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PAGE
GS 301
REV. 2
REV.
NO.
BY
DATE
TR
10/16/00
1 OF 15
CHK
APP.
DATE
REMARKS
REWRITE ON MS WORD
GENERAL SPECIFICATION
GS - 301
SPECS NO.
GS 301
REV. 2
GENERAL SPECIFICATION
INSTRUMENT INSTALLATION, CALIBRATION & TESTING
GS - 301
INDEX
1.0
2.0
3.0
4.0
5.0
6.0
SCOPE
CODES,STANDARDS AND COMPANY SPECIFICATIONS
GENERAL REQUIREMENTS
INSTRUMENT INSTALLATION
INSTRUMENT TESTING
INSTRUMENT CALIBRATION
PAGE
2 OF 15
SPECS NO.
GS 301
REV. 2
1.0
PAGE
3 OF 15
SCOPE
This specification covers the installation, calibration and testing of general
instrumentation for CNOOC SES Ltd. Jakarta, Indonesia.
2.0
2.2
3.0
ISA
2.1.2
API
2.1.3
NEC
2.1.4
ANSI
General Specifications
2.2.1
GS-300
2.2.2
GS-400
2.2.3
GS-401
2.2.4
GS-200
GENERAL REQUIREMENTS
3.1
The purpose of this specification and its referenced codes, standards and
general specifications is to establish a minimum level of acceptable quality.
Alternate standard designs of equal or superior quality may be proposed,
provided all exceptions are listed, and written approval for all exceptions is
obtained from COMPANY.
3.2
SPECS NO.
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REV. 2
4.0
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3.3
3.4
INSTRUMENT INSTALLATION
4.1
General
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
SPECS NO.
GS 301
REV. 2
4.2
4.3
4.4
4.5
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Orifice Fittings
4.2.1
4.2.2
4.2.3
Full length upstream and downstream meter runs are required unless
the meter installation is specifically indicated on the P & ID's as a
reduced accuracy meter.
4.2.4
4.3.2
Turbine Meter
4.4.1
4.4.2
4.4.3
Rotameters
4.5.1
The meter shall be installed vertically with the outlet connection at the
top and the inlet connection at the bottom.
4.5.2
Elbows, valves and other fittings shall not be closer than 5 pipe
diameters upstream.
4.5.3
The meter location shall be free from vibration and there shall be
sufficient clearance for the float removal.
SPECS NO.
GS 301
REV. 2
4.6
4.8
6 OF 15
4.7
PAGE
Level Instruments
4.7.1
4.7.2
4.7.3
Drain valves shall be provided to drain each displacer cage. This drain
shall be piped or tubed to the platform open oily drain system via a
conveniently located drain funnel.
4.7.4
External cage level instruments shall not be used for mounting other
instruments. Where multiple instruments are mounted to common
vessel connections, a single pipe column shall be used.
4.7.5
4.7.6
The lower equalizing connection for a pipe column shall not come
from the bottom of the vessel unless an internal stub-in with 90
elbow (looking downstream) is provided to prevent sediment
collecting in the pipe column.
Level Gauges
4.8.1
4.8.2
All level gauges shall be provided with a 1/2 inch ball valve.
4.8.3
SPECS NO.
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REV. 2
4.9
4.10
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Temperature Instruments
4.9.1
4.9.2
Pressure Instruments
Locally mounted gages, unless otherwise specified, shall be supported directly
on the piping or vessel.
4.11
4.12
Tubing Installation
4.12.1 The tubing installation shall be neat in appearance. Tubing shall be
run in either horizontal or vertical plane.
4.12.2 Tubing runs shall be grouped together where practical.
4.12.3 The use of short lengths of tubing in long runs shall be avoided to
reduce number of fittings.
4.12.4 Tubing runs shall be arranged so that couplings may be tightened
without distorting or bending the line.
4.12.5 Tubing shall be routed to prevent mechanical damage and present a
neat appearance. No pipe or tubing shall be subjected to mechanical
strain .
4.12.6 Tubing shall be bent with the correct size tubing bender. A tubing
cutter shall always be used to cut the tubing and it must be deburred
before being connected to the fittings.
SPECS NO.
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REV. 2
4.13
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4.12.7
4.12.8
4.12.9
4.12.10
4.12.11
Tubing tray brackets shall have holes drilled and finish coat painted
prior to installation.
Piping Installation
4.13.1
The differential and static pressure lines shall not exceed 20 feet in
length for direct connected or locally mounted instrument.
4.13.2
For gas services, where practical, the flow meter or transmitter shall
be installed above the orifice taps with impulse lines sloped such that
any condensation formed in the meter body or impulse lines will
drain into the orifice taps. Where this is not feasible, condensate pots
and drain valves shall be provided at the low point.
4.13.3
4.13.4
The primary valves located at the orifice fitting shall be 1/2" full
opening and installed so as to permit cleaning the orifice connection.
4.13.5
SPECS NO.
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REV. 2
4.14
5.0
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4.14.2
4.14.3
INSTRUMENT TESTING
5.1
General
5.1.1
5.1.2
5.1.3
The test and calibration equipment shall have better accuracy than
the Manufacturer's stated accuracy of the instrument to be tested.
5.1.4
Company reserves the right to reject any or all test and calibration
works of the equipment if they are not satisfactory to the
COMPANY.
5.1.5
5.1.6
SPECS NO.
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REV. 2
5.1.7
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blue
preinstallation tested
yellow
pressure tested
green
cable tested
5.1.9
5.2
Preinstallation Testing
5.2.1
5.2.2
SPECS NO.
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5.3
5.4
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11 OF 15
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
Loop Testing
5.3.1
5.3.2
Pressure Test
5.4.1
The pressure test for each instrument installation shall be done after
the instrument piping and tubing for that installation has been
completed and approved by COMPANY.
5.4.2
5.4.2.2
SPECS NO.
GS 301
REV. 2
5.4.3
5.4.4
5.4.5
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Supply piping
5.4.4.2
5.4.4.3
5.4.4.4
5.4.5.2
5.4.5.3
SPECS NO.
GS 301
REV. 2
5.4.6.2
PAGE
13 OF 15
5.4.6.3
5.5
5.4.7
5.4.8
Attention is drawn to the fact that various tests are carried out by
others on process piping, e.g., hydrostatic tests, flushing, etc. During
hydrostatic test on the process piping the instruments shall be
disconnected to ensure that initial isolation valves are leak proof.
5.6
5.7
Documentation
5.7.1
Contractor shall prepare the Test Record which shall include, but not
limited to the followings :
5.7.1.1
5.7.1.2
5.7.1.3
5.7.1.4
5.7.1.5
5.7.1.6
5.7.1.7
5.7.1.8
5.7.1.9
5.7.1.10
5.7.2
SPECS NO.
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5.7.3
6.0
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INSTRUMENT CALIBRATION
6.1
6.2
General
6.1.1
6.1.2
6.1.3
COMPANY shall be allowed free access to inspect work and all items
of test equipment at all times.
6.1.4
6.1.5
Technical Requirements
6.2.1
6.2.2
6.2.3
SPECS NO.
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6.3
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6.2.4
6.2.5
Documentation
6.3.1
6.3.2
6.3.3
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