Diagramas Electricos 5500i - 5600i - 5900i - 9200i - 9400i and 9900i Chassis Built December 1 - 2005

SERVICE MANUAL
SERVICE MANUAL SECTION

5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005
to February 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS
Model: 5500i
Start Date: 12/01/2005 End Date: 02/28/2007
Model: 5600i
Model: 5900i
Model: 9200i
Model: 9400i
Model: 9900i
S08316
11/03/2006
S08316
Copyright 11/03/2006 International Truck and Engine Corporation
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 and
After ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

1.1. CIRCUIT IDENTIFICATION CHART, P. 1. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .1
1.2. CIRCUIT IDENTIFICATION CHART, P. 2. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .2
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..3
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..4
1.5. SCHEMATIC SYMBOLS, P. 5.. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . ..5
1.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7. LAMP BULB CHART, P. 7. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..7
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.1. START FEED, P. 1. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . ..8
2.2. ACCESSORY, P. 2. .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . ..9
2.3. BATTERY, P. 3. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .10
2.4. BATTERY, B2, P. 4. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . ..11
2.5. BATTERY, B2 (CONT.), P. 5. .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . ..12
2.6. 3+1 BATTERY SYSTEM, P. 6. .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .13
2.7. GROUND ADAPTER COMPOSITE, P. 7. .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .14
2.8. GROUND STUD COMPOSITE, P. 8.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..15
2.9. GROUND STUD COMPOSITE, P. 9.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..16
2.10. IGNITION, P. 10. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . .17
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .18
3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .19
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .20
3.3. W/I6 HEUI ENGINE, P. 3. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..21
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5. . . . . . . . . . . . . . . . . . . . . .23
4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..24
4.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1. .. .. .. . .. .. .. . .. ..24
4.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . .25
4.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3. . . .. . .. . . .. . . .. .26
4.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..27
4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . .28
4.6. CUMMINS ISM , ISX ENGINE CONTROLS, P. 6. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . ..29
4.7. CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
4.8. I6 HEUI CRUISE CONTROL, P. 8. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .31
4.9. I6 HEUI ENGINE BRAKE, P. 9. .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .32
4.10. I6 HEUI ENGINE CONTROLS, P. 10. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .33
4.11. I6 HEUI MODULE POWER AND GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
4.12. I6 HEUI ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12. . .. . . .. . .. .35
4.13. I6 HEUI SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . .36
5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .37
5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16 W/ AND
N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
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5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/
MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3.. .. . .. . .. .. . .39
6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .40

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .40
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . .. . . . .. . . . ..41
6.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . ..42
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .43
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .44
6.6. FUEL LEVEL GAUGE, P. 6. . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. .45
6.7. PYROMETER GAUGE, P. 7. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .46
6.8. SPEEDOMETER GAUGE TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .48
6.10. VOLTMETER GAUGE, P. 10.. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .49
6.11. ETHER START, P. 11. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..50
6.12. MANIFOLD PRESSURE GAUGE, P. 12. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .51
7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .52
7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .53
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5.. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . ..56
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . .57
7.7. DIFFERENTIAL LOCK WARN LIGHT 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
7.8. DIFFERENTIAL LOCK WARN LIGHT 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .60
8.1. CIGAR LIGHTER, P. 1. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . ..60
8.2. CLOCK, P. 2.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .61
8.3. ELECTRIC WINDOW RIGHT, P. 3. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . .62
8.4. ELECTRIC WINDOW RIGHT AND LEFT, P. 4.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .63
8.5. DEFROSTER FAN(S), P. 5. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . ..64
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . .65
8.7. HORN, P. 7. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..66
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .67
8.9. RIGHT MOTORIZED MIRROR, P. 9.. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .68
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . ..69
8.11. POWER SOURCE (CB), P. 11.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .70
8.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . .71
8.13. RADIO-CAB, SPEAKERS, P. 13.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .72
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .73
8.15. ELECTRIC LOCK RIGHT AND LEFT, P. 15. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .74
8.16. INTERVISION DISPLAY, P. 16.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .75
8.17. EATON VORAD COLLISION AVOIDANCE, P. 17. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..76
8.18. EATON VORAD COLLISION AVOIDANCE, P. 18. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..77
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .78
8.20. ROAD RELAY IV, P. 20.. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .79
8.21. HEATED SEAT DRIVER, P. 21. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .80
8.22. HEATED SEAT PASSENGER, P. 22. . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. .81
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .82
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9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..82

9.2. ABS/ATC (BENDIX), P. 2. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .83
9.3. ABS/ATC (BENDIX) (CONT.), P. 3. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..84
9.4. ABS/ATC (BENDIX) (CONT.), P. 4. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..85
9.5. ABS/ATC (WABCO), P. 5. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..86
9.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .87
9.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .88
9.8. TRAILER CONNECTION BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . .. . .. .89
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED, P. 9. .. .. .. . .. .. ..90
9.10. TWO SPEED AXLE WIRING, P. 10.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .91
9.11. TRUCK BODY CONNECTION, P. 11. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .92
9.12. TRAILER CONNECTION N/SLEEPER BACK OF CAB MOUNTED, P. 12. . . . . . . .. . . . .. . . .. . .93
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED W/5000, P.
13. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..94
9.14. MERITOR G SERIES TRANSMISSION, P. 14. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ..95
9.15. EATON AUTOSHIFT TRANSMISSION CAB WIRING, P. 15. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . .96
9.16. EATON AUTOSHIFT TRANSMISSION TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . .97
9.17. EATON LIGHTNING TRANSMISSION TRANSMISSION WIRING, P. 17. . . . .. . . . . . . . . . . . . . . . .98
9.18. EATON ULTRASHIFT/DM2 TRANSMISSION WIRING, P. 18. .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . ..99
9.19. EATON ULTRASHIFT/DM2 TRANSMISSION WIRING (CONT.), P. 19. . . .. . . . . .. . . . . . .. . . . . .100
9.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
9.21. ABS6/ATC BENDIX AIR, P. 21.. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .102
9.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .105
9.25. EATON AUTOSHIFT 3, P. 25.. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .106
9.26. EATON AUTOSHIFT 3, P. 26.. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .107
9.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27.. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .108
9.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28. . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .109
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..110
10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .111
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .112
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
10.5. BUNK SPEAKERS, P. 5. .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .114
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. .115
10.7. POWER SOURCE, P. 7. . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. .116
10.8. REFRIGERATOR WIRING, P. 8.. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. ..117
10.9. TV/VCR WIRING, P. 9. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . ..118
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . .119
10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11.. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .120
10.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
10.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13. . . . . . . . . . . . . . . . . . . . . . . .122
11. LIGHT SYSTEMS (CHAPTER 11). . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .123
11.1. BACK-UP LIGHTS, P. 1.. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .123
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .124
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3.. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .125
11.4. WORK LIGHT N/SLEEPER, P. 4. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .126
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . .. . . . . . . . . . . . . .127
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .128
11.7. DAYTIME RUNNING LIGHTS (DRL) USA, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
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iv
11.8. FOGLIGHTS CAB/FRONT END EFFECTS, P. 8. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . .130
11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .131
11.10. HEADLIGHTS, P. 10.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. .132
11.11. PANEL LIGHTS, P. 11. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .133
11.12. PARK/TURN/SIDE MARKER LIGHTS WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
11.13. SPOTLIGHT, P. 13. . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .135
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . .136
11.15. WORK LIGHT W/SLEEPER, P. 15. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. .137
12. HEATER AND AIR CONDITIONER (CHAPTER 12). . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . .138

12.1. AIR CONDITIONER CAB, P. 1. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .138
12.2. HEATER CAB, P. 2. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..139
12.3. HEATER BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
12.4. HEATER BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . .. . .. .. . .. .. . .. .. . .. .. . ..141
12.5. HEATER BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . .142
12.6. LOWERED HEATER BOX, P. 6. .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..143
12.7. AUX HEATER, P. 7. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. .144
12.8. APU SYSTEM: DISTRIBUTION BOX, P. 8. . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. .145
12.9. APU SYSTEM: DISTRIBUTION BOX, P. 9. . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. .146
12.10. APU SYSTEM, P. 10. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . ..147
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .148
13.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .148
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .149
13.3. LEFT GAUGE CLUSTER GAUGE INFORMATION, P. 3. .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. .150
13.4. LEFT GAUGE CLUSTER TERMINAL INFORMATION, P. 4. . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . .151
13.5. LEFT GAUGE CLUSTER TERMINAL INFORMATION, P. 5. . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . .152
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6.. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. ..153
13.7. RIGHT GAUGE CLUSTER GAUGE INFORMATION, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
13.8. RIGHT GAUGE CLUSTER TERMINAL INFORMATION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
13.9. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION, P. 9. . . . . . . . . . . . .156
13.10. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION, P. 10.. .. . .. .. ..157
13.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . ..158
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..159
13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65), P. 13.. .. .. .. .. .. .. .. .. .. .. .. .. ..160
13.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94), P. 14.. .. .. .. .. .. .. .. .. .. .. .. .. ..161
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15. . . . . . . . . .162
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16. . . .. . . . . . . . . . . . . .. . . . . . .163
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148), P.
17. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..164
13.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162), P. 18. .. . . . .. . . . .. . . . .. .165
13.20. CONNECTOR COMPOSITE (190), P. 20.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. ..167
13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216), P. 21. .. .168
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22. . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . .169
13.23. CONNECTOR COMPOSITES (227), (228), (229), P. 23. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..170
13.24. CONNECTOR COMPOSITES (230), (231), (236), (241), P. 24. . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . .171
13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . .172
13.26. CONNECTOR COMPOSITES (252), (260), (267), P. 26. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..173
13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29. . . . . . . . . . . . .176
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13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31. . . . . . . . . . .178
13.32. CONNECTOR COMPOSITES (355), (360), (363), (379), (393), (396), P. 32. . . . .. . . . .. . . . .. . . .179
13.34. CONNECTOR COMPOSITES (417), (420), (421), P. 34.. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .181
13.36. CONNECTOR COMPOSITES (427), (428), (429), (430), P. 36. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .183
13.39. CONNECTOR COMPOSITES (453), (454), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
13.41. CONNECTOR COMPOSITES (462), (463), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
13.42. CONNECTOR COMPOSITES (463), P. 42. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .189
13.43. CONNECTOR COMPOSITES (464), P. 43. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .190
13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000), P. 44. . . . . . . . . . . . . . . . .191
13.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501), P. 46. . .193
13.48. CONNECTOR COMPOSITES (509), (511), (512), (513), (514), (515), P. 48. . . . . . . . . . . . . . . . . . .195
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53. . . . .. . . .. . . .. . . .. . . .. . . .200
13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789), P.
58.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .205
13.66. CONNECTOR COMPOSITES (995999), (1000), (1033), (1034), P. 66. .. . . .. . . .. . .. . . .. . . .. . .213
13.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044), P. 67. . . . . . . . . .214
13.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . .215
13.69. CONNECTOR COMPOSITES (1049), (1050), (1051), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F),
P. 71. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .218
13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72. . . . . . . . . . . . . . . . .219
13.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126), P. 74. . . . . . . . . . . . . . . . . . . .221
13.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135), P. 75. .. . .. . .. . .. . .. . .. . .. . .. . .. . .222
13.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141), P. 76. .. . . .. . . . .. . . . .. . . .223
13.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170), P. 77. . . . . . . . . . .224
13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND J4, P.
78.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .225
13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225), P.
79.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .226
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vi
13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80. . . . . . . . . .227
13.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279), P. 82. . . . . . . . . . . . . . . . . . .229
13.83. LEFT BLANK INTENTIONALLY, P. 83. . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .230
13.84. CONNECTOR COMPOSITE (1285), P. 84.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .231
13.85. CONNECTOR COMPOSITES (1286), (1287), (1288), (1289), (1290), P. 85. . . . . . . . . . . . . . . . . . .232
13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86. . . . . . . .233
13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL), P.
87. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..234
13.89. CONNECTOR COMPOSITES (1331), (1332), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236
13.90. CONNECTOR COMPOSITES (1348), (1349), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237
13.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. ..238
14. POWER DISTRIBUTION LAYOUT (CHAPTER 14). . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . ..239

14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .239
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2.. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. ..240
14.3. RELAY LOCATION, P. 3. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. .241
14.4. PRO SLEEPER FUSE INDEX, P. 4.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..242
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1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT IDENTIFICATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT
NUMBER
CIRCUIT
NUMBER
DESCRIPTION - COLOR
GENERATOR - FIELD - LIGHT BLUE
37
GENERATOR - CHARGE - RED
38
39
AIR DRYER - GRAY
40
LOW AIR PRESSURE WARNING - GRAY
41
OUTSIDE AIR TEMP/COMPASS - TAN
42
FRONT AXLE - GRAY
43
POWER DIVIDER LOCK (PDL) - GRAY
44
PARK BRAKE WARNING - GRAY
45
ANTI-THEFT WARNING - LIGHT GREEN
10
46
POWER TAKE-OFF WARNING - GRAY
ALTERNATOR - RESISTANCE - RED
11
GROUND - WHITE
47
SPEEDOMETER - GRAY
12
ACCESSORY FEED - LIGHT BLUE
48
TACHOMETER - GRAY
13
IGNITION FEED - PINK
49
DIFFERENTIAL LOCK - GRAY
14
BATTERY FEED - RED
50
LIGHT SWITCH FEED - YELLOW
15
KEY SWITCH FEED - RED
16
51
DIMMER SWITCH - YELLOW
52
HEADLIGHT - HIGH BEAM - YELLOW
17
STARTER CONTROL - PINK
53
HEADLIGHT - LOW BEAM - YELLOW
18
GLOW PLUG/PRE-HEATER - PINK
54
PARKING/MARKER LIGHTS - BROWN
19
ENGINE SHUT-OFF - GRAY
55
TURN SIGNAL - ORANGE
56
TURN SIGNAL LIGHTS - LEFT - ORANGE
20
21
ETHER START - TAN
22
JKP
FUEL PUMP - TAN

HEATED SEAT - LIGHT GREEN
CHK
DESCRIPTION - COLOR
57
TURN SIGNAL LIGHTS - RIGHT - ORANGE
58
CLEARANCE AND IDENTIFICATION LIGHTS - BROWN
23
ENGINE COOLING - TAN
59
24
ENGINE BRAKE GRAY
60
HAZZARD LIGHTS - ORANGE
25
PYROMETER - TAN
61
AIR SUSPENSION - GRAY
26
AMMETER - TAN
62
PANEL LIGHTS - DARK BLUE
27
VOLTMETER - TAN
63
COURTESY AND DOME LIGHTS - DARK BLUE
28
INSTRUMENT FEED - TAN
64
AUXILIARY LIGHTS - YELLOW
29
ENGINE WATER TEMPERATURE - TAN
65
5TH WHEEL/WORK LIGHT - ORANGE
30
ENGINE OIL TEMPERATURE - TAN
66
DAYTIME RUNNING LIGHTS - YELLOW
31
TRANSMISSION OIL TEMPERATURE - TAN
67
32
AXLE OIL TEMPERATURE - TAN
68
33
ENGINE OIL LEVEL - TAN
69
LICENSE PLATE LIGHT - BROWN
34
WATER LEVEL - TAN
70
STOP LIGHTS - ORANGE
35
ENGINE OIL PRESSURE - TAN
71
BACK-UP LIGHTS - ORANGE
36
FUEL LEVEL - TAN
72
TRAILER AUXILIARY - ORANGE
DATE
4MAR02
CHANGE
ADDED DESC AT 38 & 41.
REV
REFERENCE
55093F
DRAWN
RROEPKE
RELEASE NO.
P52600M
TAIL LIGHTS - BROWN
NAME
INSTRUCTIONS AND CHARTS FOR ALL MODELS

DATE
29JUL98
Figure 1 Circuit Identification Chart, page 1
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PART NO.
AE08-52011
SHEET
01
1.2. CIRCUIT IDENTIFICATION CHART, P. 2

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR

CIRCUIT
NUMBER
CIRCUIT
NUMBER
DESCRIPTION - COLOR
COLLISION AVOIDANCE SYSTEM - LIGHT BLUE
73
74
DESCRIPTION - COLOR
87
WINDSHIELD WASHER - GRAY
88
CLOCK/HOURMETER - LIGHT GREEN
75
HEATER BLOWER MOTOR - LIGHT GREEN
89
76
AUXILIARY FAN - LIGHT GREEN
90
77
AIR CONDITIONER - LIGHT GREEN
91
INTERCOMMUNICATIONS - VIOLET
78
MIRRORS - HEATED * MOTORIZED - LIGHT GREEN
92
TRANSMISSION (ELECTRONIC) - TAN
79
SEAT BELTS - LIGHT GREEN
93
AXLE SHIFT CONTROL - TAN
94
ANTILOCK BRAKES - GRAY
80
HYDRAULIC BRAKE PUMP - GRAY
81
POWER DOOR LOCKS - LIGHT GREEN
95
EXHAUST EMISSION - TAN
82
WINDSHIELD WIPERS - GRAY
96
SNOW PLOW LIGHTS - YELLOW
83
POWER WINDOW - LIGHT GREEN
97
CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
84
CIGAR LIGHTER - LIGHT GREEN
98
DATA LINK AND DIAGNOSTICS - BLACK
85
HORN - ELECTRIC - GRAY
99
THROTTLE POSITION SENSOR - VIOLET
86
RADIO - ENTERTAINMENT - LIGHT GREEN
NOTE:
NOT ALL CIRCUITS MAY BE USED.
COLORS ABOVE ARE NEW STD COLORS
FOR MAJOR HARNESSES.
CHK
JPM
JKP
CHANGE
DATE
10DEC01
4MAR02
Figure 2
GSC2 ADDED CIR 73 DESC

ADDED SEAT BELTS.
REV
REFERENCE
P53583S
55093F
DRAWN
NAME
RROEPKE
RELEASE NO.
P52600M

DATE
29JUL98
Circuit Identification Chart, page 2
S08316
PART NO.
AE08-52011
SHEET
02
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
Figure 3 Circuit Diagram Instructions, page 3
S08316
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4
Figure 4
Circuit Diagram Instructions, page 4
S08316
1.5. SCHEMATIC SYMBOLS, P. 5
Figure 5
Schematic Symbols
S08316
1.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6
Figure 6 Relay Pinout, Function Data and Sealed Relay
S08316
1.7. LAMP BULB CHART, P. 7

CHAPTER 1
LAMP BULB CHART

BULB APPLICATION
WATTS OR CANDLEPOWER
TRADE NUMBER
AIR RESTRICTION GAUGE..............................
2 CANDLEPOWER..........................
57
BACK-UP LIGHTS.....................................
32 CANDLEPOWER.........................
1156
CIGAR LIGHTER......................................
1 CANDLEPOWER..........................
CLOCK - ANALOG.....................................
2 WATTS............................
CLEARANCE/IDENTIFICATION LIGHTS - SMALL............
2 CANDLEPOWER..........................
194
CLEARANCE/IDENTIFICATION LIGHTS - LARGE............
4 CANDLEPOWER..........................
904
COURTESY LIGHT.....................................
21 CANDLEPOWER.........................
1142
DOME LIGHT.........................................
21 CANDLEPOWER.........................
1142
EXTERIOR MIRROR LIGHT..............................
2 CANDLEPOWER..........................
1895
FOG LIGHT..........................................
100 WATTS..............................
4921-1
32/3 CANDLEPOWER.......................
3157
65/35 WATTS............................
6053
1455
VDO-600 802
FRONT TURN SIGNAL

9200/9400/9900.....................................
HEADLIGHTS
9200/9400/9900 INCANDESCENT
HIGH/LOW BEAMS..............................
HALOGEN (OPTIONAL)
65/35 WATTS............................
H5054
HEATER AND AIR CONDITIONER CONTROLS................
HIGH/LOW BEAM...............................
3 CANDLEPOWER..........................
168
HIGH BEAM INDICATOR...............................
0.5 CANDLEPOWER........................
37
ILLUMINATION LIGHT.............................
1 CANDLEPOWER..........................
161
WARNING LIGHT.................................
0.5 CANDLEPOWER........................
37
READING LIGHT......................................
15 CANDLEPOWER.........................
1003
SIDE TURN SIGNAL - 9200/9400/9900..................
32/3 CANDLEPOWER.......................
3157
SPEEDOMETER.......................................
1 CANDLEPOWER..........................
161
SPOTLIGHT..........................................
30 WATTS...............................
4405
STOP-TAIL-TURN SIGNAL..............................
32/3 CANDLEPOWER.......................
1157
TACHOMETER.........................................
1 CANDLEPOWER..........................
161
TURN SIGNAL INDICATOR.............................
0.5 CANDLEPOWER........................
37
WORK LIGHT.........................................
35 WATTS...............................
4411
INSTRUMENT CLUSTER
SLEEPER
CHK
JKP
DOME LIGHT.........................................
15 WATTS...............................
F15T8-CW
LUGGAGE COMPARTMENT LIGHT..........................
12 CANDLEPOWER.........................
211-2
READING LIGHT......................................
12 CANDLEPOWER.........................
912
OVERHEAD CABINET LIGHT.............................
12 CANDLEPOWER.........................
211-2
TV/VCR & MICROWAVE CABINET LIGHT...................
12 CANDLEPOWER.........................
211-2
DATE
4MAR02
CHANGE
ADDED & EDITED SLPR ITEMS
REV
REFERENCE
55093F
DRAWN
RROEPKE
RELEASE NO.
P52600M
NAME

DATE
29JUL98
Figure 7 Lamp Bulb Chart
S08316
PART NO.
AE08-52011
SHEET
07
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. START FEED, P. 1
Figure 8
Start Feed
S08316
2.2. ACCESSORY, P. 2
Figure 9
Accessory
S08316
10
2.3. BATTERY, P. 3
Figure 10 Battery, B1
S08316
2.4. BATTERY, B2, P. 4

12V POWER DISTRIBUTION - BATTERY

F10-A 30A *
14AR
10RD
14AS
10RD
F8-A 10A
TO OWNER/OPERATOR SPARE
(CH 8,PG 14)
SWITCH W/FUSE
TYPE 1 ONLY
14D
10RD
50A
18YL
TO HEADLIGHT SWITCH
(CH 11,PG 9)
F8-B 25A
B2
BATTERY
STUD
TYPE 1 ONLY
51
14YL
TO HEADLIGHT RELAY
(CH 11,PG 9)
14AA
14RD
86K
14LT GN
TO POWER SOURCE
(CH 8,PG 11)
F5-D 20A
14BW
6RD
TO DATA LINK
97DL
14VT
(CH 4,PG 3,6,10,14)
F3-C 30A
14B
10RD
68
10BN
TO CAB & TRAILER TAIL RELAY

(CH 11,PG 2)
F3-D 10A
50
18YL
14W
6RD
TO HEADLIGHT SWITCH
(CH 11,PG 9)
F3-A 20A
14E
10RD
58D
12BN
TO TRAILER MARKER RELAY

(CH 11,PG 2)
F3-B 20A
70
12OR
TO STOP LIGHT SWITCH

(CH 11,PG 14)
F6-A 20A
14AH
10RD
14M
10RD
XXX
TO OWNER/OPERATOR OPTION
**
TO OWNER/OPERATOR OPTION
**
F6-B 10A
XXX
F2-A 15A
14T
10RD
65A
14OR
TO WORK LIGHT
(CH 11,PG 15)
84
14LT GN
B2
BATTERY
ADAPTER
(498)
TO CAB CIGAR LIGHTER

(CH 8,PG 1)
F2-B 10A
63
18DK BL
14AX
18RD
TO DOME & COURTESY LIGHTS

(CH 11,PG 5)
TO REFRIGERATOR FUSE
(CH 10,PG 8)
14Y
14RD
14H
6RD
63P
16DK BL
F1-D 15A
75
10LT GN
14X
10RD
TO SPOTLIGHT & READING

(CH 11,PG 5,13)
LIGHTS
TO HIGH SPEED RELAY
(CH 12,PG 2)
F1-A 30A
F1-B 10A
14Z
10RD
77T
14LT GN
TO A/C CONTROL RELAY
75A
14LT GN
TO HEATER CONTROL RELAY
(CH 12,PG 1)
(CH 12,PG 2)
F1-C
20A
**
CHK
EXTRA FUSES PROVIDED

FOR OWNER/OPERATOR
CONNECTION
DATE
CHANGE
SEB//ADDED 14BW
REV
REFERENCE
P52739E
DRAWN
U00EDL2
RELEASE NO.
JKP
4MAR02
RMVD 14N, ADDED 14AX.
55093F
P50317A
FUSE LOCATIONS VARY CHECK INSIDE POWER

DISTRIBUTION CENTER
FOR ACTUAL LOCATION.
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Figure 11 Battery, B2
S08316
PART NO.
AE08-52502
SHEET
04
11
12
2.5. BATTERY, B2 (CONT.), P. 5

CHAPTER 2
12V POWER DISTRIBUTION - BATTERY

TO OVERHEAD CABINET LIGHTS
F10-D 30A
14AV
10RD
(CH 10,PG 10)

14AX
10RD
TO AUX CIRCULATION FAN

(CH 10,PG 1-3)
B2
BATTERY
STUD
TO TV/VCR WIRING
(CH 10,PG 9)
14AK
6RD
14AW
10RD
F10-C 20A
F10-B 15A
14AY
12RD
TO SLEEPER POWER SOURCE

(CH 10,PG 7)
75AX
14LT GN
TO AUX BUNK BLOWER RELAY

(CH 12,PG 3)
14AU
10RD
F10-A 30A
75AW
10LT GN
TO SLEEPER BLOWER RELAYS

(CH 12,PG 3)
F8-D 20A
14AP
14RD
63AA
14DK BL
TO SLEEPER LIGHTS/LUGGAGE
COMPARTMENT LIGHTS
(CH 10,PG 4,6)
CHK
JKP

DISTRIBUTION CENTER
DATE
4MAR02
CHANGE
ADDED O/H CABINET LTS TO
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.
Figure 12
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Battery, B2 (cont.)
S08316
PART NO.
AE08-52502
SHEET
05
2.6. 3+1 BATTERY SYSTEM, P. 6
Figure 13 3+1 Battery System
S08316
13
14
2.7. GROUND ADAPTER COMPOSITE, P. 7

CHAPTER 2
12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE

TO
ENG
GND
11-GA
6WH
(CH 3,PG 1-4)
11-GR
14WH
DATA LINK 6-WAY
62-GJ
18WH
CRUISE ON/OFF SWITCH
62-GK
18WH
CRUISE SET/RESUME SWITCH
62-GN
18WH
ENG BRAKE ON/OFF
62-GL
18WH
ENG BRAKE SELECT
(CH 4,PG 3,6,10,14)
GND
STUD
(RIGHT
DASH
PANEL)
11-G
8WH
G1
(CH 4,PG 1,4,8)
GROUND
ADAPTER
(453)
(CH 4,PG 1,4,8)

11-GT
18WH
(CH 4,PG 2,5,9)
11-GA
12WH
(CH 4,PG 2,5,9)
G4
62-GQ
18WH
CUMMINS & DET.

