INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
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RENR7695-01
August 2010

C4.4 Marine Generator Set

Electrical System
L1K1-UP
S1M1-UP

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

HARNESS and WIRE

Electrical Schematic Symbols

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for

Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Part Number: for

Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:

This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

ENGINE and STANDARD CONTROL PANEL WIRING

ENGINE and PREMIUM CONTROL PANEL WIRING

ORANGE (CT2)

ORANGE (CT3)

CTL1

CTL2

CTL3

CTE

EARTH

FUEL

EMERGENCY STOP

L SERIES GOVERNOR FAILURE ALARM

MAG P +VE

MAG P -VE

LOW OIL PRESSURE

ALARM

LOW OIL PRESSURE

SHUTDOWN

HIGH COOLANT TEMP

SHUTDOWN

HIGH COOLANT TEMP

ALARM

LOW COOLANT LEVEL

WATER IN FUEL

0v

SYSTEM AUTO

COMMON SHUTDOWN

REMOTE START

PRE-HEAT

HIGH EXHAUST TEMP

STARTER

(ALARM MUTE)

RED (NOT IN AUTO)

TURQUOISE (HIGH EXHAUST TEMP)

GREY

TURQUOISE

ORANGE

RED

YELLOW

17A

BLUE (MPU DSM)

BLUE (MPU DSM)

BLACK

RED

EMERGENCY
STOP ON
CANOPY.
OTHERWISE
LINK TERMINALS

PINK (EMERGENCY STOP)

BLACK

REMOTE CONTACTS 'C'

NOT IN
AUTO SIGNAL

GREY (LOW COOL LEVEL)

GREEN

EMERGENCY
STOP

R2 82R
24V SYSTEMS
ONLY

WHITE
(DEUTSCH X)

REMOTE CONTACTS 'B'

START
SIGNAL

BLACK

D3

WK

86

D+

BW
REMOTE PANEL
COOLANT
TEMPERATURE
SENDER

-VE
FROM
BATTERY

REMOTE PANEL
OIL
PRESSURE
SENDER

ALTERNATOR

STARTER

30

-VE CIRCUIT
FUSE 80A

87

L SERIES
SPEED
CONTROL

30

12 1

FUEL/STOP
RELAY
NOTE B

AMBIENT
TEMPERATURE
SWITCH
NOTE A

87

RED

85

BROWN
12v OUT

87a

B+
COOLANT
TEMPERATURE
SENDER

86

24v IN

85

11 2
10 3
94
85
76

COLD START
ADVANCE
NOTE A

TURQUOISE (HIGH EXHAUST TEMP)

GLOW PLUG
MOMENTARY
EARTH RELAY

FUEL/STOP
SOLENOID

HIGH
EXHAUST
TEMP

LOW
COOLANT
LEVEL

FUEL
PUMP

MAGNETIC
PICKUP

COMBINED OIL HIGH COOLANT COOLANT

PRESSURE
TEMPERATURE
TEMPERATURE
SWITCH AND
SWITCH
SENDER
SENDER

BLACK

30

GREY (LOW COOL LEVEL)

GLOW PLUG HEAVY

DUTY RELAY

BLACK

85

L SERIES
RELAY

85
30

30

87

VOLTAGE REGULATOR
24V SYSTEMS ONLY

87a

PINK (LOW COOLANT LEVEL)

V
RED (LSC1)

DC CIRCUIT
BREAKER 10A

87

C
85

RED

86

50

J
86

RED

GREY

TURQUOISE

ORANGE

5A FAST
ACTING FUSE

D4

12V SYSTEMS
ONLY

WK

D
RED

BLACK

TURQUOISE

+VE
FROM
BATTERY

MAGNETIC
PICKUP

PINK (EMERGENCY STOP)

BLACK

11

GREEN

GREY

MAGNETIC
PICKUP

BLACK

87

HIGH COOLANT
TEMPERATURE
SWITCH

150R

RED

START
RELAY

COMBINED OIL
PRESSURE
SWITCH AND
SENDER

10

86

FUEL
PUMP

12

RED (+VE)

PINK

FUEL/STOP
SOLENOID

14

RED (ALARM MUTE)

PINK

COLD
START
ADVANCE
NOTE A

23

-VE CIRCUIT
FUSE 80A

FIT LINK
FOR 12V

BATTERY
DISCONNECT
SWITCH

87a

16

ALARM
MUTE

ALARM
RELAY
MUTE

85

ORANGE

YELLOW

8 5

15

RUN

BLUE (MPU DSM)

