh sau: E-1134A/B, E-1108A-D, E-1105 A-J, E-1101 A-H.
Nhit ca dng cn c loi b bi qu trnh trao i nhit vi dng nc m
(tempered water) ti cm thit b trao i nhit E-1120 A-D (Residue /Tempered Water
Cooler). Sau dng nc m c lm ngui li ti thit b lm lnh bng khng kh
E-1133 (Tempered Water Air Cooler). Bm P-1122 A/B (Tempered Water Pump) s
tun hon dng nc m c lm ngui t thit b lm lnh bng khng kh E-1133,
trong trng hp cn thit b sung nc t bnh cha nc m D-1115 (Tempered
Water Drum), n thit b trao i nhit E-1120A/B nh mt lu cht lm lnh.
0.7.5 Cm thp n nh xng (Stabilizer Section):
Xng cha n nh (Unstabilised Naphtha) t bnh tch 3 pha D-1103 c tin gia
nhit ti thit b trao i nhit E-1118 trc khi i vo thp n nh xng T-1107
(Stabilizer Column), l ni m LPG c tch ra t dng Naphtha. Thp n nh xng
chia thnh 2 vng vi cc ng knh ca thp l: 1500mm ti vng nh v 2600mm
ti y ca thp, vi 32 a cng vi thit b ti un si E-1121 (Stabilizer Reboiler) ti
y v h thng hi lu ngoi ti nh thp.
Dng hi trn nh thp c ngng t mt phn ti cm thit b lm lnh bng
khng kh E-1122 (stabiliser Condenser), sau i n bnh tch 3 pha D-1104
(Stabilizer Reflux Drum). Ti bnh tch D-1104, dng kh d (off gas), LPG v nc
c tch ra.
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p sut ti thp n nh xng T-1107 c iu khin bi van 011-PV-068B, bng

cch iu chnh dng kh d (off gas) x n phn xng RFCC. Trong trng hp van
PV-068B m nhng p sut vn vt qu gii hn, van iu khin 011-PV-068C
c m ra x n h thng uc t (Flare). Mc nc ti y ca bnh tch D1104 c iu khin bi cm iu khin 011-LV-050 v nc c a n bnh tch
D-1103.
Mt phn LPG c hi lu tr li nh ca thp n nh xng T-1107 bi bm P1114A/B (Stabilizer Reflux Pump). Dng hi lu ny c iu khin bi van 011-FV036.
Phn cn li ca LPG c bm P-1115A/B (stabilizer LPG pump) a n cm
thu hi kh ti phn xng RFCC. Cht lng dng LPG c iu khin thng qua b
tnh ton v t l ca dng nguyn liu i vo thp n nh xng (dng nguyn liu
c iu khin bi van 011-FIC-032) vi hm lng Pentane c trong dng LPG
(c xc nh bi thit b phn tch 011-AIC-004). Ngoi ra cn c ng dn dng
LPG n b cha LPG khng t tiu chun.
Dng lng t y ca thp n nh xng T-1107 c un nng thng qua thit b
ti un si E-1121 (Stabilizer Reboiler). Thit b ny s dng hi cao p (High
Pressure Steam) nh mt dng nng gia nhit. Dng hi cao p ny c gim s
qu nhit ti thit b Desuperheater (DS-1101) bi dng nc cao p cp cho ni hi
(BFW).
Dng Full Range Naphtha i ra t y thp c dng gia nhit cho dng
nguyn liu u vo ca thp n nh xng ti thit b trao i nhit E-1118A/B. Mc
cht lng ti y ca thp n nh xng T-1107 c iu khin bi b iu khin 011UC-042 thng qua cc van 011-FV-040 v 011-FV-041. Dng naphtha c lm lnh
su hn ti thit b lm lnh bng khng kh E-1126 (Full Range Naphtha Air Cooler)
v tip theo l lm ngui bng nc lm lnh ti thit b trao i nhit E-1127 (Full
Range Naphtha Water Cooler) trc khi a n b lu tr.
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0.7.6 Cc thit b lm kh bng chn khng:

Cc dng sn phm bn LGO v HGO t qu trnh chng ct c a n thit b
lm kh bng chn khng LGO Drier T-1105 v HGO Drier T-1106 tng ng. Mi
thp gm c 4 a.
Sn phm LGO t y ca thp lm kh bng chn khng T-1105 c bm n
thit b lm lnh bng khng kh E-1116 (LGO Product Air Cooler) bi bm P1112A/B. Thit b ny s lm lnh dng sn phm LGO n nhit 55 oC trc khi
a n b cha (TK-5115).
Sn phm HGO t y ca thp lm kh bng chn khng T-1106 c bm n
thit b lm lnh bng khng kh E-1117 (HGO Product Air Cooler) bi bm P1113A/B. Thit b ny cng vi thit b trao i nhit bng nc lm lnh E-1119 s
gim nhit ca dng sn phm HGO n 55 oC trc khi a n b cha (TK5109).
Mi thp lm kh bng chn khng c mt h thng iu khin mc, c thc
hin bi cc van iu khin theo mc 011-LV-019 v 011-LV-022 nm trn ng np
liu ca cc thp T-1105 v T-1106 tng ng.
p sut vn hnh c duy tr gi tr -0.9kg/cm2.g ti 2 thp lm kh bng chn
khng (T-1105 v T-1106) bi h thng to chn khng A-1102 (Vacuum Package).
0.7.7 Vng to chn khng cho thp lm kh (Vacuum Section):
H thng to chn khng duy tr p sut chn khng ti cc thp lm kh da trn
nguyn l ca hiu ng Ventury. H thng ny bao gm mt thit b ngng t s cp
A-1102-E-30 (Pre-condenser) v hai thit b ngng t th cp A-1102-E-31 v A1102-E-32 (After-Condenser). Mi thit b ngng t th cp c mt dy gm 3 Ejector
ni song song nhau: A-1102-J-01 A/B/C cho cp th nht v A-1102-J-02 A/B/C cho
cp th hai.
Mc ch ca cc Ejector ny l cun cc dng hi sn phm nh v cc kh
khng ngng theo dng hi trung p (middle pressure motive steam). Mc ch ca cc
thit b ngng t l ngng t cng nhiu hi nc v kh Hydrocarbon cng tt.
Nc lm lnh c s dng nh mt lu cht lm lnh trong cc thit b ngng t.
Phn ngng t thu c t cc thit b ngng t c x n bnh tch 3 pha
nc/du D-1106 (Drier Oil/Water Separator), ni m nc c tch ra t pha
Hydrocarbon. Pha Hydrocarbon c bm n h thng du thi (Slop) bi bm P1120A/B (Drier Slop Oil Pump), cn nc c bm bi bm P-1121A/B (Ejector
Condensate Pump) n phn xng x l nc chua SWS (Stripped Water System).
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Dng kh d (off-gas) t bnh tch 3 pha D-1106 c dn n bnh tch kh d (off

gas) D-1107 (Drier Off-gas Seal Pot) trc khi c em i t ti l gia nhit du th
H-1101.
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0.7.8 Ha cht b sung:

C 4 loi ha cht c b sung mt cch lin tc cho phn xng chng ct du
th. Cc v tr a ha cht vo dng cng ngh c m t vn tt nh sau:
0.7.8.1 Cht trung ha (Neutralizer):
Ha cht trung ha c s dng trnh ti a s n mn bi qu trnh trung ha
cc axit HCl v iu chnh pH ca dng xng Naphtha b ngng t trong dng hi
cng nh trn thit b ngng t dng sn phm nh.
Trong trng hp ny lng ha cht trung ha lin tc a vo trn ng hi sn
phm nh ca thp chng ct chnh T-1101, trc thit b lm lnh E-1111 vo
khong 5ppm (tng ng vi 0.002 m3/h). Dng ny c iu chnh th cng bi
ngi vn hnh ngoi hin trng.
Ha cht c bm t b lu tr dung dch trung ha A-1104-D-10 (Neutralizer
Storage Drum) n im phun ha cht bi bm A-1104-P-26A/B (Neutralizer
Injection Pump).
0.7.8.2 Ha cht c ch n mn (Corrosion Inhibitor):
Cht c ch n mn c cung cp nhm chng li hin tng n mn thp carbon
bi s tn cng t cc axit: H2S, HCl, CO2, axit hu c, cc axit SOx v HCN.
Cht c ch n mn c a vo ti 2 im sau:
+ Trn dng hi sn phm nh ca thp tch chnh T-1101 (bn v 011-PID-0021112).
+ Ti u ht ca bm hi lu tun hon nh Top Pumparound Pump P-1102A/B
(bn v 011-PID-0021-113).
Ha cht c bm t bnh cha ha cht c ch n mn A-1104-D-11 (Corrosion
Inhibitor Storage Drum) n cc im tip nhn ha cht bi bm A-1104-P-25A/B
(Corrosion Inhibitor Pump) v c iu tit bi van v thit b o lu lng dng t
ti mi im phun ha cht.
Tng lu lng dng ha cht c ch n mn a vo dng cng ngh l 2ppm
(tng ng vi 0.002 m3/h).
0.7.8.3 Cht ph nh (Demulsifier):
Cht ph nh lm tng hiu qu tch nc v mui trong thit b tch mui gim
s n mn trong phn xng. Cht ph nh lm tng ti a lu lng dng du th bi
iu chnh lp nh tng to thnh ti b mt phn cch nc/du ca thit b tch
mui.
Cht ph nh c a vo ti 2 im:
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- Ti ng du th trc khi i vo dy tin gia nhit ngui (Cold Preheat

Crude Train) (bn v 011-PID-0021-101).
- Ti ng du th trc khi i vo thit b tch mui cp th hai. Dng ha cht
ny c cp theo yu cu trong qu trnh khi ng phn xng (bn v 011-PID0021-104).
Ha cht ny c bm t bnh cha cht ph nh A-1104-D-12 (Demulsifier
Storage Drum) n cc im tip nhn bi bm A-1104-P-23A/B (Demulsifier
Injection Pump) v c iu tit bi van v thit b o lu lng dng t ti mi
im phun ha cht.
Tng lu lng dng cht ph nh a vo dng cng ngh l 1.5ppm (tng
ng vi 0.002 m3/h).
0.7.8.4 Cht chng ng cn (Antifoulant):
Cht chng ng cn lm gim qu trnh to cn bn trong dng cng ngh bi
coke, polymers, cn bn, cc cht hnh thnh t qu trnh n mn, nha v cc thnh
phn khc.
Cht chng ng cn c a vo ti 2 im:
- Ti ng du th trc khi i vo dy tin gia nhit ngui (Cold Preheat
Crude Train) (Bn v 011-PID-0021-101).
- Ti ng du th trc khi i vo dy tin gia nhit nng, pha trc u ht
ca Booster bm P-1101A/B (Bn v 011-PID-0021-105).
Ha cht ny c bm t bnh cha cht chng to cn A-1104-D-13A/B
(Antifoulant Storage Drum) n cc im tip nhn thng qua bm A-1104-P24A/B
(Antifoulant Injection Pump) v c iu tit bi van v thit b o lu lng dng
t ti mi im phun ha cht.
Tng lu lng dng cht chng n mn a vo dng cng ngh l 5ppm (tng
ng vi 0.005 m3/h).
0.8
Nguyn l cng ngh:
0.8.1 Gi thit b tch mui:
Thit b tch mui vi h thng li in v cc bn in cc to ra trng in
t bn trong bnh tch mui. Do trng in t, cc ht nc s lin kt li vi nhau
to thnh cc ht c kch thc ln hn. Cc ht nc c dng hnh cu c sc cng b
mt l thp nht. Di tc ng ca trng in t c hiu in th cao, cc ht nc
s b bin dng v hnh thnh nn trng thi lng cc. Cc ht mang in tch dng
s b ht v bn in cc m v ngc li cc ht mang in tch m s b ht v bn
45
N TT NGHIP
in cc dng. Hai ht lin k nhau s ht ln nhau. Cc lc ht gia cc ht nc c

