Blanker/Batch #

Mill Coil #:

Part #:

PCS on lift:

X = UP DENTS O = DOWN DENTS L = LAMINATION S = SCRATCHES F = FLOPPERS D = FICTION DIGS R = ROLL MARK
Notes: See Master Sheets.

Percect of lift

50

48
Lift 1 Coil #
134452-01B

45

Lift 2 Coil #
144061-02B

40

Number of Part Defects

35

Lift 3 Coil #
138826-05A
977565-02A
Lift 4 Coil #
144061-02A

30
25

23

20
15

Lift 5 Coil #
13
10

Lift 6 Coil #

10
5
5

11

Lift 7 Coil #
00000-00

0
High Spots

Low Spots

Lamination

Scratches

Floppers

Roll Mark Frictions Digs

Buckles

Bent

Quality
Inspect

Type of Defect

# of pcs on lift

Defects
High Spots
Low Spots
Lamination
Scratches
Floppers
Roll Mark
Frictions Digs

463

550

547

90

Lift 1 Coil #
134452-01B

Lift 2 Coil #
144061-02B

Lift 3 Coil #
138826-05A
977565-02A

Lift 4 Coil #
144061-02A

13
48

10
1

23
1

3
2
1

1650
Lift 5 Coil #

Lift 6 Coil #

Lift 7 Coil #
00000-00

Total

Over
all

Percentage Per
Defect

51
50
0
3
0
2
1

3.09%
3.03%
0.00%
0.18%
0.00%
0.12%
0.06%

Buckles
Bent
Quality Inspect
Total
Percect of lift

61
13.17%

17
3.09%

24
4.39%

5
5.56%

0
#DIV/0!

0
#DIV/0!

0
#DIV/0!

0
0
0
107
6.48%

0.00%
0.00%
0.00%

6.48%

Total Percentage of Rework For The Run

3.50%

3.00%
2.91%

2.50%

2.00%

1.50%

1.64%

6.48%

1.00%
0.79%

0.50%

0.48%
0.00%

0.12%

Dirt

Roll Line

0.00%

0.12%

0.00%

0.06%

0.00%

Die

Oil

Pressure

Mill
Related

Inspector
Error

0.12%

0.36%

0.00%

Feed Roll
Mark

Paint

Quality
Inspect

0.00%

# of pcs on lift

Cause
Dirt
Roll Line
Zinc/Slug
Belt
Die
Oil
Pressure

Zinc/Slug

Belt

463

550

547

90

Lift 1 Coil #
134452-01B

Lift 2 Coil #
144061-02B

Lift 3 Coil #
138826-05A
977565-02A

Lift 4 Coil #
144061-02A

2
10

3
8

Robot

Random

1650
Lift 5 Coil #

Lift 6 Coil #

Lift 7 Coil #
00000-00

Total

Percentage Per
Defect

0
2
13
8
0
2
0

0.00%
0.12%
0.79%
0.48%
0.00%
0.12%
0.00%

Mill Related
Inspector Error
Robot
Feed Roll Mark
Paint
Quality Inspect
Random
Total

1
48
2
6
13
61

3
17

7
25

4
6

1
0
48
2
6
0
27
109

0.06%
0.00%
2.91%
0.12%
0.36%
0.00%
1.64%

48%