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    © All Rights Reserved
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    4 views14 pages

    261216

    Uploaded by

    Muhammed Talha Qureshi
    specs

    Copyright:

    © All Rights Reserved
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    of 14
    SECTION 261200 MEDIUM VOLTAGE TRANSFORMERS PART 1- GENERAL, 11 SUMMARY A. Work of this Section includes but is not limited: |. Distribution and power transformers with medignn-voltage primaries B. Coordination: Coordinate the work with that of other Trade Contractors to ensure proper execution of the work of both trades, Examine Contract Documents. for requirements that directly affect or are affected by Work of this Section, 1. Drawings and general provisions of the Contract, including Division 00 Documents and Division 01 Specification Sections, apply to this 12 SYSTEM DESCRIPTION A. Referenced Standards: 1. IBC 60076: Power Transformers TEC60404-2: Magnetic materials 5. IEC 600768: Power transformers - application guide 4. ISO 14001 SASO: Saudi Arabian Standard Organization 6. CENELEC Harmonization Documents: HD 464 Sl: 1988 / Ad: 1995, HD 538-2 Sl: 1995 & HD 398-1 (0 398-5 13° SUBMITTALS A. Product Data: Include full technical data on features, components, ratings, and performance for transformer specified. Include dimensioned plans, seetions, and clevation views. Show minimum clearances and installed devices and features, Submit Manafacturers' catalogues. B. Wiring Diagrams: Detail wiring. and ider connecting field-installed wiring. terminals for tap changing and C. Product Certificates: Signed by manufacturers of transformers certifying that the products furnished comply with requirements ee ~ 1, All required tests on cast resin to verify the characteristics listed by the tenderer in his offer. Surface Treatment Inspection: At least the first lot of transformers of every contract will be inspected and tested for surface treatment of enclosure as per approved Surface Treatment Program. Carry out specified tests and submit test sheets. Routine Tests: 1, Bach transformer unit is to undergo routine tests at the manufacturer's works jn accordance with the relevant standavds. Sulit woutine test reports, HLT «| shipping equipment, indicating ambient test conditions and guaranteed rating. ‘of equipment under site conditions. Routine tests for power transformers are 0 include measurement of winding resistance, voltage ratio, check of Polarity/vector group, impedance voltage, load loss, no-load loss, no-load current, induced overvoltage withstand test and separate source voltage ‘withstand test. The following routine tests specified in IEC 60726 shall be carried out at the manufacturer's works on each and every transformer: Short circuit impedance. b. Partial discharge measurement as per IEC 60726 (special test. & Routine Tests on Magnetic Cireuit 2. ‘The magnetic circuit ofthe transformer shall be pressure tested for one minute at 2000 volts a.c. between the core and earth with the link cannecting core and lank removed. Alternatively, the test may be performed with a 2,500 volt ‘megger and the transformer can be considered to be satisfactory, provided a reading in excess of 5 mega ohms is obtained, between the core and earth, 8. Secondary Wiring high voltage test at 2 KV for | minute (if applicable). 3. Acceptance test certificate of each transformer shall necessarily indicate not be limited to the Following:= 4. All the routine tests conducted on the transformer and the measurements made FOR CONSTRUCTION - ‘o7ra0r2012 Project No. J-0962 Volume 261200.2 SECTION 261200 MEDIUM VOLTAGE TRANSFORMERS b. Guaranteed values of losses, Impedance ete. ©. Calculated values of losses, impedance ete. at reference temperature ‘where applicable, based on measurements, 4. All routine tests to be witnessed by Owner and Engineer at factory. H. Shop And Construction Drawings: Submit drawings for approval including, but not limited to, the following: |. Plans and elevations, with dimensions and weights 2. Arrangement of equipment and gencral layouts 3. Onedline diagram of power system. 