Professional Documents
Culture Documents
2
Construction quality management
Registration no.
ASSIGNMENT
NICMAR / CODE OFFICE
1.
Name
2.
Reg. No.
3.
Course No.
NCP 27
4.
Course Title
5.
Assignment No. -
Two
Assignment
You have been selected as a project manager for a prestigious high rise building in
Mumbai which will be housing very rich personalities from industry and film
world.
Your company management has asked you to formalize Quality Management
System (QMS) for interior finishes, plumbing and prevention of rain water
seepage so that the overall quality standard and image of company is raised.
Purpose
The purpose of this document i.e. Quality Assurance Plan is to establish work
methodology for Quality Control and Material engineering for Construction of
High Rise Building in Mumbai for very rich personalities from industry and film
world.
The procedure will outline the methods that will be used in line with the National
Building Codes, Local building codes Specifications for Building works and the
Technical Specifications as per the requirements of the Engineer or his
representatives.
Page 1 of 55
Assignment no. 2
Construction quality management
Registration no.
The methodology also defines the standards of workmanship and requirements for
materials necessary for the work.
Scope
This procedure is applicable to all engineers, workmen, supervisors, inspectors and
quality control personnel engaged in the works for the Construction of High rise
residential apartments in Mumbai. It intends to correlate and control the tasks
pertaining to Quality Control and Materials testing in compliance with the
requirements. patience
Page 2 of 55
Assignment no. 2
Construction quality management
Registration no.
Quality Control:
Quality control refers to the technical processes that gather, examine, analyse and
report
the
projects
Assignment no. 2
Construction quality management
Registration no.
of
ii.
iii.
iv.
v.
vi.
vii.
Inspection of commissioning.
Page 4 of 55
x.
Assignment no. 2
Construction quality management
Registration no.
Inspection of machines and equipment commissioned.
Comprehension
measureable.
ii.
Commitment
iii.
Competence
iv.
Communication -
activities,
v.
Correction
due
to lack of attention rather than lack of knowledge or
lack of facilities.
vi.
Continuance
Assignment no. 2
Construction quality management
Registration no.
exposure to sustained programme.
Assignment no. 2
Construction quality management
Registration no.
results are compared with the prescribed standards and specifications and
judgements are arrived at. Proper methods of sampling, prescribed procedures of
testing, well qualified and trained personnel for testing work and properly
equipped laboratories are necessary.
What to test:
The manufactured goods such as cement and steel carry their suppliers warrantee
but this does not mean that they are not to be tested. In case of materials like
aggregate and water the properties may vary widely over time and space and
proper selection has to done to meet the engineering requirements.
The raw materials are processed to obtain the final product. The processing need
to be tested and supervised carefully. Some intermediate process may not be
having tests and they cannot be tested and the inadequacies if any can known only
when the final product is tested. In such situation the testing of final product is
important.
Page 7 of 55
Assignment no. 2
Construction quality management
Registration no.
Statistical quality control is the term used to describe the set of statistical tools
used by quality professionals. Statistical quality control can be devided into three
broad categories.
Descriptive Statistics:
Are used to describe quality characteristics and relationships. Included are
statistics such as the mean, standard deviation, the range and a measure of
distribution of data.
Statistical Process Control:
Involves inspecting a random sample of the output from a process and deciding
whether the process is producing products with characteristics that fall within a
predetermined range. SPC answer the questions whether the process is functioning
properly or not.
Acceptance Sampling:
Is the process of randomly inspecting a sample of goods and deciding whether to
accept the entire lot based on the results. Acceptance sampling determines whether
a batch of goods should be accepted or rejected.
Quality Assurance:
Quality assurance refers to the managerial processes which determine the
organizations design, objectives and resources, the project team, funding agencies,
performance standards and feedback on the project performance, appropriate
Page 8 of 55
Assignment no. 2
Construction quality management
Registration no.
actions to deal with deviations and all steps necessary for promoting quality
awareness at all levels and in all parts of the project organizations.
Assignment no. 2
Construction quality management
Registration no.
