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  • Production of Urea Through ACES Process: Advanced Cost and Energy Saving Process

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    EngnrXaifQureshi
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    This document discusses urea production processes and focuses on the advantages of the ACES process. It begins by stating the problem of synthesizing urea through an advanced cost and energy saving process. It then outlines conventional and modern urea production processes such as the once through process and CO2 stripping process. The document argues that the ACES process is the best option as it has lower production and energy costs than other processes like the Stamicarbon and Snamprogetti processes. Specifically, the ACES process uses fewer, simpler equipment; operates at lower pressures; and recovers more process fluids and heat, making it more energy efficient and cost effective with easier operation.

    Original Description:

    ACES process intro

    Original Title

    First Introduction

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    This document discusses urea production processes and focuses on the advantages of the ACES process. It begins by stating the problem of synthesizing urea through an advanced cost and energy saving process. It then outlines conventional and modern urea production processes such as the once through process and CO2 stripping process. The document argues that the ACES process is the best option as it has lower production and energy costs than other processes like the Stamicarbon and Snamprogetti processes. Specifically, the ACES process uses fewer, simpler equipment; operates at lower pressures; and recovers more process fluids and heat, making it more energy efficient and cost effective with easier operation.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    65 views13 pages

    Production of Urea Through ACES Process: Advanced Cost and Energy Saving Process

    Uploaded by

    EngnrXaifQureshi
    This document discusses urea production processes and focuses on the advantages of the ACES process. It begins by stating the problem of synthesizing urea through an advanced cost and energy saving process. It then outlines conventional and modern urea production processes such as the once through process and CO2 stripping process. The document argues that the ACES process is the best option as it has lower production and energy costs than other processes like the Stamicarbon and Snamprogetti processes. Specifically, the ACES process uses fewer, simpler equipment; operates at lower pressures; and recovers more process fluids and heat, making it more energy efficient and cost effective with easier operation.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 13

    Production of Urea

    Through ACES Process


    Advanced Cost And Energy Saving Process

    Problem Statement

    To synthesize urea by advanced cost and


    energy saving process

    Urea Manufacturing Processes:

    General processes available for urea production


    are
    1) Conventional Processes
    2) Modern Processes

    Conventional Processes:
    Once Through Process
    Partial Recycle Process
    Total Recycle Process

    Modern Processes

    CO2 Stripping Process (Stamicarbon)

    Ammonia Stripping Process (snamprogetti)

    ACES Process

    WHY ONLY ACES?

    Stamicarbon Process

    Snamprogetti Process

    ACES Process

    High production cost. High material of High production cost

    Low production cost

    construction cost

    High energy cost

    High energy cost/less energy recovery

    Less treatment of pollutants

    Carbon dioxide used as stripping agent but


    NH3 in condenser which is more corrosive

    Less

    energy

    cost/High

    energy

    recovery

    Less treatment of pollutants

    Low environment pollution.

    NH3 is used as stripping agent

    CO2 is used as a stripping agent and

    carbamate solution in condenser

    Less recovery of process fluids and heat

    Less number of recovery equipments

    Decomposers

    Absorbers

    Recovery equipments are greater in


    number i-e

    Decomposers

    Absorbers

    Evaporators

    ACES Advantages:

    Low Investment Cost


    Reduction of construction cost (Low Elevation and Compact Layout)

    Reactor on Ground Level

    Simple synthesis loop and no gravity flow

    Reduction of Equipment cost:

    Less number of equipment in synthesis loop

    Low Energy Consumption and running cost saving:


    The operation condition of synthesis section is optimized under the lower operation pressure
    than the previous process. As a result, a remarkable reduction in energy consumption is
    achieved.

    Easy Operation and High On-stream Factor


    Forced flow of synthesis loop circulation by ejector and no gravity flow

    Maintenance Cost Saving

    Milder operating condition in synthesis loop (Less corrosion risk)

    Use of Duplex stainless steel

    ACES Block Diagram

    PFD ACES-21 PFD (TOYO


    JAPAN)

    TOYOs Clients All Round The World

    THANK YOU!

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