Engineering Design: 600 900 Flange Rating, #

ENGINEERING DESIGN
Document No:
Subject:
Pre'd By:
MGP 06.2012
Chk'd By:
ASME Code Section I Calculation

Reference to ASME Section I 2011a, PG-27.2.2, PG-27.4, Note 1, 3 and 5 through 9
(Section I 2011a PG 23.1 Section II D 2011a Table 1A)
Design Temperature, F
S, maximum allowable stress value at the design temperature, psi
E, efficiency
C, minimum allowance for threading and structural stability
for 3.5" nominal and smaller, in
for 4.0" nominal and larger, in
y, temperature co-efficient
D, outside diameter of pipe, in
Pipe Size
2.5"
3"
4"
6"
8"
700
15600
1
S/40
2.875
3.5
4.5
6.625
8.625
S/80
2.875
3.5
4.5
6.625
8.625
0
0
0.4
S/160
2.875
3.5
4.5
6.625
8.625
Pipe Size
2.5"
3"
4"
6"
8"
S/40
0.1774
0.1888
0.2072
0.2448
0.2816
S/80
0.2413
0.2623
0.2947
0.3779
0.4374
S/160
0.3279
0.3831
0.4644
0.6289
0.7927
Pipe Size
2.5"
3"
4"
6"
8"
S/40
2025
1759
1491.5
1188
1046
S/80
2807
2487
2156
1865
1649
S/160
3915.45
3742.29
3510
3205
3095
Flange Rating, #
600
900
MAWP, psi (based on flange)

MAWP, psi (based on pipe)
2655
3205
4425
3205
6" S/160 pipe
PSV # 1 set pressure, psi

PSV # 2 set pressure, psi
2655
2734
3205
3301
set point1 @MAWP OR below

set point 2 @ MAWP
t, minimum thickness, in (12.5% Tolerance)
Conclusion:
P, MAWP, psi @ 650 F
PSV # 2 set pressure, psi (max)

[Section I 2011a PG-21.2]
[Section I 2011a Table A-360 B 16.5 2009 Table 1A(1.1) Table II-2-1.1]
[Section I 2011a PG-42.4.4 B 16.5]
[Section I 2011a PG-67.4 PG 67.3 set point 1 @ MAWP or below, set poing 2 @ 3% MAWP]
FOR S/40
INPUT
CAL'D
INPUT
CAL'D
INPUT
CAL'D
INPUT
DESIGN PRESSURE,P, PSIG=
2025.00
1759.00
1491.50
1188.00
DESIGN TEMPERATURE,DEG F=
700.00
700.00
700.00
700.00
HYDROTEST PRESSURE, PSIG=

NOM TUBE SIZE,INCH=
3037.50
2638.50
2237.25
CAL'D
INPUT
1046.00
700.00
1782.00
1569.00
2.50
3.00
4.00
6.00
8.00
DESIGN CODE:
ASME SEC.1
ASME SEC.1
ASME SEC.1
ASME SEC.1
ASME SEC.1
PIPE MATERIAL:
SA 106,B
SA 106,B
SA 106,B
SA 106,B
SA 106,B
A234,WPB
A234,WPB
A234,WPB
A234,WPB
A234,WPB
WELD FITTING MATERIAL:

WELD JOINT EFFICIENCY:
15,600
15,600
15,600
15,600
15,600
TUBE OUTSIDE DIAMETER,D,INCH=
2.875
3.500
4.500
6.625
8.625
E, EFFICIENCY (PG-27.4 , NOTE 1 )
1.000
1.000
1.000
1.000
1.000
0.400
0.400
0.400
0.400
0.400
ALLOWABLE STRESS, S (@ DESIGN TEMP.;
CAL'D
TABLE PG-23.1, Sec II D Table 1A, for SA-106B)
E, (1.0 FOR SEAMLESS CYLINDER )

y, TEMPERATURE COEFF. (PG-27.4 NOTE 6)
y, TEMPERATURE COEFF. (0.4 FOR UNDER 900 F)
C, MIN. ALLOWANCE FOR THREADING AND
0.000
0.000
0.000
0.000
0.000
STRUCTURAL STABILITY,(PG-27.4 NOTE 3) INCH =

C, 0.065 FOR 3 1/2"NOM AND UNDER, 0.0 FOR 4" NOM.
AND LARGER,PLAIN END PIPE, (PG-27.4 NOTE 3)
CALCULATE FORMULA:
t= ((P*D) / ((2 * S * E) + (2 * y * P)) + C,
(PG-27.2.2 PIPING,DRUMS AND HEADERS)
REQUIRED MIN THICKNESS,INCH=
C.A, Input corrosion allowance, inch=
0.1774
0.000
Total req'd. pipe thickness,inch=

Selected pipe thickness, in =
NOM THICKNESS OF PIPE, INCH=
( = SELECTED THICKNESS * 0.875)
0.1888
0.000
0.1774
0.203
0.1888
0.216
0.1776
0.2072
0.000
0.2072
0.237
0.1890
0.2448
0.000
0.2448
0.280
0.2074
0.2816
0.000
0.2816
0.322
0.2450
0.2818
FOR S/80
INPUT
CAL'D
INPUT
CAL'D
INPUT
CAL'D
INPUT
2807.00
2487.00
2156.00
1865.00
700.00
700.00
700.00
700.00

