@CHIVODA fencer ENGINEERING MANUAL FOR BASIC DESIGN PACKAGE OCTOBER 1987 CHIYODA CHEMICAL ENGINEERING & CONSTRUCTION cO., LTD. YOKOHAMA JAPANQ@CHIVODA tesncaets Introduction The design package is defined as: - the package of design specifications and drawings prepared in the planning and engineering work for a project The design package is classified into 2 types: a. Basic Design Package (Process Design Package) b. Engineering Package The package is prepared by plant owner, Process licensor, or engineering contractor and is included in bid package or contract document for the base of the project works. Therefore, preparation of design package is in accordance with contractor assignment plan for the project from basic plan through construction. In case turn key contract is applied and one contractor covers overall construction project from basic design to construction, no design package is prepared in general. In case licensed process is included, basic design package is supplied by licensor, and typical licensor's design package is UoP's Schedule "A" Package which is composed of the followings. - process flow diagram - preliminary P & I diagram - preliminary plot plans - equipment specifications - instruments specifications - material specifications - process manuals© REWCAL EXGINEETING ‘torsmcroncama To complete the plant meeting with requirements within planned schedule, it is required to complete the package with through understanding of overall project execution plan including contractor assignment plan and contract type. All design and engineering conditions of the plant are given by the Basic Design Requirement (BDR) and Basic Engineering Design Data(BEDD). Basic design and engineering procedure covering process plant, utility plant and off site facilities is typically summarized as attached. From this procedure, major activities and their output information is clarified, and contents of design package and information to be filled are explained.© CHIYODA toss Procedure for Basic Design / EngineeringEngineering Procedure for Process Design Input pata Activity Output Tnformation Proceas Design Requirement | 1, Process Design Development | === Process Study Report 2. Basic Process Design ===> Basic Process Design Package Basic Engineering Design Data: 3, Detailed Proceas Design +Process Design Package *Design Report +Operating Instructions +Analytical Instructions +Performance Guarantee Figure 4, Review of Downstream Activities SGRey ass VOOAII®© cHvOdA ceenssT Process Design Development (1) (2) (3) (4) (5) Process flow diagram development Calculation of preliminary material and heat balances (including pressure balance) Preliminary design of equipment Estimation of plant costs and manufacturing costs Evaluation and selection of alternative designsQ@CHIVODA raceme Basic Process Design (1) (2) (3) (4) (5) (6) (7) (8) Establishment of design criteria Establishment of design procedure Finalization of process flow arrangement Calculation of heat and material balances Design of unit operations Waste flow arrangement Selection of construction materials Estimation of requirements for catalysts and chemicalsDetailed Process Design a (2) @ (4) (3) (6) a (a) Preparation of specifica- tions for: (a) Reactors () Columns. (c) Drums Preparation of duty sreci- fications for: (a) (>) (c) Heat exchangers (4) Air-cooled heat exchancers (e) Fired heaters (2) Vacuum equipment (g) Miscellaneots equipment Preparation of duty speci- fications for packaged units Estimation of pressure balance Utility flow arrangement Estimation of utility consumption rates Preparation of specifica— tions for ranges of instruments and control valves Desien of safety facilities xs and blowers a (10) (11) a2 aay (14) (15) ae) (17) Development of process requirements for utility header diagrams and plow plans Preliminary desion of equipment Estimation of manufacturing costs Compilation of process desion package Pr Pi paration of operating lesephy Compilation of éesign report Preparation of operating instructions Preparation of analytical instruction Establishment of performance guarantee figures@CHVODA texszeT qa (2) Q a) (5) (6) (7) (a) BASIC DESIGN REQUIREMENTS FOR PROCESS DESIGN BASIC DESIGN REQUIREMENTS FOR PROCESS DESIGN Performance requirements, such as: (a) Plant capacity (b) Production rate (c) Operation factors (4) Quality and quantity of feedstocks and products Basic functions of each process unit Boundary conditions, including definitiofis of the functional and physical interfaces between all process units Applicable regulatory requirements, including environmental ones Waste disposal requirements, such as for air pollution, water source pollution, malodors, waste oil, tar, pitch, and sludge Special design considerations Operational requirements Guarantee requirementsQ@CHIVODA coc @ (2) a 4) (5) (6) a BASIC ENGINEERING DESIGN DATA FOR PROCESS DESIGN BASIC ENGINEERING DESIGN DATA FOR PROCESS DESIGN Codes and regulations Mumbering systems for: (a) Documents (b) Units and equipment Units of measure Utility data (a) Utility conditions at the battery limit and on the Process side (b) Design conditions Utility cost data Economic criteria Special design data, such as: (a) Essential chemical and physical properties of all materials handled (b) Corrosion protection requirements, material selection guides, and other special requirements (c) Testing laboratory data and methods of interpretationarr BASIC ENGINEERING FOR. AcrivsTY oureur 1, Proce dsien packane compti o ® ° o o © ® co a «2 a3 4) as) 06) “ an a 0) a @ 23) Process deteption Block Mow alata joe low diagram erin and en Balance with seem fats sheet Enlmated presure balance Estnated tty sammary Luly flow plan Cataya requirements Ceres sequvemes Material section pide with dingame Equlpoent Index De sheets for packed columns, trys, eal exchangers, Ted healers, air-cooled heat exchange, pumps, compress, ower, and vacuum eaulpment Speciation sheets for eohumns and drum for spelt equipment ‘Skeleton drawings for special equipment Process date fot pacaged unite ‘Proce data for contol vies snd Safty and ele rae ‘Addons! information for dersoplng the PAL diagrams, wlty Dow agri, end ot pins Operating philosophy If mecesary Operating instruetlons Ault lsrvetions Review proces devin package Prepare P aT claus showin (1) Major equipment 2) Nala proces tee (2) Uility tines seated to te process (4) Line size 6) Insrumentaton seated to the proces (6) Innsation requirements Prepare an equpment Jit repre the aren plot plane Prepare the tne Estimate line seg Fle the (cllowing te on the da specldeavion sees sheets and (1) Axpliabie coder and repultons 2) Villy conditions : (2) Design temperatures and premures (4) Comodon stowancee (5) Norte schedule teed on proces (6 Freiminary pump and comprewor heeds )Rebeving caput OF safety andre ales (8) Inasetion mpectnton repare & summary of estimated wtlty requlrmente ‘Prepare ity header dag Prepare moot tit 1 Eoginerng PHAR for proces unite ® o “ ° © o o ” 0 ap imma of eimsted ety conumtion Duta sheets for pecked columns, tray exchanger, fied heater, air-cooled heat ‘exchange, pumps, compres, bower, fd vacuum equpment Spedation sheets for columns and drums Safty and relief valve data set Equlpment it ‘Arex pot plane Ln date sheet PAL dapane Summary of estimated tity seqicements Vy header dagrme Motor tit eeeese vOOAIHI®PROCESS DESIGN AcTiysTY. 1 Review basle deslan requlrewents for the following Items: 2) Dean basis for each (2) Relation simone waits 8) Utility condition (4) Special design requirements rocess ult 2. Request process design of process unite ourrur Basie Design Requirements, | ‘ary oeauspuswe3 9 ‘SENG OMEUTILITY AND OFF-SITE SYSTEM PLANNING weur act curr Tae ewig doen ae 1. Prepay baa daa flow: ‘ui or bate ereeering of ef-e and wees (Pant block flow dagen (1) Mant Bock flow digram 2) Gensel plot plan with route pln) ‘Process dein prokaae 2) Capecey of offi (cer (®) Gener pot plan (with route plan) (©) Heaardous aren dation (2) Haaadous aes clasiiction (4) Plant opertion pattern es (8) Oftante ete deagn baer (uit stad report) o 7 (0) Pan Mode sae St pestered eeceeeeeeeeee: (@) Blowdown and disposal criteria a p peanrepaner pear factors ae ee © yen de vm ih ety (1) Prepare break down and displ eters (4) UUity sdematle Now (2) Prepwe schematic Bow ©) Uiaty summary set LERSTSeRs VOOAIHD@) 4. Luly sem planing (1) Prepare tty temale Now diagrame (2) Sosy tity seguireme (2) Sty wy balance (4) Study emerneney backup system of willy fallen (9) Study stet-vp condition of wlity feces . (6) Prepare tity design beerineur BASIC ENGINEERING FOR OFF-SITE FACILITIES-1 acniviry ‘ovrrut Date for base erieeing of off-site and facies 1, sbi bale dein requlrements o ° feder-t For mate ieeving and product shipping fac (9) Governing code ond reulton ()Esabish design beset (o) Prepac schematic flow agen for mate teernng and product shippl Folie (2) Exabah speciasequlrements for unlosdng and towllng ond snd taliond rap, hydronrele © For sore fatty (6) Governog code and seaton (Ewen design aver ° hematle low dagram for storage (eeity (0) Evtabiih spect cequhements for storm felity For bending fulity (0) Gorening coe and re (8) Esb deen bees (0, Prepare ehamatle Now ciayrim for blending fealty (8) Bstabioh special requleements for Blending eclty repuation of engiowesng packages for offsite Bae deen rqulements for material ecering and product shipping Ton (1) Design toes (2) Sehematle Now dlagram forthe material reerng and product shila Toles ) Related documents and drawings for nets seceng and product shipping Trees Dace dein requlements for sorae Feit (1) Daten bees (2) Schematle Now diagram for sora fealty se dei regulrmente for Bending fc (1) Desan tare (2) Schiematle Now diagram for blending fey sugenses VOOAIHD @)meur BASIC ENGINEERING FOR OFF-SITE FACILITIES-1 {(Continaed ) acriviry Enwinering package for off-site faliiea-1 comprsng: 1. Paelty dveripton 21. Proce flow sheet or schematic system Ainge Cth seam date) P&L diaram ley ender darame Line date sheet 4 5 6, Egulpment tt 7, Date eeatfpeciation sheet 1, Enimated tity regulements 9. Enimsted chembalsrqulrements 0. Enimated amount of water | Aven plot plan 12, Motor it 12, Other documents and denwings for off-te freituert 2. Reve off feces enginering puckaten on follwing Heme o o o o “ © o o o 9) an an a Feeity detrption roses Now sheet of sche (sith soem date) ow dlagren PAL dig Unity Header Line date seat Equipment tt Date sheetSpecifation sheet (Complete the date sheet and speciation sheet lth necentry date fr iting work) Eatnated ity requreents CSommarice uty requirements summery sheet) Balmated chemicals requlements ated amount of waves he waity Ares pot Motor tt Other documents and denwlags for off-ate faater-1 . Buc entinerng pachaae for off-site facer-1 a Material reeteag nd product sipping facie Storage ecites Blending feces “MUTTON LLSHOS 8 VOOAHO@® nana NARiNruT BASIC ENGINEERING FOR OFF-SITE FACILIT (Continued ) acniviry ourrur Date for bate engineering of off-at and lly facies @) For o cy o © © For « » () For © Fo o o ate tetment and dingo fa Governing code tnd rensation Prepare block flow ginram for waste Ueatment and digoet facie stb deen bases (Summaries waste trom prose unite, off-ate faci, uty uellies and there (1) Released material property eitein stabi petal requirements aa ety Estblih fcaion plan and srvtare eguremes sab deg bee (© Machinury maintenance shop (W) Electrical equipment maintenance shop (G1) rarument maintenance shop bortory Esteblih design bess ution . stb tat of tangs Estsblih bane’ dvian requkemente for bulge (0 Appliction (Apparatus (Uy Number of men and sex 0 Bavipment (0) Ale conditioning 2, Requetprepuaion of eagivering packages for off-site (echoes Desc dein regiments (or wate treatment snd ipo fetes (1) lock Now dns for waste westment snd depo fete (2) Deven bees (Summary of weate () Reteaed matedel property sites (©) Special requlremente Bosc deign requirement for mntenance Facity (1) Location plan and sruturerequlrements for malntnance fcty (2) Design baer” (9) Machinry maintenance shop (©) het equipment maltenance shop (© Inerument maintenance shop Basle desien reglremente for Iborsony Design bale Base deen requirements for bung (0) Butngs tae (©) Desan baie “UN TAOUIMUSNODE voOoAHO@ meee NSBASIC ENGINEERING FOR OFF-SITE FACILITIES Enginesrog packages for offsite faciis-t1 comprising 1. Faeiy desrpion 2. Process Now sheet (with ateam data) 6 Eaulpment list 7. Date seetfpeciaton shoot 3. Enimated tty regulrements 9. Ealated squiements of chemical, cata descents tnd pecklog 10. Estimated amount of water 1. Are plot plan 12, Other docoments and fee lng for off-te 2 Review off-site enpnerng package 8 following items (1) Pacty deseiption (2) Process flow sheets (with stream dete) ©) PAT deme (8) Uulty Header dageeme (5) Line date sheat (6) Eaulpment ist (Date sheatipctation sheet (Complete the date sheet ad speciation sheet wth neceiay date or ratiog work) (8) Eatimated ty equements (Sammare ullity requrements In the ty ‘emmy set) (9) Exist requirement esccante tnd packing (10) Estimated amount of waste (Feed back to wists Wesiment and dapat ‘gulrements)| ‘Aes plot plan (12) Other documents and drawings fr oftte feeder chen, calle, nglocering paces for off-site fates 1, Fare Blowdown faety 2. Fine gh Fey 3. Waste weatment and disor feces 4. Malaenance fectites 5. Latontony 6. Balings soamguaess WOOAIHD @)eur, ASIC ENGINEERING FOR UTILIY FACILITIES acnviny, ‘ourrur Date for base engineering of off-site and ly cite Eneineviog packaes ar offsite failtie-t nginetsog packages for oti comprising 1. Feely deetption uty ender dagrme wth team 2 3. PAL dignme 4. Line date sheet Eaulpment tt 6. Date shestapecication sheet 7, Edimated ity summary 8. Esimsted vequtement of chemical, packing, 9, Exinated amount of wiser 10, Aree plot plan 11, Phetrieal one fine diarant for power ‘ecelring and distbutlon plan 1. Entbih base deen resiements o oe ° o o 2. Request pi Goveming cose and repulsion Review uility rehematic ow Jagam propted on he tity sytem planning Review estinated wilty summary prepsed on the ily system planing Prepare motor tt stb deren