You are on page 1of 4

Volume 1 Component Location

Wire
Number

Wire Color

Power Circuits

Component

Description

Control Circuits - Continued

101

RD

Battery (+)

976

OR

Ride Control Solenoid #1

102

BU

Head Lamp

A314

OR

Park Brake Switch

105

BR

Key Switch

A509

PK

A/C Theromostat Switch

109

OR

Alt Output (+) Term.

A523

PU

Temperature Potentiometer Pos #1

110

GN

Cold Start Relay

A524

BR

Temperature Potentiometer Pos #2

112

PU

Main Power Relay Output

A526

PK

Electronic Water Valve Actuator

114

RD

Warning Horn (Forward)

A571

PU

Work Lamp Relay

117

YL

Level Ride Relay

A572

PK

Work Tool Switch #1

118

GY

Right Rear Working Lamps

A752

BR

EUI Spare Speed Sensor Input

CID

120

YL

HVAC Blower

A771

PU

Float Switch

0041

8 Volt DC Supply

122

RD

Unswitched Power Out

A958

WH

Park Brake Solenoid

0070

Parking Brake Switch

124

GN

Spare

C460

BU

Implement Variable Pump Pressure

0091

125

OR

Battery (+)

C776

GN

Computer Box To Hyd Solenoid Valve

0096

Fuel Level Sensor

126

PK

Power Port

E455

BR

Hydraulic Oil Filter

0110

Engine Coolant Temperature


Engine Speed Sensor
5 Volt DC Sensor Power Supply

Component Identifiers (CID)


Module Identifier (MID)
Machine Control System
(MID No. 039)
Component

127

OR

Right Joystick

E554

PK

A/C Controller To A/C Compressor Clutch

128

RD

Battery (+)

E741

YL

Switched Control Power

0262

129

BU

Radio

E847

GY

LH Joystick (Side)

0354

134

YL

Backup Alarm Stop Lamps

E848

GN

LH Joystick (Front/Rear)

0355

Bucket Lower Solenoid


Rackback Solenoid
Implement Pilot Pressure Supply

135

BU

Left Joystick

E850

BR

RH Joystick (Side)

180

GN

HVAC Condenser Compressor

E917

WH

Implement Lockout Switch To Ground (N.O.)

0358

190

PK

Fuel Pump Solenoid

E918

GN

Implement Lockout Switch To Ground (N.C.)

0367

191

WH

Air Ride Seat

F711

GN

CAN Data Link +

0490

Implement Lockout Switch


Hydraulic Oil Temperature Sensor
Parking Brake Solenoid

196

BU

198

PK

200

BK

Spare
Cold Start Relay Coil
Ground Circuits
Main Chassis

F712

GY

CAN Data Link -

F738

WH

Active Ride Control Switch (N.C.)

0681

Linkage Control Joystick Mapping Switch

F739

GN

Active Ride Control Switch (N.O.)

1007

F763

WH

Creeper Switch #1 (N.O.)

1182

High Flow Solenoid


Auxiliary Hydraulics Lever
Armrest/Seat Switch

202

BK

XMSN Control

F764

GN

Creeper Switch #2 (N.C.)

1189

203

BK

Chassis Diagnostic
Basic Machine Circuits

F780

PK

Parking Brake Switch

1190

F905

YL

Suppresser Arc Solenoid Self Level

1482

WH

Starter Relay No. 1 Output

G797

BU

Switch To Relay Coil

1551

Engine Demand Fan System

306

GN

Starter Relay Coil To Neutral Start Switch

G943

BU

Implement Func Select Switch (N.O.)

1703

Left Drive Pump Forward Solenoid


Left Drive Pump Reverse Solenoid

307

OR

Key Switch To VMIS Sensor Module

G944

YL

Implement Func Select Switch (N.C.)

308

YL

Main Power Relay Coil

G970

BU

Proportional Valve Solenoid

1705

Right Drive Pump Forward Solenoid

317

YL

Start Aid Relay To Start Aid Solenoid

G982

PK

Interlock Override Switch

1706

Right Drive Pump Reverse Solenoid

321

BR

Backup Alarm Lamp Travel Alarm

G983

GN

Arm Bar Switch (N.O.)

1960

Ignition Key Reader

322

GY

Warning Horn (Forward)

G984

PK

Arm Bar Switch (N.O.)

2211

Auxiliary Valve #1

327

PK

Shutdown Solenoid

G985

PU

Seat Switch

2212

Auxiliary Valve #2

331

OR

Backup Alarm Relay Coil

H746

YL

Fan Control Solenoid Positive

2471

Cab Door Position Switch

365

YL

Fuel Pump Relay To Switch

H758

BR

Solenoid Out #1

2474

Left Joystick Forward/Reverse Position Sensor

384

BU

H759

OR

Solenoid Out #2

2475

Right Joystick Forward/Reverse Position Sensor


Left Joystick Left/Right Position Sensor

403

Relay To Glow Plugs


Monitoring Circuits

H791

GN

Switch To Relay #1

2476

GN

Alternator (R) Terminal

H792

BR

Switch To Relay #2

2477

Right Joystick Left/Right Position Sensor

404

YL

Opr Mon Hyd Oil Temperature

H801

PU

Proportional Driver Return (1-4)

2669

Creeper Mode Switch

406

PU

Opr Mon Coolant Temperature

H802

GY

Proportional Driver Return (5-8)

2685

Left Drive Motor Speed Sensor #1

410

WH

Opr Mon Action Alarm

H803

BU

Proportional Driver Return (9-12)

2686

Left Drive Motor Speed Sensor #2

418

WH

Opr Mon Oil Press. (High Setting)

H807

YL

On/Off Driver Return (1-8)

2687

Right Drive Motor Speed Sensor #1

430

BU

Opr Mon Air Filter

H808

WH

On/Off Driver Return (9-15)

2688

Right Drive Motor Speed Sensor #2

450

YL

Tach Sender (+)

H845

WH

Tilt Up

The CID is a diagnostic code that indicates which circuit is faulty.

451

BR

Tach Sender (-)

H846

PK

Tilt Down

469

GN

J753

BU

Pattern Change Switch 6

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

K927

BU

Quick Coupler Valve

OR

Travel Left Solenoid (Rear)

Fuel Level Sender B+


Accessory Circuits

500

BR

Wiper - Front (Park)

K943

501

GN

Wiper - Front (Low)

K944

YL

Travel Left Solenoid (Front)

506

PU

Washer - Front

K946

OR

Travel Right Solenoid (Rear)

508

PU

Radio Speaker - Left

K947

YL

Travel Right Solenoid (Front)

509

WH

Radio Speaker - Left (Commom)

L804

WH

RH Joystick (Front/Rear)

511

BR

Radio Speaker - Right

L987

WH

Start Aid Switch

512

GN

Radio Speaker - Right (Common)

M733

PK

Work Tool Water Pump

514

PU

A/C Condensor Motor

M906

BU

Work Tool Relay #1

515

GY

Blower Motor (Hi)

M907

GY

Work Tool Relay #2

516

GN

Blower Motor (Medium)

M927

GN

Implement Cutout Valve

517

BU

Blower Motor (Low)

N740

WH

CAN Term.

520

WH

Opr A/C Switch To Thermostat/Fuse

N931

GY

Hydraulic Pump Pressure

536

WH

Hazard Switch To Turn Switch

N957

PK

RXD - Comm #1

537

GN

Turn Signal Switch To Flasher

N959

PK

RXD - Comm #3

567

BU

A/C Switch Jumper

N960

OR

TXD - Comm #1

589

GN

A/C Hi Press. Cutout Switch To Compressor

N963

OR

TXD - Comm #3

597

PU

A/C Hi Press. Cutout Sw. To Low Press. Sw.


Lighting Circuits

N970

YL

DTR - Comm #1

N973

BR

DCD - Comm #1

603

PK

Rotary Beacon

N979

GN

Signal Ground - Comm #1

604

OR

Stop Lamp

N981

GN

Signal Ground - Comm #3

605

YL

Turn Lamp - Left

P769

YL

Machine ECM To Sensor Power (8V)

606

GY

Turn Lamp - Right

P770

WH

Machine ECM To Sensor Ground

607

PK

Flood Lamp - Front

P796

OR

Pattern Change Switch 1

608

GN

Flood Lamp - Rear

P797

GN

Pattern Change Switch 3

614

PU

Park/Tail/Dash/Lamp

P813

YL

617

BR

Tail/Position Lamp - Left

P814

BU

Work Lamp Relay


LH Joystick Control Trigger

618

YL

Tail/Position Lamp - Right

P831

BR

Bucket Raise Solenoid

619

GN

Head Lamp (Low)

P832

WH

Bucket Lower Solenoid

677

GN

Brake Lamp Relay


Control Circuits

P978

GN

Solenoid Ctrl A

P979

YL

Solenoid Ctrl B

779

WH

Coupler Engage Solenoid

P981

PU

Solenoid Ctrl D

780

PU

Coupler Disengage Solenoid

P982

BU

Control Switch - B

781

PK

Auger Buffer Box To Neutral Start Control

P984

YL

Control Switch - H2

782

GY

Work Tool Relay #2

P993

OR

Continuous Flow Switch

832

BR

Hydrst Right Motor Direction Sensor

P996

GN

Proportional Switch - Analog

833

GY

Hydrst Right Motor Speed Sensor

R810

BR

Start Aid Pull In Relay

834

YL

Hydrst Left Motor Direction Sensor

R914

OR

Throttle Signal

835

PU

Hydrst Left Motor Speed Sensor

T901

YL

MSS Exciter Coil In

892

BR

VMIS Start Mod Right (-) CAT Data Link (-)

T902

PK

MSS Exciter Coil Out

893

GN

VMIS Start Mod Right (+) CAT Data Link (+)

Y794

OR

Expanded CAN Data Link +

944

OR

CAT Data Link +

945

BR

CAT Data Link -

Y795

GN

Expanded CAN Data Link -

CONN 1

10 Volt DC Power Supply

304

1704

Connector Number

Ride Control Switch

0600

14

F-11

15

Alternator

H-14

16

Control, A/C Protection

H-1

17

Control, Product Link

F-1

Fuse, Main Power

I-8

Horn, Forward

H-5

19

Indicator, Air Filter

D-14

26

Motor, Condenser #1

H-1

Motor, Condenser #2

H-1

Motor, Fuel Priming Pump

H-7

21

Motor, Starter

H-12

27

Radio, Product Link GPS

Bucket Raise Solenoid

0357

I-13

Alarm, Backup

Plugs, Glow

I-6

G-12

28

E-3

D-12

29

Relay, Condenser Fans

G-1

20

Relay, Start

H-12

30

Resistor, HVAC

H-3

Relay, Cold Start

Volume 1 Connector Location

Machine
Location

12V Battery

Motor, Water Pump

Throttle Position Sensor

0190

Schematic
Location

Schematic
Location

Machine
Location

E-12

Sender, Fuel Level

C-8

CONN 2

E-8

Sensor, Engine Coolant Temperature

H-14

16

CONN 3

D-8

Sensor, Engine Speed

D-12

31

CONN 4

C-13, D-12

23

Sensor, Hydraulic Temperature

H-7

CONN 5

D-11, G-8

Sensor, Left Motor Speed

G-12

22

CONN 6

C-9, E-10

Sensor, Right Motor Speed

D-12

23

CONN 7

D-9, H-10

Sensor, Throttle Position

H-5

24

CONN 8

I-8

Solenoid, 2 Speed

F-12

32

CONN 9

I-6

Solenoid, A/C Compressor Clutch

G-14

16

CONN 10

D-5

24

Solenoid, A1

H-5

24

CONN 11

F-5

Solenoid, A2

G-5

24

CONN 12

F-5

Solenoid, Bucket (Lower)

G-5

24

CONN 13

I-4

Solenoid, Bucket (Raise)

G-5

24

CONN 14

D-2

Solenoid, Bucket (Tilt Down)

G-5

24

CONN 15

E-2

Solenoid, Bucket (Tilt Up)

G-5

24

CONN 16

E-2

Solenoid, Cold Start Advance

D-14

33

CONN 17

G-3

18

Solenoid, Demand Fan

C-7

25

CONN 18

H-3

Solenoid, Fuel Shutdown

D-14

33

J-1

10

Solenoid, High Flow (C Minus)

F-4

24

Solenoid, High Flow (C Plus)

F-4

24

Solenoid, High Flow (LSR)

F-4

24

Solenoid, Implement Shutoff

H-5

24

Solenoid, LH Forward Pump

G-12

34

Solenoid, LH Rev Pump

G-12

35

Solenoid, Parking Brake

F-12

36

CONN 19

Work Tool Connector

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Solenoid, Quick Coupler Valve

E-5

Solenoid, RH Forward Pump

F-12

37

Solenoid, RH Rev Pump

F-12

36

Solenoid, Ride Control #1

C-5

24

Solenoid, Ride Control #2

C-5

24

Solenoid, Ride Control #3

C-5

25

Solenoid, Self Level

E-5

24

Suppressor, Arc Solenoid Self Level

D-5

24

Switch, A/C

H-4

Switch, Engine Oil Pressure

H-12

27

Switch, HVAC Blower

H-3

Switch, HVAC High Pressure Cutout

H-1

Switch, HVAC Low Pressure

G-1

14

Switch, Hydraulic Filter Bypass

G-11

26

Switch, Temperature Control

H-5

Switch, Thermostat

G-4

18

(Dimensions: 48 inches x 35 inches)

Description

246C, 256C, 262C, and 272C


Skid Steer Loader
277C, 287C, and 297C
Multi-Terrain Loader
279C, 289C, and 299C
Compact Track Loader
Electrical System
246C:
JAY2060-UP

256C:
DWS1180-UP

262C:
MST1860-UP

272C:
RED1360-UP

277C:
JWF1460-UP

287C:
MAS1290-UP

297C:
GCP1190-UP

279C:
MBT1-UP

289C:
JMP1-UP

299C:
JSP1-UP

Volume 1 of 2: Engine

Machine locations are repeated for components located close together.

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols


Symbols
3
7

21

26

25
26

FMI No.
1

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

13 22

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

24
23

9 17

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

19

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

16

33

29

12

18

Failure Description

Data valid but above normal operational range.

8
20

Failure Mode Identifiers (FMI)

14

Temperature
Symbol

Symbols and Definitions

15
38

Pressure
Symbol

16

28

11

10

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

31

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

30
T

27

35
36

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

34

13
37

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

12

11
9
4

32

The FMI is a diagnostic code that indicates what type of failure has occurred.

25

Harness and Wire Symbols

20

15
3

10

8 17

7
22

1
26

14

18

C-C4
130-6795

22 23

Part Number for


Connector Plug

AG-C3
130-6795

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Socket

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

24

21

23

19

16

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug
Harness identification code:
This example indicates wire
135 in harness "AG".

Engine Component Locations

Resistor, Sender and Solenoid Specifications

Part No.
185-4254

Component Description

Solenoid:

Auxiliary #1, Auxiliary #2,


Bucket (Raise, Lower, Tilt Up, Tilt Down)

195-9700

Solenoid:

C- & C+ (High Flow)

252-4734

Solenoid:

Implement Shutoff

274-8044

Solenoid:

Quick Coupler Valve

277-8862

Solenoid:

Demand Fan

285-2195

Solenoid:

Ride Control #1 & Ride Control #2

At room temperature unless otherwise noted.

2
Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Machine Component & Connector Locations

Resistance (Ohms)
2.2 0.2
10 0.5
7.5 0.4 @ 20 5C (68F 41F)
10.3 0.6 @ 25 5C (77F 41F)
5 @ 20C (68F)
5.9 0.5 @ 25 5C (77F 41F)

Part No.
134-0404
236-6923
149-6371

Function
Hydraulic Filter Bypass
A/C Pressure Cutout (High)
A/C Pressure (Low)

Off Machine Switch Specification


Actuate

Deactuate

Contact Position

276 kPa
(40.0 psi)

207 kPa
(30.0 psi)

Normally Open

275 kPa Max


(40 psi)

170 55 kPa
(24.6 8 psi)

103.4 13.8 kPa


(15 2 psi)

34.5 7 kPa
(5 1 psi)

Normally Open
Normally Open

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.

