Manhole?” Covers (oYse gleld ohLU. duo)¥) obs) doo, ¥) ols! abel {Al Zamil manhole covers, wth standard openings glve you more comfort and safe when in use. plantas sie gly det) ga ays ad Adal dgld olasdy agp a 8 nM lesa) dgladl ud) ohsaall + Mae to raw pnseoyabe materia (against het) Spa he pags pl al peep + Mad tom resins malas ron Namo he envionment. Ean Jan pb ls patenne High reastance to 6s ane ats deret conentaten Dhara ate ate te = Dursbaty ans hgh essa tien and sok shea Sie ln Sensis -sitenace ree pemeetee) Los weit tha thse made rem cast ron and noes. paps ispeo dina galNdbpaitine gtninatlgtinapalig + Assorted is and cols ssstelhlnel(gilelascool + In roads and parks. ‘lel ial Spb) sls + Inthe streets and a pedestrian crossing Leal oe Stal lpsll + In the gardens. “hapa land gb + In the main roads, Seat bell Sage) oblast [Etat of hyrochione aod oto exe000 087%) Ain Meg gee ls Nig Sener caer ect of soso nyse (noo exceed 0.94%) Theimpact of gasolne (nota excoed 0.96%) “Th impact of Ferosene not to exoasd 01%) sth Dood Learn pened The pact of cords (otto exceed 0.02%) ‘Th ratte polymer oexoned 005%)AL-ZAMIL BMC MANHOLE COVERS a 1.0 INTRODUCTION AlZamil Manhole Covers are produced from BMC (Bulk Molding Compound). It is a pre-mixed fiber reinforced composite material that cures under heat and pressure. It is primarily consists of thermosetting resin, glass fiber reinforcement and filler. The polymer component — normally a thermosetting resins, such as unsaturated polyester or vinyl ester ~ forms a molecular super structure: cross-linked bonds between the chain molecules bring enhanced characteristics to the product, and are the reason for the superior performance of BMC, compared to other polymers. BMC can be customized to meet customer's specific requirements, such as fire retardancy, electrical conductivity, high chemical resistance, low or zero shrinkage, and surface finish. Mechanical strength is determined by the glass fiber content in the BMC. Being a composite, BMC can best be described as an inorganic compound rather than an organic polymer. BMC is a non-hazardous material, which can be shipped, stored and handled under normal conditions. Advantages of Al-Zamil Manhole Cover 1- High load-bearing capacity: minimum 3.0 tons 2- Made from a non-recyclable material so itis guarded against theft. 3- Made from a high-strength composite material which is environment friendly. 4- High resistance to acids and alkalis at different concentrations. 5- High bearing force and resistant to friction and shocks, 6- High resistance to aging and doesn’t need maintenance. It does not affect by rust and corrosion. 7- Lighter in weight as compared to cast iron for the same load. 8- Cheaper than cast iron products for the same load. 9- Suitable for pavements, gardens and paved roads. 10-Securely locked. neat 2018e@ AL-ZAMIL BMC MANHOLE COVERS 2.0 REFERENCE GUIDE rears) co a cy a eet a Opening fa roca FC30-RD — 400K400mm — 300300mm 38mm 5.0ke 3.0%0ns © ©0060 6 0 _——— a EI ! 4. Item Model ~ Codingof the product Example: FC-30-RD FC 30RD color: ADcRed Available Colors: RO(Red), BE(Beige}, BN( Grown), GN{Green), WE(White), GY(Gray) Size (Clear Opening): 30x30cm ‘Available sizes: 30x30cm, 40x40cm, 50x50cm, 6Ox60cm, 7Ox70em Frame & Cover 2. Over Base— The maximum outside dimension of the frame 2. Clear Opening — The least unobstructed opening in the frame 4, Depth— Dimension from base tothe top of the cover 5, Weight — Net weight of the manhole cover 6. Design Load Capacity ~ Minimum design load capacity of the manhole cover 7. Reference Standards — Specification standards to which the manhole cover conforms enact of 18(Qrvzamn BMC MANHOLE COVERS 3.0 CLASSIFICATION OF MANHOLE COVER BASED ON PLACE OF INSTALLATION Peeper econ etre Class Place of installation Minimum Design Load Light Duty For use in situations inaccessible to motor vehicles. 