Preventive Maint

HARDROCK FABRICATION PVT. LTD.
PREVENTIVE MAINTENANCE CHECKLIST

DATE
SHIFT & TIME
M/C No. HFPL/EOT/

SL. No.
A
MAINT. DONE BY
CHECK POINTS FOR MAINTENANCE
MARK AS PER
LEGEND
L.T. PART
1
Check the LT gear
Check the anticolletion
Check the limit switch
Check all bolts, nuts and tighten it
C.T. PART
1
Check the break coil
Check the pressure rollers
Check all bolts, nuts and tighten it
HOIST
1
Check the break coil
Check the motor connections
Check the wire rope and apply grease
Check the guide rope
Check the friction air gap
ELECTRICAL (PANEL)
Check the pendent wiring
Check the panel for any loose connections
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDU
MAINT. IN-CHARGE
Prepared By: Ravi Kant Pandey

Rec. No. : HF/MN/R-01
Format No.: HF/MN/RF-01
Approved By : Balbinder Singh

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.

REMARKS
MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE DATE

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/HBM/

SL. No.
A
MAINT. DONE BY
MARK AS PER
LEGEND
PNEUMATIC
1
Check and Cleaned Pneumatic filters
PUMP UNIT
1
Operation Status of fan cooler
Is there any abnormal heat
SPINDLE R & L
1
Measure the clearance between fron cap and

spindle (0.06-0.13)mm
Check the spindle cap
OIL / AIR LUBRICATION UNIT

1
Check and clean the filter elements
Check and refill the all lubricants
ELECTRICAL
1
Check and retighten the power cable
Check the limit switches and proximity

switches
AXIS
1
Check the axis X,Y, & Z square guide
Check the axis X,Y, & Z Ball Screw
COOLANT UNIT
1
Check and clean the coolant filter
Check is there any coolant leakage
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/TOS/

SL. No.
A
MAINT. DONE BY
MARK AS PER
LEGEND
PNEUMATIC
1
Check and Cleaned Pneumatic filters
PUMP UNIT
1
Operation Status of fan cooler
Is there any abnormal heat
SPINDLE & ROTARY BED

1
Check the spindlae movement & rotation
Check the rotary bed movement and rotation
OIL / AIR LUBRICATION UNIT

1
Check and clean the filter elements
Check and refill the all lubricants
ELECTRICAL
1
Check and retighten the power cable
Check the limit switches and proximity

switches
AXIS
1
Check the axis X,Y, & Z square guide
Check the axis X,Y, & Z Ball Screw
Check the DRO reading with vernier
COOLANT UNIT
1
Check and clean the coolant filter
Check is there any coolant leakage
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/MIG/

SL. No.
A
MAINT. DONE BY
MARK AS PER
LEGEND
POWER SOURCE
1
Check Power supply - 3 Ph.
Check Gas Supply
Check Amp. & Volt meter
Check Thyrister
Check all transformer
Check Main PCB
Check Crater PCB
Check Gas Valve
Check Power connector
10
Check and ensure the operation
WIRE FEEDER
1
Check DC motor
Check the remote unit
Check the hub nut of spool
Check the all connections
Check any leakage of gas
Check all the fastners
REGULATOR AND FLOW METER

1
2
3
4
5
6
Check the inlet and outlet cons

Check the meter
Check the diaphragm
Check other related fitments
Check heater - if any
WELDING TORCH
1
2
3
4
5
6
LEGEND
Check the euro connections

Check the cable for any damage
Clean the liner with air
Clean the nozzel and others
Check the triger
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
ND : PREVENTIVE MAINT. NOT DONE ON SCHEDULE
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/JIB/

SL. No.
MAINT. DONE BY
Check Power supply - 3 Ph.
Check the condition of gears
Check and lubricate the wire rope
Check the hoist function
Check the pendent cable
Check and test the limit switches
Chech the all nut bolts and tighten it.
MARK AS PER
LEGEND
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/PUG/
MAINT. DONE BY
MARK AS PER
LEGEND
SL. No.
Check the electrical connections for there any

loose connection
Check the stability of M/c on AL. Rail
Check the gas hoses for there any leakages

and arrest it.
Check and clean the nozzle.
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/OFC/

SL. No.
MAINT. DONE BY
Check All Bearing
Check Drive motor
Check Drive Belt
Check Solonoide Valve
Check Rail & Penion lubricate it if required
Check Cutting Bed Level
Check Gas Pressure Meter
Check for any Gas leakage
Check for any Loose electrical connection
10
Check Parallelity of the Machine
11
Check Nozzle Unit
MARK AS PER
LEGEND
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/HP/

SL. No.
MAINT. DONE BY
Check all over oil & pressure level
Check Hydraulic oil level
Check T.H. Valve
Check Cylinder Study
Check all Nuts & Bolts
Check Electrical Connection
Check for any oil Leakage
Check frontape and bottom die
MARK AS PER
LEGEND
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/RM/

SL. No.
MAINT. DONE BY
Check Roller Level
Check Oil & Greasing
Check all Nuts & Bolts
Check motor for any vibration / heat
Check Oil level
Check for any electrical loose connection
MARK AS PER
LEGEND
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/RCM/

SL. No.
MAINT. DONE BY
Check Movement of robo arm
Check solonoide valve
Check the nozzle unit
Check all gas hoses for lekage / damage
Check gas pressure meter
Check for any electrical loose connection
MARK AS PER
LEGEND
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

DATE
SHIFT & TIME
M/C No. HFPL/PB/

SL. No.
MAINT. DONE BY
Check & Clean Bottom Net
Check & Clean Air Suck unit
Check motor & Belt
Check Air Pipe & Valve
Check & Clean Compressure filter
Check Compressure unit
MARK AS PER
LEGEND
LEGEND
OK : CHECKED OK
MnP : MINOR PROBLEM
MP : MAJOR PROBLEM
MAINT. IN-CHARGE


Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2

REMARKS
MP : MAJOR PROBLEM

Issue No./Date : 01/01.04.2010
Rev. No./Date : 01/01.04.2010

MACHINE HISTORY CARD
MACHINE NAME
HISTORY CARD No.
MACHINE MAKE
INSTALLED ON
MACHINE CAPACITY
MACHINE No.
DATE
DETAILS OF BREAK DOWN / MAJOR MAINT.

ACTIVITIES CARRIED OUT
Rec. No.: HF/MN/R-02
DURATION OF MACHINE STOPPED (DATE & TIME)

FROM
TO
TOTAL HRS.
REASON FOR MACHINE

BREAK DOWN
Issue No / Date : 01/10.04.2010
ACTION TAKEN AND SPARY

PARTS REPLACED (IF ANY)
INT. PROBLEM / EXT.

PROBLEM
Rev. No./Date : 00/10.04.2010
Approved By: Balbinder Singh
ATTENDED BY &
SIGNATURE

Preventive Maint

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Preventive Maint

Uploaded by

Copyright:

Available Formats

HARDROCK FABRICATION PVT. LTD.