August,2008 Rev0

TDS-11HP Troubleshooting Guide

1.0 HydraulicSystemPressureLow
1.1 Systempressurecannotbeobtainedthroughfollowinghydraulicsetupprocedure.
2.0 Shotpindoesnotengage.
3.0 Clampcylinderdoesnotactuate.
4.0 Shotpinengagesbutclampcylinderdoesnotactivate.
Symptoms/Problems
5.0 Clampcylinderdoesnotrelease.
6.0 Standjumpdoesnotfunction.
7.0 RLAdoesnotrotate.
8.0 Linktiltdoesnotmovetodrill/mouseholeposition.
9.0 Linktiltdriftbacktowellcenterfromdrill/mousehole.
10.0 Drillpipeelevatordoesnotreachmousehole/derrickmanposition.
11 0 I B O P does not operate 11.0 I.B.O.P.doesnotoperate.
12.0 Oilpumplossalarmison.
13.0 Hydraulicelevatorswillnotfunction.
Setup/AdjustmentGuides
Hydraulicmanifoldsolenoididentification.
Hydraulicsystempressuresetup.
Hydraulicsystemmanifoldidentification.
Shotpincircuitsetupprocedure.
Gearoilpump/pressureswitchsetup.
Counterbalance / Stand Jump Adjustment Counterbalance/StandJumpAdjustment.
Standjump/Clampcircuitisolationprocedure.
BlowerPressureswitchadjustment.
CharlieEwing TedA.Jones
Whenyouoverrideadirectionalvalve,youbypassthesafetyinterlockwhichcanresultin
PROBLEM POSSIBLECAUSE REMEDY DETAILS
1.0
HydraulicSystem
PressureLow
Counterbalancemodevalveleft
inshutdown/rigupposition.
Counterbalancemodevalve
swithcedtoRUN
uncontrolledmovementoftopdrivecomponents,possiblycausingseriousinjuryordeath.
NohydraulicA/Cmotorrotation
/rotationbackwards
ConfirmA/Cmotorisrotating
clockwisebylookingintofan
endofmotor.
Flexiblecouplingisdamaged. Replacetheflexiblecoupling.
Hydraulicfluidlevellow
Fillhydraulicresevoirtoproper
level(middlesightglass)
Fillresevoirwith
counterbalancemode
switchinshutdown
ReliefvalvesRV1orUV1outof
adjustment.
Testpressuresandrelief
valves.Adjustasrequired
Refertohydraulicsystem
setupprocedure
1.1
Systempressure
cannotbeobtained
through following
EitherRV1orUV1valves ReplacebothRV1andUV1
Afterreplacement,follow
hydraulic system setup
1.1
throughfollowing
hydraulicsetup
procedure.
inoperative. valves.
hydraulicsystemsetup
procedure.
Hydraulicflowbleedingbackto
resevoirthroughauxiliarycircuit.
Isolatepressurelineson;
Counterbalalance,pipe
grabber(clamp)
Refertoauxiliarycircuit
isolationsection.
grabber(clamp)
Badhydraulicpump replacehydraulicpump
Removehydraulicaux.
circuitisolation,follow
hydraulicsystemsetup
procedure.
Installpressuregaugeat
2.0
Shotpindoesnot
engage.
SolenoidvalveSV5isnot
operating
Manuallyverifyfunctionof
SV5,ReplaceSV5ifnecessary
portB5onshotpinassy.
ManuallyfunctionSV5
untilshoppinrestson
faceofgear.Pressure
shouldbe400psi.
Ifpinfiresmanually,
check for proper voltage checkforpropervoltage
andsignalatSV5
reliefvalvefaultyoroutof
adjustment(400psi).
verifyreliefvalvepressures,
replacereliefvalve
Refertoshotpincircuit
setupprocedure.
clampengagepressureswitch
faulty
verifyfunctionalityofclamp
engagepressureswitch
pressureswitchis
normallysettoclose
(electrically)at1500psi.
shotpinmotorfaulty,not
rotating
RefertoSection(7.0)RLAwill
notrotate rotating notrotate
3.0
Clampcylinderdoes
notactuate.
Shotpinnotengaged
refertosection2.0"shotpin
willnotengage"
Nopressureorreducedpressure TestpressuresCPonclamp
Ifnopressureisindicated
attestportCPonclamp
