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KAWASAN INDUSTRI

GUANGXI-GUITANG CHINA
KELOMPOK 3
PRATIWI P.L
13
RUKMANA
13/PTK/359786/09463
NURKHOLIS
14/PTK/373593/09963
DINI NUR AFIFAH
14/PTK/373608/09966
DODY GUNTAMA
14/PTK/373614/09968

GUITANG INDUSTRIAL PARK

PERKEBUNAN TEBU

PABRIK
PUPUK

Pupuk
30.000 ton/th

Batang Tebu
3.300.000 ton/th
PERKEBUNAN
TEBU
Pucuk Tebu Kering
537.209,3023ton/th

PABRIK
GULA
STEAM
POWER
PLANT

berat pucuk tebu = 14 % dari berat


total tebu

PERHITUNGAN NERACA MASSA


UNTUK PRODUKSI 1 TON TEBU

PROSES PRODUKSI GULA

GULA
234.300
ton/th
Molase
148.500 ton/th

Perkebunan
Tebu

Material
Batang Tebu

Batang Tebu
3.300.000 ton/th

Input (ton/th)

PABRIK
GULA

Output (ton/th)

3.300.000

Gula

234.300

Limbah cair

1.754.700

Filter Mud

115.500

Bagasse

1.056.000

Molases

148.500

Ca(OH)2

78.100

46.438,04

CaCO3

105.541

H2O

18.997,38

3.424.538,04

3.424.538,04

CO2

TOTAL

Pabrik Alkohol

Filter Mud
115.500 ton/th

Pabrik Semen

Bagasse
1.056.000 ton/th

Pabrik Kertas

PERHITUNGAN NERACA MASSA UNTUK


PRODUKSI GULA

PROSES PRODUKSI ETANOL DARI


MOLASSE

Molases
148.500 ton/th

Alkohol
138.105
ton/th

PABRIK
ALKOHOL
Vinasse
10.395 ton/th

NERACA MASSA
Material

Input (ton/th)

Output (ton/th)

148.500

Gula

138.105

Limbah cair

10.395

148.500

148.500

Molases

TOTAL

PABRIK
PUPUK

PROSES PRODUKSI PUPUK


Pupuk
700.000
ton/tahun

Vinasse
1.795.365
ton/th

PABRIK PUPUK
1.095.365
ton/th

NERACA MASSA
Material

Input (ton/th)

Output
(ton/th)

Vinasse

1.795.365

Air

1.095.365

Produk

700.000

TOTAL

1.795.365

1.795.365

Perkebunan
Tebu
AIR

PABRIK SEMEN
Filter Mud
115.500 ton/th
CaCO3
210.541 ton/th
White Sludge
3.959 ton/th

SEMEN
330.000
ton/th

PABRIK SEMEN

Material

Input (ton/th)

Output (ton/th)

Filter mud
CaCO3
White sludge
Semen
TOTAL

115.500
210.541
3.959
0
330000

0
0
0
330000
330000

Proses Produksi Semen

PERHITUNGAN NERACA MASSA UNTUK PRODUKSI


1 Kg SEMEN

Proses pembuatan kertas

PROSES PRODUKSI KERTAS DARI BAGASSE

Pabrik
Gula

Bagasse
422.400 ton/th

Wood Pulp
Pabrik
Alkali

140.800
ton/th

PULP PLANT

White Liquor
636.800
ton/th

NERACA MASSA
LOOP I

Pulp
150.000
ton/th

PAPER
MILL

Black Liquor
1.050.000 ton/th

Pabrik
Alkali

23.600
ton/th

White Sludge
1.400 ton/th

NERACA MASSA LOOP


II

KERTAS
125.000
ton/th
AIR
Pabrik
Semen

Material

Input (ton/th)

Output
(ton/th)

Material

Input (ton/th)

Output
(ton/th)

Bagasse
Pulp
Wood pulp
Black liquor
White liquor
TOTAL

422.400
0
140.800
0
636.800
1.200.000

0
150.000
0
1.050.000
0
1.200.000

Pulp

150.000

Air

23.600

White sludge

1.400

Kertas

125.000

TOTAL

150.000

150.000

Alkali recovery

PABRIK
KERTAS

Black Liquor
1.050.000
ton/th

PABRIK ALKALI

White Liquor 636.800


ton/th
PABRIK
KERTAS
413.200
ton/hari

NERACA MASSA
Material

Input (ton/th)

Output
(ton/th)

Black liquor

1.050.000

White liquor

636.800

Gas
TOTAL

0
1050000

413.200
1050000

GAS

Basis : 1 kg Black Liquor


Material Input
C
= 0,382 kg
H
= 0,034 kg
O
= 0,311 kg
N
= 0,001 kg
S
= 0,052 kg
Na
= 0,198 kg
K
= 0,019 kg
Cl
= 0,001 kg
Other = 0,002 kg
Output
White Liquor
= 0,6 kg
Gas
= 0,4 kg

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