Fuse
(5 Amps)

Related Electrical Service Manuals


Title

Form Number

K3A Alternator:

239-0772

SENR5841

Electric Starting Motor:

143-0539

SENR3828

Machine Control System:

KENR5119

Wire Gauge

36 Page,

Wire Color

KENR8666-03 VOL 1 of 2

Wire Description
Wire
Number

KENR8666-03
April 2010

13

12

11

10

T-C1
3E3388

NOTE T
200-T1 BK-14
A572-T8 PK-14
M906-T3 BU-14
M907-T4 GY-14
200-T5 BK-14
200-T6 BK-14
C460-T7 BU-14
A571-T2 PU-14

W-C1
1552264

W-C2
3E3388
200-W1 BK-14
A752-W2 BR-14
M906-W3 BU-14
M907-W4 GY-14
200-W5 BK-14
M733-W11 PK-14
C460-W10 BU-14
A571-W12 PU-14

1
2
3
4
5
6
7
8

200-W5 BK-14
A571-W12 PU-14
A752-W8 BR-14
A752-W9 BR-14
A752-W2 BR-14

FUSE COVER
267-2746

CBL-CC1 RD-4

CBL-CC1 RD-4
CBL-AA1 RD-00

CBL-JJ1 RD-00

POS

REAR DOOR

WATER PUMP
233-5719
"9.5A MAX"
1
2

200-P48 BK-14
200-P52 BK-14
200-P53 BK-14
A571-P49 PU-14
A572-P55 PK-14
C460-P54 BU-14
M906-P50 BU-14
M907-P51 GY-14

P-C21
1552273

PLATFORM

124-P26 GN-14
200-P36 BK-14
125-P25 OR-14
200-P82 BK-14
E554-P64 PK-18

605-H4
200-H1
617-H3
604-H9

1
2
3
4

BK
YL

TAIL

YL-16
BK-16
BR-16
OR-18

HVAC CONT PANEL (ATCH)

G
MTR

BAT

MOTOR

L RR WORK LT
268-4071

304-E49 WH-12

H-C4
1552269

CBL-AA1 RD-00
109-E46 RD-4

P769-P56 YL-18
P770-P57 WH-18
R914-P58 OR-18

STARTER
235-4963

A
B
C

E-C8
1073134
109-E46 RD-4
304-E49 WH-12

109-E46 RD-4
109-E60 RD-8

ALTERNATOR
239-0772

E-C27
2304011
406-E54 PU-18
200-E61 BK-18

1
2

NOTE A
SW ENG OIL PRESS
327-0752

418-E5 WH-18

30

E-C16
1552269
1
2

RELAY START
115-1615

RD-18
RD-18

AC COMPR CLUTCH
276-9875
3.7A
200-E36 BK-18
E554-E9 PK-18

86

85
87
87a

1
5
2
4
3

1
2
3
4

YL-18
BK-18
BR-18
OR-18

200-LJ8 BK-18
200-LJ2 BK-18
604-LJ4 OR-18
605-LJ1 YL-18
617-LJ5 BR-18
617-LJ7 BR-18

617-LJ6 BR-18

CONN TO H-C2
RR DOOR HARN
[LOC SH 1 H-11]

LICENSE LAMP
190-8962
0.63 A

NOTE F

RD
BK
GN
WH

604-H2 OR-18
604-H12 OR-18
604-H9 OR-18

+8V SPLY
+8V RTN
SIGNAL-SP
SIGNAL-DIR

K944-E30 YL-18
H801-E31 PU-18

308-E52 YL-18
317-E1 YL-18
327-E68 PK-18
384-E45 BU-12

K946-E10 OR-18
H801-E8 PU-18

K947-E24 YL-18
H801-E25 PU-18

832-E18 BR-18
833-E17 GY-18

A958-E11 WH-18
H807-E12 YL-18

835-E22 PU-18

E554-E9 PK-18

P981-E57 PU-18
H807-E56 YL-18

H801-E8 PU-18
H801-E25 PU-18
H801-E31 PU-18
H801-E29 PU-18
H801-E58 PU-18

404-P1 YL-18

321-H11 BR-18
200-H6 BK-18

469-P28 GN-18

606-P45 GY-14
608-P60 GN-14

(P/N 278-8737)

SOL PARK BK
278-8743

617-P46 BR-14
618-P47 YL-14

R RR WORK LT
268-4071

VALVE 2 SP
252-4734
2A

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

327-E68 PK-18
306-E51 GN-18
308-E52 YL-18
317-E1 YL-18
403-E53 GN-18
406-E54 PU-18
430-E6 BU-18

H807-E56 YL-18
H808-E50 WH-18
K943-E28 OR-18
K944-E30 YL-18
K946-E10 OR-18

418-E5 WH-18
450-E26 YL-18
451-E27 BR-18

K947-E24 YL-18
L987-E62 WH-18

198-E55 PK-16
832-E18 BR-18
833-E17 GY-18

P769-E13 YL-18
P769-E19 YL-18
P769-E14 YL-18
P770-E15 WH-18
P770-E20 WH-18
P770-E16 WH-18

834-E23 YL-18
835-E22 PU-18
A958-E11 WH-18

P981-E57 PU-18

E554-E9 PK-18
H801-E58 PU-18
H807-E56 YL-18
H807-E12
K943-E28
K944-E30
K946-E10
P769-E14
P770-E16
K947-E24
L987-E62
P981-E57
H808-E50

YL-18
OR-18
YL-18
OR-18
YL-18
WH-18
YL-18
WH-18
PU-18
WH-18

E-C14
1552272

237-7325
IND AIR FLTR
6 WATT

P769-E19 YL-18
P770-E20 WH-18
833-E17 GY-18
832-E18 BR-18

1
2

H-C5
1552269

619-P65 GN-14
608-H16 GN-18
200-H18 BK-18

1
2

P-C2
2584171

BK
YL

TAIL

CONN TO C-C3
CAB HARN
[LOC SH 2 C-15]

CONN 1

CONN TO C-C4
CAB HARN
[LOC SH 2 B-15]

CONN 2

RT-C2
1552272
TURN
GND
TAIL
STOP

109-E48 RD-12
198-E55 PK-16
L987-E62 WH-18
384-E45 BU-12

327-E68 PK-18
E-C6
2364701

LAMP GP RH EAME
172-6490
3.17 A

RD
BK
GN
WH

1
2
3
4

CONN TO K-C15
(LOC SH 1 B-10)

CONN 6

RH LAMP EXT HARN (ATCH)

SNSR R MOT SP
262-3764

RLY COLD START


115-1615
1
5
2
4
3

86
85

30
CONN TO H-C1
REAR DOOR HARN
[LOC SH 1 F-8]

87
87a

CONN 5

SNSR ENG SP
191-8303
110-200 OHMS

E-C19
1552269
451-E27 BR-18
450-E26 YL-18

GY-18
BK-18
YL-18
OR-18

+8V SPLY
+8V RTN
SIGNAL-SP
SIGNAL-DIR

SOL COLD ST ADVANCE


335-5734
317-E1 YL-18

RT-C1
3E3376
606-RT1
200-RT2
618-RT4
604-RT3

1
2
3
4

YL
BK
WH
BU

NOTE D
1
2
3
4

E-C12
9X1054

SOL FUEL SHUTDN


335-5734

606-H7 GY-16
200-H10 BK-16
618-H8 YL-16
604-H2 OR-18

1
2
3
4

LAMP GP RH TAIL
258-0930
1.42 A

K-C4
1552252

E-C7
2364701

1
2

SIGNAL SIGNAL +

PIN 2 IS POS WITH RESPECT


TO PIN 1 AS FERROUS METAL
APPROACHES SNSR TIP

CONN 5

JUMP POST GND


NOTE K

ENGINE

NOTE F
321-K7 BR-18
200-K15 BK-14
604-K28 OR-18
605-K20 YL-16
606-K16 GY-16
608-K23 GN-16
617-K17 BR-16
618-K18 YL-16

1
2
3
4
5
6
7
8
9
10
11
12

E455-K22 BR-18

K-C1
3E5179

CONN TO P-C13
PLATFORM HARN
[LOC SH 1 F-8]

1
2
3
4
5
6
7
8
9
10
11
12

NOTE F
321-K7 BR-18
200-K21 BK-14
604-K14 OR-18
605-K9 YL-16
606-K10 GY-16
608-K23 GN-16
617-K11 BR-16
618-K12 YL-16
619-K19 GN-16
E455-K22 BR-18

200-K21 BK-14
200-K15 BK-14

200-K5 BK-18
200-K6 BK-18
200-K25 BK-18
200-K31 BK-18

321-K7 BR-18

K-C3
1552273
605-K1 YL-18
200-K6 BK-18
617-K3 BR-18
619-K4 GN-18

605-K1 YL-18
605-K30 YL-18

606-K10 GY-16
606-K16 GY-16

606-K2 GY-18
606-K24 GY-18

606-K24
200-K25
618-K26
604-K27

GY-18
BK-18
YL-18
OR-18

617-K17 BR-16
617-K11 BR-16

617-K3 BR-18
617-K32 BR-18

K-C2
1552273
606-K2 GY-18
200-K5 BK-18
618-K13 YL-18

618-K12 YL-16
618-K18 YL-16

618-K13 YL-18
618-K26 YL-18

619-K8 GN-18

619-K19 GN-16

619-K4 GN-18
619-K8 GN-18

608-K23 GN-16

605-K30
200-K31
617-K32
604-K29

CONN 4

1
2
3
4

MJ-C1
NOTE D
3E3376
P769-MJ1 YL-18
P770-MJ2 WH-18
835-MJ3 PU-18
834-MJ4 YL-18

NOTE D

1
2
3
4

K-C15
1552272
YL-18
BK-18
BR-18
OR-18

1
2
3
4

CONNECTS TO
SNSR R MOT SP
AND SNSR L MOT SP

322-P69 GY-14
E554-P64 PK-18
F905-P81 YL-18
124-P26 GN-14
125-P25 OR-14
608-P60 GN-14
A571-P49 PU-14
A572-P55 PK-14
C460-P54 BU-14
M906-P50 BU-14
M907-P51 GY-14
605-P44 YL-14
606-P45 GY-14
617-P46 BR-14
618-P47 YL-14
619-P65 GN-14
G970-P12 BU-18
H746-P29 YL-18
H758-P16 BR-18
H803-P38 BU-14
H807-P18 YL-14
H759-P15 OR-18
H802-P40 GY-18
H845-P3 WH-18

BK-18
BK-18
BK-14
BK-14
BK-14

515-B1 GY-14

200-B6 BK-14
200-B9 BK-14
200-B10 BK-14

BLOWER AS
295-5440
200-B10 BK-14

TO
WATER VALVE
266-2432

SOL BUCKET TILT UP


185-4254
14 W

200-B9 BK-14
A523-B7 PU-18

1
2
5
4
3

200-P36
322-P69
779-P71
780-P72

SOL BUCKET TILT DN


185-4254
14 W

B-C1
3E3388
200-B6 BK-14
A523-B7 PU-18
124-B8 GN-14
515-B1 GY-14
516-B2 GN-14
517-B3 BU-14
520-B4 WH-18
A509-B5 PK-18

517-AC23 BU-14
520-AC10 WH-18
520-AC11 WH-18
520-AC18 WH-18

AC-C9
1552264
1
2
3
4
5
6
7
8

200-AC25 BK-14
A523-AC24 PU-16
124-AC13 GN-14
515-AC22 GY-14
516-AC21 GN-14
517-AC23 BU-14
200-AC9 BK-18
A509-AC26 PK-18

AC-C8
1552269
589-AC14 GN-18
597-AC15 PU-18

THERMOSTAT SW
119-9631

P-C3
1552273
G970-P12 BU-18
200-P13 BK-18
H807-P14 YL-18
H758-P16 BR-18
H759-P15 OR-18

976-P24 OR-18
976-P79 OR-18
976-P68 OR-18

E554-P64
F905-P81
G970-P12
H746-P29

H802-P23
H802-P39
H802-P31
H802-P40

1
2
3
4
5
6

HF-C1
3E3382
G970-HF2 BU-18
200-HF8 BK-18
H807-HF1 YL-18
H758-HF3 BR-18
H759-HF4 OR-18

G970-HF2
H758-HF3
H759-HF4
H807-HF1

GY-18
GY-18
GY-18
GY-18

H758-HF3 BR-18
200-HF5 BK-18

BU-18
BR-18
OR-18
YL-18

3
2
1

RLY COND FANS


115-1615
1
5
2
4
3

86
85

30

87
87a

SW PRESS LOW
149-6371
"N/O BELOW 34.5 kPa"
1
2

BK-18
BK-18

1
2

SOL LSR HIGH FLOW


295-0046

1
2

SOL C+
195-9700
13.3 W

1
2

SOL C195-9700
13.3 W

HF-C4
1552269
H759-HF4 OR-18
200-HF6 BK-18

HIGH FLOW (ATCH)

F905-P81 YL-18
F905-P80 YL-18
F905-P34 YL-18

P-C25
1552267
779-P71 WH-18
780-P72 PU-18
K927-P75 BU-18

125-PW18 OR-18
125-PW17 OR-18
125-PW10 OR-18

CP-C3
3E3370
779-CP1 WH-18
780-CP3 PU-18
K927-CP5 BU-18

A
B
C

CONN 11

H803-P6 BU-18
H803-P8 BU-18
H803-P7 BU-18
H803-P4 BU-18
H803-P38 BU-14
H807-P14 YL-18
H807-P19 YL-18
H807-P18 YL-14

COIL S-1

1
2

CP-C1
1552269
779-CP1 WH-18
K927-CP2 BU-18

COIL S-2

1
2

CP-C2
1552269
780-CP3 PU-18
K927-CP4 BU-18

PRODUCT LINK GPS RADIO


263-9088

H845-P3 WH-18
H846-P5 PK-18
K927-P75 BU-18
M906-P50 BU-14
M907-P51 GY-14
M927-P20 GN-18
P769-P56 YL-18
P770-P57 WH-18
P831-P9 BR-18
P832-P10 WH-18
P978-P21 GN-18
P979-P22 YL-18
R914-P58 OR-18

1
2
3
4
5
6
7
8
9
10
11
12

+ BATTERY
- BATTERY
KEYSWITCH

K927-CP5 BU-18

RTERM
TX
LOGGER
RX
SIGNAL
DTR
DCD
LOGGER
LOGGER

VALVE QCPLR
274-8044

QUICK COUPLER (ATCH)

GND
GND

TXD
RXD

PL-C1
1552252
125-PL1 OR-18
200-PL2 BK-18
308-PL3 YL-18
403-PL4 GN-18
N957-PL7 PK-18
N960-PL6
N979-PL5
N970-PL8
N973-PL9

OR-18
GN-18
YL-18
BR-18

NOTE
CONN
BACK
[LOC

J
TO C-C14
OF CAB HARN
SH 2 I-15]

125-PL1
200-PL2
308-PL3
403-PL4

PL-C2
3E5179
OR-18
BK-18
YL-18
GN-18

N979-PL5 GN-18
N960-PL6 OR-18
N957-PL7 PK-18

200-PW19 BK-18
200-PW20 BK-18
200-PW15 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

PW-C2
1552252
125-PW17
200-PW19
308-PW21
403-PW23

1
2

N957-PW3 PK-18

308-PW21 YL-18
308-PW22 YL-18
308-PW16 YL-18

OR-18
BK-18
YL-18
GN-18

403-PW23 GN-18
403-PW24 GN-18
403-PW11 GN-18

N979-PW7 GN-18
N960-PW4 OR-18
N957-PW3 PK-18

N960-PW4 OR-18
N970-PW5 YL-18

944-PW1 OR-18
945-PW2 BR-18

CONN 16
PL-C3
3E3364
N970-PL8 YL-18
N973-PL9 BR-18
NOTE U

944-PW1 OR-18
945-PW2 BR-18

N957-PW3 PK-18
N959-PW13 PK-18
N960-PW4 OR-18
N963-PW12 OR-18
N970-PW5 YL-18
N973-PW6 BR-18
N979-PW7 GN-18
N981-PW14 GN-18

PW-C3
1552269
N970-PW5 YL-18
N973-PW6 BR-18

CONN 15

N973-PW6 BR-18
N979-PW7 GN-18
Y795-PW8 GN-18

Y794-PW9 OR-18
Y795-PW8 GN-18

PRODUCT LINK PL 121SR


[GPS RADIO ONLY] [ATCH]
P-C11
1552272
SOL SELF LVL
218-6858
-

RD-18
RD-18

F905-P34 YL-18

1
2
3
4

200-P35 BK-18

Y794-PW9 OR-18

200-P35 BK-18
976-P79 OR-18
F905-P34 YL-18
F905-P80 YL-18

P-C28
1552269
SUPPR ARC SOL SELF LVL
106-8704
MUR460

125-PW10 OR-18

NOTE J

403-PW11 GN-18

PW-C4
3E5179

F905-P80 YL-18
976-P79 OR-18

CONN TO C-C14
BACK OF CAB HARN
[LOC SH 2 I-15]