bao on of enginetig package for ty eciie 3. Relew nd complete lity engineering pockage at following Heme 0 a ° o o © ” Facitydesripton Uutlty eader P&T diagram ‘Line date sheet Equipment at Date shectepdtenton shet (Complete the dats seat pod petition sheet vith neceasary date for ming work } Estimated uty ermmary Evimated requirements of chemi, racking, ee, Eatimated amount of wastes (fed back to phase 3c) Motor et ‘Aves pit plan Elect one Sine igre for power receing tnd diatabution plan ase design requirements fr uty fale (1) Ui schematic Now igre 2) Extimated vty summary ©) Motor et (0) Design baer Engineering packages for wttyfeciten IQ Ant soya aeINPUT FINALIZATION OF PLANT BASIC ENGINEERING ACTIVITY, oureur, Engineering packages for process units Engineering packages for off=ate faclitier-t ‘Engineering packages for off-site Review and Moai general enginering date (1) Plant description (@) Pant block flow diagram () Overt plant (4) General plot plant (8) Hazardous ares clasiication (6) Estimated wilty summary 7) List of estimated cremics requirements 5, catalysts, packing (8) Motor tet @) BEDD (00) Project standard specification 2, Compile engineesing package for project Engineering packste for project 1. General (Plant description (2) Plant block flow diagram 2) Overall plant start-up instructions (4) General plot pt (3) Hazardous ares clarification (6) Estimated tity summary (1) List of estimates chemicals, catalyst, packing. requirements (8) Motor Ii @) EDD (10) Project standard specification 2. Engineering package for process units 3. Engineering package for off-site ‘acilies=1 4. Engineering package for off-site faciities-IT 5S. Engineering package for utility facies Suess VOOAIHI@®@CHIVODA S.cRE% PROCESS DESIGN CHECKLIST The process engineer should check the following items to optimize engineering work: 1. How do the various alternatives compare as attributes of a good process? (2) Simple: . Minimum number of reactions . Minimum number of unit operations . No complicated equipment which might cause costly repairs and shutdowns . Generally simple reactions . Easy to control (2) Adaptable: + Can utilize available equipment . Adaptable to a wide range of production volumes (3) Reliable: . No inherent factors which likely would cause a breakdown . Stability of yield, equality, and other operations (4) Economical: . Most profitable . Has other nonspecified attributes which will assure long-range profitability . Little capital investment required 4 «® (3) (6) a can a) (2) (3) mw o) (6) m (a) (9) (10) au az) EMAL eNGHEER SConsTRuETORGLATD. Safe: + Moderate operating conditions . All the safety precautions are specified Adequate: A complete process — no loose ends . The areas of doubt are known and the risks evaluated ; Product quality and quantity are adequate Expandable: + Cost and capital savings will be realized by expansion . Larger units are feasible separation be carried out more easily by: Evaporation (employing multi-effect or film processes, or thermosiphon or forced circulation)? Diffusion? Simple distillation? Fractional distillation (azeotropic or solvent)? Drying (flash, freeze, spray, drum, or kiln)? Gas absorption? Adsorption (employing carbon, alumina, silica gel, or a molecular sieve)? Extraction (liguid-liguid or liguid-solids)? Filtration (centrifugation)? crystallization? Entrainer distillation (steam)? Condensation?® a3) (4) (15) as) a7 ot) ag) (20) (21) ‘SMA, ESRI ‘Sconsrucronca Ta Sublimation? High-vacuum distillation? Decanting? Hydraulic separation? Settling? Ion exchange? Dust or mist collection (cyclones or filters)? Screening? Other methods? can more favorable chemistry be gained by using: mM (2) Q) “ (3) (6) (oD) (8) (9) (io) an (12) a3) aa as) Nitration? jAmination by reduction (by aminolysis)? Halogenation? Diazotization and coupling? Sulfonation? Oxidation? Hydrogenation? Alkylation? Esterification? Hydrolysis? Polymerization? Dehydrogenation? Dehydration? Reforming? Cracking?® a6) (27) (ag) CEMA, CNET ‘SConstmocroneo.T. Catalysts? Vapor phase reactions? Other reactions? 4. Is there any different method for reacting as in: a @) @) 4) (5) (6) 5. Can m (2) (3) 4) A fractionation column? A plug-flow reactor? ‘The vapor phase? An extraction column? A continuous process? A fluid bed? any of the operations advantageously be: Eliminated? Combined? Simplified? Rearranged? 6. Should the order of the reactions (unit operations) be changed by: a) @Q) a) (4) (5) Purifying while reacting? Transporting while reacting or treating? Flash drying while transporting solids? Simultaneously cooling and concentrating while lowering the pressure? Employing a pipeline neutralizer?© ao 1. 12. 13. 14. as. 16. 17. 18. Would dividing the reactions (unit operations) help? For example, by: (1). Series operation to promote efficiency? (2) Employing stage reactors? Would continuous (or batch) flow processing help? Will the type of agitation effect the process? Can the temperature requirements be realized by employing ordinary cooling water instead of chilled water? Can steam at normal pressure be used? Should the number of recycle streams be reduced? Should buffer storage be provided or eliminated? Should these factors be checked? (2) Temperature sensitivity? (2) Ease of handling? (3) Pumpability? (4) Agitation characteristics? (5) Fouling of heat transfer surfaces? (6) Phase changes? (7) Solids precipitation? (8) Decomposition? How will yield, conversion, and quality vary with operating time, temperature, pressure, and concentration? What will be the consequences of water in the system? Will the disposal of hazardous by-products, the recovery of solvents, residues, etc., pose a problem? Should a dry run be made?19. 20. 2. 22. 23. 24. 2s. 26. 27. 28 29. 30. a1. MAL ENEMEER ‘SeonstucTonen Will the effect of contaminant buildup in the reactions be considered? What will be the effect of the construction materials on the process yield, conversion, and quality? Will the skin temperature of the heating surfaces cause decomposition? Will the skin temperature of cooling surfaces cause unwanted condensation of water or precipitation? Are saturated solutions involved which will cause blockages when in contact with cold walls, valves, and flanges? How will an upset in one operation affect another? Will the intermediate or product deteriorate in series oper- ations? Under what conditions may the process be shutdown? (2) For a short time? (2) For a long time? Should the need for pumps be eliminated? (1) Use gravity flow (2) Use pressure transfer (3) Use air life Should liguids be transported instead of solids? Will the effect of contaminant or chloride buildup as a corrosive agent be considered? Are the data and correlations for chemical and physical Properties reasonably accurate and applicable? Are any of the following toxic? (1) Raw materials?32. 33. (2) a 4) Are any of the following unstabli am (2) a) @ ema enc ‘SCONSTRETONCD LT. Intermediate? Products? Residues? Raw materials? Intermediates? Products? Residues? Should these factors be checked? a (2) @) (4) (5) (6) m (8) 9) (10) Bulk densities? Temperature sensitivity? Foaming characteristics? Ease of handling? Crystal size distribution? Pumpability? Agitation characteristics? Scaling or fouling of heat transfer surfaces? Solids precipitation? Decomposition?@ cHIVODA snssEs ADDITIONAL INFORMATION NECESSARY FOR DEVELOPING P & I DIAGRAMS, UTILITY HEADER DIAGRAMS, AND PLOT PLANS 1, Start-up and shutdown requirements, such as equipment to be by-passed 2. ‘The number of sampling points 3. Safety considerations, including blowdown and drainage systems 4. Chemical cleaning requirements $. Tight shutoff requirements for valves 6. Chemical injection devices 7. Regeneration and decoking requirements 8. Special notes required to define the following piping or equipment arrangement: + Two-phase flow line ‘1 @ 3) . Slurry flow line + Gravity flow line + Piping length (for pipeline neutralizer) . Seal height or depth + Elevations (of sloped or symmetrical piping) 9. Steam, hot water, or brine tracing Notes: (1) Because of a large pressure drop in a two-phase flow after flashing, it is advisable that the control valve be located near the feed nozzle (2) Short-radius elbows are prohibited in slurry piping (3) The length of piping shall be minimal, without loops or pocketsree exci ‘SconstmUCTON Ca TD Engineering Package for ProjectEMAL ENGINEERING ‘AcovsmcToN cn TO ENGINEERING PACKAGE FOR PROJECT INTRODUCTION An engineering package includes technical documents that are necessary for engineering work, These documents include project standard specifications and @rawings, and furnish the following: (1) General information on the project, including the scope of work (2) Descriptions of site conditions, climatic conditions, and utility conditions (3) Design information and requirements (4) Specific design data (or specification sheets) and drawings based on the process design The contents of different engineering packages will be es- sentially identical, whether the project is a grass roots refinery, petro-chemical complex, or simply a process unit or facility. However, the contents of an engineering package may be modified during the engineering stage.Q@CHIVODA tesneerat 2. TYPICAL CONTENTS OF ENGINEERING PACKAGES FOR PROCESS UNIT Engineering packages for process wits contain the following: (1) Design basis (2) Description of process (3) Block flow diagrams (4) Process and utility flow diagrams (5) Material and heat balances (6) Estimated pressure balance (7) Estimated utility summary (8) Requirements for catalysts and chemicals (9) Equipment list (10) Plot plans (1) P & I diagrams (12) Utility header diagrams (13) Equipment data or specification sheets (14) Routing plans (18) Hazardous area classifications (16) One-line diagrams (17) Motor list (18) Basic instructions for plant operation and analysis of products (19) Individual specificationsQ@CHIVODA teense REQUIREMENTS FOR PROCESS UNITS 3.1 3.4 DESIGN BASIS The design basis of the unit and facility is outlined and described with the through-put or flow rates, properties, specifications, and battery limit conditions for the feedstocks and products. DESCRIPTION OF PROCESS A description is given of the process flow throughout the process unit and the function of major equipment, such as chemical reactions, separation techniques, and selection of solvents and catalysts. Flow circuit interfaces are shown according to the process flow diagrams or process flow schematics. A description is also given of the feedstock and the products leaving the process unit, with quantities. BLOCK FLOW DIAGRAMS The block flow diagrams are schematics showing unit design capacities, their interfaces, flow rates, operating temperatures and pressures, and other critical data. They indicate whether connections between units are direct, or intermediate storage is required. PROCESS AND UTILITY FLOW DIAGRAMS The diagrams show the major lines, and equipment and control loops according to Subsection 3.2. Major operatingQ@CHIVODA tssnemsts 3.5 coaditions, such as pressures, temperatures, and heat duties for heat transfer equipment, are indicated. when several operations must be considered, data is furnished for all operating conditions and an indication of which condition should be the design basis. MATERIAL AND KEAT BALANCES Material and heat balances are shown on the stream data sheet for principal streams that are identified numerically. The stream data sheet indicates the flow quantities, physical data, and chemical compositions of fluids. If the design provides for different operations, a separate stream data sheet may be prepared for each operation. Each sheet is designated as operation A, operation 8, etc. ESTIMATED PRESSURE BALANCE The estimated pressure balance throughout the process unit is for normal and special operating conditions, such as start-up, shut-down, and regeneration. ESTIMATED UTILITY SUMMARY The estimated plant utility requirements are tabulated for normal and intermittent use, based on the requirements for each piece of equipment. The total consumption rates for all utilities are summarized, and any special require- ments for start-up, shut-down, etc., are specified.e& Lome 3.8 REQUIREMENTS FOR CATALYSTS AND CHEMICALS The estimated requirements for catalysts and chemicals are for the initial inventory, makeup, and replacement. Quantities are per day or year. 3.9 EQUIPMENT LIST The equipment list is a summary of all major equipment and specifies the following: (1) Ttem number (2) Number required, including spares _@) Equipment name (4) Major specifications, such as dimensions, capacity, type, materials of construction, and design pressure and temperature 3,10 PLOT PLANS 3.10.1 General Plot Plan The general plot plan shows the layout of process units, utility facilities, and off-site facilities. 