‘exandria University Ayjseayl dats, ~~ QUESTION 1 ty of Engineering ig is Mechanical Engineering Department Seta Lasigh pad June, 2012 TT gy ‘Course title: Mechanics of Machinery: TENT UGG yal po First Year Wi, Aya pl ad ‘Time allowed: 3 Hrs jaueyl baa points The mechanism as shown in Figure (1) is a marine steering gear, called Rapson's slide, OB is the tiller and AC is the actuating rod. If AC moves to the left with constant velocity of 25 mms, find the the tiller, wular velocity and angular acceleration of : Fra (WaPat Wer) Pa Prelia =r Gat on (a + Pr) (at Pr) Let every | om represent Lom’ on the velocity diagram and | mm/s on dhe acceleration diagram.) Ara QUESTION TWO 25 points) Vor the cam mechanism shown in Figure (2), a circular cam has a diameter 100 mm, an eccentricity (OC) 30 mm, and it is running at a speed of 600 rpm in the clockwise direction, the follower is flat-t uranslates vertically, the © follower is 90 mm from the cam center of rotation O Using Analytical method: i. Make complete Analysis (position, velocity, and acceleration) ii, Determine the position, velocity and acceleration of the follower when OC makes 45° with the horizontal as shown er line of the Figure (1) Figure (2) ctesdclanat iia cnan al: tae SilQUESTION THREE (10 points Figure (3) Shows a coupler Tink 3 of four-bar linkage with ms = 18 ke and fo; ~4.5 kem?. The forces of the input and output Tinks acting on the coupler balance the inertia forces since no other forces are acting on the coupler. If the angular velocity and acceleration are 10 rad/s and 4 rads? c.c.w respectively, the acceleration of point Gs is 10 e"*"” mis*, Determine the forces of the input and output links that acting on the coupler. Notice that the line oP action of the force of link 4 on 3 is known, pot o Figure (3) QUESTION FOUR (30 pointy aA 20° involute pinion with 20 teeth drives a having 60 teeth, Module is 8 mm and dedendum of each gear is 10 mm, i, State whether interference occurs oF not, give reasons. ii, Find the length of path of approach and are of approach if pinion is the driver be Give the correct answer and give rezones:- i- A rack and pinion. the minimum number of pinion teeth is 18 teeth for pressure angle 20 Why? jie Give the speed ratio for two intersecting shatts of two bevel gears have intersecting angles 30° and 600. ili- For car differential the left wheel is dee then the right wheel speed increased or why? iv- The contact ratio for gears is: (why) 1+ zero cased by 70% of ily arm speed during turning, ed by:- 30%, 70% or 130% of arm speed. fess than one 3- greater than one, c= For the gear train shown Figure (4), electric motor rotates by 1500 rp.n (c.ws) to drive gear | ‘on motor shaft meshes t gear 2 on the driver shaft. On driver shalt gear $» (26) and geur S: (G1) have the same shaft speed. Gear [; (88) is fixed and the driven shaft is an arm, Find the speed of the driven arm. 1 (88) y ve’ 1 (85) No of teeth of gears Py P T1=30 Ie T2=15 $2=26 S1=31 op ness | sn” Ss, (26)! 1G0) Figure (4) ec de Sn>) ‘Alexandria University Ay salu! deal Faculty of Pingineer aig is Production Raginecring Department Ce ak June 2012 2012 59 Material Technology and forming SAG g Galea) up 9 gi First Year Mechanical WSs a Time Allowed “Three flours Tot scash -the fallowing questions. Question 1 a) Determine the miller indices for the directions and the planes shown in fig (1) b) Sketch within @ cubic cell the following planes and directions 1 (113) 2. (207) 3-021] 4 (142) ©) Copper has an atomic radus of 0 128 nm and a density of 8 89 gm/cm’. Determine whether it has an FCC or BCC crystal. (Avogadra's Number 6.022x10" atomsiniol and the atomic weight of the copper is 63.5 gmimol) Question 2 a} Consider 1 kg of an aluminum alloy with 10 w% silicon at 800°C. The aluminum- silicon phase diagram is shown in in fig (2), determine the following 1) Upon coating, at what temperature would the first sold appear? 2) What is the first solid phase and what is its composition? 3) At what temperature will the alloy completely solidify? 4) What mass of proeutectic phase will be present in the microstructure once the alloy has completely solidified? 