1S tons Medium For use in carriageways carrying relatively slow moving 15 tons Duty normal commercial vehicles, Heavy Duty For use in carriageways carrying fast-moving vehicles, 40 tons Special For traffic areas only and subject to exceptionally heavy wheel 60 tons Duty loads. ee en eee Class Place of installation Minimum, Design Load Group Lor Areas which can only be used by pedestrians and pedal ISkN Class AIS cyclists. Group 2or _Footways, pedestrian areas and comparable areas, car parks 125 KN Class B125 or car parking decks, Group 3or Kerbside channels of roads which when measured from the 250 kN Class C250 kerb edge, extend a maximum of 0.5 m into the carriageway anda maximum of 0.2 m into the footway, Group 4or _Carriageways of roads (including pedestrian streets), hard 400 kN Class D400 shoulders and parking areas, for all typed of road vehicles. Group Sor Areas imposing high wheel loads, e.g, docks, alrcraft 600 kN Class £600 pavements. Group Gor Areas imposing particularly high wheel loads, e.g. aircraft 900 kN Class F900 pavements. (Ps. refer to, 1) neat dof 18(Qaveam BMC MANHOLE COVERS Groupings based on BS EN 124 Fig 1 neat of 18(Qaveam BMC MANHOLE COVERS 4,0 SPECIFICATIONS OF MANHOLE COVERS 1 Size 30 x 30cm: tem Model co ay cern Design Load | Reference Opening Cae ees Ss este ao rcipinatraei wie nny | senshi = tock ‘5m bot 7 SNS UftingHandle 1-55 Ring $ 4 a ne 6 VIEW A view A ari Gal [on BOTTOM VIEW 2 neat of 18Qaza BMC MANHOLE COVERS 4.1 Size 30x 30cm: FRAME OVER BOTTOM VIEW neat 7 of 18(Qaveam BMC MANHOLE COVERS 4.2 Size 40 x 40 cm: ttemModel | OverBase | clear Depth ight Design Load | Reference Openi ad tandards oval 500%500mm — 400x400mm 36mm 620 kg 3.0tens 1 coc ins 0 ‘ASSEMBLY Lock 4.5mm SS bolt UingHandie 185 Ring CenterCap None neat of 18Qaza BMC MANHOLE COVERS TT 4.2 Size 40 x 40 cm: FRAME cover eneet oot 18Qaza BMC MANHOLE COVERS 4.3 Size 50x 501 SPSS ete =a 600%600mm — 500x500mm 4mm 1245kg recat nsec lock 4.5mm SS bolt LhingHandle 288 Ring CCenterCap —_Yest40mmhole sheet 100118(Qaveam BMC MANHOLE COVERS 4.3 Size 50x 50cm: FRAME g 3 =) sheet 11 of 18e@ AL-ZAMIL 4.4 Size 60x 60 cm: tem Model | Over Ba: 7 esigntoad | Re 0 Fes ds = 7O0%700mm — 600%x600mm 43mm 1695kg —-3.0tons ev i28 5 eta ce insta ‘ASSEMBLY. BMC MANHOLE COVERS re tock ‘Sm bot Uninghendie 258 ng Center Cop —_Yeet4ommhole sheet ot 18Qaza BMC MANHOLE COVERS 4.4 Size 60x 60 cm: FRAME £8 A =H ES E OOF BEE sheet 901 18e@ AL-ZAMIL 4.5 Size 70 x 70 cm: Fe: BMC MANHOLE COVERS a 805x805mm — 7001700mm 48mm B6dkg ——-3.0%0ns ev i28 ASSEMBLY tock ‘Sm bot Uninghendie 258 ng Center Cop —_Yeet4ommhole sheet of 18Qaza BMC MANHOLE COVERS 4.5 Size 70 x 70 cm: = Wi SQ _ WE sheet 1501 18(Qaveam BIMC MANHOLE COVERS 5.0 STANDARD COLORS OF MANHOLE COVERS BROWN Code: BN cist Code: GN sheet 1601 18(Qaveam BMC MANHOLE COVERS Fag Ay ad a GS) OF tale ae (gd ee) test TAY By oes ASO Saudi Standards, Metrology and Quality Organization General Laboratory Dept. ‘Test Report Report No. 01892/001/03/01/12 Date of report: 10/06/1434H Letter date: 26/01/1434 ‘Sample type: Sanitary inspection Chamber cover of fiberulass Date of receiving sample : Sample Origin: Factory of Hisham & Jamal Abdulrahman Al Zamit ‘Company for water tanks (Clarification data: Deseripiion ‘Sample type Sanitary Cover Manufacturer Al Zamil water tank factory. ‘Sample owner ‘Country of Origin _| Not mentioned Temperature “Allowed Hailty Allowed limit % ini Ne, “Test name Result [Test method 1 _[ Waterabsorption % O31 | DASTM 5701995 2 [Compression resistant 3OKN Pass [BS EN 12408 3 Temperature resistance °C. Pass Saudi sandals 773 4 [ Resistant of chemical detector D sso aim 543-06 3 [4 Sulfure Acid % EF 6 [2anici 6 16.05) 7 [34 Sodium Hyon 086 =| 4a chlorine %, O31 9 | 54 Organi Solvent % (029 T0_| Fast weathering 1000 es aso asim SET Ti [100 change brishiness % 30 12 [2110 Color Change % 10 Discussion: Non Signature of Manager of General Materia! Laboratory fname of techsisian in charge WroAtA— Aaa Sy HRTAY COVEN GRE AN EO ata SNE Cal HE 0. Box O74 Ria 1452 Tel. 9661475028 Fax + 966 4757549 Member No. 250858 a sheet 18.01 18Qaza BMC MANHOLE COVERS 5.0 TEST REPORTS & CERTIFICATIONS KINGDOM OF SAUDIARABIA = Laptigtie IDISTANDARDS METROLOGY (e820), Bay oatoiahag Sigh ANDOUALITY OnG. we) GENERAL LABORATORY DEPT. pata op ec a capaci er t wi as oo tase ~alzamit so om ae f oe la ae eee Ss sans t vwsev DSTA m ease sens Px Sonat bsp Warde aE sous) + 180 d sano ast | RANE Iie) oe sa met “ Meneame a semi ™ Farabeadont 8 Wet g i asi) AAAS (GS - Jab@sas0.o7g sa 4s ST 9 9B -VVEVY Ga TEV oe P.O Box 3437, Rayadh 11471 - E-mail: labigsaso.org'sa - Fax 4569885 -Tel 4520000 sheet 17 of 18