KENR5623-06

October 2013

FLUID POWER SYMBOLS

35

BASIC COMPONENT SYMBOLS

MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

RESTRICTION

LINE RESTRICTION
(FIXED)

38

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVES

VALVE ENVELOPES

AUX

PUMP
(2 - SECTION)

VALVE PORTS

39
20

ONE POSITION

12

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SHUTTLE

SPRING
LOADED

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

36

PRESSURIZED

VENTED

D11T Track-Type Tractor

Hydraulic System

RETURN ABOVE FLUID LEVEL

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

AMA1-UP
JEL1-UP
SOLENOID

32

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

Tap Locations
Pressure and Sampling

37
Tap
Number

LEFT SIDE FRONT

40

HPD1

Pump Discharge 1

D-6

HPD2

Pump Discharge 2

D-5

HPD3

Pump Discharge 3 (NOT SHOWN)

B-5

Pilot Supply

E-2

HPDR

Pilot Lift Raise

D-4

HPDL

Pilot Lift Lower

D-5

HPTL

Pilot Tilt Left

D-4

HPTR

Pilot Tilt Right

D-5

HPRR

Pilot Ripper Raise

C-5

HPRL

Pilot Ripper Lower

C-4

HPSI

Pilot Shank In

C-4

HPSO

Pilot Shank Out

C-5

HFRP

Fan Pump Discharge

D-1

HFM1

Fan Motor Inlet

D-2

HPRV

RV Pressure Signal

D-5

Oil Sampling

E-2

SOS

MANUAL SHUTOFF

PUSH - PULL LEVER

Schematic
Location

Description

HPS

41
34 21

RETURN BELOW FLUID LEVEL

MEASUREMENT

GENERAL MANUAL

EXTERNAL RETURN

LINES CROSSING

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

HYDRAULIC PUMPS

2013 Caterpillar, All Rights Reserved

COMPLETE

CROSSING & JOINING LINES

GAS CHARGED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

PEDAL

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

SPRING LOADED

PUSH BUTTON

3 POSITION

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

2 POSITION

CROSS
FLOW

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

13
Component Locations
Machine
Location

Schematic
Location

Accumulator Gp - Precharge

364-5386

E-2

Cooler Gp - Hydraulic Oil

338-1924

C-3

Cylinder Gp - Dual Tilt

308-2464

F-4

Cylinder Gp - Dual Tilt (LH)

308-2462

F-7

Cylinder Gp - Lift (LH)

252-0471

F-6

Cylinder Gp - Lift (RH)

252-0471

F-6

Filter Gp - Pilot Supply

249-1751

E-2

Manifold - Fan Pump

345-8526

D-1

Manifold Gp - Pilot Supply Selector And Reducer

232-3242

E-2

10

D-3

ELECTRICAL SYMBOLS TABLE

STANDARD CONFIGURATION

HPRV
SOS

HPRL

HPTL

1
HPSI

9
HPTR

355-2403

Motor Gp - Fan

355-2404

Pump Gp - Demand Fan And Pilot Supply

340-2121

11

C-2

Pump Gp - Dozer And Tilt

227-9383

12

B-4

Tank And Filter Gp - Hydraulic Oil

235-0256

13

A-4

Valve Gp - Control Dozer / Tilt

244-5438

14

D-6

Valve Gp - Control, Dual Tilt

225-2321

15

F-5

Valve Gp - Cooler Bypass

124-8335

16

C-3

Valve Gp - E/H Pilot, Dozer Lift And Tilt, Ripper, Rv

285-5625

17

D-4

9T-5653

18

F-6

Valve Gp - Resolver Shuttle

132-5077

19

E-7

Valve Gp - Reversing For Fan (Attachment)

345-8032

20

B-2

Valve Gp - Vacuum Breaker

154-6165

21

A-4

Valve Gp - Quick Drop

HPS

HPRR

19

HYDRAULIC SYMBOLS (ELECTRICAL)

G
TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

RIPPER (OPTION)

16

340-1877

Cylinder Gp - Ripper Lift (Rh)

