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specificpurposeorthelike.

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Copyright2009ABBALLrightreserved.
ABBChinaLtd.Corp
CNCRCRobotics
ShanghaiCHINA

Lab/Office:

Latestrevision:

Status:

20090506

Approved
Preparedby,date:

Approvedby,date:

TITLEPAGE
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3HAC031403003 03

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Customer
Controlcabinet
Drawingnumber
Drawingversion

:
:
:
:

Manufacture
Type
Typeofinstallation
Controlcabinet
Mainsvoltage
Supply
Controlvoltage
Yearofconstruction

Projectstart
Projectmanager
Lastrevision
Designedby
Designeddate
Numberofpages

:
:
:
: CNQILI2
: 20091209
:
:

:
:
:
:
:
:
:

Lab/Office:

Latestrevision:

Status:

20090506

Approved
Preparedby,date:

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Titlepage/coversheet

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= CAB
Plant:
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3HAC031403003 03

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Tableofcontents
Plant
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB

Location

ABB_table_of_contents

Page
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Pagedescription
TITLEPAGE
TITLEPAGE
Tableofcontents:(131)
Tableofcontents:(3240)
Device:=CABS21.11=CABZ1
Plugs:=CABA31A7=CABXS/XP2
REVISIONINFORMATION
FrontView
TopViewWithUpperLayer
SideView
SideView
BLOCKDIAGRAMCM(SinglePhasePower)
MAINPOWERINPUT
POWERSUPPLYDSQC661AND662
EMERGENCYSTOP
RUNCHAINOPERATINGMODESELECTOR,2MODES
EMERGENCYSTOP
POWERUNITSERVODISCONNECTOR
FPU,FLEXPENDANT
MAINCOMPUTERDSQC639
MAINCOMPUTERDSQC639
DEVICENETSINGLE/DUALADAPTER
DEVICENETADAPTER
DSQC652
DSQC652
OPTION:DSQC651
OPTION:DSQC651
OPTION:DSQC653
OPTION:DSQC653
OPTION:DSQC652

Lab/Office:

Latestrevision:

Pagesupplementaryfield
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved

Status:

20090506

Approved
Preparedby,date:

Approvedby,date:

Tableofcontents:(131)
Tableofcontents

Date
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209

Documentno.

Editor
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2

= CAB
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+
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3HAC031403003 03

Tableofcontents
Location

Page
32
33
34
35
36
37
38
39
40

Pagesupplementaryfield
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved

Pagedescription
OPTION:DSQC652
AXISCOMPUTERUNIT
CUSTOMERCONNECTOR
AXISCOMPUTERUNIT
RECTIFIERANDBLEEDER
RECTIFIERANDINTERFACE
FANUNIT
SERVODRIVESYSTEM
CONTROLCABLEIRB120

Date
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209

Editor
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2

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Plant
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB

ABB_table_of_contents

Lab/Office:

Latestrevision:

Status:

20090506

Approved
Preparedby,date:

Approvedby,date:

Tableofcontents:(3240)
Tableofcontents

Documentno.

= CAB
Plant:
+
Location:
Sublocation: +
Rev.Ind Page 4
Next 5
Total 39

3HAC031403003 03

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Locationname

Locationdescription

Page

=CAB+
=CAB+
=CAB+
=CAB+
=CAB+

A21
A31
A35
A41.1
A41.2

17
21
23
36
37

=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+

A42
FPU1
G1
G2
G3
I/OUnit
I/Ox
I/Ox
I/Ox

33
20
15
15
15
25
27
29
31

=CAB+
=CAB+
=CAB+
=CAB+E41
=CAB+E42
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+

K42
K43
K44
M1
M1
Q1
R1.1
R11
S21.1
S21.2
S21.3
S21.4
Z1

19
19
19
38
38
14
36
24
17
17
16
17
14

Locationname

Lab/Office:

Latestrevision:

Status:

20090506

Approved
Preparedby,date:

Approvedby,date:

Page

Locationdescription

Device:=CABS21.11=CABZ1
Devicelist

Documentno.