DEIS. ONLY
62-GR
18WH
CUMMINS ONLY
INC/DEC IDLE DIAG

(CH 4,PG 10,14)
GROUND
ADAPTER
(456)
11-GB
8WH
(CH 4,PG 14)

11-GX
18WH
11-GC
10WH
DIAG ON/OFF
11-GAE
18WH
RIGHT POWER MIRROR
13-GCP
14WH
ABS TRAILER RELAY
(CH 8,PG 8)
(CH 9,PG 8)
11-GZ
18WH
11-GAD
18WH
LEFT POWER MIRROR

(CH 8,PG 8)
RIGHT MOTORIZED MIRROR

(CH 8,PG 9)
G3
GND
STUD
GROUND
ADAPTER
(455)
(LEFT
DASH
PANEL)
11-GD
8WH
11-GAW
14WH
RIGHT WINDOW SWITCH & RELAY
13-GAD
18WH
AIR DRYER RELAY
(CH 8,PG 3)
(CH 9,PG 1)
94-G
16WH
11-GE
12WH
ABS RELAYS
(CH 9,PG 2,5)
11-GAC
14WH
38-G
18WH
38-GB
18WH
G2
GROUND
ADAPTER
(454)
11-GI
10WH
11-GBC
12WH
FOG LIGHT RELAY & SWITCH

(CH 11,PG 8)
DRIVER HEATED SEAT

(CH 8,PG 21)
PASSENGER HEATED SEAT

(CH 8,PG 22)
AUXILIARY BUNK BLOWER RELAY

& SLEEPER OPTIONS
(CH 12,PG 3 ; CH 10,PG 6-10)
11-GAV
18WH
11-GY
10WH
25-G
18WH
CLOCK
(CH 8,PG 2
CH 11,PG 11)
PYROMETER CONTROL MODULE

(CH 6,PG 7)
11-GBD
12WH
SLEEPER OPTIONS
(CH 10,PG 1-4)
*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN

INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE
GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
CHK
JKP
CHANGE
DATE
4MAR02
REVISED 11-GBC &
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
11-GBD. ADDED 38-G & 38-GB.
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Figure 14 Ground Adapter Composite
S08316
PART NO.
AE08-52502
SHEET
07
2.8. GROUND STUD COMPOSITE, P. 8
Figure 15 Ground Stud Composite
S08316
15
16
2.9. GROUND STUD COMPOSITE, P. 9
Figure 16
Ground Stud Composite
S08316
2.10. IGNITION, P. 10
Figure 17
Ignition
S08316
17
18
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11

CHAPTER 2
12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER
COMPOSITE
62T
16DK BL
CIGAR LIGHTER LIGHT
62AG
16DK BL
WIPER SWITCH
62D
18DK BL
SPEEDO/TACH MODULE
(CH 11,PG 11)

(CH 8,PG 6)
62AE
16DK BL
62M
16DK BL
62A
16DK BL
62W
16DK BL
62S
16DK BL
(CH 11,PG 11)
(CH 11,
PG 11)
L1
PANEL
LTS FEED
ADAPTER
(503)
62C
18DK BL
LEFT SIDE CLUSTER
62B
18DK BL
RIGHT SIDE CLUSTER
62P
16DK BL
HEATER CONTROL PANEL LIGHT
62AR
16DK BL
TRAILER LIGHTS SWITCH
62AS
16DK BL
HEADLIGHT SWITCH
62AP
16DK BL
DOME LIGHT SWITCH
62AB
16DK BL
GAUGE PANEL LIGHT
62AN
16DK BL
FOG LIGHT SWITCH
62AL
16DK BL
RIGHT WINDOW SWITCH
62AQ
16DK BL
62BP
16DK BL
CLOCK (CH 11,PG 11)

BUNK CONTROL PNL SWITCH
62M
16DK BL
ENGINE FAN OVERRIDE SWITCH
62AW
16DK BL
RT MOTO MIRRORS SW
62AY
16DK BL
ETHER START SWITCH
(CH 11,PG 11)

(CH 11,PG 11)
(CH 11,PG 11)

(CH 11,PG 2)
(CH 11,PG 9)
(CH 11,PG 11)

(CH 11,PG 8)
(CH 8,PG 3)
(CH 10,PG 3,8,9)

(CH 5,PG 3,4)
(CH 8,PG 9)
(CH 6,PG 11)
62A
16DK BL
L4
PANEL
LTS GND
ADAPTER
(506)
62X
16DK BL
REFRIGERATOR SWITCH
(CH 8,PG 14)

(CH 8,PG 14)
11-GAL
18WH
SPARE SWITCH W/FUSE
62-GH
18WH
SPARE SWITCH N/FUSE
(CH 8,PG 14)

(CH 8,PG 14)
GAUGE PANEL LIGHT
ETHER START SWITCH

(CH 6,PG 11)
11-GS
16WH
11-GT
18WH
CRUISE/DIAGNOSTIC/ENG
BRAKE SWITCHES
(CH 4,PG 1,2,4-6,8-10,12-14)
86-GK
18WH
REFRIGERATOR SWITCH
(CH 10,PG 6)
11-GK
16WH
62-GAS
18WH
HEADLIGHT SWITCH
62-GAR
16WH
TRAILER LIGHTS SWITCH
(CH 11,PG 9)
(CH 11,PG 2)
11-GF
10WH
4MAR02
SPARE SWITCH N/FUSE
62-GAY
18WH
GND
STUD
JKP
62H
16DK BL
(CH 11,PG 11)
(LEFT
DASH
PANEL)
DATE
SPARE SWITCH W/FUSE
62-GAB
18WH
11-GD
8WH
CHK
62U
16DK BL
(CH 10,PG 6)
CRUISE/DIAGNOSTIC/ENG
BRAKE SWITCHES
(CH 4,PG 1,2,4-6,8-10,12-14)
11-GP
12WH
62-GW
18WH
PANEL
LIGHT
SWITCH
(425)
62
16DK BL
62W
16DK BL
62AV
16DK BL
L2
PANEL
LTS FEED
ADAPTER
(504)
CHANGE
ADDED CIR 62X & 86-GK
REV
REFERENCE
55093F
62-GC
18WH
LEFT SIDE CLUSTER
62-GB
18WH
RIGHT SIDE CLUSTER
62-GD
18WH
SPEEDO/TACH MODULE
DRAWN
U00EDL2
RELEASE NO.
P50317A
(CH 11,PG 11)

(CH 11,PG 11)
(CH 11,PG 11)
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Figure 18 Panel Lights Adapter Composite
S08316
PART NO.
AE08-52502
SHEET
11
3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3)

3.1. W/CAT AND CUMMINS ENGINES, P. 1
ELECTRICAL CIRCUIT DIAGRAMCHAPTER
CHARGING AND CRANKING (12V)

W/CAT AND CUMMINS ENGINES

START
FEED
ADAPTER
(509)
14A
02RD
17B
14PK
B1
BATTERY
STUD
14
02RD
2
04RD
(2)
150A
MEGA
FUSE
ALTERNATOR
B
01BK
06BK
TO ECM
POWER
CONN
W/CAT
(CH 4,PG 2)
14C
12RD
14D
12RD
2-G
04WH
(CH 4,PG 2,7)
06BK
14A
02RD
11-G
12WH
TO ECM
POWER
CONN
17B
16PK
BATTERIES
G
14
02RD
FRAME
GROUND
STARTER
MAGNETIC
SWITCH
17C
2
04RD
-+
08PK
06BK
14B
12RD
14A
12RD
15A
06BK
15A
4/0 BK
06BK
06BK
(2) 12GA, BL
FUSIBLE LINKS
4/0 BK
4/0 BK
4/0 BK
CRANKING MOTOR
2-G
04WH
2/O BK
11-GA
06WH
FROM ECM
GROUND
W/ISX,ISM
11-GS
02BK
11-GU
12WH
11-G
12WH
(CH 4,PG 7)
ENGINE
GROUND
CAB
J4 GROUND
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
Figure 19
CRANKING
MOTOR
SOLENOID
FROM SENSOR
GROUND SPLICE
FRAME
GROUND
(CH 3,PG 2
CH 5,PG 2
CH 6,PG 4,9
CH 12,PG 1)
NAME
5000/9200/9400/9900
DATE
26JUL01
W/Cat and Cummins Engines
S08316
PART NO.
AE08-54038
SHEET
01
19
20
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2

12V CRANKING SYSTEM W/OVERCRANK PROTECTION

W/CAT AND CUMMINS

START
FEED
ADAPTER
(509)
14A
02RD
17B
14PK
B1
BATTERY
STUD
(2)
17B
16PK
150A
MEGA
FUSE
2
04RD
14
02RD
STARTER
MAGNETIC
SWITCH
17D
17C
8PK
CRANKING
MOTOR
SOLENOID
CRANKING
MOTOR
17D
18PK
12BL
FL
FL
12BL
18PK
2
04RD
(275)
17D
18PK
17-G
18WH
11-GU
17-G
18WH
FOR REMAINDER OF
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
12WH
(CH 3,PG 1)
14A
02RD
14
02RD
TO ALTERNATOR
ENGINE
GROUND
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
Figure 20
NAME
5000/9200/9400/9900
DATE
26JUL01
PART NO.
AE08-54038
W/Overcrank Protection W/Cat and Cummins Engines
S08316
SHEET
02
3.3. W/I6 HEUI ENGINE, P. 3


W/I6 HEUI ENGINE

START
FEED
ADAPTER
(509)
14A
02RD
17B
14PK
B1
BATTERY
STUD
2
4RD
40A
150A
MEGA
FUSE
TO MODULE
POWER
11-G
10WH
14B
10RD
(CH 4,PG 11)
14A
02RD
B
ALTERNATOR
BATTERIES
17B
16PK
14A
10RD
2
04RD
01BK
FRAME
GROUND
17C
08PK
STARTER
MAGNETIC
SWITCH
14-FL
02RD
06BK
06BK
06BK
06BK
06BK
06BK
11-GL
06BK
4/0 BK
4/0 BK
M
CRANKING
MOTOR
SOLENOID
CRANKING MOTOR
4/0 BK
11-GA
06WH
MAIN
GROUND
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
Figure 21
NAME
5000/9200/9400/9900
DATE
26JUL01
W/I6 HEUI Engine
S08316
PART NO.
AE08-54038
SHEET
03
21
22
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4

12V CRANKING SYSTEM W/OVERCRANK PROTECTION

W/I6 HEUI

14A
02RD
B1
BATTERY
STUD
17B
14PK
START
FEED
ADAPTER
(509)
TO ALTERNATOR
17B
16PK
14A
02RD
150A
MEGA
FUSE
2
04RD
(CH 3,PG 3)
STARTER
MAGNETIC
SWITCH
(4 TERM)
17D
CRANKING
MOTOR
SOLENOID
CRANKING
MOTOR
17D
18PK
8PK
17C
B
18PK
14
02RD
04RD
275
17D
18PK
17-G
18WH
14WH
11-GU
17-G
18WH
FOR REMAINDER OF
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
STARTER MOTOR
GROUND
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
Figure 22
NAME
5000/9200/9400/9900
DATE
26JUL01
W/Overcrank Protection W/I6 HEUI
S08316
PART NO.
AE08-54038
SHEET
04
3.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5

W/CAT AND CUMMINS ENGINES
AND W/1GA CHARGING CIRCUIT

START
FEED
ADAPTER
(509)
17B
14PK
B1
BATTERY
STUD
14A
02RD
(2) 10GA, RUST

FUSIBLE LINKS
14
02RD
2
01RD
(2)
150A
MEGA
FUSE
ALTERNATOR
B
01BK
06BK
TO ECM
POWER
CONN
W/CAT
(CH 4,PG 2)
14C
12RD
14D
12RD
2-G
01WH
(CH 4,PG 2,7)
06BK
14A
02RD
11-G
12WH
TO ECM
POWER
CONN
17B
16PK
BATTERIES
G
14
02RD
FRAME
GROUND
STARTER
MAGNETIC
SWITCH
17C
2
01RD
-+
08PK
06BK
14B
12RD
14A
12RD
15A
06BK
15A
4/0 BK
06BK
06BK
(3) 10GA, RUST

FUSIBLE LINKS
4/0 BK
4/0 BK
4/0 BK
CRANKING MOTOR
2-G
01WH
2/O BK
11-GA
06WH
FROM ECM
GROUND
W/ISX,ISM
11-GS
02BK
11-GU
12WH
11-G
12WH
(CH 4,PG 7)
ENGINE
GROUND
CAB
J4 GROUND
CHK
DATE
CHANGE
REV
REFERENCE
CRANKING
MOTOR
SOLENOID
DRAWN
U00DLK8
RELEASE NO.
59843F
FROM SENSOR
GROUND SPLICE
FRAME
GROUND
(CH 3,PG 2
CH 5,PG 2
CH 6,PG 4,9
CH 12,PG 1)
NAME
5000/9200/9400/9900
DATE
20OCT05
PART NO.
AE08-54038
Figure 23 W/Cat and Cummins Engines and W/1GA Charging Circuit
S08316
SHEET
05
23
24
4. ENGINE SYSTEMS (CHAPTER 4)

4.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1
Figure 24
Caterpillar C10, C11, C12, C13, C15, and C16 Cruise Control
S08316
4.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2
Figure 25 Caterpillar C10, C11, C12, C13, C15, and C16 Engine Brake
S08316
25
26
4.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3
Figure 26
Caterpillar C10, C11, C12, C13, C15, and C16 Engine Controls
S08316
4.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4

CUMMINS ISM, ISX - CRUISE CONTROL

97-GB
18VT
TO
SPLICE
PANEL
LTS FEED
ADAPTER
(504)
97-GH
18VT
62AV
16DK BL
(294)
18BK
62J
16DK BL
5
2
3
7
6
CLUTCH
SWITCH
W/PEDAL
RELEASED
(294)
62K
16DK BL
CRUISE
ON/OFF
SWITCH
(435)
97-GB
18VT
(CH 4,PG 6)
97-GC
18VT
7
62-GJ
18WH
5
3
CRUISE
SET/
RESUME
SWITCH
(436)
18BK
62-GK
18WH
VEHICLE
SPEED
SENSOR
(1099)
97AB
18VT
97AE
18VT
97AA
18VT
97AH
18VT
11-GT
18WH
(294)
ECM
CONN
(1086)
CHK
DATE
CHANGE
15
16
REV
REFERENCE
24
DRAWN
U00CJB5
RELEASE NO.
54719V
Figure 27
97AB
18VT
97AA
18VT
97AE
18VT
97AH
18VT
DASH
CONN
(190)
97AJ
16VT
G4 GROUND
ADAPTER
(456)
97AK
16VT
11-GX
18WH
25
36
27
NAME
5000/9200/9400/9900
DATE
27JUL01
Cummins ISM, ISX Cruise Control
S08316
PART NO.
AE08-54039
SHEET
04
27
28
4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5

CUMMINS ISM, ISX - ENGINE BRAKE

62AV
16DK BL
PANEL
LTS FEED
ADAPTER
(504)
62L
16DK BL
62N
16DK BL
24AD
18GY
2
1
7
6
ENGINE
BRAKE
SELECTOR
2-1-3
SWITCH
(433)
3
8
62-GL
18WH
24-G
18GY
ENGINE
BRAKE
ON/OFF
SWITCH
(434)
11-GT
18WH
11-GX
18WH
62-GN
18WH
TO
SPLICE
24AE
18GY
98SHD
20
98GN(-)
20GN
G4 GROUND
ADAPTER
(456)
98YL(+)
20YL
98SHD
20
98GN(-)
20GN
98YL(+)
20YL
24AP
18GY
J1939
BACKBONE
(1097)
J1939 TERM
RESISTOR
(1098)
24AF
18GY
(CH 4,PG 6)
FRT & REAR

SOLENOID
98GN(-)
20GN
98SHD
20
98YL(+)
20YL
REAR
SOLENOID
47
CHK
DATE
37
24AP
18GY
ENGINE
BLOCK
GROUND
46
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
24AE
18GY
98YL(+)
20YL
98SHD
20
98GN(-)
20GN
24AF
18GY
98SHD
14BK
18
(190)
ECM
CONN
(1086)
NAME
5000/9200/9400/9900
DATE
27JUL01
Figure 28 Cummins ISM, ISX Engine Brake
S08316
PART NO.
AE08-54039
SHEET
05
4.6. CUMMINS ISM , ISX ENGINE CONTROLS, P. 6

CUMMINS ISM, ISX - ENGINE CONTROLS

B2
BATTERY
STUD
14W
6RD
F5-D
20A
FROM
THROTTLE
POSITION
SENSOR
97DL
14VT
(CH 4,PG 7)
11-GX
18WH
(CH 4,PG 4)
97-GE
18VT
DATA LINK
POSITIVE
(514)
FROM
CLUTCH
SWITCH
97-GH
18VT
BRAKE SWITCH
W/PEDAL
RELEASED
(141)
11
DIAGNOSTIC
ON/OFF
SWITCH
(241)
5
2
A
6
8
97AP
18VT
98B(-)
18BK
98(+)
18BK
97AM
18VT
FROM
A/C
PRESSURE
SWITCH
97-GA
18VT
CHK
DATE
44
43
CHANGE
20
10
REV
REFERENCE
DRAWN
34
NAME
5000/9200/9400/9900
U00CJB5
RELEASE NO.
DATE
27JUL01
54719V
Figure 29
23-GB
16TN
(CH 5,PG 2)
ECM
CONN
(1086)
DASH
CONN
(190)
97-GAB
18VT
97AT
18VT
(CH 6,PG 3,5,8

CH 7,PG 2,3)
97AL
18VT
G4
GND
ADAPTER
(456)
TO SPEEDO/
TACH MODULE
97-GA
97AM
18VT
98(+)
16BK
98B(-)
16BK
97AP
18VT
97AT
18VT
11-GX
18WH
18VT
47/48(+)
18 GY
11-GT
18WH
62-GR
18WH
47/48(-)
18 GY
PANEL
LTS FEED
ADAPTER
(504)
DATA
LINK
NEG
(515)
(141)
97AL
18VT
62AV
16DKBL
62R
16DKBL
10
(CH 4,PG 5)
97-GF
18VT
B
C
FROM
ENGINE
BRAKE
99-GA
18VT
97-GA
18VT
(CH 4,PG 4)
24-G
18GY
G4
GND ADAPTER
(456)
STOP
ENG
(423)
FROM
CRUISE
CONTROL
97-GC
18VT
14AA
14RD
11-GT
18WH
WARN
ENG
97-GB
18VT
FEED 12V
GROUND
DATA LINK (+)
11-GR
14WH
LEFT
GAUGE
CLUSTER
(423)
98C(-)
14BK
28D
18TN
DATA
LINK
(137)
98A(+)
14BK
13V
16PK
(CH 2,PG 10)
DATA LINK (-)
FROM FUSE
F4-A
Cummins ISM, ISX Engine Controls
S08316
PART NO.
AE08-54039
SHEET
06
29
30
4.7. CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7
Figure 30
Cummins AHD and ISM Engine Controls
S08316
4.8. I6 HEUI CRUISE CONTROL, P. 8

I6 HEUI - CRUISE CONTROL

PANEL
LTS FEED
ADAPTER
(504)
I1-IGN
ADAPTER
97DS
16VT
F10-C
5A
62AV
16DK BL
97AD
18VT
13AA
16PK
62J
16DK BL
4
2
3
1
5
62K
16DK BL
CRUISE
ON/OFF
SWITCH
(435)
97-GB
18VT
5
1
CRUISE
SET/
RESUME
SWITCH
(436)
VEHICLE
SPEED
SENSOR
(303)
11-GX
18WH
97CF
18VT
97DJ
18VT
97DK
18VT
11-GT
18WH
62-GK
18WH
62-GJ
18WH
97CR
18VT
97AE
18VT
G4 GND
ADAPTER
(456)
CEC
CONN
(379)
CHK
DATE
CHANGE
24
35
REV
REFERENCE
32
DRAWN
U00CJB5
RELEASE NO.
54719V
Figure 31
31
39
47A
16VT
47
16VT
97DK
18VT
97DJ
18VT
97CF
18VT
97CR
18VT
DASH
CONN
(190)
40
NAME
5000/9200/9400/9900
DATE
30JUL01
I6 HEUI Cruise Control
S08316
PART NO.
AE08-54039
SHEET
08
31
32
4.9. I6 HEUI ENGINE BRAKE, P. 9

I6 HEUI - ENGINE BRAKE

G1 GND
ADAPTER
(453)
L2 PNL
LGT ADAPTER
(504)
TO ABS
CONTROL
MODULE
ENG BRAKE
RELAY
(286)
62AX
16DK BL
24AR
16GY
24-GA
18WH
(CH 9,PG 2)
62N
16DK BL
85
30
87A
87
86
24A
18GY
I1 IGN
ADAPTER
(494)
62L
16DK BL
24AS
16GY
24AN
18GY
24AT
18GY
24AF
16GY
4
1
ENG BRAKE
SELECT
(433)
62-GL
18WH
24AM
16GY
ENG BRAKE
ON/OFF
(434)
24AD
18GY
24AE
16GY
RESISTOR PRINTED
CIRCUIT BOARD
CONNECTOR
(390)
24
16GY
(PRINTED
CIRCUIT
BOARD)
11-GAX
18WH
62-GN
18WH
G4 GND
ADAPTER
(456)
(190)
TO CEC CONN
(379)
(CH 4,PG 10)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
Figure 32
NAME
5000/9200/9400/9900
DATE
30JUL01
I6 HEUI Engine Brake
S08316
PART NO.
AE08-54039
SHEET
09
4.10. I6 HEUI ENGINE CONTROLS, P. 10

I6 HEUI - ENGINE CONTROLS

* FUSE LOCATIONS VARY

CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS
F11-A
5A
PANEL
LTS FEED
ADAPTER
(504)
14DLF
14RD
FEED 12V
GROUND
C
62AV
16DK BL
98-G
18VT
F10-D
5A
11-GR
14WH
DATA LINK (+)
98B(-)
14BK
13V
16PK
98(+)
14BK
DATA
LINK
(137)
I1 IGN
ADAPTER
DATA LINK (-)
B1 BAT
ADAPTER
(497)
2
97DL
14VT
6
8
SPEEDOTACH
MODULE
(421)
WARN
ENG
F10-B
10A
LEFT
GAUGE
CLUSTER
13
97CT
16VT
11
10
98A(+)
14BK
(CH 4,PG 19)

14B
10RD
97CT
16VT
11-G
10WH
97NM
18VT
98
18BK
54
CHANGE
17
16
REV
REFERENCE
44
DRAWN
RELEASE NO.
54719V
85
30
87A
87
86
97CM
10PL
43
11-GY
14WH
11-GX
14WH
97NM
18VT
34
U00CJB5
Figure 33
11-GW
14WH
(CH 4,
PG 17)
15
97M
18VT
98
18BK
24
18GY
55
98A(+)
18BK
DASH
CONN
(190)
TO ENG
BRAKE
45
DATE
97N
18VT
98C(-)
18BK
97AF
18VT
97T
18VT
CEC
MODULE
RELAY
(396)
23
11-GZ
14WH
98C(-)
14BK
97AF
18VT
97T
18VT
97AA
18VT
97AA
18VT
CEC
CONN
(379)
CHK
POWER CONN
(490)
(141)
(423)
B1 BAT
ADAPTER
(497)
14BB
14RD
42
21
22
97AH
16VT
SERV/
CHECK
ENG
97DT
16VT
97AL
16VT
BRAKE
SW
(141)
(CH 6,PG 3,5,8

CH 7,PG 2,3)
97AL
14PL
STOP
ENG
97CK
14PL
6
12
PANEL
LTS GND
ADAPTER
(506)
97CL
14PL
28D
18TN
28A
18TN
(423)
DATA LINK
POSITIVE
(514)
11-GT
18WH
47/48(+)
18 GY
98
18BK
GND ADAPTER
(453)
47/48(-)
18GY
28A
18TN
(CH 2,PG 10)
DIAGNOSTIC
ON/OFF
SWITCH
(241)
62-GR
18WH
DATA
LINK
NEG
(515)
TO FUSE
F4-A
41
25
NAME
5000/9200/9400/9900
DATE
30JUL01
I6 HEUI Engine Controls
S08316
PART NO.
AE08-54039
SHEET
10
33
34
4.11. I6 HEUI MODULE POWER AND GROUND SYSTEM, P. 11

I6 HEUI - MODULE POWER & GROUND SYSTEM

TO BATTERY
14B
10RD
11-G
10WH
(CH 3,PG 6)
NEG BAT
14B
10RD
11-G
10WH
POS BAT
CEC MODULE CONN

(379)
POWER CONN
(490)
11-G
10WH
97CT
16VT
97CT
16VT
97DS
16VT
13AA
16PK
F10-C *
5A
LOW PWR GND
23
HSO GND
11-GW
14WH
DC/DC(-)
11-GX
14WH
DC/DC(-)
97CM
10PL
97AL
14PL
41
V IGN-HSO
97CK
14PL
22
DC/DC(+)
97CL
14PL
21
DC/DC(+)
25
MPR
24
V IGN
86
87
(190)
97DT
16VT
42
11-GY
14WH
14B
10RD
85
F10-B *
10A
14BB
14RD
30
B1 BATTERY
ADAPTER
(497)
87
MODULE POWER
RELAY
(396)
11-GZ
14WH
97CR
16VT
97AH
16VT
97CR
16VT
I1 IGN
ADAPTER
(494)
* FUSE LOCATIONS VARY
CHECK INSIDE POWER
DISTRIBUTION CENTER FOR ACTUAL LOCATIONS
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
Figure 34
NAME
5000/9200/9400/9900
DATE
30JUL01
I6 HEUI Module Power and Ground System
S08316
PART NO.
AE08-54039
SHEET
11
4.12. I6 HEUI ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12

I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR

TEMPERATURE SENSOR SYSTEMS

99B
18VT
99A
18VT
97BU
16VT
97CD
18VT
97BL(5V)
18VT
97Z
18VT
97
18VT
B
A
APS/IVS
SWITCH
(267)
CLUTCH SWITCH
(294)
ENGINE CONN.
(190)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
BAP
11
97AX
16VT
12
ATS
97BW
18VT
99B
18VT
29
APS
97CD
18VT
26
VBREF GND
* FUSE AND RELAY LOCATIONS

VARY. CHECK INSIDE POWER
DISTRIBUTION CENTER FOR
ACTUAL LOCATION
97A
18TN
VREF
27
IVS
CEC
MODULE
CONN
(379)
97U(5V)
18VT
99D
18VT
97W
18VT
97CD
18VT
99E
18VT
NC
97W
18VT
99B
18VT
99D
18VT
99D
18VT
97U(5V)
18VT
IDLE
POSITION
SWITCH
99C(5V)
18VT
NO
97A
18VT
ACCEL
POSITION
SENSOR
18VT
97AK
F10-A *
10A
AMBIENT
AIR TEMP
SENSOR
(463)
97AX
16VT
BAROMETRIC
PRESSURE
SENSOR
(1160)
16PK
13BB
I1 IGN ADAPTER
(494)
NAME
5000/9200/9400/9900
DATE
30JUL01
PART NO.
AE08-54039
Figure 35 I6 HEUI Accelerator, BAP, Ambient Air Temp Sensor System
S08316
SHEET
12
35
36
4.13. I6 HEUI SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13

I6 HEUI - SURGE TANK & EXHUAST BRAKE

SOLENOID

SURGE TANK
(METAL TANKS)
CEC
(379)
10
34
B
TN
(400-A)
METAL SURGE TANK
EXHAUST BRAKE SOLENOID,I6

N/ABS, N/ALLISON WT TRANSMISSIONS
EXHAUST
BRAKE
SOLENOID
(372)
A
B
(372)
(372)
23
16TN
24A
16GY
24B
16GY
KEY SWITCH
(40)
47
F9-D
R
13
12PK
13U
12PK
23
16TN
CEC MODULE CONN.