1
2

200-RC5
200-RC8
200-RC7
200-RC6

RC-C1
3E3364
976-RC1 OR-18
200-RC5 BK-18

976-RC1
976-RC2
976-RC3
976-RC4

RH LAMP GP HEAD POS TURN


195-0189
60W HEAD LT

P-C18
1552269
469-P28 GN-18
200-P30 BK-18

SOL DEMAND FAN


277-8862

BK-18
BK-18
BK-18
BK-18

LOCATION

NOTE

SH 1 G-12
SH 1 A-8
SH 2 I-15

ASSEMBLE TERMINALS TO STUD

WIRE PAIRS TO BE TWISTED TOGETHER AT


LEAST ONE TURN PER 25 mm WIRES TO BE
TWISTED ARE:
450-YL AND 451-BR
892-BR AND 893-GN
944-OR AND 945-BR
F711-GN AND F712-GY
T901-YL AND T902-PK
Y794-OR AND Y795-GN

VARIOUS

CONN 10

ROADING

OR-18
OR-18
OR-18
OR-18

RC-C2
1552269

SOL RIDE CONT 1


274-8035
"12V 20W"

1
2

SOL RIDE CONT 2


274-8035
"12V 20W"

1
2

976-RC2 OR-18
200-RC8 BK-18
RC-C3
1552269
976-RC3 OR-18
200-RC7 BK-18

VALVE GROUP

SH 1 F-12;
SH 1 A-12
SH 1 C-12

FOR MTL MACHINES, USE TWO JUMPER


HARNESSES, MJ

SH 2 G-3

FOR MACHINES WITHOUT WORKTOOL SW 2,


INSERT WIRE AS. INTO SWITCH CONNECTOR
AT POSITIONS 2 AND 3

SH 1 B-11;
SH 1 F-8

IF ROADING LAMP ATCH HARN IS USED, CONN


K-C1 TO P-C13 AND K-C4 TO H-C1

SH 2 B-6

IF FR DOOR AUX HARN IS USED, REMOVE


CH-C18 AND CONNECT CH-C10 TO A-C3;
STRAP RECP AS. CH-C18 TO CH-C10 FOR
SERV RPR

SH 1 F-11

CONNECT RING TERMINAL TO FILTER GP


MOUNTING ASSEMBLY

A SERIAL SERV CONN IS REQUIRED IF THE


MACH IS OFFERING A PRODUCT LINK RADIO
ONLY-OPTION. IN A PRODUCT LINK
RADIO-ONLY OPTION THE PRODUCT LINK
RADIO HARNESS CONNECTS DIRECTLY TO THE
MACH HARNESS. A SERIAL SERV CABLE
CONNECTS BETWEEN THE SERIAL SERV CONN
AND THE DEALER TECHNICIAN PC TO ACCESS
THE PL121 RADIO DIRECTLY IN CAT
ELECTRONIC TECHNICIAN.

ATTACH NEGATIVE JUMPER CABLE TO ENGINE


LIFTING EYE

SH 2 B-3

FOR MACHINES WITHOUT BEACON SWITCH,


INSERT WIRE AS. INTO SWITCH CONNECTOR
AT POSITIONS 2 AND 3.

SH 1 I-6;
SH 1 I-8

IF WORK TOOL WATER PUMP ATCH IS NOT


USED CONNECT P-C19 DIRECTLY TO T-C1

SH 1 D-2

IF PRODUCT LINK PL 121SR ATCH IS USED


REMOVE DUST CAP PL-C4, AND CONNECT TO
PL-C3 TO PW-C3.

SH 1 F-4

THERMOSTAT IS INCLUDED IN HVAC


THERMOSTAT IS NOT INCLUDED IN HEAT ATCH

(P/N 307-2275)

H802-P31 GY-18
H746-P29 YL-18

SOL RIDE CONT 3


274-8035
"12V 20W"
200-P36 BK-14

RC-C4
1552269
1
2

976-RC4 OR-18
200-RC6 BK-18

SH 1 C-2;
SH 1 D-2

VALVE GROUP

200-P11 BK-14

(P/N 307-2276)

GND PLATF
"M10 STUD"

SH 1 B-15

RIDE CONT (ATCH)

NOTE A

REAR DOOR

PRODUCT LINK CONTROL


262-1421

PW-C1
1607690

976-P24 OR-18
200-P37 BK-18

MOTOR SPEED SNSR MTL JUMPER (ATCH)

A
B

HF-C3
1552269

200-HF8 BK-18
200-HF5 BK-18
200-HF6 BK-18

CONN 12

PU-14
PK-14
BU-14
PK-18

MARKER

1
2

SW PRESS HIGH CUTOUT


236-6923
"CLOSED 275-1750 kPa"

HF-C2
1552269

P-C14
1552269

ROADING LAMP HARNESS (ATCH)

OUTPUT
CHASSIS GND
COMPR CLUTCH +
12 VDC +

G970-HF2 BU-18
H807-HF1 YL-18

TURN

P-C17
1552269
H746-P29 YL-18
H802-P31 GY-18

GN-18
BK-18
BU-18
RD-18

520-B4 WH-18
A509-B5 PK-18

1
2

CONN 7

CONN 6

1
2
3
4

NOTE V

1
2
3
4
5
6
7
8
9
10
11
12

125-PW18 OR-18
200-PW20 BK-18
308-PW22 YL-18
403-PW24 GN-18
944-PW1 OR-18
945-PW2 BR-18
Y795-PW8 GN-18
Y794-PW9 OR-18

PLATFORM

N963-PW12 OR-18
N959-PW13 PK-18
N981-PW14 GN-18
200-PW15 BK-18

N981-PW14 GN-18
N963-PW12 OR-18
N959-PW13 PK-18

PRODUCT LINK PL 321SR


[GPS RADIO AND WORLDVIEW] [ATCH]

1
2

AC-C6
9X1054
125-AC1 OR-14
520-AC11 WH-18
200-AC5 BK-18
514-AC8 PU-14

E554-AC17 PK-18

CONN 14

PK-18
BK-18

CONT AC PROTECTION
212-2204

N/O BELOW LOW SETTING DEACTUATION.


CLOSED FROM LOW SETTING ACTUATION
TO HIGH SETTING DEACTUATION.
OPEN ABOVE HIGH SETTING ACTUATION.

CONN 17

SELF-LEVEL (ATCH)

CONNECTS TO
RT-C1
(LOC SH1 B-10)

MOTOR

HVAC (ATCH)

101-P27 RD-4

SENDER FUEL LVL


271-2912

WH/RD-14
BK-14

CONDITIONER GP (ATCH)

BK-14
GY-14
WH-18
PU-18

A571-P49
A572-P55
C460-P54
E554-P64

AC-C5
1684999
597-AC15 PU-18
A509-AC26 PK-18

516-AC21 GN-14

MOTOR

HEATER GP (ATCH)
B-C3
7T6739

1
2

1
2

589-AC14 GN-18
200-AC16 BK-18
E554-AC17 PK-18
520-AC18 WH-18

A509-AC26 PK-18
A523-AC24 PU-16

515-B1 GY-14
516-B2 GN-14
517-B3 BU-14
520-B4 WH-18
A509-B5 PK-18
A523-B7 PU-18

124-B8 GN-14

1
2
3
4
5
6
7
8

200-P41 BK-14
200-P33 BK-18
200-P2 BK-18
200-P30 BK-18
200-P76 BK-14
200-P13 BK-18
200-P48 BK-14
200-P52 BK-14
200-P82 BK-14

H846-P5 PK-18
K927-P75 BU-18
M927-P20 GN-18
P769-P56 YL-18
P770-P57 WH-18
P831-P9 BR-18
P832-P10 WH-18
P978-P21 GN-18
P979-P22 YL-18
R914-P58 OR-18

124-B8 GN-14

B-C2
2470281

SOL BUCKET LOWER


185-4254
14 W

1
2

H846-P5 PK-18
H803-P8 BU-18

G970-P12 BU-18
H758-P16 BR-18
H759-P15 OR-18

PK-18
YL-18
BU-18
YL-18

P-C10
1552269

779-P71 WH-18
780-P72 PU-18
976-P68 OR-18
A571-P49 PU-14
A572-P55 PK-14
C460-P54 BU-14
E455-P17 BR-18

H758-P16 BR-18
H759-P15 OR-18
H802-P31 GY-18
H802-P40 GY-18
H803-P38 BU-14
H807-P18 YL-14
H845-P3 WH-18
H846-P5 PK-18
K927-P75 BU-18
M906-P50 BU-14
M907-P51 GY-14
M927-P20 GN-18
P769-P56 YL-18
P770-P57 WH-18
P831-P9 BR-18
P832-P10 WH-18
P978-P21 GN-18
P979-P22 YL-18
R914-P58 OR-18

321-P42 BR-18
E455-P17 BR-18
327-P32 PK-18
404-P1 YL-18
469-P28 GN-18
604-P43 OR-18
779-P71 WH-18
780-P72 PU-18
976-P68 OR-18

200-P35
200-P37
200-P70
200-P53
200-P76

MOTOR

517-B3 BU-14

CONNECTS TO
LAMP GP LH EAME
172-6490
(LOC SH1 G-11)

RD-18

1
2
3
4

200-HV9 BK-14

GN-16
BR-16
GY-16
GN-16
BU-16

WH/RD-14
BK-14

CONDENSER MOT 2
287-7062

515-AC22 GY-14
B
C
L
M
H

ROADING

YL-18
BK-18
WH-18
BU-18

1
2
3
4
5
6

HV-C3
1287721
124-HV11 GN-14
567-HV13 BU-14
517-HV6 BU-14
516-HV5 GN-14
515-HV4 GY-14

CONN 3

MJ-C2
1552272

P769-MJ1 YL-18
P770-MJ2 WH-18
835-MJ3 PU-18
834-MJ4 YL-18

LH LAMP GP HEAD POS TURN


195-0190
60W HEAD LT

K-C14
1552272

605-K9 YL-16
605-K20 YL-16

SOL BUCKET RAISE


185-4254
14 W

P-C12
1275483

TO BACK OF
CAB HARN
CONN C-C15
[LOC SH 2 D-15]

MARKER

RD-18

604-K27 OR-18
604-K29 OR-18
604-K28 OR-18
604-K14 OR-18

TURN

YL-18
BK-18
WH-18
BU-18

1
2
3
4
5
6

HV-C2
1429117

1
2

AC-C4
3E3376

514-AC3 PU-14
514-AC2 PU-14
514-AC8 PU-14

BLOWER SW
258-4272

520-HV7 RD-16
567-HV13 BU-14
A524-HV14 BR-16
A526-HV2 PK-16

AC-C3
1552269
514-AC3 PU-14
200-AC6 BK-14

CONDENSER MOT 1
287-7062

597-AC15 PU-18

1
2

E455-K22 BR-18

CONNECTS TO
E-C13
(LOC SH1 F-12)
AND
E-C14
(LOC SH1 C-12)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

H-C3
1552272

CONN 4

200-E7 BK-18
430-E6 BU-18

322-P69 GY-14
327-P32 PK-18

E-C9
2584170

H807-E12 YL-18

317-E1 YL-18

124-P26 GN-14
125-P25 OR-14
200-P2 BK-18
200-P11 BK-14
200-P30 BK-18
200-P33 BK-18
200-P36 BK-14
200-P41 BK-14
321-P42 BR-18

605-P44 YL-14

E-C28
1552269

A958-E11 WH-18

517-HV6 BU-14

A/C SW
266-0299

1
2

H845-P3 WH-18
H803-P4 BU-18

200-P11 BK-14

VALVE GROUP
1
2

10

200-AC9 BK-18
200-AC27 BK-14
200-AC16 BK-18
200-AC5 BK-18
200-AC12 BK-14

589-AC14 GN-18

P-C9
1552269

124-P26 GN-14
125-P25 OR-14

SOL RH FWD PUMP


278-8744

1
2

SOL A2
185-4254
14 W

1
2

P832-P10 WH-18
H803-P7 BU-18

101-P27 RD-4

1
2

520-HV12 RD-16

P-C8
1552269

CONN 5

H-C6
1552269

BK-18
BK-18

SOL A1
185-4254
14 W

1
2

P831-P9 BR-18
H803-P6 BU-18

604-P43 OR-18

E-C4
1552269

834-E23 YL-18

SOL RH REV PUMP


278-8744

1
2

P-C7
1552269

E-C3
1552269

451-E27 BR-18

327-E68 PK-18

ALARM BKUP
300-9546

CONN 18

516-HV5 GN-14

520-HV7 RD-16
567-HV13 BU-14

125-AC1 OR-14

AC-C2
1552269
514-AC2 PU-14
200-AC4 BK-14

200-AC25 BK-14
200-AC6 BK-14
200-AC4 BK-14
200-AC7 BK-14

516-B2 GN-14

SW HYDO FLTR BYP


134-0404

E-C5
1552269

A524-HV14 BR-16

200-AC27 BK-14
A523-AC24 PU-16
124-AC19 GN-14
515-AC22 GY-14
516-AC21 GN-14
517-AC23 BU-14
520-AC10 WH-18

1
2
3
4
5
6
7
8
9
10
11
12

200-HV9 BK-14
200-HV8 BK-16
200-HV1 BK-14

SOL IMP SHUTOFF


252-4734
13.3 W

1
2

P979-P22 YL-18
H802-P39 GY-18

321-P42 BR-18
200-P41 BK-14
604-P43 OR-18
605-P44 YL-14
606-P45 GY-14
608-P60 GN-14
617-P46 BR-14
618-P47 YL-14
619-P65 GN-14
E455-P17 BR-18

(P/N 278-8737)

430-E6 BU-18
450-E26 YL-18

430-E6 BU-18
200-E7 BK-18

NOTE F

1
2
3
4
5
6
7
8
9
10
11
12

VALVE GROUP

403-E53 GN-18
406-E54 PU-18
418-E5 WH-18

20 YL

AC-C1
1552252

P-C6
1552269

SOL LH FWD PUMP


278-8744

1
2

200-HV8 BK-16
124-HV10 GN-16

1
2
3
4

200-HV1 BK-14
A526-HV2 PK-16
124-HV3 GN-14
515-HV4 GY-14
516-HV5 GN-14
517-HV6 BU-14
520-HV7 RD-16

124-HV10 GN-16
124-HV11 GN-14
124-HV3 GN-14

1
2

P978-P21 GN-18
H802-P23 GY-18

SIGNAL
GROUND

E455-H14 BR-18

NOTE H
SOL LH REV PUMP
278-8744

20 BK
20 RD

P-C5
1552269

E-C1
1552269

306-E51 GN-18

E-C26
1761477

M927-P20 GN-18
H807-P19 YL-18

200-H15 BK-12

E-C2
1552269

304-E49 WH-12

P-C13
1552252

1
2

HV-C4
2818198

P-C4
1552269

617-H3 BR-16
618-H8 YL-16
E455-H14 BR-18

GLOW PLUGS
107-3659
81.6A MAX/14.4A STEADY STATE
CONNECTION PLATE
257-8390

1
2

H-C1
3E5179

1
2

TEMP CONTROL SW
258-4271

+8 VOLTS
GROUND
SIGNAL

515-HV4 GY-14

608-H16 GN-18
608-H13 GN-16
608-H17 GN-18

198-E55 PK-16

K943-E28 OR-18
H801-E29 PU-18

E455-H14 BR-18

605-H4 YL-16
606-H7 GY-16

SNSR L MOT SP
262-3764

384-E45 BU-12

200-E7 BK-18
200-E2 BK-12
200-E36 BK-18
200-E61 BK-18

321-H11 BR-18
200-H5 BK-14
604-H12 OR-18
605-H4 YL-16
606-H7 GY-16
608-H13 GN-16
617-H3 BR-16
618-H8 YL-16

321-H11 BR-18

NOTE D
1
2
3
4

404-P1 YL-18
200-P2 BK-18

WH

124-AC19 GN-14
124-AC13 GN-14
124-AC20 GN-14

1
2

HV-C1
3E7990

MOTOR

SNSR HYDO TEMP


264-4297
3K0360 SEAL O RING

P-C1
1552269

CONN 7

LICENSE LAMP HARN


(EAME) (ATCH)

P769-E13 YL-18
P770-E15 WH-18
835-E22 PU-18
834-E23 YL-18

109-E47 RD-12
109-E48 RD-12
109-E60 RD-8

605-LJ1
200-LJ3
617-LJ6
604-LJ4

LJ-C2
3E3376
1
YL-18
2
BK-18
3
BR-18
4
OR-18

200-H10 BK-16
200-H6 BK-18
200-H15 BK-12
200-H18 BK-18
200-H5 BK-14
200-H1 BK-16
200-H19 BK-18

304-E49 WH-12
H808-E50 WH-18
306-E51 GN-18
109-E47 RD-12

109-E46 RD-4

200-LJ3 BK-18

322-P69 GY-14
200-P70 BK-14
1
2

PUMP GP FUEL PRM


258-3442
4.5 A STATIC

617-LJ7 BR-18
200-LJ8 BK-18

E-C11
9X1054
109-E47 RD-12
306-E51 GN-18
H808-E50 WH-18
304-E49 WH-12

E-C13
1552272

YL
BK
WH
BU

LAMP GP LH EAME
172-6490

SIGNAL
GROUND

200-E61 BK-18
406-E54 PU-18

E554-E9 PK-18
200-E36 BK-18

TURN
GND
TAIL
STOP

GND ENG
FLY. HSG

SNSR ENG COOL. TEMP


238-0112
USE 6V9028 SEAL O RING

LJ-C3
1552272
605-LJ1
200-LJ2
617-LJ5
604-LJ4

327-P32 PK-18
200-P33 BK-18

OR
BK

HORN FWD
164-9425
"12V 4.5A"

P-C24
1552269

P-C16
1552269

200-E2 BK-12

403-E53 GN-18
308-E52 YL-18

SNSR POS THRT


266-1467

P-C20
1552267

608-H17 GN-18
200-H19 BK-18

1
2

RES 27K OHM


239-9368

HV-C5
1552269
A524-HV14 BR-16
A526-HV2 PK-16

LAMP GP LH TAIL
258-0930
1.42 A

IG TERMINAL IS THE FIELD EXCITATION.