= CAB
Plant:
+
Location:
Sublocation: +
Rev.Ind Page 5
Next 6
Total 39

3HAC031403003 03

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Plugsoverview

ABBPlugoverview

Plug
Unit

Location

A31
A31
A31

A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1

A35
A31
A31
A35
A31
A31
A31
+R1
+R2

A31
A31
A21
A31
A35
A42
E41
E42
G1
G2
G3
I/OUnit1
I/Ox1
I/Ox2
I/Ox3
J11
A21
A42
G1
G2
I/OUnit1
I/Ox3
J11

Functiontext

Connection
A7
A8
A9
BR.XS/BR.XP1
BR.XS/BR.XP2
CN4
CN5
CN6
CN7
CN100
CN200
CN300
CN400
CN500
CN600
DP1
DP2
E1.XP1
E1.XP2
E1.XS1
E1.XS2
I/O1
IO.XS/IO.XP1
J1
J2
J2
J2
J21
J22
LAN1
MP16
SMB
USB1
USB2
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X2
X2
X2
X2
X2
X2
X2

GreenETH_FPU
RedAXC1ETH_DRIVE

RECTIFIERBLEEDER

DUALPRESS
DUALPRESS
FANUNIT
FANUNIT
Green

DEVICENETADAPTER
COM1
MCCONSOLE
MAINCOMPUTERCHASSISBLOWER
LANMAINCOMPUTER
MANIPULATORPOWER
MEASUREMENTMANIPULATOR
USBMAINCOMPUTER

MAINCOMPUTER
DEVICENETADAPTER
Axiscomputerpowersupply
FANUNIT

Page

Plug
Location

21
21
21
40
40
36
36
36
36
39
39
39
39
39
39
20
20
38
38
38
38
24
24
23
22
22
23
21
23
22
39
40
22
22
16
21

ACinput
DCINPUT
ENERGYBANK
DIGITALI/OUNITOUTPUTCH18
COMBII/OUNITOUTPUTCH18
RELAYI/OUNITOUTPUTCH18
DIGITALI/OUNITOUTPUTCH18

33
38
38
15
15
15
26
28
30
32

RUNCHAIN
Axiscomputerboard
DCoutput
SIGNALINPUT
DIGITALI/OUNITOUTPUTCH916
DIGITALI/OUNITOUTPUTCH916

16
33
15
15
26
32

Unit
A21
A41.2
G1
G2
I/OUnit1
I/Ox1
I/Ox2
I/Ox3
J11
A21
A41.2
A42
G2
I/OUnit1
I/Ox1
I/Ox3
A21
A42
G2
I/OUnit1
I/Ox1
I/Ox2
I/Ox3
A21
A42
G2
I/Ox1
A21
G2
A21
A31
G2
A21
G2
A21
A21
A42
A21
A21

J11

X3
X3
X3
X3
X3
X3
X3
X3
X3
X4
X4
X4
X4
X4
X4
X4
X5
X5
X5
X5
X5
X5
X5
X6
X6
X6
X6
X7
X7
X8
X8
X8
X9
X9
X10
X11
X11
X12
X13
XP4
XS0
XS4
XS6
XS7
XS8
XS9
XS41
XS/XP1
XS/XP2

Lab/Office:

Latestrevision:

Contactorconnector

DCoutput
AXISCOMPUTER/DRIVE
COMBII/OANDDIG.I/OINPUTCH19
COMBII/OANDDIG.I/OINPUTCH19
DIGITALPARTRELAYI/OUNITINPUTCH18
COMBII/OANDDIG.I/OINPUTCH19

24VDevicenet
COMBII/OANDDIG.I/OINPUTCH916
COMBII/OANDDIG.I/OINPUTCH916
COMBII/OANDDIG.I/OINPUTCH916
AUTO/GENERALSTOP

24VBRAKE
COMBII/OANDDIG.I/O
COMBII/OANDDIG.I/O
DIGITALI/O
COMBII/OANDDIG.I/O
SUPERIORSTOP
Axiscomputerboard
PC/SAFETYBOARD
COMBII/OUNITANALOGUEPART
BRKRELOUT
ENERGYBANK
Contactorconnector
BluePANELUNITRS485
USB
DRIVEFAN
PANELBOARD
ROBOTCOMM.CARD
Mainservodriveaxiscomp.
PROCESSPOWERSUPPLY
OPTION:FPUPLUG

FLEXPENDANT

Ext.axissignal

Robotsignalconnector

20090506

Approved
Preparedby,date:

Approvedby,date:

Documentno.