(379)
(2)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
NAME
5000/9200/9400/9900
DATE
30JUL01
PART NO.
AE08-54039
Figure 36 I6 HEUI Surge Tank and Exhaust Brake Solenoid
S08316
SHEET
13
37
5. FANS (CHAPTER 5)
5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16
W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1
Figure 37 Horton and Kysor Engine Fan With Cat C10, C11, C12, C13, C15 and C16 W/ and N/ A/C, W/
and N/ Manual Fan Override Switch
S08316
38
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/
AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2
CHAPTER
HORTON AND KYSOR ENGINE FAN W/CUMMINS ISM,

ISX W/ & N/ A/C,
W/ & N/ MANUAL FAN OVERRIDE SWITCH
17
34
ECM
(1086)
38
97-GAB
18VT
ENGINE
BLOCK
GROUND
(2-J)
23A
16TN
TO
PANAL FEED
ADAPTER
(503)
23D
16TN
23B
16TN
11-GU
12WH
23C
16TN
23-GB
16TN
23A
16TN
23-GA
16WH
(CH 2,PG 11)
(2-K)
62M
16DK BL
BATT
(228)
(7)
(5)
(8)
(4)
GRD
(1)
(227)
OFF
ON
16BK
(6)
23B
16TN
16BK
11-GR
16WH
OPEN > 300 PSI

CLOSE < 210 PSI
23-GY
16WH
ENGINE FAN
OVERRIDE
SWITCH
(659)
A/C
PRESSURE
SWITCH
CAB
GROUND
16BK
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR
CHK
DATE
CHANGE
SOLENOID
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
ON
OFF
OFF
ON
FAN
NAME
5000/9200/9400/9900
DATE
30JUL01
PART NO.
AE08-54040
SHEET
02
Figure 38 Horton and Kysor Engine Fan With Cummins ISM, ISX W/ and N/ A/C, W/ and N/ Manual
Fan Override Switch
S08316
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3
HORTON & KYSOR ENGINE FAN W/I6 HEUI

W/SHUTTER

FAN SOLENOID
(227)
A
97EFS
16TN
97EFT
16TN
(2)
ENGINE FAN
CONTROL CONN
(1075)
(2)
J
23D
16TN
23A
16TN
23
16TN
FREON PRESSURE
SWITCH
(228)
23B
16TN
(2)
23
16TN
13
12PK
13U
12PK
23A
16TN
F9-A
33
KEY SWITCH
(40)
CEC MOD CONN

(379)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
NAME
5000/9200/9400/9900
DATE
30JUL01
PART NO.
AE08-54040
Figure 39 Horton and Kysor Engine Fan With I6 HEUI Engines W/Shutter
S08316
SHEET
03
39
40
6. GAUGES AND SYSTEMS (CHAPTER 6)

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1
Figure 40
4x2 Rear Axle Oil Temperature Gauge
S08316
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2
Figure 41
6x4 Axle Forward-Rear and Rear-RearTemperature Gauge
S08316
41
42
6.3. ENGINE OIL PRESSURE GAUGE, P. 3
Figure 42 Engine Oil Pressure Gauge
S08316
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4
Figure 43
Engine Oil Temperature Gauge
S08316
43
44
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5
Figure 44
Engine Water Temperature Gauge
S08316
6.6. FUEL LEVEL GAUGE, P. 6
Figure 45
Fuel Level Gauge
S08316
45
46
6.7. PYROMETER GAUGE, P. 7
Figure 46
Pyrometer Gauge
S08316
6.8. SPEEDOMETER GAUGE TACHOMETER GAUGE, P. 8
Figure 47 Speedometer Gauge Tachometer Gauge
S08316
47
48
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9

TRANSMISSION OIL TEMPERATURE

GAUGE

FROM
FUSE
F4-A
28C
18TN
13V
16PK
(CH 2,PG 10)
(420)
TRANSMISSION
OIL
TEMPERATURE
GAUGE
(420)
31
18TN
11-GJ
18WH
(420)
31
16TN
11-GQ
16WH
(2-V)
TRANSMISSION
OIL
TEMPERATURE
SENDER
(236)
(LEFT
DASH
PANEL)
11-GF
10WH
31
16TN
31-G
16WH
31-G
16WH
GROUND
STUD
11-GU
12WH
ENGINE
GROUND
CHK
DATE
CHANGE
CJB5//RMVD W/3406,
REV
REFERENCE
54719V
DRAWN
NAME
5000/9200/9400/9900
U00EDL2
RELEASE NO.
W/SERIES60, W/M11,N14.
Figure 48
DATE
12FEB99
P50317A
Transmission Oil Temperature Gauge
S08316
PART NO.
AE08-52506
SHEET
09
6.10. VOLTMETER GAUGE, P. 10
Figure 49
Voltmeter Gauge
S08316
49
50
6.11. ETHER START, P. 11

ETHER START

PANEL
LTS FEED
ADAPTER
(504)
F10-A
10A
21H
18TN
62AY
16DK BL
13L
12PK
IGNITION
ADAPTER
(494)
ETHER
START
SWITCH
(600)
6
8
(390)
21B
16TN
18BN
F
F
(2-Q)
21A
18TN
OPEN >50
CLOSE <40
5
PANEL
LTS GND
ADAPTER
(506)
62-GAY
18WH
21
18TN
THERMO
SWITCH
CHK
(72)
BK
BK
(1)
21
16TN
21A
16TN

DISTRIBUTION CENTER
DATE
CHANGE
CJB5//21B-16TN WAS
ETHER
CONTROL
VALVE
REV
REFERENCE
54719V
DRAWN
U00EDL2
RELEASE NO.
21A-14TN.
P50317A
NAME
5000/9200/9400/9900
DATE
12FEB99
Figure 50 Ether Start
S08316
PART NO.
AE08-52506
SHEET
11
6.12. MANIFOLD PRESSURE GAUGE, P. 12

MANIFOLD PRESSURE GAUGE

MANIFOLD
PRESSURE
1
IGNITION
ADAPTER
(494)
13MA
18PK
62AB
18DK BL
98MB(-)
18BK
11-GHD
18WH
28M
18TN
28MA
18TN
(1285)
98MA(+)
18BK
GAUGE
CONTROLLER
MODULE
DATA LINK
NEGATIVE
(515)
*
F10-A
10A
BATTERY
ADAPTER
(497)
DATA LINK
POSITIVE
(514)
14MA
18RD
*
PANEL LIGHT
ADAPTER
(503)
F10-A
10A
GROUND
ADAPTER
(453)
CHK

DISTRIBUTION CENTER
DATE
CHANGE
REV
REFERENCE
DRAWN
U00CJB5
RELEASE NO.
54719V
Figure 51
NAME
5000/9200/9400/9900
DATE
25JUL01
Manifold Pressure Gauge
S08316
PART NO.
AE08-52506
SHEET
12
51
52
7. WARNING LIGHTS (CHAPTER 7)

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1
Figure 52
Air Suspension Release Warning Light
S08316
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2
Figure 53
Engine Oil Pressure Warning Light
S08316
53
54
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3
Figure 54
Engine Water Temperature Warning Light
S08316
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4
Figure 55
Low Air Pressure Warning Light
S08316
55
56
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5
Figure 56 Low Fuel Level Warning Light
S08316
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6
Figure 57
Power Divider Lock (PDL) Warning Light and Buzzer
S08316
57
58
7.7. DIFFERENTIAL LOCK WARN LIGHT 4X2, P. 7
Figure 58
Differential Lock Warn Light 4x2
S08316
7.8. DIFFERENTIAL LOCK WARN LIGHT 6X4, P. 8
Figure 59
Differential Lock Warn Light 6x4
S08316
59
60
8. CAB ACCESSORIES (CHAPTER 8)

8.1. CIGAR LIGHTER, P. 1
CHAPTER 8
CIGAR LIGHTER (CAB)

14T
10RD
14W
6RD
B2 BAT
STUD
F2-B
10A
TO DOME
AND
COURTESY
LIGHTS
F2-A
15A
63
18DKBL
84
14LTGN
(CH 11,PG 4,15)
(CH 11,PG 5,6)
(1090)
84H
14LTGN
A
TO JS2
SPLICE
TO WORK
LIGHT
65A
14OR
62T
16DKBL
62AA
16DKBL
CIGAR
LIGHTER
84-GH
16WH
(1090)
11-GD
8WH
84-G
16WH
(1090)
GROUND
STUD
CHK
JKP
CHANGE
DATE
5DEC00
ADDED CIRS 84H, 84-GH,
REV
REFERENCE
P53958R
DRAWN
U00EDL2
RELEASE NO.
& 62AA.
Figure 60
P50317A
LEFT
DASH
PANEL
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Cigar Lighter
S08316
PART NO.
AE08-52508
SHEET
01
8.2. CLOCK, P. 2
CLOCK (CAB)

LEFT BLANK INTENTIONALLY
CHK
JKP
CHANGE
DATE
4MAR02
REMOVED GEOMETRY
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 61
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Clock
S08316
PART NO.
AE08-52508
SHEET
02
61
62
8.3. ELECTRIC WINDOW RIGHT, P. 3
Figure 62
Electric Window Right
S08316
8.4. ELECTRIC WINDOW RIGHT AND LEFT, P. 4
Figure 63
Electric Window Right and Left
S08316
63
64
8.5. DEFROSTER FAN(S), P. 5
Figure 64
Defroster Fan(s)
S08316
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6
Figure 65 Electric Windshield Wipers with Intermittent Wipe and Wash
S08316
65
66
8.7. HORN, P. 7
Figure 66
Horn
S08316
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8

CHAPTER 8
MIRROR LIGHTS AND HEATED MIRRORS

FROM
IGN
RELAY
FROM CAB AND TRAILER

TAIL LIGHTS RELAY
13H
12PK
(CH 11,PG 2)
58M
16BN
13BN
12PK
(CH 2,PG 10)
F5-A
15A
(1116)
(973)
78C
16LT GN
7
3
7
8
78A
18LT GN
78-G
18WH
62-GAX
18WH
58J
18BN
78B
18LT GN
78-G
18WH
(1054)
58L
18BN
(1050)
58J
18BN
78A
18LT GN
HEATED
MIRROR
SWITCH
(438)
58L
18BN
(CH 8,PG 9,10)
58J
18BN
62AX
16DK BL
78C
16LT GN
78
18LT GN
TO
MOTORIZED
MIRRORS
(1127)
RIGHT
HEATED
MIRROR
LEFT
MIRROR
LIGHT
18WH
RIGHT
MIRROR
LIGHT
(1127)
11-GX
18WH
TO
CAB DOME
LIGHTS
(1128)
11-GY
18WH
11-GBM
18WH
(1050)
11-GZ
18WH
18WH
18WH
62-GAX
18WH
LEFT
HEATED
MIRROR
18WH
GROUND
ADAPTER
(456)
18GN
18YL
18YL
18GN
(1128)
11-GZ
18WH
(1054)
11-GAE
18WH
11-GAE
18WH
63-GZ
18WH
63-GW
18WH
(CH 11,PG 5-6)

CHK
DATE
(CH 11,PG 5-6)

CHANGE
SNS//ADDED (438),78-G
REV
REFERENCE
P52739E
DRAWN
U00SFW2
RELEASE NO.
62-GAX & 62AX
Figure 67
TO
CAB DOME
LIGHTS
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Mirror Lights and Heated Mirrors
S08316
PART NO.
AE08-52508
SHEET
08
67
68
8.9. RIGHT MOTORIZED MIRROR, P. 9
Figure 68
Right Motorized Mirror
S08316
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10
Figure 69
Dual Axis Motorized Mirrors
S08316
69
70
8.11. POWER SOURCE (CB), P. 11
Figure 70
Power Source (CB)
S08316
8.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12
Figure 71
Radio-CB Accommodation Package
S08316
71
72
8.13. RADIO-CAB, SPEAKERS, P. 13
Figure 72
Radio-Cab Speakers
S08316
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14
Figure 73
Owner/Operator Spare Switch
S08316
73
74
8.15. ELECTRIC LOCK RIGHT AND LEFT, P. 15
Figure 74 Electric Lock Right and Left
S08316
8.16. INTERVISION DISPLAY, P. 16
Figure 75 Intervision Display
S08316
75
76
8.17. EATON VORAD COLLISION AVOIDANCE, P. 17

EATON VORAD-COLLISION AVOIDANCE

D2-DATA LINK NEG.

(515M)
D1-DATA LINK POS.

(514M)
'CAVITY F'
'CAVITY F'
G1 GND
ADAPTER
(453M)
'CAVITY F'
(4M)TO TURN
SINGNAL SWITCH
CH 11,PG 14
55A
12OR
57D2
12OR
70A2
12OR
I2
IGNITION
ADAPTER
(495M)
57B
12OR
56B
12OR
73G
16WH
'CAVITY D'
CONN 1226F
56D
12OR
57D1
12OR
70A1
12OR
VORAD ECU
GND
73M
16GN
73R
16BL
73H
16LTBL
CONN 1229
CONN 1
FRONT END
73R
16LTBL
CONN 1230
73AF
16LTBL
73E
16LTBL
CONN 1240
1
73T
16LTBL
73E
16LTBL
73D
16LTBL
73P
16LTBL
73J
16LTBL
73N
16LTBL
73S
16LTBL
73L
16LTBL
73D
16LTBL
73C
16LTBL
73C
16LTBL
73B
16LTBL
73B
16LTBL
73GA
16WH
73A
16LTBL
73AF
16BN
CONN 1239
1
98EV(+)
16BK
98EV(-)
16BK
(4F)TO
MAIN CAB
CH 11,PG 14
RIGHT SIDE
SENSOR
FRONT
ANTENNA
73M
16LTBL
F10-B
5A
KS1
XS1
CONN 1227
ECU
C 10
C 11
C 12
C 13
C 14
C 15
C 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
CHK
JPM
DATE
8APR02
CHANGE
CAV C OF CONN1 WAS E
REV
REFERENCE
55303S
DRAWN
U00GSC2
RELEASE NO.
P53583S
Figure 76
NAME
9100/9200/9400/9900
DATE
30NOV01
Eaton Vorad Collision Avoidance
S08316
PART NO.
AE08-52508
SHEET
17
RIGHT SIDE
DISPLAY
73
14LTBL
KS2
73GB
16WH
8.18. EATON VORAD COLLISION AVOIDANCE, P. 18

EATON VORAD-COLLISION AVIODANCE

J1939 Y-BLOCK
CONN (1234Z)
J1939 DASH
CONN (1233B)
J1939 TERMINATING
RESISTOR (1234R)
3
J1939 ABS
CONN (1233C)
3
98GN8(-)
20GN
98SHD8
20NONE
98YL8(+)
20YL
DRIVER
DISPLAY
UNIT
A
J1939 VORAD
CONN (1233A)
98SHD9
20NONE
98YL9(+)
20YL
73X
18LTBL
73W
18LTBL
73V
18LTBL
73U
18LTBL
98GN9(-)
20GN
D
CONN 1228
CONN 1227
ECU
D 10
D 11
D 12
D 13
D 14
D 15
D 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
U00JPM8
10DEC01
U00JJH7
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
10DEC01 9100/9200/9400/9900
U00GSC2
RELEASE NO.
P53583S
Figure 77
DATE
30NOV01
Eaton Vorad Collision Avoidance
S08316
PART NO.
AE08-52508
SHEET
18
77
78
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19

TEMPERATURE/COMPASS DISPLAY

41A
F10
1
F10
2
I1 IGN
ADAPTER
(494M)
13CD
18 PK
(464M)
TEMP/COMP
ROOF CONNECTOR
(1281F/1281M)
41B
(464M)
TEMP/COMP
DISPLAY
(1282M)
41A
41A
F10-A
5A
F10
3
CAVITY "C"
F10
4
F10-B
5A
CAVITY "C"
18 LTGN
41B
TEMP SENSOR
(1284)
41B
18 LTGN
41B
41C
41C
18 RD
B
B2 BAT
ADAPTER
(498M)
14CD
18 RD
41A
41D
18 PK
C
41E
41-G
41H
41D
41C
41D
18 LTGN
41E
41E
41C
41D
18 LTGN
FRONT END
CONNECTOR
(1M/1F)
18 LTGN
41-G
41-G
18 WH
41F
18 LTGN
41D
18 YL
41C
18 LTGN
TEMP DISPLAY
HEADLIGHT FEED
(469OL)
18 WH
18 LTGN
41E
18 LTGN
18 LTGN
G
41J
NC
41C
18 YL
18 LTGN
66H
DRL NIGHT
(469PL)
18 LTGN
K
41D
66H
18 LTGN
18 YL
18 WH
41-G
G3 GROUND
ADAPTER
(455M)
COMPASS
MODULE
(1283)
CAVITY "H"
18 LTGN
41F
41H
1
2
18 LTGN
41J
18 LTGN
U00CNA1
12DEC01
U00BDW1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
12DEC01 9100/9200/9400/9900
U00JRE1
RELEASE NO.
51083K
DATE
23NOV01
Figure 78 Temperature/Compass Display
S08316
PART NO.
AE08-52508
SHEET
19
8.20. ROAD RELAY IV, P. 20

ROAD RELAY IV

L2
PANEL LTS
ADAPTER
62EA
18 DKBL
(504M)
CAVITY "B"
A
B
DATA
LINK
POS
(514M)
C
D
E
F 98E(+)
18 BK
(662)
A
B
62EA
98E(+)
18 BK
E
F
18 DKBL
DATA
LINK
NEG
(515M)
98D(-)
98D(-)
13PB
14B
18 BK
18 BK
G
18 PK
ROAD
RELAY
DISPLAY
MODULE
18 RD
I1
IGNITION
ADAPTER
11-GPD
F10-B
5A
13PB
18 WH
13PB
18 PK
18 PK
(495M)
CAVITY "D"
3
LOOP BACK
CONNECTOR
B2
BATTERY
ADAPTER
F10-A
5A
14B
10-WAY
14B
18 RD
18 RD
(497M)
CAVITY "J"
(CAV A & J
JUMPED)
G1
GROUND
ADAPTER
11-GPD
18 WH
(453M)
CAVITY "J"
U00CNA1
12DEC01
U00BDW1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
12DEC01 9100/9200/9400/9900
U00JRE1
RELEASE NO.
51083K
Figure 79
DATE
23NOV01
Road Relay IV
S08316
PART NO.
AE08-52508
SHEET
20
79
80
8.21. HEATED SEAT DRIVER, P. 21

HEATED SEAT - DRIVER

FROM
IGN RELAY
(CH 2,PG 10)
13P
14PK
13H
12PK
13EF
18PK
12
IGNITION
ADAPTER
(495)
18
BK
38A
18LTGN
F10 A
10A
B
18
RD
(1331)
HI
(PART OF SEAT)
18
BK
LO
38-G
18WH
18
WH
(1331)
U00JKP2
G3
GROUND
4MAR02
ADAPTER
(455)
U00GSD1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00LDG2
RELEASE NO.
55093F
Figure 80
DATE
19FEB02
Heated Seat Driver
S08316
PART NO.
AE08-52508
SHEET
21
8.22. HEATED SEAT PASSENGER, P. 22

HEATED SEAT - PASSENGER

FROM
IGN RELAY
(CH 2,PG 10)
13P
14PK
13H
12PK
13EG
18PK
12
IGNITION
ADAPTER
(495)
18
BK
38B
18LTGN
F10 A
10A
B
18
RD
(1332)
HI
(PART OF SEAT)
18
BK
LO
38-GB
18WH
18
WH
(1332)
U00JKP2
G3
GROUND
4MAR02
ADAPTER
(455)
U00GSD1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00LDG2
RELEASE NO.
55093F
Figure 81
DATE
19FEB02
Heated Seat Passenger
S08316
PART NO.
AE08-52508
SHEET
22
81
82
9. CHASSIS ACCESSORIES (CHAPTER 9)

9.1. AIR DRYER, P. 1
Figure 82 Air Dryer
S08316
9.2. ABS/ATC (BENDIX), P. 2

CHAPTER 9
ABS/ATC (BENDIX)

B1
BATTERY
STUD
94KP
18TN
4
85
30
86
ABS
FEED
(5710)
1
92GG
18TN
14K
6RD
87
87 A
ABS/XMSN
INTERRUPT
(1085M)
94ST
14GY
A
14AN
10RD
14AN
10RD
14AE
10RD
13V
16PK
FROM
FUSE
F4-A
(CH2, PG 10)
13W
14PK
94B
14GY
94H
16GY
94-G
16WH
BLINK/
ECM
GROUND
(354,A-D)
E3
C2
BRAKE INT
ABS
WARNING
LAMP
K1
ABS
CONTROL
MODULE
TRACTION
CONTROL
SWITCH
(511)
GROUND
ADAPTER
(455M)
94VT
16GY
94KC
16GY
BATTERY
K3
94GL
16WH
87
87
86
94BE
18GY
30
85
ATC
DISABLE
E2
F2
ATC DISABLE
ABS
IGNITION
RELAY
(152M)
*
ABS
WARNING
LIGHT
RELAY
(165)
*
94T
18GY
94-GA
16WH
94K
10GY
94KB
16GY
BATTERY
94KA
16GY
BATTERY
355
K2
14P
16RD
B1
(423M)
TRAILER
WARNING
LAMP
85
2
(464M)
F10
10A
*
14
(420M)
1
87
14
94BD
18GY
86
30
(423M)
3
ATC LIGHT
94
10GY
15
(420M)
87
TRAC
CNTL
LAMP
(420M)
3
TRLR
ABS
LAMP
94P
18GY
RIGHT SIDE
CLUSTER
28C
18TN
IGNITION
ADAPTER
(494)
F10-A
30A
*
94E
18GY
(464M)
ANTI
LOCK
LAMP
28A
18TN
(JS1)
2
* FUSE AND RELAY

LOCATIONS VARYCHECK INSIDE POWER
DISTRIBUTION CENTER
CHK
JKP
CHANGE
DATE
11APR01
ADDED TRLR ABS LAMP.
REV
REFERENCE
P54004K
DRAWN
U00EDL2
RELEASE NO.
94-GA WAS AT CONN 165.
P50317A
NAME
9200/9400/9900
DATE
12FEB99
Figure 83 ABS/ATC (Bendix)
S08316
PART NO.
AE08-52509
SHEET
02
83
84
9.3. ABS/ATC (BENDIX) (CONT.), P. 3
Figure 84
ABS/ATC (Bendix) (cont.)
S08316
9.4. ABS/ATC (BENDIX) (CONT.), P. 4

CHAPTER 9
ABS/ATC (BENDIX)

RIGHT FRONT
WHEEL
SPEED
SENSOR
DATA
LINK
NEG
(515M)
RIGHT FRONT
MODULATOR
VALVE
(291)
DATA
LINK
POS
(514M)
D
18BK
18BK
GROUND
(350)
23
YL/WH
16YL
INPUT
22
YL/WH1
16BL
94BY
18DKBL
RD/WH1
16RD
94BX
18YL
94BR
18BK
BK/WH1
16OR
19
E3
DKBL/WH1
16BK
SINK
E2
17
(355)
94-GL3
16WH
94-GL2
16WH
A3
GROUND
A2
A1
ECM
GND
(354)
OUTPUT
94-GL1
16WH
94BJ
18LTBL
A1
GROUND
94CB
18VT
94BP
18RD
C1
HOLD
94BH
18LTGN
SINK
EXHAUST
94BF
18DKBL
D1
18
LTBL/WH
16LTBL
REAR
CHASSIS
CONNECTOR
(690)
E1
94BN
18BN
(471M)
C1
BN/WH1
16TN
B1
LTGN/WH
16LTGN
ABS CONTROL MODULE
H2
OUTPUT
94BB
18YL
INPUT
J1587(+)
EXHAUST
J1587(-)
H3
VT/WH
16VT
G2
HOLD
G3
LTBL/WH
16LTBL
VT/WH
16VT
(471M)
A
LTGN/WH
16LTGN
DKBL/WH
16 DKBL
DKBL/WH
16 DKBL
YL/WH
16YL
98J(+)
16BK
98K(-)
16BK
(292F)
(352)
RIGHT
REAR
WHEEL
SPEED
SENSOR
RIGHT REAR
MODULATOR
VALVE
(354)
CHK
CHANGE
DATE
VTT//CIR 94BF WAS
REV
REFERENCE
P54020U
DRAWN
U00EDL2
RELEASE NO.
94BA.
Figure 85
P50317A
18BK
18BK
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
ABS/ATC (Bendix) (cont.)
S08316
PART NO.
AE08-52509
SHEET
04
85
86
9.5. ABS/ATC (WABCO), P. 5

CHAPTER 9
ABS/ATC (WABCO)

(423M)
28A
18TN
FROM
FUSE
F4-A
13V
16PK
28C
18TN
L2
PANEL LTS
FEED ADAPTER
(504M)
(420)
(CH 2,PG 10)
ANTI
LOCK
TRAC
CNTL
(420M)
14
15
14
62AJ
16DK BL
TRAILER
(423M)
G1
GROUND
ADAPTER
(453M)
94BD
18GY
94E
18GY
11GR
16WH
MUD/SNOW
SWITCH
(753M)
5
4
LEFT
FRONT
WHEEL
SPEED
SENSOR
94-GB
18WH
5
6
4
BLINK CODE
SWITCH
(511M)
1
LEFT
FRONT
MODULATOR
VALVE
(768)
2
2
10
[BL1]
16BL
[BN1]
16BN
(CH 9,PG 6)
[GN/YL1]
16GN
[BN4]
16BN
94BE
16GY
[BK4]
16BK
G3
GROUND
ADAPTER
(455M)
94H
16GY
FROM
ABS POWER
RELAY
3
1
94T
18GY
94-GC
18WH
94-G
16WH
(767)
TWISTED PAIR
* FUSE AND RELAY

DISTRIBUTION CENTER
CHK
JKP
DATE
28NOV00
CHANGE
TRT//SWAP REF DESG ON
Figure 86
IN
OUTPUT
94WH
18LTBL
TO
SPLICE
MS2
(CH 9, PG 6)
REV
REFERENCE
P54004D
DRAWN
U00EDL2
RELEASE NO.
ECU CONNS. SPLICE MS2 WAS RS2
OUT
15
94WJ
18VT
94WD
18BN
12
INPUT
(766)
ATC
FUNCTION
ABS
CONTROL
MODULE
ATC LIGHT
ABS LIGHT
13
TRAILER
LIGHT
(771)
15
94WC
18BK
(1000)
94WK
18LTGN
(471M)
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
ABS/ATC (WABCO)
S08316
PART NO.
AE08-52509
SHEET
05
9.6. ABS/ATC (WABCO) (CONT.), P. 6

CHAPTER 9
ABS/ATC (WABCO)

(5710L)
14AN
10RD
14AN
10RD
13X
14PK
I1
IGNITION
ADAPTER
(494M)
13W
14PK
1
30
85
87
87
A
3
86
ABS
POWER RELAY
(152M)
*
FROM
ABS WARNING
LIGHT RELAY
94-GC
18WH
94A
10RD
B1
BATTERY
STUD
14K
6RD
(CH 9,PG 5)
FROM
LEFT REAR
MODULATOR VALVE
(CH 9, PG 7)
94WN
18 DKBL
F10-A
15A
*
94WW
18 RD
FROM
LEFT FRONT
MODULATOR VALVE
(CH 9, PG 5)
(7J)
ECM
GND
(770)
3
1
[BL2]
16BL
94WF
18BN
94WE
18LTBL
94WA
18BK
10
[BN3]
16BN
[BN2]
16BN
[BK3]
16BK
[GN/YL2]
16GN
94K
14GY
94WG
18LTGN
D
94-GD
14WH
13Y
14PK
DATA
LINK
POS
(514M)
94-GF
14WH
DATA
LINK
NEG
(515M)
RIGHT FRONT
WHEEL
SPEED
SENSOR
RIGHT FRONT
MODULATOR
VALVE
(769)
94WK
18 LTGN
F10-B
5A
*
FROM
RIGHT REAR
MODULATOR VALVE
(CH 9, PG 7)
(471M)
(1000)
94WB
18BN
94-GA
16GY
TWISTED PAIR
94-GB
16GY
(MS1)
98J(+)
16RD
98K(-)
16DK BL
(MS2)
13
OUTPUT
INPUT
IN
ECU(-)
GROUND
J1587(-)
11
J1587(+)
10
BATT
ECU(+)
OUT
(766)
(771)
ABS CONTROL MODULE

* FUSE AND RELAY
DISTRIBUTION CENTER
CHK
JKP
DATE
28NOV00
CHANGE
TRT//SWAP REF DESG ON
REV
REFERENCE
P54004D
DRAWN
U00EDL2
RELEASE NO.
ECU CONNS. SPLICE REFS WERE RS1,RS2
Figure 87
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
ABS/ATC (WABCO) (cont.)
S08316
PART NO.
AE08-52509
SHEET
06
87
88
9.7. ABS/ATC (WABCO) (CONT.), P. 7
Figure 88 ABS/ATC (WABCO) (cont.)
S08316
89
9.8. TRAILER CONNECTION BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8
Figure 89 Trailer Connection Back of Sleeper Mounted W/Tractor ABS
S08316
90
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED, P. 9
Figure 90
Trailer Connection W/Four Wheel Trailer Frame Mounted
S08316
9.10. TWO SPEED AXLE WIRING, P. 10
Figure 91 Two Speed Axle Wiring
S08316
91
92
9.11. TRUCK BODY CONNECTION, P. 11
Figure 92
Truck Body Connection
S08316
9.12. TRAILER CONNECTION N/SLEEPER BACK OF CAB MOUNTED, P. 12
Figure 93
Trailer Connection N/Sleeper Back of Cab Mounted
S08316
93
94
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED

W/5000, P. 13
Figure 94 Trailer Connection W/Four Wheel Trailer Frame Mounted W/5000
S08316
9.14. MERITOR G SERIES TRANSMISSION, P. 14

NAVISTAR INTERNATIONALTRANSPORTATION CORP.
CHAPTER 9
MERITOR G SERIES XMSN

INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
LATCHING
RELAY
HIGH/LOW
SWITCH
* F11-A
10A
13Y
14PK
92PF
14TN
I2IGNITION
ADAPTER
(495)
14WH
XMSN
POWER
(1279)
14RD
G4-GROUND
ADAPTER
(456)
XMSN
POWER
(1130)
UNLABELED CIRCUITS AND

CONNECTORS ARE PART OF
MERITOR'S WIRING-SHOWN
AS REFERENCE ONLY
* FUSE AND RELAY

DISTRIBUTION CENTER
CHK
JKP
DATE
07FEB00
CHANGE
RMVD J4,2;ADDED G4,
NEUTRAL
SWITCH
(IN GEAR)
REV
REFERENCE
P50119U
DRAWN
U00EDL2
RELEASE NO.
1279
Figure 95
P50317A
LOW
SOLENOID
HIGH
SOLENOID
NAME
5000,9100,9200,9400,9900 CIRCUIT DIAGRAM