It need not be emphasized that quality assurance is an essential prerequisite
of all construction projects. Over years the accent on quality has graduated
progressively from simple Inspection to quality control to quality assurance
and to quality management. Whereas the limitations of inspections are quite
Management responsibilities:
Management Commitment:
Top management comprises of CEO, MD, all Directors, all VPs, and Functional
Heads of various departments at Head Office. The leadership (including Incharges / Managers / Heads) hold key positions at HO, and Project sites in a
matrix organizational structure.
organization.
Assignment no. 2
Construction quality management
Registration no.
Work places and is understood by all employees by discussions, training and
providing printed pocket cards, which are carried by employees.
c)
Quality objectives for the company are established & displayed at all site
locations and work places. Quality objectives are also defined for each major &
critical process at Head Office level.
d)
Management Review process is established and the frequency for this review is
half yearly.
Assess Results
Assignment no. 2
Construction quality management
Registration no.
Inform customer
Quality Policy:
Top management has articulated Quality Policy
Assignment no. 2
Construction quality management
Registration no.
sections and intend being circulated to all employees of company.
References
Reference No.
Document
1. Specifications for High rise building National building by
National Building codes & Mumbai Mahanagar Regional
Development authority (MMRDA) building by laws
2. Technical Specifications for residential building
3. Quality Control Inspection Plan
Appendix II
Appendix III
Page 13 of 55
Assignment no. 2
Construction quality management
Registration no.
Different mix designs for various grades of concrete works for High Rise Building
(Frame structures) & foundations construction are to be developed at the Site
Laboratory through trials. On identification and successful trial in conformity to
the requirements, the details are to be supplied for adoption in construction works
after due approval from the Engineer or his representative.
Quality control in Construction.
The Supervisors for Construction work will be assisted with testing equipment for
monitoring of gradation, slump, temperature and for sampling / spot test of
materials as and when required.
Control / checks / monitoring of levels, dimensions, profile during and after
construction activities, will be done by construction engineers / survey engineers.
QC Engineers will be assigned to the Building work and Road work as and when
required by the Materials Engineer of The Contractors. They will assist the
respective building / Road sectional In-charges / Engineers / Supervisors for
collecting test samples, performing field tests as required. Whenever required,
material samples will be drawn for spot testing or tests at the site laboratory in
accordance with Documents.
Conformance of Post Construction checks will be done by the respective
Engineers of building and road engineer.
Marble /Granite tiling work in floors
1.
2.
Sizes of marble blocks, slabs & Tiles shall be as per Approved Drawings &
specification.
Page 14 of 55
Assignment no. 2
Construction quality management
Registration no.
3.
Only slabs and tiles shall be machine cut & factory made. The following
tolerances shall be applied(As per CPWD Specification) in the dimensions
of blocks, slabs & tiles.
Dimension
Length
Width
Thickness
4.
Blocks
+ 2%
+ 2%
+ 2%
Slabs
+ 2%
+ 2%
+ 3%
Tiles
+ 3%
+ 3%
+ 1%
Requirements
Maxm. 0.4%
weight
Method of Test
by IS: 1124
Minimum 3
Minimum 2.5
Mhors scale
IS: 1124
5.
Each stone shall be cut to required size and chisel dressed on all bed and
joints.
6.
The mortar shall be as specified. All stones shall be wetted before placing in
position. These shall then be floated on mortar and bedded properly in
position with wooden mallets.
7.
8.
The depth of the joints 6 mm from face shall be uniform and as fine as
possible but shall not be more than 1.5 mm thick.
Page 15 of 55
15 cm in height
9.
10.
Assignment no. 2
Construction quality management
Registration no.
The curing shall be done for a period of at least 7 days. After curing it shall
be rubbed with carborandum stone of different grades numbers 60,120 &
320 in succession and cleaned & washed with a solution of oxalic acid.
Subsample size
in number
2
2
3
4
5
The length of all four sides shall be measured correct to 0.1 mm and average
length and breadth shall not vary more than +/- 0.8 mm from specified
dimensions. The tolerance for thickness shall be up to +/- 0.4 mm.
3.
Base concrete (RCC slab) shall be cleaned, wetted & mopped. Bedding of
cement mortar (1:3) shall be laid with average thickness 10 mm while
thickness under any portion of the tiles shall not be less than 5 mm.