BATTERY MUST BE CONNECTED FOR TURN ON

124-AC20 GN-14
125-AC1 OR-14
200-AC7 BK-14
200-AC12 BK-14
E554-AC17 PK-18

124-AC20 GN-14
200-AC7 BK-14
125-AC1 OR-14
200-AC12 BK-14
E554-AC17 PK-18

1
2
3
4
5
6

H-C2
1552272

NOTE A

R TERM. IS THE AC
TAP FROM STATOR

308-E52 YL-18
403-E53 GN-18

AC-C7
3E3382

CONN 13
FRAME GND
"STUD SIZE 1/2 IN."

TERM. FOR WARNING LIGHT

TERM.
B+
IG
R

CONN 19

NOTE T

CBL-GG2 BK-00
CBL-GG1 BK-00

ENGINE

1
2
3

CONN TO
WORK TOOL

T
O
O
L

200-P48 BK-14
A572-P55 PK-14
M906-P50 BU-14
M907-P51 GY-14
200-P52 BK-14
200-P53 BK-14
C460-P54 BU-14
A571-P49 PU-14

NEG

BATTERY
230-6368
850 CCA

JUMP POST BAT.


114-4516

100

W-C3
1552269
200-W6 BK-14
A752-W9 BR-14

WKTL WATER PUMP (ATCH)

FUSE MAIN PWR


235-1845
101-P27 RD-4

P-C19
1552264
1
2
3
4
5
6
7
8

A
B
C
D
E
F
G
H

CONN 9

C460-W10 BU-14
M733-W11 PK-14
M906-W3 BU-14
M907-W4 GY-14

FUSE HOLDER
[INCLUDES BASE AND COVER]
267-2744

200-W7 BK-14
A752-W8 BR-14
M906-W3 BU-14
M907-W4 GY-14
200-W5 BK-14
M733-W11 PK-14
C460-W10 BU-14
A571-W12 PU-14

200-W7 BK-14
200-W6 BK-14
200-W1 BK-14

CONN 8

T-C2
1561460
200-T1 BK-14
A571-T2 PU-14
M906-T3 BU-14
M907-T4 GY-14
200-T5 BK-14
200-T6 BK-14
C460-T7 BU-14
A572-T8 PK-14

36 Page,

(Dimensions: 48 inches x 35 inches)

KENR8666-03 VOL 1 of 2

14

308-PW16 YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CAT DATA LINK +


CAT DATA LINK -

RS-232 PORT 1 -TXD

RS-232 PORT 1 -RXD


RS-232 PORT 1 -DTR

RS-232 PORT 1 - DCD


RS-232 PORT 1 - GND

CAN LOW (-)

CAN HIGH (+)


BAT +
R TERM

RS-232 PORT 3 -TXD


RS-232 PORT 3 -RXD
RS-232 PORT 3 -GND
BAT -

KEY SWITCH RUN

COMPONENTS ARE SHOW INSTALLED ON A FULLY OPERABLE MACHINE WITH


THE KEY AND ENGINE OFF AND THE TRANSMISSION SHIFTER IN NEUTRAL
IDENT

PART NO.

CHG

LOCATION

DESCRIPTION
NOTE
HARNESS AS.
A-7
FRONT DOOR AUXILIARY
G-1
AIR CONDITIONING
F-4
HVAC
F-3
HEATER
B-10
BACK OF CAB
B-9
SEAT
D-5
QCPLR
C-12
ENGINE
A-5
FRONT DOOR
G-8
REAR DOOR
E-4
HIGH FLOW
G-3
HVAC CONT PANEL
B-9
ROADING
E-3
INSTRUMENT PANEL
G-10
LICENSE LAMP HARN
E-2
MACHINE SECURITY SYSTEM
A-12
MOTOR SPEED SNSR JUMPER
D-8
PLATFORM
D-2
PRODUCT LINK PL 121
D-1
PRODUCT LINK PL 321
B-5
RIDE CONTROL
D-10
RH LAMP EXT HARN
I-8
WORK TOOL LIFT ARM
I-6
TANK (WATER PUMP)
CABLE AS.
H-13
BAT. (+) TO STARTER MOTOR
H-13
POWER (BETA)
H-12
BAT. (-) TO MACH AND STARTER GNDS
H-12
GROUND (BETA)
H-14
BAT. (+) TO JUMP POST
WIRE AS.
H-9
BAT. (+) TO MAIN PWR FUSE
D-10,F-10 WIRE AS. (RTMR)
G-3
WIRE AS. (JUMPER)

A
AC
B
B
C
CH
CP
E
G
H
HF
HV
K
L
LJ
MC
MJ
P
PL
PW
RC
RT
T
W

258-4157
258-4147
266-2435
266-2436
258-4102
258-4160
258-4191
258-4116
258-4156
258-4106
331-7171
289-8537
258-4131
258-4101
293-9044
213-6065
258-4158
258-4108
256-6803
256-6804
308-6423
315-9794
258-4126
165-4894

01
02
02
02
05
03
02
06
01
03
00
02
05
05
01
03
02
04
03
01
01
00
03
02

SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH

2
1
1
1
2
2
1
1
2
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1

AA
AA
GG
GG
JJ

258-4117
258-4189
258-4119
258-4188
258-4118

03
02
02
01
04

SH
SH
SH
SH
SH

1
1
1
1
1

CC
WA
WL

258-4120
258-4196
165-0312

01
00
02

SH 1
SH 2
SH 2

ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


STARTING CIRCUIT

START AID CIRCUIT


MACHINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT
CAT DATA LINK
CAN DATA LINK
RS-232 / RS-485 DATA LINK

OTHER COLOR DESCRIPTIONS


HIGHWAYS

COLOR ABBREVIATIONS

14

13

12

11

10

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

THIS SCHEMATIC IS FOR THE 246C, 256C, 262C, AND 272C SKID STEER
LOADER, AND 277C, 287C, AND 297C MULTI-TERRAIN LOADER, AND
279C, 289C, AND 299C COMPACT TRACK LOADER
VOLUME 1 of 2: ENGINE
PART NUMBER: 239-5275, CHANGE: 02, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

KENR8666-03
April 2010

Wire Description

RD

102

BU

Wire Color

Battery (+)

976

OR

Ride Control Solenoid #1

Head Lamp

A314

OR

Park Brake Switch

Power Circuits

Description

Control Circuits - Continued

105

BR

Key Switch

A509

PK

A/C Theromostat Switch

109

OR

Alt Output (+) Term.

A523

PU

Temperature Potentiometer Pos #1

110

GN

Cold Start Relay

A524

BR

Temperature Potentiometer Pos #2

112

PU

Main Power Relay Output

A526

PK

Electronic Water Valve Actuator

114

RD

Warning Horn (Forward)

A571

PU

Work Lamp Relay

117

YL

Level Ride Relay

A572

PK

Work Tool Switch #1

118

GY

Right Rear Working Lamps

A752

BR

EUI Spare Speed Sensor Input

120

YL

HVAC Blower

A771

PU

Float Switch

122

RD

Unswitched Power Out

A958

WH

Park Brake Solenoid

124

GN

Spare

C460

BU

Implement Variable Pump Pressure

125

OR

Battery (+)

C776

GN

Computer Box To Hyd Solenoid Valve

126

PK

Power Port

E455

BR

Hydraulic Oil Filter

127

OR

Right Joystick

E554

PK

A/C Controller To A/C Compressor Clutch

128

RD

Battery (+)

E741

YL

Switched Control Power

129

BU

Radio

E847

GY

LH Joystick (Side)

134

YL

Backup Alarm Stop Lamps

E848

GN

LH Joystick (Front/Rear)

135

BU

Left Joystick

E850

BR

RH Joystick (Side)

180

GN

HVAC Condenser Compressor

E917

WH

Implement Lockout Switch To Ground (N.O.)

190

PK

Fuel Pump Solenoid

E918

GN

Implement Lockout Switch To Ground (N.C.)

191

WH

Air Ride Seat

F711

GN

CAN Data Link +

196

BU

198

PK

Spare
Cold Start Relay Coil
Ground Circuits

F712

GY

CAN Data Link -

F738

WH

Active Ride Control Switch (N.C.)

F739

GN

Active Ride Control Switch (N.O.)

200

BK

Main Chassis

F763

WH

Creeper Switch #1 (N.O.)

202

BK

XMSN Control

F764

GN

Creeper Switch #2 (N.C.)

203

BK

Chassis Diagnostic
Basic Machine Circuits

F780

PK

Parking Brake Switch

F905

YL

Suppresser Arc Solenoid Self Level

304

WH

Starter Relay No. 1 Output

G797

BU

Switch To Relay Coil

306

GN

Starter Relay Coil To Neutral Start Switch

G943

BU

Implement Func Select Switch (N.O.)

307

OR

Key Switch To VMIS Sensor Module

G944

YL

Implement Func Select Switch (N.C.)

308

YL

Main Power Relay Coil

G970

BU

Proportional Valve Solenoid

317

YL

Start Aid Relay To Start Aid Solenoid

G982

PK

Interlock Override Switch

321

BR

Backup Alarm Lamp Travel Alarm

G983

GN

Arm Bar Switch (N.O.)

322

GY

Warning Horn (Forward)

G984

PK

Arm Bar Switch (N.O.)

327

PK

Shutdown Solenoid

G985

PU

Seat Switch

331

OR

Backup Alarm Relay Coil

H746

YL

Fan Control Solenoid Positive

365
384

YL
BU

Fuel Pump Relay To Switch


Relay To Glow Plugs
Monitoring Circuits

H758

BR

H759

OR

Solenoid Out #2

H791

GN

Switch To Relay #1

GN

Alternator (R) Terminal

H792

BR

Switch To Relay #2

404

YL

Opr Mon Hyd Oil Temperature

H801

PU

Proportional Driver Return (1-4)

406

PU

Opr Mon Coolant Temperature

H802

GY

Proportional Driver Return (5-8)

410

WH

Opr Mon Fault Alarm

H803

BU

Proportional Driver Return (9-12)

WH

Opr Mon Oil Press. (High Setting)

H807

YL

BU

Opr Mon Air Filter

H808

WH

On/Off Driver Return (9-15)

450

YL

Tach Sender (+)

H845

WH

Tilt Up

451
469

BR
GN

Tach Sender (-)


Fuel Level Sender B+
Accessory Circuits

H846

PK

J753

BU

Pattern Change Switch 6

BU

Quick Coupler Valve

500

BR

Wiper - Front (Park)

K943

OR

Travel Left Solenoid (Rear)

501

GN

Wiper - Front (Low)

K944

YL

Travel Left Solenoid (Front)

506

PU

Washer - Front

K946

OR

Travel Right Solenoid (Rear)

508

PU

Radio Speaker - Left

K947

YL

Travel Right Solenoid (Front)

509

WH

Radio Speaker - Left (Commom)

L804

WH

RH Joystick (Front/Rear)

511

BR

Radio Speaker - Right

L987

WH

Start Aid Switch

512

GN

Radio Speaker - Right (Common)

M733

PK

Work Tool Water Pump


Work Tool Relay #1

514

PU

A/C Condensor Motor

M906

BU

515

GY

Blower Motor (Hi)

M907

GY

Work Tool Relay #2

516

GN

Blower Motor (Medium)

M927

GN

Implement Cutout Valve

517

BU

Blower Motor (Low)

N740

WH

CAN Term.

520

WH

Opr A/C Switch To Thermostat/Fuse

N931

GY

Hydraulic Pump Pressure

536

WH

Hazard Switch To Turn Switch

N957

PK

RXD - Comm #1

537

GN

Turn Signal Switch To Flasher

N959

PK

RXD - Comm #3

567

BU

A/C Switch Jumper

N960

OR

TXD - Comm #1

589

GN

A/C Hi Press. Cutout Switch To Compressor

N963

OR

TXD - Comm #3

597

PU

A/C Hi Press. Cutout Sw. To Low Press. Sw.


Lighting Circuits

N970

YL

DTR - Comm #1

603

PK

604
605

N973

BR

DCD - Comm #1

Rotary Beacon

N979

GN

Signal Ground - Comm #1

OR

Stop Lamp

N981

GN

Signal Ground - Comm #3

YL

Turn Lamp - Left

P769

YL

Machine ECM To Sensor Power (8V)

606

GY

Turn Lamp - Right

P770

WH

Machine ECM To Sensor Ground

607

PK

Flood Lamp - Front

P796

OR

Pattern Change Switch 1

608

GN

Flood Lamp - Rear

P797

GN

Pattern Change Switch 3

614

PU

Park/Tail/Dash/Lamp

P813

YL

617

BR

Tail/Position Lamp - Left

P814

BU

Work Lamp Relay


LH Joystick Control Trigger

618

YL

Tail/Position Lamp - Right

P831

BR

Bucket Raise Solenoid

619

GN

Head Lamp (Low)

P832

WH

Bucket Lower Solenoid

677

GN

Brake Lamp Relay


Control Circuits

P978

GN

Solenoid Ctrl A

P979

YL

Solenoid Ctrl B

779

WH

Coupler Engage Solenoid

P981

PU

Solenoid Ctrl D

780

PU

Coupler Disengage Solenoid

P982

BU

Control Switch - B

781

PK

Auger Buffer Box To Neutral Start Control

P984

YL

Control Switch - H2

782

GY

Work Tool Relay #2

P993

OR

Continuous Flow Switch

832

BR

Hydrst Right Motor Direction Sensor

P996

GN

Proportional Switch - Analog

833

GY

Hydrst Right Motor Speed Sensor

R810

BR

Start Aid Pull In Relay

834

YL

Hydrst Left Motor Direction Sensor

R914

OR

Throttle Signal

835

Component

Block - Fuse #2

E-10

F-6

10

Control - LH Joystick

0070

Parking Brake Switch

Fuse - Roading

I-14

0091

Throttle Position Sensor

Module - Power Fuse

D-10

0096

Fuel Level Sensor

Module - Power Relay #1

D-10

0110

Engine Coolant Temperature

Module - Power Relay #2

D-9

0190

Engine Speed Sensor

Motor - Front Wiper

C-4

0262

5 Volt DC Sensor Power Supply

Port - Power

E-3

0354

Bucket Raise Solenoid

Relay - Backup Alarm

E-10

0355

Bucket Lower Solenoid

Relay - Cold Start

D-10

0357

Rackback Solenoid

Relay - Fuel Pump

E-10

0358

Implement Pilot Pressure Supply

Relay - High Flow (C-Minus)

F-10

0367

Ride Control Switch

Relay - High Flow (C-Plus)

G-10

0490

Implement Lockout Switch

Relay - Level Ride

E-10

0600

Hydraulic Oil Temperature Sensor

Relay - Stop Lamp

F-10

0681

Parking Brake Solenoid

Relay - Work Tool #1

G-10

1007

Linkage Control Joystick Mapping Switch

Relay - Work Tool #2

G-10

1182

High Flow Solenoid

Relay - Work Tool Trigger

F-10

1189

Auxiliary Hydraulics Lever

Resistor - CAN

I-14

1190

Armrest/Seat Switch

Switch - Air Seat

E-6

1482

10 Volt DC Power Supply

Switch - Auxiliary Bleed Off

I-3

1551

Engine Demand Fan System

Switch - Beacon

C-3

1703

Left Drive Pump Forward Solenoid

Switch - Creeper Control

D-3

1704

Left Drive Pump Reverse Solenoid

Switch - Front Work Lamps

H-3

1705

Right Drive Pump Forward Solenoid

Switch - Hazard

C-3

1706

Right Drive Pump Reverse Solenoid

Switch - Hydraulic Quick Coupler

F-3

1960

Ignition Key Reader

Switch - Implement Lockout

C-5

11

2211

Auxiliary Valve #1

Switch - Keystart

E-3

2212

Auxiliary Valve #2

Switch - Limit Armbar

F-8

13

2471

Cab Door Position Switch

Switch - Operator Implement Lockout

H-3

2474

Left Joystick Forward/Reverse Position Sensor

Switch - Parking Brake

E-3

2475

Right Joystick Forward/Reverse Position Sensor

Switch - Pattern Change

F-3

2476

Left Joystick Left/Right Position Sensor

Switch - Rear Work Lamps

H-3

2477

Right Joystick Left/Right Position Sensor

Switch - Ride Control

D-3

2669

Creeper Mode Switch

Switch - Roading Lamp

C-3

2685

Left Drive Motor Speed Sensor #1

Switch - Seat

E-6

2686

Left Drive Motor Speed Sensor #2

Switch - Self Level

G-3

2687

Right Drive Motor Speed Sensor #1

Switch - Turn Signal

B-3

2688

Right Drive Motor Speed Sensor #2

Switch - Wiper Washer

B-5

11

The CID is a diagnostic code that indicates which circuit is faulty.