DATE
12FEB99
Meritor G Series Transmission
S08316
PART NO.
AE08-52509
SHEET
14
95
96
9.15. EATON AUTOSHIFT TRANSMISSION CAB WIRING, P. 15
Figure 96
Eaton Autoshift Transmission Cab Wiring
S08316
9.16. EATON AUTOSHIFT TRANSMISSION TRANSMISSION WIRING, P. 16
Figure 97
Eaton Autoshift Transmission Transmission Wiring
S08316
97
98
9.17. EATON LIGHTNING TRANSMISSION TRANSMISSION WIRING, P. 17
Figure 98
Eaton Lightning Transmission Transmission Wiring
S08316
9.18. EATON ULTRASHIFT/DM2 TRANSMISSION WIRING, P. 18


EATON ULTRASHIFT/DM2 - XMSN WIRING
AUTOSHIFT
SELECTOR
(1189)
17W
16PK
17U
16PK
A2
C3
85
87
START
ENABLE
RELAY
(201M)
87A
30
86
A3
START FEED
ADAPTOR
(509)
17X
14PK
17-GA
16WH
17A
14PK
KEY
SWITCH
(40M)
17A
14PK
PUSH BUTTON
START SWITCH
(41M)
10A
2
30
13UB
18PK
13U
16PK
86
92RC
16TN
KEY
SWITCH
(40M)
87
H1
87A
5A
13D
20PK
85
H3
17
14PK
13UA
16PK
EATON
ULTRASHIFT/DM2
(1316OL)
4
92RT
16TN
92U
16TN
92S
16TN
C1
EATON
ULTRASHIFT/DM2
(1316PL)
13DM1
18PK
EATON
ULTRASHIFT/DM2
XMSN RELAY
(200M)
B2
98UB(+)
/98U(+)*
16BK
98U(+)/98UA(+)*
16BK
C2
98VB(-)
/98V(-)*
16BK
98V(-)/98VA(+)*
16BK
GROUND
DATALINK
POSITIVE
(514)
DATALINK
NEGATIVE
(515)
+12V
98A(+)
14BK
98C(-)
14BK
DATALINK
(137)
98UC(+)
18OR
92MB
16TN
K3
PANEL LTS
FEED ADAPTOR
(504M)
92M
16TN
98VC(-)
18GY
92Q
18RD
92MA
18BLK
92P
18BL
AUTOSHIFT
GEAR DISPLAY
(1240)
34
ABS DASH
CONNECTOR
(471)
CHK
DATE
CHANGE
* W/COBRA SHIFTER
REV
REFERENCE
DRAWN
U00DLCK
RELEASE NO.
58689J
Figure 99
NAME
5000/9100/9200/9400/9900
DATE
25OCT03
Eaton Ultrashift/DM2 Transmission Wiring
S08316
PART NO.
AE08-52509
SHEET
18
99
100
9.19. EATON ULTRASHIFT/DM2 TRANSMISSION WIRING (CONT.), P. 19
Figure 100 Eaton Ultrashift/DM2 Transmission Wiring (Cont.)
S08316
9.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20


EATON ULTRASHIFT/DM2 & COBRA SHIFTER
EATON COBRA
SHIFT LEVER
(1308)
62Y
16DKBL
EATON TONE
GENERATOR
(1309M)
92-GL
16WT
98W(+)
18BK
92-GT
16WT
98X(-)
18BK
92TI
18TN
PANEL LTS
FEED ADAPTOR
(504M)
AUTOSHIFT
SELECTOR
(1189)
D1
92MA
16TN
D2
92MM
16TN
D3
92MC
16TN
H2
92SL
16TN
J2
92HA
/92H*
16TN
92H
16TN
30
J3
92JA
/92J*
16TN
92J
16TN
31
ABS DASH
CONN
(471)
10A
2
92U
16TN
92S
16TN
13UA
16PK
30
87A
C1
13U
16PK
KEY
SWITCH
(40M)
85
86
87
EATON
ULTRASHIFT/DM2
XMSN RELAY
(200M)
B2
98U(+)
/98UB(+)*
16BK
C2
98V(-)
98VB(-)*
16BK
DATALINK
POSITIVE
(514)
98UA(+)/98U(+)*
16BK
98VA(-)/98V(-)*
16BK
DATALINK
NEGATIVE
(515)
DATALINK
(137)
98A(+)
14BK
98C(-)
14BK
98UC(+)
18OR
98VC(-)
18GY
92Q
18RD
AUTOSHIFT
GEAR DISPLAY
(1240)
* W/O COBRA SHIFTER
** FOR COMPLETE ULTRASHIFT WIRING
SEE CHAPTER 9 PAGES 18 AND 19.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00DLCK
RELEASE NO.
58689J
Figure 101
NAME
5000/9100/9200/9400/9900
DATE
25OCT03
Eaton Ultrashift/DM2 and Cobra Shifter
S08316
PART NO.
AE08-52509
SHEET
20
101
102
9.21. ABS6/ATC BENDIX AIR, P. 21

ABS-6/ATC BENDIX AIR

4
87
87 A
ABS XMSN
INTERRUPT
(1085M)
2
85
30
86
ABS
FEED
(5710)
B1
BATTERY
STUD
ABS XMSN
SIGNAL RELAY
(1084M)
94KP
18TN
94ST
14GY
92-GG
18TN
A
14AN
10RD
14K
6RD
14AN
10RD
(420M)
IGNITION
ADAPTER
(494)
28C
18TN
28A
18TN
FROM FUSE
F4-A
(CH2, PG 10)
RIGHT SIDE
CLUSTER
13V
16PK
BLINK
CODE
SWITCH
(511M)
(423M)
14
G1
GROUND
ADAPTER
(453M)
62AJ
16DK BL
14
94E
18GY
F10-A
30A
*
15
94T
18GY
(420M)
(464M)
F10-B
5A
*
94BD
18GY
(464M)
TRLR
ABS
LAMP
TRAC
CNTL
LAMP
11GR
16WH
ABS
WARN
LAMP
L2
PANEL
LTS FEED
ADAPTER
(504M)
13W
14PK
14AN
10RD
(423M)
5
2
5
3
7
6
94H
16GY
ATC
OFF-ROAD
SWITCH
(511)
18
ABS
CONTROL
MODULE
TRAILER
ABS
WL
12
ATC LAMP/
ATC ORS
94-GL2
16WH
BLINK
CODE
GROUND
(354B)
94BE
18GY
94-GB
18WH
ABS WL
17
ABS WL GND
92VT
16GY
94KA
18PK
RETARDER
(1348)
BATTERY
16
IGNITION
94P
12GY
94-GL
16WH
* FUSE AND RELAY

DISTRIBUTION CENTER
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00VTT1
RELEASE NO.
50337C
Figure 102
NAME
9200/9400/9900
DATE
01MAR04
ABS6/ATC Bendix Air
S08316
PART NO.
AE08-52509
SHEET
21


J1939 ENGINE
DATA LINK
(1097)
J1939 TERM
RESISTOR
(1110)
YL2(+)
18YL
11
YL1(+)
18YL
GN1(-)
18GN
94BX
18YL
22
23
YL/WH1
16BL
DKBL/WH1
16BK
TN/WH
16TN
PK/WH
16PK
DKBL/WH
16 DKBL
DENOTES
TWISTED PAIR
WSS_DR-
94BV
18BN
BL1
16YL
REAR
CHASSIS
CONNECTOR
(690)
11
20
BN1
16VT
94BW
18DKBL
21
10
94BY
18DKBL
(471M)
WSS_DR+
ABS
CONTROL
MODULE
ECM GROUND
TCV_DA
J1939_HI
J1939_LO
ECM
GND
(354A)
94-GA
12WH
YL1(+)
18YL
14
J1587_A
J1587_B
(1348)
13
13
YL/WH
16YL
GN1(-)
18GN
(100)
(471M)
GN2(-)
18GN
TCV_DA_CMN
98J(+)
16BK
98K(-)
16BK
C
3
GN(-)
18GN
DATA
LINK
POS
(514M)
YL(+)
18YL
DATA
LINK
NEG
(515M)
RIGHT
REAR
WHEEL
SPEED
SENSOR
TRACTION
CONTROL
VALVE
(360)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00VTT1
RELEASE NO.
50337C
Figure 103
18BK
18BK
(352)
NAME
5000/9100/9200/9400/9900
DATE
04MAR04
ABS6/ATC Bendix Air
S08316
PART NO.
AE08-52509
SHEET
22
103
104


RIGHT FRONT
WHEEL
SPEED
SENSOR
LEFT FRONT
WHEEL
SPEED
SENSOR
RIGHT FRONT
MODULATOR
VALVE
(291)
LEFT FRONT
MODULATOR
VALVE
(290F)
C
18BK
18BK
18BK
(292F)
1
94BJ
18LTBL
94BF
18OR
94BC
18GY
94BL
18RD
94BK
18BK
94BM
18BN
DATE
BK/WH
16BK
HOLD
19
24
25
GY/WH1
16LTBL
RELEASE
17
OR/WH1
16LTGN
WSS_DL-
COMMON
GY/WH
16GY
94CA
18GY
11
BN/WH
16BN
12
GY/WH
16GY
LTBL/WH1
16GY
10
CHANGE
WSS_SL-
94BZ
18OR
REV
REFERENCE
DRAWN
RELEASE NO.
50337C
(351)
LEFT
REAR
WHEEL
SPEED
SENSOR
LEFT REAR
MODULATOR
VALVE
(353)
U00VTT1
Figure 104
WSS_SL+
RELEASE
94BU
18LTGN
RIGHT REAR
MODULATOR
VALVE
(354)
CHK
COMMON
HOLD
RELEASE
COMMON
HOLD
94BS
18PL
18
LTGN/WH
16LTGN
VT/WH
16VT
18
18BK
15
OR/WH
16OR
12
18BK
15
94BT
18LTBL
10
17
LTGN/WH1
16LTGN
16
16
VT/WH1
16BN
14
BN/WH
16BN
RD/WH
16RD
LTBL/WH
16LTBL
OR/WH
16OR
VT/WH
16VT
BK/WH
16BK
94BP
18RD
RD/WH1
16RD
COMMON
WSS_SR-
94BR
18BK
LTBL/WH
16LTBL
94CB
18PL
94BA
18DKBL
94BB
18YL
WSS_SR+
RELEASE
94BN
18BN
BK/WH1
16OR
HOLD
13
10
(471M)
REAR
CHAS
CONN
(690)
14
BN/WH1
16TN
(1349)
11
ABS
CONTROL
MODULE
LTGN/WH
16LTGN
94BH
18LTGN
DKBL/WH
16 DKBL
YL/WH
16YL
(471M)
RD/WH
16RD
(289)
WSS_DL+
18BK
NAME
5000/9200/9400/9900
DATE
01MAR04
ABS6/ATC Bendix Air
S08316
PART NO.
AE08-52509
SHEET
23
9.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24

ABS-6 ADVANCE ECU,

W/BENDIX RSP

LOCATED AT X-MEMBER
BACK OF CAB
TCV
LOCATED ON
STEERING COLUMN
LOCATED AT
LEFT RAIL
94SC
20GY
94SD
20GY
94SDA
18GY
(471M)
94SA
20GY
(471M)
94SBA
18GY
94SCA
18GY
94SBB
18GY
94SB
20GY
94SAB
18GY
94SCB
18GY
94SDB
18GY
BK/WH2
16BK
RD/WH2
16RD
YAW RATE
SENSOR
(1364)
36
35
STEERING WHEEL
POSITION SENSOR
(1363)
94SAB
18GY
94SJ
18GY
94SK
18GY
45
46
LOCATED AT
RIGHT REAR
AIR BAG
47
94SBB
18GY
94SCB
18GY
PRESSURE
SENSOR 2
(1366)
LOCATED AT
OUTSIDE RIGHT
DASH PANEL
DATE
WH
18WH
REFERENCE
DRAWN
ADVANCE ABS-6
CONTROL
MODULE
10
CAN_SEN_LO
PS_SIG 2
PS_SIG 1
REV
11
CAN_SEN_HI
94SF
18GY
94SAA
18GY
94SZD
18GY
PS_SPL
PS_CMM
94SVD
18GY
PS_SIG 3
CHANGE
BL
18BL
OR
18OR
YL2
18YL
94SZD
18GY
(471M)
44
94SH
18GY
43
DENOTES
TWISTED
QUADRUPLET
94SE
18GY
42
NAME
9920 & 9940 (IROS SUSP ONLY)
U00VTT1
RELEASE NO.
DATE
59716T
Figure 105
PMV_TR_HLD
PMV_TR_CMM
41
94SL
18GY
94SN
18GY
94SM
18GY
PMV_TR_REL
(1361)
CHK
12
GN2
18GN
BN/WH2
16BN
(471M)
39
40
94SVD
18GY
RD/WH2
16RD
38
37
BN2
18BN
YL
18YL
BK/WH2
16BK
TRAILER
MOD VALVE
(1368)
BN
18BN
GN
18GN
PMV
TRAILER
LOCATED AT
LEFT RAIL
CAN_SEN_CMM
LOCATED AT
FOOT VALVE
UNDER CAB
CAN_SEN_SPL
(1360)
TCV_SA
TCV_SA_CMM
94SDB
18GY
48
PRESSURE
SENSOR 3
(1367)
PRESSURE
SENSOR 1
(1365)
18MAY05
ABS6 Advance ECU, W/Bendix RSP
S08316
PART NO.
AE08-52509
SHEET
24
105
106
9.25. EATON AUTOSHIFT 3, P. 25

CHAPTER
09

EATON AUTOSHIFT 3
TO CAB GND
(506)
EATON GEAR
DISPLAY
(1240)
3VC(-)
18BK
92ETA
16TN
3UC(+)
18BK
B
E
DATALINK
NEGATIVE
(515)
EATON TONE
GENERATOR
(1309)
3
35
IGNITION
POWER
92ETC
12TN
32
START_EN +
4
START_EN 26
92ET
16TN
3EB(+)
18BK
43
3EC(-)
16BK
92ET
16TN
92ET
16TN
44
17EA
16PK
17EA
16PK
17-GA
16WH
17-GA
16WH
3EC(-)
18BK
45
17EM
16PK
LATCH
3EB(+)
16BK
3EC(-)
18BK
J1587 -
42
3EB(+)
18BK
11
17EA
16PK
26
17EM
16PK
W/ COBRA
SHIFTER
ONLY
17-GA
16WH
29
17EM
16PK
DASH
CONNECTOR
(471)
DASH
INTERCONNECT
(1900)
START FEED
ADAPTOR
(509)
TO STARTER
SOLENOID
17A
12PK
17X
12PK
(102)
86
5
17A
14PK
PUSH
BUTTON
START
(41M)
17
14PK
30
1
17A
14PK
2
85
87
87A
START
ENABLE
(201M)
KEY SW
IGN
(40M)
DATE
98C(-)
18BK
92ETC
18TN
10
CHK
3V(-)
18BK
3VB(-)
18BK
3UB(+)
18BK
J1587 +
98A(+)
18BK
PANEL LTS
FEED
ADAPTOR
(504)
AUTOSHIFT
TRANSMISSION
ECM
(7105)
DATALINK
(137)
C
3U(+)
18BK
92P
16TN
92MA
16TN
+12V
DATALINK
POSITIVE
(514)
TCM IGNITION
FUSE (464)
10 A
13U
16PK
CHANGE
REV
REFERENCE
92ETB
16TN
DRAWN
U00L788
RELEASE NO.
59822S
NAME
5000/9100/9200/9400/9900
DATE
23SEP05
Figure 106 Eaton Autoshift 3
S08316
PART NO.
AE08-52509
SHEET
25
9.26. EATON AUTOSHIFT 3, P. 26

CHAPTER
09

EATON ULTRASHIFT 3
EATON
ULTRASHIFT3/DM3
XMSN RELAY
(200M)
EATON
ULTRASHIFT/DM2
(1316PL)
A
13DM2
18PK
AUTOSHIFT
TRANSMISSION
ECM
(7105)
87A
20
92EG
16TN
21
92EH
16TN
92EJ
16TN
MEIIR 22
MEIIR +
J
K
L
87
85
ABS DASH
CONNECTOR
(471)
DASH
INTERCONNECT
(1900)
MEIIR
CONTACT
86
30
32
92EG
16TN
92EG
16TN
33
92EH
16TN
92EJ
16TN
92EH
16TN
92EJ
16TN
34
EATRON
ULTRASHIFT/DM3
(13160L)
A
13D
18PK
NOTE: EATON ULTRASHIFT 3 CIRCUITRY ON SHEET 25

NEEDED IN ADDITION TO CIRCUITRY ABOVE.
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00L788
RELEASE NO.
59822S
Figure 107
NAME
5000/9100/9200/9400/9900
DATE
23SEP05
Eaton Autoshift 3
S08316
PART NO.
AE08-52509
SHEET
26
107
108
9.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27

CHAPTER
09

EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER.
AUTOSHIFT
TRANSMISSION ECM
(7105)
28
DASH
INTERCONNECT
(1190)
98YL4(+)
18YL
27
98GN4(-)
18GN
25
31
27
98YL4(+)
18YL
92ER
16TN
HIL(-)
J3
92EL
16TN
30
92ER
16TN
HIL(+)
F2
98GN4(-)
18GN
31
92EL
16TN
F1
98YL4(+)
18YL
28
98GN4(-)
18GN
92EL
16TN
AUTOSHIFT
SELECTOR
(7905)
ABS DASH
CONNECTOR
(471)
SHIFT CONTROL
POWER (-)
C1
92ER
16TN
B3
62Y
16DKBL
SHIFT CONTROL
POWER (+)
DIMMER CONTROL
PANEL LTS
FEED ADAPTOR
(504)
36
30A
A 14A
12RD
AUTOSHIFT ECM
POWER FUSE
(1195)
5+
18YL
START MOTOR(+)
(1191)
5A+
18YL
J1939(+)
C
5A18GN
518GN
5B+
18YL
14B
12RD
START MOTOR(-)
(1192)
J1939(-)
ENGINE ECM
(1098)
5B18GN
38
10-G
12WH
J1939
TERMINATING
RESISTOR
(1239)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00L788
RELEASE NO.
59822S
Figure 108
NAME
5000/9100/9200/9400/9900
DATE
23SEP05
Eaton Autoshift 3 W/Push Button Shifter
S08316
PART NO.
AE08-52509
SHEET
27
9.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28

CHAPTER
09

AUTOSHIFT 3 W/COBRA SHIFTER
AUTOSHIFT
TRANSMISSION
ECM
(7105)
15
16
17
92EE
16TN
92EF
16TN
92EK
16TN
92EL
16TN
92ER
16TN
47
92EK
16TN
SHIFT CONTROL
INPUT MANUAL
2
92EF
16TN
92EF
16TN
SHIFT CONTROL
INPUT AUTO
92EE
16TN
46
92EL
16TN
27
92EE
16TN
92ED
16TN
92ED
16TN
92EK
16TN
31
28
M
92ED
16TN
23
25
COBRA SELECTOR
(1308)
ABS DASH
CONNECTOR
(471)
DASH
INTERCONNECT
(1190)
SHIFT CONTROL
INPUT COMMON
SERVICE LIGHT
OUTPUT
EATON TONE
GENERATOR
(1309)
92ER
16TN
92ELB
18TN
31
92EL
16TN
30
3
92ELA
16TN
SHIFT CONTROL
POWER (-)
4
92ER
16TN
5
62Y
16DKBL
START MOTOR(-)
(1192)
36
38
30A A 14A
12RD
START MOTOR(+)
(1191)
AUTOSHIFT ECM
POWER FUSE
(275)
ENGINE ECM
(1098)
3
5+
18YL
5A+
18YL
5A18GN
J1939(+)
J1939(-)
5B18GN
518GN
5B+
18YL
DIMMER CONTROL
PANEL LTS
FEED ADAPTOR
(504)
10-G
12WH
14B
12RD
SHIFT CONTROL
POWER (+)
J1939
TERMINATING
RESISTOR
(1239)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00L788
RELEASE NO.
59822S
Figure 109
NAME
5000/9100/9200/9400/9900
DATE
23SEP05
Eaton Autoshift 3 W/Cobra Shifter
S08316
PART NO.
AE08-52509
SHEET
28
109
110
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)

10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1
CHAPTER 10
AUXILIARY CIRCULATION FAN (LOW ROOF)

14AV
10RD
14AK
6RD
B2
BATTERY
STUD
14AX
10RD
* F10-D
30A
14AX
10RD
(942)
582-A
582-C
76K
76L
16LT GN
582-B
5A
AUXILIARY
CIRCULATION
FAN
76L
18BK
(642)
BK
(611)
76L
18BK
LO
76-GL
18WH
HI
DATE
CHANGE
GROUND
ADAPTER
(454)
(906)
(642)
CHK
M
OR
BK
11-GAD
14WH
* FUSE LOCATIONS VARYCHECK INSIDE POWER

DISTRIBUTION CENTER
FOR ACTUAL LOCATION
RD
OFF
76-GL
18WH
11-GBD
12WH
11-GAD
U00JKP2
14WH
11-GBD
12WH
4MAR02
U00GSD1
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
DATE
12FEB02
55093F
Figure 110
Auxiliary Circulation Fan (Low Roof)
S08316
PART NO.
AE08-54338
SHEET
01
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2

CHAPTER 10
AUXILIARY CIRCULATION FAN (HIGH ROOF)

14AV
10RD
14AK
6RD
B2
BATTERY
STUD
14AX
10RD
* F10-D
30A
14AX
10RD
(942)
582-A
582-C
76L
76K
16LT GN
582-B
5A
76K
18BK
AUXILIARY
CIRCULATION
FAN
BK
(1305)
76K
18BK
LO
RD
OFF
76-GK
18WH
76-GK
18WH
HI
M
OR
BK
11-GAG
14WH
GROUND
ADAPTER
(454)
(906)
11-GBD
12WH
11-GBC
U00JKP2
14WH

DISTRIBUTION CENTER
FOR ACTUAL LOCATION
CHK
DATE
CHANGE
11-GBD
12WH
4MAR02
U00GSD1
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
DATE
12FEB02
55093F
Figure 111
Auxiliary Circulation Fan (High Roof)
S08316
PART NO.
AE08-54338
SHEET
02
111
112
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3

CHAPTER 10
AUXILIARY CIRCULATION FAN (SKYRISE)

14AV
10RD
14AK
6RD
B2
BATTERY
STUD
14AX
10RD
* F10-D
30A
14AX
10RD
(942)
582-A
582-B
5A
76L
16LT GN
582-C
AUXILIARY
CIRCULATION
FAN
76K
18BK
(642)
BK
(611)
76K
18BK
LO
76-GK
18WH
RD
OFF
76-GK
18WH
HI
M
OR
(323)
BK
W/SKYRISE
ONLY
(906)
(642)
11-GAD
14WH

DISTRIBUTION CENTER
FOR ACTUAL LOCATION
CHK
DATE
CHANGE
GROUND
ADAPTER
(454)
11-GBD
12WH
11-GAD
U00JKP2
14WH
11-GBD
12WH
4MAR02
U00GSD1
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
55093F
Figure 112
DATE
12FEB02
Auxiliary Circulation Fan (Skyrise)
S08316
PART NO.
AE08-54338
SHEET
03
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4

CHAPTER 10
BUNK FLUORESCENT AND READING LIGHTS

63AA
14DK BL
63AA
14DK BL
63AP
16DK BL
(906)
63U
18DK BL
63U
18DK BL
(322)
(W/SKYRISE)
63W
18DK BL
63AR
18DK BL
(605)
(604)
63AR
18DK BL
(720)
UPPER
BUNK
READING
LIGHT
18RD
L1 PANEL LTS
FEED ADAPTER
(503)
18WH
18BK
62M
16DK BL
18BK
18WH
18WH
(605)
UNDER
CABINET
LIGHT
LOWER
BUNK
READING
LIGHT
18WH
18WH
18RD
18WH
18RD
BUNK
FLUORESCENT
LIGHT
63U
18DK BL
63W
18DK BL
63AS
18DK BL
63AP
18OR
18BK
B2
BATTERY
STUD
14AK
6RD
F8-D
20A
(643)
(603)
14AP
14RD
(604)
W/SKY-RISE
(603)
11-GAE
12WH
11-GN
8WH
11-GAF
10WH
DATE
CHANGE
REV
REFERENCE
(906)
U00JKP2
GROUND
ADAPTER
(454)
4MAR02 11-GBC
14WH
U00GSD1
CHK
11-GAD
14WH
11-GB
8WH
GROUND
STUD
63-GF
16DK BL
63-GE
16DK BL
11-GAB
16WH
62-GE
18WH
63-GE
16DK BL
(RIGHT
DASH
PANEL)
(429)
(906)
11-GBC
14WH
63-GF
16WH
63-GE
16WH
63-GF
16DK BL
62-GE
18WH
(642)
11-GBD
12WH
BUNK
DOME
LIGHT
SWITCH
(594)
2
6
11-GAD
14WH
(429)
11-GAB
14WH
2B
DRAWN
11-GBD
12WH
63-GK
16WH
63-GJ
16WH
62E
18DK BL
63-GK
18WH
63-GJ
18BK
62BP
16DK BL
62Z
18DK BL
63-GA
16WH
(220)
8
10
62-GZ
18WH
SLEEPER
DOME
LIGHT
SWITCH
(502)
READING
LIGHT GND
SWITCH
63-GU
18WH
63-GR
18WH
(W/SKYRISE)
(906)
63-GU
18WH
(605)
63-GX
18WH
63-GW
18WH
62AP
16DK BL
(321)
5B
N/SKYRISE
(322)
63-GK
18WH
63-GJ
18BK
62BP
16DK BL
(428)
(643)
63-GU
18WH
(720)
18WH
18BK
62AP
16DK BL
PNL LT
(CH 11,PG 11)
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
55093F
DATE
12FEB02
Figure 113 Bunk Fluorescent and Reading Lights
S08316
PART NO.
AE08-54338
SHEET
04
113
114
10.5. BUNK SPEAKERS, P. 5

CHAPTER 10
BUNK SPEAKERS

W/AUXILIARY RADIO CONTROL
STANDARD
86AS
18LT GN
86AU
18LT GN
86AU
18LT GN
86AT
18LT GN
86AT
18LT GN
FOR SKYRISE
ONLY
86AX
18LT GN
86AZ
18LT GN
86AZ
18LT GN
86AY
18LT GN
(575)
20BK
20GN
20GN
20BK
(574)
LEFT
BUNK
SPEAKER
18RD
18BN
18RD
(323)
(642)
86AW
18LT GN
86AX
18LT GN
86AW
18LT GN
(322)
FOR SKYRISE
ONLY
86AY
18LT GN
86AS
18LT GN
(118)
86AZ
18LT GN
86AR
18LT GN
86AX
18LT GN
(CH 8,PG 13)
(117)
86AR
18LT GN
86AW
18LT GN
FROM
CAB
RADIO
(118)
(117)
(118)
(117)
(906)
18GN
18LT GN
86AY
18LT GN
18LT GN
18YL
18GN
VOLUME/BALANCE CONTROL
U00JKP2
-
4MAR02
RIGHT
BUNK
SPEAKER
U00GSD1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
55093F
Figure 114
DATE
12FEB02
Bunk Speakers
S08316
PART NO.
AE08-54338
SHEET
05
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6

CHAPTER 10
LUGGAGE COMPARTMENT LIGHTS

63AA
14DK BL
14AK
6RD
14AP
14RD
(906)
63AB
14DK BL
63AA
14DK BL
F8-D
20A
B2
BATTERY
STUD
63AJ
18BK
63AC
18DK BL
63AD
18BK
63AG
18DK BL
(583)
(587)
LEFT
MERCURY
SWITCH
RIGHT
MERCURY
SWITCH
18WH
18WH
18WH
LIFT-UP
BUNK
SWITCH
(583)
(587)
63AE
18WH
63AM
18DK BL
63AK
18WH
(1304)
63-GN
18WH
63-GD
18WH
63AN
18DK BL
63AL
18DK BL
63-GAK
18WH
CENTER
LUGGAGE
COMPARTMENT
LIGHT
(1288)
63AH
18DK BL
63AZ
18DK BL
63AY
18DK BL
LEFT
LUGGAGE
COMPARTMENT
LIGHT
(1287)
18BK
18BK
18BK
(1304)
RIGHT
LUGGAGE
COMPARTMENT
LIGHT
(1286)
11-GBC
14WH
11-GAG
12WH
GROUND
ADAPTER
(454)
U00JKP2
11-GBC
12WH
11-GBD
12WH
11-GBD
12WH
4MAR02
(906)
U00GSD1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
55093F
Figure 115
DATE
12FEB02
Luggage Compartment Lights
S08316
PART NO.
AE08-54338
SHEET
06
115
116
10.7. POWER SOURCE, P. 7