BLUE (MPU DSM)

9 4

GREY

PINK
PINK

NOTE B

BLACK

GLOW PLUG - CYL 4

10 3

BLUE (LSC 3)

BLACK

GLOW PLUG - CYL 3

ALTERNATOR

11 2

7 6

30

GLOW PLUG - CYL 2

BLACK

STARTER

BLACK

BLACK

OIL
PRESSURE
SENDER

BLACK

NOTE A

87

GLOW PLUG - CYL 1

B-

AMBIENT
TEMPERATURE
SWITCH

BLUE (LSC 11)

GREEN

YELLOW

86

B+

FUEL/STOP
RELAY

12v OUT

GLOW PLUG
MOMENTARY
EARTH RELAY

12 1

PINK

GLOW PLUG HEAVY

DUTY RELAY

30
87A

22

BLACK

RED (ALARM MUTE)

87

21

BLACK

1A DIODE

RED
L SERIES
SPEED
CONTROL

85

86

24v IN

WHITE (COLD
START ADVANCE)

87a

30

D+

-VE
FROM
BATTERY

30

RED

87

GREY

VIOLET

85

86

WHITE (-VE EARTH RELAY)

RED

87

START
RELAY

COOLANT
TEMPERATURE
SENDER

85

86

RED

RED

GREEN

VOLTAGE REGULATOR
24V SYSTEMS ONLY.

BLUE

(DEUTSCH J)
WHITE

RED
BATTERY
DISCONNECT
SWITCH

20

YELLOW

-VE

87A

L SERIES
RELAY

17

BLUE (MPU DSM)

+VE

1
3

30

87

19A D1
19

RED (LSC1)

DC CIRCUIT
BREAKER 10A

BLUE (MPU DSM)

10

FIT LINK
FOR 24V

85

86

RED
BLACK

(GLOW RELAY)

+VE
FROM
BATTERY

RED

5A FAST
ACTING FUSE

24

BLACK

ALARM MUTE

RUN 5

RED

18

BLUE (LSC 3)

GREEN

ALARM MUTE

AUDIBLE
ALARM

GREY

2
4

YELLOW

COOLANT
TEMPERATURE
SENDER

RED (AUDIBLE ALARM)

RED (AUDIBLE ALARM)

OIL
PRESSURE
SENDER

BLACK

BLUE (LSC 11)

RED (+VE)

BLUE

-VE 6

13

PINK

+VE 3

RED (MARKED ALARM MUTE)

DC -VE

BLACK

E
REMOTE
CONTACTS
'C'
NOT IN
AUTO
SIGNAL

PINK

ALARM MUTE 10

DC +VE

STANADYNE
FUEL/WATER
SEPARATOR
(OPTION)

RED (WATER SEPARATOR)

SHUT DOWN
RELAY

R2

BROWN

ALARM MUTE 9

YELLOW (WATER SEPARATOR)

AUDIBLE ALARM

RED (MARKED ALARM MUTE)

WARNING LAMP

BLACK

PINK

GENERATOR
RUN RELAY

19 COMMON ALARM

PINK

31 L1

BLACK

GENERATOR SET CONTROL (PREMIUM)

PINK

30

WHITE (COLD
START ADVANCE)

29

BLACK

27

WHITE

32 L2

BLACK

GLOW PLUG - CYL 4

26

RED

GLOW PLUG - CYL 3

GLOW PLUG - CYL 2

1
3

(GLOW PLUG)

1
3

RED

BLACK

GREEN/YELLOW
12

25

GREEN

12V SYSTEMS
ONLY

1
3

GLOW PLUG - CYL 1

GREY

2
4

BLACK

YELLOW

WHITE (CTE)

33 L3

VIOLET

R3

R4

VIOLET

COOLANT
TEMPERATURE
SENDER

RED (L3 LOAD)

P2
S2

REMOTE CONTACTS 'D'

FOR GENERATOR
SHUTDOWN

YELLOW

OIL
PRESSURE
SENDER

GREEN

WHITE (DEUTSCH W)

2
4

TO REMOTE PANEL

BLACK

RED (L2 LOAD)

RED
(C0MM0N ALARM)

COMMON
ALARM RELAY

R2

L3

P1
S1

34 N

WHITE

BLACK

PINK (CTG)

BLUE (MPU DSM)

RED (L1 LOAD)

P2
S2

BLACK

YELLOW
PINK (OPG)