xu hng ko chng li vi nhau, nu lc ny ln th chng c th ph v lin kt
nh tng kt hp li vi nhau v lng xung y ca bnh tch mui.
S lin kt gia cc ht di tc dng ca trng in t din ra rt nhanh chng.
Cha y 1/10 giy, hu ht cc ht kt hp li vi nhau.
Dng mt trng in t ph hp tc l:
- S phn b ca cc ht nc l hp l (ti thiu 3% th tch ca lp nh tng
nc/du).
- Kch c v s phn b ca cc ht nc trong du l hp l (Bi tc ng ca
thit b to nh).
- Mt trng in t ti u.
Nu mt trong cc thng s trn khng m bo cng nh khng ph hp, qu trnh
lin kt gia cc ht nc xy ra khng hon ton.
0.8.2 Gi thit b to chn khng:
Cc Ejector nh l cc bm ng lc s dng nng lng ca dng hi (Hi trung
p MP steam c s dng trong trng hp ny) duy tr lu lng ca dng th
cp bi s thay i t ngt ca p sut. Chng c nhng tnh nng u vit nh sau:
- Khng c nhng thit b ng.
- Khng cn bo dng nu khng tht cn thit.
- Cng sut lm vic ko di hn mt nm.
Ejector gm c 3 thnh phn chnh: u phun, bung hn hp v b khuch tn
(diffuser). Nguyn l hot ng ca Ejector ny l nng lng p sut (th nng) ca
dng hi c chuyn i thnh nng lng vn tc dng (ng nng) ti vi phun.
Vn tc dng hi cao s cun theo cc Hydrocarbon cng nh kh khng ngng t thp
lm kh LGO v HGO. Hn hp hi nc, Hydrocarbon v kh khng ngng s n b
phn khuch tn, ni m nng lng vn tc c chuyn i thnh nng lng p sut
p sut ca hn hp ti u ra ca Ejector cao hn rt nhiu p sut u vo ca
bung hn hp.
0.9
Cng ngh thit b:
Cc cng ngh trong qu trnh chng ct kh quyn u c qui c. a s thit b
u ch to t thp carbon, ngoi tr cc vng b t nng nhit cao phi c
ch to t hp kim. Trong vng chu n mn trng thi lnh (nh thp, thit b hi
lu) phi c to t vt liu ph hp hoc phi ph cc lp hp kim hay polymer c
46
N TT NGHIP
bit. Ngoi ra, trong thc t ngi ta thng cho km theo cc hp cht chng n mn.
Mt phn ca thp chng ct kh quyn thng c ph lp hp kim c 12% crm.
Thp thng c trang b cc a kiu a van. a thng c ch to t thp
hp kim 12% crm. Trong cc vng phn on hoc vng ra ngy nay ngi ta
thng s dng m.
Qu trnh nhp liu cho thp khng phun trc tip vo thp m s cho theo phng
tip tuyn hoc kiu trc cnh nhm trnh lm nh hng n qu trnh hot ng ca
thp v nhm mc ch to iu kin thun li cho phn ly phn nh.
Cc thit b trao i nhit thng l kiu ng chm, p sut lm vic danh ngha
khng c vt qu 30 bar.
0.10 Cc bin cng ngh:
Mc ch ca phn ny l m t cc thng s chnh trong qu trnh vn hnh phn
xng. Cc thng s gm: lu lng nguyn liu ca phn xng CDU, nhit u
ra ca l gia nhit, nhit nh ca thp phn tch chnh T-1101, cng sut dng hi
lu tun hon v nhit y ca thp n nh xng T-1107.
0.10.1 Lu lng nguyn liu CDU:
Nguyn liu u vo ca phn xng c cung cp bi bm du th P-6001
A/B/C t phn xng U60. Dng du th i qua cm tin gia nhit ngui (cold preheat
train) v i vo thit b tch mui. gi cho p sut ca thit b tch mui khng thay
i, dng du th t cc bm np liu c ci t c lu lng dng bng vi dng
qua l t (011-FIC-069), thng qua cc b iu khin 011-FY-092 v 011-HY-002.
Nu p sut trong thit b tch mui tng th lu lng du th vo t bm np liu
P-6001A/B/C s gim.
0.10.2 Nhit u ra ca l gia nhit:
Thng s ny rt quan trng bi v n l nhn t quyt nh n t l overflash ca
thp. Nu cn tng cng sut ca l t, th lu lng khng kh c tng trc khi
lu lng nhin liu c tng. V ngc li, khi gim cng sut l t th gim lu
lng nhin liu trc tin, sau mi gim lu lng khng kh vo l t. Vic iu
khin ny m bo rng l gia nhit lun c vn hnh vi mt lng khng kh d,
m bo s chy hon ton ca nhin liu.
47
N TT NGHIP
0.10.3 Nhit ti nh ca thp phn tch chnh T-1101:

Nhit hi dng sn phm nh ca thp phn tch chnh T-1101 c iu khin
bi lng nhit ly ra t dng hi lu tun hon nh. Nhit ny rt quan trng v
im si cui ca sn phm Naphtha t nh thp tch chnh T-1101 c th c iu
chnh thng qua vic thay i gi tr setpoint ny. Nu nhit ci t (setpoint) thp,
c ngha cng sut ca dng hi lu tun hon nh tng ln. Kt qu l im si cui
ca sn phm nh v khi lng ca n s gim xung. Ngc li im si cui ca
sn phm nh c th c tng ln bng cch ci t gi tr iu khin ny vi mt gi
tr nhit cao hn, iu ny s tng lng hi i ln nh thp v lm tng im si
cui v khi lng ca Naphtha.
0.10.4 p sut ca thp phn tch chnh:
p sut vn hnh ca thp ph thuc vo p sut iu khin t bnh ngng t sn
phm nh ca thp chnh, D-1103. p sut trong thp chng ct du th b nh hng
bi lng hi to thnh v mc ngng t t phn sn phm nh thp.S ho hi
trong iu kin p sut khng thay i ph thuc vo thnh phn ca du th, lng
nhit c cung cp v phn tch ca chnh bn thn n t c.
0.10.5 Cc dng hi lu tun hon:
Cc dng hi lu tun hon phi c iu khin tt t c cht lng sn
phm nh mong mun. Nu cng sut ca cc dng hi lu tun hon qu ln hay qu
nh, th s bay hi trong thp s khc nhau, kt qu l phn tch ca sn phm xy
ra km. Qu trnh iu khin l tc ng vo dng sn phm tun hon tr li thp v
chnh lch nhit gia dng ly ra v dng tun hon tr li thp.
Cc dng hi lu tun hon l nhn t then cht duy tr ti u t l gia lng v
hi trong qu trnh phn tch ca thp. S ly nhit khng hp l v phn phi khng
tt ca cc dng hi lu tun hon s dn n p sut trong thp cao hn, s phn tch
gia cc cu t km hn v s tng p sut trong vng bay hi. S ly nhit qu nhiu
t cc dng hi lu tun hon c th dn n s kh khn trong vic kim sot im
si cui v c th gy ra hin tng ngp lt bn trong thp.
0.10.6 S iu chnh v ch tiu cht lng sn phm:
Cc ch tiu cht lng sn phm trong thp phn tch chnh T-1101 c th c
iu chnh l nhit si ca phn on v im chp chy. Ni chung, nu c s phn
tch din ra tt, im si cui ca mt phn on ny bng vi im si u ca phn
on nng hn k tip cng vi gi tr chnh lch (Gap) hoc tr i gi tr chng lp
48
N TT NGHIP
(Overlap). Gi tr Gap l kt qu n t qu trnh phn tch tt, ngc li gi tr

Overlap cng tng th hiu qu phn tch cng gim. Lu lng rt ra ca cc sn
phm cnh sn c iu chnh t c im si cui nh yu cu, thng thng
th gi tr ny c ci t bt u t trn nh thp xung.
Theo nguyn tc chung, s tng ca lu lng ly ra ca sn phm cnh sn s
tng im si cui ca n v ngc li. S hin th ca im si cui chnh l nhit
ra khi thp ca sn phm cnh sn. Tng nng sut sn phm cnh sn, tc l tng
nhit ca dng sn phm ly ra khi thp v im si cui ca sn phm.
im chp chy ca sn phm LGO v HGO c th c iu chnh bng cch ci
t phn tch nh bi FIC-017 v FIC-019 tng ng ( gim im chp chy th
cn phi tng phn tch gia cc phn on vi nhau). Tuy nhin, phn tch ch
c th tng ln n nhit si cui ca sn phm nh hn k tip. Nu cn yu cu
tng im chp chy ca phn on ny ln cao hn na th cc s thay i khc cn
phi c thc hin, l tng im si cui ca phn on nh hn k tip n.
im chp chy ca sn phm Kerosene c th c iu chnh bi nng sut ca
thit b ti un si E-1110 thng qua cm iu khin 011-UIC-031, hoc bng dng hi
qu nhit thng qua cm iu khin 011-FIC-015 trong trng hp E-1110 khng hot
ng.
T trng l thng s c quan h trc tip n im si u v im si cui ca sn
phm, do vic thay i hiu sut sn phm i hi phi ph hp vi tiu chun sn
phm.
im ng c lin quan n thnh phn ho hc ca sn phm. Khi im si cui
ca sn phm tng, hm lng paraffin trong sn phm cng tng, do im ng c
ca sn phm s cao hn.
0.10.7 Hi qu nhit dng tch phn nh trong thp tch chnh T-1101:
Tng lu lng ca tc nhn ny, c th lm gim thnh phn nh trong phn on
du cn, tng im chp chy v im si u ca cn chng ct kh quyn. Lu lng
ca dng hi qu nhit c iu khin bi van 011-FV-012, n s nh hng n
nhit ca vng bay hi v lng overflash.
49
N TT NGHIP
0.10.8 Overflash:
Overflash l phn nguyn liu bay hi b sung cho phn sn phm nh v cc sn
phm cnh sn. Overflash ngng t ti nhng a thuc vng ra v quay tr v vng
bay hi v khu vc phn tch thnh phn nh y. Mc ch ca n l chng li s
to cc ti cc a thuc vng ra v s cun theo cc ra khi thp theo cc sn phm
cnh sn. N cng l bin iu khin qu trnh phn tch gia dng cnh sn v
dng cn ca y thp, bi v dng hi lu ni t a rt sn phm cnh sn pha trn
c yu cu ngng t dng overflash.
Phn xng CDU c thit k vi gi tr overflash nh nht l 5%.
0.10.9 Nhit ca thp n nh xng T-1107:
Nhit y ca thp n nh xng phi c iu khin t tiu chun hm
lng C4- trong dng sn phm y. Qu trnh iu khin ny l mt qu trnh cascade
vi dng hi cao p c s dng iu khin nhit y thp n nh xng. Nu
nhit y thp gim, th tng lng hi cao p ln, v p ng li thay i ny nhit
s tng ln li.
Nhit vng nh thp quyt nh n cht lng ca sn phm LPG, nhit
ny c iu chnh bi E-1122 (t ng iu chnh gi tr tng bc). Nu gi gi tr
iu khin ny nhit thp hn th s gim hm lng C 5 trong sn phm LPG v
gim sn lng sn phm, ng thi lm tng lu lng hi lu ngoi ca thp. Tng
nhit ny s ng thi tng sn lng v hm lng C 5 trong LPG v lu lng hi
lu ngoi s gim.
50
N TT NGHIP
CHNG 3
S LC V PHN MM PRO/II
0.11 Gii thiu v Pro/II:
Pro/II l mt trong nhng sn phm ca t hp SIMSCI. Cng ty ny c thnh
lp t nm 1957 chuyn v thit k cc phn mm m phng dng trong cng ngh ha
hc, c bit l ngnh cng nghip lc - ha du. Hin nay sn phm ca t hp ny
kh a dng, bao gm cc phn mm thit k cc thit b, ng ng, tnh ton kinh t...
Phn mm thit k m phng Pro/II l sn phm u tin ca SIMSCI, l kt qu
ca nhiu ln nng cp t nm 1967 n nm 1988 v chnh thc ra i vi tn gi
Pro/II. Hin nay phn mm ny vn khng ngng nng cp v c phin bn Pro/II
8.1(trong ti ny s dng phin bn 8.1).
Phn mm ny c th s dng vo nhiu qu trnh khc nhau:
- X l du v kh
- Tinh ch
- Ha du
- Polyme
- Dc phm
Cc ng dng m phng gm :
- Thit k mi cc qu trnh
- c tnh cu hnh thit b
- Hin i ha v nng cp cc
Hnh 3.1. Biu tng phn mm Pro/II
thit b c
- G ri v lm thng sut h thng thit b
- nh gi vn mi trng ca nh my
- Kim tra, ti u ha, ci tin hiu sut v li nhun ca nh my.
0.12 Cc bc tin hnh m phng:
Pro/II cho php ngi dng c nhiu phng php lu chn nhp d liu. Mc
d vy Pro/II c nhng cnh bo khi d liu bt buc b thiu. V vy, khi xy dng
51
N TT NGHIP
mt s cng ngh m phng th cn theo cc bc sao cho mang tnh logic. Di

y l mt trnh t:
1. Xy dng s
2. La chn h n v
3. Xc nh cc cu t cho d n
4. Chn cc phng php nhit ng hc v tnh cht vn chuyn
5. Cung cp cc d liu cho dng v thit b
6. Cung cp cc iu kin lm vic cho qu trnh
7. Chy d n m phng
ch l nhng bc c bn chng trnh chy, thc t m phng mt lu
trnh hay mt phn xng... th bc u tin v v cng quan trng l lp m hnh m
phng. bc ny ngi dng phi n gin ha s cng ngh thc, b i nhng
thit b khng cn thit, chuyn i cc m hnh thc thnh m hnh l thuyt, tinh
chnh m hnh.
Hnh 3.2. Giao din phn mm Pro/II
52
N TT NGHIP
Sau khi chng trnh chy v c kt qu th bc cui cng l c v phn tch kt