POWER SOURCE

14AW
10RD
14AK
6RD
B2
BATTERY
STUD
14AY
12RD
*
F10-C
20A
(942)
14AZ
14RD
14AY
14RD
14AZ
14RD
86-GH
14WH
RIGHT
BULKHEAD
AUXILIARY
POWER
SOURCE
(789)
11-GAE
12WH
11-GAG
12WH
86-GN
14WH
CONTROL
PANEL
AUXILIARY
POWER
SOURCE
(1306)
11-GAF
10WH
11-GBC
14WH
11-GN
8WH
CAB CHASSIS GROUND
GROUND
ADAPTER
(454)
(906)
11-GBD
12WH
11-GBD
12WH
11-GBC
12WH
U00JKP2

DISTRIBUTION CENTER
FOR ACTUAL LOCATION
CHK
DATE
CHANGE
4MAR02
U00GSD1
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
55093F
Figure 116
DATE
12FEB02
Power Source
S08316
PART NO.
AE08-54338
SHEET
07
10.8. REFRIGERATOR WIRING, P. 8

CHAPTER 10
REFRIGERATOR WIRING

14AX
18RD
B2
BATTERY
ADAPTER
(498)
*
F10-A
5A
62X
18DK BL
86AV
18LT GN
PANEL LIGHT
FEED
ADAPTER
(504)
3
8
62-GX
18WH
86AG
18LT GN
REFRIGERATOR
ON/OFF
SWITCH
(613)
PANEL LIGHT
GROUND
ADAPTER
(506)
(906)
86-GK
18WH
86AG
18LT GN
86-GR
18WH
(612)
(906)
11-GBD
14WH
U00JKP2

DISTRIBUTION CENTER
FOR ACTUAL LOCATION
CHK
DATE
CHANGE
GROUND
ADAPTER
(454)
11-GBD
14WH
11-GBC
14WH
4MAR02
U00GSD1
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
55093F
DATE
12FEB02
Figure 117 Refrigerator Wiring
S08316
PART NO.
AE08-54338
SHEET
08
117
118
10.9. TV/VCR WIRING, P. 9

CHAPTER 10
TV/VCR WIRING

14AV
10RD
14AK
6RD
B2
BATTERY
STUD
14AX
10RD
*
F10-D
30A
14AX
10RD
(942)
582-B
582-C
86AP
14LT GN
582-A
20A
W/118" PRO-SLEEPER
86AP
14LT GN
86AP
14LT GN
86-GP
14WH
86-GP
14WH
(607)
(1315)
11-GAG
12WH
86-GP
14WH
86AP
14LT GN
TV
POWER
SOURCE
(607)
GROUND
ADAPTER
(454)
U00JKP2

DISTRIBUTION CENTER
FOR ACTUAL LOCATION
CHK
DATE
CHANGE
(906)
4MAR02
11-GBC
14WH
11-GBD
12WH
11-GBD
12WH
11-GBC
12WH
U00GSD1
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
55093F
Figure 118
DATE
12FEB02
TV/VCR Wiring
S08316
PART NO.
AE08-54338
SHEET
09
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10

CHAPTER 10
OVERHEAD CABINETS, ACCENT LIGHTS

14AV
10RD
14AK
6RD
B2
BATTERY
STUD
*
F10-D
30A
PANEL
LIGHT
62BP
16DK BL
14AX
10RD
(CH 11,PG 11)
14AX
10RD
(942)
582-A
582-B
62BP
16DK BL
(906)
582-C
10A
63BA
18DK BL
WH
63-GBD
18WH
BK
63BD
18DK BL
RIGHT
ACCENT
LIGHT
62Y
18DK BL
(1313)
ACCENT
LIGHTS
ON/OFF
SWITCH
(1289)
6
8
11-GAE
12WH
WH
BK
11-GN
8WH
63-GBC
18WH
(643)
63BC
18DK BL
CENTER
ACCENT
LIGHT
62-GY
18WH
63BB
18DK BL
(1312)
(1311)
63BB
18DK BL
63BB
18DK BL
BK
63-GBB
18WH
63-GBB
18WH
11-GAF
10WH
LEFT
ACCENT
LIGHT
WH
(1310)
11-GAD
14WH
11-GBC
14WH

DISTRIBUTION CENTER
FOR ACTUAL LOCATION
CHK
DATE
CHANGE
(906)
4MAR02
11-GAD
(642)
REV
REFERENCE
GROUND
ADAPTER
(454)
U00JKP2
11-GBD
12WH
14WH
11-GBD
12WH
11-GBC
12WH
U00GSD1
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00EDL2
RELEASE NO.
55093F
DATE
12FEB02
Figure 119 Overhead Cabinets, Accent Lights
S08316
PART NO.
AE08-54338
SHEET
10
119
120
10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11

CHAPTER 10
OPTIONAL SLEEPER MOUNTED

RADIO CONTROLS (08REK)

SLEEPER MOUNTED CONTROL
24BL
BK
SHIELD
CONNECTION
AT RADIO
(1322)
BL
BK
GY
CONNECTION
AT "B" PILLAR
(1323)
SHIELD
BL
24BL
24WH
CONNECTION
AT CONTROL
OR
GY
OR
VT
24BK
24BN
GND
VT
ILL
(8V)
LCD
CE
GN
YL
LCD
CLK
24WH
24GN
24RD
V DD
24BN
24GN
24RD
LCD
D0
24BK
LCD
D1
GN
YL
ILL
(8V)
LCD
D1
LCD
D0
V DD
LCD
CLK
LCD
CE
GND
RADIO
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00LDG2
RELEASE NO.
56427Z
Figure 120
NAME
5000/9100/9200/9400/9900
DATE
19SEP02
Optional Sleeper Mounted Radio Controls
S08316
PART NO.
AE08-54338
SHEET
11
10.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12

CHAPTER 10
SHORE POWER WIRING

(08WET) NOT WITH INVERTER

110VAC
14/3
WH/BK/GN
SHORE POWER
CONNECTIONS
LOAD CENTER
(LEFT UNDERBUNK STORAGE AREA)
TELEPHONE
WIRE
TV/
TELEPHONE
15A
14/3
14/3
WH/BK/GN
WH/BK/GN
BUNK
BULKHEAD
OUTLET
14/3
WH/BK/GN
TV COAX
LEFT SIDE
UTILITY CABINET
OUTLET
(W/72" SLEEPER ONLY)
TV/VCR
CABINET OUTLET
A
B
TV INPUT
CHANNEL A/B
SWITCH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00NWB2
RELEASE NO.
57381A
NAME
9200/9400/9900
DATE
PART NO.
16JAN03
Figure 121 Shore Power Wiring (08WET) Not With Inverter
S08316
AE08-54338
SHEET
12
121
122
10.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13

INTERNATIONALTRUCKANDENGINECORPORATION ELECTRICALCIRCUITDIAGRAM
CHAPTER 10
SHORE POWER WIRING

(08WET) WITH INVERTER (08WES)

2/0 RD
2/0 BK
CHASSIS
IN-LINE
CONNECTIONS
DC
+
200A
FRAME RAIL
GROUND
2/0
BK
2/0
RD
6 GA
BK
DC
-
DC/AC
INVERTER
AC
IN
AC
OUT
SLEEPER PANEL
ON/OFF CONTROL
110VAC
14/3
14/3
WH/BK/GN
WH/BK/GN
SHORE POWER
CONNECTIONS
LOAD CENTER
(LEFT UNDERBUNK STORAGE AREA)
TELEPHONE
WIRE
TV/
TELEPHONE
15A
14/3
14/3
WH/BK/GN
WH/BK/GN
BUNK
BULKHEAD
OUTLET
14/3
WH/BK/GN
TV COAX
LEFT SIDE
UTILITY CABINET
OUTLET
(W/72" SLEEPER ONLY)
TV/VCR
CABINET OUTLET
A
B
TV INPUT
CHANNEL A/B
SWITCH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00NWB2
RELEASE NO.
57381A
NAME
9200/9400/9900
DATE
16JAN03
PART NO.
AE08-54338
Figure 122 Shore Power Wiring (08WET) With Inverter (08WES)
S08316
SHEET
13
11. LIGHT SYSTEMS (CHAPTER 11)

11.1. BACK-UP LIGHTS, P. 1
Figure 123
Back-Up Lights
S08316
123
124
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2
Figure 124
Cab and Trailer Lights Switch and Relays Wiring
S08316
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3
Figure 125
Cab Clearance and Identification Lights
S08316
125
126
11.4. WORK LIGHT N/SLEEPER, P. 4
Figure 126
Work Light N/Sleeper
S08316
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5
Figure 127
Cab Dome, Reading and Courtesy Lights N/Skyrise
S08316
127
128
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6
Figure 128 Cab Dome, Reading and Courtesy Lights W/Skyrise
S08316
11.7. DAYTIME RUNNING LIGHTS (DRL) USA, P. 7
Figure 129
Daytime Running Lights (DRL) USA
S08316
129
130
11.8. FOGLIGHTS CAB/FRONT END EFFECTS, P. 8
Figure 130 Foglights Cab/Front End Effects
S08316
11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9

CHAPTER 11
HEADLIGHT SWITCH AND DIMMER SWITCH WIRING

B2
BATTERY
STUD
FROM PANEL
LIGHT SWITCH
14W
6RD
14B
10RD
(CH 2,PG 11)
14D
10RD
F8-B 25A
TYPE I ONLY
F3-C
F3-D
10A
50A
18YL
50
18YL
58AA
18BN
62S
16DK BL
51
14YL
TO CAB
AND
TRAILER
LIGHTS
SWITCH
62A
16DK BL
F8-A 10A
TYPE I ONLY
2
1
62AS
16DK BL
HEADLIGHT
SWITCH
(465)
58E
18BN
62-GAS
18WH
(CH 11,PG 2)
50B
18YL
GROUND
ADAPTER
(454M)
66H
18YL
11-GAW
16WH
GROUND
STUD
11-GD
8WH
52M
16YL
FROM MED-HI
SPEED RELAY
(462-R3)
75-GC
18WH
52N
16YL
52B
14YL
86
30
DIMMER
RELAY
(147M)
52J
18YL
50-GB
18WH
66F
14YL
87
A
87
85
64C
14YL
20
53B
14YL
52-GE
12WH
(421)
(CH 12,PG 2)
51A
14YL
(CH 11,PG 7)
11-GF
10WH
(LEFT
DASH
PANEL)
GROUND
STUD
GROUND
STUD
53B
12YL
52-GE
12WH
52-GE
12WH
62-GD
18WH
11-G
8WH
FROM DRL
MODULE
(USA)
(CH 11,PG 7)
(421)
(RIGHT
DASH
PANEL)
DIMMER
SWITCH
(TURN
SIGNAL
HANDLE)
(CODE 808TGE)
TO DRL
MODULE
(USA)
DIMMER
CONTROL
(1258)
52F
12YL
85
TO AIR
SHIELD
LIGHT
RELAY
(1)
52F
12YL
87
11-GK
16WH
87
A
(LEFT
DASH
PANEL)
86
30
HEADLIGHT
RELAY
(462-R4)
TO HEADLIGHTS
(CH 11,PG 10,12)
CHK
JKP
DATE
5DEC00
CHANGE
CIR 52M AT CONN 465
REV
REFERENCE
P53958R
DRAWN
U00EDL2
RELEASE NO.
WAS AT RELAY 147M. ADDED CIR 66H.
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Figure 131 Headlight Switch and Dimmer Switch Wiring
S08316
PART NO.
AE08-52511
SHEET
09
131
132
11.10. HEADLIGHTS, P. 10
Figure 132
Headlights
S08316
11.11. PANEL LIGHTS, P. 11
Figure 133
Panel Lights
S08316
133
134
11.12. PARK/TURN/SIDE MARKER LIGHTS WITH DRL, P. 12
Figure 134
Park/Turn/Side Marker Lights With DRL
S08316
11.13. SPOTLIGHT, P. 13
Figure 135 Spotlight
S08316
135
136
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14
Figure 136 Stop, Tail, Turn and Hazard Signal Lights With Flasher
S08316
11.15. WORK LIGHT W/SLEEPER, P. 15

CHAPTER 11
WORK LIGHT W/SLEEPER

B2
BATTERY
STUD
FROM
FUSE
F4-A
14T
10RD
28A
18TN
14W
6RD
13V
16PK
(CH 2,PG 10)
(423)
65-GC
16WH
(935)
65B
16OR
TO
CIGAR
LIGHTER
(CH 8,PG 1)
(935)
5
3
65C
16OR
84
14LT GN
65A
16OR
(423)
65C
18OR
F2-A
15A
WORK
LIGHT
SWITCH
(441)
65A
14OR
WORK
LIGHT
INDICATOR
LIGHT
65C
16OR
65-GC
16WH
65B
16OR
65A
16OR
(578)
18OR
65-GB
16WH
18WH
LEFT
WORK
LIGHT
65-GF
16WH
11-GBD
12WH
65F
16OR
11-GBC
14WH
18OR
18WH
(906)
RIGHT
WORK
LIGHT
11-GBD
12WH
(579)
GROUND
ADAPTER
(454)
CHK
JKP
DATE
4MAR02
CHANGE
65-GB WAS 65-GF,
REV
65-GF WAS 65-GB,REMVD 11-GAF & SPLICE.
Figure 137
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Work Light W/Sleeper
S08316
PART NO.
AE08-52511
SHEET
15
137
138
12. HEATER AND AIR CONDITIONER (CHAPTER 12)

12.1. AIR CONDITIONER CAB, P. 1
CHAPTER
12
AIR CONDITIONER - CAB

B2 BAT
STUD
FROM HVAC CONTROL

REF (1057)
FROM HVAC CONTROL
REF (1057)
14H
6RD
(CH 12,PG 2)
77W
16LT GN
77W
18LT GN
14Z
10RD
(CH 12,PG 2)
77T
14LT GN
FOR
DAY CAB
MODELS
FOR
PRO SLEEPER
MODELS
86
30
87
A
87
77M
16LT GN
85
TO ACCESSORY
ADAPTER RELAY
12-GH
16WH
77-GS
18WH
77H
14LT GN
A/C
CONTROL
RELAY
(144)
77S
18LT GN
F1-C
20A
F1-B
10A
(CH 2,PG 2)
11-GQ
16WH
FROM
SLEEPER
A/C SWITCH
LEFT
CAB
GROUND
(56F)
11-GF
10WH
(CH 12,PG 4)
77F
14LTGN
85
77C
14LT GN
87
TO TRAILER
MARKER RELAY
77-G
18WH
(CH 11,PG 2)
(2-C)
TO HEATER
CONN #2
REF 162
FROM MAIN
CONTROL RELAY
13-GT
18WH
77E
14LT GN
77H
14LT GN
87
A
77F
14LT GN
86
30
77R
18LT GN
AIR
COND
RELAY
(463-R6)
(CH 12,PG 2)
(CH 12,PG 2)
11-GU
12WH
77-GE
14WT
ENGINE
GROUND
BK
(1084)
BK
(1084)
FREON
COMPRESSOR
CLUTCH
CHK
DATE
CHANGE
CJB5//RMVD W/SER 60.
REV
REFERENCE
54719V
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 138
NAME
5000/9200/9400/9900
DATE
12FEB99
Air Conditioner Cab
S08316
PART NO.
AE08-52512
SHEET
01
12.2. HEATER CAB, P. 2

CHAPTER 12
HEATER - CAB

B2 BAT
STUD
F1-C
20A
75BR
18LTGN
75BE
18LTGN
75BF
18LTGN
75BG
18LTGN
75-GL
18WH
12
RECIRC
MOTOR
(1059)
PANEL LIGHT
(CH 11,PG 11)
TO AC
CONTROL RELAY
(CH 12,PG 1)
F1-B
10A
62P
18DKBL
13BH
18PK
14Z
10RD
14X
10RD
F1-A
30A
11
77W
18LTGN
10
14H
6RD
75BP
18LTGN
(1057)
10
75A
10LTGN
75
10LTGN
MAIN
CONTROL
RELAY
(463-R5)
75BM
18LTGN
75BC
16LTGN
13U
12PK
F9-D
10A
7
75-GK
18WH
TO SPLICE
(CH 2,PG 10)
86
30
87
A
87
BLOWER
CONTROL
SWITCH
(1056)
75B
14LTGN
85
AIR
DIST
MOTOR
(1058)
75BL
14LTGN
C
E
B
H
MH
ML
75BF
18LTGN
B
A
TO A/C
RELAY
(CH 12,PG 1)
75BK
18LTGN
13-GT
18WH
75H
14LTGN
TO HEATER
BOX
(CH 12,PG 6)
CHK
CNA
AL08//REMOVED CIRCUITS
REV
REFERENCE
P53673L
Figure 139
(162)
TO AC
CONTROL RELAY
(CH 12,PG 1)
TO HEATER BOX
(CH 12,PG 6)
DRAWN
U00EDL2
RELEASE NO.
13AT & 75K.
77H
14LTGN
75-GK
18WH
75-G
10WH
TO HEATER BOX
(CH 12,PG 6)
CHANGE
DATE
08DEC99
(161)
75BH
14LTGN
(1060)
75T
14LTGN
75F
10LTGN
75BE
18LTGN
75M
14LTGN
TO HEADLIGHT
RELAY (462-R4)
(CH 11,PG 9)
TO AC RELAY
(CH 12,PG 1)
75-GL
18WH
85
77R
18LTGN
87
75-GB
18WH
TO AC RELAY
(CH 12,PG 1)
87
A
77F
14LTGN
75F
10LTGN
75T
14LTGN
FROM
IGNITION
RELAY
(462-R1)
(CH 2,PG 10)
86
30
75-GM
18WH
75BJ
18LTGN
13-GA
18WH
MED-HI
SPEED
RELAY
(462-R3)
75C
14LTGN
85
75BH
14LTGN
87
75N
14LTGN
87
A
75-GC
18WH
30
HIGH
SPEED
RELAY
(462-R2)
75D
14LTGN
86
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Heater Cab
S08316
PART NO.
AE08-52512
SHEET
139
140
12.3. HEATER BUNK AUXILIARY BLOWER, P. 3
Figure 140 Heater Bunk Auxiliary Blower
S08316
12.4. HEATER BUNK W/STANDARD TEMPERATURE CONTROL, P. 4

CHAPTER 12
HEATER - BUNK W/STANDARD TEMPERATURE CONTROL

BUNK
HEATER
BLOWER
SWITCH
(593)
SLEEPER
TEMPERATURE
CONTROL
FROM
AUX BUNK
BLOWER
RELAY
75AS
14LT GN
(CH 12,PG 3)
18WH
18WH
18WH
75-GS
18WH
75K
18LT GN
75AL
18LT GN
TO
SLEEPER
HI & MED
SPEED
RELAYS
77L
18LT GN
SLEEPER
GROUND
STUD
(746)
(CH 12,PG 3)
11-GAE
12 WH
77-GL
18WH
TO
GND
STUD
A/C SWITCH
(905)
13U
12PK
(NOT USED)
77M
18LT GN
11-GN
10WH
F9-D
10A
M
75K
18LT GN
75BJ
18LT GN
(906)
HEATER BOX
CONN #2
(162)
TO SPLICE
75BJ
18LT GN
CAB/SLPR
CONN
(906)
(942)
11-GAN
10WH
(CH 2,PG 9)
75BC
16LT GN
GROUND TERMINAL
(LOCATED AT
B-PILLAR)
(CH 2,PG 10)
75K
18LT GN
75K
18LT GN
TO
BLOWER
SENSOR
(CH 12,PG 3)
(592)
75AN
16LT GN
75AC
14LT GN
75AH
16LT GN
11-GAN
10WH
OFF
75-GL
18WH
77M
16LT GN
COLD AIR
10
TO
(CH 12,PG 2)
FLAT PACK
TO A/C
RELAY
(LOCATED IN HEATER BOX)
HOT AIR
(CH 12,PG 1)
CHK
JKP
DATE
4MAR02
CHANGE
ADD SPLICE & 11-GAE
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
P50317A
NAME
9200/9400/9900 PROSLEEPER & SKY-RISE

DATE
12FEB99
PART NO.
AE08-52512
Figure 141 Heater Bunk W/Standard Temperature Control
S08316
SHEET
04
141
142
12.5. HEATER BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5

CHAPTER 12
HEATER - BUNK W/THERMOSTAT TEMPERATURE CONTROL

AUTO TEMPERATURE
CONTROL MODULE
W/CODE 016WDL
FROM
AUX BUNK
BLOWER
RELAY
75AS
14LT GN
BUNK
HEATER
BLOWER
SWITCH
(593)
TEMPERATURE SENSOR
(CH 12,PG 3)
SOLID
STATE
E
B
CONTROL
77L
18LT GN
C
D
C
C
(592)
77L
18LT GN
75-GS
18WH
75AL
18LT GN
75AH
16LT GN
75AN
16LT GN
75AC
14LT GN
75K
18LT GN
18
18
18
OFF
H
L
SLEEPER
A/C SWITCH
ON/OFF
GROUND TERMINAL
(LOCATED AT
B-PILLAR)
18
TO
GND
STUD
18
11-GN
10WH
(CH 2,PG 9)
13U
12PK
F9-D
10A
77M
18LT GN
(CH 2,PG 10)
75K
18LT GN
75BJ
18LT GN
75BC
16LT GN
(906)
HEATER BOX
CONN #2
(162)
CAB/SLPR
CONN
(906)
COLD AIR
77M
16LT GN
(942)
TO SPLICE
10
75K
18LT GN
(905)
11-GAN
10WH
75BJ
18LT GN
SLEEPER
GROUND
STUD
(746)
11-GAE
12WH
11-GAN
10WH
(CH 12,PG 3)
77-GL
18WH
(905)
18
(CH 12,PG 3)
TO
SLEEPER
HI & MED
SPEED
RELAYS
18
TO
BLOWER
SENSOR
75-GL
18WH
TO
(CH 12,PG 2)
FLAT PACK
TO A/C
RELAY
HOT AIR
(LOCATED IN HEATER BOX)
(CH 12,PG 1)
CHK
JKP
DATE
4MAR02
CHANGE
ADD SPLICE & 11-GAE
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 142
NAME
9200/9400/9900 PROSLEEPER & SKY-RISE

DATE
12FEB99
PART NO.
AE08-52512
Heater Bunk W/Thermostat Temperature Control
S08316
SHEET
05
12.6. LOWERED HEATER BOX, P. 6

CHAPTER 12
LOWERED HEATER BOX

(1060)
(161)
(162)
75C
14LT GN
77F
14LT GN
77R
18LT GN
77H
14LT GN
75K
18LT GN
75BJ
18LT GN
75-G
10WH
75T
14LT GN
75BH
14LT GN
75F
10LT GN
75BE
18LT GN
75M
14LT GN
TO HEATER
WIRING IN CAB
(CH 12,PG 2)
TO HEATER
WIRING IN CAB
(CH 12,PG 2)
TO HEATER
WIRING IN CAB
(CH 12,PG 2)
75C
14LT GN
77F
14LT GN
77R
18LT GN
77B
14LT GN
75-G
10WH
77C
14LT GN
75BE
14LT GN
75K
18LT GN
75F
10LT GN
75BJ
18LT GN
75-GL
14LT GN
(209)
BUNK
STPR
MTR
75T
14LT GN
CAB
STPR
MTR
75M
14LT GN
75BH
10LT GN
BLOWER
MOTOR
THERMAL
SWITCH
OPEN 28 -32 F
CLOSE 34 -38 F
(IN HEATER BOX)
RESISTOR BLOCK
77P
18LT GN
(27)
(214)
LOW
PRESSURE
SAFETY
SWITCH
77N
18LT GN
JKP
DATE
4MAR02
CHANGE
CIRS 75C,75T,75M,
REV
& 75BH REROUTED.
Figure 143
REFERENCE
55093F
HIGH
PRESSURE
SAFETY
SWITCH
77J
18LT GN
77E
18LT GN
CLOSE 5 PSI
MAXIMUM OPEN
20 5 PSI
(UNDER HEATER BOX)
CHK
(221)
CLOSE 375 20 PSI

OPEN 150 MIN PSI
(UNDER HEATER BOX)
DRAWN
U00EDL2
RELEASE NO.
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Lowered Heater Box
S08316
PART NO.
AE08-52512
SHEET
06
143
144
12.7. AUX HEATER, P. 7
Figure 144
Aux Heater
S08316
12.8. APU SYSTEM: DISTRIBUTION BOX, P. 8

CHAPTER
12
APU SYSTEM : DISTRIBUTION BOX

DISTRIBUTION BOX
CHEB/POWERAND COMMUNICATION
INTERCONNECT
POWER CONNECION
LINE 1
14BK
POWER CONNECION
LINE 2
10
14BK
POWER CONNECION
NEUTRAL
15
14WH
POWER CONNECION
BONDING
14GN
COMMUNICATION CONNECION
CAN H
5XA(+)
20YL
CAN L
5XA(-)
20GN
CAN SHIELD
SHD
20NONE
CH12_07
{
CH12_07
REMOTE START
ANTENNA
CHEB/REMOTE ANTENNA
INTERCONNECT
REMOTE ANTENNA
POWER
POWER
18RD
REMOTE ANTENNA
POWER RETURN
RETURN
18WH
REMOTE ANTENNA
SIGNAL
SIGNAL
18GN
CHEB/INTERIOR RECEPTACLE
INTERCONNECT
INTERIOR RECEPTACLE
INTERIOR OUTLET
LINE
14BK
INTERIOR OUTLET
NEUTRAL
14WH
INTERIOR OUTLET
BONDING
14GN
CHEB/EXTERIOR RECEPTACLE
INTERCONNECT
CHK
EXTERIOR RECEPTACLE
EXTERNAL RECEPTACLE
LINE
14BK
EXTERNAL RECEPTACLE
NEUTRAL
14WH
EXTERNAL RECEPTACLE
GROUND
14GN
DATE
CHANGE
REV
REFERENCE
DRAWN
U00DLK8
RELEASE NO.
60454B
Figure 145
NAME
CIRCUIT DIAGRAM, 9200/9400/9900

DATE
28AUG06
APU System: Distribution Box
S08316
PART NO.
AE08-52512
SHEET
008
145
146
12.9. APU SYSTEM: DISTRIBUTION BOX, P. 9

CHAPTER
12
APU SYSTEMS : DISTRIBUTION BOX

DISTRIBUTION BOX
SHORE POWER 1
/CHEB INTERCONNECT
SHORE POWER 1
CONNECTOR
SHORE POWER 1
LINE
14BK
SHORE POWER 1
NEUTRAL
14WH
SHORE POWER 1
GROUND
14GN
SHORE POWER 2
/CHEB INTERCONNECT
SHORE POWER 2
CONNECTOR
SHORE POWER 2
LINE
14BK
SHORE POWER 2
NEUTRAL
14WH
SHORE POWER 2
GROUND
14GN
CHARGING
CONNECTION/CHEB
(1427)
3
02
06RD
BATTERY CHARGING
NEGATIVE
02-G
06BK
BATTERY CHARGING
POSITIVE
CH2_03
CONTROL PANEL
CONNECTOR
CONTROL PANEL/
CHEB INTERCONNECT
CONTROL PANEL
POWER
POWER
CAT5
NOT
USED
NOT
USED
CONTROL PANEL
POWER RETURN
CONTROL PANEL
CAN H
CAN H
CAT5
CONTROL PANEL
CAN L
CAN L
CAT5
CAB BONDING
POWER RETURN
CAT5
CHEB BONDING
STUD
(1425)
11-GB
12BK
CAB
GROUND
(1426)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00DLK8
RELEASE NO.
60454B
Figure 146
NAME

DATE
28AUG06
APU System: Distribution Box
S08316
PART NO.
AE08-52512
SHEET
009
12.10. APU SYSTEM, P. 10