5) What will be the masses of total v and {i phases at 576 °C? 6) What wil be the mass of silicon in each of the following regions. proeutectic eutectic and eutectic at §76 °C? b) A 0.4550 hypoeutectoid plain-carbon steel 1s slowly cooled from 950° C to a temperature just sightly below 723° C 1) Caiculate the weight percent proeutectoid fete tis steel 2) Calculate the weight percent eutectoid ferrite and the eight percent eutettord cementite in ths stee Question 3 a} For a steel containing 0.8%C specify its final microstructure using the isothermal transformation diagram given in fig(3). when it is subjected to the following time ~ temperature treatments starting from 760 °C and cooled according to each of the following schemes Cool rapidly to 400 “C. hold for 2 sec. then quench to room temperature Cool rapidly to 400 °C, hoid for 200 sec. then quench to room + Cool rapidly to $75 °C. hold for 20 sec, rapidly cool to 350 °C. hold for 100 sec, then quench to room temperature 41 Coo! rapidly t0 700°C. hold, hold for 10 sec. then quench to room by Compare berwcen full annealing and normalizing tion 4 ‘A steel strip 200 mm in width is rolled using 300 mm diameter rolls. The rolling power is measured and found to be 100 KW, calculate the reduction in height if the yield strength of the steel is 400 MPa and the roll speed N is 100 revimin {nan upsetting process. a steel cylinder 40 mm in diameter and 80 mm in height is height compressed. The final height of tne cylinder after compression is 40 mm, calculate the force at the end of upsetting stroke, given that the coefficient of friction 0.1 and the yield strength 320 MPa. 4112Question § 3) Sketch the die casting process in cold chamber and in hot chamber. 'b) Two parts A & B having the same volume are casted. Part A is a cylinder and its height 1s twice its diameter and part B is also a cylinder but with a height equal haif its diamete Which one solidified first? Justify your answer Question 6 a) Draw the different types of welding joints. bj). Sketch the manual metal arc welding process and label all its parts. Point eac2 venir W305 mo » % Compation, w/o Fig 2Alexandria University Faculty of Engineering Mechanical Engineering Department UyASUY dae deaigll Aus TAY Lait ged June, 2012, 2012 - sie 448290: oh ign Sy Rey Ce Answer the following question: Question 1 a) Explain the cold bene) fest far dhstihe nto pasts b) Classify steel aceonting, i grade, what is the etlect of eoid w properties of steel in tension. ©) A tension test was performed on a steel specimen with hollow cross section (outer diameter ~ 3.0 em & inside diameter ~ 1.30 cm) and gatige length = 25 cm. The load P was applied and the elongation (A) was recorded. The data of Toad P __and elongation (A) are given in the following table. oad Pi T Load Pi yo} 6.00) 10.0 140] 160. 145 ton) } I iv T 16.0 | 18.8 | 21.2 | 22.0 | 200 | 16.0 mm) 00 fois | 028") 03s [Ow 3307) MO | i207 ARO CaO | GOO GB. Plot the P-A relationship and find the followings — i - Yield stress -Modulus of elasticity - Proportional limit stress - Ultimate tensile stress -Modutus of resilience - Elastic and plastic elongation at loads 10.0 and 18.80 ton, -The ductility + If this specimen is made of steel ude 24/35 (mini ~ Draw the e: Question 2 um elongation percent 20.0%). Do these results verify this grade? ed shape of failure of this specimen a) During a three point load bending test on a specimen with square cross section of (4.6x4.6 em) and a span of 60 em, the following results were observed: -AL elastic load of 1.90 ton the deflection was | mm, Proportional load was 2.4 tons and the ultimate load was 3.6 tons. Find: * Modulus of Elasticity * Modulus of resilience, * Modulus of rupture. * Proportional flexure stress. b) A Brinell hardness test was performed on a steel specimen using ball indenter of 10.0 mm. If the diameter of impression was 4.20 mm, determine Brinell hardness number for the tested specimen, the approximate tensile strength and the roughly dimensions of tested specimen ¢) Differentiate between Izod and Charpy impact tests for metals. Also show the shape of failure and the effect of temperature on the impact energy for metals @) Find the allowable load (2) and thickness of plates of this connection shown in Figure (1). 2Plate 160*18 mm Plate 160 +t mm ~~ "Plate 160 *t_ mm Pp s r+ P Diameter of Bolt 24 mm a, = 200 Mpa cog 2 400 Mpa Figure (1) Question (3, a) Explain the direct shear tests showing the types of direct b) Explain the stresses that cause the fatigue of metals ©) A solid circular st bar connected to lower steel flange subjected to a impact load (w) of 60.0 kg from height with length of 200.0 zm is 120.0 em , The modulus of clasticity of the material is 2000.0 tiem?, Grade of steel is 360/520. Calculate the diameter of steel bar assuming the factor of safety ~ 2.0. 4) Fig 2 shows the metallic bar subjected to torsion moments at points C & B. If the Owist angle at point A equals to 4.00 ° and modulus of rigidity (G) = 900.0 Vern’, find the bar diameter, the maximum shear stress and twist angles at points A,B,C and K Chota. Son (aS B4 A ak | . 