Switch - Work Tool #1

G-3

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Switch - Work Tool #2

G-3

Machine locations are repeated for components located close together.

246C, 256C, 262C, and 272C


Skid Steer Loader
277C, 287C, and 297C
Multi-Terrain Loader
279C, 289C, and 299C
Compact Track Loader
Electrical System
246C:
JAY2060-UP

256C:
DWS1180-UP

262C:
MST1860-UP

272C:
RED1360-UP

277C:
JWF1460-UP

287C:
MAS1290-UP

297C:
GCP1190-UP

279C:
MBT1-UP

289C:
JMP1-UP

299C:
JSP1-UP

A = Located inside of cab.


B = Located inside of right console.
C = Located inside of left console.

Volume 2 of 2: Cab
2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols


Symbols
T

13 10

Pressure
Symbol

Temperature
Symbol

FMI No.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Failure Mode Identifiers (FMI)


Failure Description

MSS Exciter Coil In

Data valid but above normal operational range.


Data valid but below normal operational range.

T902

PK

MSS Exciter Coil Out

Y794

OR

Expanded CAN Data Link +

Data erratic, intermittent, or incorrect.

Expanded CAN Data Link -

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Level
Symbol

Symbols and Definitions

11
8

VMIS Start Mod Right (+) CAT Data Link (+)

GN

12

VMIS Start Mod Right (-) CAT Data Link (-)

Y795

G-10

D-6

BR

CAT Data Link +

Block - Fuse #1

H-14

GN

CAT Data Link -

B-7

Control - RH Joystick

893

BR

F-3

Assembly - Bottle

Control - Machine

892

OR

Alarm - Action

8 Volt DC Supply

Hydrst Left Motor Speed Sensor

945

YL

Component Identifiers (CID)


Module Identifier (MID)
Machine Control System
(MID No. 039)

PU

944

T901

CID

Tilt Down

K927

Machine
Location

0041

On/Off Driver Return (1-8)

430

Schematic
Location

Component

Solenoid Out #1

403

418

Volume 2 Component Location

(Dimensions: 48 inches x 35 inches)

101

Wire
Number

Description

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

12

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

11

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

4
A
B

10

Harness and Wire Symbols


12

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

13

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

325-AG135 PK-14
Pin

Socket

Part Number For


Connector Recepticle

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug
Harness identification code:
This example indicates wire
135 in harness "AG".

2
Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Machine Component & Connector Locations

Volume 2 Connector Location


Schematic
Location

Machine
Location

CONN 1

D-14

CONN 2

B-14

CONN 3

D-14

CONN 14

H-14

CONN 20

B-9

Connector Number

CONN 21

H-10

CONN 22 Service Tool Connector

H-10

CONN 23

H-9

11

CONN 24

B-6

12

CONN 25

C-6

CONN 26

H-1

13

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Fuse
(5 Amps)

Related Electrical Service Manuals


Title

Form Number

K3A Alternator:

239-0772

Electric Starting Motor:

143-0539

Machine Control System:

SENR5841
SENR3828
KENR5119

Wire Gauge

36 Page,

Wire Color

KENR8666-03 VOL 2 of 2

Wire
Number

13

12

11

10

418-C100 WH-18
450-C101 YL-18
451-C102 BR-18

P982-C67 BU-18
P984-C174 YL-18
P993-C165 OR-18
P996-C175 GN-18
R810-C192 BR-18
R914-C143 OR-18

198-C38 PK-16
832-C103 BR-18
833-C104 GY-18

E554-C210 PK-18
H801-C19 PU-18
H807-C107 YL-18

CONN 2

E848-CH27 GN-18

BKUP ALM STOP LTS


113-8490

A2

86

30

D3

B3

87A 87a

D4

110-C117 GN-18

C4

B4

86

B5

86

87A 87a

D6

C6

10

A5

85 85

A6

WKTL SWITCH
113-8491

203-CH9 BK-14
203-CH34 BK-18
203-CH15 BK-18
203-CH20 BK-18
203-CH25 BK-16
203-CH16 BK-18
203-CH19 BK-18
203-CH23 BK-16

15

B7

86

87A 87a

D8

C8

85 85

A8

QCPLR SELF LVL RIDE


113-8491
15

B9

86

RLY COLD ST ADV


146-9439

A9

15

30

87 87
317-C109 YL-18
R810-C192 BR-18
L1

WKTL C+ C- C1 C2
113-8491

30

D9

87A 87a

D10

C10

196-C188 BU-14

85 85

B10

112-WA1 PU-10

PWR RLY MODULE 1


258-4135

A10

H792-C171 BR-18
H792-C182 BR-18
H792-C183 BR-18

20

G985-CH30 PU-18
G985-CH10 PU-18
G985-CH35 PU-18
G985-CH5 PU-18

L2

BATTERY + IN

C-C11
2304011
308-C177 YL-18
200-C179 BK-18

1
2

POWER OUT

20

FUSE FOR
MAIN PWR RLY

85
86

30
87

C-C80
2304011
308-C178 YL-18
200-C180 BK-18

87a

MAIN PWR
RELAY

1
2

87

112-C63 PU-10
112-C64 PU-10
114-C149 RD-14
122-C56 RD-12
200-C180 BK-18
308-C178 YL-18

114-C149 RD-14
112-C63 PU-10
308-C178 YL-18
200-C180 BK-18
122-C56 RD-12
112-C64 PU-10

C-C1
1918332

122-C208 RD-16

114-C149 RD-14
118-C150 GY-14
126-C152 PK-16
127-C153 OR-16
180-C168 GN-14
200-C166 BK-14
203-C167 BK-14
322-C148 GY-14
614-C24 PU-18
781-C155 PK-18
782-C156 GY-18
A771-C169 PU-18
C776-C176 GN-18
E847-C157 GY-18
E848-C158 GN-18
E850-C159 BR-18
G943-C82 BU-18
G944-C81 YL-18
G984-C161 PK-18
G985-C162 PU-18
H791-C181 GN-18
H792-C182 BR-18
L804-C160 WH-18
P769-C172 YL-18
P770-C173 WH-18
P814-C62 BU-18
P984-C174 YL-18
P993-C165 OR-18
P996-C175 GN-18

P770-C173 WH-18
P770-C29 WH-18
P770-C140 WH-18
P770-C142 WH-18

P796-C92 OR-18
P797-C93 GN-18
P982-C67 BU-18
P984-C174 YL-18
P993-C165 OR-18
P996-C175 GN-18
R810-C192 BR-18

POWER
GROUND
SIGNAL - X AXIS
CALIBRATION - S
SIGNAL - Y AXIS
CALIBRATION - R

G985-CH5 PU-18
H791-CH8 GN-18
203-CH16 BK-18
H792-CH17 BR-18
P984-CH4 YL-18
A771-CH18 PU-18
203-CH19 BK-18
C776-CH72 GN-18

CH-C18
3E3382

112-C64 PU-10

CH-C10
1552273

C-C5
2584172

614-C24 PU-18
781-C155 PK-18
782-C156 GY-18
P814-C62 BU-18
E847-C157 GY-18
E848-C158 GN-18
P993-C165 OR-18
G984-C161 PK-18

322-C148 GY-14
G943-C82 BU-18
G944-C81 YL-18

203-C167 BK-14
C776-C176 GN-18
180-C168 GN-14
200-C166 BK-14
127-C153 OR-16
G985-C162
H791-C181
H792-C182
L804-C160
P769-C172
P770-C173
A771-C169
P984-C174
E850-C159
P996-C175

PU-18
GN-18
BR-18
WH-18
YL-18
WH-18
PU-18
YL-18
BR-18
GN-18

BASE AS

BOOT

269-0257
269-0257

254-3437
254-3437

269-0257

254-3437

F711-L48
F711-L46
F711-L45
F711-L55

118-CH65 GY-14
200-CH66 BK-14
614-CH33 PU-18
G943-CH69 BU-18
G944-CH70 YL-18

CH-C1
2584170
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

10

4
6

9
10
9

MOM

4
6

10

4
6

10

4
6

10

4
6

10

4
6

10
9
10

4
6
5
4
6

MOM

MOM
2

8
7
8

10

YL-16

1
2
3
4

1
2
3
4
5
6

ROLLER = A1 / A2

SW 1 = WKTL C+

TRIGGER = FLOAT

F763-L74 WH-18
F764-L75 GN-18
614-L137 PU-18

200-L140
200-L141
F739-L73
F738-L72
614-L136

BK-18
BK-18
GN-18
WH-18
PU-18

200-L109 BK-18
200-L142 BK-18

NOTE G

122-L56 RD-18
200-L90 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

308-L66 YL-18
F712-L139 GY-18
F711-L138 GN-18

G943-CH71 BU-18

L-C22
2285856

SW RIDE CONT
265-9526

200-L81 BK-18
135-L43 BU-18

L-C23
2285856

536-L123 WH-16
614-L132 PU-18

BEACON SW
263-5423
L-C19
2285856

SEAT DECK
200-L80 BK-18
537-L126 GN-16
MOTOR FRONT WIPER
330-5011
G-C4
1552272

114-CH7 RD-14
118-CH65 GY-14
126-CH24 PK-16
322-CH6 GY-14
G943-CH69 BU-18
G944-CH70 YL-18

200-G2 BK-14
500-G9 BR-16
501-G10 GN-16
118-G7 GY-14

118-A2 GY-14
200-A7 BK-14
614-A8 PU-18
G943-A4 BU-18
G944-A5 YL-18
118-G8
118-G7
118-G5
118-G6

203-CH9 BK-14
C776-CH72 GN-18

118-A2 GY-14

180-CH28 GN-14
200-CH67 BK-14

A-C2
1237615
1

127-CH38 OR-16

G985-CH30 PU-18
H791-CH8 GN-18
H792-CH17 BR-18
L804-CH22 WH-18
P769-CH1 YL-18
P770-CH2 WH-18
A771-CH18 PU-18
P984-CH4 YL-18
E850-CH21 BR-18
P996-CH3 GN-18

200-A3 BK-18
200-A1 BK-14
200-A7 BK-14

506-A6 PU-18
200-A3 BK-18

506-A6 PU-18
614-A8 PU-18

BOTTLE AS.
258-4078

A-C1
1552273
118-A2 GY-14
200-A1 BK-14
614-A8 PU-18
G943-A4 BU-18
G944-A5 YL-18
506-A6 PU-18

1
2
3
4
5
6

G-C1
3E3382
118-G8 GY-14
200-G1 BK-14
614-G14 PU-18
G943-G11 BU-18
G944-G12 YL-18
506-G13 PU-18

CONN 24

200-G1
200-G2
200-G3
200-G4

GY-14
GY-14
GY-14
GY-18
BK-14
BK-14
BK-18
BK-18

500-G9 BR-16
501-G10 GN-16

1
2
3
4

G944-A5 YL-18

GND
T

B+

200-G3 BK-18
G943-G11 BU-18
G944-G12 YL-18

A
B
C

BK-16
WH-16
GN-16

N/C

605-L128
537-L125
536-L122
536-L121
537-L124
614-L131

COMMON

YL-16
GN-16
WH-16
WH-16
GN-16
PU-18

N/O

118-G6 GY-18
118-G5 GY-14
500-G9 BR-16
614-G14 PU-18

ROADING LAMP SW
263-5421

SW IMPLEMENT LOCKOUT
229-8757

G-C3
1552267

L-C17
2285856

MOTOR

200-L83 BK-18
102-L53 BU-18
102-L47 BU-16

506-G13 PU-18
614-G14 PU-18
G943-G11 BU-18
G944-G12 YL-18

G943-A4 BU-18

BK-16
GN-16
RD-16
YL-16

619-L70 GN-14
614-L134 PU-18
614-L133 PU-18

200-WL2 BK-18
NOTE M

HAZARD SW
265-9543

CONN 25

614-CH33 PU-18
781-CH11 PK-18
782-CH12 GY-18
P814-CH13 BU-18
E847-CH26 GY-18
E848-CH27 GN-18
P993-CH14 OR-18
G984-CH32 PK-18

SW WIPER WASHER
281-6390

G-C2
2285856

FOR MTL MACHINES, USE TWO JUMPER


HARNESSES, MJ

SH 2 G-3

FOR MACHINES WITHOUT WORKTOOL SW 2,


INSERT WIRE AS. INTO SWITCH CONNECTOR
AT POSITIONS 2 AND 3

SH 1 B-11;
SH 1 F-8

IF ROADING LAMP ATCH HARN IS USED, CONN


K-C1 TO P-C13 AND K-C4 TO H-C1

SH 2 B-6

IF FR DOOR AUX HARN IS USED, REMOVE


CH-C18 AND CONNECT CH-C10 TO A-C3;
STRAP RECP AS. CH-C18 TO CH-C10 FOR
SERV RPR

SH 1 F-11

CONNECT RING TERMINAL TO FILTER GP


MOUNTING ASSEMBLY

A SERIAL SERV CONN IS REQUIRED IF THE


MACH IS OFFERING A PRODUCT LINK RADIO
ONLY-OPTION. IN A PRODUCT LINK
RADIO-ONLY OPTION THE PRODUCT LINK
RADIO HARNESS CONNECTS DIRECTLY TO THE
MACH HARNESS. A SERIAL SERV CABLE
CONNECTS BETWEEN THE SERIAL SERV CONN
AND THE DEALER TECHNICIAN PC TO ACCESS
THE PL121 RADIO DIRECTLY IN CAT
ELECTRONIC TECHNICIAN.

ATTACH NEGATIVE JUMPER CABLE TO ENGINE


LIFTING EYE

SH 2 B-3

FOR MACHINES WITHOUT BEACON SWITCH,


INSERT WIRE AS. INTO SWITCH CONNECTOR
AT POSITIONS 2 AND 3.

SH 1 I-6;
SH 1 I-8

IF WORK TOOL WATER PUMP ATCH IS NOT


USED CONNECT P-C19 DIRECTLY TO T-C1

SH 1 D-2

IF PRODUCT LINK PL 121SR ATCH IS USED


REMOVE DUST CAP PL-C4, AND CONNECT TO
PL-C3 TO PW-C3.