BLACK

BLACK

REMOTE
CONTACTS
'B'
START
SIGNAL

10

L2

P1
S1

YELLOW (SHUTDOWN)

R1

BLUE (MPU DSM)

WHITE (DEUTSCH X)

REMOTE CONTACTS 'E'

FOR GENERATOR
RUN

BLACK

P2
S2

ALARM MUTE

REMOTE CONTACTS 'A'

FOR GENERATOR
ALARM

2
4

(DEUTSCH J)

82R
24V SYSTEMS
ONLY

VIOLET

BLACK

BLACK

RED

PINK
WHITE

PINK (HM)

EMERGENCY
STOP

FIT LINK FOR 24V

BLACK

1A
DIODE

RED

GREEN (RUN)

11

GENERATOR RUN

COMMON ALARM

TURQUOISE

FIT LINK FOR 12V

GREEN

AUDIBLE
ALARM

D1

DC CIRCUIT
BREAKER 6.3A
3 OFF

PINK (EMERGENCY STOP)

150R
WHITE

RED

LAMP
TEST

GREEN

RED (AUDIBLE ALARM)

ALARM
MUTE

PINK (FUEL)

D2

AC ALTERNATOR

EMERGENCY
STOP ON
CANOPY.
OTHERWISE
LINK
TERMINALS

1A
DIODE

PINK (EMERGENCY STOP)

GREEN

PINK (COMMON
SHUTDOWN)
R1

WHITE (AMBIENT
TEMP SWITCH)

10

BLACK

WHITE (-VE RELAY)

17

BLACK

RED (L1)

VIOLET

RED (L2)

COOLANT
TEMPERATURE
GAUGE
RED (L3)

RED (VOLTMETER)

13

OIL
PRESSURE
GAUGE

HOUR
METER

GREY

21

20

HIGH WATER TEMPERATURE

DC -VE

LOW OIL PRESSURE

DC +VE

ORANGE

NOT IN AUTO

BROWN

WARNING LAMP

EMERGENCY STOP

L SERIES GOVERNOR FAILURE ALARM

FUEL

RED (AUDIBLE ALARM)

11

DC
VOLTMETER

STARTER

TO REMOTE PANEL

LAMP TEST

BLACK

SHUT DOWN
RELAY

12

NOTE TO RESET UNIT SELECT 'OFF' POSITION ON MODE SWITCH.

COMMON SHUTDOWN

AUDIBLE ALARM 4

SPARE UNIT

PRE-HEAT

ALARM
MUTE
RELAY

GENERATOR
RUN RELAY
2

R1

R2

RED

R4

WHITE (LAMP TEST)

RED (+VE)

18

GENERATOR SET CONTROL (STANDARD)

REMOTE STARTER

GREEN (RUN)

VIOLET

GENERATOR RUN 11

REMOTE CONTACTS 'A'

FOR GENERATOR
SHUTDOWN

SPARE UNIT

MAG P -VE

REMOTE CONTACTS 'E'

FOR GENERATOR
RUN

19

MAG P +VE

YELLOW (SHUTDOWN)

BLUE

COMMON ALARM 2

ORANGE (CT1)

L1
P1
S1

MAGNETIC
PICKUP

REMOTE PANEL WIRING

(RUN)

L1

1
3

GENERATOR
RUN RELAY

SHUT DOWN
RELAY

DC +VE

10

C
SYMBOL

COOLANT
TEMPERATURE
GAUGE

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

18

44

45

12

13

14

OIL
PRESSURE
GAUGE
BROWN

15

BLACK

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

COOLANT
TEMPERATURE
GAUGE

STANADYNE
FUEL/WATER
SEPARATOR
(OPTION)

RED

GREY

YELLOW

BLUE (DSM17)
BLUE (DSM18)

RED
RED

RED

PINK
PINK

BLACK

RED (AM)

BLACK

TURQUOISE (DSM13)

GREY (DSM12)
K

COMMON
ALARM
LAMP

GREY (LOW COOL LEVEL)

BLACK

PINK (LOW COOLANT LEVEL)

GREY

LOW
COOLANT
LEVEL

Comment

+12/24 VDC Input power

Supply power - see note below

TPS signal output

Direct position feedback output indication

AUX - (Signal ground)

Ground for AUX inputs

Aux input 3/RS232 transmit Aux 3 and service tool input (Raise Speed)

Input power ground

Ground for the 12/24 V input power

Aux input 4/RS232 receive

Combination Aux 4 and service tool input

5V out

Power for external sensors (10mA max)

Aux input 1

Aux 1 input (Aux bias input)

Relay driver output

GENERATOR
RUN
LAMP

NOTE A:
NOTE B:

NOT INSTALLED ON GENSETS WITH TURBOCHARGER ASPIRATION.