CHAPTER
12
APU SYSTEM

APU/POWER AND COMMUNICATION

CONNECTION INTERCONNECT
APU/CAB
INTERCONNECT
POWER CONNECION
LINE 1
7
12BK
10
POWER CONNECION
LINE 2
10
12BK
15
POWER CONNECION
NEUTRAL
CH12_08
15
12WH
POWER CONNECION
BONDING
AUXILIARY POWER UNIT
1
12GN
CAN H
CAN L
5XA(-)
20GN
CAN SHIELD
5XA(+)
20YL
CH12_08
5
SHD
20NONE
APU/ENGINE
STOP SIGNAL
(1416F)
OIL PRESSURE
SWITCH
(1418M)
APU/ENGINE STOP
INTERCONNECT
(1417)
STOP SIGNAL
RETURN
35-G
18WH
STOP SIGNAL
35
18TN
35-G
18WH
35
18TN
APU PIGTAIL
(+)
(1422)
1
START BATTERY
CONNECTION +VE
14
02RD
CH2_03
14-G
02BK
CH2_03
APU PIGTAIL
(-)
(1424)
1
START BATTERY
CONNECTION -VE
FRAME BONDING
STRAP
APU BONDING
STUD
(1419F)
11-G
02BK
APU
CHASSIS GROUND
(1420F)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00AXPC
RELEASE NO.
60454B
Figure 147
NAME

DATE
31AUG06
APU System
S08316
PART NO.
AE08-52512
SHEET
010
147
148
13. CONNECTOR COMPOSITES (CHAPTER 13)

13.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1
LEFT GAUGE CLUSTER

(CONNECTOR 423)

ILL
ILL
HIGH
WATER
TEMP
(+)
(+)
COOL
LEVEL
A
C
(-)
(-)
WORK
LIGHT
ILL
(+)
ILL
MESSG
WAIT
LOW
OIL
PRESS
(+)
(-)
B
WARN
ENG
(-)
STOP
ENG
ILL
ILL
SERV/
CHECK
ENG
(+)
(+)
S
TRLR
ABS
C
C
(-)
F
S
(-)
ILL
ILL
10
11
12
13
14
CHK
JKP
DATE
11APR01
CHANGE
CNA1//TRLR ABS WAS
REV
REFERENCE
P54004K
15
16
17
18
DRAWN
U00EDL2
RELEASE NO.
FRONT AXLE.
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Figure 148 Left Gauge Cluster (Connector 423)
S08316
PART NO.
AE08-52513
SHEET
01
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2

LEFT GAUGE CLUSTER

(CONNECTOR 424)

ILL
ILL
HIGH
WATER
TEMP
(+)
(+)
COOL
LEVEL
A
C
(-)
(-)
WORK
LIGHT
ILL
ILL
MESSG
WAIT
(+)
(+)
LOW
OIL
PRESS
(-)
B
WARN
ENG
(-)
STOP
ENG
ILL
ILL
SERV/
CHECK
ENG
(+)
(+)
S
TRLR
ABS
C
C
F
S
(-)
(-)
ILL
ILL
9
10
CHK
JKP
DATE
11APR01
CHANGE
CNA1//TRLR ABS WAS
REV
REFERENCE
P54004K
11
12
DRAWN
U00EDL2
RELEASE NO.
FRONT AXLE.
Figure 149
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Left Gauge Cluster (Connector 424)
S08316
PART NO.
AE08-52513
SHEET
02
149
150
13.3. LEFT GAUGE CLUSTER GAUGE INFORMATION, P. 3
Figure 150
Left Gauge Cluster Gauge Information
S08316
13.4. LEFT GAUGE CLUSTER TERMINAL INFORMATION, P. 4

LEFT GAUGE CLUSTER TERMINAL INFORMATION

8
7
6
5
4
3
2
1
CONNECTOR 423
18
17
16
CAVITY
15
14
13
12
11
10
9
(423)
(SEE NOTE 1)
CIRCUIT NO.
CAVITY
CIRCUIT NO.
62C
10
97AT
62-GC
11
97AP
28A
12
28D
11-GM
13
97AZ
29L
14
94T
34B
15
25A
65C
16
25B
---
17
25-GA
35L
18
30
TERMINALS
1. INSTRUMENT LAMP POWER (+)
2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. HIGH WATER TEMPERATURE WARNING LIGHT (GROUND ACTIVE)
6. LOW COOLANT LEVEL WARNING LIGHT (GROUND ACTIVE) *
7. WORK LIGHT (GROUND ACTIVE) *
8. MESSAGE WAIT (GROUND ACTIVE) *
9. LOW OIL PRESSURE WARNING LIGHT (GROUND ACTIVE)
10. WARN ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
11. STOP ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
12. WARN & STOP ENGINE WARNING LIGHT (COMMON) W/ELECTRONIC ENGINES
13. CHECK ENGINE WARNING LIGHT (GROUND ACTIVE) W/ELECTRONIC ENGINES
14. TRAILER ABS WARNING LIGHT (GROUND ACTIVE)
15. PYROMETER AMPLIFIER (POWER) *
16. PYROMETER AMPLIFIER (GAUGE SIGNAL) *
17. PYROMETER AMPLIFIER (GROUND) *
18. ENGINE OIL TEMPERATURE SENDER (INPUT SIGNAL) *
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
CHK
JKP
DATE
11APR01
CHANGE
CNA1//CAV 14 WAS ---.
REV
REFERENCE
P54004K
DRAWN
U00EDL2
RELEASE NO.
TERM 14 WAS FRT AXLE
Figure 151
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Left Gauge Cluster Terminal Information
S08316
PART NO.
AE08-52513
SHEET
04
151
152
13.5. LEFT GAUGE CLUSTER TERMINAL INFORMATION, P. 5
Figure 152
Left Gauge Cluster Terminal Information
S08316
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6
Figure 153
Right Gauge Cluster (Connector 420)
S08316
153
154
13.7. RIGHT GAUGE CLUSTER GAUGE INFORMATION, P. 7
Figure 154
Right Gauge Cluster Gauge Information
S08316
13.8. RIGHT GAUGE CLUSTER TERMINAL INFORMATION, P. 8
Figure 155 Right Gauge Cluster Terminal Information
S08316
155
156
13.9. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION, P. 9
Figure 156 Speedometer/Tachometer Module Terminal Information
S08316
157
13.10. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION, P. 10
Figure 157
Speedometer/Tachometer Module Terminal Information
S08316
158
13.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11

CHAPTER 13
CONNECTOR COMPOSITES

B
P
DASH PANEL - LEFT SIDE (1)

A-FRONT END,B-MAIN CAB
CIRCUIT
CAVITY
53B
53B
F
L
41C
CONNECTOR-589332C1
CONN LOCK(2 REC'D)-589333C1
TERMINAL(14,16AWG)-587577C1
CAVITY PLUG-587579C1
CABLE SEAL(16,20AWG)-1652325C1
CABLE SEAL(14 AWG)-589391C1
F
U
E
S
64B
41C
64B
41D
21
21**
---
---
---
---
RED*
39B
56
56
52F
52F
21A
21A
---
52-GE
---
97AL
41D
---
B
CONNECTOR-593389C1
CONN LOCK(2-REC'D)-598333C1
TERMINAL(14,16,18AWG)-587575C1
TERMINAL(12AWG)-1673747C1
CABLE SEAL(16,18,20AWG)-1652325C1
CABLE SEAL(14AWG)-589391C1
CIRCUIT
CAVITY
70A
---
57
57
70A
85B
85B
70
70
---
---
58H
58H
---
---
J
K
52-GE
97-GF
*W/AD-9 AIR DRYER **W/ETHER START
DASH PANEL - RIGHT SIDE (2)

A-ENGINE,B-MAIN CAB
CIRCUIT
CAVITY
CIRCUIT
CAVITY
19
---
17B
17B
30
30
82C
82C
77C
77C
82D
82D
48A
---
82E
92PF
RD
13D
13D
48B
---
21A
71
82E
21A
71
23
71A
82F
82F
29
29
82-GC
82-GC
29A
23A
97AW
97BC
23B
31
71A/71B
23
---
31
DASH PANEL - RIGHT SIDE (3)

A-CHASSIS,B-MAIN CAB
CAVITY
CIRCUIT
CIRCUIT
CAVITY
CAVITY
32
32
68A
68A
CIRCUIT
A
CIRCUIT
CAVITY
B
---
---
---
87A
47A@
47A
71A
71A
---
---
---
87B
47B@
47B
---
---
---
---
---
---
---
71P
---
---
---
---
56B
56B
---
---
---
---
57B
57B
---
---
32A
32A
36
36
@W/3406C ONLY
CHK
DATE
CHANGE
MOVED 41C,41D FROM

CAV U,V TO CAV B,C CONN (1).
REV
REFERENCE
55093Z
DRAWN
U00EDL2
RELEASE NO.
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Figure 158 Connector Composites (1), (2), (3)
S08316
PART NO.
AE08-52513
SHEET
11
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12


TURN SIGNAL
WINDSHIELD WASHER
BOTTLE
(9)
(ON STEERING COLUMN)
(4)
MAIN CAB
SWITCH PIGTAIL
RD
BK
55A
87-G
70A
70D
87A
57D
57E
56D
56E
BL
OR
56B
57B
YL
GN
CONNECTOR-258058C1
TERMINAL(12AWG)
-333734C1
TERMINAL(12+12,12+14AWG)
-1677840C1
CONNECTOR-872291R1
TERMINAL-333733C1
CONNECTOR-258059C2
TERMINAL-239807R1
PYROMETER MODULE
(15)
HEATER CONTROL SWITCH

(BEHIND HTR SW PANEL)
(11)
MAIN CAB
PYROMETER
PIGTAIL
MAIN CAB
75C
75H
25B
77
BL
25A
BN
75B
75N
GN
RD
25
25-G
CONNECTOR-463156C1
CONNECTOR-255057C1
TERMINAL-239807R1
CONNECTOR-255058C1
TERMINAL-333733C1
HEATER RESISTOR &

THERMO-FUSE
LOW COOLANT
(20)
(IN HEATER BOX)
(27)
HEATER BOX WIRING
CAVITY
34
C B
34-G
CONNECTOR-1671611C1
TERMINAL-2033911C1
SEAL-1652325C1
LOCK-1671608C1
CHK
CNA
CHANGE
DATE
10NOV99
SWITCHED 75C W/75T @
75M
75C
75T
CONNECTER-0266516
TERMINAL(10T,10AWG)1660025C1
REV
REFERENCE
P53673L
DRAWN
U00EDL2
RELEASE NO.
CONN (27).
CIRCUIT
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
Figure 159 Connector Composites (4), (9), (11), (15), (20), (27)
S08316
SHEET
12
159
160

CHAPTER 13

KEY SWITCH
(40)
PUSH BUTTON
START SWITCH
(41)
MAIN CAB
PUSH BUTTON JUMPER
15
13
B
W/KEY
SWITCH
START
17A
17
17A
W/PUSH
BUTTON
START
17
12
12M
CONNECTOR-188396R1
TERMINAL-899166R1
CONNECTOR-293347C1
TERMINAL(14AWG)-188396R1
TERMINAL(12+12AWG)-1677840C1
HEADLIGHT DIMMER SWITCH
TRUCK BODY CONNECTOR
(BEHIND/BELOW LT INST PANEL)
(LOCATED AT LT REAR CAB)
(43)
(42)
MAIN CAB
SWITCH PIGTAIL
TRAILER/SLEEPER
HARNESS
MAIN CAB
RED
51A
58S
58S
58R
53B
52B
64C
52F
BLUE
BROWN
CONNECTOR-266516C1
TERMINAL(12+14,14+14AWG)333735C1
CONNECTOR-266515C1
TERMINAL-239807R1
CONNECTOR-872291R1
TERMINAL(12+12AWG)1677840C1
LOCK-3513477C1-2
SLEEPER BLOWER MOTOR
LEFT FOG LIGHT

(LEFT INNER BUMPER)
LOCATED ON THE RIGHT HAND-SIDE B-PILLAR
(65)
(48)
SLEEPER HARNESS
75AF
75AM
75AT
75-GA
CONNECTOR-872290R1
TERMINAL-239807R1
FOG LIGHT OVERLAY
HEATER BOX HARNESS
75AF
75AM
75AT
75-GA
FOG LIGHT PIGTAIL
64-GB
WH
BK
64D
CONNECTOR-1661204C1
CHK
CNA
DATE
16MAY00
CONNECTOR-1661205C1
CHANGE
SNS//ADDED CONN 65
REV
REFERENCE
P53815P
CONNECTOR-587567C91
TERMINAL-587577C1
CABLE SEAL-589390C1
DRAWN
U00EDL2
RELEASE NO.
P50317A
CONNECTOR-587568C91
TERMINAL-587575C1
CABLE SEAL-589390C1
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
13

CHAPTER 13
CONNECTOR COMPOSTIES

RIGHT FOG LIGHT
RIGHT HEADLIGHT
(71)
(RIGHT INNER BUMPER)
(66)
FOG LIGHT OVERLAY
HARNESS ON SEALED HEADLIGHT ASSEMBLY
FOG LIGHT PIGTAIL
YELLOW2
64-GA
C
WH
BK
YELLOW1
WHITE2
64C
CONNECTOR-587567C91
TERMINAL-587577C1
CABLE SEAL-589390C1
CONNECTOR-261702C1
TERMINAL-2034741C1
CONNECTOR-587568C91
TERMINAL-587575C1
CABLE SEAL-589390C1
ETHER START
HORN INLINE
(AT DASH PANEL)
(LOWER LEFT RADIATOR)
(72)
(76)
FRONT END HARNESS
HORN JUMPER
ETHER VALVE
PIGTAIL
FRONT END
HARNESS
85B
21A
BLACK
21
BLACK
85-G
CONNECTOR"CM" SLEEVE
AM-89000
CONNECTOR"CM" SLEEVE
AM-89000
CONNECTOR-587568C91
TERMINAL-587575C1
CABLE SEAL-1652325C1
CONNECTOR-587567C91
TERMINAL-587577C1
BACK-UP LIGHT SWITCH

(94)
LEFT HEADLIGHT
(W/9200,9400 ONLY)
(77)
ENGINE HARNESS
JUMPER TO SWITCH
HARNESS ON SEALED HEADLIGHT ASSEMBLY
YELLOW2
71
BLK
71A
WH
YELLOW2
WHITE2
CHK
CNA
DATE
16MAY00
CHANGE
SNS//ADDED CONN 94
REV
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 161
CONNECTOR 1671611C1
TERMINAL 2033911C1
SEAL 1652325C1
LOCK 1671608C1
CONNECTOR 1671610C1
TERMINAL 2033819C1
SEAL 1652325C1
LOCK 1671608C1
CONNECTOR-261702C1
TERMINAL-2034741C1
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
Connector Composites (66), (71), (72), (76), (77), (94)
S08316
SHEET
14
161
162
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15
CHAPTER 13

HEATER CONTROL PANEL LIGHT
BACKBONE J1939
(ENGINE CONNECTION)
(100A)
BACKBONE J1939
(100)
(LOCATED BEHIND CAB HEATER CONTROL PANEL)
(105)
MAIN CAB
CAVITY
CAVITY
CIRCUIT
YL1(+)
SHD1
GN1(-)
---
*W/BENDIX ABS
---
62-GP
CONNECTOR-435267C1
TERMINAL-435266C1
TRAILER SOCKET
(112)
(LOCATED ON REAR OF SLEEPER OR END OF FRAME)
**
CIRCUIT
68B
97-GC
62P
62-BP
*W/BENDIX ABS
CAVITY
SHD2
GN2(-)
SHIFT TOWER CRUISE CONTROL

(111)
YL2(+)
CONNECTOR 3537127C1
SEALING PLUG 3537132C1
TERMINALS 3537131C1
CONNECTOR 3537127C1
SEALING PLUG 3537132C1
TERMINALS 3537131C1
CIRCUIT
58R
PLUG
B
C
WH
BN
97AN/97AM
BN
GY
97AH
97-AD
97-AG
OR
OR
OR
57C
70C
CONNECTOR - 2024437C1
CONNECTOR TERMINAL(16AWG) - 1667742C1
CONNECTOR BODY LOCK - 2011364C1
94AF
56C
CONNECTOR(PLASTIC HOUSING)-3520417C1
CONNECTOR(DIE CAST HOUSING)-2009934C1
RUBBER BOOT-481849C1 GASKET-1666090C1
**
11-GN W/TRAILER CONN ON FRAME
11-GAL W/TRAILER CONN ON CAB/SLEEPER
RIGHT CAB DOME LIGHT
FOUR WHEEL TRAILER

JUNCTION BLOCK
(RIGHT ROOF AREA)
(115)
(REAR CROSS MEMBER)

70C
(113)
56C
ROOF HARNESS
LIGHT PIGTAIL
57C
BLACK
58R
**
WH
BK
YL
RD
GN
BN
BL
BLACK
***
94AF
** 16BL N/SKYRISE
63S W/SKYRISE
STOP
ABS
*** 16YL N/SKYRISE

63Y W/SKYRISE
68B
TAIL
CLEARANCE
ASSEMBLY-407860C91
CHK
CNA
DATE
16MAY00
CHANGE
SNS//ADDED 100&100A
CONNECTOR-587568C91
TERMINAL-587575C1
CABLE SEAL-589391C1
REV
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 162
CONNECTOR-587567C91
TERMINAL-587577C1
CABLE SEAL-589391C1
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
SHEET
AE08-52513
Connector Composites (100), (100A), (105), (111), (112), (113), (115)
S08316
15
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16
Figure 163
Connector Composites (116), (117), (118), (127A), (128)
S08316
163
164
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147),
(148), P. 17
Figure 164 Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)
S08316

CHAPTER 13

OPTIMIZED IDLE
IGNITION
(150)
ACC ADAPTER RELAY

(149)
CAVITY
CAVITY
CIRCUIT
12-GH
---
12AD
12AC
CIRCUIT
14BJ
17C/17A
17F
---
17E
17H
CONNECTOR-0593385C1
CONNECTOR-0593385C1
LOCK-0593387C1
ABS IGNITION RELAY

(152)
OPTIMIZED IDLE
SAFETY
(151)
CAVITY
1
1
5
14AN **
97AW
17K/17KA
17CA/17K
13X/13W **
94-GA
---
94 *
17H/17HA
CIRCUIT
CIRCUIT
CAVITY
--94K *
94A **
13W/94B
94-GC **
CONNECTOR-0593385C1
* W/BENDIX
** W/WABCO
LOCK-0593387C1
CONNECTOR-0593385C1
TERMINAL(10,14+14AWG)-1661710C1
HEATER CONNECTION #1
(161)
CAB HARNESS
HEATER BOX
75F
75M
75T
75T
75-G
75-G
75F
75BH
75-GL
CONNECTOR-1661204C1
CONNECTOR-1661205C1
HEATER CONNECTION #2
(162)
CAB HARNESS
HEATER BOX
CAVITY
CIRCUIT
75L
75K
77B/77C
77P/77J
77F
75C
CAVITY
CONNECTOR-1661200C1
TERMINAL(14AWG)1661209C1
CHK
CNA
DATE
16MAY00
CHANGE
CONN 152 CKT 13X WAS
REV
Figure 165
CIRCUIT
E
F
75BJ
75K
77H
77R
77F
75C
CONNECTOR-1661201C1
TERMINAL(16,14AWG)1661213C1
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
13AX
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
18
165
166

CHAPTER 13

ABS ENGINE BRAKE RELAY

(166)
ABS WARNING LIGHT RELAY

(165)
CAVITY
CIRCUIT
1
3
94E
2
3
94C/94F
---
94F
94-G/94-GA
CIRCUIT
94B/94C **
CAVITY
94B/92ST *
13AF
94H
---
94J
* N/3406C MECH
** W/3406C MECH
CONNECTOR-0593385C1
TERMINAL(14AWG,16AWG)-1661709C1
TERMINAL(16+16,14+14AWG)-1661710C1
CONNECTOR-0593385C1
OWNER/OPERATOR SPARE SWITCH

(167)
CAVITY
CIRCUIT
14AS
12S
---
14AF
12-GS
CONNECTOR-0593385C1
TURN SIGNAL LIGHT

LEFT SIDE
TURN SIGNAL LIGHT

RIGHT SIDE
(BEHIND INST PANEL LEFT SIDE)
(BEHIND INST PANEL RIGHT SIDE)
FRONT LEFT & RIGHT

TURN LIGHTS
(BEHIND TURN LIGHT ASSY)
(171)
(170)
TURN LIGHT
CABLE ASSY
CONNECTOR-481140C1
TERMINAL-239807R1
WH
(180)
CONNECTOR-481140C1
TERMINAL-239807R1
CAVITY
ORANGE
BROWN
WHITE
OR
OR
WH
LIGHT HARNESS
LIGHT HARNESS
MAIN CAB
56-GA
CONNECTOR-969541R1
DATE
16MAY00
CHANGE
ADD 92ST TO CONN 165
57D
CONNECTOR-1664227C1
GASKET-1664228C1
CONNECTOR LOCK-1664229C1
TERMINAL-1664231C1
CONNECTOR-969541R1
REV
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 166
57
57-GA
CNA
MAIN CAB
56D
56
CHK
CIRCUIT
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
19
13.20. CONNECTOR COMPOSITE (190), P. 20
Figure 167 Connector Composite (190)
S08316
167
168
P. 21
Figure 168
Connector Composites (196), (199), (200), (201), (209), (211), (214), (216)
S08316
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22
Figure 169 Connector Composites (217), (218), (220), (221)
S08316
169
170
Figure 170
Connector Composites (227), (228), (229)
S08316


BACK-UP LIGHT SWITCH (230)

LOCATED ON TOP OF TRANSMISSION
W/FULLER C2000 TRANSMISSION
W/ALL OTHER TRANSMISSION'S
BLACK
BLACK
WHITE
B
C
CONNECTOR 1661778C1
TERMINAL 1661875C1
SEAL 1661872C1
LOCK 1661874C1
WHITE
CONNECTOR (CB SLEEVE)AM-89000 #7

TERMINAL-0425058C1
ENGINE WATER TEMP

(LOCATED ON ENGINE)
(231)
ENGINE
HARNESS
29-G
29
CONNECTOR-1675752C1
TERMINAL-1651943C1
DIAGNOSTIC ON/OFF SWITCH

(241)
TRANSMISSION OIL
TEMPERATURE
SENDER
(ON TRANSMISSION)
(236)
I6 HEUI
CAVITY
---
---
31-G
---
97-GE
CONNECTOR-1675752C1
TERMINAL-1651943C1
62R
62-GR
CHK
DATE
CHANGE
REMOVED ITEM 235
REV
REFERENCE
54719V
DRAWN
U00EDL2
RELEASE NO.
P50317A
CIRCUIT
---
---
---
---
97-GE
97-AM
CAVITY
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
---
31
CIRCUIT
97AM
62R
62-GR
NAME
5000/9200/9400/9900
DATE
PART NO.
12FEB99
S08316
AE08-52513
SHEET
24
171
172
13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25

CHAPTER 13

IDLE DIAGNOSTIC INC/DEC

W/CUMMINS N14
(243)
CRUISE CONROL SWITCH

W/CUMMINS N14
(244)
3
6
CAVITY
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
CAVITY
CIRCUIT
97AU
97-GD
97AV
---
---
97-GC
97AE1
---
CIRCUIT
---
---
97AA1
97AB1
62Q
CONNECTOR-2024437C1
TERMINALS-1667742C1,0239481R1,0587578C1
62-GQ
LOW COOLANT LEVEL SWITCH

(249)
VEHICLE SPEED SENSOR
(ON TRANSMISSION)
ENGINE HARNESS
(250)
ENGINE HARNESS
CAVITY
D
B
34
34-G
CAVITY
CIRCUIT
34B(5V)
J
K
CAVITY
V
C
M
N
D
P
E
R
CONNECTOR-1651966C1
TERMINAL-1680205C1
-0500398C1
CNA
DATE
16MAY00
CHANGE
ADD 244;CONN 251 CKT
CIRCUIT
13D
PLUG
23A
PLUG
PLUG
PLUG
11-GK
PLUG
34B(5V)
34-G
34A
34
---
---
PLUG
PLUG
23C
PLUG
97AM
PLUG
CHK
REV
PLUG
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
23A WAS 23D
97AK
CONNECTOR-1684261C1
TERMINAL-1680205C1
CONNECTOR-1673746C1
TERMINAL-1661875C1
97AJ
34A
CELECT 21-WAY
ECM
CONNECTOR
(251)
CIRCUIT
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
Figure 172 Connector Composites (243), (244), (249), (250), (251)
S08316
SHEET
25

CHAPTER 13

ENGINE OVERRIDE
DIAGNOSTIC ON/OFF
W/DETROIT DIESEL
(260)
ELECTRONIC CONTROL MODULE

(ECM)
W/CUMMINS N14
(252)
CAVITY
28
10
97AE/97AE2
97AJ
97AN
24AE
99B
97AK
98B(-)
99C
10
97-G
3
6
CAVITY
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
99
12
97AB/97AF
13
97AL
14
97AV
15
----
16
97AP
17
----
18
99A(5V)
19
99-G
20
----
22
97AA/97AC
23
97AU
24
----
25
97AT
26
----
27
98(+)
28
24AF
CIRCUIT
---
---
---
---
97AU
97-GD
62Q
62-GQ
THROTTLE POSITION
SENSOR
(267)
----
21
CONNECTOR-2041336C91
STRAPLOCK(4 REQ'D)- 289862C1
CONNECTOR COVER-1654798C1
TERMINAL-1654799C1
CAVITY PLUG-1654800C1
97AZ
11
20
CIRCUIT
19
CAB OVERLAY
IDLE
VALIDATION
SWITCH
THROTTLE
POSITION
SENSOR
CONNECTOR-587574C91
TERMINAL- 587575C1
W/CUMMINES ENGINES
N14,AHD,ISM
CAVITY
99
99A(5V)
DATE
16MAY00
CHANGE
ADDED 252
REV
REFERENCE
P53815P
Figure 173
99
99C
---
99B
99B
99-GA
99-GA
DRAWN
P50317A
99G
99A(5V)
U00EDL2
RELEASE NO.
CIRCUIT
CNA
CAVITY
99-G
CHK
W/DETRIOT SERIES 60
CIRCUIT
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
S08316
PART NO.
AE08-52513
SHEET
26
173
174

CHAPTER 13

DETRIOT DIESEL
(273)
ECM CONNECTOR
CAVITY
A1
A2
A3
CAVITY
CIRCUIT
--23D
99A(5V)
CIRCUIT
F1
23C
F2
97AE
F3
13DB
97AU
B1
97AT
G1
B2
97AP
G2
B3
13D
G3
K
97AL
97AA/97AC
3
H1
---
C1
C2
98(+)
H2
97AV
C3
99-G
H3
D1
---
J1
97AB/97AF
J2
97AH/97AM
D2
CONNECTOR-1687787C1
TERMINAL-1651943C1
PLUG-1687788C1
98B(-)
99
D3
---
E1
J3
---
99B
K1
---
E2
97AJ
K2
24AE
E3
97AK
K3
24AF
THERMAL OVERCRANK
PROTECTION
DETROIT DIESEL
IDLE TIMER
(268)
34
DETROIT DIESEL
LOW COOLANT SWITCH
(278)
(AT STARTER-OPTIONAL)
(275)
CAB
OVERLAY
ENGINE
HARNESS
ENGINE
HARNESS
97-GE
A
34
17D
97AV
97BC
CONNECTOR-1661777C1
TERMINAL-1675832C1
34-G
17-G
CONNECTOR-1671610C1
TERMINAL-1661377C1
CONNECTOR-2036583C1
TERMINAL-2036586C1
WABCO
CAB ABS ECU
(282)
ABS LEFT FRONT

WHEEL SPEED SENSOR
(AT FRONT LEFT WHEEL)
(289)
ABS FRONT
CHASSIS
4 5 6
CAVITY
1 2 3
CIRCUIT
94WH
94WJ
94WK
94WC
94WD
GY/WH
OR/WH
CNA
DATE
16MAY00
CHANGE
NEW 282 CONN
REV
REFERENCE
P53815P
CONNECTOR-1684261C1
TERMINAL-1651969C1
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 174
---
CONNECTOR-2005240C1
TERMINAL-1680205C1
CHK
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
27

CHAPTER 13

ABS RIGHT FRONT

MODULATOR VALVE
ABS LEFT FRONT

MODULATOR VALVE
(AT FRONT RIGHT WHEEL)
(291)
(290)
ABS FRONT
CHASSIS
(292)
ABS FRONT
CHASSIS
ABS FRONT
CHASSIS
ABS RIGHT FRONT