qu m phng. V ngn ng ca chng trnh l ting Anh, nn cc bo co c trnh
by bng ngn ng ny. Tuy nhin, cch trnh by cng gip ngi dng d theo di,
iu quan trng l ngi dng s khai thc c nhng g t cc kt qu . T ,
xem xt s liu c khp vi cc s liu thc khng hoc sai khc th no, nu c s
chnh lch nhiu phi tm ra nguyn nhn dn n sai s.
Pro/II l mt phn mm m phng tnh ton, cc qu trnh m phng u trng
thi tnh-m t trng thi hot ng n nh ca h thng. l cn bng vt cht, cc
tnh cht ha l, cc tnh cht c trng ca cht nh RVP, im vn c, RON...Nh
vy, Pro/II l phn mm rt hu ch, l cng c c lc trong vic m phng mt m
hnh h thng trng thi tnh.
Tuy nhin, Pro/II khng c cc thit b iu khin v o lng nh phn mm
Dynsim (mt phn mm ca SIMSCI chuyn m phng mt qu trnh thay i theo
thi gian). Kt qu m phng trng thi tnh khng cho php m t cc nh hng
ca vic thay i cc thng s iu khin n qu trnh lm vic ca thit b.
53
N TT NGHIP
CHNG 4
M PHNG PHN XNG CDU CA NH MY LC DU DUNG QUT
BNG PHN MM M PHNG PRO/II 8.1
0.13 Nguyn liu: [3]
Nguyn liu ti s dng m phng l du th Bch H. Hin nay, tr lng du
th Bch H cn rt t. Do , hin ti ang c ti tm kim mt loi du th c kh
nng thay th du th Bch H. Cc c trng k thut ca du th Bch H c ly
da theo cc phn tch ca hng Intertek ca Malaysia (nm 2009) nh sau:
- ng cong TBP:
Nhit si(C)
% khi lng
94.00
5.00
125.00
10.00
195.00
20.00
253.00
30.00
303.00
40.00
356.00
50.00
403.00
60.00
446.00
70.00
505.00
80.00
Bng 4.1. S liu ng cong TBP ca du th Bch H.
54
N TT NGHIP
Hnh 4.1. ng cong TBP ca du th Bch H.

- T trng: API: 39.5
- Thnh phn phn nh (lights end):
Cu t
% khi lng
C2
0.0047
C3
0.1715
iC4
0.2361
nC4
0.6263
iC5
0.4351
nC5
0.6754
2,2-dimetylpropane
0.0026
2,2-dimetylbutane
0.0218
cyclopentan
0.0532
2,3-dimetylbutane
0.0536
2-metylpentane
0.4041
3-metylpentane
0.2202
n-hexan
0.8407
Bng 4.2. S liu cc thnh phn nh ca du th Bch H
55
N TT NGHIP
0.14 S m phng bng phn mm PRO/II 8.1:

Da vo bn v PFD ca Technip, ti tin hnh xy dng s m phng phn
xng chng ct kh quyn CDU nh hnh 4.2.
Hnh di y l m hnh m phng CDU s dng nguyn liu l du th Bch H
t lc du th bt u vo nh my, tin gia nhit, tch mui vo thp chnh.
Hnh 4.2. S m phng phn xng CDU ca Nh my lc du Dung Qut bng

phn mm PROII.
0.15 M hnh nhit ng:
S dng m hnh Grayson Street cho cc thp chnh (Main Fractionator) (GS1) v
xem nh khng c ngng t hi nc, m hnh Grayson Street (GS2) c xt n qu
trnh ngng t hi nc cho h thng ngng t hi nh thp v tch pha lng-hi.
0.16 Xy dng m hnh v cc thng s m phng cn thit:
m phng qu trnh chng ta cn xy dng mt m hnh l thuyt cn c vo cc
s liu ca m hnh thc t. Nhng s liu trong cc bn v PFD trong ti liu ca
Technip v cu trc ca thp: s a, v tr ly ra v a vo ca cc side column v
thp Stripping u l s liu thc t. Chng hn v s a ca thp, Pro/II s m
phng da trn s a l thuyt. V vy nu chng ta mun c mt m hnh chnh xc
v c tin cy th cn phi xc nh c hiu sut a ca thp v t a ra s a
l thuyt ph hp cho thp. Gi s ta xem hiu sut a l 100% th s a l thuyt
trong m hnh Pro/II chnh bng s a thc t ca thp. Tuy nhin, hiu sut a trong
thc t sn xut rt kh t c 100%. Do s a l thuyt thng nh hn s a
56
N TT NGHIP
thc t. V th nu ta chn s a l thuyt qu t hoc qu nhiu th kt qu tnh ca

Pro/II cng s khng chnh xc. Cht lng cc dng sn phm s xu hn hoc tt
hn. Bi vy, khi chy Pro/II cn phi so snh vi cc ch tiu trong cc ti liu nh
Basic of Design, mass balance
Theo th t ca qu trnh, du th s vo thp T-1101 trc. Sn phm nh ca T1101 s i vo thp T-1107. Nhng trc tin phi xt tin cy ca thp T-1101. Khi
m hnh ca T-1101 cho kt qu tin cy ri ta tip tc m phng cc thit b tip theo.
Di y l nhng thng s cn thit m phng thp T-1101.
0.16.1 Lu lng dng nguyn liu v cc dng sn phm chnh: [3]
- Nguyn liu: Du th Bch H, lu lng 937500 (kg/h).
- Cc sn phm: Da trn hiu sut thu tng phn on trong Crude assay 2009
ca hng Intertek, ti tnh ton ra lu lng ca cc sn phm nh sau:
Sn phm
Phn on
Lu lng (Kg/h)
LPG
9375
Naphtha (Full Range Naphtha)
C5-165
134063
Kerosen
165-205
57188
LGO (Light Gasoil Oil)
205-330
228750
HGO (Heavy Gasoil Oil)
330-370
68438
Cn (Residue)
370+
439688
Bng 4.3:Lu lng cc phn on

0.16.2 Cc iu kin vo thp ca du th:
Theo s liu vn hnh th dng du th ban u c bm t b trc khi i vo h
thng tin gia nhit np vo thp chnh (Main FRACTIONATOR) c nhit l 61
(oC) v p sut l 16 (Kg/cm2g), trc khi vo thp chnh dng du th c nhit l
354(oC), p sut l 2.3 (Kg/cm2g).
57
N TT NGHIP
0.16.3 Thng s cc dng hi nc qu nhit:

Cc thng s di y c c lng da trn s liu vn hnh 105% nng sut:
Lu lng
kg/h
Nhit oC p sut kg/cm2g
Ghi ch
Stripping y thp
Steam 1
12000
355
3.85
chnh
Steam 2
7000
355
3.85
Stripping LGO
Steam 3
1300
355
3.85
Stripping HGO
Bng 4.4: Thng s ca hi nc Stripping
0.16.4 Cc thng s thit k v vn hnh ca thp chnh T-1101: [1], [25]
Di y l nhng thng s thit k v thng s c lng da trn s liu vn
hnh 105% nng sut:
S a thc t
48
11
o
Nhit nh, C
2
33
o
Nhit y, C
0
p sut nh, kg/cm2g
1
2
p sut y, kg/cm g
2.2
Bng 4.5. Cc thng s thit k v vn hnh ca thp chnh T-1101.
- H thng Pumparound:
TOP-PA
S liu thc t
T a
n a
Cng sut nhit, KW
4
1
-20900
Nhit vo thp,C
71.7
1019
Lu lng ra, m3/h

Bng 4.6. Cc thng s thit k v vn hnh ca Pumparound nh.
58
N TT NGHIP
PA1
S liu thc t
T a
15
n a
12
Cng sut nhit, KW
-9000
3
Lu lng ra, m /h
360
Bng 4.7. Cc thng s thit k v vn hnh ca Pumparound 1.
PA2
S liu thc t
T a
26
n a
23
Cng sut nhit, KW
-31000
3
Lu lng ra, m /h
530
PA3
S liu thc t
T a
38
n a
35
Cng sut nhit, KW
-4925
3
Lu lng ra, m /h
218.8
- Du th vo thp a: 43
- Cc dng hi t thp stripping vo li thp chnh cc a:
KEROSENE-V: 12
LGO-V: 23
HGO-V: 35
- Dng hi stripping vo thp a y.
- Cc dng sn phm lng ly ra cc a:
Naphtha: 1
KEROSENE-1: 15
LGO-1: 26
59
N TT NGHIP
HGO-1: 38
Cn (Residue): 48
0.16.5 Cc thng s thit k v vn hnh ca thp stripping: [25]
hnh 105% nng sut:
T-1102
S liu thc t
S a
a np liu
Nhit nh, oC
Nhit y, oC
p sut nh, Kg/cm2g
p sut y, Kg/cm2g
Cng sut nhit Reboiler, KW
Bng 4.10. Cc thng s thit k v vn hnh ca thp T-1102.
T-1103
S liu thc t
S a
a np liu
Nhit nh, oC
Nhit y, oC
p sut nh, Kg/cm2g
p sut y, Kg/cm2g
Dng Steam vo a
T-1104
11
1
185
220
1.2
1.3
2800
6
1
232
235
1.1
1.2
6
S liu thc t
S a
60
N TT NGHIP
a np liu
1
Nhit nh, oC
315
Nhit y, oC
318
2
p sut nh, Kg/cm g
1.2
2
p sut y, Kg/cm g
1.3
Dng Steam vo a
6
0.16.6 Cc tiu chun k thut:
- S dng cc rng buc v lu lng cc dng sn phm cui cng l
KEROSENE, LGO, HGO v nhit nh thp T-1101 bng cch khng ch cc yu
t gm: lu lng cc dng sn phm lng trch ngang thp chnh (KEROSENE-1,
LGO-1, HGO-1) v cng sut nhit ca Pumparound PA1.
- Yu cu v phn tch sn phm: [2]
Phn on KER NA
: GAP = 10 20 0C
Phn on LGO KER : GAP = 5 10 0C
Phn on HGO LGO : OVERLAP = -5 00C
Overflash
: 0.030.06
61
N TT NGHIP
0.16.7 M hnh thp T-1101 trong m phng bng phn mm Pro/II:
112oC
1 kg/cm2 g
OFF GAS
71.7oC
D-1103
E-1111
-20900 KW
1019 m3/h
45oC
i n T-1107
Nc
TOP-PA
-9000 kW
360 m3/h
12
1
1
15
T-1102
PA1
10
KEROSEN
23
-31000 kW
530 m3/h
26
1
6
PA2
STEAM2 : 7000 Kg/hr
T-1103
35
-4925 kW
218.8 m3/h
LGO
38
1
6
PA3
T-1104
CRUDE BH: 937500 Kg/h

269oC
STEAM3 : 1300 Kg/hr
HGO
354 C
43
T-1101
H-1101
51.3oC
2
16 kg/cm g
48
STEAM1: 12000 Kg/hr
330oC
2.2 kg/cm2 g
RESIDUE
Hnh 4.3: M hnh thp T-1101 trong m phng bng phn mm Pro/II
62
N TT NGHIP
0.17 Tin hnh m phng:

0.17.1 Thit k cho thp chnh T-1101:
Hiu sut a ph thuc vo nhiu yu t. N thng c tnh ton v cn nhc k
trong qu trnh thit k sao cho va m bo c ch tiu v k thut va c hiu
qu v kinh t. C kh nhiu ti liu ni v khong dao ng ca hiu sut a. Thng
thng trong thit k ta thng chn hiu sut a nm trong khong 60%80%. Ta
tin hnh m phng c th ln lt vi cc hiu sut a trong khong trn.
Cc rng buc v bin l:
63
N TT NGHIP
0.17.1.1 M phng thp T-1101 vi s a l thuyt l 29 (hiu sut a 60%):
64
N TT NGHIP
Tin hnh tnh ton tuyn tnh v hiu chnh ta c s ca thp T-1101 nh
sau:
65
N TT NGHIP
- Tp tin input (Ph lc 1)