11
16

HPD1

340-1877
161-6616
130-3263

Cylinder Gp - Ripper Tilt

HPD2

RIGHT SIDE FRONT

161-6615

Cylinder Gp - Ripper Lift (Lh)

161-7563
130-6381

Cylinder Gp - Ripper Tilt

HFM1

161-7562

22

A-6

23

A-7

24

A-6

25

A-7

PRESSURE
SWITCH

TEMPERATURE
SWITCH

6E-3113

26

A-5

Valve Gp - Ripper Lift And Tip

285-0139

27

B-7

188-6140

28

A-5

Cylinder Gp - Lift (RH W/positioning Sensor)

274-3834

29

F-5

Valve Gp - Diverter

164-4536

30

B-5

Cylinder Gp - Lift LH (No Sensor)

261-8004

31

F-6

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG
WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

DISCHARGE SCREEN (OPTION)

33

Screen Gp - Discharge (Option: Part Of 266-0290)

266-0285

32

B-4

Screen Gp - Discharge (Option: Part Of 266-0290)

EU VACUUM BREAKER PACKAGE

263-3308

33

B-4, D-3

Valve Gp - Vacuum Breaker (Eu)

220-0812

34

A-4

Switch As - Fan Filter Bypass Pressure

227-6744

35

A-3

Sensor Gp - Pressure

296-5270

36

D-7

Sensor Gp - Pressure

344-7391

37

D-5

Switch - Case Drain Bypass Pressure

258-0883

38

A-4

Temp. Sensor - Tank

145-7028

39

A-4

340-2114
258-8894

40
41

F-3
F-3

WIRE
COLOR

17

HFRP

10

15

PRESSURE TAPS

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE

WIRE COLOR

REFERENCE SENSORS and SWITCHES

10

FLOW
SWITCH

ELECTRICAL SCHEMATIC EXAMPLE

AUTO CARRY (OPTION)

LEVEL
SWITCH

WIRE NUMBER IDENTIFICATION CODES

Cylinder Gp - Ripper Pin Puller

Valve Gp - Mtg (24v Solenoid On Trans Oil Circuit)

325-PK-14

CIRCUIT NUMBER
IDENTIFICATION

WIRE GAUGE

(EXAMPLE VALVE)

LADDER (ATCH)
Motor Gp - Gerotor
Valve Gp - Control
Check Part Numbers in the Parts Manuals for your Specific Machine.

5
8

28

30

23

31
4

27

24

18

26

25

29
5
6

LEFT REAR SIDE

RIPPER

22
3

BLADE CYLINDERS
DOZER (AUTO CARRY OPTION)

RIPPER CYLINDERS

(Dimensions: 34 inches x 28 inches)

HPSO

24 Page,

14

Part
Number

Description

HPDR

KENR5623-06

HPDL

2
(40) MOTOR GP
GEROTOR
340-2114

BLADE

(3) CYLINDER GP
RH DUAL TILT
308-2464

(29) CYLINDER GP
RH LIFT
W/POSITIONING SENSOR
274-3834

(5) CYLINDER GP
LH LIFT
252-0471

(31) CYLINDER GP
RH LIFT
(NO SENSOR)
261-8004

HTRR
HTRH

(6) CYLINDER GP
RH LIFT
252-0471

(4) CYLINDER GP
LH DUAL TILT
308-2462

RE
S1=PITCH
S2=SINGLE TILT
DEFAULT=DUAL TILT

(18) VALVE GP
QUICK DROP
9T-5653

HTLR
(C5) (C6)

(C4) (C3)

(C6)

(41) VALVE GP
CONTROL
258-8894

TYPICAL

HE
END STROKE
BYPASS VLV

S2

(15) VALVE GP
CONTROL
DUAL TILT
225-2321

SUPPLY
(TRANS)

RETURN TO TRANS

(C4)
S1

(C5)

HTLH

(C3)