FOR 24V SYSTEMS, CONNECT TERMINAL 87 OF FUEL/STOP RELAY TO
THE INPUT OF THE CONVERTER, AND CONNECT THE OUTPUT OF THE
CONVERTER TO THE COLD START ADVANCE SWITCH, THE FUEL/STOP SOLENOID,
AND THE FUEL PUMP. FOR 12V SYSTEMS, CONNECT TERMINAL 87 DIRECTLY
TO THE COLD START ADVANCE SWITCH, THE FUEL/STOP SOLENOID,
AND THE FUEL PUMP.
HARNESS

DESCRIPTION

Aux 2 input (Lower speed)

269-5198

REMOTE PANEL 15'(4.57m)

11 MPU +

MPU speed signal input

(+) BATTERY

269-5199

REMOTE PANEL 25'(7.62m)

12 Ignition input

Ignition speed signal input

(+) BATTERY SWITCHED

269-5200

REMOTE PANEL 45'(13.72m)

STARTING CIRCUIT

269-5202

REMOTE PANEL 80'(24.39m)

271-3543

CONTROL PANEL 15'(4.57m) EXTENSION

273-2452

GENERATOR HARNESS (EXTERNAL / TO GENERATOR)

273-2453

GENERATOR HARNESS (IN PREMIUM CONTROL PANEL)

273-4357

STANDARD CONTROL PANEL

273-6213

PREMIUM CONTROL PANEL

274-1231

ALTERNATOR TO STARTER

274-1232

DISCONNECT SWITCH TO STARTER

274-1233

MAIN HARNESS

274-1991

REMOTE PANEL WITH GAUGES

HIGH
EXHAUST
TEMP

MAGNETIC
PICKUP

COMBINED OIL
HIGH COOLANT COOLANT
PRESSURE
TEMPERATURE TEMPERATURE
SWITCH AND
SWITCH
SENDER
SENDER

Component
Name

Status / fault detection output

(-) BATTERY / RETURN

SIGNAL PLUS TO GSC
SIGNAL MINUS TO GSC

BLACK

FUEL
PUMP

(52) VALVE GP - CONTROL

138-1234
Part Number

10 Aux input 2

PIN ARRANGEMENT AS SHOWN ON THE CIRCUIT IS VEIWED AS

LOOKING INTO THE L SERIES CONTROL

BLACK

FUEL/STOP
SOLENOID

TURQUOISE

7 6

ORANGE

8 5

YELLOW

9 4

SCREEN

10 3

BLUE (MPU DSM)

BLUE (MPU DSM)

FUEL/STOP
RELAY

11 2

WK

COLD START
ADVANCE*

Callout Number

(Machine Location from

Component LocationsTable)

-VE CIRCUIT
BREAKER 80A

BLACK

BLACK

87 30
87a

12 1

BLACK

ALTERNATOR

GLOW PLUG - CYL 4

STARTER

GLOW PLUG - CYL 3

2nd STATION
OIL
PRESSURE
SENDER

BLACK

GLOW PLUG - CYL 1

D+

B-

GLOW PLUG - CYL 2

86 85

B+

2nd STATION
COOLANT
TEMPERATURE
SENDER

GLOW PLUG
MOMENTARY
EARTH RELAY

L SERIES
SPEED
CONTROL

BLACK

RED

87 30

YELLOW

GREY

50

BROWN
PINK

86 85

GLOW PLUG HEAVY

DUTY RELAY

RED

87 30

AMBIENT
TEMPERATURE 12v OUT
SWITCH *

WHITE (COLD
START ADVANCE)

VIOLET

START
RELAY
5
4

24v IN

WHITE (-VE RELAY)

86 85
87
30
87a

86 85

TURQUOISE (HIGH EXHAUST TEMP)

L SERIES
RELAY

VOLTAGE REGULATOR
24V SYSTEMS ONLY.