- Kt qu m phng:
UNIT 50, 'CA1'
Result
--------1
2
3
4
5- 200
Parameter
--------1
2
3
Name
Value
------------------------------------ -----------OVERFLASH
3.61890E-02
GAP NAPHTHA-KER
1.72465E+01
GAP KER-LGO
1.84707E+01
OVERLAP LGO-HGO
-8.12012E+00
Undefined
Value
-----------3.61890E-02
1.72465E+01
1.84707E+01
Parameter
--------4
5- 50
Value
------------8.12012E+00
Undefined
Ta thy rng :
GAP (5% D86 KEROSENE 95% D86 NAPHTHA) = 17.25oC (t)
GAP (5% D86 LGO 95% D86 KEROSENE) = 18.47 oC (khng t)
OVERLAP (5% D86 HGO 95% D86 LGO) = -8.12 oC (khng t)
OVERFLASH = 3.62% (t)
66
N TT NGHIP
Di y l mt s tnh cht quan trng ca cc dng sn phm ca T-1101 ly t

kt qu ca Pro/II (khng xt tnh cht dng Topping nh thp):
KEROSEN
LGO
HGO
RESIDUE
Lu lng khi lng (Kg/h)
57188
228750
68438
452202
Lu lng mol (Kmol/h)
392.4395
1054.42 207.8618 939.2574
Nhit ( C)
206.41
218.78
316.82
344.29
2
p sut (Kg/cm g)
1.30
1.20
1.30
2.20
T trng chun
0.754
0.801
0.849
0.901
ASTM D86 760 mm Hg (LV)
( C)
( C)
(C)
( C)
5%
156
217
311
348
10%
159
225
328
379
30%
166
241
346
417
50%
172
258
357
457
70%
179
278
371
509
90%
193
310
393
725
95%
199
319
402
750
Bng 4.13: Mt s thng s ca cc dng sn phm thp T-1101 (hiu sut a 60%)
So snh vi s liu trong cc bng 4.3, 4.5, 4.9, 4.10, 4.11 u tha mn, sai s rt
nh.
C hai ch tiu quan trng nh hng ln n cc tnh cht khc ca phn on l t
trng chun v ng cong chng ct ASTM D86 (Ch xt t 5% LV n 95% LV):
- T trng: [3]
Dng
KEROSEN
LGO
HGO
RESIDUE
M phng
0.754
0.801
0.849
0.901
Ti liu
0.779
0.815
0.837
0.877
Sai s (%)
3.2
1.7
1.4
2.7
Bng 4.14: So snh t trng ca cc dng sn phm theo m phng v theo ti liu
(hiu sut a 60%).
Ta thy sai s gia kt qu m phng v ti liu l nh hn 5% nn kh chnh xc.
Trong qu trnh m phng, cc dng Kerosen, LGO, HGO l cc dng sn phm trch
ngang c rng buc v lu lng theo ng im ct ca ti liu. Do ta s so
snh ng cong ASTM D86 ca ti liu v kt qu Pro/II.
- ng cong ASTM D86: [3]
Kerosen
LGO
HGO
LV %
M
Ti
sai s
M
Ti
sai s
M
Ti
sai s
67
N TT NGHIP
phng
liu
liu
337.
5%
156
172
9.3
217
220
1.4
311
6
339.
10%
159
174.4
8.8
225
230
2.2
328
9
340.
30%
166
176.9
6.2
241
251.5
4.2
346
4
341.
50%
172
179.6
4.2
258
265
2.6
357
9
70%
179
183
2.2
278
281
1.1
371
344
90%
193
189.7
1.7
310
299
3.7
393
358
95%
199
192.9
3.2
319
305
4.6
402
366
Bng 4.15: So snh s liu ng cong ASTM D86 ca cc dng sn phm theo m
phng v theo ti liu (hiu sut a 60%).
Ta thy sai s nh hn 10% nn c th chp nhn c. Tuy nhin, cc thng s:
GAP(KER-LGO), OVERLAP(LGO-HGO) khng tha mn tiu chun cht lng. Do
vy, ta tip tc m phng thp T-1101 vi hiu sut a 80%.
sau:
(%)
phng
liu
(%)
phng
(%)
7.9
3.5
1.6
4.4
7.8
9.8
9.8
68
N TT NGHIP
112oC
1 kg/cm2 g
OFF GAS
71.7oC
D-1103
E-1111
-20900 kW
1019 m3/h
45oC
i n T-1107
Nc
TOP-PA
-9000 kW
360 m3/h
12
1
1
15
T-1102
PA1
KEROSEN
19
-31000 kW
530 m3/h
21
1
5
PA2
STEAM2 : 7000 Kg/hr
T-1103
27
-4925 kW
218.8 m3/h
LGO
29
1
5
PA3
T-1104

269oC
STEAM3 : 1300 Kg/hr
HGO
354 C
35
T-1101
H-1101
51.3oC
2
16 kg/cm g
39
STEAM1: 12000 Kg/hr
330oC
2.2 kg/cm2 g
RESIDUE
Hnh 4.5: M hnh thp T-1101 trong trng hp 39 a l thuyt.

S liu ca cc Pumparound c m phng nh sau:
69
N TT NGHIP

- Kt qu m phng:
UNIT 50, 'CA1'
Result
--------1
2
3
4
5- 200
Parameter
--------1
2
3
Name
Value
------------------------------------ -----------OVERFLASH
3.76107E-02
GAP NAPHTHA-KER
1.74077E+01
GAP KER-LGO
2.34997E+01
OVERLAP LGO-HGO
-1.94219E+00
Undefined
Value
-----------3.76107E-02
1.74077E+01
2.34997E+01
Parameter
--------4
5- 50
Value
------------1.94219E+00
Undefined
Ta thy rng :
GAP (5% D86 LGO 95% D86 KEROSENE) = 23.5oC (khng t)
OVERLAP (5% D86 HGO 95% D86 LGO) = -1.9oC (t)
70
N TT NGHIP

KEROSEN
LGO
HGO
RESIDUE
57188
228750
68438
452000
1055.344
393.9908
208.2378 934.5271
Lu lng mol (Kmol/h)
6
Nhit ( C)
206.19
217.95
317.51
344.09
p sut (Kg/cm2 g)
1.30
1.20
1.30
2.20
T trng chun
0.754
0.801
0.849
0.901
( C)
( C)
(C)
( C)
5%
157
219
313
352
10%
159
226
331
380
30%
165
241
347
418
50%
171
258
357
457
70%
178
278
369
509
90%
190
307
388
725
95%
196
315
393
750
Bng 4.16: Mt s thng s ca cc dng sn phm thp T-1101 (hiu sut a 80%).
So snh vi s liu trong cc bng 4.3, 4.5, 4.9, 4.10, 4.11 u tha mn, sai s rt
nh.
trng chun v ng cong chng ct ASTM D86 (ch xt t 5% LV n 95% LV):
- T trng: [3]
Dng
KEROSEN
LGO
HGO
RESIDUE
M phng
0.754
0.801
0.849
0.901
Ti liu
0.779
0.815
0.837
0.877
Sai s (%)
3.2
1.7
1.4
2.7
(hiu sut a 80%).
Trong qu trnh m phng, cc dng Kerosen, LGO, HGO l cc dng sn phm trch
Kerosen
LGO
HGO
LV %
M
Ti
sai s
M
Ti
sai s
M
Ti
sai s
71
N TT NGHIP
phng
liu
(%)
phng
liu
(%)
phng
liu
337.
5%
157
172
8.7
219
220
0.5
313
6
339.
10%
159
174.4
8.8
226
230
1.7
331
9
340.
30%
165
176.9
6.7
241
251.5
4.2
347
4
341.
50%
171
179.6
4.8
258
265
2.6
357
9
70%
178
183
2.7
278
281
1.1
369
344
90%
190
189.7
0.2
307
299
2.7
388
358
95%
196
192.9
1.6
315
305
3.3
393
366
Ta thy sai s nh hn 10% nn c th chp nhn c.
Khi tng hiu sut a ln th cht lng sn phm thu c qu tt. Tuy nhin li
gy tn km trong qu trnh ch to (nh tn km vt liu ch to, thp cao, s a
nhiu) v trong vn hnh (tn nhiu nng lng). Ta tin hnh m phng vi trng
hp hiu sut a l 70% l gi tr trung bnh ca 60% v 80% a ra kt lun s
dng hiu sut ti u.
sau:
(%)
7.3
2.6
1.9
4.4
7.3
8.4
7.4
72
N TT NGHIP
112oC
1 kg/cm2 g
OFF GAS
71.7oC
D-1103
E-1111
-20900 kW
1019 m3/h
45oC
i n T-1107
Nc
TOP-PA
-9000 kW
360 m3/h
12
1
1
15
T-1102
PA1
KEROSEN
17
-31000 kW
530 m3/h
19
1
4
PA2
STEAM2 : 7000 Kg/hr
T-1103
24
-4925 kW
218.8 m3/h
LGO
26
1
4
PA3
T-1104

269oC
STEAM3 : 1300 Kg/hr
HGO
354 C
30
T-1101
H-1101
51.3oC
2
16 kg/cm g
34
STEAM1: 12000 Kg/hr
330oC
2.2 kg/cm2 g
RESIDUE
Hnh 4.6: M hnh thp T-1101 trong trng hp 34 a l thuyt.

S liu ca cc Pumparound c m phng nh sau:
73
N TT NGHIP

- Kt qu m phng:
UNIT 50, 'CA1'
Result
--------1
2
3
4
5- 200
Parameter
--------1
2
3
Name
Value
------------------------------------ -----------OVERFLASH
3.88339E-02
GAP NAPHTHA-KER
1.80943E+01
GAP KER-LGO
9.74730E+00
OVERLAP LGO-HGO
-4.51468E+00
Undefined
Value
-----------3.88339E-02
1.80943E+01
9.74730E+00
Parameter
--------4
5- 50
Value
------------4.51468E+00
Undefined
Ta thy rng :
GAP (5% D86 LGO 95% D86 KEROSENE) = 9.7oC (t)
OVERLAP (5% D86 HGO 95% D86 LGO) = -4.5oC (t)
74
N TT NGHIP
Nh vy tt c u t yu cu.
KEROSEN
LGO
HGO
RESIDUE
57188
228750
68438
452000
1060.263
388.5519
208.4098 934.9038
Lu lng mol (Kmol/h)
3
Nhit ( C)
207.85
216.37
317.75
343.97
2
p sut (Kg/cm g)
1.30
1.20
1.30
2.20
T trng chun
0.756
0.801
0.849
0.901
( C)
( C)
(C)
( C)
5%
157
215
311
352
10%
160
223
329
380
30%
166
241
346
418
50%
173
257
357
457
70%
181
278
369
509
90%
197
307
389
725
95%
205
316
397
750
Bng 4.19: Mt s thng s ca cc dng sn phm thp T-1101 (hiu sut a 70%).
So snh vi s liu trong cc bng 4.3 ,4.5, 4.9, 4.10, 4.11 u tha mn, sai s rt
nh.
trng chun v ng cong chng ct ASTM D86 (ch xt t 5% LV n 95% LV):
- T trng: [3]
Dng
KEROSEN
LGO
HGO
RESIDUE
M phng
0.756
0.801
0.849
0.901
Ti liu
0.779
0.815
0.837
0.877
Sai s (%)
3
1.7
1.4
2.7
(hiu sut a 70%).
Trong qu trnh m phng,cc dng Kerosen, LGO, HGO l cc dng sn phm trch
Kerosen
LGO
HGO
75
N TT NGHIP
M
phng
LV %
Ti
liu
sai s
(%)
M
phng
Ti
liu
sai s
(%)
M
phng
Ti
liu
sai
s
(%)
337.
157
172
8.7
215
220
2.3
311
6
7.9
339.
10%
160
174.4
8.3
223
230
3.0
329
9
3.2
340.
30%
166
176.9
6.2
241
251.5
4.2
346
4
1.6
341.
50%
173
179.6
3.7
257
265
3.0
357
9
4.4
70%
181
183
1.1
278
281
1.1
369
344 7.3
90%
197
189.7
3.8
307
299
2.7
389
358 8.7
95%
205
192.9
6.3
316
305
3.6
397
366 8.5
5%
Biu so snh ng cong ASTM D86 gia ti liu v m phng ca cc sn

phm:
-
BIU SO SNH NG CONG ASTM D86

CA KEROSEN TI LIU V KEROSEN M
PHNG
KEROSEN M
PHNG
KEROSEN TI LIU
210
200
t (C)
190
180
170
160
150
0
20
40 % V 60
80
100
76
N TT NGHIP
Hnh 4.7. Biu so snh ng cong ASTM D86 ca Kerosen ti liu v Kerosen m
phng
BIU SO SNH NG CONG ASTM D86 CA LGO
TI LIU V LGO M PHNG
320
LGO M
PHNG
LGO TI
LIU
t (C)
280
240
200
0
40 % V 60
20
80
100
Hnh 4.8. Biu so snh ng cong ASTM D86 ca LGO ti liu v LGO m
phng
BIU SO SNH NG CONG ASTM D86 CA
HGO M PHNG
HGO TI LIU V HGO M PHNG
HGO TI LIU
t (C)
420
400
380
360
340
320
300
280
0
20
40
%V
60
80
100
77
N TT NGHIP
Hnh 4.9. Biu so snh ng cong ASTM D86 ca HGO ti liu v HGO m
phng
Nh vy, theo m phng, Kerosen c ln kh nhiu phn on xng nng, HGO c
ln LCO v cn. LGO theo m phng rt st vi ti liu.
- Kim tra lng hi nc stripping s dng cho cc thp: [2]
RA
HGO
LGO
934.9038
208.409
Lu lng (kmol/h)
1060.2633
8
483.4725
328.381
KLPT (kg/kmol)
215.7483
8
Lu lng (kg/h)
452000
68438
228750
0
3
900.33
Khi lng ring 15 C (kg/m )
848.14
800.06
502.0
80.7
285.9
Lu lng (m3/h)
12000
Lu lng dng steam (kg/h)
1300
7000
23.9
16.1
24.5
Lng hi nc stripping (kg/m3 sp y)
Bng 4.22. Bng kim tra lng hi nc Stripping
Lng hi nc stripping vo cc thp thng nm trong khong:
Hi nc stripping y thp Stripper: 1530 kg/m3(LGO/HGO)
Hi nc stripping y thp chnh: 2030 kg/m3 RA.
Nh vy, lng hi nc s dng nm trong khong cho php.
0.17.1.4 Nhn xt nh gi v la chn m hnh:
Thng qua tt c nhng tnh ton v nh gi bn trn ta c nhng nhn xt nh
sau:
- M hnh c s a l thuyt cng ln th phn tch cng cao, do cht lng sn
phm cng tt.
- Gia cc m hnh tuy c khc nhau v s a, v tr np liu, v tr ly sn phm trch
ngang nhng nhn chung kt qu ca ba m hnh ny so vi s liu trong Material
Balane sai khc khng ln lm mt s ch tiu quan trng: t trng, ASTM D86.
- M hnh thp T-1101 vi hiu sut a 70% c cc tiu chun: GAP, OVERLAP,
OVERFLASH u t tiu chun.
Vy ta chn m phng thp T-1101 vi hiu sut a 70%. Do , cc thp cn li
trong phn xng CDU: T-1102, T-1103, T-1104, T-1107 s c m phng vi hiu
sut a l 70%.
78
N TT NGHIP
0.17.2 Thit k cho thp T-1107:

hnh 105% nng sut ca thp T-1107: [27]
Thp T-1107
S liu thc t
S liu l
thuyt
0.7
32(cha tnh condenser