SOS

(1) ACCUMULATOR GP
PRECHARGE
364-5386

(7) FILTER GP
PILOT SUPPLY
249-1751

HDR

HDL

(8) MANIFOLD GP
PILOT SELECTOR / REDUCER
232-3242

HPS

DEAD
ELECTRIC
LOWER VALVE

(19) VALVE GP
RESOLVER SHUTTLE
132-5077

(17) VALVE GP
E/H PILOT
285-5625

HPRV

HFM1

RV

HFRP

HPDR
(14) VALVE GP
CONTROL
DOZER LIFT / TILT
244-5438

(33) SCREEN GP
(OPTION PART of 266-0290)
263-3308

HPDL

HPTL

(37) SENSOR GP
PRESSURE
344-7391

PG PP

FMI

(8) MANIFOLD
FAN PUMP
345-8526

HPTR

HPD1

(36) SENSOR GP
PRESSURE
296-5270

FMIG

(10) MOTOR GP
FAN 355-2403
REVRSING FAN
355-2404

RAISE

LOWER/FLOAT

HPD2

TILT RT

TILT LT
TT

(Dimensions: 34 inches x 28 inches)

24 Page,

KENR5623-06

HPRL

C2

HPRR

RIP UP

RIP DOWN

HPSI

HPSO

(16) VALVE GP
COOLER
BYPASS
124-8335

C
(11) PUMP GP
DEMAND FAN AND
PILOT SUPPLY
340-2121

TIP IN

TIP OUT

HRR

Taps Used For Factory Test Only

(2) COOLER GP
HYDRAULIC OIL
338-1924

HRL

(33) SCREEN GP
(OPTION PART of 266-0290)
263-3308
(32) SCREEN GP
(OPTION PART
of 266-0290)
266-0285

B
(27) VALVE GP
RIPPER LIFT AND TIP
285-0139

Lift Raise

E-6

HDL

Lift Lower

E-6

HTLR

Tilt Left Rod

F-7

HTLH

Tilt Left Head

E-7

HTRR

Tilt Right Rod

F-5

HTRH

Tilt Right Head

F-4

HRR

Ripper Raise

C-7

HRL

Ripper Lower

C-7

HRSI

Ripper Shank In

B-6

HRSO

Ripper Shank Out

B-6

(20) VALVE GP
REVERSING VALVE for FAN (ATCH)
345-8032

(12) PUMP GP
DOZER AND TILT
227-9383

HRSI

HDR

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure

HPD3
C1

HRSO

Drain / Return Lines

Component Group

CALLOUTS

C2
(30) VALVE GP
DIVERTER
164-4536

YY

(39) TEMP SENSOR

(TANK)
145-7028

VALVE GP
VACUUM BREAKER
(21) STD:154-6165
(34) EU:220-0812

RIPPER
(25) CYLINDER GP
LH TILT
130-6381

(22) CYLINDER GP
RH LIFT
340-1877
(24) CYLINDER GP
RH TILT
130-3263

LIFT AND TILT PUMP OUTPUT ONE

PILOT PUMP OUTPUT
FAN PUMP OUTPUT
LIFT AND TILT PUMP OUTPUT TWO
SUPPLY LINE
DRAIN / RETURN LINE
TILT CYLINDER AND CONTROL CIRCUIT
IMPLEMENT PILOT SENSING
RIPPER TILT CYLINDER AND CONTROL CIRCUIT
LADDER MOTOR AND CONTROL CIRCUIT
RIPPER LIFT CYLINDER AND CONTROL CIRCUIT
RIPPER PIN PULLER CYLINDER AND CONTROL CIRCUIT

TT

(28) VALVE GP
SOLENOID
188-6140

THIS SCHEMATIC IS FOR THE D11T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM

MEDIA NUMBER: KENR5623-06
SCHEMATIC PART NUMBER: 340-8088, CHANGE: 02, VERSION: -

(13) TANK GP
HYDRAULIC OIL
235-0256

TANK

SUPPLY
(TRANS)

(35) SWITCH AS
PRESSURE FAN
FILTER BYPASS
227-6744

(26) CYLINDER GP
RIPPER PIN PULLER
6E-3113

Taps (Pressure, Sampling, Sensor - by letter)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

(38) SWITCH AS
PRESSURE CASE DRAIN BYPASS
258-0883

(23) CYLINDER GP
LH LIFT
340-1877

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.