maniforld replace Check
attheclampcylinder. manifold.
maniforld,replaceCheck
ValveCV5onclamp
manifoldandrecheck.
Toprovidehighpressure
totheclampcircuit,
pressure at C5 must be
Cylinderisdamaged.
Inspectcylinderandrepairor
replace.
pressureatC5mustbe
2,000psiandG5mustbe
lessthan100psi.Ifthis
conditionismet,pressure
atCPshouldincrease
fromlessthan100psito
higherthan2,000psi.If
not,checktheplumbing,
rotatinglinkadapter,and
clampcylinder.
Whileclamping,pressureatCR
shouldbe2.7timesthepressure
atCP.Whenthediescontact
thepipe,pressureatCRshould
belessthan100psi.Ifthe
pressuredoesnotfade,check
valveCNECforcontamination.
CleanorrepairCNECvalve.
If no pressure is indicated
4.0
Shotpinengagesbut
clampcylinderdoes
notactivate.
CheckValveCV5isfaultyor
sticking
CheckpressureattestportCP
(systempressure).Replace
valveCV5
Ifnopressureisindicated
attestportCPonclamp
maniforld,replaceCheck
ValveCV5onclamp
manifoldandrecheck.
Cartridgeand/orcheckvalveon removevalves,clean,checkfor
clampmanifoldisfaultyorstuck trashandreplace.
clampcylinderleakingby replaceclampassy.
testportCPonclamp
assy.Willnotreadsystem
pressureifcylinderis
leakingby.
5 0
Clampcylinderdoes
Control valve SV5 is stuck replace SV5
5.0
p y
notrelease
ControlvalveSV5isstuck replaceSV5
Clampcylindercartridgevalves
faultyorstuck
removevalves,clean,checkfor
trashandreplace.
valvesarelabeledas
CNECandCOFAon
hydraulicschematic
hydrauliclineatportB5
onmainhydraulic
manifold must be
InlineflowcontrolatPortB5on
mainmanifoldpluggedorstuck.
Replaceinlineflowcontrol,
removeandcleanotherwise
manifoldmustbe
removedtoaccessflow
controlvalve.Flow
controlvalveIStheboss
fitting.
LogicCartridgeLC5faultyor
stuck
ReplaceLC5atmainmanifold
stuck
6.0
Standjumpdoesnot
function.
SolenoidvalveSV9isnot
operating.
withguageconnectedatport
CB,manuallyfunctionsolenoid
andcheckforpressureto
increaseby200psi.Test
electricalandhydraulic
i R l i
Ifstandjumpfunctions
manually,eithersolenoid
isdefective,ornosignal
tosolenoidvalve.
refertocounterbalance/
d j operation.Replaceorrepair
asapplicable.
standjumpsetup
procedure.
CartridgevalvePCCisnot
properly set or operating.
adjustorreplacePCC
Refertocounterbalance/
standjumpsetup
properlysetoroperating.
procedure.
ReliefvalveSJRisnotproperly
setoroperating.
adjustorreplaceSJR.
Refertocounterbalance/
standjumpsetup
procedure.
Counterbalancecylinder Testcylinderandrepairor
damaged.Sealleaks. replaceseal.
Prechargeonthe
counterbalanceaccumulatoris
low.
Chargethecounterbalance
accumulatorto900psi.
7.0
RLAdoesnotrotate Systempressureislow refertosection1.0
SolenoidValveSV2/SV3is
inoperativeorhasnoelectrical
signal
ManuallyfunctionSV2/SV3
andcheckforelectricalsignal.
Replaceifdefective.
IfRLAdoesnotrotate
whenSV2isfunctioned
manually,hookhydraulic
testguagestomotortest
portsonshotpinand
checkfor1600psi.inboth
ddirections.
IFnopressureatmotor,
checkreliefvalvesfor
obstruction,replaceSV2.
IFpressureispresent,
replacehydraulicmotor
(shot pin)
Shotpinhydraulicmotor
damaged
replacehydraulicmotoror
shotpinassy.
(shotpin)
Whenyouoverridea
directionalvalve,you
bypassthesafety
interlockandtopdrive
componentsmove,
possiblycausingserious
Shotpinisengaged/clampnot