S a
v reboiler)
23
a np liu
16
12
o
Nhit nh, C
66
o
Nhit y, C
186
p sut nh, Kg/cm2g
7.8
2
p sut y, Kg/cm g
8
Bng 4.23. Cc thng s hot ng ca thp T-1107.
Cc rng buc v bin s dng thp T-1107:
Kt qu m phng:
Rigorous Column 'T1107'
ITERATIONS, MAXIMUM PER TRIAL
TOTAL ALL TRIALS
15
331
79
N TT NGHIP
COLUMN SUMMARY
TRAY
TEMP
PRESSURE
DEG C KG/CM2G
------ ------- -------1C
43.0
7.40
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25R
60.6
65.4
67.2
68.2
68.9
69.6
70.7
72.5
75.5
81.2
94.9
126.7
128.3
129.2
130.1
130.9
132.0
133.4
135.4
138.3
142.6
149.1
159.9
178.4
7.80
7.81
7.82
7.83
7.83
7.84
7.85
7.86
7.87
7.88
7.89
7.90
7.90
7.91
7.92
7.93
7.94
7.95
7.96
7.97
7.97
7.98
7.99
8.00
---------- NET FLOW RATES ----------LIQUID

VAPOR
FEED
PRODUCT
KG-MOL/HR
-------- -------- --------- --------439.3
3.4V
146.1L
0.0W
483.5
588.8
489.4
633.0
489.9
638.9
488.9
639.4
486.7
638.4
482.8
636.2
476.2
632.3
464.9
625.8
443.1
614.4
392.5
592.7
292.0
542.0
1888.0
441.6
1365.4L
1918.2
672.2
1934.8
702.4
1947.2
719.0
1958.4
731.4
1970.6
742.6
1985.9
754.7
2006.4
770.1
2033.7
790.6
2067.4
817.9
2103.9
851.5
2138.8
888.1
922.9
1215.8L
HEATER
DUTIES
M*WATT
------------3.1527
8.2087
FEED AND PRODUCT STREAMS

TYPE
----FEED
PROD
PROD
PROD
PROD
STREAM
-----------FEED-T1107
OFFGAS
TO-P1115
SW-TO-D1103
FULL-NAPHTHA
PHASE
-----LIQUID
VAPOR
LIQUID
WATER
LIQUID
FROM TO
TRAY TRAY
---- ---13
1
1
1
25
LIQUID
FRAC
-----1.0000
FLOW RATES
KG-MOL/HR
-----------1365.38
3.40
146.14
OVERALL MOLE BALANCE, (FEEDS - PRODUCTS)

OVERALL HEAT BALANCE, (H(IN) - H(OUT) )
1215.83
HEAT RATES
M*WATT
-----------10.1109
0.0241
0.2347
0.0000
14.9082
-7.9936E-13
-2.8194E-14
SPECIFICATIONS
SPECIFICATION PARAMETER TRAY
COMP
NUMBER
TYPE
NO
NO
------------- --------- ---- -----1 (ACTIVE)
TRAY LIQ
1
2 (ACTIVE)
UNIT T110
1
Currently using rigorous calculations
SPECIFICATION
TYPE
------------TEMPERATURE
LV REFLUX
SPECIFIED
VALUE
---------4.300E+01
4.220E+01
CALCULATED
VALUE
---------4.300E+01
4.220E+01
80
N TT NGHIP
Kt qu trn cho thy nhit v p sut nh v y gn bng vi s liu vn

hnh mc d ta khng khng ch cc thng s ny. V vy, ta thy rng thp T-1107
trong m hnh kh st vi s liu thc t.
Xt dng LPG :
THERMODYNAMIC SYSTEM
GS
STREAM 'LPG'
RATE, KG-MOL/HR
TEMPERATURE, C
PRESSURE, KG/CM2G
MOLECULAR WEIGHT
FRACTION
ENTHALPY, KCAL/KG-MOL
CP, KCAL/KG-C
MOLAR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
FLOWRATES, KG-MOL/HR
- H2O
- ETHANE
- PROPANE
- IBUTANE
- BUTANE
- IPENTANE
- PENTANE
- 22DMPR
- CP
- 22MB
- 23MB
- 2MP
- 3MP
- C6H14
- NBP
79
- NBP
88
- NBP 101
- NBP 114
- NBP 127
- NBP 141
- NBP 155
- NBP 169
- NBP 183
- NBP 197
- NBP 211
- NBP 225
- NBP 239
- NBP 253
- NBP 267
- NBP 280
- NBP 294
- NBP 308
TOTAL
---------146.1423
43.53
23.50
53.8987
1426.5636
0.6785
LIQUID
---------146.1423
43.53
23.50
53.8987
1.0000
1426.5636
0.6785
2.2049
1.3288
35.2275
34.9669
72.2461
0.1054
0.0143
0.0482
1.1910E-04
3.8143E-06
7.0061E-07
2.8340E-06
5.9095E-07
5.5413E-07
1.1062E-08
1.6202E-09
4.7814E-11
7.5937E-13
8.2304E-15
3.9372E-17
7.7337E-20
1.6041E-23
1.7243E-27
1.3352E-31
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
2.2049
1.3288
35.2275
34.9669
72.2461
0.1054
0.0143
0.0482
1.1910E-04
3.8143E-06
7.0061E-07
2.8340E-06
5.9095E-07
5.5413E-07
1.1062E-08
1.6202E-09
4.7814E-11
7.5937E-13
8.2304E-15
3.9372E-17
7.7337E-20
1.6041E-23
1.7243E-27
1.3352E-31
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
81
N TT NGHIP
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
NBP
322
336
350
364
378
392
406
419
439
468
496
522
550
577
601
623
661
718
781
820
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Kt qu Pro/II cho thy lu lng LPG l 146.1423 (kmol/h) tng ng vi

7876.9 (kg/h) hay 14.04(m3/h) (d15=561.03 kg/m3) nn cn bng vt cht l ph hp.
Thnh phn ca LPG ch yu l C3 v C4 chim ti 97 %. Do kt qu ny hp l.
0.17.3 Rating cho cc thit b chnh trong phn xng:
0.17.3.1 Rating cho thp chnh T-1101: [4]
Kt qu m phng:
UNIT 1, 'T1101', 'CDU'
(Cont)
TRAY RATING RESULTS
82
N TT NGHIP
TRAY
---1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
VAPOR
M3/S
----19.46
23.78
25.18
28.86
25.29
24.90
24.49
24.08
23.65
23.20
22.68
25.12
24.33
23.96
23.21
21.97
28.04
24.39
22.32
21.40
20.97
20.50
19.96
LIQUID
M3/S
------0.42719
0.49039
0.51722
0.53221
0.18346
0.18505
0.18585
0.18610
0.18579
0.18469
0.18217
0.34379
0.35025
0.35074
0.34413
0.16707
0.45564
0.48150
0.45721
0.11361
0.11106
0.10461
0.09494
VLOAD
M3/S
----1.735
2.243
2.439
2.706
2.535
2.524
2.508
2.489
2.466
2.437
2.398
2.716
2.652
2.634
2.562
2.410
3.208
2.890
2.665
2.576
2.542
2.486
2.410
SIMULATION SCIENCES INC.

PROJECT
PROBLEM
DIAM
MM
-----6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
6700.0
FF
---81.8
103.1
112.2
121.7
73.8
73.7
73.5
73.1
72.5
71.8
70.6
97.8
97.0
96.7
94.1
69.2
125.7
120.8
111.4
66.8
65.8
63.8
61.0
PRES
WEIR
DROP
RATE
KG/CM2 CM3/S/MM
------ -------0.008
39.697
0.011
44.818
0.012
46.971
0.013
48.171
0.008
18.603
0.008
18.746
0.008
18.817
0.008
18.838
0.008
18.810
0.007
18.709
0.007
18.479
0.011
32.626
0.010
33.165
0.010
33.204
0.010
32.646
0.007
17.095
0.015
41.962
0.013
44.043
0.012
42.066
0.007
12.068
0.007
11.820
0.007
11.194
0.006
10.250
DOWNCOMER
BACKUP, PCT
TRAY SPACING
-----------95.26
114.27
123.03
130.37
52.73
52.92
52.92
52.80
52.55
52.10
51.32
86.42
87.06
86.95
84.75
48.75
119.24
120.71
111.74
40.92
40.20
38.67
36.48
PAGE P-102
VERSION 8.1 ELEC V6.6
OUTPUT
COLUMN SUMMARY
05/25/11
==============================================================================
PRO/II
UNIT 1, 'T1101', 'CDU'
(Cont)
PRES
WEIR
DOWNCOMER
VAPOR LIQUID VLOAD
DIAM
FF
DROP
RATE
BACKUP, PCT
M3/S
M3/S
M3/S
MM
KG/CM2 CM3/S/MM
TRAY SPACING
---- ----- ------- ----- ------ ---- ------ ------------------24
20.33 0.18972 2.484 6700.0 73.8
0.008
19.182
53.61
25
19.35 0.18792 2.380 6700.0 71.2
0.007
19.016
52.38
26
18.75 0.17314 2.280 6700.0 67.2
0.007
17.666
48.92
27
18.23 0.04036 2.188 6700.0 49.9
0.005
4.674
26.15
28
17.79 0.03047 2.112 6700.0 47.2
0.005
3.601
24.07
29
17.30 0.01568 2.008 6700.0 43.3
0.004
1.932
21.00
** WARNING ** MIXED PHASE FEED to tray 30. Carefully check the tray rating
results.
30
16.84 0.21532 1.909 6700.0 63.1
0.007
21.583
54.28
31
3.86 0.19981 0.306 6700.0 24.3
0.006
20.213
49.05
32
3.58 0.19361 0.264 6700.0 22.8
0.006
19.656
47.95
33
3.34 0.18807 0.224 6700.0 21.4
0.006
19.157
46.96
34
3.02 0.17585 0.119 6700.0 19.5
0.006
18.044
44.77
TRAY
Ta thy, ti cc vng a 1-4, 12-15, 17-19, h s FF ln hn 80%. Do , ti cc

vng a ny, hiu sut a rt thp, nh hng cht lng qu trnh phn tch trong
83
N TT NGHIP
thp. H s FF cng nh th hiu qu phn tch cng cao. Tuy nhin, khi , chi ph
u t tng (kch thc thp ln).
0.17.3.2 Rating cho cc thp stripper:
Cc thng s nhp vo cho ch Rating thp Stripper c ly t s liu thit k:
Thit b
Loi a
ng knh thp (mm)
Khong cch a (mm)
S pass
H s SF (System loading factor)
T-1102
Valve
1800
609
2
1
T-1103
Valve
2500
609
2
1
T-1104
Valve
1700
609
2
1
Kt qu m phng:
UNIT 1, 'T1101', 'CDU'
(Cont)
TRAY RATING RESULTS

TRAY
---1
2
3
4
5
6
7
VAPOR
M3/S
----1.027
1.069
1.091
1.107
1.122
1.135
1.145
LIQUID
M3/S
------0.04010
0.04095
0.04150
0.04195
0.04239
0.04285
0.04333
FF
PRES
WEIR
DROP
RATE
KG/CM2 CM3/S/MM
------ -------0.006
13.424
0.006
13.677
0.007
13.837
0.007
13.971
0.007
14.101
0.007
14.236
0.007
14.377
DOWNCOMER
BACKUP, PCT
TRAY SPACING
-----------35.68
36.92
37.78
38.44
39.09
39.77
40.44
VLOAD
M3/S
----0.120
0.126
0.129
0.132
0.135
0.137
0.140
DIAM
MM
-----1800.0
1800.0
1800.0
1800.0
1800.0
1800.0
1800.0
0.330
0.256
0.198
0.087
2500.0 117.8
2500.0 90.7
2500.0 72.0
2500.0 46.8
0.015
0.010
0.008
0.006
28.657
26.758
25.313
22.674
78.42
62.25
53.33
45.80
0.066
0.055
0.044
0.016
1700.0
1700.0
1700.0
1700.0
0.005
0.005
0.005
0.005
12.508
12.022
11.577
10.545
31.50
30.68
29.97
28.46
---61.3
64.4
66.3
67.9
69.4
71.0
72.5
SIDESTRIPPER T1103
1
2
3
4
3.842
3.205
2.719
2.554
0.12462
0.11537
0.10837
0.09571
SIDESTRIPPER T1104
1
2
3
4
0.727
0.640
0.563
0.454
0.03509
0.03354
0.03213
0.02891
40.9
34.9
29.5
18.4
Ta thy, thp T-1102 c h s FF ca cc a u nh hn 80% v khng qu nh.