3.10.2 Area Plot Plans Area plot plans show the preliminary layout and extent of each unit or facility. They are normally reviewed and finalized during the engineering stage for cost estimation.Q®CHIVODA 8.25% 3.11 3,12 P_& I DIAGRAMS P & I diagrams are generally developed and finalized during the engineering stage of cost estimation. They are based on the results of equipment rating activities, hydraulic calculations, and, if available, vendors’ data. The following are shown on the drawings: (1) All equipment, including spare equipment (2) All process lines, including start-up, shut-down, flare, and blowdown lines, with preliminary sizes (3) All utility connections to equipment and process lines (4) Major process and utility valves, including type designations (5) All process control instrumentation, including control valves (6) Special instructions and requirements for the engineering stage of cost estimation (7) Piping stream data (such as name of fluid, flow rate, properties, design temperature and pressure) UTILITY HEADER DIAGRAMS Utility header diagrams relate to the utility flow diagrams. The following utility lines are drawn according to the equipment layout plan: (1) Freshwater, boiler feedwater, seawater, cooling water, and steam condensateQ@CHIVODA tasnserets 3.13 (2) @) «) (5) High pressure, medium pressure, and low pressure steam Oil, gas and other fuels Plant air, instrument air, etc. Inert gases, such as nitrogen EQUIPMENT DATA OR SPECIFICATION SHEETS 3.13.1 General Information The equipment data or specification sheet for each item of equipment prescribes the operating requirements or specific requirements and features to be considered in the design and selection of the equipment. Designation and equipment numbers are given. Equipment internals may be shown for a clear understanding of the working of the equipment. Heat transfer equipment, pumps, compressors, etc., operating in parallel or in series are shown as one equipment item. 3.13.2 Specification Sheet for Columns, Drums and Reactors Operating and design conditions and metallurgy requirements are described on the sheet. A sketch shows the locations of nozzles, manholes, handholes, instruments, etc. The sketch also gives specifics for internal components, suchQ@CHIVODA seenseces: 3.13.3 3.13.4 as number of trays, type of tray, packed sections, entrainment separaters, and vortex breakers. For columns, tray loadings are given. Detailed tray design calculation are not normally furnished. For reactors and vessels, a jacket or internal heat transfer equipment is specified if required. Heat Exchanger Data Sheet Operating and design conditions are specified for the handled fluids, such as flow rates, inlet and outlet pressures and temperatures, heat duties, fouling factors, metallurgy, and the general mechanical arrangement. when required, cooling or vaporization curves are furnished. Pump Data Sheet Operating and design conditions are specified for the pumped fluid; such as flow rate, design temperature, preliminary inlet and outlet pressures, viscosity, and vapor pressure. Other data includes: (1) Special metallurgical and mechanical design requirements (2) Recommendations for type of pump and driver, and sparing arrangements (3) Estimated horsepower3.13.5 3.13.6 CEMCAL ENGINEER ‘SconstmucTON Ca. Compressor and Blower Data Sheet Operating and design conditions are specified for the handled fluid, such as flow rate, design temperature, preliminary inlet and outlet pressures, *and molecular weight. Recommendations are made for the type of compressor river, and sparing and control arrangements. Estimated horsepower may be given Fired Heater Data sheet Operating and design conditions are specified for the handled fluid, such as flow rate, preliminary inlet and outlet temperatures and pressures, and physical properties. The heat duty, limiting transfer rates, allowable pressure drop, and recommended tube material and its corrosion allowance are described. Special requirements from the process design data are included, such as whether vertical or horizontal tubes, tube sizes, number of passes, and firing arrangements.Q@CHIVODA teense 3.14 3.13.7 Special Eouipment Special process equipment, such as packaged units, dryers, filters, agitators, desuperheaters, vacuum generation units, and catalyst loading and withdrawal facilities, are described if required. Duty specifications are furnished with data for similar equipment. 3.13.8 Instrumentation Process data for control valves and flowmeters specifies the various operating conditions for the handled fluids. Data furnished includes flow rates, preliminary inlet and outlet temper atures and pressures, and physical properties. Lists of instruments are also furnished. ROUTING PLANS Routing plans are based on the general plot plan and indicate the type of installation. The following plans are drawn (1) Piping routing plans showing utility distribution piping, interconnecting piping, cooling water lines, firewater lines, etc. (2) Cable routing plans (3) Sewer and flare blowdown routing plans (4) Road and maintenance access plans3.15 3.17 3.18 3.19 Crem. ENE ‘covsmucTONC TO HAZARDOUS AREA CLASSIFICATIONS Hazardous area classifications are determined by reference to the plot plans and standard specifications. They facilitate selection of equipment and facilities, and plant safety. The classifications are reviewed and finalized during the engineering stage for cost estimation. ONE-LINE DIAGRAMS One-line diagrams show the principles of the electric power receiving, distribution, ané protection systems. They are the basis of engineering activities concerning cost estimation. MOTOR LIST The motor list gives item numbers, service names, and estimated outputs. BASIC_INSTRUCTIONS FOR PLANT OPERATION AND ANALYSIS Op probUCcIS.§ SSCS General instructions for start-up and shutdown procedure, and the method of analysis are described. INDIVIDUAL SPECIFICATIONS Individual specifications specify the special requirements and design information for specific equipment and packaged units.Q@CHIVODA raises 4. ‘TYPICAL COMPONENTS OF UTILITY AND OFF-SITE FACILITIES Generally, utility and off-site facilities are consisting of the following: a (2) @) «@) (5) (6) (7) Utility facilities Material receiving and product facilities Storage facilities Product blending facilities Flare and blowdown facilities Wastewater treatment and waste disposal facilities Fire fighting facilities Maintenance shop Laboratory facilities Buildings Ancillary facilities 5. REQUIREMENTS FOR UTILITY AND OFF-SITE FACILITIES 5.2 DIILITY FACILITIES (1) Description of process or facility features (2) P & T diagrams showing major line sizes, or simplified flow diagrams with blanks for vendors' work (3) Area plot plans and elevations (4) Individual specifications and requisitions (5) Equipment list, data sheets, and specification sheets (without ratings)(6) (o2) (3) CrEeAL eNoIEERNE ‘RcoxsTUCTONCRITO. Summary of estimated utility requirements and chemical requirements One-line diagrams for electric power receiving, distribution, and protection systems Utility header diagrams showing major line sizes and line data sheets 5.2 MATERIAL RECEIVING AND PRODUCT SHIPPING FACILITIES 5.3 am (2) 3) (4) (5) Description of process and facility features P & I diagrams (showing major line sizes) and line data sheets Equipment list with major specifications Design requirements for truck gantry yard, railroad arrangement, jetty, sea berth, etc. Area plot plan of unloading and loading facilities STORAGE FACILITIES a) (2) Q@) (4) P & I diagrams (showing major line sizes) and line data sheets Area plot plan of material storage yard Design requirements for storage tanks Equipment list, data sheets, and specification sheets (without ratings)Q@CHIVODA tence 5.4 5.6 PRODUCT BLENDING FACILITIES mM @) 3) P & I diagrams (showing major line sizes) and line data sheets Equipment list, data sheets, and specification sheets (without ratings) Area plot plan FLARE AND BLOWDOWN FACILITIES @ (2) (3) 4) P & I diagrams (showing major line sizes), line data sheets and simplified flow diagram of blowdown header Equipment list, data sheets, and specification sheets (without ratings) Skeleton drawings of flare stacks Area plot plan WASTEWATER TREATMENT AND WASTE DISPOSAL FACILITIES qa) (2) @) «) Description of process and facility features Block flow diagram (with material and heat balances for subcontracted unit) or P & I diagrams (with major line sizes) and line data sheets for Chiyoda designed unit Area plot plans and elevations Equipment list, data sheets, and specification sheets (without ratings)@cHvoda sooner: Socorro oO (6) Summary of utility requirements and chemical require- ments Individual specifications and requisitions FIRE FIGHTING FACILITIES a (2) a) 4) P&I diagrams for fire fighting facilities, showing the firewater main, main fire foam piping, firewater pumps, fire alarms and detectors Fire fighting equipment list, with quantities and major specifications Fire fighting equipment layout, including hydrants, sprinklers, alarms, and detectors Typical drawings of fire fighting equipment, such as air foam piping around tanks MAINTENANCE SHOP qa) (2) Qa) Layout drawing of maintenance shop and warehouse, with major specifications for buildings List of maintenance tools, machine tools, and vehicle tools Classified summary of craftsmen required LABORATORY FACILITIES a) List of laboratory equipment and apparatus, including furniture and, if requested, reagents5.10 5.11 recA. enc. ‘ooxsmucroncn Ta (2) Layout drawing of laboratory, with major speci- fications for buildings (3) Estimated manning schedule for laboratory (4) Specific requirements for the laboratory, such as individual waste disposal or utility supply systems BUILDINGS (1) Drawing of each building, showing layout of rooms and equipment, and major specifications for buildings (2) Wiring and plumbing routing plan for each building (3) Parking lot and garden plan for buildings (4) Estimated utility consumption rates with time schedule (5) “List of furniture and, if necessary, specifications for major items ANCILLARY FACILITIES ay Computer (a) Punction and flowchart (b) Programming and coding features (c) List of accessories, and layout of computer and accessories (€) Specifications for the computer room(2) a) “) (3) rena NGA ‘ScoxsTmuCTON CTO Telecommunications (a) Overall wiring diagram for communications system, including interface with public utility facilities (b) Paging equipment and telephone lists with layout drawings Plant and building lighting (a) Design, illumination level for each area or building (b) Lighting fixture list Security system (a) Specifications for gates and fencing (b) Plan showing patrol route, location of keybox, and alarm (c) Wiring diagram for alarm system Welfare (a) Garden plan (b) Description of medical facilities (c) Layout drawing of dining room and kitchen, and description of sizes, facilities, etc. (a) Layout drawing of playgroundQ®CHIVODA sse.sere Data Sheets@ CHIvonA sean BASIC PROCESS DESIGN This involves the development of the process scheme, first concestually (i.e., the arrangement of process steps) and then in sufficient detail to establish saterial ond energy balances. In doing this, several 8 are usually examined to ensure that the plant can handle design ca: all of the expected feed stocks and-required products in the range of capacities likely during the life of the plant. This is generally handled be a series of computer simulations. ‘The products of the basic process desim are as follows: (1) Process design criteria including product yields, specifications, ete. (2) Process flow diagrams indicating operating conditions, process strean characteristics, basic erial and energy balances, instrumentation, etc. (3) Process duty specification, basic material specification for process equipment (4) Site of major equipment such as reactor, fractionator, ete. and requirenents for detailed desig development (5) Specifications and quantity recuirement for catalyst, chemicals and wtiliti,Refer to the following appendices ("Form Sheet"): o® Q@O@GOO@O@) G@ee@e 8ee@ @) 63) (4) ()@® cuivona sess see DETAILED PROCESS DESToY This involves the develounent of basic process design information into @ successful operating plant. The flow scheme is expanded and P&I @isgrams are developed. The process engineers size or specify all the equipment, piping, instruments, etc., and review the purchased items of equipment, leyout of piping, plot plan and plant operability. ‘Throughout all of this work, the process engineer aust eaintain liaison with the client, and ensure that the proper interpretation and implemention of local engineering and environmental codes is nade. This follows through the development of the project and into a success- ful starting. ‘The products of the detailed process design are as follow: (1) Equipment list (2) Equipment data/specification sheet including vessel sizing and tray hydraulic design (3) Utility balance summary data sheet (4) Line design data/specification sheet including line hydraulic design (5) Safety valve design data/specification sheet (6) Data/specification and requisition sheet for packaged unit (7) Preliminary plot plan and elevation (8) P&I diagrams (9) Utility header diagrans (lo) Instructions for plant operationRefer to the following appendices ("Form Sheet"): 380802089898 ow 7288S ® 8 @ G OG =/») >ie Shs URES ati ro es i a wor [tome] Pemwure | orney | Enieipy | Vinay - te [oatemta | warm? | toning “oN 00 ‘ON aor LLL EI da “ENGI SRgess3 VOOAIHI@) (v) I33HS Vivo Wvae1s aH] a] Aa] st ENT aaa aH | lavnl © 1 © ian > 2 ° 3 ‘ates; (0) @ Tora tow, © Ligula have, © _Vevor ohare, @ sola, (0) Waver () pram @)_wate (L) phew = ‘Buea a Raa aes ESBS VOOAIHD@) (@) 4335S VLVO Wv3uLS sooaihe See cee le Reage seem nore oeree conpormne | Mw aa has aay tea ST]2 lea ‘nee Sa Wet eae 3}3/8/"|* Flow Rate kam i ee ee : ‘| =n a a Tenses % eee 3 esmare woentn ic tein? a al $8 /2/ElE ee Ce Ce a13/6/8/8 2 x1pusdey@CHIVODA secksste Appendix J HEAT EXCHANGER DATA SHEET 7 ‘CLIENT sev] > 1 @ 1 @ wang ogee MADE Tle HKD] icHKD, 108 0 fw a Doc Xo. ZT [pare DATE] eee a tee See — ee * ear mores et Same That * [stn : Perera py Ta a area Ter ee va aaa ioe eae Bea [ " eevee tower Garcon ‘a = Sea eae ma roe rh " [Seen Pew Re ven ” [Conwing Tonmeenr a t * [Conese Fee ron ° estore ma * pea, deseo a ; ; 7 * [tweoy tsarveer cele i 7 7 3 ooo Sr Unie maeel 7 7 ; © rnemet conection rasone | ET? 7 7 7 2 erat Peas fot a Seg dos i * ew sso =a] * reson ctor mm | * an reve Uns = ®lm oer aioe ———— = = Temata] Sonar On Pet Ta Beas ul Tone Svat Geb Argue | SEES Sf eee ares wa eee : a) eS 7 =o 2-1 = a =o ae go = ior hl coo ore 1 Closes —Cnemnaner Notes _Anieched Date Tine@CHIYODA SSeS seeeceeeunteeeseeeunta Appendix # AIR-COOLED HEAT EXCHANGER DATA SHEET i ‘CLIENT PROJECT TITLE JOB NO. Doc NO. Tree Gose/Reguion Tiinavens REV | BY SHED) VD | [parE | > OFenes baie Petormance per Tram Liauis Flow Rave ‘Seam Flow Race Obereting Teoereture ‘Obereing Premare Viceury, Weuie/ Vener Goecitie Het, Uquie/Vener Welocey Umiarion Feulog Aesicance Read ‘Gan Terenure Denson Prema Tipe of Brive Gonwot at Fan Pech ueror Tne ne ne Conerel_et Fen S000 wr om ca wr mm Ga Drea Cacroreranie) Dive (Caewsoie Oye Cavremaie) ‘elemta, Buen Prone =Q@CHIVODArsKseess Appendix 5 FIRED HEATER DATA SHEET i} ADE] CLIENT BY {th IMADE: itt Exot Tete JOB NO. jarvo | JAPYD ae (egos [pal ipa ‘Sece Tee Citron Tose Olverieal