)th KAIZEN C*N!

E&ENCE

Activity

KK JH QM PM SHE OTPM 8 P Q C D S

DM

ET

KAIZEN IDEA - SHEET

2&ss 3&4% Ste*

Result Area

Ma'i#$ra 5 Ma'i#$ra 2t$4 3asi67 Aut&.&tive Sect&r

Plant : Mahindra & Mahindra, Nasik kaizen theme :

To prevent Defect wron" location

Machine :

QWJ-23

Idea : Difficult to Slip

!ework loss due to spot taken at

Problem/present status :
Spot hole on roof top water channel welding spot at wrong location

Countermeasure :
Provide gun with duel tip gap initially allowing tip to enter the water channel & then retract so that it will not allow the tip to come out, preventing spot at wrong location.

Bench mark Target

!8 "#ci$e#ces % M&#t' ( "#ci$e#ces % M&#t'

"#itial ti* /a* +&r e#teri#/ ti* i# l&cati&#

Due t& .&re ti* /a* ,'ile ta6i#/ s*&ts /u# c&.es &ut causi#/ s*&t at ,r&#/ l&cati&#

S.all ti* /a* ,'ile ta6i#/ t'e s*&ts

!% %2((! Kai en start Kai en !inish )%2%2((! Team mem"ers 3ACH"KET KODKA3"7 T8SHAR PAT"27 AMO2 D"WA37 SHA"2ESH SA2ASKAR7 0O-ESH 18RHADE7S83"2 1HATKHA3DE4

O#ly &#e setti#/ &+ ti* /a*

Bene#its:
1) #: ework cost reduced !y s. "#$% per month. &) S: Near Miss 'ccident of fingure trapping in old type of gun prevented. () S: )nternal *ustomer *omplaint+ from Paint shop ,*ut on finger due to spot !urr while sealer application, is prevented. %) $: -arlier only skilled people needed to carry out the operation. Now anyone can operate with confidence.

Ana$%sis :
S*&t '&le &# r&&+ t&* ,ater c'a##el

&esu$ts :
De#ect Incidences + Month
2((

-u# c&.es &ut +r&. ,ater c'a##el -u# $eviati#/ +r&. $esire$ *at' Easy t& Sli*
incidences

!( ((

!8

Sco'e ( '$an #or Hori onta$ De'$o%ment

!( ( Ja#-(!

3; (
9e:-(! Mar-(!

S no
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A*r-(!

Keyword : Easy to Slip

(
May-(!

(
Ju#-(!

M+c Target date &es'onsi"i$it% No,

PMA 2i#e !-July 2((! 3WJ-23 0&/es' 1ur'a$e

Status

months

All /u#s c&.*lete$