Do , hiu qu phn tch ca thp T-1102 tt v chi ph u t khng cao. Ngc li,
thp T-1103 c h s FF cao nn hiu qu phn tch thp. Thp T-1104 c h s FF
ca cc a rt nh nn hiu sut s dng a cao nhng li tn chi ph u t.
84
N TT NGHIP
0.17.3.3 Rating cho thp T-1107:

Cc thng s nhp vo cho ch Rating thp T-1107 c ly t s liu thit k:
Kt qu m phng:
UNIT 11, 'T1107'
(Cont)
TRAY RATING RESULTS

TRAY
---2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
VAPOR
M3/S
----0.478
0.484
0.485
0.484
0.483
0.482
0.479
0.475
0.467
0.447
0.404
0.613
0.640
0.655
0.666
0.677
0.689
LIQUID
M3/S
------0.01490
0.01535
0.01546
0.01548
0.01546
0.01540
0.01529
0.01509
0.01465
0.01345
0.01091
0.08345
0.08502
0.08592
0.08663
0.08731
0.08810
VLOAD
M3/S
----0.098
0.100
0.100
0.100
0.100
0.100
0.099
0.098
0.096
0.091
0.079
0.119
0.126
0.129
0.132
0.134
0.137
DIAM
MM
-----2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
FF
---18.2
18.6
18.7
18.7
18.7
18.6
18.5
18.3
17.8
16.7
14.3
42.9
44.8
45.8
46.7
47.5
48.5
PRES
WEIR
DROP
RATE
KG/CM2 CM3/S/MM
------ -------0.003
4.087
0.003
4.199
0.003
4.227
0.003
4.231
0.003
4.225
0.003
4.210
0.003
4.184
0.003
4.134
0.003
4.027
0.003
3.728
0.003
3.085
0.005
19.243
0.005
19.560
0.005
19.742
0.005
19.885
0.005
20.022
0.005
20.182
DOWNCOMER
BACKUP, PCT
TRAY SPACING
-----------23.39
23.55
23.59
23.60
23.59
23.57
23.52
23.45
23.29
22.84
21.85
42.36
42.89
43.20
43.45
43.68
43.96
85
N TT NGHIP
19
20
21
22
23
24
0.704
0.725
0.754
0.793
0.841
0.900
0.08915
0.09061
0.09266
0.09548
0.09932
0.10487
0.141
0.147
0.155
0.165
0.179
0.198
2600.0
2600.0
2600.0
2600.0
2600.0
2600.0
49.7
51.5
54.1
57.7
62.7
70.2
0.005
0.005
0.005
0.005
0.006
0.006
20.392
20.687
21.100
21.666
22.433
23.541
44.33
44.84
45.58
46.61
48.03
50.20
Ta thy, t a 13 (a np liu) n a 24, h s FF u nh hn 80% v khng

qu nh. Do , hiu qu qu trnh phn tch trong thp T-1107 rt tt v kch thc
nhp vo (ng knh thit k ca thp) khng ln, tc l chi ph u t khng cao.
Cc a t 2 n 12 c h s FF rt nh l do ng knh thp nhp vo qu ln so vi
s liu thit k (1500mm).
0.17.4 Thit k cho cc thit b khc:
0.17.4.1 Bnh tch D-1103:
Nguyn liu l dng OVHNAPHTHA n t E-1111. Cc dng sn phm: dng

kh khng ngng (OG-TO-RFCC), dng hydrocarbon (TO-P1110), dng nc (SWTO-D1106). Bnh tch D-1103 lm vic p sut 0,98 kg/cm2g v nhit 450C.
0.17.4.2
Cc thit b trao i nhit trong phn xng CDU: [7], [8], [9], [10],
[11], [12], [13], [14], [15], [16], [17], [18], [19], [20], [21], [22].
Cc thit b trao i nhit c m phng theo gi tr c lng ca s liu vn
hnh 105% nng sut. Tn tht p sut cc dng trong thit b c m phng theo
s liu thit k sao cho khng c vt qu 20% p sut dng.
86
N TT NGHIP
Tn
thit
b
Dng nng
Dng lnh
T
Tn dng
vo
(0C)
CR-TO61
E1101
T ra
(0C)
Duty (KW)
(kt qu m
phng)
112
19365
61
108
8457
112
143
12846
Tn dng
T vo
(0C)
T ra
(0C)
E1101
RA-TOE1101
188
122
E1102
FROM
-P1103
187
144
CR-TOE1102
E1103
LGO
216
137
CR-TOE1103
E1104
HGO-TOE1104
258
173
CR-TOE1104
108
130
4282
E1105
RA-FRE1108
287
188
CR-TOE1105
137
250
33277
E1106
FROMP1104
246
143
CR-TOE1106
137
222
31628
E1107
HGO
318
258
CR-TOE1107
250
260
3267
Duty (KW)
(theo thit
k)
19613
9000
13805
4980
33300
31972
3419
17932
E1108
RA-FRE1134
336
287
CR-TOE1108
222
265
17711
E1109
FROMP1105
334
321
CR-TOE1109
260
266
1986
E1110
PA3-TOE1110
321
303
E1111
TOPPING
112
45
AIR
15246
E1112
FROMP1102
142
71.7
AIR
36936
E1118
FULLNAPHTH
A
178
110
TOE1118
46
121
6459
RA-FRP1106
346
336
CR-TOE1134
266
278
4014
E1134
E1121
E1122
2800
2125
2800
36583
23085
8750
REBOILER T-1107
8209
CONDENSER T-1107
-3153
6315
8781
-3631
Bng 4.25. Kt qu m phng cc thit b trao i nhit.
87
N TT NGHIP
Ta thy, cc thit b trao i nhit u c Duty nh hn Duty thit k. Do , khi

tng nng sut nh my ln 7.5 triu tn/nm th cc thit b trao i nhit ny u c
th hot ng c. Ring E-1112 c Duty ln hn nhiu so vi Duty thit k nn
khng th p ng c khi tng nng sut nh my ln 7.5 triu tn/nm. Do vy, cn
phi lp thm 1 cooler vi tc nhn lm ngui l nc lm mt pha sau E-1112 lm
gim Duty ca E-1112.
0.17.4.3 L t:
m bo dng nguyn liu vo thp T-1101 vi p sut 2.3 kg/cm2g, ti chn
tn tht p sut ca dng du th qua l t l 12.7 kg/cm2. Ta c kt qu m phng l
t nh sau:
Heat Exchanger 'H1101'
Feeds - Cold Side
Products - Cold Side
Hot Pressure Drop, KG/CM2

Cold Outlet Temperature, C
Cold Pressure Drop, KG/CM2
Cold Liquid Fraction
CR-TO-HEATER
CR-TO-T1101
User Input
----------
Calculated
---------0.00
354.00
12.70
354.00
12.70
0.3164
Duty, M*WATT
83.4908
Ta thy, Duty ca H-1101 l 83491 KW nh hn Duty thit k (83740 KW). Do ,

khi tng nng sut nh my ln 7.5 triu tn/nm th l t c th hot ng bnh
thng.
0.17.4.4 Cc bm trong phn xng CDU: [29], [30], [31], [32], [33], [34], [35].
Tn thit b
Tn dng vo
p sut u ra
( kg/cm2g)
P-1101
P-1102
P-1103
P-1104
P-1105
P-1106
CR-TO-P1101
TOPPA-OUT
PA1-OUT
PA2-OUT
PA3-OUT
RESIDUE
29
8.8
10
9.2
8.8
23.7
Capacity(m3/h) Capacity(m3/
(kt qu m
h)
phng)
(theo thit
k)
1134
1207
1082
942
360
410
530
1476
219
266
502
652
88
N TT NGHIP
P-1110
TO-P1110
14
189
230
Bng 4.26. Kt qu m phng cc bm.
Ta thy, cc bm P-1101, P-1103, P-1104, P-1105, P-1106, P-1110 u c cng
sut nh hn cng sut thit k. Do , khi tng nng sut nh my ln 7.5 triu
tn/nm th cc bm ny u c th hot ng c. Bm P-1102 c cng sut ln hn
cng sut thit k nn ta cho chy 2 bm (A,B) cng lc khi tng nng sut nh my
ln 7.5 triu tn/nm.
0.17.4.5 H thng tch mui:
H thng tch mui gm cc thit b: D-1101, D-1102, M-1101, M-1102 v 2 mix
valve. Trong n ny, ti m phng h thng tch mui bng mt Flash lm vic
p sut 10.5kg/cm2g v 1360C, mt thit b Stream Calculator v thm vo mt dng
nc 10.5kg/cm2g v 1360C vi lu lng 44.9 m3/h m bo lng nc thm
vo t 2 4% [2] th tch dng du th.
89
N TT NGHIP
KT QU V KIN NGH
Kt qu:
- n m phng c cc gi tr vn hnh v thit k da trn nng sut vn
hnh thc t ca nh my l 105%. Cc gi tr tnh ton c tin cy cao.
- V hin ti nh my cha chy 115% nng sut nn mt s thng s vn hnh
c phn mm xut ra ch c so snh vi gi tr thit k ca thit b.
- Xy dng m hnh thp (s a l thuyt, v tr np liu, cc Pumparound,
Stripping) cn hn ch, dn n s sai khc kh nhiu v ng cong ASTM D86
gia m phng v ti liu.
- Kt qu m phng thp T-1107 rt st vi s liu thc t.
- Cc thit b trao i nhit ch c m phng bng m hnh ca mt thit b trao
i nhit n gin. Do , cha th hin c y cc thit k ca mt thit b trao
i nhit.
- Khi tng nng sut nh my ln 7.5 triu tn du th/nm, hu ht cc thit b
u m bo cng sut thit k. Tuy nhin, cng c mt s thit b khng m bo
cng sut thit k. V vy, cn phi lp t thm thit b m bo c cng sut
thit k ca tng thit b.
Kin ngh:
- Nghin cu ti tm du th thay th thay cho nguyn liu du th Bch H
ang cn kit dn.
- Kin ngh lp thm 1 Cooler vi tc nhn lm ngui l nc lm mt pha sau
E-1112 lm gim Duty ca E-1112 khi tng nng sut nh my ln 7.5 triu tn du
th/nm.
- Lp t thm 1 bm chy d phng cho bm P-1102 (A, B) khi tng nng sut
nh my ln 7.5 triu tn du th/nm.
90
N TT NGHIP
KT LUN
Sau mt thi gian lm n tt nghip, c s hng dn tn tnh ca KS.
Nguyn Nhanh v s ch bo ca TS. Nguyn nh Lm, ti thc hin c cc
cng vic sau:
- Tm hiu v cch s dng v cc tin ch ca phn mm PROII.
- Tm hiu cc k thut iu khin trong nh my lc du.
- c PFD v m phng phn xng CDU ca nh my lc du Dung Qut bng
phn mm PROII theo PFD.
- Tnh ton cc kch thc v thng s cc thit b, so snh vi s liu thit k. T
, nh gi v kh nng lm vic ca cc thit b khi tng nng sut nh my ln 7.5
triu tn du th/nm.
- Tm hiu s lc v cu to, nguyn l hot ng ca cc thit b trong phn
xng CDU.
- c v hiu bn v PID.
Ngoi ra, vic i thc tp v lm n tt nghip ti Nh my lc du Dung Qut
gip ti cng c kin thc trong 5 nm hc i hc, m rng tm nhn v tng kh
nng giao tip.
91
N TT NGHIP
1.
TI LIU THAM KHO