retracted
refertosection5.0
h i l i f d i
injuryordeath.
Mechanicalinterference. Inspectandrepair.
TDScontrolsystem
interlockwillnotallow
linktiltengaged functionlinktiltfloat
RLAtorotateleftorright
withlinktiltengaged.
FunctionlinktiltFLOATto
clearinterlock.
Whenyouoverridea
8.0
Linktiltdoesnotmove
todrill/mousehole
position.
SolenoidvalveSV7orSV6isnot
shifting.
manuallyverifyfunctionof
solenoidvalves,checkfor
electricalsignal
Whenyouoverridea
directionalvalve,you
bypassthesafety
interlockandtopdrive
componentsmove,
FloatsolenoidSV8stuckinopen
verifynoelectricalsignalto
SV8whennotassigned,or
position valvespoolisfreebymanually
functioning
cylinder/sbad,defectiveseals,
leakingby
test,replaceleakingsealsor
cylinders
Runloadholdingvalve
dj t t f ll
9.0
Linktiltdriftbackto
wellcenterfrom
drill/mousehole.
LoadholdingreliefvalvesCB1,
CB2onlinktiltmanifoldareout
ofadjustment,stuckopen,or
contaminated.
Adjustorreplacetheload
holdingreliefvalve.
adjustmentfully
clockwise,thenfully
counterclockwise.
Pressureatlinktilt
manifoldTPshouldread
+1500psi.
Ch k l i i
PressureatB8onmainmanifold
doesnotdecaytolessthan100
psi.
Replacethepilottoopen
checkvalvesCV1,CV2onlink
tiltmanifold.
Checkvalvepositionscan
beswappedtoconfirm
defectiveorstuckcheck
valve.
Pilottoopencheckvalveisstuck
openorcontaminated.
Replacethepilottoopen
checkvalve.
seeabove
Faultylinktiltcylinderseal. Replacethefaultycylinder.
10.0
Drillpipeelevator
doesnotreachmouse
hole/derrickman
position.
Linkclampincorrectlyadjusted.
Adjustlinkclampto27.5
inchesfrominsidetopofbale
eyetocenterofbaleclamp.
11.0
I.B.O.P.doesnot
operate
SolenoidValveSV4faultyorno
electricalsignal
ReplacefaultySV4orrepair
electricalconnection
12.0
Oilpumplossalarmis
on.
testforoilpressureatoilpressureswitchtestport.Pressureshouldread11+psi.
Oilleveltoolow. Addoil.
Oilviscositytoolow
changeoiltooilspecifiedin
lubemanagementprogram
Excessiveoilviscosity. Loweroilviscosity.
Oilpressureswitchisoutof
adjustment.
Adjustpressureswitchtotrip
atlessthan10psi.
Refertogearoilpumpset
upprocedure. adjustment. atlessthan10psi. upprocedure.
Faultymotor.Intermittent
operation.
Replacemotor.
Oilpumphydraulicmotor
failure.
Replacemotor.
Faultyfixeddisplacementpump.
CheckpressureatPF.Replace
pump if pressure is low.
Refertogearoilpumpset
up procedure. pumpifpressureislow. upprocedure.
Lowhydraulicfluidinreservoir. Addhydraulicfluid.
Gearspraynozzlemissing. Replacespraynozzle.
13.0
Hydraulicelevators
willnotfunction
Quickdisconnetspluggedor
dirty
check/cleanhydraulicquick
disconnects
Hydraulicsolenoidfaultyorno
electricalsignal
checkforelectricalsignal
(24v),replacesolenoidas
needed.
elevatormanifoldhydraulic
sequencingvalveoutof
adjustment,contaminated,bad
adjustvalve,replaceif
defective
runvalvefullyclockwise,
thencounterclockwise4
1/2turnstoset.
IFelevatorsdonot
function,replace
defective sequencing defectivesequencing
valve.
STAND JUMP
SOLENOID
BRAKE
SOLENOID
ROTATING LINK
ADAPTER
LFT/RGT
I.B.O.P. CLOSE
SOLENOID
TORQUE
WRENCH
CLAMP
SOLENOID
LINK TILT FLOAT
SOLENOID
LINK
TILT/DRILL
MODE
SOLENOID
(BOTTOM OF
MANIFOLD)
PORT (A5)
HOSE
(SHOT PIN
RETRACT)
HYDRAULIC COUNTERBALANCE
VALVE:
SHUT DOWN/RUN/RIG UP