SH 1 F-4

THERMOSTAT IS INCLUDED IN HVAC


THERMOSTAT IS NOT INCLUDED IN HEAT ATCH

SW CREEPER CONT
263-5420

BATTERY (+)
GROUND
OPEN
OPEN
CAN TERM (-)
CAN TERM (+)
SUP MFG
KEY SWITCH
OPEN
CAN SHIELD
CAN BUS (-)
CAN BUS (+)

603-L78 PK-18
614-L135 PU-18

A-C3
NOTE G
3E3382
118-A2 GY-14
200-A7 BK-14
614-A8 PU-18
G943-A4 BU-18
G944-A5 YL-18

SH 1 F-12;
SH 1 A-12
SH 1 C-12

200-L79 BK-18
606-L129 GY-16
605-L127 YL-16
606-L130 GY-16

CMPT INSTR CLUSTER ATCH


264-8861

L-C24
2304009

N931-L97 GY-18
P796-L86 OR-18
P797-L85 GN-18
P813-L120 YL-18
P814-L107 BU-18
P982-L118 BU-18

SW 3 = A1 PUSH BUTTON

SH 1 B-15

K927-L23 BU-18
K927-L24 BU-18
K927-L25 BU-18

SW 2 = WKTL C-

VARIOUS

WIRE PAIRS TO BE TWISTED TOGETHER AT


LEAST ONE TURN PER 25 mm WIRES TO BE
TWISTED ARE:
450-YL AND 451-BR
892-BR AND 893-GN
944-OR AND 945-BR
F711-GN AND F712-GY
T901-YL AND T902-PK
Y794-OR AND Y795-GN

SH 1 C-2;
SH 1 D-2

200-L117 BK-18
308-L116 YL-18
508-L68 PU-18
509-L17 WH-18
511-L69 BR-18
512-L71 GN-18
F711-L46 GN-18
F712-L51 GY-18

F738-L72 WH-18
F739-L73 GN-18
F763-L74 WH-18
F764-L75 GN-18
F780-L30 PK-18
F905-L18 YL-18
G982-L105 PK-18
J753-L84 BU-18

ASSEMBLE TERMINALS TO STUD

KEY SWITCH
110-7887

129-L60 BU-14
200-L61 BK-16

F712-L139 GY-18
F712-L54 GY-18

C OFF
S ON
ST
B

PU-16
OR-16
BR-16

POWER PORT
178-7539

GN-18
GN-18
GN-18
GN-18

SH 1 G-12
SH 1 A-8
SH 2 I-15

L-C13
2285856

307-L63 OR-18
105-L62 RD-14

F712-L50 GY-18
F712-L51 GY-18
F712-L52 GY-18

ROLLER POWER
ROLLER GROUND
ROLLER SIGNAL
CALIBRATION
SW 1 AND SW2 COMMON
SW 1 N/O
TRIGGER OR SW 3 COMMON
SW 2 N/O
SW 1 AND SW 2 N/C
TRIGGER N/O
SW 3 N/C
SW 3 N/O

1
2
3
4
5
6

114-C149 RD-14
118-C150 GY-14
126-C152 PK-16

H846-C13 PK-18
K927-C96 BU-18
M927-C31 GN-18
P769-C139 YL-18
P770-C140 WH-18
P831-C14 BR-18
P832-C15 WH-18
P978-C22 GN-18
P979-C23 YL-18
R914-C143 OR-18

1
2
3
4
5
6
7
8
9
10
11
12

122-C56 RD-12

LAMP OUT

SW SEAT
293-2871

CH-C2
1552252
P769-CH1 YL-18
P770-CH2 WH-18
P996-CH3 GN-18

SWITCHED
POWER OUT

- GROUND
- GROUND

+ BATTERY

1
2
3
4
5
6

L804-CH22 WH-18

87a

FLASHER
242-9000
1
2
3
4
5
6

200-C204 BK-16

UNSWITCHED
POWER OUT

HANDLE AS

PARK BRAKE SW
263-5414

L-C14
1552272

308-L64 YL-14

619-L70 GN-14
779-L28 WH-18
780-L27 PU-18
A314-L29 OR-18
A572-L119 PK-14
E741-L82 YL-18
E917-L106 WH-18
E918-L104 GN-18

CH-C3
1552273

MAIN PWR
RELAY

SWITCHED
POWER OUT

TRIGGER, ROLLER L
273-9103
TRIGGER, ROLLER L,
273-9104
2 BUTTONS R
TRIGGER, 2 BUTTONS L 269-0259

127-CH38 OR-16
203-CH23 BK-16
E850-CH21 BR-18

308-C177 YL-18
200-C179 BK-18
UNSWITCHED
POWER OUT

DESCRIPTION

200-L33 BK-18
200-L32 BK-18

NOTE

L-C2
2285856

F711-L138 GN-18

30

86

SW AIR SEAT
293-2870

269-0262
269-0263

FUSE FOR
MAIN PWR RLY

85

BK-18
BK-18
BK-18
BK-18

F780-L30 PK-18
A314-L29 OR-18
614-L31 PU-18

614-L20 PU-18
614-L112 PU-18
614-L113 PU-18
614-L114 PU-18
614-L31 PU-18
614-L94 PU-18
614-L95 PU-18

BK-18
BK-18

CONT GP-JSTICK (RH)

60

UNSWITCHED
FUSE

PU-18
PU-18
PU-18
PU-18
PU-18
PU-18
PU-18

614-L26 PU-14
614-L42 PU- 18
614-L103 PU-18
614-L10 PU-18
614-L9 PU-18
614-L15 PU-18
614-L102 PU-18
614-L77 PU-18

SW 2 = CONT FLOW

CONT GP JSTICK RH
269-0263

H791-CH8 GN-18
H792-CH17 BR-18
L804-CH22 WH-18
P769-CH1 YL-18
P770-CH2 WH-18
P814-CH13 BU-18
P984-CH4 YL-18
P993-CH14 OR-18
P996-CH3 GN-18

PWR RLY MODULE 2


258-4135

60

UNSWITCHED
FUSE

UNSWITCHED
FUSE

TRIGGER = 2-SP/WKTL

1
2
3
4

269-0264

200-L93
200-L87
200-L92
200-L89

SW 4 = WKTL C2

SEAT HARNESS
(ATCH)

SPARE 20A
113-8492

101-C45 RD-4

20

SW 3 = WKTL C1

BK-18
BK-18

20

BUS BAR FUSE RLY


258-4143

BATTERY + IN

180-CH28 GN-14
200-CH29 BK-14
G983-CH31 GN-18
G985-CH35 PU-18

322-CH6 GY-14
614-CH33 PU-18
781-CH11 PK-18
782-CH12 GY-18
A771-CH18 PU-18
C776-CH72 GN-18
E847-CH26 GY-18
E848-CH27 GN-18
E850-CH21 BR-18
G943-CH69 BU-18
G944-CH70 YL-18
G983-CH31 GN-18
G984-CH32 PK-18

110-C116 GN-14

B8

86

614-L131
614-L132
614-L133
614-L134
614-L135
614-L137
614-L136

SW 1 = HORN

CH-C8
1552272

15

117-C42 YL-14

110-C193 GN-18

BATTERY + IN

A7

30

87 87
976-C128 OR-18
E741-C77 YL-18
G797-C211 BU-18

FUEL PUMP SOL


113-8491

30

D7

RLY LVL RIDE


146-9439

PLUGGED
SW 1 COMMON
SW 1 N/O
PLUGGED
SW 3 AND SW 4 COMMON
SW 3 N/O
TRIGGER COMMON
SW 4 N/O
PLUGGED
TRIGGER N/O
SW 2 N/O
SW 2 COMMON

200-CH67 BK-14

15

SW PATTERN CHG
265-8033

608-L14 GN-14

102-C51 BU-14

B6

86

P814-CH13 BU-18
P993-CH14 OR-18
203-CH15 BK-18

614-L95 PU-18
J753-L84 BU-18
200-L87 BK-18
P797-L85 GN-18
P796-L86 OR-18
614-L94 PU-18

607-L5 PK-16
607-L4 PK-18
607-L1 PK-18

200-CH66 BK-14
200-CH29 BK-14

ROADING LTS
113-8491

190-C58 PK-14

117-C130 YL-18

G985-CH10 PU-18
781-CH11 PK-18
203-CH20 BK-18
782-CH12 GY-18

114-CH7 RD-14
118-CH65 GY-14
126-CH24 PK-16
127-CH38 OR-16
180-CH28 GN-14

SPARE 10A
113-8490

30

87 87
327-C114 PK-18
365-C115 YL-18

A4

30

D5

RLY FUEL PUMP


146-9439

HVAC BLOWER
113-8492
124-C145 GN-14

85 85

1
2
3
4
5
6
7
8
9
10
11
12

322-CH6 GY-14
114-CH7 RD-14

20

30

POWER
GROUND
SIGNAL - X AXIS
CALIBRATION - S
SIGNAL - Y AXIS
CALIBRATION - R

CH-C4
1552252

10

A3

1
2
3
4
5
6

LOCATION

ALARM ACTION
232-1792

85 85

410-L58 WH-18
200-L59 BK-18

606-L130 GY-16
606-L129 GY-16
606-L41 GY-14

10

134-C57 YL-14

B2

86

321-C111 BR-18
331-C112 OR-18

605-L127 YL-16
605-L128 YL-16
605-L40 YL-14

L-C11
2285856

C2

87 87

UNSWITCHED

254-3437
254-3437

CAB ACCESSORIES (ATCH)

SW HYD QCPLR
265-9513

10

87A 87a

126-CH24 PK-16
203-CH25 BK-16
E847-CH26 GY-18

15

120-C113 YL-16

RLY BKUP ALM


146-9439

UNSWITCHED
FUSE

269-0258
269-0258

F712-L50 GY-18
F711-L48 GN-18

A1

308-L65 YL-18

CH-C5
1552273

FR WK LTS
113-8491

30

D2

120-C123 YL-18

105-C41 RD-12
128-C5 RD-12

TRIGGER, 4 BUTTONS
272-1790
TRIGGER, 2 L BUTTONS 269-0259

BOOT

10

B1

87 87
604-C120 OR-18
677-C121 GN-18

H791-C170 GN-18
H791-C181 GN-18
H791-C184 GN-18

269-0265
269-0266

537-L38 GN-16
603-L78 PK-18

BASE AS

L-C10
2285856

30

D1

SW SELF LEVEL
263-5417

MOM

86
86

RLY STOP LAMP


146-9439

20

HANDLE AS

L-C8
2285856

MOM

A
B
C

DESCRIPTION

CONT GP JSTICK LH
269-0265

120-C122 YL-18

FUSES FOR PWR MODULES


RATING
PART NUMBER
20 A
267-2680
60 A
267-2701

MOM
BK-16
WH-16
GN-16

CONT GP-JSTICK (LH)

4
6

L2

112-WA1 PU-10

CH-C7
1552267
203-CH34 BK-18
G983-CH31 GN-18
G984-CH32 PK-18

SW LIMIT ARMBAR
229-8757

10

N740-L49 WH-18

511-L69 BR-18
512-L71 GN-18

BATTERY (+)
GROUND
EXT ALARM DRVR
GA BACKLT DIMMER
CAN TERM (-)
CAN TERM (+)
SUP MFG
KEY SWITCH
OPEN
CAN SHIELD
CAN BUS (-)
CAN BUS (+)

4
6

A10

537-L126 GN-16
537-L125 GN-16
537-L124 GN-16

1
2
3
4
5
6
7
8
9
10
11
12

B10

127-C153 OR-16
198-C38 PK-16
COLD ST RLY COIL
113-8490

122-L36 RD-18
200-L37 BK-18
410-L58 WH-18

C10

85 85

C-C21
3139053

110-C117 GN-18
110-C193 GN-18
117-C130 YL-18
120-C122 YL-18
120-C123 YL-18
317-C109 YL-18
321-C111 BR-18
327-C114 PK-18
331-C112 OR-18
365-C115 YL-18
604-C120 OR-18
677-C121 GN-18
976-C128 OR-18
E741-C77 YL-18
G797-C211 BU-18
R810-C192 BR-18

8
7

10

30
87A 87a

SPEAKER LH
168-8772

CMPT INSTR CLUSTER STD


264-8860

L-C7
2304009

536-L121 WH-16
536-L122 WH-16
536-L123 WH-16

RH JSTICK BASE
113-8490

A9

117-L21 YL-14
200-L22 BK-18

MOM

B9

20

PU-18
WH-18
BR-18
GN-18

A8

112-C63 PU-10
102-C51 BU-14
110-C116 GN-14
117-C42 YL-14
120-C113 YL-16
124-C145 GN-14
134-C57 YL-14
190-C58 PK-14
196-C188 BU-14

7
8

30

D9

D10

A571-C191 PU-14
P813-C66 YL-18
L1

PWR FUSE MODULE


267-5202

P769-C172 YL-18
P769-C28 YL-18
P769-C139 YL-18
P769-C141 YL-18

322-C148 GY-14
E554-C210 PK-18
F905-C78 YL-18
124-C145 GN-14
125-C144 OR-14
608-C61 GN-14
A571-C191 PU-14
A572-C65 PK-14
C460-C217 BU-14
M906-C131 BU-14
M907-C132 GY-14
605-C59 YL-14
606-C60 GY-14
617-C124 BR-14
618-C125 YL-14
619-C69 GN-14
G970-C110 BU-18
H746-C138 YL-18
H758-C134 BR-18
H803-C17 BU-14
H807-C33 YL-14
H759-C135 OR-18
H802-C137 GY-18
H845-C12 WH-18

86

87 87

537-C39 GN-16

321-C111 BR-18
E455-C118 BR-18
327-C25 PK-18
404-C133 YL-18
469-C119 GN-18
604-C120 OR-18
779-C49 WH-18
780-C50 PU-18
976-C128 OR-18

B8

86

RLY WKTL TRIG


146-9439

112-C64 PU-10

J753-C91 BU-18
K927-C96 BU-18
L804-C160 WH-18
M906-C131 BU-14
M907-C132 GY-14
N931-C44 GY-18
N957-C199 PK-18
N960-C201 OR-18
N979-C200 GN-18

H807-C34 YL-18
K943-C18 OR-18
K944-C16 YL-18
K946-C21 OR-18
P769-C28 YL-18
P770-C29 WH-18
K947-C20 YL-18
L987-C37 WH-18
P981-C108 PU-18
H808-C146 WH-18

C8

508-L68
509-L17
511-L69
512-L71

HVAC COND COMPR


113-8492
125-C144 OR-14

196-C187 BU-14

P982-C67 BU-18
P984-C174 YL-18
P993-C165 OR-18
P996-C175 GN-18
R810-C192 BR-18

H807-C32 YL-18
H807-C33 YL-14
H807-C34 YL-18
H807-C107 YL-18

834-C105 YL-18
835-C106 PU-18
A958-C30 WH-18

D8

180-C168 GN-14

85 85

SW WKTL 1
263-5418

10

P979-C23 YL-18
P981-C108 PU-18

87A 87a

K927-L25 BU-18
K927-L24 BU-18
780-L27 PU-18
779-L28 WH-18

410-L58 WH-18

15

30

87 87
H759-C135 OR-18
H792-C183 BR-18

AIR RIDE SEAT


113-8491

A7

308-L67 YL-14
308-L66 YL-18
308-L64 YL-14
308-L65 YL-18
308-L116 YL-18

P978-C22 GN-18

10

200-L19 BK-18
E741-L82 YL-18

10

P832-C15 WH-18

B7

86

RLY C MINUS
146-9439

P814-C62 BU-18

F738-C87 WH-18
F739-C88 GN-18
F763-C90 WH-18
F764-C89 GN-18
F780-C55 PK-18
F905-C78 YL-18
G797-C211 BU-18
G943-C82 BU-18
G944-C81 YL-18
G982-C43 PK-18
G984-C161 PK-18
G985-C162 PU-18
H758-C134 BR-18
H759-C135 OR-18

30

D7

508-L68 PU-18
509-L17 WH-18

327-C36 PK-18
306-C35 GN-18
308-C11 YL-18
317-C109 YL-18
403-C197 GN-18
406-C98 PU-18
430-C99 BU-18

F712-C209 GY-18
F712-C95 GY-18
F712-C206 GY-18

86

200-WL1 BK-18
NOTE E

L-C9
2285856

10

F712-C212 GY-18

RADIO SWITCHED
113-8490

A6

191-C76 WH-16

196-C190 BU-18

MC-C3
1552269
1
2

SW WKTL 2
263-5419

N931-C44 GY-18
N957-C199 PK-18
N960-C201 OR-18
N979-C200 GN-18
P769-C28 YL-18
P769-C139 YL-18
P769-C141 YL-18
P770-C29 WH-18
P770-C140 WH-18
P770-C142 WH-18
P796-C92 OR-18
P797-C93 GN-18
P831-C14 BR-18