4. Foundation details, grouting holes and installation details 1. Noise-Level Test Reports: Certified copies of manufacturer's sound-level tests applicable to equipment for this Project. eld Test Reports: Indicate and interpret test results for compliance with performance requirements. K. Maintenance Data: For transformers to include in the maintenance manuals specified L. List of commissioning spares and recommended spare parts for the next five years 14 QUALITY ASSURANCE A. Materials and equipment shall be standard products of a manufacturer regularly engaged in the manufacturing of such products, The standard products shall have bbeen in satisfactory commercial or industrial use for $ years prior to bid openi The 5 year use shall include applications of equipment and materials under similar circumstances and of similar size. The 5 years experience shall be satisfactorily completed by a product that has been sold or is offered for sale on the commercial ‘market through advertisements, manufacturer’ catalogs, or brochures, |. Products having less than a 5 year field service record shall be acceptable if a verted weord of satisfactory feld operation, for not less than 6000 hours / of the manufacturer's factory tests, can be shown, 2. Products shall be supported by a service organization B, Manufacturer Qualifications: Engage a firm experienced in manufacturing transformers similar to those indicated for this Project and with a record of successful in-service performance. ° ee a pi —h Projet No. 1E-0962 Volume 1 2612003 SECTION 261200 MEDIUM VOLTAGE TRANSFORMERS G. |. Common clauses for HV switehgear and control gear standards: IEC 90694. Power transformers: IEC 60076, 60354, 60726, 60905. 3. IEC 60726: Dry type di cast resin, 4. TEC 60076-8: Application guide for Power Transformers TEC 60137: Bushing for Transformers 6. IEC 60529: Degrees of protection provided by enclosures (IP Code). 7. TEC 6004-1, 60186: Instrument transformers. 8. BS 2562: Cable Boxes for Transformers and reactors 9, BS 6121: Mechanical cable glands. All ransformers shall be suitable for normal operation at SO°C ambient temperature. Warranty: provide two years warranty forall equipment specified in this Section Factory Tests: Design fests (type tests) special fests and routine tests conform to referenced standards, Factory Tests Witnessing: Conduct routine tests, special tests and type tests on equipment for this Project for witnessing by Owner/Engineer. However, these special tests and type tests need not be repeated if the manufacturer submits satisfactory test reportscertificates, acceptable to Owner and Engineer, on tests ‘conducted previously on identical transformers The Transformers shall be designed to ensure satisfactory operation in indoor environment under site and system operating conditions as required by Electricity Wiring Regulations and other requirements, Source Limitations: Products shall be procured only from the manufacturer directly or authorized dealer. VERY, STORAGE, AND HANDLING ‘Temporary Heating: For indoor, dry-type transformers, apply temporary heat according to manufacturer's written instructions within the enclosure of each ventilated-type unit throughout periods during which equipment is not energized and is not in a space that is continuously under normal control of temperature and humidity Transformers to be shipped to site with "shock-guard” indicators on them, which should be fixed on the transformers immediately on completion of testing at factory. Fon constauerion i Packing: Projet No.JE-0962 Volume 2612004 16 MEDIUM VOLTAGE TRANSORMERS 1, Each transformer shall be mounted on wooden pallets of minimum 150 mm hheight fastened to the skid at convenient places for shifting the transformer by using forklifts. Fastening of pallet to skid shall be easily detachable at the time Of installation of the equipment at site 2. The pallets shall be provided with, at least three legs (150 mm height) perpendicular to the skid of the transformer, two of them positioned conveniently near the ends and one at the center, in line with the center of gravity of the transformer, so that the transformer can be lifted properly balanced with a forklift. Two markings also shall be put on the palleterate to indicate where the fork is to be inserted for balanced lifting The base legs shall be strong enough (0 support the entire weight of the transformer without getting crushed or damaged. Design/drawing of the pallet shall be approved by Engineer. 3. ‘The transformer shall be covered with suitable transparent polythene sheets fused together with necessary desiccant inside before crating/casting, PROJECT CONDITIONS Environmental Limitations: Rate equipment for continuous operation under the following, unless otherwise indicated: 1. Ambient Temperature: 30 deg €. 2. Alfitude: Not exceeding 2000 m, 3. Relative hut ity: 100%, 4. Airborne humidity condition COORDINATION Coordinate layout and installation of transformers with other construction. Coordinate size and location of concrete or mounting bases. Concrete reinforcement, and formwork requirements are specified in Section 033000, CAST- IN-PLACE CONCRETE. PART 2- PRODUCTS. 