(SWITCH SHOWN IN RUN
POSITION)
SystemPressuresetup
ProcedureTDS11HP
byHelmerich&Payne
LocatereliefvalveRV1andremovecap.AdjustRV1counterclockwisetoits p j
minimumsetting.
LocateunloadingvalveUV1andremovecap.AdjustUV1fullyclockwiseto g p j y
itsmaximumsetting.
LocatetestportP
InstalltestgaugeattestportP
WithTDShydraulicmotorrunning,turnRV1clockwisewhile
observingthetestgaugeriseto2200psi.Securejamnutandput
protectivecoverbackon. p
(Whileadjustingthevalve,verifyalinearrelationshipbetween
turningtheadjustmentscrewandobservingthepressuregauge.)
AdjustunloadingvalveUV1counterclockwiseuntilthepressure
starts falling The pressure will start cycling at this point Observe startsfalling.Thepressurewillstartcyclingatthispoint.Observe
severalunloadcyclestodetermineunloadpressure.Adjustthe
settingofUV1asrequiredtoa2000psiunloadpressure.Secure
jamnutandinstallprotectivecover.
TDS11Hydraulicsystem
manifoldidentification.
TestportA4.measurestheopenpressure.
Pressureshouldread500psi.(Thepressurewill
readsystempressureforapproximatelyone
minute after assigning IBOP open ) then it minuteafterassigningIBOPopen.)thenit
shouldfallto500psi.Thisisthetimingcircuit
thatprotectsIBOPcrankrollersfromcontinued
excessiveforce.
Testportsatclampmanifold.Youcanmeasureopen
andclosepressure.
ThisisreducingvalveAR5.WithagaugeintestportC5thepressureis
adjustedwithAR5to1000psi.Thiskeepsaconstantpressureonthe
clamp close circuit A reduced pressure at AR5 will result in slow clamp clampclosecircuit.AreducedpressureatAR5willresultinslowclamp
retractiontimes.
ThesearetheCLAMP/GEAROILandIBOPpressureswitches.There
aretestportsoneach.
Clampswitchsetat1500psi
Gear oil set at 10 psi Gearoilsetat10psi
IBOPsetat1500psi
TestportP.Install3000psigaugeheretomonitorsystempressure.
Properpressurewillbe2000psifallingto@1700psithenloadingback
to2000psiafter@20seconds.Arapidcycletimeof10secondsorless
isproblematicandmostofthetimearesultoflowsystemaccumulator
pressure.
Typicalgearoilpressureof21psi.Switchsettoalarmat10psi.
Gearoilpumphydraulicmotor.
Threepositionswitchinrigup.Thiswillextendthecounterbalance
cylinders.
ThreepositionswitchmustbeinSHUTDOWNANDtheTDShydraulicpump
MUSTbelockedoutbeforeanyhydrauliclinesareremoved.(thisdoesnot
i l d li ) includetestgaugelines.)
ThisisPCC,apressurereducing/relievingvalveforthecounterbalancecircuit.
WithagaugeconnectedattestportCBthepropersettingwillbe1450psi.
TestportCB
ThisisRV2.Itisthereliefvalveforthehydraulicmotorturningthe
gearoilpump.Withthepressurelinetothegearoilpumpplugged
andagaugeconnectedtotestportPFthepropersettingis400psi.
ReliefvalveRV1andtestportP.Correctpressure2000psifallingto@1700psi.
P
RV1
ReliefvalveSJR.Withagaugeconnected g g
totestportB9ANDstandjumpassigned
adjustto200psi.
SJR
UnloadingvalveUV1.SeeSettingupsystempressuredocument.
GaugeconnectedattestportP.Thegaugeshowsthepressurefalling
from2000psi.
Ampmeterconnectedtohydraulicpumpmotor.Thisprocedureis
part of setting up the hydraulic pump compensator With UV 1 partofsettingupthehydraulicpumpcompensator.With UV1
fullyclockwiseyourotateRV1increasingpressureobservedat
testportPtheampsshownshouldpeakasthepressurepasses
through800psi.
Illustratestheaboveslide.
Underthiscapisthecompensatingvalve.Itshouldbefactorypreset
and no adjustment necessary andnoadjustmentnecessary.
Compensatingvalve
T t t L/T if ld Thi i f th DRILL iti TestportonL/Tmanifold.ThisoneisfortheDRILLposition.
Ifyoulookcloselyyoucanseetheflowcontrolvalvethat
hoseB5connectsto.ThisvalveISdirectional,the
direction IS stamped on the valve This valve will cause directionISstampedonthevalve.Thisvalvewillcause