Tube Caae/Reqintion ae er Hester Sarton Wate Flow Rew Vener & Ges Flow Ante ule Grainy ‘emiey, _Uua/Veoor & Got Vices, Uaula/Venor & Gar Thermal Conguctviey Ugula/Vaper Totaewar Weient of Vapor & Gar aula Flow Ree ‘Vener & Gas Flow Rave aula Graney Gemaey, _Wiauia/Veoer & Gee i 4 : 3 ‘Tremal Conauciviy, Uavia/Veper ‘Moleeuar Walght of Vesor & Ge ‘Atewsbie Premute Sree ‘Fouling Resiance Ree'e ‘Alewaoie Flex Genny (Aveoes! Tye Preeire © HeeseCHIYODA 23.23% srr. Appendix 6 (PUMP DATA/ SPECIFICATION SHEET C.HYDRAULIC TURBINE DATA/ SPECIFICATION SHEET 4 . cuENnt REV] > | > [MADE PRO) T_T BY 0 TT JOB NO. DOC NO. ae Tee Ne | = oe Ticenrifuesi Ghoary Grows CProperioning Cousin «[ Sescie Reauirement Biverieat Sumo Set Priming ‘No, Requires (Ine. Spare) No. of Spare n Cede/ Relation Guesce os rive Type for Operation Dow _Otwone Driver Tyee for Soere Dwowr Owing Loerton Dlowoor — Cazardous Aree Cass of Pie Deen = Operation [Creanat __Clseries warn [Dawe stat Dawe stop Cremote star +3] Operation Gane 14 cia Name 181 ora de to Canter or om Erotve ue 12 em | Parc Size te 7 i Harmful or Toxie due 181 Pumping Temperature Normal © = Seeciie Grey OPT Vinconity OFF ? ‘veoor Prewure @°T alert Freezing Point % ‘By proceas_enginecr 8 ‘Vapor Volume % @Exhauw for Hyaraulie Turbine ‘Capacity, MinimurNormal/Maxirum ma] 7 al (ese Section Prewure, Normel/Meximum ‘alent 7 7 7 iter Pre id itera! Heed = al > a ‘25]_acnarge Premure, Normai/taximum ‘alert 7 Z 7 2a[ PSH Aveilble m »| ‘Laud Hone Power i t Maar, Cant / moet [Sat or Material Coe Nez (oeston, _ Suction/Oncnrae r Counting Tyee Towers Cvenonee_OGer ‘Cooling Plan or Plan Code ‘Seal Toe / Seal Coat Ticiena Ciechanical 7 Flushing Plon or Pan Coos Exwrnat Fling Lia) Temo.'G / Prem. Kalen G : 7 Elecrie Power He ver ‘uve. Steer SuB0y Gre Gwe Ou 6. alerts ‘Exhwon Steam Return Time OP Claw, Ocongensin ty project engineet@®cu oa oc Appendix 7 COMPRESSOR & BLOWER DATA SHEET Cy cuENT BEV D 1 @ [Mans PROJECT By | (cH TITLE HKD JOB NO. : laPvDy rv OC No. (71 bare ipaTE| No. Aaguiea (Ine. Soarai/No. ot Soere Tleereritueet Citectorocatng ‘coae/Reguinton | Deter Otureine ¢ Draroine river Troe for Onertion ecaion ee Hanae Motacuir weione ‘aio of Soecite eet (Co/Gv) @ Suction _(Refeeren Comerenibity Factor @ Suction (Reference) ‘GorrotanrGronon Gheracrernice Nm mGt, 1 eon) ‘mine Suction) ‘Section Tenoerure = Suction Premure teenta (henerge Temperature (Reterenee) = Dlaenarge Frans ‘ittrenia|Promure er Comprewion Aasie umber of Steeee (Reverenceh ‘Aalavetic Power (Reference) =| Mareratg, Cane or Gyineee ‘Geoacey Conerol Seem ringer Gbrieation elet vane Set Premare wwente lees Power Live Steer S08017 Exheuwt Stew Reva ‘Ger Composition rel eerseeeeeree{rey x0. SERVICE ou FID = > case No. : = Name I = verating Temperature (0.7.) ! = Viscosity @ 0.7. i = Vapor Press. @ 0.7. 1 = Density @ 0.7. f i { i I i Tors Flow Rave [cies prensa ries te tated Flow Bate es Buena sie 7 = Suction Eauipasnt - — Press. @ Suc. Equip. Tera [7 nn Stasie Hoa Tepe = Pipe Friction Pe 7 ie Be = Filter } T = Net Suc. Press. (1) | = Discharge Zouipment > = = Press. @ Dis. Equin. = Static Head = Pipe Friction = Filter = Dis. Press. Req'd (2) PUKP DIFF. PRESS. (=(2)=(1)) DIFR. HEAD ‘OTHERS = Pu a . = Pump Hydraulic Horsesower = Estimated ett. = Estimated Brake lorsepower = Wax. Suc. Press, Tax. Shut“off Press. = Min. Cont. Flow Req'd-@ ProcessPIPING AND EQUIPMENT DIAGRAM. 2 mole Fab = Tisi UII, Appendix ? (CUSTOMER : 308 NAM 408 No. ; oCUM. No. SHEET No. PUMP CALCULATION SHEET PUMP CALCULATION SHEET _ I i i T i = T J i T i— © Line 0 Qo Nomina i a 3 = 6 2 5 s a 2 a2 7 e Bd aa Ess 5R5 as aed als == 3 2 ‘ \Ae etree ieee : JOB NO. DOC NO, + (7) ESTIMATED PRESSURE BALANCE SHEET MADE BY. niet & Queer Sureen No. of Eaviomert ‘Coeratng Tersereure = S| oevaiey er | veser Prema wens Flow Aw @ niet Tm | wi ‘Start Point Pramare twents Fina Point Premure twente | niet | Minimum State Premwre keer? Gre keen! ‘vent vert ever tarenta | weer | ewer? wen? | teen hve ‘een ‘even! een avert Few ewer Outer Peau © O° wert ‘iterates Pee O- Oe ©-O teen Nowe: NPS Avalianig (ml = 10 1 -OVO® aula none Power wi = 372 x 10° OOBane REVISIONS ———T ase cuent se PROJECT TITLE > sexs 1D D1 beck} — a { = JOB NO. z i area DOGUMENT NO a = SHEET NO: oF oare care EQUIPMENT NO CHIYODA CHEMICAL ENGINEERING & CONSTRUCTION CO, LTD, DESIGN INFORMATION [seance |cut Off Line Appendix // REMARKS: T { I L I I I i I MARK|SIZE | SERVICE | QUANT. | RATING NOZZLE _SCHEOULE DESIGN CONDITIONS. HO! ReaUineD eee GeT CODE GOVERNED, OPERATING PRESS. @ TEMP___kg/em®G 9 __ DESIGN PRESS. O TEMP, ko/em? 6 @__& STRESS RELIEVING RAIOGRAPHING VOINT EFFICIENCY SHELL ___% HEAD % CORROSION ALLOWANCE SHELL _mm.HEAD___mn| NING. TEST PRESS, HYDROSTATIC. kg/emi G PNEUMATIC, koemG HAMMER, ie gems MATERIALS SHELL HEAD. SUPPORT. INTERNALS, INSULATION MATERIAL. THICKNESS@CHIVODA2e8e% Appendix +2 PACKED COLUMN DATA SHEET oi rev] OT OTS CLIENT : PROJECT 7 mm D| JOB NO. VD, DOC NO.: C7) pate Peexee Secon Veoor Flow Rate tem eoer Boneh asta Bera wre ‘awia Vinconey ‘aula Sertace Tenwion eynien Minimom Race we % of Daign Ree ‘Marimom Flooe Pastor ‘lewsola Prewure Oreo ow Secon mnie “Goereting Temperature ‘Speratng Promure Twente Packos mole Facies volume Ed Tree ‘Nominal Sie x Thx mat Bulk Onetey teins auis eenbeter ald Gown Pine T Mis Eiminetor [ove wig Men Yorn No, oe eeu Toe of Mit Glimineror Monee ot Peeing jae Cow Nowe: ee Q@CHIYGDA terete Appendix w TRAY DATA SHEET eae) CLIENT Rev] D1 D | S MADE PROJECT By | MADE TITLE KO [__cHKD] JOB NC. favol larvol OC NO. eet PATE! yATEL tam No. i] ‘Service t 2 3 [Try Seaton (Try No, From ToplBonom) 4 [Poets Tray We. 8 [No.of Tavs in Section ‘ 1 8 9 Fluid Name Vapor Flow Rate ah Vapor Dena aim? Vapor Viscosity 2 | i t to| Uauid Flow Ane woh | Ligeia Denaey ‘elem 12| Casi Vincoiey ¢ i [ 13 | Gaus Surtees Torsion olen 14[ Minimum Race ar % of Onsign Rate T 15|_ Foaming Tendency (Syitem Factor) i T 16| Maximum Flood Factor t t 11] Atom Fomre Oros pe Ty mae 5 18| Cowrning Tenowrstre =] 1 13|_Ooemiog Pemure ‘went T 1 20| Type ot Tow T 1 21| Tow Iniae Oise (Rete om] 1 i 22 Tray Sover Retrence in | i al Ne. of Fume Retereee i 1 2u| acionabi War Tava Gre Ove One [Ove One [ove One 25|_Wes Hole Tn Che [Ove Che [Ove Gre |G Ya One [Gene Gye Cre | Oye One [Cv Gre | C¥e One ala 1 i i 1 a) [Thekres inducing Gorenon Alona am] 1 i i |” Frew covoson Aloweres on 1 20 er 7 2] § 5 [Thee inuaig Conesion Alowenoe om] T Tota! Conenion Alowance on | Gast Hevea i i Tasis nade Ome =i i 1 Tene 2 i i : See See eosFORM 101 € < CHIYODA (CHEMICAL ENGINEERING & CONWTRUCTION CO-LTD. TRAY PERFORMANCE CHART Appendix “# Se eeeeeee mee ba a SERVICE‘ON 900 ‘ON aor 1, soul0ud ‘INITIO ‘ ee oe : a 7 — 8 z Regeneration Mathod ase = ae |e Z Container Form = fe 2 aa Seen | nace 4 a i as 2 | senutncore a 7 : Type a a 7 5 | nomen o1wrane om Z [sme sno =e Tee e|3 i . a = Pe i 5 Soeg eeele Gontsiner Ferm o 7 IS Note; Ka — eagles = alSlzlgle ‘ (cee : sae - WOOAIHI @) ‘wr wosmausee ANON WMO $7 Xi puaddyGomena ae] CHEMICALS REQUIREMENTS C7) WO LOTS Mae cunt PeOeCt eee eeee ees fo Mae TITLE i |cHKD JOB NO. [avo [ano DOC NO. (71 fare are | | | ( | | | i | i | | 1 ryt LL 1 | | { at HET hele | | Vdd tid | 7 7 | | | mel | | | | | | | | | | | Lit || | 1] leiztalalsiei | geile | ‘| a sR)" /¢ | | | Faigle |] | x4 | | | g | I i i | | j | ‘ | | i |i i | | | i i } | } i i i j 5 g $ a 3} | 2g] (42/3 Lal fgElectric Power Foal ‘Steam water 8 3 38 £ @ ‘rm Ho femtce woe [vor nventa | tetemta | tofemta gS "As = =a ers East net a ect ao 3 oe | i — - F [sea sla 2 # a mi — 4 — 5 5 - es d - § _ - | - fe 5 : : : : 5 a es 2 - = | ~ = : — z 5 a ia a Weel 2 oe LF ] FASE * — == | — lel = oo t | 7 TTT fel — a ES | >: er el {Bl Fa coonpion etd or nt Pag fo z aaiagg] |: ae e a 3 18/318 | 818 2 x Smc tai 1400 © SSS FORM DAL 002 ME CHIYODA Appendix 7? (CHEMICAL ENGINEERING & CONSTRUCTION €O..LTD. | EQUIPMENT LIST zi CLIENT APF cH PROJECT TITLEForm peoy 308 No, EQUIPMENT LIST PROJECT TITLE ITEM :_ COLUMN & DRUK FQurMeny Ne, SHE TEM. SERVICE THe DIMENSION — | INTERNAL NUMBER MATEL MARE DATE Revision Ey ‘cum APD vwercir con | oR | msutation [TA] cove | race oF Tags. [ewe aCe en ow [ae [RES | 7 AREA m | 4 cc) Appendix /? _ APPROVED +, CHECKED PREPARED Guin | pexvery| | PAGE No.wc eves Form 108 No. EQUIPMENT LIST PROJECT TITLE FEM: _DRUM lequrseevt| Ne, DIMENSION sH TEM SERVICE TE INTERNAL | OD X TL. NUMBER REGO] (mum) wanAppendix 20 ea APPROVED DATE 4 : BY, (eae “vieuecxen’ { ERD T ‘PREPARED “APvD. DESIGN PAINT TION F conpisons *| INSULA | paiNt.| cope | rm at | om [enscr] 2e |S [ao | ee | wercer tow ee ‘86 | act [ocr | PAGE NO.@CHIYODA tesa Form 230 108 No, EQuipMeENT List PROJECT TITLE ITEM :_HEAT EXCHANGER EQUIPMENT No. DIMENSION surFace| xa me SERVICE Tie (um) AREA |-— ‘NUMBER z0D} Pat) * (ik) (oot) | SHEL ME eensAPPROBED BY: CHECKED BY: PREPARED BY: tat [ewaexe|_DESIGN conpmTions INSULATION PAINT | AREA rune | wows [ss [es ]es las} es | { ts. [oss [rs | cy WEIGHT PRESS Ga/en®G]_TEMP(°c) | THKNS (mm) | AREA (a?) |Me saoves 308 No. EQUIPMENT LIST PROIECT TITLE ITEM :__AIR-COOLED HEAT EXCHANGER eourrMeny) No. | TYPE oF DIMENSION ‘BARE ITEM SERVICE oF coal ae wo earr | BuNDLE | Tame ae feiceen) ae wind | LeNcTH te)Appendix 22 APPROVED. BY: REVISION cic ee PREPARED BY WeIcHT | DESIGN | DESIGN MOTOR TE o press. | Tew. touvess| oF ey xw | pore | vor DELIVERY | | PAGE NO,Form ion he EQUIPMENT LIST PROJECT TITLE ITEM ;__FIRED HEATER Jequtement| Ne. DESIGN Flow | iter TE SERVICE TPE HEAT DUTY are | Tew NUMBER |Reqo} (Kaif) orgs) cAppendix 23 aE um TSTsTarTs amore F, revision [iP St : a a at ————— a = - Spngranen ° ay: const] MOY T nme | caw |. na oF | noor | omar] Taw tear | TRESS ALLOW TURE oF Nores ct | ASS |waveniat} “om |ctamaers| pass | ray | peuivery i PAGE NO.mis ewer JOB No. EQUIPMENT LIST PROJECT TITLE ITEM : PUMP & DRIVER fouuenn| Ne. DESIGN CONDITIONS TEM SERVICE Te NUMBER lrecr capqcrrr [DOF press] HEAD tetra es ocame | corae | ata) ‘WEIGHT | POWER pote] vout materiat! bd | | PAGE NO.o equlement usr monet nme Tra <_oupasson Fava ve WE ITEM SERVICE TYPE FLOW RATE uw oa peo alin aAppendix ov be Se TS TST Simon ar ; _ vensoy Tet cick ay: = a: Sm + Fnepanen ay imme ERATURE as TEAPERATURI MATERIAL esmuuateo | wvstarten | weicer | tae oF rower” | “rows veo pace | sucr. [ orscx. | case | ER] TOME om | focuveny PAGE No.Form 390 Project Title EQUIPMENT List Job No, Item: — Equipment No. nee Item Service of Type Number Regd & Capacity MH tous st cas soreAppendix 2é | | HEL | F 33/184th ®cn Crewe. NGIEERI A CINSTAUETON C.D, COLUMN SPECIFICATION SHEET Appendix y cunt mT ® a roy TITLE, KD} HK} JOB NO. : yD VDI boc Ne i bate a Sane a ses - eter eaves Poe fame Soa ais [ree ior—ipeatsroroe ee ae ao : es Ss — Sea eT ae [ares hone oe a Sa = SESE ae ao ee ae a ee _ [THean ee _— TRAY/NTERNAL ‘surronT NOZZLE FLANGE NECK (ea BOLT & NUT: ERT. iNT. SS ee TRSULATION: = | TIRE FROOF YES RO [ wetcitr: enserion | GPERATION = FULL WATER a ACCESSORIES SUPPLIED BY WANUFACTURER LADDER & PLATFORM CLIPS, PIPE SPRT. CLIPS DAVIT, LIFTING LUG, CORROSION GAGE POINT. INTERNAL LADDER (SHELL, SKIRT) EARTH PIECE, ANCHOR BOLTS, TEMPLATE@®cuvoparsasees Appendix 27 DRUM SPECIFICATION SHEET (A) cy nev | © 1 TS Iwan one BY IMADE TITLE fea! [enKD| JOB NO, laPvD| laPvD) Doc No. i DATE [DATE] 2 EEK. REMARKS 2 [service 3 [No REQD, * r 10 T " [ARK] sige | SeRvice | ory | RATING " NOZZLE SCHEDULE, * OPERATING CONDITION = FLUID a (ea eee gio jepess 2 fet 2 TEMP. = a [uqu pensery ri u TOTAL VOLUME, 5 = NORMAL Liquid HOLD UF = me » ‘CONTROL RANGE REQUIRED " DESIGN CONDITION 2 ‘CODE/REGULATION ‘DESIGN PRESS. & TEMP, = x TEST PRESS. YOROSTATION "agente ____ PNEUMATIC! gle? ‘CORROSION _ALLOWANCE ‘=m POST WELD HEAT TREATMENT CODE, YER NO RADIOGRAPHING : FULL.SFOT _8.NO. CODE JOINT EFF. SHELL %,HEAD MATERIAL }——_____wareniag SHELL: psig HEAD jee "TRAY/INTERNAL SUPPORT : | SNORE reac eee NECK a BOLT & NUT=EXT, iN INSULATION: am FIRE PROOF: YES_NO WEIGHT: ERECTION rm (OPERATION i FULL WATER P ‘ACCESSORIES SUPPLIED BY MANUFACTURER LADDER & PLATFORM CLIPS, PIPE SPRT. CLIPS” DAVIT, LIFTING LUG, CORROSION GAGE POINT. INTERNAL LADDER (SHELL, SKIRT), EARTH PIECE, ANCHOR BOUTS, TEMPLATE0 ue @®cuiyopa exxee" Appendix 27 DRUM SPECIFICATION SHEET (B) ce cuswr mT Royse prope y08 no oe NO. en mane ae t t heanel sae | — wanes Terrase ee aera Less rr Cee (ies pees Seneca 7 Hota the ers ———.7 "= eset Sonar SaaS [iene meee TEST PRESS. HYDROSTATIC gem ee = ‘POST WELD HEAT TREATMENT : CODE, YES.NO RADIOGRAPHING : FULL, SPOT &, NO, CODE JOINT EFF. SHELL HEADS. MATERIAL ‘SEL C2 aTRAY TERNAL sionainananen aera naa SUPPORT, GATE NECK CT BOUT & NUT TEXT er, INSULATION: mm TIRE PROOF: YSN [Fweicit: ERECTION ie ‘OPERATION i FUL WATENSincinEcccnctortseg: "ACCESSORIES SUPPLIED BY MANUFACTURER LADDER & PLATFORM CLIPS, PIPE SPRT. CLIPS, DAVIT, LIFTING LUG, CORROSION GAGE POINT, INTERNAL, LADDER (SHELL, SKIRT), EARTH PIECE,®cu oecanermes DRUM SPECIFICATION SHEET (C) Appendix yo a wT STSTS FROIEET. 