24 MANUFACTURERS: Schneider ABB Approved equal FOR CONSTRUCTION ‘7202012. Projet No E0962 Volume i 2612008 SECTION 261200 MEDIUM VOLTAGE TRANSFORMERS A. ‘Type of transformer and rating shall be as indicated in the project speci 1B. ‘Type: 3-phase, indoor, two winding, cast resin, with minimum class Hi inner LV cores and class H on outer MV cores, rated for continuous operation under ‘worst site ambient conditions at full load, and complying with IEC 60726. Alt transformers shall be suitable for normal operation at + 50°C ambient, 1 Core a. The core shall be constructed from laminations of cold rolled, grain oriented sheet ste! as a minimum requirement, b. All parts of the core shall be of robust design capable of withstanding any shocks to which they may be subjected during liRing, transportation, installation and service. ©. ‘The magnetic circuit shall be earthed through a link as speci clause Internal Earthing, 2. HV Windings: 2 The high voltage winding shall be wound with copporconduetor material and quartz reinforced cast resin. The high voltage windings shall be interconnected by interconnection pieces with similar insulation or by ‘other approved method. b Ts shall be arranged at such positions on the H.V. Winding as will preserve, as far as possible, the electromagnetic balance of the transformer at all voltage ratios, but shall also be positioned with duc regard to the impulse voltages which may be impressed on the windings. ‘The low voltage windings: The low voltage windings shall be wound with copper conductor material, quartz reinforced cast resin and provided with appropriate terminals for direct connection to the cable box, C. Insulation and Eneapsulation: Humidity resistant, explosion and fire-resistant, self extinguishing, tropicalized, non hygroscopic, giving non-toxic gases in the event of fire D. Five equal tappings are to be provided on MV side by means of reconnectable links (off-cireuit) (twotappings above and below the rated MV side), giving +/- 2.5%, +/- 5% tapping on transformers. 1. Voltage Control 4, The transformer shall be provided with manual variation of the transformation ratio by means of tappings which can be selected whilst the transformer is off-cireuit. Tapping selection shall be by means of Jinks which shel he corned len Head Serew. 1 Np. Alle hea ke FOR CONSTRUCTION a Alisa fend key ovraorov2 Projet No, E0962 Volume t 261200-6 SECTION 261200 MEDIUM VOLTAGE TRANSFORMERS shal be supplied with each transformer, The means of tapping selec shall be provided with means of locking b. The variation shall take place over the range and in steps as indicated in "Data Schedule for Transformers’ - Annexure-1, without producing phase displacement, ‘¢, The taps shall be so arranged with the connection links or bridges that in no case can taps be short-circuited, ‘ach tap terminal shall be marked with a number corresponding to the hnumber for that tap position as shown on the rating and diagram plate ‘mounted on the transformer. 2. Access for Links a. Primary voltage selection links and tap selection links shall be located at convenient height. The design shall be such that these links will be easily accessible by an operator after opening the enclosure cover once the transformer is installed at site and all cables are connected, b. A connection and terminal marking diagram shall be provided for easy reference for ap changing/Vvoltage selection Rubber sound isolation Pads are to be provided between core and coil assemblies, and between base and housing. The pads shall be double deflection neoprene ‘mounts, similar to Mason Type ND. with a minimum 13mm statie deflection in liew of the rubber sound isolation pads currently specified between the transformer core and frame, Mounting and Handling: Transformer base and structure are to have ling hooks or lugs, towing and lashing eyes or lugs and provision for roller wheels, Temperature monitoring, is to be provided by externally mounted tripping units giving alarm and trip at two stages with about 20 deg. C temperature difference, actuated by three embedded thermistor sensors in LV windings (hotspot), Additional thermal monitoring/eontrol is to be provided for cooling fan operation, High temperature alarm monitoring is to have a built-in digital display unit ‘Temperature is to be monitored by the CCMS, ‘Terminals: Arranged as shown on the Drawings, and are to be compatible for copper cable termination Barthing bolts or copper pads are to be provided on main frame of transformer. Earthingbusbars are to be provided on LV and MY sides of housing, Housing: sheet steel construction, IP 21 with provision for roof fans for indoor instalation FOR CONSTRUCTION oS orzo

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