BATTERY
ISOLATOR
SWITCH

Pin Function

BLUE (LSC 3)

RED

F
R

RED (LSC1)

87 30

DC CIRCUIT
BREAKER 10A

CALLOUTS

REMOTE
START
SWITCH

PIN ARRANGEMENT ON L SERIES SPEED CONTROL

86 85

RED

BLACK

BLUE (DSM10)
J

BLUE (LSC 11)

+VE
FROM
BATTERY

T
5A FAST
ACTING FUSE

ALARM
MUTE
SWITCH

BLUE

BLACK

RED

AUDIBLE
ALARM

GREEN

-VE
FROM
BATTERY

START
SIGNAL

BLACK

PINK

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RED (+VE)

BLACK

RUN

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED (AM)

PINK

COLOR

DC
VOLTMETER

RED (AM)

BLACK

-VE

ABBREV

REMOTE CONTACTS 'B'

BLACK

PINK

GREEN

EMERGENCY
STOP

GREEN

+VE

ALARM
RELAY
MUTE

AUDIBLE
ALARM

GREY

ALARM
MUTE
RED (AM)

PINK

ALARM MUTE 10

BLACK

ALARM MUTE

FIT LINK
FOR 12V

WHITE

COOLANT
TEMPERATURE
SENDER

YELLOW

1
3
8

D1
1A
DIODE

EMERGENCY
STOP ON
CANOPY.
OTHERWISE
LINK TERMINALS

RED

BLACK

REMOTE
START
SWITCH

RED (AA)

FIT LINK
FOR 24V

BLACK

OIL
PRESSURE
SENDER

RED (AA)

2
4

150R

VIOLET (D+)

R2

AUDIBLE ALARM

RED (AM)

RED (DSM3)

CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT

RED (DSM7)

ALARM
MUTE
SWITCH

DESCRIPTION
CIRCUIT CONNECTED

GREY

YELLOW

(+VE)

RED

11

OIL
PRESSURE
GAUGE

DC
VOLTMETER

(RUN)

17

GREEN

10

(SHUTDOWN)

YELLOW

RED

47

RED

(AUDIBLE ALARM)

RED

DC -VE

WATER IN FUEL

1
3

GENERATOR
RUN

H#
REMOTE START

HIGH EXHAUST TEMP

1
3

LOW COOLANT LEVEL

HIGH COOLANT TEMP

ALARM

2
4

COMMON
ALARM

ALARM
MUTE

CONNECTOR

MAG P -VE

GREEN

MAG P +VE

2
4

COMMON ALARM
WARNING LAMP

BLACK

L SERIES GOVERNOR FAILURE ALARM

R3

6
9

RED (DSM2)

VIOLET (WL)

R4

2
4

GENERATOR
ALARM RELAY

11

L1

REMOTE CONTACTS 'D'

FOR GENERATOR
SHUTDOWN
BROWN

R1

L2

EMERGENCY STOP

REMOTE CONTACTS 'E'

FOR GENERATOR
RUN

16

FUEL

REMOTE CONTACTS 'A'

FOR GENERATOR
ALARM

YELLOW (SHUTDOWN)

STOP
START AUDIBLE
ALARM

AUTO START INSTRUMENTATION MODULE - DEEP SEA MODEL 5310

L3

35

RED (L1 LOAD)

GREEN (RUN)

42

CTE

36

ORANGE (CT3)

41

P2
S2

WHITE (CTE)

CTL3

RED (L2 LOAD)

40
CTL2

37

39

L3

P1
S1

0v

P2
S2

COMMON SHUTDOWN

COMMON ALARM

RED (L3 LOAD)

L2

P1
S1

PRE-HEAT

GENERATOR RUN 11

38

CTL1

GENERATOR
RUN
LAMP

BLACK

10

P2
S2

STARTER

AUDIBLE
ALARM

DC CIRCUIT
BREAKER 6.3A
3 OFF

P1
S1

ALARM MUTE

RED (L1)

AC ALTERNATOR

ORANGE (CT2)

11

C
COMMON
ALARM
LAMP

REMOTE PANEL WIRING with GAUGES

LOW OIL PRESSURE

ALARM

GREEN

(SHUTDOWN)
2

DC & AC CIRCUITS FOR MARINE GENSETS WITH DEEP SEA 5310 CONTROL

ORANGE (CT1)

10

YELLOW

RED
9

GENERATOR
RUN

COMMON
ALARM

RED (L3)

RED

RED

ALARM
MUTE

RED (L2)

GREEN

BLACK

STOP
RUN

(AUDIBLE
ALARM)