4.
Over mortar bedding neat grey cement slurry of required consistency shall
be applied @3.3 kg/m2 over an area to cover 20 tiles.
5.
Tiles shall be soaked in water, washed clean and shall be fixed in this grout
with gentle tapping with wooden mallet.
Page 16 of 55
6.
Assignment no. 2
Construction quality management
Registration no.
Surface of flooring during laying shall be frequently checked with a straight
edge about 2 mm long so as to obtain true surface with required slope.
Brick Work
1.
Bond: Generally English bond shall be followed wherever applicable, toothing and
closure shall be provided.
2.
a)
Efflorescence.
b)
Crushing strength.
c)
Water Absorption.
d)
Dimension Check.
3.
For
dimensional
characteristic
of
group of 20 bricks
No. of bricks to be
chosen
40
60
80
2001-10000
10001-35000
35001-50000
Assignment no. 2
Construction quality management
Registration no.
5
0
10
0
15
1
5.
6.
Bricks shall be soaked in water before use for a period for the water to just
penetrate the whole depth of brick.
7.
Half or cut bricks shall not be used except as closures where necessary.
8.
Suitable measuring boxes shall be made for measuring sand to prepare the
mortar.
9.
While laying the brickwork the frog should be face up. The joints shall be
racked to an average depth of 10 mm. When plaster or pointing to be done
the joints should be streaked flush.
10.
2.
3.
All materials of pipes (CI, GI, Glazed stoneware, etc) shall be of approved
brands only. Prior approval of samples of all Piping materials & accessories
shall be taken from Client.
4.
5.
Assignment no. 2
Construction quality management
Registration no.
No cross connections with waterlines of wholesome water and wastewater
pipelines shall be done.
External drainage
1.
All line out of layout designed for pipelines, manhole and inspection
chambers shall be marked on the ground.
2.
3.
The required bed of slope shall be provided as per drawing in the pipeline to
create required velocity.
4.
For joints in the pipeline the caulking material shall be of specified quality
and the same shall be executed as per drawing. Socket ends of all the pipes
shall face uphill.
5.
Sufficient spun yarn shall be forced into the socket and required depth
should be available for filling the caulking material. If the caulking material
is lead then it shall be poured in one action and when the lead is thoroughly
fluid.
6.
C.I. vent pipe shall be provided at the head of drain and cowl is provided at
the top.
Stoneware pipes
1.
2.
The minimum dia of the pipes for outside drainage shall not be less than that
specified in the drawing.
Page 19 of 55
3.
Assignment no. 2
Construction quality management
Registration no.
The pipe trench for laying the pipes shall be of sufficient width to have easy
jointing and caulking activity. The required gully traps and manholes shall
be provided at the pipe junction as per drawing.
4.
5.
Sufficient time shall be allowed for the joints to set and then trenches filled,
watered and compacted.
The pipes shall be checked for specified quality and its water tightness.
2.
The pipes shall be laid in position with the socket ends facing uphill
irrespective of the direction of flow.
3.
4.
5.
Pipes laid under ground shall be atleast 0.5m below G.L. or as specified on
grads as specified.
Pipes before laying shall be checked for visible damage (broken edges,
cracking or spalling of pipes) if any. If detected the defective pipes shall be
rejected.
Page 20 of 55
3.
4.
5.
6.
Assignment no. 2
Construction quality management
Registration no.
After laying pipes same shall be tested under water pressure at least 100 lbs
per sq. inch unless otherwise specified or mentioned.
Joints shall be filled with cement or any other specified material with proper
caulking finishing etc.
Pipe work shall be laid in such a way that it is accessible for inspection,
replacement & repairs (as far as not to be buried in walls and solid floors).
Service pipe or supply pipe shall be connected directly to W.C. All such
suppliers should be connected from cisterns which shall be supplied from
storage tank.
Plastering work
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Page 21 of 55
12.
13.
14.
15.
16.
Assignment no. 2
Construction quality management
Registration no.
