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Part Name :
Part Number :
Line No. :
Forming Date :
Report Date :
Reason for Report:
Formability Status : Marginal 9%
Part Name: Front Door Inner Left Hand "B" blank Part Number:
Die Number: NA
Date of Forming: NA
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Observations
Analysts was not present when part was formed.
No press settings from time of part formation were available
Coil number was not available, analysis preformed using actual measured thickness of blank
and minimum specified "N" value
"B" blank portion of door panel is marginal 9%, in strain analysis.
Areas at points 6,7,8, & 10 were not etched. Surface strain, for these areas, is based on
Thinning analysis and plane strain mode of deformation.
Wrinkles along A pillar and header area of window.
Severe hard mark on binder, outside of bead, adjacent to points 3 & 10.
Recommendations
Spotting binder at weld line for proper clearance of "A" will reduce wrinkles above A pillar
portion of blank.
Spotting binder surface to remove hard mark in latch area will reduce major strains at points
three, four, and ten.
At evaluation point 9, optimize radii and wall angles of to print design to reduce major strain
recorded in this area.
Second die forms hinge and latch areas deeper and these areas should have additional strain
analysis preformed.
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80
70
Critical
% Major Strain
60
50
Marginal
40
Safe
30
7 10
6
11
8
3
1
45
20
10
2
0
-30
-20
-10
10
20
% Minor Strain
30
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Final Thickness
Data Points
0.100
Critical Thickness
0.200
Marginal Thickness
Original Thickness
0.300
0.400
0.500
0.600
0.700
Safe
0.800
0.900
11 13 15 17
19 21 23
25 27 29
Measurement Point
Critical Thickness
Marginal Thickness
Original Thickness - Inches
Minimum n - VALUE
FLDo
FLD Marginal
0.562
0.606
0.762
0.220
35.7
25.7
31
11
10
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