NOM TUBE SIZE,INCH=
4210.50
3730.50
3234.00
CAL'D
INPUT
1649.00
700.00
2797.50
2473.50
2.50
3.00
4.00
6.00
8.00
DESIGN CODE:
ASME SEC.1
ASME SEC.1
ASME SEC.1
ASME SEC.1
ASME SEC.1
PIPE MATERIAL:
SA 106,B
SA 106,B
SA 106,B
SA 106,B
SA 106,B
A234,WPB
A234,WPB
A234,WPB
A234,WPB
A234,WPB
15,600
15,600
15,600
15,600
15,600
2.875
3.500
4.500
6.625
8.625
1.000
1.000
1.000
1.000
1.000
0.400
0.400
0.400
0.400
0.400
0.000
0.000
0.000
0.000
0.000
ALLOWABLE STRESS, S (@ DESIGN TEMP.;
CAL'D
TABLE PG-23.1, Sec II D Table 1A, for SA-106B)

y, TEMPERATURE COEFFICIENT (PG-27.4 NOTE 6)
C, 0.065 FOR 3 1/2"NOM AND UNDER, 0.0 FOR 4"NOM
CALCULATE FORMULA:
t = ((P*D) / ((2 * S * E) + (2 * y * P)) + C
0.2413
0.000

NOM THICKNESS OF PIPE, ,INCH=
( = SELECTED THICKNESS * 0.875)
0.2623
0.000
0.2413
0.276
0.2623
0.300
0.2415
0.2947
0.000
0.2947
0.337
0.2625
0.3779
0.000
0.3779
0.432
0.2949
0.4374
0.000
0.4374
0.500
0.3780
0.4375
FOR S/160
INPUT
CAL'D
INPUT
CAL'D
INPUT
CAL'D
INPUT
3915.45
3742.29
3510.00
3205.00
700.00
700.00
700.00
700.00

NOM TUBE SIZE,INCH=
5873.18
5613.44
5265.00
CAL'D
INPUT
3095.00
700.00
4807.50
4642.50
2.50
3.00
4.00
6.00
8.00
DESIGN CODE:
ASME SEC.1
ASME SEC.1
ASME SEC.1
ASME SEC.1
ASME SEC.1
PIPE MATERIAL:
SA 106,B
SA 106,B
SA 106,B
SA 106,B
SA 106,B
A234,WPB
A234,WPB
A234,WPB
A234,WPB
A234,WPB
15,600
15,600
15,600
15,600
15,600
2.875
3.500
4.500
6.625
8.625
1.000
1.000
1.000
1.000
1.000
0.400
0.400
0.400
0.400
0.400
0.000
0.000
0.000
0.000
0.000
ALLOWABLE STRESS, S (@ DESIGN TEMP.; TABLE
125.00
PG-23.1, Sec II D Table 1A, for SA-106B)

y, TEMPERATURE COEFFICIENT (PG-27.4 NOTE 6)
C, 0.065 FOR 3 1/2"NOM AND UNDER, 0.0 FOR 4"NOM
CALCULATE FORMULA:
t= ((P*D) / ((2 * S * E) + (2 * y * P)) + C
0.3279
0.000

NOM THICKNESS OF PIPE, ),INCH=
( = SELECTED THICKNESS * 0.875
0.3831
0.000
0.3279
0.375
0.3831
0.438
0.3281
0.4644
0.000
0.4644
0.531
0.3833
0.6289
0.000
0.6289
0.719
0.4646
0.7927
0.000
0.7927
0.906
0.6291
0.7928

Engineering Design: 600 900 Flange Rating, #

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ENGINEERING DESIGN

ASME Code Section I Calculation

MAWP, psi (based on flange)

6" S/160 pipe

PSV # 1 set pressure, psi

set point1 @MAWP OR below

t, minimum thickness, in (12.5% Tolerance)

PSV # 2 set pressure, psi (max)

DESIGN PRESSURE,P, PSIG=

HYDROTEST PRESSURE, PSIG=

WELD FITTING MATERIAL:

TUBE OUTSIDE DIAMETER,D,INCH=

E, EFFICIENCY (PG-27.4 , NOTE 1 )

ALLOWABLE STRESS, S (@ DESIGN TEMP.;

TABLE PG-23.1, Sec II D Table 1A, for SA-106B)

E, (1.0 FOR SEAMLESS CYLINDER )

STRUCTURAL STABILITY,(PG-27.4 NOTE 3) INCH =

Total req'd. pipe thickness,inch=

DESIGN PRESSURE,P, PSIG=

HYDROTEST PRESSURE, PSIG=

WELD FITTING MATERIAL:

WELD JOINT EFFICIENCY:

TUBE OUTSIDE DIAMETER,D,INCH=

E, EFFICIENCY (PG-27.4 , NOTE 1 )

ALLOWABLE STRESS, S (@ DESIGN TEMP.;

TABLE PG-23.1, Sec II D Table 1A, for SA-106B)

E, (1.0 FOR SEAMLESS CYLINDER )

Total req'd. pipe thickness,inch=

DESIGN PRESSURE,P, PSIG=

HYDROTEST PRESSURE, PSIG=

WELD FITTING MATERIAL:

WELD JOINT EFFICIENCY:

TUBE OUTSIDE DIAMETER,D,INCH=

E, EFFICIENCY (PG-27.4 , NOTE 1 )

ALLOWABLE STRESS, S (@ DESIGN TEMP.; TABLE

PG-23.1, Sec II D Table 1A, for SA-106B)

E, (1.0 FOR SEAMLESS CYLINDER )

Total req'd. pipe thickness,inch=

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