The 2nd or the finish coat shall be struck uniformly over the first coat and
firmly pressed and levelled by using a 3.0 to 4.0 mts. Long aluminum
batten.
All the edges, angles, arises and junctions shall be vertical and horizontal.
When the work is suspended at the end of the day, the plaster shall be left,
cut clean to the to line both horizontally and vertically. When plastering is to
be resumed, the edge of the old work shall be scraped, cleaned and wetted
with water before plaster is applied to the adjacent areas.
The surface shall than be firmly trowelled and sponge floated to remove
excess moisture and bring the sand to the surface. The surface thus prepared
shall be uniformly roughened for texture.
The surface of plaster shall be kept wet for at least 7 days and shall be
protected from the sun (covering it by suitable method).
Assignment no. 2
Construction quality management
Registration no.
Care shall be taken:
(i)
(ii)
(iii)
Appendix I
Management of QC / Materials System Flowchart.
Project InCharge
Material
Engineer
QC Engineer Central
Laboratory
QC Engineer Field
Laboratory
QC Engineer Field
Laboratory
Page 23 of 55
QC
Supervisor
QC
Supervisor
QC
Supervisor
QC
Supervisor
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
As Test
Frequency
Page 24 of 55
IS 2386 Pt Initially 1
8
set of 3
specimens
for
each
source
of
supply,
subsequentl
y
when
warranted
by change
of source /
quality.
Remar
ks
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
Alkali
Aggregate
reactivity
Cl.1007,
Cl. 1008
Page 25 of 55
As Test
Frequency
Remar
ks
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Test
Ref.
Sl.
NO
Test
Required
Specific
Cl.1007,
Gravity
of Cl.1008
aggregates
-do-
Site lab
IS 2386 Pt Initially 1
3
set of 3
specimens
for
each
source
of
supply,
subsequentl
y
when
warranted
by change
of source /
quality
otherwise
on monthly
basis.
Water
Cl.1007,
absorption of Cl.1008
coarse
and
fine
aggregates
-do-
Site lab
IS 2386 Pt Initially 1
3
set of 3
specimens
for
each
source
of
supply.
Page 26 of 55
As Test
Frequency
Remar
ks
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
As Test
Frequency
Subsequentl
y, one test
for coarse
aggregate
and
two
tests for fine
aggregate
per day.
Deleterious
Cl.1007,
material for Cl.1008
aggregate.
-do-
External
Coarse
aggregate
Page 27 of 55
IS 2386 Pt Initially 1
2
set of 3
specimens
for
each
Coal = / < 1%
source
of
Clay lump = /
supply,
< 1%
subsequentl
y
when
Finer
than
warranted
75= / < 3%
by change
Total = / <
5%
Remar
ks
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
Fine
aggregate
Coal = / < 1%
Clay lump = /
< 1%
As Test
Frequency
Remar
ks
of source /
quality
Finer
than
75= / < 3%
Shale: = / <
1%
Total = /
5%
6
Soundness
Cl. 1007
(5 cycles) of
coarse
aggregate
-do-
External
Page 28 of 55
<
Sodium
IS 2386 Pt Initially 1
Sulphate = / < 5
set of 3
12%
specimens
for
each
Magnesium
source
of
Sulphate = / <
supply,
18%
In case
for
aggreg
ate
water
absorpt
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
Soundness
(5 cycles) of
fine
aggregate
Sodium
Sulphate = / <
10%
Magnesium
Sulphate = / <
15%
Page 29 of 55
As Test
Frequency
Remar
ks
subsequentl ion
y
when exceed
warranted
s 2%
by change
of source /
quality.
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
Site lab
Page 30 of 55
As Test
Frequency
Remar
ks
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Test
Ref.
Sl.
NO
Test
Required
Aggregate
Cl. 1007
impact value
of
coarse
aggregate
-do
Flakiness
Cl. 1007
Index
for
coarse
aggregate
Crushed
Site lab
aggregate from
crusher or any
other proposed
source.
10
Aggregate
crushing
value
Crushed
External
aggregate from Site lab.
crusher or any
other proposed
source
Cl.1007
Site lab
As Test
Frequency
Page 31 of 55
Remar
ks
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
As Test
Frequency
Remar
ks
wearing
coat.