7 = 108 xo 0 oe Ne ; «Pena aa : Fe ie i . i: —_, Bees euNeureNsess beesege MARK| Size | seRvice | QTY | RATING NOZZLE SCHEDULE GPERATING CONDITION uD. |pREss eee a (Cetquie pensny rr [Foran vouwe et NORWAL LIQUID HOLD UF = il (CONTROL RANGE REQUIRED ‘DESIGN CONDITION ‘CODE/REGULATION DESIGN PRESS. & TEWP. ere a = ‘TEST PRESS, HYDROSTATIC rrencall [eee rena ccc omc pee] “CORROSION ALLOWANCE. ‘am POST WELD HEAT TREATMENT CODE, VES.NO RADIOGRAPHING FULL, SPOT NO, CODE JOINT EFF, :SHELL §. HEAD 3, MATERIAL ‘SHELLS HEAD. ‘TRAY INTERNAL ‘SUPPORT, NOZZLE FLANGE NECK GASKET BOLT & NUTIEXT INT. TRSULATION a FIRE PROOF: YES NO WEIGHT: ERECTION 7 ‘OPERATION, rm FULL WATER kt "ACCESSORIES SUPPLIED BY WANUFACTURER LADDER & PLATFORM CLIPS, PIPE SPRT. CLIPS DAVIT, LIFTING LUG. CORROSION GAGE. POLNT, INTERNAL LADDER (SHELL, SKIRT), EARTH PIECE, ANCHOR BOLTS. TEMPLATEve EAGER BONSTRUCTEN CAT ®cuvo Appendix v7 DRUM SPECIFICATION SHEET (D) : REV CLIENT ey OTe PROJECT TITLE J08 NO. vO) oc No. ee 1 [rerre: 7 Tey FAW 2 | Seavies 3 [HO REQD: = x | ” GPERATING CONDITION REMARKS » [uD a0 [Ress, wate a [rem € x [Liguip DeNsiry im TOTAL VOLUME = NORMAL LIQUID HOLD UP ri ‘CONTROL RANGE REQUIRED. DESIGN CONDITION ‘CODE/REGULATION IT DESIGN PRESS. & TEMP alee ae a iene TEST PRESS. HYDROSTATIC! as Ty te PNEUMATIC MalemG 1 CORROSION ALLOWANCE a POST WELD HEAT TREATMENT “CODE, VES_NO (ana i RADIOGRAPHING. FULL.SPOT ___%, NO, CODE [ce JOINT EFF. SHELL & HEAD, je T MATERIAL lee T SHELL fale t HEAD. MARK SIZE | SERVICE 7 OFY_ RATING SUPPORT NOZZLE SCHEOULE! INTERNAL, WeiGnT emery m7 NOZZLE FLANGE: (OPERATION ma NECK FULL WATER ie GASKET ACCESSORIES SUPPLIED BY _WANUFACTURER Bout a NUT LADDER & PLATFORM CLIPS, PIPE SPRT. CLIPS, INTERNAL LADDER, CORROSION GAGE POINT, INSULATION Tm] ANCHOR (OR SETTING) BOLT, SLIDING PLATE.rpms ewcnceRIG STATION. ®cnivo Appendix y2 + DRUM SPECIFICATION SHEET (E) RV] O_O | O Mave CLIENT + . one BY | i MADET TITLE a HKD] HKD J0B NO. z hevo| |_| APvD DOC NO. ATE] {| iDATE] 1 [meno T iY nan 2 [senvice 3 [No. REO®: J — a 2 ‘SRERATING CONDITION Renan x eae » = ta a TT NORMAL LIQUID HOLD UP aie CONTROL RANGE REQUIRED DESIGN CONOITION ObE/REGULATION I T DESIGN PRESS TEMP ewe ieee [me TEST PRESS. HYDROSTATIC md 1 PNEUMATIC ens i CORROSION ALLOWANCE. = 1 1 POST WELD HEAT TREATMENT CODE, VES NO t RADIOGRAPHING : FULL, SPOT 9 NO, CODE t TOIT EFF. SHELL "8, HEAD, : Las] MATERIAL 1 ese] SHEL | fee) HEAD hank! SE | _senwice —Qrv | aaTine SUPPORT NOZZLE SEHEDULE INTERNAL WET Ewe 7 NOZZLE FLANGE OPERATION Me NECK FULL WATER Me case "ACCESSORIES SUPPLIED BY MANUFACTURER BOLT & NUP LADDER & PLATFORM CLIPS, PIPE SPRT, CLIPS INTERNAL LADDER, CORROSION GAGE POINT, TRSULATION Tm] amcor (on SETTING) BOLT, SLIDING PLATE. EARTH riECEQ@CHIVODA Fess: Appendix vJ COLUMN Q COLUMN speciFICATION SHEET REV] D | | O MADE oe val si] MADE’ TERE. lcnKD: (CHRD. lapvD| lArvo Z [bATE! [paTE| 1 EMAAR + [SERvice 2 [ Ro. REO®: + 1 t ’ | » 1 t a [ee 1 2 T | “ t * 1 * 1 ® fwamel size | senvice [av | —aarine WozzLe SCHEDULE SPERATING CONDITION or) TRESS Teas TEM, = Liguip BENE war (prorAtvor ae NORWAL CIQUID HOLS UF me CONTROL RANGE REQUIRED DEsGH CONOTTION cone REGULATION DESIGN PRESS. 4 TEMP een "FEST PRESS, HYDROSTATIC Ee PREUMATIC ware CORROHON ALLOWANCE 7 = Tost WELD HEAT TREATMENT TCODE, YES_NO RADIOGRAPHING FULL, POT @.NO, CODE JOINT EFF_:SHEIi—§. MEAD "=. TaTeRia HEAD TRAY TERNAL surront NOZzLE FLANGE NECK CASE BOLT & NUTIERT, os REULATION = FIRE PROOF! vis wo WEIGHT. ERECTION m3 OPERATION m3 FULL WATER 7 TGECESSORIES SUPPLIED BY MANUFACTURER LADDER & PLATFORM CLIPS, PIPE SPAT. CLIPS; DAVIT, LIFTING LUG, CORROSION GAGE POINT,a > CHEMICAL ENGINEERING @CHIYODA sees (Ono eee | SHELL AND TUBE HEAT EXCHANGER SPECIFICATION SHEET cy CUENT pe 1 O11 S huaor [ees PROJECT HKD | TITLE jenn] 0D | JOB NO. rArvD] | DOC No. C7) Pa dil it (eae Taste array Ova Une Tent ate. Citerizeneat Ui vernicat Na. of Traine ‘Surt Train =] *[eenrae Ts Perr a a eae Seal Bae Tans Se | ee oe ieee eee {] Prmnene Sooo a de vr sen 1 we Teva m2 T “fe i 1 OE [eam = i t «| 8 [uate "esr at t tu] § [Soeetie teat Ue.tvaec! nesitee E] ta| § [Peron Gonactiviy te vet “keaton T ad | & [ineerromare wwe | 0[ E [pee rateareoea mat 7 7 a. 8| _ [Premure Oreo (allow Gameut) wien 7 I z | _ [reste nears Rosine’ woth} i 3] [rerenemreer a a rae = | [remornee bone Tame aa ier : a SFE Sara By REST ae | Tube Rich mim SP PSE Yane tyne Chin Oe | Tv Ghinw Weta o Bettie Seacing (Cancer) sifie Spacing mm Impingement Protection Cl¥w UNe af 4 [inter Nessie av? ‘Shea Enerance av Kolm Shot exit ov? wena] | & | FubeTubeneee Joine T ‘Shel Sige Tube Siw 5 [Sra | Dewon Pressure igen t [mare 3 I Bicommoos i | 5 | crannel Cover ‘Tbe of Cieening Coeres Overencs Cohence Onenei 5 | Rosina eee Ee TeerenenAtoweand na i E [aire Fiengetoarr ar Thesioweonine (rw Cia Che [Gran Giver Che 3 [Roasts Fienge (S.5/7-57 |[Poroweia Het Tresmnent [ves UNe Lkoae Live Uno Ueeae] £ [Retenee NerseTe i a : 8 rane inner 7 Requivtion Thresces Cannactions Tien” CNet Aton Clatiow Chee Aton | eeee Tema co ee VenvDrain_ OF ienee Tyee iNeaai Siecking Gye One inate i pai omcere ie arse = hese m7ap roo1078 @ _———_———__—_ FORM ES 201 cCHIYODA Appendix Ww ‘CHEMICAL ENGINEERING & CONSTRUCTION €O.17D, HAIRPIN TYPE HEAT EXCHANGER SPECIFICATION SHEET ce CLIENT nev | D | D | mane] PROJECT oa |CHKD| TIT [cHKD | aR 08 No, rar DOC NO. c > [bare DaTE| [ee eee = 4 eae Pale areas || Gere 1) eee tow = {yk . sm alg il rm af Z 3] & Tees ico Tan co = . maran| SS Sae aa 1) § [eer ee ms a Tintee Pressure kolemta 2 Se ma Z 7 7 (nai ar oaremencuaa eee 7 ; 2) [ees petroes Resoe Tit ne t a irr Te lear = rs er = mane S| ee Tes nee i 1) [peo Fran a rr CT ro Bog al E [eon terme Toe seine cur 5 SUR ERI ett Soe 7 be olsen Sait Se rn 9): sess a een Cui Terewrars BBE Oo] 8 ee Tee of Gewnng Domes eaten | Seren Ceres BRE 1) 3 [romen cxranes anatase 1 48 erry Ty TicitGaoes Che Stat Caer Ore et "| re Se es ives ne a 2] 8 [esem ere 7 { Ret 7 | 8b coee neauranene Comnectont our | ig | pee oer t se ° Fat Were ta [roan | i Be "Tae in “SE 1 eee | we:et e20176 CLIENT PROJECT TITLE: ‘YOR NUMBER S CHIYODA (CHEMICAL ENGINEERING & CONSTRUCTION COWLTD, TANKAGE ‘LIST ¢ 7 ) SERVICE Roar re BOTTOM: d] DIASx HEIGaT DESIGN No, aE Read| cove [aug ene BREATHER VALVE, OV: FLAME ARRESTER, PSV NET CAPACITY / NOMINAL CAPACITY / GEOMETRIC CAPACITY INSIDE DIAMETER / CENTERLINE DIAMETER OPEN VENT PRESSURE SAFETY VALVE ‘CLIMATIC CoDAppendix 26 FILE NO.: RT - "APPROVED ye z a BY, fm ee ar a Be ee ane DATE ee ‘DITIONS. T VENTING T : re wd os | [RE [Pe aki Tree] FE PAGE BF] ALLOW beer frecrton LATION [cour | NS + RAINFALL mm/ie atten + WIND VetocrTY. ms + SEIQUC FACTOR@CHIYODA tSencasns INDUCTION MOTORS LIST fey REV. = | STST PROJECT TITLE KD, JOB NO. oc No. ATER i en Ca Cg ea oro. sowie sa | re Ba oul ME | eure a sax est [raat | canst wdfn (OS ro in | NOTES ql Mechanical Group Calne : ©: lei! Grom Coane aot vre. SCmSuieel-cage: Wa Wound-rtor: . SPSuSple-Pre Sut: RS=Repaoon St: ReRepaison : eospeen: CaComtant: — MeMuli: — AwAdbable; — VaVaring (DIRECTION OF ROTATION: —__Direxon viewed roe Coutng r ley CWaCackwre: COW=Contelcwin (VOLTAGE: Rated volage (6TIME RATING: CaConimoue: —ST=Sorttime: Parade MVENCLOSURE: TEFCaToaty-encioud. Fan-conled: TEWC=Torly-encod Water cote, EVebnclsed-veulatad: ——OnOpm:—R=Dvipcpreets DU =Dit- prot . SPaSaiaanprnt:—W-Water-proal: CO=Coronon-reiaat: XP =Exponon- stot "XP censrvesion sl scoring to JS C-O50. if pombe. nt the cde or ard apicabe mu be a MH se FORMS oeAppendix J7 P, warm ® Pas J me Pe eS en ree [gS _ceamon| enced | SARE | noune. [are | aS | EE tocamon| cotoe | esr | coun sari Pore ewe sure | gar |e (az) | oar Fis | ' NOLEIOR WIRDENTRY: —TaTop: Seam: SaSdei ‘atl or elo ube Ne ply (Haale ead pect ale oe) OUNTING. —-Matriaaal: Veer we: Debit: Baek: Caan: GaGa XATION: —Welndors OD =O: ‘orc ote ma be shown he eatin sie ta any ofthe lowing cmon la where he eterna temp. excend (a alien Fgner then 100 meters (0) wher come gat ab0 of oud is ented pe re ofgua apr id (where so ot Vrain st be ave) where sarin er nd cate (Osa caro ae eatin where ran ogc STS & INSPECTION oso Caran scan reance so Dili reneDeere 3 CHIYODA UBAICAL ENGINESAING & LONETROCTION CO.LTD, ESTIMATED UTILITY REQUIREMENTS ce —SSTMATED UTILITY REQUIREMENTS _ cad: HT DTOlOT® = é Jcoot.tNe 1 name ELECTRIC POWER STEAM ot rem UNIT iw Xa Ba v0. VV] | PRESS PRESS] PRESS} PRESET tren \ Proverrtes TERE] TERPS TERPS] TERPS TT,Append Na, CONDENSATE Be fee TP STEAM PROCESSORS] WP [U.P] waren | NATED aed Nit Kofi Kofi aewert ; 8 FORM Li coe ME GHIYODA LINE _INDEX LINE MARK INSULATION SERVICE REV PAINT. Fluid ‘Then NO. | size Iwumber| Cass | Type NG | Pui Name From symbol amAppendix uF ractury yon, poe NO, $e PERATING | _ DESIGN RONDEION | coNBIion | LINE TEST Fe HEAT | RAD |CLEAN, Press | Temp | Pres | Temp |. | Press brant) Insp | ING uc] c [uc] c us REMARKS@onivoonsasers Eee SAFETY & RELIEF VALVE DATA SHEET ‘ Z REV > [MADE cue Rt HEI at fr 108 90. aa fava toe No zo bine ae Service “Gpersting Temperature Eaulpmant_Oongn Temperature Eecioment Senen Pramure ‘Men. Svowimoesed Beek Prone ietieving Temperture (RT) suis Greer Liauis Devey ORT igus Vincorny ORT Vevor_Maieciar Walt tio of Soecitc pent (G0/e¥) Comerebity Fervor View yoo (rovey or eavall Nowit) Vere Nominal Si Now) Sen 8 OmeQ@CHIVODA Fes Basic Engineering Design DataOr (HEMCAL ENGINEER AconsTIUCTON CTE FILE NO. TITLE : BASIC ENGINEERING DESIGN DATA CLIENT'S NAME PLANT LOCATION onostcr wave son ¥0. boca Xo. wevistow wa] —— Teste [or [onsen | aero a | onrctta | |Q@CHIVODA tense GENERAL INFORMATION ‘BED Jos NO. $8C.40. REV, 1.1 REVISTON TABULATION SHEET ie sweet OF | pare Secrton SHEET CURRENT REVISTON NUMBER BY SHEET ee ee [tle — (ale — ia] 1 i | 1 tt ft — 1 I 7 : i i | ! | | t | i ( i i | | i | a fa | i fi] N.B. 2 Sheet ds revision 0 unless otherwise indicated.‘tonsTCTON ED. GENERAL INFORMATION a Joa NO. SEC.NO, REV. 1.2. INDEX = 12+ SHEET 1 OF DATE REV. DESCRIPTION ATTACHED 1.0 GENERAL INFORMATION | | Revision Tabulation Sheet Index i Project Description Applicable Codes and Standards Numbering Measurenent Unit and Language Economie Criteria Local Requirements | Plant Layout Planning | i i 2.0 SITE INFORMATION General Site Data Meteorological Data ! Soil Conditions ‘Transportation 3.0 UTILITY INFORMATION Steam and Steam Condensate Wacer Fuel Electric Power Air, Inert Gas, Hydrogen ChemicalsMAL NEERING ScoxsTRUCTON CTD GENERAL INFORMATION BEDD JOB NO. SEC.NO. REV. 1.2. INDEX = 12 = SHEET 2 OF DATE mgm ar | DESCRIPTION artacaeD | ee | 4 Air Pollution Control | 4.2 Wastewater | 43 Solid and Sludge Wastes | ae Noise Level Limitations as | Stench i a6 | | ony | i “3 | ley 9 | | eed | | | a2 ana am |_| j - \ 5.1 | | pressure Vessels (Columns, Druns and Reactors) i 5.2 | Shell & Tube Heat Exchangers | 5.3 {| Air-Cooled Heat Exchangers ‘= 5.4 | Rotary Hacaines | 5.5 | Storage Tanks re | | ae | Fired Heaters (General) 1 5.7 | Piping) ( toeeel | | 5.8 | (cava) t 1 | 5:9 | | Guildinge and Seruccural Steel) 1 i 5.10 | @lecerieal and Communications Systens) i | bos | Castrumentation) j 5li2 | @ainting) i | 5113 | (insulation) | ' | 5.14 | Gre Proofing) | 5.15 | Screw Thread Standards 5:16 | Corrosion Control (U/G Piping, Offshore Structures) aaa ol, | Vent, Blowdown and Flare Systems | 5:18 | Pover Failure Countermeasures r | 5.19 | Loss Prevention and Fire Fighting Systems | 5:20 | Air conditioning fecal 3.21 jaa 3122 1 | 5.23 1 5.24 3.25 ii© ‘CHEMICAL ENGINEERING eae GENERAL INFORMATION ces JOB NO. SEC.NO. REV. 1.2 rwex i | SHEET 3 OF | paTE : a pescrterro | arzacueo j 1 | | 6.0 MISCELLANEOUS INFORMATION | I 1 | Battery Limit Requirements and isolation | : | Extent of Metering for Utility Measurenent | —_———— ] FF | | | 2.0 _ APPENDICES | | een a ' hom | a a | } [ i 7.3 I Appendix 3 2 t es i TTT EF mace: | Appendix 4 | ns — 1 os! 7.6 | | appenete 6 ES: t Heccacuasea ee Mw == =“: a | 18 Appendix 8 Ee ne Appendix 9 am 710 | Apes io zy i | |Q@CHIVODA sosereT GENERAL INFORMATION BeDD JOB.NO. SEC.NO. REV. 1,3. PROJECT DESCRIPTION Sig SHEET 1 OF DATE Client's Name Plant Location Project Nane Job Number (Chiyoda! | The information contained in this Basic Engineering Design Data (BED) applies to the following units and facilities for the subject project: CODE NUMBER UNIT OR FACILITY capactTy Special Description of ProjecteS a GENERAL INFORMATION BEDD JOB NO. SEC.NO, REV. 1.4 APPLICABLE CODES AND STANDARDS = 1b = SHEET 1 OF DATE This section lists the typical laws, regulations, codes, and standards applied to the subject project. (1) INDusTRY cones Design, engineering, and construction shall confirm with the listed editions of the applicable sections of the following: 150 TEC sts ANST BS DIN AST API ASME TEMA A NEMA NEC TSA arse ACT NB. If the item is not applicable to the scope of work, indicate "Wot Applicable".CHI recA, ncn AcoNsTIUCTON CRETE. I GENERAL INFORMATION ree JOB NO, SEC.NO. REV. 1,4 APPLICABLE CODES AND STANDARDS aries SHEET 2 OF DATE | (2). STATE AND LOCAL CODES Design, engineering, and construction shall confirm with the applicable sections of the following state and local codes: Boilers Unfired Pressure Vessela Piping Buildings and Structures Plumbing Sanitary | Electrical a ee — Air Pollution Water Pollution Noise Fire Services (3) OTHER REGULATIONS (3.1) Provision of OSHA shall apply except as follows:Q@CHIVODA soen sees GENERAL INFORMATION ‘BED JOB NO, SEC.NO. REV. 1.5 NUMBERING ge SHEET 1 OF | | DATE | (1) EQUIPMENT | | (+1) Equipment Numbers or Syabols ; ! NUMBER WORBER | ITEM OR ITEM OR : Smt, ‘SYMBOL 4.2) Numbering System® MAL ENGINEER ‘NCoNSTRUCTON CLT. GENERAL. INFORMATION BEDD JOB NO, SEC.NO. REV. 1.5 NUMBERING <5 SHEET 2 OF DATE (2) LINE Co [ese Esa] Client's Standard Refer to Appendix 3) INSTRUMENT Client's Standard Refer to Appendix. (4) ELECTRICAL EQUIPMENT Client's Standard Refer to Appendix© oe dimension standard shall be followed. (b) Special instructions relating to the system of measurements or conversion factors which shall be folloued are GENERAL INFORMATION bey Jo Wo. SEC.wO, REV. 1.6 MEASUREMENT UNIT AND LANGUAGE - 1.6 - sueer 1 oF | DATE (1) SYSTEMS OF MEASUREMENTS cos J «ss | oo | jee ee pty orher (2) LaNcuacE@cu Sconsmuctonca oe SITE INFORMATION BEDD JOB NO. SEC.NO. REV. 2.1 GENERAL SITE DATA oe SHEET 1 OF DATE, a @) @) SITE FEATURES (a) Surrounding Area Map (b) Plant Map ee (ec) Topographical Map (a) Nature of Terrain (or Obstructions) [= J win be cleared and levelled and underground obstructions removed by Client. — (2) Right-of-way Requirements (Present and/or Future) SITE ELEVATIONS (a) Benchmark Elevation (>) Highest Point Existing Grade (c) Lowest Point Existing Grade — —_—— ioanananeana (a) Base Level Elevation TIDE (or WATER LEVEL) (a) Datum Line (b) Minimum Low Tide (CO) Mea ioe 06 nein (4) Normal Tide CO) Nore 8gh dere eee (2) Maxtaum High Td {g) Tidal Corrente (Direction, Velocity) (h) Wave (Max) [Sp a | i |© more SITE INFORMATION 2.1 GENERAL SITE DATA (4) OTHERS BEDD JOB NO. SEC.NO, REV. ~ 21 SHEET 2 OF DATE(@CHIVODA texs.centrs SITE INFORMATION ae JOB NO. SEC.NO. REV. 2.2. METEOROLOGICAL DATA = 2.2 SHEET OF DATE | | 1 @) cymarre pata (7) snavaitabie [7 svattapie, reter co aw (a) 0) fe) Ambient Temperature Average Daily Max. Temp. (DBT) Average Daily Min, Temp. °c Temperature on Record — (Wax.) =o Win-) EoncmetG| (1.2) a3) (a) ) (4) (a) (b) fe) (a) as) (a) @) (e) (a) 1.6) Barometric Pressure (Max.) 2 (Min.) (Annual Average) Relative Humidity Average Daily Humid. (Max.) % (Min.) x Annual Average Humid, z Rainfall Average Annual Rainfall =a Max, Rainfall Recorded = Rainy Days per Year on Average days Rainy Season from to Snowfall Average Annual Snowfall co Max. Recorded Snow Depth cm Site covered with Snow days per year on average Snow Season from to Earthquake [7 Frequent (7 tatrequent 7 tone© CHIVODA tee. SITE INFORMATION oe JOB NO. SEC.NO. REV. 2.2 METEOROLOGICAL DATA = 2.2 = SHEET OF DATE. (7) Wind { (a) Wind Direction and Velocity (b) Max. Wind Velocity Recorded (1.8) Others(2) DESIGN CONDITIONS © wea, eran Scorn ce SITE INFORMATION ae JOB NO, SEC.NO. REV. 2.2 METEOROLOGICAL DATA = 2.2 - sReET OF L DATE | (2.1) (a) () (e) (a) (e) Ambient Tecperature (DBT/WBT, Max./Min, Surmer/Winter, etc.) Air Cooled H.E. Air Compressor Cooling Tower Hvac = Eaianeenae ee Fired Heater (2.2) (2.3) (2.4) (2.5) (2.6) Baronetric Pressure Relative Humidity Rainfall Snow Load (a) Seismic Design [7 toc Ragra eae (b) dynamic Analysis [7 foe Req'a i [E71 eeqta i (e) Earthquake Zone per standard (a) Seismic Factor@cCHIVODA sec.seer SITE INFORMATION BEDD JOB NO. SEC.NO. REV. 2.2 METEOROLOGICAL DATA = 2.2- (2.7) SHEET OF DATE (a) Wind Velocity @ = (b) Formula for Calculating Wind Load ee (3) SPECIAL CONSIDERATIONS () >) () ) (e) Provision for Winterizing (7 keg'e [27 Bot Reg'a Provision for Tropicalization | [7] Req'd [1] Not Req'd Provision for Sandstorms (7 ead 7 wot nega Provision for Flooding (7 keqtd (7 Nor Req'd Provision for Lighening [J kegta 7 Not Req'aMEAL ENGNG (eowsTILETON ELT. SITE INFORMATION 2.3. SOIL CONDITIONS ‘BED JOB NO. SEC.NO. REV. = 2.3 ~ SHEET 1 OF DATE a) @ 3) (4) ©) (6) SOIL INVESTIGATION DATA (=) vaavaitable [7 avattavie, refer co TYPE QF SoTL (a) Depth (>) Speif. Gravity (c) Bulk Density @ Corrosivity ll GROUND WATER ELEVATION FROST PENETRATION DISPOSAL OF EXCESS SOIL REMARKSrea ENGI ‘eoxsTicTINeR TD. SITE INFORMATION eae JOB NO. SEC.NO. REV. 2.4 ‘TRANSPORTATION = 2.6 SHEET 1 OF DATE (1) TRANSPORTATION LIMITS (2) NEAREST PORT TO SITE (DISEMBARKATION) (3) PORT FACILITIES (DISEMBARKATION) (7) tosding/tntoading [7 iarehouse [storage area Ess] (4) INLAND TRANSPORTATION Waterway i 7) kroaa Railway Air Cargo® eed IDENTIFICATION|~ MIN.[ NOR. | MAX, Seams UTILITY INFORMATION hae Jos No, SeC.¥O. REV. 3.1 STEAM AND STEAM CONDENSATE -3l- suet 1 OF bare | | | (1) STEAM | Gat) Main Reader Condtetons (exel, Boster Plant) | | These are the conditions expected to exit ae any yoine tn the main i header system. Conditions at the inlet or outlet connections of 1 specified equipment reflect consideration of the pressure drop in | the branch piping to or frou the main header eystea, | sete — SE TE aT a DESIGN| MIN. | NOR.[ MAK. [DESIGN| cost | | | T | ae ey | il NB. .2y Design pressure and temperature are the conditions of the mechanical design of piping and equipment excluding the steam generation equipment designed under the provisions of various boiler codes. Maximum allowable working pressure of steam generation equipment designed and constructed under the provisions of various boiler codes. SysTmt PRESSURE | TEMPERATURE { wwenrrFicatron c I | | |@CHIVODA teense: UTILITY INFORMATION oe JOB NO. SEC.NO. REV. 3.1 STEAM AND STEAM CONDENSATE =31- SHEET OF DATE (1.3) Supply Steam (Steam at Boiler Plant) (a) System identification (>) Pressure Max. Nor. Min. (c) Temperature °C Max. °c Nor. °C Min. (a) Available capacity (e) Unit Cost TTI lI i Remarks: by various equipment and piping codes. + Steam generation equipment design pressure may vary from stean system design pressure due to variations in overpressure allowance permitted@cnivopa sxsszen: UTILITY INFORMATION oe JOB NO. SEC.NO, REV. 3.1. STEAM AND STEAM CONDENSATE = 3.1 - SHEET OF DATE (2) STEAM CONDENSATE (2.1) Steam condensate shall be recovered from the following sources: [[ Steam Turbine [£1 Steam Separator (J Steam Heating coil [7] tine trap (es [as] : esa) (2.2) Condensate Return Systems N.B.: Each pressure means the grade level pressures. SYSTEM ‘CONDENSATE RETURN IDENTIFICATION | "DESTINATION AND] DESTINATION] BLT UNIT (STEAK DISTANCE ( mJ PRESS, PRESS. cost SOURCE) | FROM BLT 2 ee (a) Unpumped Condensate (two phase) (b) Pumped Condensate (all liq'd)® OO00000000 O0000 ‘ScowsTMCTONCL IT. UTILITY INFORMATION BEDD JOB NO, SEC.NO. REV. 3.2 WATER aa SHEET 1 OF DATE GENERAL: The following informations about water to (a) () (e) Data Category + Intake Water Pure Water (or BFW) Treated BFY Cooling Water Drinking Water Fire Water Service Water Water furnished by Client Pure Water (or BFW) Cooling Water (Se Drinking Water, Fire Water Operating Conditions Water Analysis OOU00000000 Water) (Pretreated Water) (CTW) be used for operation are given herein:@®cniyona Seostuston ca UTILITY INFORMATION ~~ JOB NO. SEC.NO, REV. 3.2 WATER eecmemeees SHEET OF DATE ‘CATEGORY DESCRIPTION SOURCE [ese T I 1 RETURN TO foe 1 li zs PRESS. —( >| star 1 | 1 | [wort r 1 | sa r 1 1 Ter. Teer 1 1 i oo =¢_NORI 1 1 1 | (eae ‘CHAK! r | i LAVATLABILITY t r I e iu UNIT COST r t 1 1 i SERVICES See r 1 i r 1 1 7 j H i 1 7 i { U T 1 7 i t : 7 1 i i 1 7 7 1 i i 1 i 7 i 1 7 1 | i | FE (ee 1 i TOTAL HARDNESS —| i CALCTOM i 7 1 MAGNESTOM 1 1 ‘TNON~caRBON HARD. ‘TOTAL ALKALINITY 7m —— aT a SILIRA i ‘OXYGEN n ‘CHLORIDE i SULFATE n TRON. TOTAL SOLID SUSPENDED SOLID TURBIDITY CONDUCTIVITY SALINITY RATE s7em@cHivona xs UTILITY INFORMATION BEDD JOB NO, SEC.NO. REV. 3.2 WATER = 3.22 SHEET OF DATE SPECIAL DESCRIPTION: (12) BFW system (a) () () Existing BFW treatment (or pure water production) systems are as follows: [7 teverse osmosis [J ton Exchane ——_w/Polishing Others If BFW is furnished by Client, the mechanical design of piping and equipment relating to the BFW supply system is based on as follows: High Press. Low Press. + Pressure = Temperature °C The following information is about the internal chemical treating to be used in steam generators and corrosion control for stean/condensate system: SYSTEM METHOD OF FEEDING & CHEMICALS IDENTIFICATION LOCATION OF FEED POINT USED® ‘eowstaocron eo. UTILITY INFORMATION BEDD JOB NO, SEC.NO. REV. 3.2 WATER Sgr SHEET OF DATE (2) Coo! (a) @) () @ Ling Water System Cooling medium [7 sea Water [5 cooling tower water Is raw water used directly as cooling tower make-up water? If not, describe the raw water treatment used. Is cooling tower water treated and inhibited? If yes, describe additives used for scale, corrosion and algee control in the cooling water. The type and nuuber of cooling water circulating pumps and drivers are as follows: aa NOR. OPERATING | _NOK,_ SPARE SUMMER | WINTER | SUMER | WINTER {NOTOR DarvE T TURBINE DRIVE t DIESEL DRIVE® fer UTILITY INFORMATION ma0D JOB NO. SEC.NO. REV. 3.3 FUEL 3.3 - SHEET 1 OF DATE (1) GENERAL The following type of fuel is used for operation: [7] tiquid Fuei, (furnished by Client) [1 satura cas, (furnished by Client) Purge Gas, (furnished by Client) [es] : (furnished by Client) @ GAS FUEL DATA DESCRIPTION SOURCE, Mowe z ‘SPECIFIC GRAVITY (AIR=!.0) LEV, BEV, FLOWING TEM. BEADER PRESS. MECHANICAL | PRESS. DESIGN TEMP. HS, ‘TOTAL SULFUR, ‘CHLORIDE, UNIT COST, ‘OPERATION MODE© CMENOCAL ENGINEERING Srecemeonca UTILITY INFORMATION a JOB NO. SEC.NO, REV. 3.30 FUEL -3.3- SHEET OF DATE (2) GAS FUEL DATA (continued) CORPOSTION THE = 3) T T q i. ve I i] 0 { | | | | ! | | | | | | | t | | | I I | | | | | I I I c= | 1 i i S3 | i l i L | ae | | | | | i a ! | I | | aC, | f | { it oo | i i I 1 i | a { i I ! i 1 BCs t f t | | | ce i | I ! i | | I 1 1 | | | \ 1 I | ' [ I | TOTAL 1 | (a) Is the fuel gas system traced? If yes, stean elec. oO) Is the fuel gas system provided with local liquid knockout drums?Q@CHIVODA Feces UTILITY INFORMATION nasa JOB NO. SEC.NO. REV. 3.3. FUEL = 3.3 - SHEET OF DATE (3) LIQUID FUEL DATA ‘COHPOSTION TYPE T T T ‘SOURCE t i t | ‘APL_OR SPECIF.GRAVITY (7 "C) | i | VISCOSITY, cst @ | est @ | EA. I i HY. T t I ] POUR POINT, | 1 | FLASH POINT, 1 | | SULFUR. wt 1 1 | (Cvanabromr wt. ppa 1 1 ! (Soprum, ve. ppa | i i i NICKEL we. ppe | 1 i i TRON, we; pa i i i ASE, 7 ¥t. ppa | i 1 | VAPOR PRESS. z I i SUPPLY HAT 1 i 7 HEADER NOR i i PRESS. MIN 1 i t it | RETURE MAK i 1 T i | | READER NOR 1 1 i | PRESS. IN i 1 i i | SUPPLY ax 1 r T r ial | HEADER (eee OR ee | | j TEE. EERE, REE ET || | MECHANICAL PRESS. 1 1 1 | i DESTGN TEMP. c i 0 i i i | UNIT COST 1 L i I 1 | | ‘OPERATION KODE 1 H 1 1 | | a a oe oe | } [ees ec eee] | | t 1 ! 1Q@CHIVODA taencrets UTILITY INFORMATION BEDD JOB NO, SEC.NO, REV. 3.4 ELECTRIC POWER = 3.6 = SHEET OF DATE BOWER SOURCE(S): (a) Source ([7j Perchased [7] Generated [_] (>) Operation Mode | Ge) Reltabiniey Interruption TT + Total, hre/y + Momentary times/y Interruption + Mean minutes Interruption (4) Supply Method (e) Terminal Point : of Supply (£) voitage Pa | @ Phase ‘ (h) Frequency Hz (4) Voltage “ Fluctuation — (~) GG) Frequency o Fluctuation — (~) |@cuivopa sass: UTILITY INFORMATION BEDD JOB NO. SEC.NO. REV. 3.4 ELECTRIC POWER Sate SHEET OF DATE POWER DISTRIBUTION: a VOLTAGE PHASE FREQUENCY EXTERNAL POWER (SUPPLY TO PLANT) FURNISHED BY CLIENT W~ EW Kw kw It —— ww and OVER INSTRUMENTS e RECEPTACLE woron ww as 1255 | I | | Unit Cost of Elec. Power AREA CLASSIFICATION:© fon UTILITY INFORMATION bana JOB NO. SEC.NO. REV. 3.4 ELECTRIC POWER age : suEET OF DATE ELECTRICAL APPARATUS IN EXPLOSIVE ATMOSPHERE: DANGEROUS AREAS TYPE OF PROTECTION Zone 0 Areas Zone 1 Areas Zone 2 Areas None-Dangerous Remarks:UTILITY INFORMATION 3.5. AIR, INERT GAS AND HYDROGEN BEDD JOB NO. SEC.NO, REV, 355 SHEET 1 OF DATE a) 2) @) «@ (5) 6) a (8) @ ao) an Nane Furnished by Source and Supply Method Header Press. Header Temp. (Supply) tc Min. °c Design Dew Point or Humidity Purity or Composition O41 Mist Available Capacity Retention Tine at Emergency Remarks: TPIT ANI PY TAT IIETILTT i HALA (a) Design pressures and temperatures are the conditions of the mechanical design of piping and equipment excluding each gas generation equipment. (b) Does the existing air system consist of combined plant and instrument air systens? (c) Is automatic cut-in of the spare compressor provided in the event of failure of the operating air compressor?‘rea, enone ‘Seamstracron car. UTILITY INFORMATION Jou NO. SEC.NO. REV. 3.6 CHEMICALS = 3.6 SHEET 1 OF DATE (1) Name (6 State) (2). Furnished by @) Service (4) Composition (5) Properties (w/NFPA 704 Diamond) (6) Supply Press. Max. @) Supply Temp. °C Max. °c °c (8) Supply Capacity (9) Source and Supply Method (10) Storage (11) Remarks: IMAI MI AIITATAT HI HAIeM ew eoxsrocTon co TE ENVIRONMENTAL CONTROL — JOB NO, SEC.NO. REV. 4.1 AIR POLLUTION coxTROL ares SHEET 1 OF | Date (2) Requirement by client (T7] ves [C7] to (2) Applicable Laws and Regulations (3) Waste Gas Criteria (or Permissible Concentration/Quantity) a ‘CONCENTRATION. UANTITY ROX, 0x, i 0. UREA DUSTL (4) Monitoring Device 7 tegta (7) wot aegta (5) Remarks:Q@CHIVODA tease ENVIRONMENTAL CONTROL pete JOB NO. SEC.NO. REV. 4.2, WASTE WATER ~ az SHEET 1. OF DATE (1) Requirenent by Client CT es Tw (2) Applicable Lavs and Regulations (3) Requirements for Disposal (at BLT) ] Refer to [7 refer to the following data (Analysis Method Quantity Teaperature Color Turbidity pe BoD cop Suspended Solid O41 “iyi (4) Monitering Device Il 7 we regta® remax ‘Seoxsmucron cro ENVIRONMENTAL CONTROL ee JOB NO. SEC.NO. REV. (6) 4.2 WASTE WATER = 4.2 = SHEET OF DATE. (5) Destination and Distance (m) from BLT CATEGORY 1 DESTINATION x z Ca A: Oily Wastewater Remarks:Q@CHIVODA tokseers ENVIRONMENTAL CONTROL tea JOB NO. SEC.NO. REV. 4.4 NOISE LEVEL LIMITATIONS = 6a SHEET OF DATE (1) Requirement by Client [J res J w (2) Applicable Lave and Regulations (3) Special Considerations for Noise Elimination (Acoustic Protection) (4) Permissible Plant Noise Level (a) In Plant Area (b) At Perimeter Fence (c) In BuildingsCran ERI ‘ScovstmUcTON CRD ENVIRONMENTAL CONTROL oe JOB NO, SEC.NO. REV. 4.4 NOISE LEVEL LIMITATIONS =a SHEET OF DATE ~ Continued ~ (3) Permissible Noise Levels for Equipment Equipment Measuring Point 4B (A)Q@CHIVODA tence DESIGN INFORMATION ee JOBNO. SEC.NO. REV. 5.1 PRESSURE VESSELS = 5.1 (COLUMNS, DRUMS AND REACTORS) SHEET OF DATE (1) APPLICABLE CODES AND STANDARDS (1.1) Pressure Vessel General ASME, Sec. VIII, Div. 1 (Code Stamp ) [J sue, see. vit, piv. 2 (Code Stamp ) (1.2) Materfals z STM (1.3) Screw Threads, Refer to SECTION NO. 5.15 of the BEDD. (2) SPECIFIC REQUIREMENTS ON PROCESS CONDITIONS (Design Allowance, Plugging, Contamination, Liquid Holding Time, etc.) design WHIT specify when required 7 Specific requirements are as follows: (a)® CrEMCAL ENGINEER ‘Scoestmerou ea To DESIGN INFORMATION eae JOB NO. SEC,NO, REV. 5.1 PRESSURE VESSELS eae (COLUMNS, DRUMS AND REACTORS) ‘SHEET OF | DATE. (3) TYPE AND SIZE REQUIREMENT G.I) (3.2) (3.3) G4) (3.5) 3.6) Vessels are dimensioned to inside dianeter. Indicate any known diameter, length, or weight limitation for shipping or shop fabrication of vessels. Tray type [7] wilt spectty when required ee ee ee Vessel packings [[—] Will specify vhen required Raschig rings ( ) « ) 2 ¢ ) € ) Trays are numbered from the (top down) (botton up). When required, liquid drawoff boots will be provided on horizontal vessels as follows: [eal [esa] i=) If the vessel is lined and the boot diameter is 600 am (24 inches) or less, the boot will be unlined and will be flanged to the vessel. If the vessel is lined and the boot dianeter is 750 am (30 inches) or greater, the boot will be internally lined and will be welded to the vessel. If the vessel is unlined, the boot will be unlined and will be welded to the vessel regardless of boot diameter. — — a® eMC, EECA i I tostocTON ce DESIGN INFORMATION igen JOB NO. SEC.NO. REV. 5.1 PRESSURE VESSELS = 5.1 = (COLUMNS, DRUMS AND REACTORS) SHEET OF DATE (4) CORROSION ALLOWANCE (4.1) MATERIAL MIN, REQUIREMENT (mm) NOTES (4.2) The corrosion allowance for internals ts not doubled. (5) MINIMUM WALL "THICKNESS (5.1) (5.2) The wall thickness of a vessel shall satisfy the conditions listed below. (a) Cladding thickness shall be considered as corrosion allowance only. ()@CHIVODA senses DESIGN INFORMATION EDD JOB NO. SEC.NO. REV. 5.1 PRESSURE VESSELS = 5.1 (CLUS, DRUMS