19
33
15
15
25
27
29
31
34
33
35
15
25
27
31
18
35
15
25
27
29
31
17
34
15
28
19
15
19
21
15
16
15
17
16
33
16
16
20
14
20
40
25
19
16
35
39
40

Axiscomputerconnector

Status:

Plugs:=CABA31A7
Plugsoverview
=CABXS/XP2

Page

Functiontext

Connection

= CAB
Plant:
+
Location:
Sublocation: +
Rev.Ind Page 6
Next 7
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3HAC031403003 03

DocumentDragonIRC5CRev03

_
Takeoffthreephasepowerinput

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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB

_
ModifyDeviceNetwiresequenceon20091209

Lab/Office:

Latestrevision:

REVISIONINFORMATION
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 7
Next 8
3HAC031403003
Total 39

Status:

20090506

03

S21.3
Emergencystop

S21.1
Modeswitch

XS8
Externalaxis

XS9
Safety

S21.2
Motoron

XS6
Option

XS7
I/O

XS4
FlexPendant

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Panelunit
X8

XS0
Powerinput

USB1
Console

COM1

TPU
A8

Service
A7

Lan

AXC1
A9

USB2

Lab/Office:

Approvedby,date:

Fieldbus
adapter
A38

A33ProfibusDPM/S
A34DualRS232
A35DeviceNet
A36Ethernet
A37InterbusM/S

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 8
Next 9
3HAC031403003
Total 39

Status:

FrontView
Preparedby,date:

XS1
Powercable

XS2
Signalcable

Q1
Powerswitch

Latestrevision:

XS41
Signalcable

S21.4
Brakerelease

Memorycard

20090506

03

Bleeder
R1.1

Fancover

Fan
E41,E42

Systempowersupply
G1

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Driveunit
A41

Safetyboard
A21

ContactorA
K44

ContactorB
K42,K43

Lab/Office:

Latestrevision:

TopViewWithUpperLayer
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 9
Next 10
3HAC031403003
Total 39

Status:

20090506

03

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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB

I/Ounit
I/O1

Linefilter

Motorstarter
Q1

Lab/Office:

Latestrevision:

SideView
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 10
Next 11
3HAC031403003
Total 39

Status:

20090506

03

Ultracap
G3

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Powerdistributionboard
G2

Fancover

Fan
E41,E42

Axiscomputer
A42

Maincomputer
A31

Lab/Office:

Latestrevision:

SideView
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 11
Next 13
3HAC031403003
Total 39

Status:

20090506

03

K43

Q1

Z1

K42

220V

A41

G1&G2

G3

Driveunit

AC

Ultracap

A42

A21

Axis
computer

Main
Computer

Safety
board

S21

I/Ox

Lab/Office:

Latestrevision:

Preparedby,date:

Approvedby,date:

I/O
unit

Customer
connection

LAN

TPU
Fieldbus

Control
panel

USB

Manipulator

A31

Ethernetservice

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DC

= CAB
Plant:
+
Location:
BLOCKDIAGRAMCM(SinglePhasePower) Approved
Sublocation: +
Documentno.
Rev.Ind Page 13
Next 14
3HAC031403003
Total 39

Status:

20090506

03

Preparedby,date:

Latestrevision:

Approvedby,date:
23

BK

AWG16 BK

AWG16

17

16

15

AWG16 BK

AWG16 BK

AWG16 BK

13

12

11

1
2
AWG14 GNYE

AWG16 BK

AWG16 BK

AWG16 BK

XS0

Z1
1
3
5

2
4
6

/198/L3

22

AWG16 BK

/157/LP2

/198/L2

21

/157/LP1

/198/L1

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1
4
5

Lab/Office:

MAINPOWERINPUT

6
7

Status:

Q1

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 14
Next 15
3HAC031403003
Total 39
20090506

03

Preparedby,date:

AXISCOMPUTER/DRIVE

Latestrevision:

Approvedby,date:
24VDevicenet

BRAKE
AWG18

304

/212/0VPC2

G3
3

X1

Lab/Office:

POWERSUPPLYDSQC661AND662

Status:

10

7
8
9
10

PC/SAFETYBOARD

1
2
3
4
1

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 15
Next 16
3HAC031403003
Total 39
20090506

03

OG

X8

BN

12

USB

RD

BK

11

/383/+24VCOOL3
/383/+24VCOOL2
/383/0VCOOL3
/383/0VCOOL2

10

2/BK

X7

1/GN

ENERGYBANK

1/WH

/226/USB2+5V
/226/USB2D
/226/USB2D+
/226/USB2_GND

LP2//144

LP1//143

PE1

N.C.

N.C.

0V

+SENSE

0V

PC/SAFETYBOARD

N.C.

N.C.

N.C.

24VCHARGE

1
BU

X5

BU

AWG20

AWG18

303

/212/0VPC1

24VBRAKE

BU

2/RD

AWG18

468

/162/0VCOOL

AWG16

BU

153

24VCHARGE

AWG18

467

/162/0VSYS

AWG16

BU

AWG18

302

/212/24VPC2

152

BU

X4
4

AWG18

24VDevicenet
3

301

DCINPUT

X2
SIGNAL
INPUT

/212/24VPC1

GNYE

BU

4
4

AWG18

AWG20BU

466

AWG12BU

/162/24VCOOL

BU

3
3

X3

AWG18

2
2

465

1
1
4

/162/24VSYS

6
2
3

AWG20

X1

251

AWG14

/402/0VBRAKE1

AWG20

X1

250

X3
1

/197/402/+24VBRAKE1

X2

/243/24V_OUT

AWG18 5

248

G2

/236/0Vdevicenet1

/243/24V_OUT+

AXISCOMPUTER/DRIVE

AWG18 3

OG

/363/0VDrivesys

DSQC662

/236/+24Vdevicenet1

RD

247

AWG20

/363/24VDrivesys

/332/0VDRIVE

/332/+24VDRIVE

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1
8

G1 DSQC661
5

DRIVE
FAN

X6

X9

2
3
4

MAIN
COMPUTER
MAINFAN
UNIT

Powerdistribution
board
A21
X13
X12

/154/24VSYS

24VSYS

24VPANEL

2
3

/155/0VCOOL
4

XS9
1

W909AWG20

ES2top
9

10

RunCH1top
RunCH2top

X2
1

W903AWG20
W911AWG20

AWG20BU

ESFPU2:B//202

210

AWG20BU

ESFPU1:B//202

FPU

S21.3
237
238
233
234
231
232
235
236

3
9
9

5
6

15

W915AWG20
W907AWG20

7
7

JUMPER

JUMPER

212

X9

11
RunCh0V

12

RunCh+

21

22

11

12

AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20

10

ES2

ES1

AWG20

W908AWG20

SepES1:B
8

W916AWG20

SepES2:B
16
JUMPER

ESFPU2:A//202

24VPANEL

W917AWG20

13
5
6

W913AWG20
W905AWG20
W906AWG20
W914AWG20

X11

5
6

14

1
6

2
SOFT_ESO

24VPANEL

SOFT_ESI

4
6

W904AWG20
4

W912AWG20

ES2:int
12

ES1

ES2

Lab/Office:

Latestrevision:

RS485+//217
RS485//217

WHBN

0V_Sig.ref.//217

MAIN
COMPUTER

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 16
Next 17
3HAC031403003
Total 39

Status:

EMERGENCYSTOP
Approvedby,date:

WHBU

BU

/187/RunCh+
/186/RunCh_0V
/187/RCH2
/188/RCH1

ES1:int

AWG24

0V

Preparedby,date:

AWG20BU

17

EXTERNAL
SUPPLY

211
7

0V
2

11

ES2bottom
ES1bottom
0V
24VPanel

ESFPU1:A//202

SepES2:A
SepES1:A

AWG20BU

W910AWG20
W902AWG20

209

RunCh+

0V
24VPanel

LIM_1A//402

RunCh0V

EXTERNAL
EMERGENCY
STOPPB

X10

LIM_1B//402

X1

W901AWG20

LIM_2A//402

2
3

/154/24VCOOL

ES1top

LIM_2B//402

24VFPUPOWER
24VPANEL

0VSYS

/155/0VSYS

JUMPER

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20090506

03

A21

24VSYS

24VFPUPOWER
24VPANEL

X10

205

AWG20BU

24VFPUPOWER//202

206

AWG20BU

0VPANELB//202

207

AWG20BU

EN1_1//202

208

AWG20BU

EN1_2//202

FPU

0VSYS
2
3
4
9

X6

6
5

260
261

AWG20 BU
AWG20 BU

262
263

AWG20 BU

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4
3
2

AWG20 BU

S21.1

2 7

>1

264
265

10

7
6

AWG20 BU
AWG20 BU

/186/EN1
/186/EN2
/185/MAN1
/185/MAN2
/SPEED

11

S21.2
7

229
228

AWG20BU

230

AWG20BU

AWG20BU

13

X2

X1

14

S21.4
300

AWG20BU

299

AWG20BU

14

13

8
9

Lab/Office:

Latestrevision:

RUNCHAINOPERATING
MODESELECTOR,2MODES
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 17
Next 18
3HAC031403003
Total 39

Status:

20090506

03

A21

20

W930AWG20

AS1+
30

11

AS1

AUTO
STOP

AS1

AS1
AS2+

RCH2//166

6
7

24VPANEL
24VPANEL
0V
0V

RunCh+//165

25
26

12

MAN1//174

31

X5

W931AWG20
W925AWG20
W926AWG20
W920AWG20

MAN2//174

XS9

24VPANEL

0VSYS

RCH1//166

24VFPUPOWER
24VPANEL

EN2//174
EN1//174
RunCh_0V//165

24VSYS

W928AWG20
W924AWG20

28

24

&
AS2

SOFTAS

AS2

AS2
GS1+

W922AWG20
W929AWG20

22

29

GS1

10

GS1

GENERAL
STOP
GS2+

W927AWG20
W923AWG20

27

&

GS1

SOFTGS

23

GS2

CH2

CH1

GS2

W921AWG20
2

Lab/Office:

Latestrevision:

Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 18
Next 19
3HAC031403003
Total 39

Status:

EMERGENCYSTOP

/193/RCH1

21

/194/RCH2

GS2

/ENABLE2_1
/ENABLE2_2
/ENABLE2_3
/ENABLE2_4

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20090506

03

Latestrevision:

Preparedby,date:
Approvedby,date:

K44
2NC

A2
3NO

1NC

AWG20

485

A1
2
3

A2
1
4

AWG20

448

Lab/Office:

POWERUNIT
SERVODISCONNECTOR
XS8

Status:

CONTROLCABLE

2
4
6

1
2
3

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 19
Next 20
3HAC031403003
Total 39
20090506