TS. Nguyn nh Lm, Bo co CDU 17.1.7.
2.
Technip, Petroleum refining 2 separation processes.
3.
Intertek, Crude Assay 2009.
4.
Technip, Vendor data-book.
5.
Technip, 8474L-011-ML-001-0.
6.
SCRD-251210-12-0.
7.
8474L-011-PDS-E-1101AH-001-0.
8.
8474L-011-PDS-E-1102-002-0.
9.
8474L-011-PDS-E-1103-003-C.
10. 8474L-011-PDS-E-1104-004-0.
11. 8474L-011-PDS-E-1105AJ-005-0.
12. 8474L-011-PDS-E-1106AF-006-0.
13. 8474L-011-PDS-E-1107-007-0.
14. 8474L-011-PDS-E-1108-008-D.
15. 8474L-011-PDS-E-1109-009-0.
16. 8474L-011-PDS-E-1110-010-0.
17. 8474L-011-PDS-E-1111-001-0.
18. 8474L-011-PDS-E-1112-002-0.
19. 8474L-011-PDS-E-1118AB-012-0.
20. 8474L-011-PDS-E-1121-015-0.
21. 8474L-011-PDS-E-1122-006-0.
22. 8474L-011-PDS-E-1134-018-0.
23. 8474L-011-PFD-0010-001-0.
24. 8474L-011-PFD-0010-002-2.
92
N TT NGHIP
25. 8474L-011-PFD-0010-003-2.
26. 8474L-011-PFD-0010-005-2.
27. 8474L-011-PFD-0010-006-2.
28. 8474L-011-PFD-0010-007-2.
29. 8474L-011-A1002-0910-002-001-D-C.
30. 8474L-011-A1002-0910-002-002-C-C.
31. 8474L-011-A1002-0910-002-003-C-C.
32. 8474L-011-A1002-0910-002-004-C-C.
33. 8474L-011-A1002-0910-002-005-C-C.
34. 8474L-011-A1002-0910-001-001-C-C.
35. 8474L-011-A1002-0910-002-007-C-C.
93
N TT NGHIP
PH LC
1. Tp tin input m phng thp T-1101 vi s a l thuyt l 29 (hiu sut a
60%):
$ Generated by PRO/II Keyword Generation System <version 8.1>
$ Generated on: Mon May 30 20:01:29 2011
TITLE
DIMENSION METRIC, PRES=KG/CMG, DUTY=WATT, STDTEMP=0, STDPRES=0
SEQUENCE SIMSCI
CALCULATION RVPBASIS=APIN, TVP=37.778
COMPONENT DATA
LIBID 1,H2O/2,ETHANE/3,PROPANE/4,IBUTANE/5,BUTANE/6,IPENTANE/ &
7,PENTANE/8,22DMPR/9,CP/10,22MB/11,23MB/12,2MP/13,3MP/ &
14,C6H14, BANK=PROCESS,SIMSCI
ASSAY CONVERSION=API94, CURVEFIT=IMPROVED, KVRECONCILE=TAILS
THERMODYNAMIC DATA
METHOD SYSTEM=GS, TRANSPORT=PETR, SET=GS01, DEFAULT
WATER DECANT=OFF
METHOD SYSTEM=GS, TRANSPORT=NONE, SET=GS02
STREAM DATA
PROPERTY STREAM=CRUDE, TEMPERATURE=354, PRESSURE=2.3, PHASE=M, &
RATE(WT)=937501, ASSAY=WT
TBP STREAM=CRUDE, DATA=5,94/10,125/20,195/30,253/40,303/50,356/ &
60,403/70,446/80,505, TEMP=C
API STREAM=CRUDE, AVERAGE=39.5
LIGHTEND STREAM=CRUDE, COMPOSITION(WT)=2,4.7E-5/3,0.001715/ &
4,0.002361/5,0.006263/6,0.004351/7,0.006754/8,2.6E-5/ &
9,0.000532/10,0.000218/11,0.000536/12,0.004041/13,0.002202/ &
14,0.008407, PERCENT(WT)=3.75, NORMALIZE
PROPERTY STREAM=STEAM1, TEMPERATURE=355, PRESSURE=3.85, PHASE=M, &
RATE(WT)=12000, COMPOSITION(M)=1,1, NORMALIZE
RATE(WT)=6999.98, COMPOSITION(M)=1,1, NORMALIZE
PROPERTY STREAM=WATER1, TEMPERATURE=61, PRESSURE=16, PHASE=M, &
RATE(LV)=0.600001, COMPOSITION(M)=1,1, NORMALIZE
PROPERTY STREAM=WATER2, TEMPERATURE=136, PRESSURE=10.5, PHASE=M, &
PROPERTY STREAM=CRUDE-FEED, TEMPERATURE=60, PRESSURE=0.2, &
REFSTREAM=CRUDE, RATE(WT)=937501
NAME CRUDE,FEED
UNIT OPERATIONS
PUMP UID=BOOSTERPUMP
FEED CRUDE-FEED
PRODUCT M=CR-TO-M1
OPERATION EFF=75, PRESSURE=16
MIXER UID=MIXER-1
FEED WATER1,CR-TO-M1
PRODUCT M=CR-TO-SP1
SPLITTER UID=SPLITTER-1
FEED CR-TO-SP1
94
N TT NGHIP
PRODUCT M=CR-TO-E1101, M=CR-TO-E1102

OPERATION OPTION=FILL
SPEC STREAM=CR-TO-E1101, RATE(LV,M3/H),TOTAL,WET, VALUE=768.5
COLUMN UID=T1101, NAME=CDU
PARAMETER TRAY=29,IO
FEED STEAM1,29/KER-V,11/LGO-V,16/HGO-V,21/CR-TO-T1101,26
PRODUCT LDRAW(WT)=KER1,13,62906, LDRAW(WT)=LGO1,18,251625, &
LDRAW(WT)=HGO1,23,75281, OVHD(LV)=TOPPING, &
BTMS(WT)=RESIDUE,439690, SUPERSEDE=ON
DUTY 1,1,-20.9,TOP-PAH
DUTY 2,11,-9,PAH1
DUTY 3,16,-31,PAH2
DUTY 4,21,-4.925,PAH3
PA NAME=TOP-PA, FROM=3, TO=1, PHASE=L, DNAME=TOP-PAH, &
TEMP=71.7
PA NAME=PA1, FROM=13, TO=11, PHASE=L, DNAME=PAH1, &
RATE(LV)=360
RATE(LV)=529.999
RATE(LV)=218.8
PRINT COMPOSITION=WT, PROPTABLE=BRIEF, RECOVERY
ESTIMATE MODEL=SIMPLE, TTEMP=112, BTEMP=330
TEMPERATURE 1,112/29,330
PRESSURE 1,0.999995/29,2.2
SPEC ID=COL1SPEC1, TRAY=1, TEMPERATURE(C), VALUE=112
SPEC ID=COL1SPEC2, STREAM=HGO, RATE(WT,KG/H),TOTAL,WET, &
VALUE=68438
SPEC ID=COL1SPEC3, STREAM=LGO, RATE(WT,KG/H),TOTAL,WET, &
VALUE=228750
SPEC ID=COL1SPEC4, STREAM=KEROSEN, RATE(WT,KG/H),TOTAL,WET, &
VALUE=57188
SPEC(CHANGE) STREAM=RESIDUE, RATE(WT,KG/H),TOTAL,WET, &
VALUE=439690
VARY DNAME=TOP-PAH
VARY DRAW=KER1,LGO1,HGO1
TFLOW PA(L)=PA3-OUT,23,21/PA2-OUT,18,16/PA1-OUT,13,11/ &
TOPPA-OUT,3,1
METHOD SET=GS01
SIDESTRIPPER UID=T1102, NAME=KER SIDE STRIPPER
PARAMETER TRAY=7,IO
FEED KER1,1
PRODUCT OVHD(LV)=KER-V, BTMS(WT)=KEROSEN,57188.2, &
SUPERSEDE=ON
DUTY 1,7,2.8,REBOILER
PSPEC PTOP=1.2, DPCOLUMN=0.1
PRINT PROPTABLE=PART
REBOILER TYPE=KETTLE
METHOD SET=GS01
SIDESTRIPPER UID=T1103, NAME=LGO SIDE STRIPPER
PARAMETER TRAY=4,IO
95
N TT NGHIP
FEED LGO1,1/STEAM2,4
PRODUCT OVHD(LV)=LGO-V, BTMS(WT)=LGO,228750, SUPERSEDE=ON
METHOD SET=GS01
SIDESTRIPPER UID=T1104, NAME=HGO SIDE STRIPPER
PARAMETER TRAY=4,IO
FEED HGO1,1/STEAM3,4
PRODUCT OVHD(LV)=HGO-V, BTMS(WT)=HGO,68438.2, SUPERSEDE=ON
METHOD SET=GS01
PUMP UID=P1103A-B
FEED PA1-OUT
PRODUCT M=FROM-P1103
HX
UID=E1102
HOT FEED=FROM-P1103, M=PA1-RETURN, DP=0.7
COLD FEED=CR-TO-E1102, M=CR-TO-E1104, DP=1
CONFIGURE COUNTER
OPER CTEMP=108
PUMP UID=P1104A-B
FEED PA2-OUT
OPERATION EFF=85, PRESSURE=9.2
PUMP UID=P1106A-B
FEED RESIDUE
PRODUCT M=RA-FR-P1106
PUMP UID=P1105A-B
FEED PA3-OUT
HX
UID=E1107
HOT FEED=HGO, M=HGO-TO-E1104, DP=0.1
COLD FEED=CR-TO-E1107, M=CR-TO-E1109, DP=0.7
CONFIGURE COUNTER
OPER CTEMP=260
HX
UID=E1109
HOT FEED=FROM-P1105, M=PA3-TO-E1110, DP=0.7
CONFIGURE COUNTER
OPER CTEMP=266
HX
UID=E1134A-B
HOT FEED=RA-FR-P1106, M=RA-FR-E1134, DP=0.5
COLD FEED=CR-TO-E1134, M=CR-FR-E1134, DP=0.5
CONFIGURE COUNTER
OPER CTEMP=278
HX
UID=E1104
96
N TT NGHIP
HOT FEED=HGO-TO-E1104, M=HGO-TO-T1106, DP=0.5

COLD FEED=CR-TO-E1104, M=CR-FR-E1104, DP=1
CONFIGURE COUNTER
OPER CTEMP=130
HX
UID=E1103A-B
HOT FEED=LGO, M=LGO-TO-T1105, DP=0.5
CONFIGURE COUNTER
OPER CTEMP=143
MIXER UID=MIXER-2
FEED CR-FR-E1103,CR-FR-E1104
PRODUCT M=CR-TO-DESAL
FLASH UID=DESALTER
FEED CR-TO-DESAL,WATER2
PRODUCT V=TO-SC1
ISO TEMPERATURE=136, PRESSURE=10.5
STCALCULATOR UID=SC1
FEED TO-SC1
OVHD M=CR-TO-P1101, TEMPERATURE=136
BTMS M=WATER-OUT
FOVHD(M) 2,52,1
FBTMS(M) 1,1,1
OPERATION STOP=ZERO
PUMP UID=P1101A-B
FEED CR-TO-P1101
PRODUCT M=CR-FR-P1101
FEED CR-FR-P1101
PRODUCT M=CR-TO-VALVE1, M=CR-TO-VALVE2
SPEC STREAM=CR-TO-VALVE1, RATE(LV,M3/H),TOTAL,WET, VALUE=639.2
VALVE UID=VALVE1
FEED CR-TO-VALVE1
PRODUCT M=CR-TO-E1106
OPERATION DP=6.2
HX
UID=E1106A-F
HOT FEED=FROM-P1104, M=PA2-RETURN, DP=1
CONFIGURE COUNTER
OPER CTEMP=222
HX
UID=E1108A-D
HOT FEED=RA-FR-E1134, M=RA-FR-E1108, DP=2
CONFIGURE COUNTER
OPER CTEMP=265
MIXER UID=MIXER-3
PRODUCT M=CR-TO-VALVE3
OPERATION PRESSURE=19
VALVE UID=VALVE3
FEED CR-TO-VALVE3
PRODUCT M=CR-TO-HEATER
97
N TT NGHIP
UID=H1101
COLD FEED=CR-TO-HEATER, M=CR-TO-T1101, DP=12.7
OPER CTEMP=354
VALVE UID=VALVE2
FEED CR-TO-VALVE2
OPERATION DP=4.6
HX
UID=E1105A-J
HOT FEED=RA-FR-E1108, M=RA-TO-E1101, DP=4
CONFIGURE COUNTER
OPER CTEMP=250
HX
UID=E1101A-H
HOT FEED=RA-TO-E1101, M=RATO-RUNDOWN, DP=2
CONFIGURE COUNTER
OPER CTEMP=112
HX
UID=E1111
HOT FEED=TOPPING, M=OVHNAPHTHA, METH=GS01
OPER HTEMP=45
FLASH UID=D1103
FEED OVHNAPHTHA
PRODUCT L=TO-P1110, W=SW-TO-D1106, V=OG-TO-RFCC
METHOD SET=GS02
PUMP UID=P1110A-B
FEED TO-P1110
PRODUCT M=TO-SP3
FEED TO-SP3
PRODUCT M=TO-E1118, M=BYPASS
SPEC STREAM=BYPASS, RATE(LV,M3/H),TOTAL,WET, VALUE=0
MIXER UID=MIXER-4
FEED TO-T1107,BYPASS
PRODUCT M=FEED-T1107
COLUMN UID=T1107
FEED FEED-T1107,11
PRODUCT BTMS(LV)=FULL-NAPHTHA,188.34, OVHD(GV)=OFFGAS, &
LDRAW(LV)=TO-P1115,1,14.04, WATER(LV)=SW-TO-D1103,1, &
SUPERSEDE=ON
CONDENSER TYPE=MIX, PRESSURE=7.4, TEST=43
DUTY 1,1,-3.631,CONDENSER
ESTIMATE MODEL=SIMPLE, RRATIO=3, CTEMP=43
SPEC ID=COL2SPEC2, REFLUX(LV,M3/H), VALUE=42.2
VARY DNAME=CONDENSER,REBOILER
HX
98
N TT NGHIP
METHOD SET=GS02,1/GS01,21
HX
UID=E1118A-B
HOT FEED=FULL-NAPHTHA, M=NA-TO-E1126, DP=1.4
COLD FEED=TO-E1118, M=TO-T1107, DP=1.4
CONFIGURE COUNTER
OPER CTEMP=121
HX
UID=E1126
HOT FEED=NA-TO-E1126, M=NA-TO-NHT-TK, DP=0.7
OPER HTEMP=50
PUMP UID=P1102A-B
FEED TOPPA-OUT
HX
UID=E1112
HOT FEED=FROM-P1102, M=TOPPA-RETURN, DP=0.7
OPER HTEMP=71.7
PUMP UID=P1115AB
FEED TO-P1115
PRODUCT M=LPG
HX
UID=E1110
HOT FEED=PA3-TO-E1110, M=PA3-RETURN, DP=0.7
OPER DUTY=2.8
CALCULATOR UID=CA1
RESULT 1,OVERFLASH/2,GAP NAPHTHA-KER/3,GAP KER-LGO/ &
4,OVERLAP LGO-HGO
DEFINE P(1) AS COLUMN=T1101, TRAY=25, RATE(WT,KG/H), PHASE=L, &
WET, DIVIDE, STREAM=CR-TO-T1101, RATE(WT,KG/H),TOTAL, &
WET
DEFINE P(2) AS STREAM=KEROSEN, D86(5,C), MINUS, &
STREAM=FULL-NAPHTHA, D86(95,C)
DEFINE P(3) AS STREAM=LGO, D86(5,C), MINUS, STREAM=KEROSEN, &
D86(95,C)
DEFINE P(4) AS STREAM=HGO, D86(5,C), MINUS, STREAM=LGO, &
D86(95,C)
PROCEDURE
R(1)=P(1)
R(2)=P(2)
R(3)=P(3)
R(4)=P(4)
RETURN
END