11
Gradation
coarse
aggregate
Table
900-6
Crushed
Site lab.
aggregate from
proposed
source.
Subsequently
from stock pile
at site.
12
Gradation
fine
aggregate
Table
900-6
Page 32 of 55
IS 2386, Initially
Pt.1
before mix
design for
approval of
source.
Subsequentl
y, one test
for
every
days work
of
each
fraction of
coarse
aggregate.
Fine
aggreg
ate
confor
ming to
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
13
Gradation of
all in
aggregate
Blended
aggregate
As Test
Frequency
y, one test
for
every
days work
of
each
fraction of
coarse
aggregate.
Site lab.
Page 33 of 55
Remar
ks
zone
1V as
per
table-4
of
IS383
shall
not be
used
for
reinfor
ced
concret
e.
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
As Test
Frequency
Remar
ks
days work.
14
Workability
Table
of
fresh 900-6
concrete
( slump test)
At
concrete At plant site As per table IS 516
batching plant and field
1700 -4
and site of
construction.
Page 34 of 55
Values
stated
in table
1700
4 are
not for
pumpa
ble
concret
e. For
pumpa
ble
concret
e min.
slump
require
ment is
around
120
mm.Fo
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
As Test
Frequency
Remar
ks
r
Transit
Mixer
minimu
m
slump
is 50
mm
15
Strength
concrete
of Cl.1716.
2.3
16
Cement
( OPC
grade )
Cl.1006
1.Fineness
53
Cube test
At
manufacturers
plant.
Site lab.
As
per
frequency
of
collection
of samples.
As per IS As per IS MTC
for Excepti
12269
12269
every batch ng
At
of cement
bridge,
manufacture
Cement
rs lab.
>225 m2/kg
of
-doother
Page 35 of 55
As
per IS 516
Cl.1716.2.5
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
2.Soundness
<10
(i)Lechatlier
method
-do<0.8
(ii)Autoclave
method
At site
3. Standard
Consistency
4.Temp.durin
g testing
5.Initial
&
Final Setting
time
6.Compressiv
e Strength
Chemical
Requirement
s
As Test
Frequency
At site
At site
27
degree
Celcius
>30
min,<
600 min.
At site
At site
External
Page 36 of 55
>27MPa at 3
days
As per IS As per IS Frequency
12269
12269
for External
test:
Remar
ks
grades
also
can be
used as
approv
ed by
the
Engine
er
or
his
represe
ntative.
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
1.Lime
Saturation
Factor
>0.8<1.02
>0.66
<3.0
2.Alumina
iron Ratio
<6.0
3.Insoluble
residue
<3.0
4.Magnesia
<4.0
5.Sulphuric
Anhydride
Not specified
6.Total loss
on Ignition
<0.1
7.Total alkalis
as Na2o
Not specified
8.Total
chlorides
9.Tricalcium
Aluminate
Page 37 of 55
As Test
Frequency
1 test in 6
Months
MTC
for
every batch
of cement
Remar
ks
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
17
Concrete
admixture
Cl.1012
&
IS:9103
At
manufacturers
Plant
At
<0.2%*
manufacture
rs Lab.
> 3%*
1.Chloride
content
1*
2.Dry
Material
content
within 2%*
5.Relative
Otherdensity
major manufactured products
A) Chemical
test
Cl.1009.
3
At
manufacturers
plant
MTC
for
Each
lot/sampling
from every
consignmen
t
As per IS
*All based on 9103
the
value
declared by
the
manufacturer.
4.Ash content
Reinforceme
nt steel bar
IS 6925
>1%*
3.pH value
1.
As Test
Frequency
At
Fe 415 Grade
manufactu
rers lab
A) Chemical
test
Page 38 of 55
IS 228, IS MTC
for
1608, IS every batch
1559,
of
IS 1786
Remar
ks
Unifor
mity
test
from
externa
l test
house
@
1
test /
7000
Lts.
Accept
able
limits
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
Carbon
=
/
<
0.30+.02 %
Sulphur
= / < 0.06 +
0.005 %
Phosphorus
B) Physical
test
0.2%
stress
= / < 0.06 +
0.005 %
External
At Site.
proof
415
N
sqmm.
14.5 %
Bend test
Satisfactory
RCC
pipe
Hume
Structural
Cl.1009.
steel sections 6
and plates
reinforceme
nt steel.
Frequency:
1 test in 500
MT
B) Physical
test
Elongation
2
As Test
Frequency
At
manufacturers
plant
At
As per IS 458 IS 458
manufactu for NP4
rers lab
class pipe.
At
manufacturers
plant
At
As per 2062 , IS 228, IS -domanufactu GR A, B or 1608
rers lab.
C
as
Page 39 of 55
MTC
for
each Lot.
Remar
ks
Assignment no. 2
Construction quality management
Registration no.
Appendix II
Sl.
NO
Test
Required
Test
Ref.
As Test
Frequency
applicable
4
Hot
dip
Galvanised
steel
for soil
a) shape
&
form
b) Physical
and
mechanical
properties
Cl.4.1.1 At
of
manufacturers
appendix plant
-1
At
manufactu
rers lab /
lab.
of
specialise
d agency.
c)
Galvanisation
thickness
Steel
soil
reinforcement
-a)
strips, As
per To
be
grids, sheets designed
checked at
dimension random
b)
BS EN IS 228, IS b) test result
10025
or 1608,
for each lot
equivalent of is1559
of material
IS 2062
c) as per IS 4826
specification
of specialised
agency.
Page 40 of 55
c) do -
Remar
ks
Assignment no. 2
Construction quality management
Registration no.
MATERIAL
Brick /
Tile bricks/
Concrete
block
a) Efflorescence
FIELD/
LABORATORY
TEST
Field
b) Water absorption
Laboratory
c) Compressive
Strength
Laboratory
d)
Timber
Flush
shutters/
Plywood
Flooring
b) Species
As reqd.
Engineer.
11 Shutters
by
the
As reqd.
Engineer
by
6 nos. 0 to 65
13 nos. 66 to 110
20 nos. 111 to 180
the 32 nos. 181 to 300
Field
a) Test
for
immersion
end Laboratory
b) Test
for
adhesion
glue Laboratory
Laboratory
- do -
- do -
Page 41 of 55
Assignment no. 2
Construction quality management
Registration no.
MATERIAL
Hardening compound
FIELD/
LABORATORY
TEST
- do -
Precast
Terrazzo
Tiles
a)
b)
c)
d)
- do - do - do - do -
- do - do - do - do -
Glazed tiles
a) Water absorption
b) Impact test
- do - do -
Granite
marble
Hardness test
- do -
3000 nos.
As decided
Engineer.
- do -
Fire Doors
Fire test
- do -
1 Door
Steel doors
a) Thickness of steel
b) Sheets
a) Composition of
Alumn. Alloy
b) Powder coating
Field/Lab.
- do Laboratory
Field
As specified.
- do As per BIS.
65 microns.
1 Door
Aluminium
12 nos./2000 nos.
6 nos./2000 nos.
6 nos./2000 nos.
8 nos./2000 nos.
by
*
the *
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1 Sample
Assignment no. 2
Construction quality management
Registration no.
WATER PROOFING
Waterproofing of Raft and Retaining Walls
Waterproofing of Raft and Retaining walls by external tanking (including
grouting of Concrete)
External tanking (including grouting of concrete) of basement, trenches, etc.
shall be carried out using an approved acrylic chemical waterproofing
compound, in stages given below :
Stage 1:
After the lean concrete has been laid to receive the RCC raft, a 345 mm
thick brick toe wall in Cement Mortar 1:6 shall be constructed, on the
perimeter of the area to be water proofed. The height of this wall shall be
equal to the thickness of the RCC Raft. The brick toe wall shall be paid
separately under the item of Brick work.
Stage 2:
Base
The external tanking treatment shall be carried out for the base raft over the
lean concrete in the following sequence.
a)
b)
Assignment no. 2
Construction quality management
Registration no.
c)
d)
e)
f)
A layer of cement mortar 1:4 (one part cement : four parts coarse
sand) mixed with acrylic waterproofing compound shall be laid and
finished smooth.
g)
h)
Assignment no. 2
Construction quality management
Registration no.
enable grouting to be done. The pipes shall project 50mm above the top of
the raft and shall be plugged using M.S. caps.
The RCC shall be cast after placement of the nozzles as required.
After the concrete of raft has attained proper maturity the injection of
cement mixed with non-shrink polymeric grouting compound through the
nozzles under maximum pressure of 2.5 kg/sqcm. By hand/air/electric/pump
shall be carried out.
The nozzles shall be sealed after injection operation is over with a
cementations rendering with quick setting admixture of CICO make or
approved equivalent.
The above specification shall also be followed for the roof of basement if
required.
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Assignment no. 2
Construction quality management
Registration no.
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Assignment no. 2
Construction quality management
Registration no.
Assignment no. 2
Construction quality management
Registration no.
no leaks or damp patches show on the soffit. Should the structure not satisfy
either of these tests, then after completion of the remedial work, it should be
retested in accordance with this clause. The roof insulation and covering
should be completed as soon as possible after satisfactory testing.
controlling
of
Non
acceptable
minor
deviations
from
the
arrangements.
Use calibrated equipments for measuring processes.
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planned
Assignment no. 2
Construction quality management
Registration no.
Control of Non-Conforming Product
Identify Non-conforming product / service found through
Customer complaints, Audits and Inspections
Prepare action plan to remove the non-conformity.
By rectification /reworks/corrective action, By alternative use,
By degrading or By scraping.
Implement corrective action to eliminate the root cause of the
non-conformity.
Project manager
Qualification: Should be Graduate with additional qualification of
masters in Project management from a reputed institute.
Experience: Should have minimum 20 years exp. Out of which Last
five should have worked in similar capacity with lots of impetus on
quality control and assurance.
2.
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Assignment no. 2
Construction quality management
Registration no.
3.
4.
5.
6.
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Assignment no. 2
Construction quality management
Registration no.
7.
Store keeper
Qualification: Should be Graduate from a reputed institute. Should be
versed with latest material management procedures.
Experience: Should have minimum 5-7 years exp. Out of which last
three should have worked in similar capacity monitoring and
controlling quality.
8.
Project manager
Functions & responsibilities: Should be responsible for overall quality
control and assurance as well as for execution. Should have overall
control and command over all implementation of quality control
measures and will have checks for its outcome.
(2)
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Assignment no. 2
Construction quality management
Registration no.
(3)
(4)
(5)
(7)
Store keeper
Functions & responsibilities: Should be responsible in implementing
quality control and assurance procedure for all materials brought at
site using latest material management procedures.
Should supervise implementation of quality control measures and will
monitor for its outcome.
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Assignment no. 2
Construction quality management
Registration no.
(8)
Assignment no. 2
Construction quality management
Registration no.
Ignorance of Rules, Regulations and Bylaws shall not constitute a
basis for any claim at any stage of work
Compliance with Contractors Request for Details
i.
ii.
iii.
Assignment no. 2
Construction quality management
Registration no.
Suitable incentives are given to the contractor on successfully, timely &
within the quoted rates (i.e with variations) completion of work for critical
activities.
Delays
Failure or delay by the Employer or the Engineer, to hand over to the
Contractor the Site necessary for execution of Works, or any part of the
Works, or to give necessary notice to commence the Works, or to provide
necessary Drawings or instructions or clarifications or to supply any
material, plant or machinery, which under the Contract, is the responsibility
of the Employer, shall in no way affect or vitiate the Contract or alter the
character thereof; or entitle the Contractor to damages or compensation
thereof but in any such case, the Engineer shall extend the time period for
the completion of the Contract, as in his opinion is / are reasonable.
In case of delay on the part of the Contractor, the Contractor shall be liable
to pay liquidated damages in addition to any other compensation for the
damages suffered by the Employer. This is without prejudice to the right of
the Employer to rescind the Contract.
Bibliography/ Readings:
Material from NICMAR
Internet
Quality control manuals of DLF Metro & Delhi Metro.
CPWD Specifications, National Building Codes.
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