AUDIBLE
ALARM

CONTROL PLUS FROM GSC

CONTROL MINUS FROM GSC

MAGNETIC
PICKUP

RUN / SHUTDOWN

THIS SCHEMATIC IS FOR THE C4.4 MARINE GENERATOR SET ELECTRICAL SYSTEM
MEDIA NUMBER: RENR7695-01

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

MAIN HARNESS CONNECTOR LOCATIONS

AMBIENT
TEMPERATURE
SWITCH

HIGH COOLANT
TEMPERATURE
SWITCH

ENGINE COOLANT
TEMPERATURE
SENDER
CONNECTOR
(REMOTE PANEL)
ENGINE COOLANT
TEMPERATURE
SENDER

SPEED
CONTROL

VIEW ALL CALLOUTS

ALTERNATOR

LOW
COOLANT
LEVEL
SWITCH

EXHAUST
TEMPERATURE
SWITCH
CONNECTOR
STARTING
MOTOR

GLOW PLUG
CONNECTOR

COLD START
ADVANCE
SOLENOID
(NOTE A)

STOP
SOLENOID

FUEL PUMP

OIL
PRESSURE
SENDER
(REMOTE
PANEL)
OIL PRESSURE
SWITCH/SENDER
BATTERY
DISCONNECT
SWITCH

MAGNETIC PICKUP
(SPEED/TIMING SENSOR)
GENERATOR SET CONTROL

CONTROL PANEL
(GENERATOR SET
CONTROL)

MAGNETIC PICKUP
(SPEED/TIMING SENSOR)
SPEED CONTROL
80 AMP
DC CIRCUIT
BREAKER
(GLOW PLUG)
10 AMP
DC CIRCUIT
BREAKER
(MAIN)

FUSE
SPEED CONTROL
5A FAST
24VDC to 12VDC
CONVERTER
NOTE B

RELAYS:
FUEL/STOP
GLOW PLUG
SPEED CONTROL
START

CONTROL PANEL
MAIN HARNESS
CONNECTOR

STANDARD CONTROL

VIEW ALL CALLOUTS

DC
VOLTMETER
OIL
PRESSURE
GAUGE

COOLANT
TEMPERATURE
GAUGE
SERVICE
METER

MAIN HARNESS
CONNECTOR

SHUTDOWN
RELAY

PREMIUM CONTROL

ALARM
MUTE
RELAY

GENERATOR
RUN
RELAY

COMMON
ALARM
RELAY

CONTROLLER
AUDIBLE
ALARM

ALARM
MUTE
RELAY

EMERGENCY STOP
SWITCH
ALARM
MUTE
SWITCH

AUDIBLE
ALARM
ALARM
MUTE
SWITCH
EMERGENCY STOP
SWITCH

SHUTDOWN
RELAY

CONTROLLER

GENERATOR
RUN
RELAY

GENERATOR
HARNESS
CONNECTOR

ENGINE WITHOUT TURBOCHARGER

VIEW ALL CALLOUTS

LEFT SIDE VIEW

RIGHT SIDE VIEW

CONTROL PANEL
(GENERATOR SET CONTROL)

MAIN HARNESS
CONNECTOR

HIGH COOLANT
TEMPERATURE
SWITCH
GLOW PLUG
CONNECTOR

AMBIENT
TEMPERATURE
SWITCH

GENERATOR
HARNESS
CONNECTOR

ENGINE COOLANT
TEMPERATURE
SENDER

BATTERY
DISCONNECT
SWITCH

LOW COOLANT
LEVEL SWITCH

24VDC to 12VDC
CONVERTER
NOTE B

SPEED CONTROL
STOP SOLENOID
FUEL PUMP

ENGINE
COOLANT
TEMPERATURE
SENDER
CONNECTOR
(REMOTE
PANEL)

RELAYS:
FUEL/STOP
GLOW PLUG
SPEED CONTROL
START

OIL PRESSURE
SENDER
(REMOTE PANEL)

OIL PRESSURE
SWITCH/SENDER

FUSE
SPEED CONTROL
5A FAST

COLD START ADVANCE

SOLENOID (NOTE A)
MAGNETIC PICKUP
(SPEED/TIMING SENSOR)
SPEED CONTROL

10 AMP
DC CIRCUIT
BREAKER
(MAIN)
80 AMP
DC CIRCUIT
BREAKER
(GLOW PLUG)

ALTERNATOR
MAGNETIC PICKUP
(SPEED/TIMING SENSOR)
GENERATOR SET CONTROL

STARTING
MOTOR

EXHAUST
TEMPERATURE
SWITCH
CONNECTOR