AND REACTORS) SHEET OF DATE (6.1) (6.2) (6) CONNECTIONS (NOZZLE SCHEDULE) General (a) Connections on pressure vessels will normally be flenged. Large diameter connections may be bevelled for welding. (b) Minimum connection size (c) Where applicable, + Class flange rating in or smaller sizes + Class flange rating or higher ia (a) The use of slip-on flanges is as follows: (7) citent's stangara [7 catyoda's standara [7] Manufacturer's standaeé—————— Manway (Manhole) (a) Minimum manvay size is inside diameter, except vessels less than inside dianeter. (b) The maximum spacing of manways does not exceed if not specified. (c) On unlined horizontal vessels, a manway will be provided on the side of the vessel at horizontal centerline. If the bottom half of the horizontal vessel is lined, the manvay will be located on the top of the vessel. Additionally, a banked off ventilation nozzle will (not) be provided on the top of vessel near the end opposite the manway‘ecoxsmmcrowen Ta DESIGN INFORMATION cca JOB NO. SEC.NO. REV. 5.1 PRESSURE VESSELS = 5.1 = (COLUMNS, DRUMS AND REACTORS) SHEET OF DATE (6.3) (6.4) Vend and/or Drain Nozzles If not specified, vessels will normally be provided with vent and drain nozzles in accordance with the following table: VESSEL INSIDE DIA. VENT SIZE DRAIN SIZE (om) | l Nozzle for Instrument (a) Nozzles for level instruments [7 wot specttie (] (b) Thermowell nozzles Thermowell nozzles on vessels will be flanged in accordance with the following table: cLass SIZECrema exonccnI ‘NeowstmcTON COUT DESIGN INFORMATION BEDD JOB NO. SEC,NO. REV. 5.2 SHELL & TUBE HEAT EXCHANGERS asa SHEET OF DATE a. jay a.3) | (2) AP Qa (2.2) (2.3) (1) HEAT EXCHANGER GENERAL Type of Heat Exchangers Used + (27) 5&7 Heat Exchanger + (7 doubie Pipe « Air Cooled Heat Exchanger Not Req'¢ Will specify when required Use as much as practicable + (7 others (spiral, Plate, 5 ) Surface Condenser [] Water cooling [] Atr cooling Fouling Factor (a) Sea or brackish water (specified by Client) (b) Cooling tower water (specified by Client) (ce) sibel eee (a) eee PLICABLE CODES AND STANDARDS $8 & T Heat Exchanger General TEA, ~ —$$_______ WEL tor sr Face condensers (@ water cooling) Materials [|| Screw Threads, Refer to SECTION NO. 5.15 of this BEDD.® ed ‘SoowsTUCTONCRLITD. DESIGN INFORMATION 5.2. SHELL @ TUBE HEAT EXCHANGERS JOB RO, SHEET DATE @) ‘SPECIFIC REQUIREMENTS ON PROCESS CONDITIONS design (a) Will specify when required Specific requirements are as follows: Velocity inside of cube® ‘ScoxsTrucTONGH To DESIGN INFORMATION BEDD JOB NO. SEC.NO. REV. 5.2. SHELL & TUBE HEAT EXCHANGERS = 5.2 = SHEET OF DATE (4) DIMENSION design Will specify when required Preferable dinensions are as follows: @D 4.2) 4.3) (4.4) Straight Tube Length N.B.: For U-tube exchangers, the maximum nominal length (from tube ends to bend tangent) will be limited to the straight tube Length. Outside Diameter, Material, and Minimum Wall Thickness of Tubes MATERIAL & OUTSIDE DIAMETER ‘THICKNESS {a) Carbon steel (b) Low alloy - (c) Righ alloy (a) Non-ferrous” Il Il | Ih Tube Pitch Criteria (a) Square pitch (b) Triangular pitch Tube Bundle (2) Maximum dianeter (>) Maximum weight® ‘MEAL NERO (SCoMSMUCTIONDTD DESIGN INFORMATION 5.2 SHELL & TUBE HEAT EXCHANGERS JOB KO. SHEET DATE (5) CORROSION ALLOWANCE AND MATERTAL REQUIREMENTS 6) (5.1) Corrosion Allowance MATERIAL MIN. REQUIREMENT (ma) NOTES (5.2) Material Requirements () () OTHERS Sea or brackish water cooling service Treated and inhibited fresh cooling water service (6.1) Mechanical Design Pressure (a) () When the operating pressure of the tube side fluid is higher than that of the shell side fluid, the mechanical design pressure of the shell shall be [= wee considered tube failures [=] considered tube failures as follows: The mechanical design pressure of tubes and tube sheets shall be [7 aot considered the differential pressure between shell and tubes (J considered the differential pressure between shell and tubes© HEMCAL ENGICERNG ‘coxsmocroncn To DESIGN INFORMATION aed JOB NO. SEC.NO. REV. 5.3. AIR-COOLED HEAT EXCHANGERS are SHEET 1 OF DATE aw @ APPLICABLE CODES AND STANDARDS (1.1) Air-cooled Heat Exchanger APL [I (1.2) Materials & [| § (1.3) Screw Threads, Refer to SECTION NO. 5.15 of this BEDD. SPECIFIC REQUIREMENTS ON PROCESS CONDITIONS (Design Allowance, Plugging, Contamination, etc.) design WHIT specify when required Specific requirements are as follows: @Q@CHIVODA tances DESIGN INFORMATION aes JOB NO, SEC.NO. REV. 5.3. AIR-COOLED HEAT EXCHANGERS = 5.32 “SHEET OF DATE @ «@) TYPE AND STRUCTURE REQUIREMENTS (a) Type of Draft [J imeuces — (] rorced ©] unspecified (b) Type of Header (e) Type of Finned Tube [] L-base Wrapped [] Extruded Embedded (a) Type of Driver [motor = [“T steam turbine (e) Type of Transmission [T]v-beie (C]cear [7] Direct-érive (f) Mounting (Cae grade [Jon pipe rack (s) (a) DIMENSION design WHIT specify when required Preferable dimensions are as follows: (a) Tube Length N.B.t Small duties will be coubined if possible. When not possible, tube lengch shorter than the preferable tube length may be used in separately mounted. (>) Min, Tube 0.0. (c) Min. Tube Thickness, Carbon Steel Low alloy High-alloy | (a) Max. Bundle Size = Max. width = Max. weightCHT CHEMICAL eGR ‘ScoxsTmucTONEa TD (5.2) (6.3) DESIGN INFORMATION bee JOB NO, SEC.NO. REV. 5.3. AIR-COOLED HEAT EXCHANGERS ~ 5.3 - SHEET OF DATE (5) OTHERS (5.1) Method of Temperature Control (a) (77) Manuat [TJ Automatic (Local /Remote) () Fan pitch ["_] Fan speed [7] Louver Method of Winterizing Louver Louver plus Steam Coil Air Circulation plus Steam Cofl Vibration Monitoring Instruments Wot Req'd Req'd@CHIVODA ss2ee DESIGN INFORMATION aed JOB NO. SEC.NO. REV. 5.4 ROTARY MACHINES = 5.4 SHEET OF DATE (1.1) Pumps API 610 (1) APPLICABLE CODES AND STANDARDS (a) Centrifugal pumps (for pumps in process area) (b) Reciprocating pumps (c) Rotary pumps (Gear, Screw, Roots, etc.) a2) Compressors API 617 (a) Centrifugal compressors (ema API 618 (b) Reciprocating compressors (c) Rotary compressors API 619 (1.3) (a) Steam turbines API 611 API 612 NEMA Turbines and Other Rotary Machine:© an Sichestonc DESIGN INFORMATION BEDD JOB NO. SEC.NO. REV. 5.4 ROTARY MACHINES SEC-NO. sHeet OF DATE (b) Gas turbines APL 616 NEMA 180 (c) Diesel engines 1 (a) Fans and blowers (1.4) Gears API 613 (2.5) API 614 Lubrication, shaft-sealing, and control ofl systensQ@CHIVODA som.seress DESIGN INFORMATION cee JOB NO. SEC.NO. REV. 5.4 ROTARY MACHINES = 5.4 = SHEET OF DATE ay (2,2) (2) SPECIFIC REQUIREMENTS ON PROCESS CONDITIONS Rated (or Design) Flow Rate of Pumps (in Process Area) (a) Charge Service (b) Product Service — (ec) Reflux Service — SCG) 2 Cie inde terete ee Policy in Case of Power Failureramet encocERM ‘eawstmocron ctr DESIGN INFORMATION ae JOB NO, SEC.NO. REV. 5.4 ROTARY MACHINES = 5.4 > SHEET OF DATE (3) DRIVER AND SPARE ‘TYPE OF DRIVER SPARE EQUIPMENT OPERATING SPARE CAPACITY@cu Te DESIGN INFORMATION BEDD JOB NO. SEC.NO. REV. 5.4 ROTARY MACHINES aa pr SHEET OF DATE (4) oTenRsQ@CHIVODA tecneratt DESIGN INFORMATION BEDD JOB NO. SEC.NO, REV. 5.5. STORAGE TANKS ae SHEET 1 OF DATE, a @ @) « (3) APPLICABLE CODES AND STANDARDS API 620 API 650 GAS BLANKETING [77 Nor Req'é ] Req'd ¢ y DIMENSION (a) Tank height Limitations [—] None [C7] ves (b) Max. Liquid level 1tmitations [7—] None [] ves (ce) @ CORROSION ALLOWANCE MATERTAL MIN. REQUIREMENT (nm) NOTES ACCESSARY REQUIREMENTS (a) Heater [77] Req’ () Mixer = [7] Req’ (c) Firefighting facilities [7] Req'd@CHIVODA tases DESIGN INFORMATION ae JOB NO. SEC.NO. REV. 5.6 FIRED HEATERS = 5.6 = (GENERAL) SHEET OF DATE (1) APPLICABLE CODES AND STANDARDS (TP (2.1) (2.2) (2.3) (2.4) (2.5) (2.6) an "E AND STRUCTURE REQUIREMENT Service Name Urilization of Waste Cas (a) Wot reqra (b) Steam generation (c) Combus. air preheat @ () (a) Type ~- 011 burner only Gas burner only ~ Combination (b) Pilot - Not req'd For all bunrers For oil bunrers for combination (c) Low NOx burner ~ Req'd ~ Not req'd Draft ~ Natural, - Forced Stack ~ Individual Common, Soot Blower Wind Box© oem, ene Semen DESIGN INFORMATION BEDD JOB NO, SEC.NO. REV. 5.6 FIRED HEATERS = 5.6 = (GENERAL) SHEET OF DATE = continued (Service Nane) (2.8) Decoking Facilities ~ Req'd’ (peraanent ly) ] = Not req'd | = Provided tentatively 1 (2.9) De-wox Factlirtes (2.10) Steam Suothering and Purging Connections a i \ i i NBs (a) Regarding (2.2.¢) "Coubus. air preheat", (2.4) "Drafe”, and (2.9) "De-Nox Facilities", indicate ‘ommon(C)" ‘Individual (1)".recAl EMERG ‘ScowsTiucTON nT. DESIGN INFORMATION BEDD | son wo. sEc.No, REV. 5.6 FIRED HEATERS = 506 = (GENERAL) siteer OF DATE (3) CONTROL AND INSTRIMEWTATION (3.1) Drage Control. [7] Manual [J Automatic (Local/Renote) (3.2) Skin Thermocouples Not Req'd Req'd (3.3) Flue Gas Analysis IT REQ'D NOT REQ'D + NOTE (a) NOx, Sox 1 @) 0, eee ee (c) Smoke Density i @ a (e) ) NAB. IE req'd, indicate "In-Line(I)" or "Laboratory(L)". (3.4) Description of Heater Interlock Systems@cnivona sores DESIGN INFORMATION ae JOB NO, SEC.NO. REV. 5.6 FIRED HEATERS = 5.6 = (GENERAL) SHEET OF DATE (4) SPECIFIC REQUIREMENTS ON PROCESS CONDITIONS & OPERATION (41) Excess Air (041 f4ring) Gas firing) (4.2) | | | |G) oTnERs (5.1) Stack Height Limitation | (3.2). Preferable Type of APH Not specified Recuperative (stationary) Regenerative (rotary) (5.3) Heat Loss Calculation (Amb. temp) (Wind velocity)@CHIVODA Asse DESIGN INFORMATION BEDD JOB NO. SEC.NO. REV. 5.7 PIPING ~ 5.7 = SHEET OF DATE (1) APPLICABLE CODES AND STANDARDS (2) PIPING MATERTAL STANDARDS @) «@) ieee] C5 eal) PIPING DESIGN STANDARDS (3.1) Piping Classification (Piping Service Class) - (77 citent's standards = [7] Standards (3.2) Dimensional Standards (a) ) Ce) (a) (e) Pipe Flange Valve Piping Accessories Pipe Thread & Screw Thread, Refer to SECTION NO. 5.15 of this BEDD. SCALE MODEL (2) [7 Wor Req'd §= [7] ea‘ (b) Scale of Model® ‘oxsrmenoncone DESIGN INFORMATION ne JOB NO. — SEC.NO. 5.7. PIPING = 5.7 SHEET OF DATE (5) PIPE RACK 3.1) Type Specified by Client Sleeper Type Overhead Type (5.2) Material Steel Concrete + Sleeper Type (5.3) (5.4) + Overhead Type 1 Future Space 17 catent's standard x per Wash Stage) (total stages) 3 2 per [each Stage) (total stages) [7) nspecitiea Maximum numbers of stages of the overhead type pipe rack are (mot specified), ( stages in accordance with Client's standards).@CHIVODA tansmen DESIGN INFORMATION 5.7, PIPING (6) UNDERGROUND PIPING (6.1) Piping to be Buried (6.2) Cooling Tower Water (Supply) (Return) (= bea Kater (Supply) (Return) (7) Fire water Drinking Water | | a] Peck Neb Minimum Soil Coverage (a) @) () In areas inaccessible to heavy trafic In areas accessible to heavy trafic and at road crossings In areas with railroad crossings BEDD JOB NO. SEC.NO. REV. = 5.7 SHEET OF DATE il |CHECAL ENGIEERNG ‘SeoxstmucTON aT DESIGN INFORMATION ee JOB NO. SEC.NO. REV. 5.7 PIPING = 5.7 = SHEET OF DATE (6.3) Piping in Trench (6.3.1) Scope of Application (6.3.2) Type of Trench Steel Trench Concrete Trench with Cover Backfilled with Sand (6.4) Corrosion Protection Coating- and/or Wrapping only Cathodic Protection only Combined ce III\ j } ® reCAL ENGINE ‘ScowsTUETIONSR TD DESIGN INFORMATION 5.7 PIPING BEDD JOB NO. SEC.NO. REV. ~ 5.7 ~ SHEET OF DATE, (7) PIPING DESIGN GENERAL (7.1) Pipe Size (a) (b) () (ay Prohibited sizes Min. size of process piping Min. size of utility piping Nominal pipe size for U/G piping (7.2) Class Break (Laws & Regulations, Rating, Pipe Material)6 CHEMICAL ENON A ConSTUCTONCDLTE DESIGN INFORMATION BEDD JOB NO. SEC.NO. REV. 5.7 PIPING ea SHEET OF DATE (8) PIPING LAYOUT GENERAL (8.1) (8.2) Clearance for Crossings and Passageways (a) (o) Minimum Overhead Clearance + Above main road Above 2nd road Above accessways Above operating areas at grade Above walkways Above elevated platforms Under any low-level piping Minimum Horizontal Clearence « For passage of aobil equipment + For passage of personnel N.B.: The horizontal clearance for equipment and piping arrangement will be detailed in the general piping design specification. Walkways, Stairways and Ladder (a) () (e) (a) (e) Walkways, leaving in any case at least a net clearnace of co for personnel passage. Walkways, walking floor of columns shall be lower than manhole exis by minimum om. Walkways shall be provided for access to operation valves which are located at the height of over om, Stairways for structures, max. um Height with Degree Length of vertical ladders, max. am© CHEMCAL ENGIEERG ‘NcoxsTmeToNen TO | Deston TyroRATTON | | BEDD JOB NO. SEC.NO. REV. 5.8 CIVIL = 5.8 — SHEET OF DATE ast ACtreaa ra PCA. (2) EARTHWORK (2.1) Fill Maximum thickness (loose measurements) of layers filled or backfilled is: - Specified by Client, refer to Specified by (2.2) Payment Lines for Rock Excavation Specified by Client, refer to Specified by (1) APPLICABLE CODES AND STANDARDS | | | i | !