WHEEL SPEED SENSOR
(BETWEEN FRONT WHEELS)
(BETWEEN FRONT WHEELS)
DKBL/WH
1
2
YL/WH
BK/WH
VT/WH
BN/WH
LTBL/WH
LTGN/WH
RD/WH
CUMMINS N14,AHD,ISM
THERMAL OVER-CRANK
PROTECTION
(293)
CLUTCH SWITCH
(294)
SWITCH
PIGTAIL
CIRCUIT
CAVITY
(LOCATED BY CLUTCH)
CAVITY CIRCUIT #
CONNECTOR-1684261C1
TERMINAL-1651969C1
CONNECTOR-1686834C1
TERMINAL-1661377C1
CONNECTOR-1686834C1
TERMINAL-1661377C1
97AH
97-GH
CAT C10,C12 & 3406E
CAB OVERLAY
CIRCUIT
CAVITY
17-G
97AH
17D
97-GH
DETROIT SERIES
CAVITY
TERMINAL(18AWG) - 2644000R1
97AH
97-GH
CAVITY
CONNECTOR-1661196C1
TERMINAL-1661208C1
CONNECTOR-1661197C1
TERMINAL-1661213C1
CIRCUIT
CIRCUIT
BLACK
BLACK
LEFT HEADLIGHT/ TURN/

MARKER LIGHT
(296)
FRONT END
HARNESS
CAVITY
CHK
CNA
DATE
16MAY00
CHANGE
53D
56
58T
REV
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 175
52-GE
(292) PINS WERE A&B
CAVITY
52D
CIRCUIT
CONN-1673751C1
TERM-1673748C1(12AWG)
587577C1(14AWG)
SEAL- 589390C1(12AWG)
589391C1(14AWG)
HEADLIGHT
CONN-1673752C1
TERM-1673747C1(12AWG)
587575C1(14AWG)
SEAL- 589390C1(12AWG)
589391C1(14AWG)
CIRCUIT
YELLOW1
WHITE1
YELLOW2
ORANGE
BROWN
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
28
175
176
13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29

TEMPERATURE SWITCH
(298)
4X2 REAR AXLE
6X4 FRONT REAR AXLE
CHASSIS
HARNESS
CHASSIS
HARNESS
SENDER
JUMPER
32-G
32
A
B
32A
32
CONN-587567C91
TERM-587577C1
SEAL-589391C1
CONN-587568C91
TERM-587575C1
SEAL-589391C1
32-GA
CONN-587567C91
TERM-587577C1
SEAL-589391C1
CONN-587568C91
TERM-587575C1
SEAL-589391C1
CONN-587568C91
TERM-587575C1
SEAL-589391C1
RIGHT READING LIGHT
LEFT READING LIGHT
(ROOF NEAR LIGHT)
(ROOF NEAR LIGHT)
(311)
(312)
LIGHT
PIGTAIL
A B
WHITE
63-GT
63T
RED
63-GR
RED
CONNECTOR1661260C1
CONNECTOR LOCK1661264C1
TERMINAL1661262C1
CONNECTOR1661259C1
TERMINAL1661261C1
OIL TEMP
SENDER
(315,316)
DEFROSTER FAN
(FRONT CENTER ROOF)
(313)
FAN
ASSEMBLY
WHITE
63R
CONNECTOR1661260C1
TERMINAL1661262C1
CONNECTOR1661259C1
TERMINAL1661261C1
LIGHT
PIGTAIL
ROOF
HARNESS
A B
ROOF
HARNESS
CONN-587567C91
TERM-587577C1
SEAL-589391C1
CHASSIS
HARNESS
SENDER
JUMPER
32-G
SENDER
JUMPER
6X4 REAR REAR AXLE

TEMPERATURE SWITCH
(299)
ROOF
HARNESS
30-GB
CHK
DATE
BLACK
76-G
BLACK
76
CONNECTOR-481140C1
CONNECTOR-969541R1
TERMINAL-239807R1
TERMINAL-333733C1
CHANGE
CONN 315 WAS
REV
REFERENCE
54719V
CONNECTOR-2036584C1
TERMINAL-2036586C1
DRAWN
U00EDL2
RELEASE NO.
1675752C1 & 1661872C1
Figure 176
30
P50317A
NAME
5000/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
Connector Composites (298), (299), (311), (312), (313), (315, 316)
S08316
SHEET
29
Figure 177
S08316
177
178
13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31
Figure 178
Connector Composites (325), (345), (350), (351), (352), (353), (354)
S08316
Figure 179
S08316
179
180
Figure 180
S08316
Figure 181
S08316
181
182


SPEEDOMETER/TACHOMETER MODULE
(422)
CAVITY
9
8
7
6
20
19
18
17
16
15
14
13
5
4
3
2
1
CAVITY
CIRCUIT
CIRCUIT
57R
11
35C(+)
56R
12
35C(-)
29L
13
27S(+)
35L
14
27S(-)
29S(+)
15
27C(+)
29S(-)
16
27C(-)
29C(+)
17
36S(+)
29C(-)
18
36S(-)
35S(+)
19
36C(+)
10
35S(-)
20
36C(-)
12
11
10
YELLOW CONNECTOR-2018591C1
LEFT GAUGE CLUSTER

(423)
18
17
16
8
7
6
5
CAVITY
15
14
13
12
4
3
2
1
11
10
9
CIRCUIT
CAVITY
CIRCUIT
62C
10
97AT
62-GC
11
97AP
28A
12
28D
11-GM
13
97AZ
29L
14
94T
34B
15
25A
65C
16
25B
---
17
25-GA
35L
18
30
WHITE CONNECTOR-2018589C1
5
4
LEFT GAUGE CLUSTER

(424)
12
11
CAVITY
10
9
8
7
6
3
2
1
WHITE CONNECTOR-2018590C1
CIRCUIT
CAVITY
29S(+)
29S(-)
35C(-)
29C(+)
27S(+)
29C(-)
10
27S(-)
35S(+)
11
27C(+)
35S(-)
12
27C(-)
PANEL LIGHTS
SWITCH
(425)
35C(+)
RADIO CONNECTOR #1
(426)
RADIO PIGTAIL
CAB HARNESS
62W
62-GW
CHK
JKP
DATE
11APR01
62A
11-GS
62
86
86C
GY
RD
86D
86A
WH
GY/BK
86B
88B
YL
WH/BK
CONNECTOR-1661200C1
CONNECTOR-1661200C1
CHANGE
CNA1//CONN 423: ADD
REV
REFERENCE
P54004K
DRAWN
U00EDL2
RELEASE NO.
94T TO CAV 14.
CIRCUIT
P50317A
CONNECTOR-1661201C1
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
35
S08316
183
184
Figure 184
S08316
Figure 185
Connector Composites (436), (437), (440), (441), (442)
S08316
185
186
13.39. CONNECTOR COMPOSITES (453), (454), P. 39
Figure 186 Connector Composites (453), (454)
S08316

CHAPTER 13

G3 GROUND ADAPTER
(455)
CAVITY
11-GE
13-GAD
38-G
38-GB
G
F
LEFT BLANK
INTENTIONALLY
E
D
B
A
CAVITY
11-GC
11-GX
---
---
---
---
---
---
---
---
CAVITY
3
4
JKP
DATE
4MAR02
---
11-GAC
---
B
C
CIRCUIT
---
---
40A
40-GA
CONNECTOR-1661777C1
F3 FUSEBLOCK
(462)
F2 FUSEBLOCK
(462)
CAVITY
CIRCUIT
CIRCUIT
75
65A/84
14X
14T
77T
63
14Z
(14T)
75A
14S
14Z
14R
63P
55
14Y
CONNECTOR-0592951C1
CHK
CAVITY
CONNECTOR-2007315C1
CONNECTOR BODY LOCK2006792C1
BUS TERMINAL-2006791C1
CONNECTOR COVER2006790C1
11-GAW
F1 FUSEBLOCK
(462)
75-GBD
CIRCUIT
94-G
LOW AIR PRESSURE SWITCH

(460)
G4 GROUND ADAPTER
(456)
CONNECTOR-2007315C1
CIRCUIT
CHANGE
ADDED 38-G & 38-GB TO 455.
CAVITY
1
2
(14R)
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
P50317A
58D
14E
70
(14E)
68
14B
50
(14B)
CONNECTOR-0592951C1
TERMINAL(10AWG MULTI-FEED)0557378C1
CONNECTOR-0592951C1
TERMINAL(12,14+14AWG)-0557375C1
TERMINAL(10AWG MULTI-FEED)0557378C1
TERMINAL (18AWG)-1666118C1
REV
CIRCUIT
NAME
5000/9100/9200/9400/9900
DATE
PART NO.
12FEB99
S08316
AE08-52513
SHEET
40
187
188
S08316
13.42. CONNECTOR COMPOSITES (463), P. 42
Figure 189 Connector Composites (463)
S08316
189
190
13.43. CONNECTOR COMPOSITES (464), P. 43

CHAPTER 13

F10-F14 FUSEBLOCK-POOL
(464)
CONNECTOR-0592951C1
STANDARD (F10)
CAVITY
BENDIX ABS/ATC (F10)

CAVITY
CIRCUIT
94
14AE
94A
12BA
94P
94K1
12F
14P
(94A)
---
---
13DA
---
---
75DB
---
---
13DC
---
---
24AC/75DA
ETHER START (F11)
CLOCK (F11)
CAVITY
CIRCUIT
CAVITY
CIRCUIT
75AW
88F
21H
14AU
14N
13L
75AX
---
---
(14AU)
---
---
14AY
---
---
14AW
---
---
14AX
---
---
14AV
---
---
FOG LIGHTS (F11)
CIRCUIT
CAVITY
SPARE SWITCH (F11)

CAVITY
CIRCUIT
81
64
14AS
14FA
12P
14AR
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
CAVITY
EATON AUTOSHIFT(F10)
CIRCUIT
CAVITY
CIRCUIT
CAVITY
13U
77AC
13Y
92U
14BA
---
---
77AB
---
---
77AA
---
---
---
---
---
---
---
---
---
---
---
---
TRAILER STOP LIGHT RELAY - R10

(464)
CIRCUIT
CAVITY
68
58-G
---
68E
58P
CIRCUIT
1
3
70E
70-G/58-G
---
70C
70D
4
CONNECTOR0593385C1
TERMINAL-(10AWG)1661710C1
CHANGE
ADDED CHARTS TO 464
REV
CONNECTOR0593385C1
TERMINAL-(10AWG)1661710C1
TERMINAL(14,18+18AWG)1661709C1
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 190
CIRCUIT
92PF
CAVITY
DATE
--APADS (F10)
TRAILER TAIL RELAY - R9

(464)
16MAY00
CIRCUIT
MERITOR G XMSN (F11)
CNA
CIRCUIT
CAVITY
CHK
94K
POWER LOCKS (F11)
CIRCUIT
14CP
CAVITY
CAVITY
94AH
PRO-SLEEPER (F11)
WABCO ABS/ATC (F11)
CIRCUIT

DISTRIBUTION CENTER
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Connector Composites (464)
S08316
PART NO.
AE08-52513
SHEET
43

CHAPTER 13

LEFT TURN RELAY - R11

(464)
RIGHT TURN RELAY - R12

(464)
CAVITY
56H
---
56A/56C
CAVITY
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
---
57A/57C
TRAILER LIGHTS
SWITCH
(466)
CAVITY
---
50/58AA
58AA
58C
---
58E
---
50A
50B
62AS
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
CIRCUIT
---
44B
44-GB
CAVITY
CONNECTOR0593385C1
TERMINAL-(12,12+16AWG)1661710C1
18
19
33
27
34
39
44
CIRCUIT
92M
94BB
13
GN2(-)
24
94BZ
35
77AH
14
94BN
25
94CA
36
77AJ
98YL4(+)
37
77AK
94BP
26
94BR
27
17
94BS
28
94BJ
18
94BT
29
92G
40
77-GAC
94BK
19
94BU
30
92H
41
77AF
94BL
20
94BV
31
92J
42
---
10
94BM
21
94BW
32
92K
43
---
CAVITY
YL2(+)
CIRCUIT*
DKBL/WH
[BK3]
12
SHD1
YL/WH
[BN3]
13
GN1(-)
GY/WH
[BK4]
14
BN/WH1
22
CIRCUIT**
94BX
33
CAVITY
CIRCUIT*
DKBL/WH1
98SHD4
98GN4(-)
92L
CIRCUIT**
38
77AL
39
77AD
44
---
CAVITY
CIRCUIT
SHD1
23
RD/WH1
34
GN1(-)
24
OR/WH1
YL/WH1
35
77AH
LTBL/WH1
25
GY/WH1
DKBL/WH1
36
77AJ
---
77AK
OR/WH
[BN4]
15
RD/WH1
VT/WH1
26
---
---
37
VT/WH
[BL2]
16
BK/WH1
LTGN/WH1
27
---
---
38
LTGN/WH
[BN2]
17
VT/WH1
GY/WH1
28
---
---
39
77AD
LTBL/WH
[GN/YL2]
18
LTBL/WH1
OR/WH1
29
---
---
40
77-GAC
BK/WH
[BL1]
19
LTGN/WH1
BN5
30
---
---
41
77AF
RD/WH
[BN1]
20
BN1
BL5
31
---
---
42
---
10
BN/WH
21
BL1
BN/WH1
32
---
---
43
---
YL/WH1
BK/WH1
33
---
---
44
---
77AL
[GN/YL1]
40
YL1(+)
YL1(+)
22
* - W/ BENDIX ABS
** - W/ WABCO ABS
CONNECTOR-3534349C1
TERMINAL-3534360C1
CHANGE
CONN 1000 WAS 471.
REV
REFERENCE
P54020U
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 191
34
94BC
11
DATE
CAVITY
94BY
12
26
CHK
CIRCUIT
23
11
CAVITY
SHD2
11
CIRCUIT
12
16
44
13-GCP
15
33
CHASSIS
(BENDIX,WABCO)
(471M)
CAVITY
94CB
39
CIRCUIT**
94BA
--94AF
94BH
26
CIRCUIT*
13CP
94BF
18
CAVITY
94AH
11
40
CIRCUIT
34
CIRCUIT
PANEL NUT-3534351C1
STRAIN RELIEF-3534352C1
TERMINAL-3534359C1
27
62-GAR
---
ABS DASH CONNECTOR (BENDIX)

(1000)
CAB
CONNECTOR-3534350C1
CONNECTOR-1661777C1
SEAL-1661872C1
LOCK-1661873C1
TERMINAL(16AWG)-1661875
62AR
CAVITY
12
58P
CAVITY
19
58E
ABS TRAILER RELAY

(470)
CAB OVERLAY
---
62-GAS
DRL
CIRCUIT
PARK BRAKE SWITCH (USA)

(468)
57E
CONNECTOR0593385C1
TERMINAL-(12,12+16AWG)1661710C1
CIRCUIT
57-G/56-G
HEADLIGHT
SWITCH
(465)
57H
56E
CONNECTOR0593385C1
TERMINAL-(12,12+16AWG)1661710C1
CIRCUIT
56-G/70-G
CAVITY
CIRCUIT
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
44
191
192
Figure 192
S08316
193
P. 46
CHAPTER 13

PYROMETER CABLE ASSEMBLY

(491)
PYROMETER CABLE ASSEMBLY

MODULE (492)
ENGINE
CAB
CAVITY
CIRCUIT
(RED)
(YELLOW)
CAVITY
CIRCUIT
13F
13AH
***
13DC
13Z
F
E
D
C
B
A
---
13AB
13W
13L
13AT
13BL
E
D
C
CONNECTOR-2007315C1
B
A
B2 BATTERY ADAPTER
(498)
K
J
H
CAVITY
---
---
14N
---
---
---
---
CHK
CNA
DATE
16MAY00
13CP **
CAVITY
A
14BK
F
E
D
CONNECTOR-2007315C1
CHANGE
ADD APADS NOTE TO 495
B
A
REV
4MAR02
Figure 193
ADDED 13EF & 13EG TO 495.
CONNECTOR-872290R1
TERMINAL(18AWG)241117R1
CAVITY
J
H
CIRCUIT
14V
14N
14FA
---
---
14BL
14BD
14AD
---
---
D
C
CONNECTOR-2007315C1
B
A
A3 ACCESSORY ADAPTER
(501)
CIRCUIT
12A
12S
12AC
12E
12B
---
---
12W
---
---
CAVITY
CIRCUIT
12AD
12P
12L
12R
---
---
---
E
D
C
B
CONNECTOR-2007315C1
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
JKP
13EF
13EG
CONNECTOR-2007315C1
TERMINAL (12AWG)1661211C1
D
B
13Y
* 13U W/EATON AUTOSHIFT

OR LIGHTNING
** 77AA W/APADS
---
14AH
A1 ACCESSORY ADAPTER
(499)
CIRCUIT
13S
13BLF
*** 13X - PDL BUZZER

13S - KYSOR SHUTDOWN
CIRCUIT
13P
13AF/13DA
(YELLOW)
B1 BATTERY ADAPTER
(497)
(RED)
CONNECTOR-872291R1
CAVITY
CIRCUIT
I2 IGNITION ADAPTER
(495)
CAVITY
CONNECTOR-872290R1
I1 IGNITION ADAPTER
(494)
CONNECTOR-872291R1
HEATER BOX
JUMPER
CAB
HARNESS
55093F
P50317A
CONNECTOR-2006789C1
CONNECTOR COVER-2006790C1
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
SHEET
46
S08316
194
Figure 194
Connector Composites (502), (503), (504), (506)
S08316

CHAPTER 13

START FEED ADAPTER

(509)
CAVITY
G
E
LEFT BLANK
INTENTIONALLY
D
C
17B
17A
17E
---
---
--CAVITY
CONNECTOR2006789C1
17
* 17X W/EATON AUTOSHIFT
CIRCUIT
BLINK CODE
SWITCH
(511)
BENDIX
WABCO
---
---
---
---
---
94P
---
94BE
94H/94E
94GL
94G/94-GC
---
CONNECTOR1661256C1
DRL MODULE-USA
(513)
LOW AIR PRESSURE

SWITCH #2
(512)
CAVITY
CIRCUIT
---
40B
CAVITY
D
A
B
C
---
40-GB
H
G
F
E
A
B
C
D
CONNECTOR-1661777C1
LOCK-1661873C1
CNA
DATE
16MAY00
66D
66A
CIRCUIT
98B(-)
47/48(-)
94K(-)
---
---
---
---
* 98U(+) W/EATON AUTOSHIFT

OR LIGHTNING
REV
CONNECTOR2006789C1
B
A
REFERENCE
P53815P
DRAWN
U00EDL2
P50317A
98C(-)
* 98V(-) W/EATON AUTOSHIFT

OR LIGHTNING
CONNECTOR2006789C1
RELEASE NO.
Figure 195
---
CHANGE
66E
98(+)
CHGD 511 CKTS
98A(+)
94J(+)
CHK
CAVITY
CIRCUIT
47/48(+)
66-GA
66F
66C
DATA LINK - NEGATIVE

(515)
G
E
64D
CONNECTOR2005835C1
DATA LINK - POSITIVE

(514)
CAVITY
CIRCUIT
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
48
195
196
P. 49
Figure 196
S08316
197
P. 50

RIGHT REAR SPEAKER

(528)
SPEAKER PIGTAIL
RIGHT FRONT SPEAKER

(529)
ROOF HARNESS
ROOF HARNESS
SPEAKER PIGTAIL
86T
GREEN
BLACK
86C
BLACK
86U
CONNECTOR-1661197C1
CONNECTOR-1661196C1
GREEN
CONNECTOR-1661197C1
CONNECTOR-1661196C1
LEFT REAR SPEAKER

(531)
LEFT FRONT SPEAKER

(530)
SPEAKER PIGTAIL
86D
ROOF HARNESS
ROOF HARNESS
SPEAKER PIGTAIL
86A
GREEN
BLACK
86R
BLACK
86B
CONNECTOR-1661197C1
CONNECTOR-1661196C1
GREEN
86S
CONNECTOR-1661197C1
CONNECTOR-1661196C1
GAUGE PANEL LIGHT

(560)
FREON COMPRESSOR
(550)
ENGINE HARNESS
62-GAB
A
77C
62AB
77-GC
CONNECTOR-161998R1
CAVITY A-TERMINAL(16AWG)-186203R2
CAVITY B-TERMINAL(18AWG)-161997R1
CONNECTOR 1671610C1
TERMINAL 2033819C1
SEAL 1652325C1
LOCK 1671608C1
LEFT SLEEPER SPEAKER

(574)
PDL BUZZER
(562)
ROOF HARNESS
CAVITY
---
---
---
43B
13X
SPEAKER PIGTAIL
86AX
CIRCUIT
GREEN
A
B
BLACK
86AW
A
B
4
CONNECTOR1661197C1
CONNECTOR-593385C1
CHK
CNA
DATE
15JUN00
CHANGE
RGJ\\ADD (550)
REV
REFERENCE
P51616D
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 197
CONNECTOR1661196C1
NAME
CIRCUIT DIAGRAM 5000/9100/9200/9400/9900

DATE
12FEB99
PART NO.
AE08-52513
SHEET
50
S08316
198


AM/FM BAND SELECT

(576)
RIGHT SLEEPER SPEAKER

(575)
W/PRO-SLEEPER
SPEAKER PIGTAIL
SEEK UP/DOWN
(577)
W/PRO-SLEEPER
W/PRO-SLEEPER
ROOF HARNESS
86AZ
GREEN
86M
86L
BLACK
86K
86J
B
A
86H
86AY
CONNECTOR1661196C1
LEFT WORK LIGHT

(578)
RIGHT WORK LIGHT

(579)
W/PRO-SLEEPER
SLEEPER HARNESS
CONNECTOR-1661891C1
CONNECTOR-1661260C1
CONNECTOR1661197C1
W/PRO-SLEEPER
SLEEPER HARNESS
LIGHT PIGTAIL
LIGHT PIGTAIL
ORANGE
65-GB
ORANGE
65B
65-GF
WHITE
65-GB
65F
WHITE
65F
CONNECTOR-969541R1
CONNECTOR-481140C1
CONNECTOR-969541R1
CONNECTOR-481140C1
SLEEPER FUSE BLOCK

W/PRO-SLEEPER
(582)
(LOCATED IN LEFT LUGGAGE COMPARTMENT)
CAVITY
1
CHK
JKP
DATE
4MAR02
CHANGE
GAF//CHNGD CAV 1,3,5
REV
CIRCUIT
86AP
14AX
76L/76K
(14AX)
63BA
(14AX)
---
---
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
IN REF CONN #582
Figure 198
P50317A
CONNECTOR-0592951C1
TERMINAL(10AWG MULTI-FEED)-0557381C1
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
51

CHAPTER 13

HIGH SPEED RELAY

(584)
MEDIUM SPEED RELAY

(585)
LOCATED IN POWER
DISTRIBUTION CENTER
LOCATED IN POWER
DISTRIBUTION CENTER
1
CAVITY
CIRCUIT
75-GH/13-GAT
CAVITY
75AF
CIRCUIT
75AB
75-GN/75_GH
75AT
75AD
75AM
75AH
75AN
---
CONNECTOR-0593385C1
CONNECTOR-0593385C1
RIGHT LUGGAGE LIGHT SWITCH

(587)
LOCATED IN THE RIGHT LUGGAGE COMPARTMENT
LUGGAGE HARNESS
SLEEPER HARNESS
CONNECTOR 1661259C1
LOCK-1661263C1
63AD
A
B
63AE
JKP
DATE
4MAR02
CHANGE
REMOVED 588 & 589.
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 199
CONNECTOR 1661260C1
LOCK-1661264C1
BLK(+)
CHK
WHT(-)
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
S08316
PART NO.
AE08-52513
SHEET
52
199
200
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53

CHAPTER 13

SLEEPER TEMP CONTROL
TEMP SWITCH
W/PRO-SLEEPER
(592)
CAVITY
A
B
C
LOCATED BEHIND BUNK CONTROL PANEL
(592F)
C
B
A
CIRCUIT
75AL
75K
75-GS
CAVITY
CIRCUIT
CONNECTOR-1661889C1
HEATER BLOWER CONTROL

W/PRO-SLEEPER
(593)
CAVITY
A
E
75K
75-GS
CONNECTOR-1661891C1
DOME LIGHT SWITCH

W/PRO-SLEEPER
(594)
8
D
75AL
CAVITY
CIRCUIT
75AN
75AC
75AH
77L
75AR
CIRCUIT
63-GF
63-GK
---
63-GE
63-GJ
5
6
CONNECTOR-1664511C1
TERMINAL(18,16,14AWG)-239805R1
---
62Z
62-GZ
CONNECTOR2009385C1
CAV 1-6
CAV 7-8
ETHER START ON/OFF SWITCH (600)
CAVITY
CIRCUIT
---
---
---
---
21H
21
62AY
62-GAY
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
CHK
JKP
DATE
4MAR02
CHANGE
RMVD 590 & 595.
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
Figure 200 Connector Composites (592), (592F), (593), (594), (600)
S08316
SHEET
53

FLUORESCENT BUNK LIGHT IN-LINE

W/PRO SLEEPER
(603)
63AB
OR
63-GK
WH
63-GJ
BK
CONNECTOR1661198C1
CIRCUIT
CAVITY
CIRCUIT
ROOF HARNESS
LIGHT JUMPER
ROOF HARNESS
CAVITY
READING LIGHT
W/PRO SLEEPER
(604)
CAVITY
A
B
A
B
63AR
63-GR
63-GU
CIRCUIT
RD
WH
CONNECTOR1661260C1
CONNECTOR1661259C1
LIGHT PIGTAIL
CAVITY
FAN JUMPER
ROOF HARNESS
CIRCUIT
RD
WH
CAVITY
CONNECTOR1661260C1
CONNECTOR1661259C1
63U
CAVITY
AUXILIARY FAN IN-LINE

W/PRO SLEEPER
(606)
ROOF HARNESS
CIRCUIT
CONNECTOR1661199C1
UNDER CABINET LIGHT

W/PRO SLEEPER
(605)
CAVITY
LIGHT PIGTAIL
CIRCUIT
CIRCUIT
76K
76-GK
CONNECTOR-481140C1
CONNECTOR-969541R1
TV CONNECTOR
W/PRO SLEEPER (IN-LINE)
(607)
ROOF SOCKET
CAVITY
CIRCUIT
86-GP/63-GW
86AP
86-GP
* W/72" SLEEPER
CONNECTOR-872291R1
FLUORESCENT BUNK LIGHT

W/PRO SLEEPER
(610)
AUXILIARY FAN
W/PRO SLEEPER
(611)
LIGHT PIGTAIL
LIGHT JUMPER
CAVITY
CIRCUIT
76K
76-GK
A
CAVITY
CIRCUIT
JKP
DATE
4MAR02
CIRCUIT
OR
BK
WH
WH
BK
WH
CONNECTOR1661198C1
CHK
CAVITY
CONNECTOR1661199C1
CHANGE
REMOVED CONN 608,
REVISED CIRS IN CONN 607.
CONNECTOR969541R1
REV
REFERENCE
A 55093F
DRAWN
U00EDL2
RELEASE NO.
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
SHEET
AE08-52513
Figure 201 Connector Composites (603), (604), (605), (606), (607), (610), (611)
S08316
54
201
202


REFRIGERATOR IN-LINE
W/PRO SLEEPER
(612)
REFRIGERATOR SWITCH
(613)
CAVITY
SLEEPER
CAVITY
JUMPER
CAVITY
CIRCUIT
CIRCUIT
86-GR
WH
86AG
BK
B
1
---
CONNECTOR872290R1
86AV
86AG
62X
62-GX
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITY 7-8
SLEEPER TO ROOF CONNECTION

W/PRO-SLEEPER
(642)
STOP LIGHT SWITCH

(640)
SLEEPER HARNESS
ROOF HARNESS
CIRCUIT
CAVITY
---
70A
CIRCUIT
CAVITY
70
---
5
CONNECTOR872291R1
---
3
4
CIRCUIT
86-GK/62-GX
CONNECTOR (CAE SLEEVE)AN-89000 #27

76L
86AX
86AW
86AZ
86AY
11-GAD
A
CONNECTOR-1661200C1
CONNECTOR-1661201C1
ENGINE FAN
OVERRIDE SWITCH
(659)
SLEEPER TO ROOF CONNECTION

W/PRO-SLEEPER
(643)
SLEEPER HARNESS
D
E
F
63-GJ
63-GK
JKP
4MAR02
----
----
CHNGD CAV C,D,E,F IN
CONN 643. RMVD ROOF HARN CHRT IN CONN 642.
23-GY
---
---
23B
23A
REFERENCE
55093F
DRAWN
U00EDL2
P50317A
---
62M
11-GR
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
CIR 63AS IN ROOF CONN ONLY
REV
CIRCUIT
RELEASE NO.
Figure 202
CONNECTOR-1661201C1
TERMINAL(14AWG,16AWG)1661213C1
CHANGE
CAVITY
63BB
*
DATE
63AP/63AS
A
C
CIRCUIT
CONNECTOR-1661200C1
CHK
ROOF HARNESS
CAVITY
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
55