theclampnottoreleaseifpluggedormalfunctioning.
LoadholdingvalveforLinkTiltDrill.Whenlinktiltdrillisselected
thelinkswilltraveltothedrillposition,oncetherethepressurewill
risetosystempressure.Whenthedrillerremoveshisfingerfrom
the screen the pressure will fall to the load holding valve set point thescreen,thepressurewillfalltotheloadholdingvalvesetpoint.
Adjustthisvalvecounterclockwisetoincreasethepressureand
clockwisetodecrease.(oppositefromthenormalvalve.)
Ifyoudonothavesufficientpressurethelinkswilldriftbackto
wellcenterwhenthedrillerremoveshisfingerfromthescreen.
LoadholdingvalveforLinkTiltTILT.Adjustthesame
as the drill valve. asthe drill valve.
Linktilttilttestport.ConnectgaugeherewhensettingTiltpressure. p g g g p
GaugeconnectedtoshotpintestportB5,reliefvalveto
be adjusted to 400 psi beadjustedto400psi.
WithgaugeconnectedattestportonRLAmotormanifoldadjustreliefvalveopposite
ofthegauge.Correctpressureshouldbe1700psi.
NOTE:beforethisadjustmentcanbemadetheshotpin(andclamp)mustbeengaged
to lock the gear. tolockthegear.
Repeattheprocedureforoppositedirection.
TDS11ShotPinandClampSetup
Procedure.
Thepurposeofthisprocedureistolimittheamountofforcetheshotpinexertsonthering
gear.
TheadjustmentatAR5willspeeduporslowdowntheretractionoftheclamponcethe j p p p
commandisgiventorelease.
BeawarethatthecompleteROTATINGLINKADAPTORASSEMBLYANDBAILS/ELEVATORSWILLROTATEWHENTHEDRILLERASSIGNSCLAMP
ENGAGE!BEABSOLUTLYCERTAINTHATALLPERSONELLARECLEAROFANYPINCHPOINTSDURINGTHISPROCEDURE!
Assignthreepositionvalvetorun.TurnonTDShydraulics.
LocatetestportB5onshotpinbody.Connect3000psigauge.
HavedrillerassigntorquewrenchENGAGE.Becertainthattheshotpinstalls
onthefaceoftheringgear.
Adjustreliefvalveto400psi.
LocatetestportC5andinstall3000psigauge.
LocateReducingvalveAR5.WithTDShydraulicson
andclampreleasedadjustreducingvalveto1000psi.
SetupProcedureforGearOil
Pump/PressureSwitch
Toolsneeded:Hydraulicpressuretestingkitw/060psigauge,03000psigauge,
l i 5/32 ll h 9/16 bi i h 7/8 bi i multimeter,5/32allen wrench,9/16combinationwrench,7/8combination
wrench,anda8(1/2)JICcapandplug.5/8combinationwrench,anda
flathead/Philipsheadscrewdriver.
Locatelubeoilpressureswitch
LocateRV2pressurereducingvalveandPF
portonhydraulicmanifold,andthePFtest
portonhydraulicmanifold.
Removethecoveronthelubeoilpressure
switchandlocatetheblueandpurplewires.
Installthe060psigaugeonthetestporton
thepressureswitch.
: EngageTDShydraulicmotorandobservethepressureonthegauge.Onceitachievesmaximumpressure,
th lti t t if ti it b t th bl d l i U th 9/16 h t b k usethemultimetertoverifycontinuitybetweentheblueandpurplewires.Usethe9/16wrenchtobreak
thejamnutonRV2.Usethe5/32allen wrenchtoturnthepressurereducingvalve(RV2)counterclockwise
untilyouobserve10psionthegauge.Onceyouachieve10psi,backthesetscrewoffoftheadjustablebrass
nutlocatedinthepressureswitch.Observethatthemultimeterhaslostcontinuitybetweentheblueand
purplewires.Usethe5/8wrenchtoturnthebrassnutuntilyouachievecontinuity.Resetthesetscrewand p p y y
reinstallthecoveronthepressureswitch.
LO/TOTDS,LocatethePFportonthemanifoldandremovethelinewitha7/8wrench.
Use the JIC fittings to cap and plug the line and port. Install the 03000psi gauge on the UsetheJICfittingstocapandplugthelineandport.Installthe0 3000psigaugeonthe
PFtestport(locatedbetweensolenoidsnexttothePFbossport).Reenergizethe
hydraulics.Usethe5/32allen wrenchandturnRV2clockwiseuntilyouachieve400psi.
Onceyouachieve400psi,resetthejamnutonRV2andturnoffthehydraulics.LO/TO
TDS d i t ll th h d li li t th PF t th if ld TDSandreinstallthehydrauliclinetothePFportonthemanifold.
SetupProcedureforGearOilPump/PressureSwitch