F711-C205 GN-18
F711-C94 GN-18
F711-C207 GN-18

B6

308-MC4 YL-18
202-MC14 BK-18
F711-MC6 GN-18
F712-MC20 GY-18
T901-MC8 YL-18
T902-MC3 PK-18

1
2
3
4
5
6
7
8

L-C5
2285856

10

F711-C205 GN-18
F712-C209 GY-18

85 85

MC-C2
1552264

KEYSWITCH ON
GND
CAN DATA LINK +
CAN DATA LINK EXCITER COIL SIGNAL
EXCITER COIL RETURN
UNUSED
UNUSED

SW FR WORK LTS
265-9424

M906-C131 BU-14
M907-C132 GY-14
M927-C31 GN-18

C6

307-L63 OR-18

L804-C160 WH-18
L987-C37 WH-18

87A 87a

D6

129-C46 BU-14

4
6

K947-C20 YL-18

30

87 87
H758-C134 BR-18
H791-C184 GN-18

10

K946-C21 OR-18

86

RLY C PLUS
146-9439

PWR PORT
113-8490

A5

4
6

K944-C16 YL-18

G985-C162 PU-18
P984-C174 YL-18

976-C128 OR-18
A314-C54 OR-18
A571-C191 PU-14
A572-C65 PK-14
A771-C169 PU-18
C776-C176 GN-18
E847-C157 GY-18
E848-C158 GN-18
E850-C159 BR-18
E917-C86 WH-18
E918-C80 GN-18

B5

J753-C91 BU-18
K927-C96 BU-18
K943-C18 OR-18

893-C214 GN-18
893-C9 GN-18
893-C215 GN-18

30

D5

4
6

H846-C13 PK-18

E850-C159 BR-18
P796-C92 OR-18
F780-C55 PK-18
A314-C54 OR-18
G982-C43 PK-18
F711-C154 GN-18

86

F905-L18 YL-18
614-L20 PU-18

H845-C12 WH-18

892-C213 BR-18
892-C10 BR-18
892-C216 BR-18

126-C152 PK-16

196-C189 BU-18

CONT ELEK MSS


218-0404

SPEAKER RH
168-8772

4
6

H807-C32 YL-18
H807-C33 YL-14
H807-C34 YL-18
H807-C107 YL-18
H808-C146 WH-18

10

H803-C17 BU-14

H802-C137 GY-18

A4

4
6

835-C106 PU-18
832-C103 BR-18
833-C104 GY-18
L804-C160 WH-18
J753-C91 BU-18
P797-C93 GN-18
P982-C67 BU-18

619-C69 GN-14
677-C121 GN-18
779-C49 WH-18
780-C50 PU-18

B4

200-L91 BK-18
190-L108 PK-14

H758-C134 BR-18
H759-C135 OR-18
H791-C170 GN-18
H792-C171 BR-18
H801-C19 PU-18

C4

200-L39 BK-18
200-L109 BK-18
200-L140 BK-18
200-L141 BK-18
200-L142 BK-18
200-L2 BK-18
200-L79 BK-18
200-L80 BK-18
200-L81 BK-18
200-L83 BK-18
200-L90 BK-18

LH JSTICK BASE
113-8490

4
6

H791-C170 GN-18
E848-C158 GN-18
E847-C157 GY-18
834-C105 YL-18
F739-C88 GN-18
G943-C82 BU-18
E455-C118 BR-18

614-C24 PU-18
614-C48 PU-14
614-C126 PU-16
614-C127 PU-16

E847-C157 GY-18
E848-C158 GN-18
E850-C159 BR-18
E917-C86 WH-18
E918-C80 GN-18
F711-C94 GN-18
F711-C207 GN-18
F712-C95 GY-18
F712-C206 GY-18
F738-C87 WH-18
F739-C88 GN-18
F763-C90 WH-18
F764-C89 GN-18
F780-C55 PK-18
F905-C78 YL-18
G797-C211 BU-18
G943-C82 BU-18
G944-C81 YL-18
G982-C43 PK-18
G984-C161 PK-18
G985-C162 PU-18
H758-C134 BR-18
H759-C135 OR-18
H791-C181 GN-18
H791-C184 GN-18
H792-C182 BR-18
H792-C183 BR-18
J753-C91 BU-18
K927-C96 BU-18
L804-C160 WH-18
M906-C131 BU-14
M907-C132 GY-14
N931-C44 GY-18
N957-C199 PK-18
N960-C201 OR-18
N979-C200 GN-18
P769-C172 YL-18
P770-C173 WH-18
P796-C92 OR-18
P797-C93 GN-18
P813-C66 YL-18

D4

135-C40 BU-14

85 85

G982-C43 PK-18
G984-C161 PK-18
G985-C162 PU-18
H746-C138 YL-18

892-C10 BR-18
893-C9 GN-18
976-C128 OR-18
A314-C54 OR-18
A571-C191 PU-14
A572-C65 PK-14
A771-C169 PU-18
C776-C176 GN-18
E741-C77 YL-18

87A 87a

430-C99 BU-18
R914-C143 OR-18
P996-C175 GN-18
F738-C87 WH-18
H792-C171 BR-18
C776-C176 GN-18
G944-C81 YL-18
A771-C169 PU-18

508-C68 PU-18
509-C70 WH-18
511-C71 BR-18
512-C72 GN-18
604-C120 OR-18
605-C59 YL-14
606-C60 GY-14
608-C61 GN-14

782-C156 GY-18

L-C1
2285856

15

G797-C211 BU-18
R810-C192 BR-18

403-C97 GN-18
403-C198 GN-18
403-C197 GN-18

B3

30

87 87
M907-C132 GY-14
782-C156 GY-18

118-C150 GY-14
RR WK LTS BEACON
113-8491

A3

CONN 26

ATCH
A572-L119 PK-14
614-L114 PU-18

F738-C87 WH-18
F739-C88 GN-18
F763-C90 WH-18
F764-C89 GN-18
F780-C55 PK-18
F905-C78 YL-18
G797-C211 BU-18
G943-C82 BU-18
G944-C81 YL-18
G970-C110 BU-18

331-C112 OR-18
365-C115 YL-18

604-C120 OR-18
605-C59 YL-14
606-C60 GY-14
608-C61 GN-14
614-C24 PU-18
614-C48 PU-14
619-C69 GN-14
677-C121 GN-18
779-C49 WH-18
780-C50 PU-18
781-C155 PK-18

196-C185 BU-14
196-C186 BU-14
196-C187 BU-14
196-C189 BU-18
196-C190 BU-18
781-C155 PK-18
782-C156 GY-18
A571-C191 PU-14
H758-C134 BR-18
H759-C135 OR-18
H791-C184 GN-18
H792-C183 BR-18
M906-C131 BU-14
M907-C132 GY-14
P813-C66 YL-18

15

403-C97 GN-18

327-C25 PK-18
327-C36 PK-18
327-C114 PK-18

30

86

WIPER WSHR
113-8491

A2

200-L111 BK-18
P814-L107 BU-18
200-L110 BK-18

F711-C205 GN-18
F712-C209 GY-18
F712-C212 GY-18

317-C109 YL-18
321-C111 BR-18
322-C148 GY-14

86

RLY WKTL C2
146-9439

85 85
B2

D3

180-C168 GN-14

191-C76 WH-16
196-C185 BU-14
196-C186 BU-14
196-C187 BU-14
196-C188 BU-14
196-C189 BU-18
196-C190 BU-18
198-C38 PK-16
200-C52 BK-12
200-C166 BK-14
200-C179 BK-18
200-C180 BK-18
200-C204 BK-16
203-C167 BK-14
203-C203 BK-18
307-C47 OR-18
308-C2 YL-14
308-C177 YL-18
308-C178 YL-18
317-C109 YL-18
321-C111 BR-18
322-C148 GY-14
327-C114 PK-18
331-C112 OR-18
365-C115 YL-18
508-C68 PU-18
509-C70 WH-18
511-C71 BR-18
512-C72 GN-18
537-C39 GN-16

C2

SOCKET BEACON
9R-7941

CONN TO P-C2
PLATF HARN
[LOC SH 1 D-8]

308-C2 YL-14
308-C177 YL-18
308-C178 YL-18
308-C1 YL-18
308-C11 YL-18
308-C196 YL-18

196-C186 BU-14

135-C40 BU-14

87A 87a

D2

M906-C131 BU-14
781-C155 PK-18

1
2

15

E847-C157 GY-18
E848-C158 GN-18
E850-C159 BR-18
E917-C86 WH-18
E918-C80 GN-18
F711-C154 GN-18

87 87

128-C5 RD-12
129-C46 BU-14

A1

E554-C210 PK-18

H807-C32 YL-18
G970-C110 BU-18
M927-C31 GN-18
306-C35 GN-18
H808-C146 WH-18
L987-C37 WH-18
677-C121 GN-18
331-C112 OR-18
365-C115 YL-18

RLY WKTL C1
146-9439

127-C153 OR-16

190-C58 PK-14

B1

30

200-L35 BK-18
200-L91 BK-18
200-L96 BK-18
200-L110 BK-18
200-L111 BK-18
200-L37 BK-18
200-L59 BK-18
200-L61 BK-16
200-L89 BK-18
200-L92 BK-18
200-L93 BK-18
200-L117 BK-18
200-L39 BK-18
200-L115 BK-18

LAMP GP BEACON
128-6985
4.7A

307-C47 OR-18
A958-C30 WH-18

D1

86

L-C21
1237615

SPARE 15A
113-8491

30

C776-C176 GN-18
E455-C118 BR-18

C-C3
2584172

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

307-C47 OR-18

86

C460-C217 BU-14

C-C13
1471446

101-C45 RD-4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

203-C167 BK-14
203-C6 BK-14
203-C7 BK-14
203-C8 BK-10
203-C147 BK-16
203-C195 BK-18
203-C203 BK-18

835-C106 PU-18
892-C213 BR-18
892-C216 BR-18
893-C214 GN-18
893-C215 GN-18
976-C128 OR-18
A314-C54 OR-18
A571-C191 PU-14
A572-C65 PK-14
A771-C169 PU-18
A958-C30 WH-18

196-C185 BU-14

134-C57 YL-14

834-C105 YL-18

P978-C22 GN-18
H802-C137 GY-18
P979-C23 YL-18
H746-C138 YL-18
F763-C90 WH-18
F764-C89 GN-18
H845-C12 WH-18
H846-C13 PK-18
P831-C14 BR-18
P832-C15 WH-18

200-L115 BK-18
603-L78 PK-18

833-C104 GY-18

H803-C17 BU-14

118-C150 GY-14
125-C144 OR-14
126-C152 PK-16
127-C153 OR-16
129-C46 BU-14
135-C40 BU-14
180-C168 GN-14
191-C76 WH-16
198-C38 PK-16

308-MC4 YL-18
202-MC14 BK-18
F711-MC6 GN-18
F712-MC20 GY-18

MSS (ATCH)
614-L112 PU-18
P813-L120 YL-18
P982-L118 BU-18
614-L113 PU-18

619-C69 GN-14
677-C121 GN-18
779-C49 WH-18
780-C50 PU-18
832-C103 BR-18

YL-18
OR-18
PU-18
YL-18
OR-18

C-C20
3139053

618-C125 YL-14

CONN 21

YL-18
BK-18
GN-18
GY-18

BK
BK

128-C4 RD-14
C460-C217 BU-14
418-C100 WH-18
E918-C80 GN-18
E917-C86 WH-18
P769-C141 YL-18
P770-C142 WH-18

NOTE J

SW RR WORK LTS
265-9425

MC-C1
3E3376
1
2
3
4

MSS EXCITER COIL


205-8257

508-C68 PU-18
509-C70 WH-18
511-C71 BR-18
512-C72 GN-18
604-C120 OR-18
605-C59 YL-14
606-C60 GY-14
608-C61 GN-14
614-C126 PU-16
614-C127 PU-16
617-C124 BR-14

120-C113 YL-16
120-C122 YL-18
120-C123 YL-18
122-C56 RD-12
122-C73 RD-14
122-C202 RD-18
122-C208 RD-16
124-C145 GN-14
125-C144 OR-14
126-C152 PK-16

N979-C200 GN-18
N960-C201 OR-18
N957-C199 PK-18

308-L116
200-L117
F711-L46
F712-L51

134-L7 YL-16
134-L8 YL-18

469-C119 GN-18

G984-C161 PK-18
P993-C165 OR-18
N931-C44 GY-18

200-C53 BK-10
200-C75 BK-18
200-C52 BK-12
200-C166 BK-14
200-C179 BK-18
200-C180 BK-18
200-C204 BK-16

117-C42 YL-14
117-C129 YL-14
117-C130 YL-18
118-C150 GY-14

CONN TO
PROD LINK
SERIAL SERV
CONNECTOR

200-L11 BK-18

451-C102 BR-18

C-C4
2584173

450-C101 YL-18

404-C133 YL-18
469-C119 GN-18
128-C3 RD-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

198-C38 PK-16

418-C100 WH-18
430-C99 BU-18

K944-C16
K943-C18
H801-C19
K947-C20
K946-C21

BU-14
BU-14
BU-14
BU-14
BU-18
BU-18

114-C149 RD-14

A
B
C

200-L12 BK-12
200-L98 BK-18
200-L16 BK-18
200-L11 BK-18
200-L99 BK-18
200-L101 BK-18
200-L100 BK-18
200-L3 BK-18
200-L19 BK-18
200-L22 BK-18
200-L32 BK-18
200-L33 BK-18
200-L88 BK-14

CONN 1

406-C98 PU-18

196-C188
196-C185
196-C186
196-C187
196-C189
196-C190

112-C64 PU-10

L-C6
2285856

190-L108 PK-14

CONN 22

CONN TO E-C9
ENG HARN
[LOC SH 1 E-12]

406-C98 PU-18
203-C7 BK-14

C-C15
1275484
1

CONN 3

892-C213 BR-18

191-C76 WH-16

C-C7
8T8732

CONN TO CAT
SERVICE TOOL

614-L9 PU-18
607-L5 PK-16
614-L10 PU-18

CONN TO P-C12
PLATFORM HARN
[LOC SH 1 C-8]

P981-C108 PU-18
203-C6 BK-14

893-C9 GN-18
892-C10 BR-18
F712-C206 GY-18
F711-C207 GN-18

135-L13 BU-16
135-L43 BU-18
135-L44 BU-14

893-C214 GN-18

128-C3 RD-14
128-C4 RD-14
128-C5 RD-12

105-C41 RD-12
110-C116 GN-14
110-C117 GN-18
110-C193 GN-18
112-C63 PU-10

CONN 23
A
B
C
D
E
F
G
H
J

200-L16 BK-18
135-L13 BU-16

307-C47 OR-18
308-C1 YL-18
308-C11 YL-18
308-C196 YL-18
317-C109 YL-18
321-C111 BR-18
322-C148 GY-14
327-C25 PK-18
327-C36 PK-18
331-C112 OR-18
365-C115 YL-18
403-C97 GN-18
403-C197 GN-18
403-C198 GN-18
404-C133 YL-18