CHAPTER 13

ECM POWER IN-LINE

CONNECTION W/SERIES 60
(675)
ECU
(PART OF WABCO ABS CONTROL MODULE)
(662)
CAVITY
WB CHASSIS
ECM 6-WAY
POWER CONNECTION
(676)
CIRCUIT
14C
14D
CAVITY
CIRCUIT
14C
11-GB
14D
11-GC
11-GA
B
CAVITY
CIRCUIT
BK
BN
BK
BN
BL
BN
BL
12
CONNECTOR-1671610C1
CABLE SEAL(12AWG)0587579C1
BL
11
BN/YL
12
CONNECTOR-2011673C1
BN
CONNECTOR-1671611C1
CONNECTOR-3519423C1
CAVITY
CIRCUIT
REAR CHASSIS HARNESS (WABCO)
OR/WH1
YL/WH1
YL/WH
DKBL/WH1
DKBL/WH
BN5
BL5
(690)
WB CHASSIS
REAR CHASSIS
6
7
GY/WH
OR/WH
BN
BL
BN/WH1
BN/WH
RD/WH1
RD/WH
BK/WH1
BK/WH
10
LTBL/WH1
10
LTBL/WH
11
LTGN/WH1
11
LTGN/WH
12
VT/WH1
12
VT/WH
GY/WH1
OR/WH1
DKBL/WH1
YL/WH1
BN1
BL1
CONNECTOR-3519462C1
12
REAR CHASSIS HARNESS (BENDIX)
CIRCUIT
12
CAVITY
(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
(690)
WB CHASSIS
REAR CHASSIS
6
7
LTBL/WH1
LTGN/WH1
GY/WH
OR/WH
DKBL/WH
YL/WH
CIRCUIT
YL
BL
LTBL/WH
LTGN/WH
VT/WH1
VT/WH
10
BN/WH1
10
BN/WH
11
RD/WH1
11
RD/WH
12
BK/WH1
12
BK/WH
12
CONNECTOR-3519423C1
DATE
CIRCUIT
GY/WH1
CAVITY
16MAY00
CAVITY
(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
CONNECTOR-3519423C1
CNA
BN
10
CHK
D
B
GN/YL
CHANGE
CHGD (690) CKTS
12
1
REV
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
P50317A
CONNECTOR-3519462C1
NAME
5000/9100/9200/9400/9900
DATE
PART NO.
12FEB99
S08316
AE08-52513
SHEET
56
203
204

CHAPTER 13

LOWER READING LIGHT

(720)
63-GW
CONNECTOR1661259C1
63W
A
B
WABCO ATC MUD/SNOW SWITCH

(753)
8
CAVITY
---
---
---
---
5
6
CIRCUIT
CONNECTOR-2009385C1
CAVITIES 1-6
TERMINAL-1661226C1
CAVITIES 7-8
TERMINAL-1661209C1
11-GR/94-GB
94BD/94BE
62AJ
94-GB
5
6
3
WABCO ABS/ATC
FRONT ECU
(766)
POWER
(WABCO)
(755)
CAVITY
16 17 18
CAVITY
4 5 6
1 2 3
GN1(-)
CIRCUIT
CIRCUIT
SHD1
YL1(+)
----
----
----
----
----
----
94WA
13X
94WB
94K1
----
94WE
94WF
94WG
1 2 3
94K
94-GF
94-GA
94-GB
12
CONNECTOR-3548979C1
TERMINAL(14, 16AWG)-3548972C1
CONNECTOR-3548977C1
9
10
11
13
94K(-)
14
94J(+)
15
----
16
----
17
----
18
94H
WABCO ABS/ATC LEFT FRONT

MODULATOR VALVE
(768)
WABCO ABS/ATC LEFT FRONT WHEEL

SPEED SENSOR IN-LINE CONNECTOR
(767)
[GN/YL1]
[BK4]
[BN4]
1
3
[BN1]
[BL1]
CONNECTOR-3519665C1
TERMINAL-PURCHASED
CONNECTOR-3519667C1
TERMINAL-PURCHASED
CHK
CNA
DATE
16MAY00
CHANGE
NEW 755&766;CHGD 767&
REV
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
768
Figure 204
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
57
205
(789), P. 58
CHAPTER 13

WABCO ABS/ATC RIGHT FRONT

MODULATOR VALVE
(769)
WABCO ABS/ATC RIGHT FRONT WHEEL

(770)
[GN/YL2]
[BK3]
[BN3]
[BL2]
[BN2]
CONNECTOR-3519666C1
TERMINAL-PURCHASED
CONNECTOR-3519668C1
TERMINAL-PURCHASED
WABCO CAB
ABS ECU
(771)
CAVITY
13 14 15
1 2 3
CONNECTOR-1689499C1
CONN LOCK-3549120C1
TERMINAL-3548971C1C1
CIRCUIT
94WL
94WN
94WM
94WT
94WP
94WR
94WS
94WX
94WY
10
94WU
11
94WV
12
94WW
13
---
14
---
15
---
WABCO ABS/ATC
LEFT REAR
MODULATOR
VALVE
(775)
WABCO ABS/ATC
LEFT REAR
WHEEL SPEED
SENSOR
(774)
GN/YL
BLACK
BROWN
BLUE
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
WABCO ABS/ATC RIGHT REAR

MODULATOR VALVE
(776)
BROWN
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
WABCO ABS/ATC RIGHT REAR WHEEL

(777)
GN/YL
BROWN
BLUE
BLACK
BROWN
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
WABCO ABS/ATC
LEFT REAR
MODULATOR VALVE
(778)
AUXILIARY POWER SOURCE

(789)
CAVITY
SOCKET
A
BROWN
BLUE
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CHK
CNA
DATE
16MAY00
CHANGE
NEW 771;CHGD 769&770
Figure 205
86-GH
-
14AY
CONNECTOR-872291R1
REV
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
ADD 778 & 789
CIRCUIT
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
SHEET
58
Connector Composites (769), (770), (771), (774), (775), (776), (777), (778), (789)
S08316
206
CHAPTER 13

REFRIGERATOR POWER SOURCE

PRO SLEEPER
(791)
CAVITY
CIRCUIT
WH
BK
CONNECTOR-872291R1
LEFT MOTORIZED MIRROR

SWITCH
(823)
ENGINE BRAKE
CONN
(851)
CAVITY
CIRCUIT
24AD
---
24AL
78N
78M
---
62BZ
62-GBZ
REAR CONNECTOR
MODULE CONN
(884)
FRONT CHASSIS
CIRCUIT
71A
56F
57F
68A
CAVITY
CAVITY
CIRCUIT
71A
56B
57B
68A
CONNECTOR-1661496C1
CHANGE
DATE
16MAY00
ADD 884,885,&887
4MAR02
Figure 206
RMVD 790.
77AK
77AL
77AE
77AD
23AC
77-GAC
77AF
PLUG
CIRCUIT
23AC
77AE
TERMINAL-0587575C1
REV
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
JKP
77AJ
CAVITY
CIRCUIT
CONNECTOR-2005241C1
TERMINAL-1680206C1
CONN LOCK-2005243C1
PLUG-0453133C1
CNA
77AH
ENGINE CONN
(887)
CAVITY
6
5
4
1
2
3
CIRCUIT
CONNECTOR-3503598C1
TERMINAL-1680206C1
CONN LOCK-3503599C1
MODULE CONN
(885)
CHK
24BD
78-GAZ
CHASSIS TAIL LIGHT

(854)
CAVITY
CIRCUIT
5
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
CAVITY
78P
55093F
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
SHEET
AE08-52513
S08316
59


A/C SWITCH
(904)
A/C SWITCH
(905)
BUNK HARNESS
(POWER)
LT GN
(SIGNAL OUT)
LT GN
(GROUND)
LT GN
TEMP SWITCH
A
B
C
A/C SWITCH
77
(COMMON)
BK
B
C
77S
(LOAD)
BK
(LAMP GND)
BK
77-GK
CONNECTOR-1661891C1
LOCK-1661892C1
CONNECTOR-1661889C1
LOCK-1661890C1
SLEEPER HARNESS
77L
A
B
C
A
B
C
77M
77-GL
CONNECTOR-1661891C1
LOCK-1661892C1
CONNECTOR-1661889C1
LOCK-1661890C1
A/C SWITCH
(905)
77AB
CONNECTOR-1661889C1
LOCK-1661890C1
A
B
C
77M
75-GBA
SLEEPER CONNECTOR #1
(906)
LOCATED ON LEFT SIDE B_PILLAR
SLEEPER HARNESS
CAB HARNESS
CIRCUIT
Z
Y
X
W
V
U
T
S
R
P
N
M
L
A
B
C
D
E
F
G
H
J
K
CIRCUIT
CAVITY
CAVITY
A
86AR
86AR
---
---
86AS
86AS
---
---
86AT
86AT
---
---
----
----
---
---
----
----
---
---
----
----
86AG
86AG
----
----
63AA
63AA
62BP
62BP
63-GE
63-GE
86AU
86AU
63-GF
63-GF
77M
77M
13-GAT
13-GAT
75AS
75AS
11-GBD
11-GBD
75K
75K
JKP
DATE
4MAR02
CHANGE
CHNGD CIRS IN CAV N-U
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
IN CONN 906.
Figure 207
L
M
N
P
R
S
T
U
V
W
X
Y
Z
K
J
H
G
F
E
D
C
B
A
CONNECTOR-3513472C1
CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIRED
CONNECTOR-3513471C1
CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIRED
CHK
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
S08316
PART NO.
AE08-52513
SHEET
60
207
208
P. 61
CHAPTER 13

HEATER CAB CONN APADS

(907)
CIRCUIT
CAVITY
A
OPTIMIZED IDLE
INDICATOR LT
(912)
OPTIMIZED
IDLE
(909)
77AF
-----
B
C
77AH
77AJ
77AK
77AL
OPTIMIZED IDLE
INDICATOR LT
(912)
CAVITY
CIRCUIT
75-GBD
75DB
75DH
CAVITY
CONNECTOR-1661199C1
CONNECTOR-1661200C1
TERMINAL-1661209C1
ECM SENSOR
HARNESS
(913)
75DC
75DD
CONNECTOR TERMINAL(18AWG)
- 0241117R1
ECM SENSOR
HARNESS
(914)
CAVITY
CAVITY
CIRCUIT
CIRCUIT
75DF
17F
-------
CIRCUIT
----
75DC
----
75DH
D
E
-----
-----
CONNECTOR-2024437C1
LOCK-2011364C1
CONNECTOR-1667740C1
OPTIMIZED IDLE ALARM

HARNESS
(915)
HOOD CLOSURE
(916)
A
B
CAVITY
A
B
CIRCUIT
CNA
16MAY00
CHANGE
CKT ON 914 WAS 75DD
CAVITY
REV
REFERENCE
P53815P
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 208
97BA
NEUTRAL POSITION SWITCH

(918)
DATE
97AX
CHK
CIRCUIT
75DE
CAVITY
75DF
CIRCUIT
97BA
97BC
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
SHEET
61
S08316
Figure 209
S08316
209
210
S08316


SHIFT POSITION SENSOR

(939)
VEHICLE SPEED SENSOR

(938)
CAVITY CIRCUIT
CAVITY CIRCUIT
B
A
47C
47B
B
TERMINAL(18AWG) - 2644000R1
T11
T12
T13
T18
A
TERMINAL(18AWG) - 0587576C1
9, 10 NUETRAL COILS
(940)
TOP GEAR SWITCH

(941)
CAVITY CIRCUIT
B
C
CAVITY CIRCUIT
T3
T14
T4
T5
T19
T17
D
SLEEPER CONNECTOR #2
(942)
LOCATED ON LEFT SIDE AT B-PILLAR
CAB HARNESS
SLEEPER HARNESS
75AW
14AY
14AX
14AX
11-GAN
11-GAN
75AW
14AY/14AZ
CONNECTOR-1661205C1
CONNECTOR-1661204C1
CHK
JKP
DATE
4MAR02
CHANGE
GAF//CHNGD CAV B ON
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
SLEEPER HARN IN REF CONN 942
Figure 211
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
64
211
212
Figure 212
S08316

CHAPTER 13

ABS DASH CONNECTOR (WABCO)

(1000)
SKYRISE CLEARANCE
LIGHT CONNECTORS
(995-999)
CAB
PURCHASED ASSEMBLY
CAVITY
11
12
CAVITY
CIRCUIT
CAVITY
CIRCUIT
CAVITY
CIRCUIT
94WA
12
23
94WW
34
---
94WB
13
GN2(-)
24
94WX
35
---
94WC
14
94WL
25
94WY
36
94WD
15
94WM
26
---
37
---
94WE
16
94WN
27
---
38
---
94WF
17
94WP
28
---
39
---
94WG
18
94WR
29
---
40
---
94WH
19
94WS
30
---
41
---
94WJ
20
94WT
31
---
42
---
94WK
21
94WU
32
---
43
---
22
94WV
33
---
44
---
SHD2
---
18
19
18BK
CIRCUIT
26
27
33
34
39
44
40
10
18WH
11
YL2(+)
CONNECTOR-3534350C1
TERMINAL-3534359C1
3515781C91
POWER WINDOW RIGHT DOOR CONNECTION

(1033)
83J
RIGHT DOOR
HARNESS
POWER WINDOW
OVERLAY
62-GBR
83D
62BR
83K
CONNECTOR-1661201C1
CONNECTOR-1661200C1
POWER WINDOW LEFT DOOR CONNECTION

(1034)
LEFT DOOR
HARNESS
62BT
62AL
62BS
62BR
POWER WINDOW
OVERLAY
83C
83J
83-GA
83K
CONNECTOR-1661201C1
CONNECTOR-1661200C1
CHK
DATE
CHANGE
P/N 3534350C1 WAS
REV
REFERENCE
P54020U
DRAWN
U00EDL2
RELEASE NO.
3553886C1.
Figure 213
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
66
213
214
Figure 214
S08316
Figure 215
S08316
215
216
Figure 216
S08316
Figure 217
S08316
217
218
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088),
(1090F), P. 71

RECIRC
(1059)
AIR DIST
(1058)
CAVITY
CAVITY
A
B
C
CIRCUIT
CIRCUIT
5
10
A
75BK
75BF
75-GM
---
---
75-GK
75BG
8
7
6
5
---
10
CONNECTOR-1661889C1
LOCK-1661890C1
75BM
CONNECTOR-3522071C1
ABS/XMSN
SIGNAL
(1084)
HTR CONNECTOR #3
(1060)
CAVITY
92-GG
92ST
CIRCUIT
CAVITY
CIRCUIT
75BE
75M
---
94KP
92VT
CONNECTOR-1669973C1
ABS/XMSN
INTERUPT
(1085)
ECM CONNECTOR
(1086)
CAV
CIRCUIT
CAVITY
10
94KP
92-GG
50
46
6
CAVITY
1
2
45
ECM POWER
CONNECTOR
(1088)
CIRCUIT
41
DATE
CHANGE
Figure 218
PLUG
24AE
PLUG
99
97AL
10
98(+)
11
99B
16
97AE
12
97CA
17
23B
13
PLUG
18
24AF
14
PLUG
19
PLUG
15
97AH
20
986(-)
21
PLUG
26
PLUG
22
99A(5V)
27
97AK
34
PLUG
24
97AA
29
PLUG
14C1
25
97AB
30
PLUG
31
PLUG
36
97AJ
14D
32
34-G
37
98SHD1
33
PLUG
38
23D
34
97-GAB
39
13D
35
PLUG
40
PLUG
41
PLUG
46
98YL1
42
PLUG
47
98GN1
43
97AP
48
PLUG
44
97AT
49
PLUG
45
PLUG
50
PLUG
CIRCUIT
6AA
84H
84-GH
CONNECTOR-3555048C1
TERMINAL-3518963C1
SEALING PLUG-3527276C1
REV
REFERENCE
54719V
DRAWN
U00EDL2
RELEASE NO.
ADDED 1086 & 1088
28
REMOVED 1090M
24AP
99-G
CONNECTOR-0593385C1
CHK
23C
23
CAVITY
CIR
97AM
11-G
CIGAR LIGHTER
(1090F)
CAV
99C
CONNECTOR-3557533C1
TERMINAL-3557534C1
CIR
P50317A
NAME
5000/9200/9400/9900
DATE
12FEB99
PART NO.
AE08-52513
SHEET
71
Connector Composites (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F)
S08316
13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72
Figure 219
Connector Composites (1090M), (1091), (1093), (1094), (1095)
S08316
219
220
S08316
Figure 221
S08316
221
222

CHAPTER 13

HEATED, LIGHTED, AND MOTORIZED LEFT MIRROR

(1127)
MIRROR
PIGTAIL
LEFT DOOR
HARNESS
CAVITY
CIRCUIT
11-GBM
58J
78N
78P
78B
C
B
C
B
CAVITY
CIRCUIT
WH
YL
RD
BK
GN
E
CONNECTOR-3522251C1
CONN LOCK-3522253C1
CONNECTOR-3522252C1
CONN LOCK-3522253C1
HEATED, LIGHTED, AND MOTORIZED RIGHT MIRROR

(1128)
MIRROR
PIGTAIL
RIGHT DOOR
HARNESS
CAVITY
CIRCUIT
11-GY
58L
78E
78F
78A
C
B
C
B
A
E
CONNECTOR-1671610C1
CONN LOCK-1671608C1
GN
CIRCUIT
11-GPL
11-GL
50BL
65F
62PLF
11-GPL
REV
REFERENCE
P50119U
DRAWN
U00EDL2
RELEASE NO.
P50317A
Figure 222
BK
CAVITY CIRCUIT
2
6
CHANGE
RD
REVSD CONN 1130
RD
DATE
YL
BEACON LIGHT SWITCH

(1135)
WH
07FEB00
WH
CONNECTOR-3522252C1
CONN LOCK-3522253C1
XMSN POWER
(1130)
JKP
CIRCUIT
CONNECTOR-3522251C1
CONN LOCK-3522253C1
CHK
CAVITY
NAME
5000,9100,9200,9400,9900 Elect Cir Dia

DATE
12FEB99
PART NO.
AE08-52513
S08316
SHEET
75
Figure 223
S08316
223
224
Figure 224
S08316
225
13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7

AND J4, P. 78
Figure 225
Connector Composite (1171), (1188), (1189), and Junction Points J4 and J7
S08316
226
13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225),
P. 79
Figure 226 Connector Composites (1190), (1193), (1194), (1195), (1223), (1224), (1225)
S08316
227
13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80
Figure 227 Connector Composites (1227), (1229), (1239A, B, C), (1239), (1240)
S08316
228
Figure 228
S08316


LIGHTNING
ECM
POWER FUSE
(1262)
SHIFTER
JUMPER
(1263)
CONNECTOR
CAVITY
CONNECTOR
CAVITY
CIRCUIT
14BS
14BT
CIRCUIT
92AC
92AD
92AE
TERMINAL - 0587577C1
SEAL - 1652325C1
CONNECTOR-3512967C1
TERMINAL-1661708C1
EATON
SPEED SENSOR
(1265)
SHIFTER
KNOB
(1264)
CONNECTOR
C
B
A
CONNECTOR
CAVITY
LOCK - 1661892C1
CAVITY
CIRCUIT
BLUE
GREEN
BROWN
CIRCUIT
92AF(+)
92AG(-)
XMSN POWER
(1279)
WH
RD
RD
WH
CONNECTOR-1671611C1
CONNECTOR-1671610C1
CHK
DATE
CHANGE
RMVD 1239,1227,1229.
REV
REFERENCE
54719V
DRAWN
U00GSC2
RELEASE NO.
ADDED 1262,1263,1264,1265,1279.
Figure 229
P53583S
NAME
5000/9200/9400/9900
DATE
30NOV01
PART NO.
AE08-52513
S08316
SHEET
82
229
230
13.83. LEFT BLANK INTENTIONALLY, P. 83


U00JKP2
4MAR02
U00GSD1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00LDG2
RELEASE NO.
55093F
Figure 230
DATE
19FEB02
Left Blank Intentionally
S08316
PART NO.
AE08-52513
SHEET
83
13.84. CONNECTOR COMPOSITE (1285), P. 84


MANIFOLD PRESS
GAUGE
(1285)
CURCUIT
CAVITY
A
B
C
D
H
G
F
E
A
B
C
D
E
F
G
H
28M
28MA
11-GHD
62AB
98MA(+)
98MA(-)
-
CONNECTOR-3515763C1
TERMINAL-1661262C1
CHK
CHANGE
DATE
ADDED 1285
REV
REFERENCE
54719V
DRAWN
U00LDG2
RELEASE NO.
55093F
NAME
5000/9200/9400/9900
DATE
19FEB02
Figure 231 Connector Composite (1285)
S08316
PART NO.
AE08-52513
SHEET
84
231
232


RIGHT LUGGAGE LIGHT

(1286)
CAVITY
B
A
LEFT LUGGAGE LIGHT

(1287)
CIRCUIT
63AH
63-GD
CAVITY
B
63-GAK
CENTER LUGGAGE LIGHT

(1288)
CAVITY
B
ACCENT LIGHT SWITCH

(1289)
CIRCUIT
63AN
63-GN
EM100 CONNECTOR
(1290)
14
CAV
14D2
PLUG
CIRCUIT
----
----
----
----
63BA
63BB
62Y
62-GY
TERMINAL,CAV 1-6(18AWG) - 1661224C1
TERMINAL,CAV 7-8(18AWG) - 1661208C1
CIRCUIT
CAVITY
63AL
B
A
CIRCUIT
PLUG
11-G2
13D2
97EA
97EH
97ER
97EJ
10
97PB2
11
97EM
12
14ED
13
17EB
14
17EA
CHK
DATE
CHANGE
ADDED 1290
REV
REFERENCE
54719V
DRAWN
U00LDG2
RELEASE NO.
55093F
Figure 232
NAME
5000/9200/9400/9900
DATE
19FEB02
PART NO.
AE08-52513
S08316
SHEET
85
233
13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86
Figure 233 Connector Composites (1304), (1305), (1306), (1307), (1308), (1309M)
S08316
234
13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL),

(1316PL), P. 87
Figure 234
Connector Composites (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL)
S08316
235
S08316
236


DRIVER'S HEATED SEAT CONN

(1331)
CAVITY
HEATED PASSENGER SEAT CONN

(1332)
CIRCUIT
WH
BK
CAVITY
CIRCUIT
BK
WH
SEAL-1652325C1
SEAL-1652325C1
U00JKP2
4MAR02
U00GSD1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
4MAR02 5000/9100/9200/9400/9900
U00LDG2
RELEASE NO.
DATE
55093F
19FEB02
S08316
PART NO.
AE08-52513
SHEET
89


ABS6 ECU CONNECTOR 1

(1348)
CAVITY
CIRCUIT
18 17 16
3 2 1
94T
94KA
94BW*
94BV*
94BE*
GN1(-)
YL1(+)
10
94BY
11
94BX
12
94-GL2
13
14
BLACK AMP CONNECTOR-3596926C1

CAVITIES 1,3,16 USE 12AWG-3597157C1
CAVITIES 12,18 USE 16AWG-3548970C1
CAVITIES 2,7,8 USE 18AWG-3598072C1
CAVITIES 13,14 USE 16AWG-3598073C1
CONNECTOR BODY LOCK-3562309C1
94-GA
98K(-)
98J(+)
94P
16
17
92VT**
18
94H
*W/AUTO TRACTION CONTROL

**W/HD AUTO XMSN
ABS6 ECU CONNECTOR 2

(1349)
CAVITY
CIRCUIT
94BM
18 17 16
3 2 1
GREEN AMP CONNECTOR-3596929C1
94BK
94BL
94BJ
94BF
94BH
94CB
94BC
94BP
10
94BN
11
94BB
12
94BU
13
94BR
14
94BA
15
94BZ
16
94BT
17
94BS
94CA
18
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
U00MBC3
5000/9100/9200/9400/9900
RELEASE NO.
50337C
Figure 237
DATE
20APR04
Connector Composites (1348), (1349)
S08316
PART NO.
AE08-52513
SHEET
90
237
238
13.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91
Figure 238
Connector Composites (1360), (1361), (5710L)
S08316
239
14. POWER DISTRIBUTION LAYOUT (CHAPTER 14)

14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1
Figure 239
Power Distribution Center, Fuse and Circuit Breaker Location
S08316
240
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2
Figure 240
Power Distribution Center, Fuse and Circuit Breaker Location (Cont.)
S08316
14.3. RELAY LOCATION, P. 3
Figure 241
Relay Location
S08316
241
242
14.4. PRO SLEEPER FUSE INDEX, P. 4

CHAPTER 14
PRO-SLEEPER FUSE INDEX

582
HIGH SPEED
MEDIUM SEED
PRO-SLEEPER FUSE INDEX
LEFT LUGGAGE COMPARTMENT
LOCATION
SIZE
582-A
582-B
582-C
582-D
20A
5A
10A
---
DESCRIPTION
TV/VCR
AUXILLIARY FAN
OVERHEAD CABINET LTS
NOT USED
LEFT BLANK
INTENTIONALLY
CHK
JKP
DATE
4MAR02
CHANGE
FUSE 582-B WAS 10A,
REV
REFERENCE
55093F
DRAWN
U00EDL2
RELEASE NO.
FUSE 582-C WAS 5A & REFRIGERATOR.
Figure 242
P50317A
NAME
5000/9100/9200/9400/9900
DATE
12FEB99
Pro Sleeper Fuse Index
S08316
PART NO.
AE08-52514
SHEET
04

Diagramas Electricos 5500i - 5600i - 5900i - 9200i - 9400i and 9900i Chassis Built December 1 - 2005

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Diagramas Electricos 5500i - 5600i - 5900i - 9200i - 9400i and 9900i Chassis Built December 1 - 2005

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SERVICE MANUAL

SERVICE MANUAL SECTION

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .40

9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..82

12. HEATER AND AIR CONDITIONER (CHAPTER 12). . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . .138

14. POWER DISTRIBUTION LAYOUT (CHAPTER 14). . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . ..239

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

GENERATOR - FIELD - LIGHT BLUE

GENERATOR - CHARGE - RED

AIR DRYER - GRAY

LOW AIR PRESSURE WARNING - GRAY

OUTSIDE AIR TEMP/COMPASS - TAN

FRONT AXLE - GRAY

POWER DIVIDER LOCK (PDL) - GRAY

PARK BRAKE WARNING - GRAY

ANTI-THEFT WARNING - LIGHT GREEN

POWER TAKE-OFF WARNING - GRAY

ALTERNATOR - RESISTANCE - RED

ACCESSORY FEED - LIGHT BLUE

IGNITION FEED - PINK

DIFFERENTIAL LOCK - GRAY

BATTERY FEED - RED

LIGHT SWITCH FEED - YELLOW

KEY SWITCH FEED - RED

DIMMER SWITCH - YELLOW

HEADLIGHT - HIGH BEAM - YELLOW

STARTER CONTROL - PINK

HEADLIGHT - LOW BEAM - YELLOW

GLOW PLUG/PRE-HEATER - PINK

PARKING/MARKER LIGHTS - BROWN

ENGINE SHUT-OFF - GRAY

TURN SIGNAL - ORANGE

TURN SIGNAL LIGHTS - LEFT - ORANGE

ETHER START - TAN

FUEL PUMP - TAN

TURN SIGNAL LIGHTS - RIGHT - ORANGE

CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

ENGINE COOLING - TAN

ENGINE BRAKE GRAY

HAZZARD LIGHTS - ORANGE

AIR SUSPENSION - GRAY

PANEL LIGHTS - DARK BLUE

COURTESY AND DOME LIGHTS - DARK BLUE

INSTRUMENT FEED - TAN

AUXILIARY LIGHTS - YELLOW

ENGINE WATER TEMPERATURE - TAN

5TH WHEEL/WORK LIGHT - ORANGE

ENGINE OIL TEMPERATURE - TAN

DAYTIME RUNNING LIGHTS - YELLOW

TRANSMISSION OIL TEMPERATURE - TAN

AXLE OIL TEMPERATURE - TAN

ENGINE OIL LEVEL - TAN

LICENSE PLATE LIGHT - BROWN

WATER LEVEL - TAN

STOP LIGHTS - ORANGE

ENGINE OIL PRESSURE - TAN

BACK-UP LIGHTS - ORANGE

FUEL LEVEL - TAN

TRAILER AUXILIARY - ORANGE