80%):
TITLE
SEQUENCE SIMSCI
COMPONENT DATA
99
N TT NGHIP

THERMODYNAMIC DATA
WATER DECANT=OFF
STREAM DATA
60,403/70,446/80,505, TEMP=C
4,0.002361/5,0.006263/6,0.004351/7,0.006754/8,2.6E-5/ &
9,0.000532/10,0.000218/11,0.000536/12,0.004041/13,0.002202/ &
NAME CRUDE,FEED
UNIT OPERATIONS
FEED CRUDE-FEED
PRODUCT M=CR-TO-M1
MIXER UID=MIXER-1
PRODUCT M=CR-TO-SP1
FEED CR-TO-SP1
DUTY 2,12,-9,PAH1
DUTY 3,19,-31,PAH2
100
N TT NGHIP
DUTY 4,27,-4.925,PAH3
TEMP=71.7
RATE(LV)=360
RATE(LV)=529.999
RATE(LV)=218.8
PRESSURE 1,0.999995/39,2.2
VALUE=68438
VALUE=228750
VALUE=57188
VALUE=439690
VARY DNAME=TOP-PAH
TFLOW PA(L)=PA1-OUT,15,12/PA2-OUT,21,19/PA3-OUT,29,27/ &
TOPPA-OUT,4,1
METHOD SET=GS01
PARAMETER TRAY=9,IO
FEED KER1,1
SUPERSEDE=ON
METHOD SET=GS01
PARAMETER TRAY=5,IO
METHOD SET=GS01
PARAMETER TRAY=5,IO
101
N TT NGHIP
METHOD SET=GS01
PUMP UID=P1103A-B
FEED PA1-OUT
HX
UID=E1102
CONFIGURE COUNTER
OPER CTEMP=108
PUMP UID=P1104A-B
FEED PA2-OUT
PUMP UID=P1106A-B
FEED RESIDUE
PUMP UID=P1105A-B
FEED PA3-OUT
HX
UID=E1107
CONFIGURE COUNTER
OPER CTEMP=260
HX
UID=E1109
CONFIGURE COUNTER
OPER CTEMP=266
HX
UID=E1134A-B
CONFIGURE COUNTER
OPER CTEMP=278
HX
UID=E1104
CONFIGURE COUNTER
OPER CTEMP=130
HX
UID=E1103A-B
CONFIGURE COUNTER
OPER CTEMP=143
MIXER UID=MIXER-2
102
N TT NGHIP
FLASH UID=DESALTER
PRODUCT V=TO-SC1
FEED TO-SC1
BTMS M=WATER-OUT
FOVHD(M) 2,52,1
FBTMS(M) 1,1,1
OPERATION STOP=ZERO
PUMP UID=P1101A-B
FEED CR-TO-P1101
FEED CR-FR-P1101
VALVE UID=VALVE1
FEED CR-TO-VALVE1
OPERATION DP=6.2
HX
UID=E1106A-F
CONFIGURE COUNTER
OPER CTEMP=222
HX
UID=E1108A-D
CONFIGURE COUNTER
OPER CTEMP=265
MIXER UID=MIXER-3
VALVE UID=VALVE3
FEED CR-TO-VALVE3
HX
UID=H1101
OPER CTEMP=354
VALVE UID=VALVE2
FEED CR-TO-VALVE2
OPERATION DP=4.6
HX
UID=E1105A-J
CONFIGURE COUNTER
103
N TT NGHIP
OPER CTEMP=250
UID=E1101A-H
CONFIGURE COUNTER
OPER CTEMP=112
HX
UID=E1111
OPER HTEMP=45
FLASH UID=D1103
FEED OVHNAPHTHA
METHOD SET=GS02
PUMP UID=P1110A-B
FEED TO-P1110
PRODUCT M=TO-SP3
FEED TO-SP3
MIXER UID=MIXER-4
COLUMN UID=T1107
FEED FEED-T1107,14
SUPERSEDE=ON
HX
UID=E1118A-B
CONFIGURE COUNTER
OPER CTEMP=121
HX
UID=E1126
OPER HTEMP=50
PUMP UID=P1102A-B
FEED TOPPA-OUT
HX
104
N TT NGHIP
HX
UID=E1112
OPER HTEMP=71.7
PUMP UID=P1115AB
FEED TO-P1115
PRODUCT M=LPG
HX
UID=E1110
OPER DUTY=2.8
CALCULATOR UID=CA1
4,OVERLAP LGO-HGO
WET
D86(95,C)
D86(95,C)
PROCEDURE
R(1)=P(1)
R(2)=P(2)
R(3)=P(3)
R(4)=P(4)
RETURN
END

70%):
TITLE
SEQUENCE SIMSCI
COMPONENT DATA
THERMODYNAMIC DATA
WATER DECANT=OFF
STREAM DATA
105
N TT NGHIP
60,403/70,446/80,505, TEMP=C
4,0.002361/5,0.006263/6,0.004351/7,0.006754/8,2.6E-5/ &
9,0.000532/10,0.000218/11,0.000536/12,0.004041/13,0.002202/ &
NAME CRUDE,FEED
UNIT OPERATIONS
FEED CRUDE-FEED
PRODUCT M=CR-TO-M1
MIXER UID=MIXER-1
PRODUCT M=CR-TO-SP1
FEED CR-TO-SP1
DUTY 2,12,-9,PAH1
DUTY 3,17,-31,PAH2
DUTY 4,24,-4.925,PAH3
TEMP=71.7
RATE(LV)=360
RATE(LV)=529.999
RATE(LV)=218.8
106
N TT NGHIP
PRESSURE 1,0.999995/34,2.2
VALUE=68438
VALUE=228750
VALUE=57188
VALUE=439690
VARY DNAME=TOP-PAH
TSIZE SECTION(1)=1,34,VALVE, SF=0.9, DMIN=381, FF=80
TFLOW PA(L)=PA2-OUT,19,17/PA1-OUT,15,12/TOPPA-OUT,4,1/ &
PA3-OUT,26,24
METHOD SET=GS01
PARAMETER TRAY=8,IO
FEED KER1,1
SUPERSEDE=ON
METHOD SET=GS01
PARAMETER TRAY=4,IO
METHOD SET=GS01
PARAMETER TRAY=4,IO
METHOD SET=GS01
PUMP UID=P1103A-B
FEED PA1-OUT
HX
UID=E1102
107
N TT NGHIP
CONFIGURE COUNTER
OPER CTEMP=108
PUMP UID=P1104A-B
FEED PA2-OUT
PUMP UID=P1106A-B
FEED RESIDUE
PUMP UID=P1105A-B
FEED PA3-OUT
HX
UID=E1107
CONFIGURE COUNTER
OPER CTEMP=260
HX
UID=E1109
CONFIGURE COUNTER
OPER CTEMP=266
HX
UID=E1134A-B
CONFIGURE COUNTER
OPER CTEMP=278
HX
UID=E1104
CONFIGURE COUNTER
OPER CTEMP=130
HX
UID=E1103A-B
CONFIGURE COUNTER
OPER CTEMP=143
MIXER UID=MIXER-2
FLASH UID=DESALTER
PRODUCT V=TO-SC1
FEED TO-SC1
BTMS M=WATER-OUT
FOVHD(M) 2,52,1
FBTMS(M) 1,1,1
OPERATION STOP=ZERO
108
N TT NGHIP
PUMP UID=P1101A-B
FEED CR-TO-P1101
FEED CR-FR-P1101
VALVE UID=VALVE1
FEED CR-TO-VALVE1
OPERATION DP=6.2
HX
UID=E1106A-F
CONFIGURE COUNTER
OPER CTEMP=222
HX
UID=E1108A-D
CONFIGURE COUNTER
OPER CTEMP=265
MIXER UID=MIXER-3
VALVE UID=VALVE3
FEED CR-TO-VALVE3
HX
UID=H1101
OPER CTEMP=354
VALVE UID=VALVE2
FEED CR-TO-VALVE2
OPERATION DP=4.6
HX
UID=E1105A-J
CONFIGURE COUNTER
OPER CTEMP=250
HX
UID=E1101A-H
CONFIGURE COUNTER
OPER CTEMP=112
HX
UID=E1111
OPER HTEMP=45
FLASH UID=D1103
FEED OVHNAPHTHA
109
N TT NGHIP

METHOD SET=GS02
PUMP UID=P1110A-B
FEED TO-P1110
PRODUCT M=TO-SP3
FEED TO-SP3
MIXER UID=MIXER-4
COLUMN UID=T1107
FEED FEED-T1107,13
SUPERSEDE=ON
HX
UID=E1118A-B
CONFIGURE COUNTER
OPER CTEMP=121
HX
UID=E1126
OPER HTEMP=50
PUMP UID=P1102A-B
FEED TOPPA-OUT
HX
UID=E1112
OPER HTEMP=71.7
PUMP UID=P1115AB
FEED TO-P1115
PRODUCT M=LPG
HX
UID=E1110
110
N TT NGHIP
OPER DUTY=2.8
CALCULATOR UID=CA1
4,OVERLAP LGO-HGO
WET
D86(95,C)
D86(95,C)
PROCEDURE
R(1)=P(1)
R(2)=P(2)
R(3)=P(3)
R(4)=P(4)
RETURN
END
111
N TT NGHIP
112
N TT NGHIP
113
N TT NGHIP
114
N TT NGHIP
115
N TT NGHIP
116
N TT NGHIP
117
N TT NGHIP

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1

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

0.4.11 Phn xng thu hi Propylen (U021) 17

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

DANH MC BNG BIU

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

Hnh 1.1: S tng th v tr nh my lc du Dung Qut.

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

- EPC 7: Khu nh hnh chnh.

Hnh 1.2: S cc cm phn xng nh my lc du Dung Qut.

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

H thng phn phi du ra (Flushing Oil)

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

Cn kh ca NHT s c a qua cm x l kh ca phn xng RFCC, c lm

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

0.4.7 Phn xng x l Naphtha ca phn xng RFCC (U017)

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

0.4.13 Phn xng ng phn ha (U023)

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

Hnh 2.2: M hnh 3D ca phn xng CDU nh my lc du Dung Qut theo

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

ln (10 13 kg/cm 2 g ) nhm mc ch gi cho hn hp du th v nc tn ti

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

Dy tin gia nhit nng

Trao i vi dng Light Gas Oil hi lu

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

CBHD: KS. Nguyn Nhanh

SVTH: Hong Quang Tun

0.7.2 Cm thit b tch mui: