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CompressorStationBuildingAutomaticControl
CompressorStationBuildingAutomaticControl
Thismajorpipelineoperatorwantedtoretainthecompressioncapacityofthreemanuallyoperatedengineslocatedinaseparatebuildingfromthenewer,
automated8enginefacility.Thechallengewastomaintainsafetyintheoldbuildingshazardousnaturalgasenvironment(CLASS1Division1andDivision
2GroupD)whileavoidingunnecessaryEmergencyShutdown(ESD).
NewFrontierTechnologies(NFT)isdesigningacosteffective,limitedautomationsolutionwhichwilldirectlyaddresstheproblem.Theadditionofautomatic
engineloadvalvecontrolwillletanoperator(orthesystemactingautomatically)shutdown/blowdownanindividualenginewhenaleakisdetected,isolating
theproblembeforeanESDistriggered.GasControlwillbeabletoinitiateunitshutdownifnecessary.
Thenewsystemwillalsosupportsemiautomatedenginestartupfroma
localPLCpaneltoquicklybringanenginebackonlinewhentheproblemis
cleared.Theoperatorwillstillmanuallysetenginespeedandloading.
ThecustomerismodifyingthesafetysystemtosupportLimitedLocalArea
Shutdown(LASD)oftheoldbuilding.Ifthebuildingpercentlowerexplosive
limit(%LEL)setpointisexceeded,theLASDistriggered.Thestationstays
onlineandcontinuestooperatewiththemainengines.OnlyiftheHigh
%LELconditionpersistsforapredeterminedtimeisafullESDperformed.
TheNFTteamisbasingtheautomationarchitectureonaCTIPLCanda
ParkerCTCHMI,acombinationfamiliartothecompanyspersonnel.
Tomeetspaceconstraintsandlowerprojectcosttheydesignedthesystem
tocontrolallthreeenginesfromthesinglePLC.
ScopeofWork
CompressorStations
Automationdesign
PLCprogramming
HMIscreendevelopment
Flameandgaspanelmodification
CommunicationscoordinationwithGasControl
PLCEnclosureSupply
Electricalwiring&installationsupervision
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