® peer DESIGN INFORMATION BEDD JOB NO. SEC.NO. REV. 5.8 CIVIL a SHEET OF DATE (3) FouNDartons 3.1) Allowable Settlement Specified by Client, refer to Specified by SERVICE SETTLEMENT NOTES | i Remarks: (3.2) Allowable Soil Bearing Capacity Specified by Client, refer to Specified by TONG DURATION ( YI -SHORT_DURUATION DEPTH (ea). DEPTH (an) Remarks:CHIVODA Stcctectonce ts Stocmacrowcae DESIGN INFORMATION baa JOB NO, SEC.NO. REV. 5.8 CIVIL = 5.8 = SHEET OF DATE (3.3) Lateral Resistance of Soil and Piles Specified by Client, refer to Specified by (3.4) Safety Factor for Design of Foundations Specified by Client, refer to Specified by TONG DURATION SHORT DURATION SERVICE ee x pao T T T Against overturning Against sliding Against supporting | |.) Foundations shall be designed (to resiat the effucts of the Loadteg | combinations given in ) (in accordance with .Q@CHIVODA tecnemers DESIGN INFORMATION 5.8 CIVIL BEDD JOB NO. SEC.NO. REV. = 5.8 = SHEET OF DATE (3.6) Foundation Elevations (from BL, GL, EL, ) LOCATION] SERVICE COLE i VESSEL? | HOR. + reactor _[VERIT. HEAT HOR. 1 EXCHANGER i PUMP HOR. VERTT, 1 IN-LINE (COMPRESSOR i FAN, SLOWER TANK r FIRED HEATER (O.a. PIPE RACK PIPE SLEEPER PIPE STANCHION STRUCTURAL STEEL Remarks:@curvopa vsesszes DESIGN INFORMATION fea | JOB NO, SEC.NO. REV. 5.8 CIVIL ~ 5.8 L DATE (3.7) Grou | ‘SERVICE MIN. THICKNESS (am) MATERIAL | | | i | i { | Renarks: (3.8) Anchor Bolts (and Nuts) (3.9) (a) Material Requirements, (b) Dimension Requirements, | (c) Setting Requirements, . Buried leith Box es = Chemical Anchor Misc. (or Small) Foundations (Criteria for size, depth, ete.)Q@CHIVODA tence DESIGN INFORMATION ain) JOB NO. SEC.NO. REV, 5.8 CIVIL ari subst OF DATE | (4) DRAINAGE AND SEWERAGE | (4.1) System Flow and Design Capacity | | Drainage and sverage systens shall be referred to Appendix | This appendix will indicate the following infornactons: | | systenatic flov dtagran | | Design capacity of each drainage per divided areas | | Runoff coefficient (roof, paving, unpaving, etc.) | Location of of1 separators | Punped flow or gravity flow | i [oo | Specified by Client, (Wax.) ttn.) ' — | i (4.3) Drainage Pipe Requirements ; SERVICE DIMENSION MATERIAL@cuivooa sess DESIGN INFORMATION BEDD JOB NO. SEC.NO. REV. | 5.8 CIVIL eres | SHEET OF \ DATE (5) PAVING AND ROADWAYS (5.1.2) (5.1.2) (5.1.3) (5.1.4) (5.1) Paving Design Type of Pavenents, Paving Area Refer to Acid~proof is required as specified in Design Period + years (unless indicated otherwise) Minimum Thickness Required by Client [eee] tone 1 septate 1 conerete Concrete Paving Concrete pavements that drain to drainage systems shall have a minimum slope of nd a maximum slope of with a normal drop of om.@CHIVODA ro.seers DESIGN INFORMATION BEDD JOR RO, SEC.NO. REV. 5.8 CIVIL age SHEET OF DATE (5.2) Roadways (5.2.1) (@) (b) ) (5.2.2) Road Roads shall be crowed to provide adequate drainag. Alternatively, Widths, Pavements Main Road 2nd Road + Wideh (m) + Traffic Lané No. + Shoulder Width (a) + Radius of Corner HNN + Pavements + Slope and/or- Nor. Drop | Turnouts, + Location + Wide in. + Length nin. 2 Requirements for Culverts and Bridg:@cuvooa sexes Impounding Dike Diversion Dike Remarks: Seepage (into U/G soils) DESIGN INFORMATION cea JOB NO, SEC.NO. REV. 5.8 CIVIL = 5.8 SHEET OF DATE | (6) DIKES FOR ABOVEGROUND TANKS | Gl) Diked Area TYRE SERVICE Impounding Dike, A dike designed to retain a liquid in a confined area Diversion Dike, A dike designed to channel a liquid into a safe area (6.2) Tank-Dike Spacing Specified by Client, refer to Ta accordance with (Regulations, Codes, etc.) SERVICE | DISTANCE, TO TANK SHELL)® RAL ENGIERNG ‘NcoxsTmuCTON RT. DESIGN INFORMATION BEDD JOB NO. SEC.NO, REV, 5.8 CIVIL ‘i ~ 5.8 - SHEET OF DATE (6.3) Diversion Systems (6.3.1) (6.3.2) (6.3.3) (6.3.4) Impounding Capacity SERVICE CAPACITY | Areas Within Dikes (a) Grading (and/or Slope) (b) Drainage (incl. Sump Dimensions) Construction ] Concrete Dike, for Steel Dike, for Combination, for | Minimum Height of Dikes (Service and Height)ed ‘SCONSTRUCTONEL IT. DESIGN INFORMATION BEDD JOB NO, SEC.NO. REV, 5.8 CIVIL = 5.8 - SHEET OF DATE (6.4) Impounding Dike (6.4.1) (6.4.2) Construction Earthen Dike, for Concrete Dike, for Steel Dike, for Combination, for Limitation of Dike Dimensions (Height, Slope, Flat-profile of Top of Dike, etc.) (6.5) Access (Stairs, Ramps, etc.) (6.5.1) (6.5.2) Personnel Vehicular© ream encom, toxsMUCTON TE DESIGN INFORMATION 5.8 CIVIL (7) FENCING design (7.1) Enclosure Perimeter (BLT) Elec. Equipment BEDD JOB NO, —SEC.NO. ~ 5.8 - SHEET OF DATE Specified by Client, refer to Storage Area (7.2) Overall Height (above finished grade including barbed wire) Fencing Fabric Height REV.Q@CHIVODA teenceres aw (2 DESIGN INFORMATION 5.9 BUILDINGS AND STRUCTURAL STEEL APPLICABLE CODES AND STANDARDS BEDD JOB NO, SEC.NO. = 5.9 = SHEET OF DATE CONSTRUCTION MATERIAL (WITH MECHANICAL STRENGTH) (a) Steels for Structure (>) Tubes for Strucutral purposes (c) Righ-tension Bolts - (a) General Structural Bolts (e) Reinforcing Bar (£) Concrete = For fundation = For leveling© eMC een ‘StonsrecTowet DESIGN INFORMATION sda JOB NO. SEC.NO. REV, 5.9 BUILDINGS AND STRUCTURAL STEEL 5.9 - SHEET OF * DATE 3) LIVE Loap @ @) ) (e) Subject For floor, beam For girder, column, foundation || || For earthquake COMBINATION OF LOADS AND/OR STRESSES @D (4.2) Dead load Equipment load Piping load Live load Earthquake load Wind load Snow load Crane, hoist Exchanger bundle pull Vibration ‘Temperature changes Soil, vater Miscellaneous Subject Long Term Stress Short Term Stress (a) @ Earthquake (>) @ Storm (ec) @ Snowfai (@) @ Monorail crane Il ||e CHEMICAL ENGERING ‘SONSTAUCTIN COTO. DESIGN INFORMATION BEDD JOB NO. SEC.NO. REV. 5.9 BUILDINGS AND STRUCTURAL STEEL = 5.9 - SHEET OF. DATE (5) CALCULATED BENDING Specified by Client « Refer to (6) STRUCTURAL SHAPE : a FABRICATION OF STRUCTURAL STEEL (7.1) Shop Connections 7.2) Field Connections® consmocronca a DESIGN INFORMATION _ JOB NO, SEC.NO. REV. 5.9 BUILDINGS AND STRUCTURAL STEEL = 5.9 + SHEET OF DATE (8) BUILDINGS AND SHELTERS (8.1) Type and Equipage Tet FACTLITIES aTs yey oTetFrié 1 a | i Teese eee i i ae 1 SE Pee es Ieee (ee eee Tse se esc ees ae ere a see eee ee J 1 fe ere 1 fsa ee | 1 a eee ee eee ee | i c a i it I | et scare | 1 | t i Type (2) open () Enclosed i Acoustic Wall (a) Req'd (b) Not Req'd i VAC Hor Vor AC Plunbing (a) Req'd (b)_ Not Req'd Pressurizing (a) Req'd (b)_ Not Req'd Blastproofing (a) Req'd (b)_ Not Req'd Floor (a) Grating (b) Checkered plate (c) Concrete (a)® vEMCAL exceR ‘ScoxstrucTon cara ) DESIGN INFORMATION 5.9 BUILDINGS AND STRUCTURAL STEEL LIFTING DEVICE Equipment mim sv Traveling Crane (w/Type) BEDD JOB NO. SEC.NO. REV. = 5.9 - SHEET OF DATE, Trolley Bean© won, eoncznns Stoxsmosnonea ro. DESIGN INFORMATION idea JOB NO. SEC.NO. REV. 5.11 INSTRUMENTATION ~ Suu = SHEET OF DATE (1) TYPE OF INSTRUMENT s¥STEX FACILITIES AND/OR SYSTEMS OPERATION or Bi acm ape te (aan a oo jana ae 4 ee SS i = 1 i Teal i ee eee eee ‘=a ‘ _ Co SS Cj ks: Central control boards Local control panel Field mounted instruments® Teowercron co. DESIGN INFORMATION a JOB NO. SEC.NO. 5.1L INSTRUMENTATION = 5.1 = SHEET OF DATE (2) TYPE OF CONTROL & TRANSMISSION SYSTEM FACILITIES AND/OR SYSTEMS CONTROL TRANSMISSION NOTES l mn SYSTEH SYSTEM Remarks: w @) Control System a. DCS (Micro~processor based distributed control system) b. Analog control system with conventional control panel ¢. Analog instruments plus digital controllers with conventional control panel a Transmission System a. Pneumatic trans. for all control loops b. Electronic trans. for all control loops a© come, eonecns CHIYODA tixcmuttoncasr DESIGN INFORMATION a JOB NO. SEC.NO. REV. 3.11 INSTRUMENTATION = 5. - | suzet OF DATE { i (3) COMPUTER APPLICATION (3.1) Computer [—] Microprocessor [[—] Process Computer (mint-con.) (3.2) Software (Computer Control Functions) 3.2.1) Advanced Control Not Req'd Specified by Client, refer to To be specified by Tf no date given by Client, indicate the following informations regarding the grade of control function: (7 tever-a + Optimization, by operating at maximum product yields with minimum energy consumption + Product quality control, by compensating any changes of process fluctuation Level-B + Product quality control, by analyzing the product quality with process analyzers + Stabilizing control such as reboiler heat duty, reflux control ete. + Sequence control for operating of shipping© rene, Eanes coxsmucro ca To DESIGN INFORMATION aoe JOB NO. SEC.NO. REV. | 5.11 INSTRUMENTATION = 5.11 = t SHEET OF DATE (3.2.2) Operators" Interface Specified by client, refer to To be specified by If no date given by client, summarize the items as follows: + Process variables and performances + Material balances (3.2.3) Information System (Reporting) Specified by client, refer co To be specified by eee aan Tf no date given by client, outline the information system:@CHIVODA Fesea seas DESIGN INFORMATION 5.11 INSTRUMENTATION BEDD JOB NO. SEC.NO. REV. -S5.u = SHEET OF DATE «@ ‘SEQUENCE AND INTERLOCK SYSTEM + The requested information should relative itens. + If not applicable, indicate "No". FACILITIES AND/oR SEQUENCE SYSTEMS conTRoL kK Tl + "Sequence Control” & "Interlock 5 (a) DCS's ovn function (b) (@) Magnet relay (e) be provided by filling in with the INTERLOCK SURVETLLANCE ‘SEQUENCE ‘AND/OR NOTES crRcULT ALARK HMI equence Circuit" PLC (e) Sequencer Solid state relay = "Survetilance and/or Alara", (a) Performed by Dcs () () Not performed by DCS® remo eromaEAIS ‘ScowstmvcTON COT. (3) (6) INS? (a) b) () (a) (e) () (s) (h) @) @) i) Ins’ (6.1) (6.2) (6.3) DESIGN INFORMATION 5.11 INSTRUMENTATION STRUMENT PANEL, (PROCESS UNITS) CONTROL ITEM ROOM Conventional Console desk Walk-in type Split type (Panels & Racks) Non~graphic Semi-graphic Full-grahpic STRUMENTS GENERAL =~ Multi-point Temperature Indicator ORT Display BEDD JOB NO. — SEC.NO. - 5.11 - SHEET OF DATE REV. TI Desk 1 Continuous Stream Analyzer Req'a [J Boe Req’a Specified by Client, refer to To be specified by Gas Detector HEALTH = FLANMABILITY ITEX HAZARDS HAZARDS (a) Requirenent (b) Indication STABILITY HAZARDS® (6.4) (Mea, eon ‘Soowsmecron en DESIGN INFORMATION 5.1 INSTRUMENTATION Instrument Calibrations (a) () te) Pressure Temperature Flow Water + Liquid Stean Gas Vapor JOB KO. ‘SHEET DATE BEDD SEC.NO, REV, - 5. oF© em. EAGAN Scoenorronen DESIGN INFORMATION bie JOBNO. SEC.NO. REV. S.11 INSTRUMENTATION ~ 5.11 - SHEET OF DATE ” ExT aay (7.2) "ENT OF INSTRUMENTATION ‘Temperature Measurenents ‘Temperature measurements will be specified where required for process considerations. In addition, shall heat exchangers be provided with performance measureing temperature points? If yes, indicate the extent of these measuring points and the type of temperature measuring. ‘ITEM FACILITIES AND/OR SYSTEMS (a) For each shell (b) For each service (c) Thermowells only (4) Local temp. * indicating points Flow Recorders for Process Charge and Products Trex FACILITIES AND/OR SYSTEMS (a) Should these flow rates be integrated? (b) If yes, select one of the methods mentioned below. Panel mounted totalizer operated from temperature and Pressure compensated analog signal. Panel mounted totalizer operated frou turbine meter or PD meter. Local mounted totalizer operated from PD Meter.renee, eNGIEENN ‘ScovstivcTON TO DESIGN INFORMATION ae JOB NO. SEC.NO. REV. 5.11 INSTRUMENTATION - Ss. = SHEET OF DATE (8) INSTALLATION (8.1) Main Cableway On Pipe Rack (Tray Material Underground (8.2) Installation of External Level Controls and Gage Glasses on Pressure Vessels@CHIVODA sse.seer DESIGN INFORMATION beau) JOB NO, SEC.NO, REV. 5,15 SCREW THREAD STANDARDS = 5.15 ~ “| SHEET oF DATE aw @) )) EQUIPMENT AND/OR PIPING FLANGE (1.1) For Inch-System Flange Bolt and Nut ISO inch-system, Unified Coarse (UNC) and Constant Pitch (1.2) For Metric-System Flange Bolt and Nut ISO metric-systen, Unified Coarse and Fine (1.3) Type of Hexagon Sut, [7] standard [7] keavy GENERAL USE [-_] 180 metric-system, Unified Coarse and Fine [1] 150 inch-system, Unified Coarse, Constant Pitch, Fine, and extra Fine Type of Hexagon et, [J standard [7] Heavy PIPE THREADS [7 150 wastworth [5 ast toch [7 om weerte (|Q@CHIVODA cex.cmes DESIGN INFORMATION BEDD JOB.NO. SEC.NO, REV. 5.17 VENT, BLOWDOWN AND FLARE = 5.17 = SYSTEMS SHEET OF DATE, (1) APPLICABLE LAWS, CODES AND STANDARDS (2) REQUIREMENTS BY CLIENT None Refer to (3) BLOWDOWN SYSTEM (7 kea'a [E77] woe Regt (4) FLARE SYSTEM oe ’ (J tot Reqta (4.1) Type of Flare Stack- [= etevates [7] Grouna co (4,2) Number of Flare Stack (4.3) Type of Support (Elevated Flare Stack) (4.4) Allowable Radiation Heat (at Grade) (sola, [7] Included ot tactuded )Q@CHIVODA cesses DESIGN INFORMATION ee JOB NO. SEC.NO. REV. 5.17 VENT, BLOWDOWN AND FLARE = 5.17 = SYSTEMS SHEET OF DATE (S) EXHAUST GAS (VAPOR, STEAM) RELIEF SYSTEM 1TH VENTED DIRECTLY COLLECTED TO ATHOS. 10 HEADER | ! N.B.: Indicate the necessity of silencers, flame arresters, etc. | | @) LIQUID RELIEF sysTEM ITEM CATEGORY np Liquid blowdown system shall be provided. "BY, Liquid blowdown system shall be combined with gas relief system. + LAquid blowdown shall be relieved to vessels at low pressure in each facility.@curvona sss. DESIGN INFORMATION hae JOB NO, SEC.NO. REV. 5.19 LOSS PREVENTION AND 5.19 "= FIRE FIGHTING SYSTEM SHEET OF DATE @ @ @) >) (5) (6) APPLICABLE LAWS, CODES AND STANDARDS REQUIREMENTS BY CLIENT None Refer to FIRE FIGHTING FACILITIES Not Req'd Req'd, refer to FIRE & OUTFLOW SPREAD PREVENTING Fire Boor Fire Wall Explosion Wall Not Req'd Oi pike Liquid Dike il ALARM SYSTEM Fire Alarm Gas Detecting | OTHER SYSTEM Ventilation Safety Shower, Eye Washer Static Elec. Prevention |reams ence ‘BCINSTIUETON LATO. (a) Ambient Temp. °C I II (b) Amb.) Relative . Humidity x (ce) Room Temp. °C (4) (Room) Relative Humidity z (e) Heating Medium AI I DESIGN INFORMATION aa JOB NO, SEC.NO, REV. 5.20 ATR CONDITIONING = 5.20 = SHEET OF DATE (1) APPLICABLE LAWS, CODES AND STANDARDS (2) REQUIREMENTS BY CLIENT None Refer to (3) AIR CONDITIONS (DESIGN CONDITIONS) ITE FACILITIES { N.B.: Indicate the purpose; "Heating ITN I (8)" or "cooling (c)". IEAM THI |© roencenatts DESIGN INFORMATION ee JOB NO. SEC.NO. REV. 5.20 AIR CONDITIONING = 5.20 - SHEET OF DATE, (4) MISCEL. HEAT LOAD ALLOWANCE IN A/C SYSTEM ITE ALLOWANCE (2) NOTES® ——- MISCELLANEOUS INFORMATION BEDD JOB NO. SEC.NO. REV. 6.1 BATTERY LIMIT REQUIREMENTS ~ 6.1 = AND ISOLATION SHEET OF __DATE BATTERY LIMIT INFORMATION: Strean Operating Conditions BLT Tle~in Press. Temp. Size Rating Material *c® (CHEMICAL ENGINEERING Scorstucrow cua MISCELLANEOUS INFORMATION ae JOB NO, SEC.NO. REV. 6.1 BATTERY LIMIT REQUIREMENTS =61- AND ISOLATION SHEET OF DATE BATTERY LIMIT ISOLATION: Stream Block Valve Block Valve Remote Others with Blind $/D Valve N.B.t© rEMCAL ENGI Sconsmucronsae, MISCELLANEOUS INFORMATION a JOB NO, SEC.NO, REV. 6.2 EXTENT OF METERING FOR = 6.2 = UTILITY MEASUREMENT SHEET OF DATE (1) The extent of metering to be provided for utility measurement as unit (or facility) totals is as follow: Stream Flow Indicator Recorder Integrator Nothing Element required N.B.: Indicate which of the following methods should be employed, when integration is required: (a) mounted totalizer operated from temperature and Pre ‘Compensated analog signal ) mounted totalizer operated from turbine meter. ed mounted totalizer operated from PD meter. (2) The utility flow rate to individual consumer shall be measured. C5 «ss co»