120m 0.60 m | 0.40 m Fig2‘exandria University - Faculty of Engineering Term Exam - June 2012 eory of Structures ~ First Year Mechanical Engineering Department 1) Determine the values ofthe + internal forces in members a CT 15%) | A+~O 3m 2) Recalculate the given reactions and Draw the NED.S.EDandBMDof 4a aa = + the beam DA a am ‘tt [35%] 3) Draw the $.F.D and B.M.D for the following beam and determine the value oF the maximum bending moment due to the shown loads [35%] , D E B 2tim A 4t 2m 2m 4) Draw the B.M.D for 2m 2m amAy fas Faculty of Engineering Okay Mechanical Engineering. First Year ts A AS June 2012 2012 69 Mathematics 4 tea Time allowed: 3 hours sete eb oad Answer the following questions Question (1 [1 (a) Prove that fra} a tote (b) Evaluate: Lye ty sinx | and L o * (0) Use Laplace transform to evaluate f te->! cos2t dt 0 Question (2) (a) Use Laplace transform to solve the follo 12 equations (i) HQ FQ OG dx =e 0 m0, Ot (0,0) = 0 u(x,0)= 0 Gi) x OMY u(s,t) =x, given (b) A spring of stiffness k is placed on a smooth horizontal table. One end of the spring is fixed at a point O on the table and the other end attached a mass m. The system is initially at rest with the spring unstretched. A constant force Sm is applied to the mass for a time T and then removed. Fi the extension at any time t. ‘Question (3) (a) Given the function f(x} 0. Page | of 2Question (4: (a) If dis a constant vector A=a, i +a, j +a; k and 7 the position vector xit+yj+ck ,provethat Vx(Ax7)=24 1 (b) Show whether the vector field V( is irrotational or not. (0) Find the equation of a plane containing the line 2x + y + 4z = 5, x+y +z=1 and perpendicular to the plane x +y+z=0. Question (5) (a) Determine whether or not the vector 7 is a gradient field v y cosx+z2>)i + (2ysinx-4)j +(3xz742)K and if possible find its scalar potential field ¢ . Evaluate the line integral of 7 along any path joining the points ( 0, 1, -1), (% 1,2) (©) Apply the divergence theorem of Gauss to find the flux of the vector field F=(2x+siny)7 +277 + xytk across the region bounded by the cylinder x?+ y? = 4 and the planes z=0, and y + 2=1 Question (6) (a) Verify Stokes’ theorem for the vector field A=(Qx-y)i-yej- yk and where S is the surface of the hemisphere x* + y* + z* = 1 above x-y plane, and C its boundary on x —y plane. (b) If B is a solenoidal vector field whose two components are b= x? y and bz =e*y + y%, determine the third component b3: Syste daa Alexandria University Faculty of Engineering ansigh ls Mechanical Engineering Department ASS yl Laasia pad Tun.2012 _. Yeig ee MECHANICS OF MACHINERY I Sch] We rst Year ii ad Time Allowed: 3 Hours - tet 208 gus ‘ANSWER ALL QUESTIONS - QUESTION ONE: Draw the kinematics chain of the following mechanisms and show their functions:- i, The mechanism for automotive rear window wiper system ii, The mechanism to give an intermittent fhotion iii A steering gear of a car. QUESTION TWO: Figure (1) shows the skeleton of Robert's mechanism, find a- The number of instantaneous centers. i. The locus of point C (3 points only) «. It is required to magnify the locus of point C two times, construct such mechanism coupled with Robert's mechanism. Draw with full size OA= AC= CB= 75 mm, AB= 1/2 0Q= 50 mm, QB= 75 mm, and 0= 80° QUESTION THREE: For the mechanism shown in Figure (2) link QA rotates at a constant angular velocity of 2 rad/s clockwise and slider D moves to the right with a constant linear velocity of 100 mm/s, OA~ 60, AB= 70, AC= 40, BC= 50 and BD= 80 mm. For the given position determine:- a- The number of degree of freedom, b- The velocity and acceleration diagram with scale (1:10), c The velocity and acceleration of point C, d. The angular velocities of BD, BC and the QUESTION FOUR: aA 20° involute pinion with 20 teeth drives a gear having 60 teeth. Module is 8 mm and dedendum of each gearis 10 mm. i. State whether interferonce occurs or not, give reasons. Find the length of path of approach and are of approach if pinion is the driver. gular acceleration of link AC. ii b- The epicyclic gear train shown in Figure (3) has a fixed gear B meshing with pinion C ‘The gear E on the driven shaft meshes with the pinion D. The pinions C and D are keyed (o a shaft which revolves in bearings on the arm A, the arm A is keyed to the driving shaft. The numbers of teeth are: Tn =75, Te = 20, Ty = 18, and Ty = 70. Find the speed of the driven shaft if i. The driving shaft makes 1000 r.p.m, and ii The gear B turns in the same sense as the driving shaft at 400 rp.m; the driving shaft still makes 1000 rpm. QUESTION FIVE; Tor the mechanism ‘shown in Figure (4) link OA rotates at a constant angular velocity of 10 rad/s clockwise, OA= 300, AB=700, AC=300, and BC=500 mm. For the given position, Using Analytical method, determine: i The angular position of link CD, The angular velocity and acceleration of link CD. ii Page I of 2 Prof. Dr. H. Metwally , Dr. B. El-Souhily