124-C145 GN-14
125-C144 OR-14

122-C202 RD-18
203-C203 BK-18

134-L6 YL-14
134-L7 YL-16
134-L8 YL-18

J2
KEY SW (START) [KEY ST IP (PWR TO NEUT ST ON / OFF)]
PARK BRAKE SOL [2 A ON / OFF STD 1]
[2 A ON / OFF STD 2]
2 A ON / OFF STD RTN 1-4 [ON / OFF RTN 1]
LSR SOL (XPS) [2 A ON / OFF STD 3]
IMP PLT SOL [2 A ON / OFF STD 4]
NEUTRAL START RELAY [2 A ON / OFF NEUT ST]
NEUTRAL ST RLY RTN [2 A ON / OFF RTN 2]
COLD ST RLY [300 mA SINKING ON / OFF 1]
STOP LAMP RLY [300 mA SINKING ON / OFF 2]
BKUP ALM RLY [300 mA SINKING ON / OFF 3]
F PUMP RLY [300 mA SINKING ON / OFF 4]
[300 mA SINKING ON / OFF 5]
ALTERNATOR R TERMINAL
[PWM/FREQ/SWG 01 (HIGH ACCURACY)]
[PWM/FREQ/SWG 02 (HIGH ACCURACY)]
[PWM/FREQ/SWG 03 (HIGH ACCURACY)]
[PWM/FREQ/SWG 04 (HIGH ACCURACY)]
RIDE CONT-SELF LVL RLY [300 mA SINKING ON / OFF 6]
COLD ST ADVANCE RLY [300 mA SINKING ON / OFF 7]
[300 mA SINKING ON / OFF 8]
NOT USED [DIGITAL RTN]
AIR CLEANER IND SW [STG 14]
THRT LVR POS SNSR [PWM/FREQ/SWG 05]
AUX 1-AUX 2 RLR OR AUX 2 SW N/O [PWM/FREQ/SWG 06]
SW RIDE CONT N/C [PWM/FREQ/SWG 07]
SW C- N/O [PWM/FREQ/SWG 08]
AUX 1 SW N/O [STG 15]
DOOR SW N/C [STG 16]
RH TRIGGER N/O [STG 17]
[STG 18]
SW C+ N/O [PWM/FREQ/SWG 09]
LH JSTICK (FORE / AFT) [PWM/FREQ/SWG 10]
LH JSTICK (SIDE) [PWM/FREQ/SWG 11]
L MOT SP B (POCLAIN DIR) [PWM/FREQ/SWG 12]
RIDE CONT N/O [STG 19]
DOOR SW N/O [STG 20]
HYDO FLTR SW N/O [STG 21]
[STG 22]
L MOT SP A (POCLAIN SP) [PWM/FREQ/SWG 13]
R MOT SP B (POCLAIN DIR) [PWM/FREQ/SWG 14]
R MOT SP A (POCLAIN SP) [PWM/FREQ/SWG 15]
RH JSTICK (FORE / AFT) [PWM/FREQ/SWG 16]
PATTERN CHG SW N/O (CASE/ROWBOAT/H) [STG 23]
PATTERN CHG SW N/C (NEUTRAL) [STG 24]
TWO SP SW N/O [STG 25]
[STG 26]
[PWM/FREQ/SWG 17]
[PWM/FREQ/SWG 18]
[PWM/FREQ/SWG 19]
RH JSTICK (SIDE) [PWM/FREQ/SWG 20]
PATTERN CHG SW N/O (CAT / ISO) [STG 27]
PARK. BK SW N/O [STG 28]
PARK. BK SW N/C [STG 29]
INTLK OVRD SW [STG 30]
CAN A (+) (INTERNAL)
[CAN A SHIELD]
SW SEAT-SW ARMBAR N/O [STG 31]
SW WKTL C+ / C- N/C [STG 32]
[STG 33]
[STG 34]
PHS- ADDRESS OUT [STG 35]
[GROUND]
PHS LINK [CAN B (+) (EXTERNAL)]
PHS LINK [CAN B (-) (EXTERNAL)]
[CAN SHIELD (EXT)]
CAN A (+) (INTERNAL)
CAN A (-) (INTERNAL)
[CAN SHIELD (INT)]
CAN A (-) (INTERNAL)

308-C1 YL-18
450-C101 YL-18
451-C102 BR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

101-C45 RD-4
102-C51 BU-14

129-L60 BU-14

203-C147 BK-16

608-L14 GN-14
614-L15 PU-18

KEY SWITCH ON [KEY SWITCH IP]


ENG SP SNSR + (POS) [DIFF SP 1 +]
ENG SP SNSR - (NEG) [DIFF SP 1 -]
[DIFF SP 2 +]
[DIFF SP 2 -]
[DIFF SP 3 +]
[DIFF SP 3 -]
[DIFF SP 4 +]
[DIFF SP 4 -]
CAT DATA LINK (+)
NOT USED [5V SNSR SPLY]
SOL - TWO SPEED CONT [2 A ON / OFF FAST 1]
GROUND
[SWB 1]
[DIFF SP 5 +]
[DIFF SP 5 -]
[DIFF SP 6 +]
[DIFF SP 6 -]
[N/C]
CAT DATA LINK (-)
PASSIVE ANLG IP RTN [5 V SNSR RTN]
ENG COOL. TEMP SNSR [PASSIVE ANLG 1]
GROUND
[SWB 2]
[SWB 3]
[STG 01]
[STG 02]
[STG 03]
HYD TEMP SNSR [PASSIVE ANLG 2]
FUEL LVL SNSR [PASSIVE ANLG 3]
+ BATTERY (DIRECT - NOT SWITCHED)
[STG 04]
SW SEAT - SW ARMBAR N/C [STG 05]
CONTINUOUS FLOW SW [STG 06]
AUX BLEED-OFF SW [STG 07]
[ACTIVE ANLG 1]
[ACTIVE ANLG 2]
[+ BAT.]
+BATTERY (DIRECT - NOT SWITCHED)
HIGH PRESS. TOOL DET SW [STG 08]
OIL PRESS. SW [STG 09]
SW - OPR IMP LOCKOUT N/C [STG 10]
SW - OPR IMP LOCKOUT N/O [STG 11]
8 V SNSR SPLY
8 V SNSR / SW TO GND RTN
[+ BAT.]
[+ BAT.]
L PUMP FWD SOL [PROPN DRVR 01]
L PUMP REV SOL [PROPN DRVR 02]
PROPN DRVR RTN (1-4)
R PUMP FWD SOL [PROPN DRVR 03]
R PUMP REV SOL [PROPN DRVR 04]
[N/C]
[PROPN DRVR RTN 11-12]
[PROPN DVR RTN (9-12)]
PHS RETURN [- BAT.]
[- BAT.]
[PROPN DRVR 05]
AUX 1 SOL [PROPN DRVR 06]
PROPN DRVR RTN (5-8)
AUX 2 SOL [PROPN DRVR 07]
DEMAND FAN SOL [PROPN DRVR 08]
CREEPER CONT SW N/O [STG 12]
CREEPER CONT SW N/C [STG 13]
TILT UP IMP SOL [PROPN DRVR 09]
TILT DOWN IMP SOL [PROPN DRVR 10]
LIFT IMP SOL [PROPN DRVR 11 (2 WIRE)]
LWR IMP SOL [PROPN DRVR 12 (2 WIRE)]
PHS PWR SPLY [10 V SNSR SPLY]
[- BAT.]

C-C17
1471445

SW OPR IMP LOCKOUT


263-5415

L-C20
1552272

J1

C-C6
9W1951

RD-14
RD-18
RD-18
RD-18

CONN TO A4M1 ECM


MOUNTING BOLT

122-C194 RD-18
122-C74 RD-18
122-C73 RD-14
122-C56 RD-12
122-C202 RD-18
122-C208 RD-16

122-L57
122-L34
122-L56
122-L36

F780-L30 PK-18
F905-L18 YL-18
G982-L105 PK-18
J753-L84 BU-18
K927-L23 BU-18
N931-L97 GY-18
P796-L86 OR-18
P797-L85 GN-18
P813-L120 YL-18
P814-L107 BU-18

CONT ELEKA4M1
304-5687
ELEK GP
258-4103

RD-18
WH-16
GN-18
BR-18

120-C113 YL-16
120-C122 YL-18
120-C123 YL-18

PK-18
YL-18
PK-18
BU-18
BU-18
GY-18
OR-18
GN-18
YL-18
BU-18

122-C74
191-C76
512-C72
511-C71

101-C45 RD-4
122-C74 RD-18
122-C194 RD-18
124-C145 GN-14
125-C144 OR-14
128-C3 RD-14
128-C4 RD-14
191-C76 WH-16
198-C38 PK-16
200-C53 BK-10
200-C75 BK-18
203-C6 BK-14
203-C7 BK-14
203-C8 BK-10
203-C147 BK-16
203-C195 BK-18
306-C35 GN-18

F780-C55
F905-C78
G982-C43
J753-C91
K927-C96
N931-C44
P796-C92
P797-C93
P813-C66
P814-C62

CONN TO
RADIO

509-C70 WH-18
508-C68 PU-18
200-C75 BK-18

1
2
3
4
5
6
7
8

117-C42 YL-14
117-C130 YL-18
117-C129 YL-14

200-L101 BK-18
200-L100 BK-18
200-L99 BK-18
200-L98 BK-18

C-C10
1552264

L-C4
2285856

105-L62 RD-14
117-L21 YL-14

N979-C200 GN-18
N960-C201 OR-18
N957-C199 PK-18

101-C45 RD-4
110-C116 GN-14
110-C117 GN-18
110-C193 GN-18

102-L76 BU-14
102-L47 BU-16
102-L53 BU-18

CAN LOW NOT USED


CAN HIGH NOT USED
CAN SHIELD NOT USED

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18

CONN 14

122-C194
203-C195
308-C196
403-C198
893-C215
892-C216

SW AUX BLEED OFF


263-5416

200-L96 BK-18
614-L102 PU-18
G982-L105 PK-18
E918-L104 GN-18
E917-L106 WH-18
614-L103 PU-18

CONN TO PW-C4
PRODUCT LINK HARN
[LOC SH 1 C-2]

1
2
3
4
5
6
7
8
9
10
11
12

A
B
C

NOTE J

10

C-C14
1552252

RECP AS.-RES
134-2540

C-C18
1552267

DOME LAMP
084-4277
0.83A

N931-L97 GY-18

4
6

F712-C212 GY-18
F711-C154 GN-18

308-L67 YL-14
614-L26 PU-14
122-L57 RD-14
200-L12 BK-12
105-L62 RD-14
102-L76 BU-14
537-L38 GN-16
P982-L118 BU-18
117-L21 YL-14
129-L60 BU-14
134-L6 YL-14
135-L44 BU-14
190-L108 PK-14
605-L40 YL-14
606-L41 GY-14
608-L14 GN-14
E917-L106 WH-18
E918-L104 GN-18
F738-L72 WH-18
619-L70 GN-14
A572-L119 PK-14
F739-L73 GN-18
F763-L74 WH-18
F764-L75 GN-18

MOM

ROADING FUSE (ATCH)

308-C2 YL-14
614-C48 PU-14
122-C73 RD-14
200-C52 BK-12
105-C41 RD-12
102-C51 BU-14
537-C39 GN-16
P982-C67 BU-18
117-C129 YL-14
129-C46 BU-14
134-C57 YL-14
135-C40 BU-14
190-C58 PK-14
605-C59 YL-14
606-C60 GY-14
608-C61 GN-14
E917-C86 WH-18
E918-C80 GN-18
F738-C87 WH-18
619-C69 GN-14
A572-C65 PK-14
F739-C88 GN-18
F763-C90 WH-18
F764-C89 GN-18

1
2

10

BK-16
BK-16

10

1
2

LH FR WORK LAMP
234-4328

1
2

122-L34 RD-18
200-L35 BK-18

614-C126 PU-16
614-C127 PU-16

C-C12
1552269
617-C124 BR-14
618-C125 YL-14

FUSE AS ROADING
258-4134
"220-7220 HOLDER"
BK-16
BK-16

C-C16
3E3364

607-L4 PK-18
200-L3 BK-18

(BASE)

IF ROAD ATCH
IS NOT USED
CONN C-C12 TO
C-C16

L-C12
1552269

(HANDLE)

614-C127 PU-16
614-C126 PU-16

LH INSTRUMENT PANEL

E741-L82 YL-18
F711-L55 GN-18
F712-L54 GY-18
307-L63 OR-18
A314-L29 OR-18
508-L68 PU-18
509-L17 WH-18
511-L69 BR-18
512-L71 GN-18
779-L28 WH-18
780-L27 PU-18

102-C51 BU-14
105-C41 RD-12
117-C129 YL-14
122-C73 RD-14
129-C46 BU-14
134-C57 YL-14
135-C40 BU-14
190-C58 PK-14
200-C52 BK-12
307-C47 OR-18
308-C2 YL-14
508-C68 PU-18
509-C70 WH-18
511-C71 BR-18
512-C72 GN-18
537-C39 GN-16
605-C59 YL-14
606-C60 GY-14
608-C61 GN-14
614-C48 PU-14
619-C69 GN-14
779-C49 WH-18
780-C50 PU-18
A314-C54 OR-18
A572-C65 PK-14
E741-C77 YL-18
E917-C86 WH-18
E918-C80 GN-18
F711-C94 GN-18
F712-C95 GY-18
F738-C87 WH-18
F739-C88 GN-18
F763-C90 WH-18
F764-C89 GN-18
F780-C55 PK-18
F905-C78 YL-18
G982-C43 PK-18
J753-C91 BU-18
K927-C96 BU-18
N931-C44 GY-18
P796-C92 OR-18
P797-C93 GN-18
P813-C66 YL-18
P814-C62 BU-18
P982-C67 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

(BASE)

NOTE A

E741-C77 YL-18
F711-C94 GN-18
F712-C95 GY-18
307-C47 OR-18
A314-C54 OR-18
508-C68 PU-18
509-C70 WH-18
511-C71 BR-18
512-C72 GN-18
779-C49 WH-18
780-C50 PU-18

(HANDLE)

200-C53 BK-10

CAB GND STUD


"10 MM"

L-C16
2584170

C-C2
2584172

203-C8 BK-10

36 Page,

(Dimensions: 48 inches x 35 inches)

KENR8666-03 VOL 2 of 2

14

L-C18
2285856

TURN SIGNAL SW
263-5422
L-C3
2285856

IDENT

PART NO.

CHG

LOCATION

DESCRIPTION
NOTE
HARNESS AS.
A-7
FRONT DOOR AUXILIARY
G-1
AIR CONDITIONING
F-4
HVAC
F-3
HEATER
B-10
BACK OF CAB
B-9
SEAT
D-5
QCPLR
C-12
ENGINE
A-5
FRONT DOOR
G-8
REAR DOOR
E-4
HIGH FLOW
G-3
HVAC CONT PANEL
B-9
ROADING
E-3
INSTRUMENT PANEL
G-10
LICENSE LAMP HARN
E-2
MACHINE SECURITY SYSTEM
A-12
MOTOR SPEED SNSR JUMPER
D-8
PLATFORM
D-2
PRODUCT LINK PL 121
D-1
PRODUCT LINK PL 321
B-5
RIDE CONTROL
D-10
RH LAMP EXT HARN
I-8
WORK TOOL LIFT ARM
I-6
TANK (WATER PUMP)
CABLE AS.
H-13
BAT. (+) TO STARTER MOTOR
H-13
POWER (BETA)
H-12
BAT. (-) TO MACH AND STARTER GNDS
H-12
GROUND (BETA)
H-14
BAT. (+) TO JUMP POST
WIRE AS.
H-9
BAT. (+) TO MAIN PWR FUSE
D-10,F-10 WIRE AS. (RTMR)
G-3
WIRE AS. (JUMPER)

A
AC
B
B
C
CH
CP
E
G
H
HF
HV
K
L
LJ
MC
MJ
P
PL
PW
RC
RT
T
W

258-4157
258-4147
266-2435
266-2436
258-4102
258-4160
258-4191
258-4116
258-4156
258-4106
258-4128
289-8537
258-4131
258-4101
293-9044
213-6065
258-4158
258-4108
256-6803
256-6804
308-6423
315-9794
258-4126
165-4894

01
02
02
02
05
03
02
05
01
03
01
00
05
05
01
03
02
04
03
01
01
00
03
02

SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH

2
1
1
1
2
2
1
1
2
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1

AA
AA
GG
GG
JJ

258-4117
258-4189
258-4119
258-4188
258-4118

03
02
02
01
04

SH
SH
SH
SH
SH

1
1
1
1
1

CC
WA
WL

258-4120
258-4196
165-0312

01
00
02

SH 1
SH 2
SH 2

L-C15
1552269
607-L1 PK-18
200-L2 BK-18

200-G4 BK-18
501-G10 GN-16
506-G13 PU-18

1
2

RH FR FLOOD LAMP
234-4328
"12V 4.58A"

RH INSTRUMENT PANEL

CONN 20

FR DOOR AND FR DOOR AUX HARN (ATCH)

INSTRUMENT PANEL

WIRE GROUP COLOR DESCRIPTIONS

BACK OF CAB

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
MACHINE CONTROL CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT
CAT DATA LINK
CAN DATA LINK
RS-232 / RS-485 DATA LINK

COLOR ABBREVIATIONS

14

13

12

11

10

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

OTHER COLOR DESCRIPTIONS

DESCRIPTION

HIGHWAYS

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

THIS SCHEMATIC IS FOR THE 246C, 256C, 262C, AND 272C SKID STEER
LOADER, AND 277C, 287C, AND 297C MULTI-TERRAIN LOADER, AND
279C, 289C, AND 299C COMPACT TRACK LOADER
VOLUME 2 of 2: CAB
PART NUMBER: 239-5275, CHANGE: 02, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

You might also like