Toolsneeded: Hydraulicpressuretestingkitw/060psigauge,03000psigauge,multimeter,
5/32allenwrench,9/16combinationwrench,7/8combinationwrench,anda8(1/2)JICcap
andplug.5/8combinationwrench,andaflathead/Philipsheadscrewdriver.
Step1:Locatelubeoilpressureswitch,RV2pressurereducingvalve,PFportonhydraulic
manifold,andthePFtestportonhydraulicmanifold.
Step2:Removethecoveronthelubeoilpressureswitchandlocatetheblueandpurplewires.
Installthe060psigaugeonthetestportonthepressureswitch.
Step3:EngageTDShydraulicmotorandobservethepressureonthegauge.Onceitachieves
maximumpressure,usethemultimetertoverifycontinuitybetweentheblueandpurplewires.
Usethe9/16wrenchtobreakthejamnutonRV2.Usethe5/32allenwrenchtoturnthe
pressurereducingvalve(RV2)counterclockwiseuntilyouobserve10psionthegauge.Onceyou
achieve10psi,backthesetscrewoffoftheadjustablebrassnutlocatedinthepressureswitch.
Observethatthemultimeterhaslostcontinuitybetweentheblueandpurplewires.Usethe
5/8wrenchtoturnthebrassnutuntilyouachievecontinuity.Resetthesetscrewandreinstall
thecoveronthepressureswitch.
Step4:LocatethePFportonthemanifoldandremovethelinewitha7/8wrench.UsetheJIC
fittingstocapandplugthelineandport.Installthe03000psigaugeonthePFtestport(located
betweensolenoidsnexttothePFbossport).Reenergizethehydraulics.Usethe5/32allen
wrenchandturnRV2clockwiseuntilyouachieve400psi.Onceyouachieve400psi,resetthejam
nutonRV2andturnoffthehydraulics.LO/TOTDSandreinstallthehydrauliclinetothePFport
onthemanifold.
Counterbalance adjustment Counterbalanceadjustment
Assignthreepositionswitchtorun.
LocateTestportCBandinstall3000psigauge.
LocatePressurereducing/relievingvalvePCC,removeprotectivecapandloosenjam
nutand.TurnTDShydraulicson.AdjustPCCasrequiredto1450psi.(OnTDS11HPthe
setting is 1450 ) settingis1450.)
OnTDS11SAsthepressuresettingwillbe1600psi.(FLEX2sandretrofits.)
WhileobservingthepressurehavethedrillerassignSTANDJUMP.The
pressureshouldincreaseby200psi.Ifadjustmentisnecessary,locaterelief
l SJR d dj il i i b i d valveSJRandadjustuntilcorrectpressureincreaseisobtained.
Standjump/Clampcircuit
isolationprocedure
Lock out TDS hydraulic pump Assign three position LockoutTDShydraulicpump.Assignthreeposition
switchtoShutdown.
Afterallpressurehasbledoff,remove
COUNTERBALANCEpressurelinefromdrillers
sidecylinder.Plugandcapbothends
h h d l l k d d h WithTDShydraulicpumplockedoutandthree
positionswitchinshutdown.Afterpressure
hasbledoff,removeclampsupplyandreturn
linesandinstallcapsandplugs. p p g


Adjustment Procedure for Blower Pressure
Switch - TDS11HP

1) Assign the Top Drive to ON. Blowers should come on.

2) Remove the cap on the Pressure Switch for the Blower.



3) Follow Directions on the inside of the cap.



4) Adjust Large Brass nut (using a 5/8 open end wrench) out until the alarm
is no longer present. (This may take a couple of attempts to get desired
setting.)

Note: Do not handle or touch the small plunger!



5) Once that the alarm is no longer present we need to disconnect the blower
tube at the junction box and verify that the alarm is present.

Note: Blowers must be on during this test.




6) Install Tube after alarm verification test is complete.

7) Replace cap for the Pressure Switch and re-tie wire as necessary.