03

26

AWG16

4NO

2NC

13
1
3
5

A2
3NO

1NC

14
2
4
6

BK

BK

AWG20 BUBU

AWG16 BK

4NO

SELF1/

0V

SELF2/

LOCK2B/

LOCK1A/

BRAKE_FB

24VBRAKE

29

A1

L3//144

L2//144

L1//143

PTC_RET//401

/365/L32

A1
AWG20

AWG16

BU

487

2
7

25

483

AWG20 BU

486

484

PTC//401

AWG16 BK

AWG20 BU

482

4
PTC1ret

BK

AWG20 BU

481

AWG16

AWG20 BU

480

0VBRAKE

24

AWG20 BU

479

X3

28

K43

BU

AWG20 BU

452

24V
X7

/365/L22

489

AWG20 BU

451

RCH2//187

PTC1

AWG20

AWG20 BU

476

0VCOOL6/

BRAKE/

0VCOOL6/3

A21

AWG16 BK

BU

AWG20 BU

475

24V
6

27

490 AWG20

K42

1
5

AWG20 BU

AWG20 BU

474

2
4

/364/L12

447

AWG20 BU

473

X8

RCH1//188
3

/402/BRAKEREL1

/401/EXT.LAMP

AWG20 BU

472

0VCOOL6/3

AWG20 BU

AWG20 BU

471

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1
8

+24VBRAKE1//153

14
1
3
5

13
2
4
6

DRIVEUNIT

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OPTION:FPUPLUG

XP4

RunCh1

3
RunCh0V
5
6
4

FPU1
1)
FLEXPENDANT

K1

XS4

/167/ESFPU1:A

/167/ESFPU2:A
5

/167/ESFPU2:B
6

/167/ESFPU1:B
4

SAFETY
BOARD
A21X10

DP1

/177/24VFPUPOWER

ENDEVICE

K2

12

DP2

/177/0VPANELB

2
8

/177/EN1_1
7

/177/EN1_2
17

/216/TD+

AWG24

13

MAIN
COMPUTER
A31A8

/216/TD
14

/216/RD+
ETH_FPU

15

/216/RD
16

Lab/Office:

Latestrevision:

FPU,FLEXPENDANT
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.6
Documentno.
Rev.Ind Page 20
Next 21
3HAC031403003
Total 39

Status:

20090506

03

A31

A9

AWG24

TX+//333
TX//333
RX+//333

1
2

AXC1
ETH_DRIVE

X1

3
4

/155/24VPC1
Power
DistributionBoard

RX//333

5
1

/155/24VPC2

7
4

/155/0VPC1
2

/156/0VPC2
A7

1
2

PWRLED(GREEN)

3
4

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5
IDELED(YELLOW)

6
7
8

STATUSLED(REDGREEN)

X8
1
2

AWG24

WHBU

RS485+//167
RS485//167

WHBN

0V_Sig.ref.//167

BU

RS485

SAFETYBOARD

5
6
7
8

J21

A8

AWG24

OG

TD+//202

WHOG

TD//202

ETH_FPU

FLEXPENDANT
4

GN

RD+//202

WHGN

RD//202

1
2
7
8

Lab/Office:

Latestrevision:

MAINCOMPUTERDSQC639
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 21
Next 22
3HAC031403003
Total 39

Status:

20090506

03

A31

LAN1
1
2
3

COM1

J2

COM1_DCD
COM1_RXD
COM1_TXD
COM1_DTR
0V
COM1_DSR
COM1_RTSN
COM1_CTSN
COM1_RI

A1
A2
A3
A4
A5
A6
A7
A8

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A9

USB1
1
2
3

MCCONSOLE
J2
B1
B2
B3
B4
B5
B6
B7
B8

CONSOLE_DCD
CONSOLE_RXD
CONSOLE_TXD
CONSOLE_DTR
GND
CONSOLE_DSR
CONSOLE_RTSN
CONSOLE_CTSN
CONSOLE_RI

B9

USB2
3
2

AWG28GN

AWG28WH

AWG24BK
4

AWG24RD

Lab/Office:

Latestrevision:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 22
Next 23
3HAC031403003
Total 39

Status:

MAINCOMPUTERDSQC639
Preparedby,date:

USB2D+//158
PowerDistribution
USB2D//158
Board
USB2_GND//158
USB2+5V//158

20090506

03

A31
/212

A35

0Vdevicenet1//152

+24Vdevicenet1//152

J1

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J22

FPGAONMAIN
COMPUTER

J2

V//241
1

CAN_L//241
2

DRAIN//241
3

CAN_H//241
4

10

10

V+//241
5

Lab/Office:

Latestrevision:

DEVICENETSINGLE/DUALADAPTER
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 23
Next 24
3HAC031403003
Total 39

Status:

20090506

03

I/O1

/237/V
/237/CAN_L
/237/DRAIN
/237/CAN_H
/237/V+

1
2
4
5

BK
BU
WH
RD
SC

V//251
CAN_L//251
DRAIN//251
CAN_H//251
V+//251

DigitalI/Ounit

XS6

XS6_V//292
/271
/312
XS6_CAN_L//292
/271
/312

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W604
W605

42
5

R11

W606

XS6_DRAIN//292
/271
/312
XS6_CAN_H//292
/271
/312

22
6

W607

12
7

W608

XS6_V+//292
/271
/312

/152/24V_OUT+

1
W619

/152/24V_OUT

1W620

OPTION:HARNESS
TOCUSTOMERI/O

19
20
24

442

53

441

IO.XS/IO.XP1

W742

IO.XS/IO.XP1
1

XS7
42

W741
41

Lab/Office:

Latestrevision:

DEVICENETADAPTER
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 24
Next 25
3HAC031403003
Total 39

Status:

20090506

03

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DSQC652

I/OUnit
1
/262

XTXX.X3
X3

INPUTCH.1
2
3
4
5
6
7
8
0V

1
2
3

X5

/245/V
/245/CAN_L
/245/CAN_H
/245/V+

5
2

7
5

/245/DRAIN

W721
W722
W723
W724
W725
W726
W727
W728
W729

1
1

21

22

23

24

25

26

27

28

ORPREVIOUS
I/OUNIT
1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

XS7

29

10
6

7
8

0V
4)

XTXX.X4

10
11

X4

12

1
2
3
4
5
6

1)JUMPERSPLACEDACCORDINGTO
THEACTUALNODEADDRESS.

7
8

INPUTCH.9
10
11
12
13
14
15
16
0V

W731
W732
W733
W734
W735
W736
W737
W738
W739

XS7

31

32

33

34

35

36

37

38

39

10

2)RESISTANS120OHMSHALLALWAYS
BECONNECTEDINTHEFIRSTANDTHE
LASTCONNECTORINTHECANBUSCIRCUIT.
3)CONNECTEDINTHELASTCONNECTORINTHE
CANBUSCIRCUIT.

4)ONLYFORDIGITALI/ODSQC652.

Lab/Office:

Latestrevision:

DSQC652
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 25
Next 26
3HAC031403003
Total 39

Status:

20090506

03

I/OUnit 1

DSQC652

OUTPUTCH18

XTXX.X1
W701

X1

<1

OUTPUTCH.1
2
3
4
5
6
7
8
0V
24VDC

1
2
3
4
5
6
7
8

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0V

W702
W703
W704
W705
W706
W707
W708
W709
W710

1
1

XS7
1
2

10

9
10

OUTPUTCH916

0V

XTXX.X2
X2

<1

1
2
3
4
5
6
7
8
9

OUTPUTCH.9
10
11
12
13
14
15
16
0V
24VDC

10

Approvedby,date:

XS7

11

12

13

14

15

16

17

18

19

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 26
Next 27
3HAC031403003
Total 39

Status:

DSQC652
Preparedby,date:

20

Lab/Office:

Latestrevision:

W711
W712
W713
W714
W715
W716
W717
W718
W719
W720

20090506

03

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DSQC651
I/Ox
/282

XTXX.X3
X3

INPUTCH.1
2
3
4
5
6
7
8
0V

1
2
3

X5

/245/XS6_V
/245/XS6_CAN_L
/245/XS6_CAN_H
/245/XS6_V+

5
2

/245/XS6_DRAIN

1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

10
6

7
8

0V
4)

XTXX.X4

10
11

X4

12

1
2
3
4
5
6
7
8

INPUTCH.9
10
11
12
13
14
15
16
0V

9
10

Lab/Office:

Latestrevision:

OPTION:DSQC651
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 27
Next 28
3HAC031403003
Total 39

Status:

20090506

03

DSQC651

I/Ox
/273

OUTPUTCH18

XTXX.X1
X1

<1

OUTPUTCH.1
2
3
4
5
6
7
8
0V
24VDC

1
2
3
4
5
6
7
8

0V

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10

X6
INPUTCH.1
INPUTCH.2

CPU

1
2

0V
3

DAC
OUTPUTCH.1
5
REF

0VA
4

OUTPUTCH.2
6

DC

+15V

0VA

DC
15V

Lab/Office:

Latestrevision:

OPTION:DSQC651
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.1
Documentno.
Rev.Ind Page 28
Next 29
3HAC031403003
Total 39

Status:

20090506

03

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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB

DSQC653
I/Ox

XTXX.X3
X3
1
2

X5

ORPREVIOUS
I/OUNIT

/245/XS6_V
/245/XS6_CAN_L
/245/XS6_CAN_H
/245/XS6_V+

3
4

5
2

/245/XS6_DRAIN

INPUTCH.1
2
3
4
5
6
7
8
0V

1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

3
6
7

0V
8

9
10
11
12

1)JUMPERSPLACEDACCORDINGTO
THEACTUALNODEADDRESS.

2)RESISTANS120OHMSHALLALWAYS
BECONNECTEDINTHEFIRSTANDTHE
LASTCONNECTORINTHECANBUSCIRCUIT.
3)CONNECTEDINTHELASTCONNECTORINTHE
CANBUSCIRCUIT.

Lab/Office:

Latestrevision:

OPTION:DSQC653
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.2
Documentno.
Rev.Ind Page 29
Next 30
3HAC031403003
Total 39

Status:

20090506

03

DSQC653
I/Ox

XTXX.X1
X1
OUTCH.1A

1
OUTCH.1B

2
OUTCH.2A

3
OUTCH.2B

4
OUTCH.3A

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5
OUTCH.3B

6
OUTCH.4A

7
OUTCH.4B

8
OUTCH.5A

9
OUTCH.5B

10
OUTCH.6A

11
OUTCH.6B

12
OUTCH.7A

13
OUTCH.7B

14
OUTCH.8A

15
OUTCH.8B

16

Lab/Office:

Latestrevision:

OPTION:DSQC653
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.2
Documentno.
Rev.Ind Page 30
Next 31
3HAC031403003
Total 39

Status:

20090506

03

DSQC652

I/Ox 3

/323

XTXX.X3
X3

INPUTCH.1
2
3
4
5
6
7
8
0V

1
2

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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB

X5

/245/XS6_V
/245/XS6_CAN_L
/245/XS6_CAN_H
/245/XS6_V+

5
2

/245/XS6_DRAIN

1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

10
6

7
8

0V

XTXX.X4

10
11

X4

12

1
2
3
4
5
6
7
8

INPUTCH.9
10
11
12
13
14
15
16
0V

9
10

Lab/Office:

Latestrevision:

OPTION:DSQC652
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.1
Documentno.
Rev.Ind Page 31
Next 32
3HAC031403003
Total 39

Status:

20090506

03

I/Ox 3

DSQC652

OUTPUTCH18

XTXX.X1
X1

<1

OUTPUTCH.1
2
3
4
5
6
7
8
0V
24VDC

1
2
3
4
5
6

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7
8

0V

9
10

OUTPUTCH916

XTXX.X2
X2

0V

<1

1
2
3
4
5
6
7
8
9

OUTPUTCH.9
10
11
12
13
14
15
16
0V
24VDC

10

Lab/Office:

Latestrevision:

OPTION:DSQC652
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.1
Documentno.
Rev.Ind Page 32
Next 33
3HAC031403003
Total 39

Status:

20090506

03

DSQC668

A42

POWERDISTRIBUTION
UNIT
/151/+24VDRIVE

X1

A41.2
1

/151/0VDRIVE

/372

X11
X3

AWG24

2
1

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/217/TX+

AWG24 WHOG

X2
1

A31.A9
MAINCOMPUTER

/217/TX

OG

/217/RX+

WHGN

/217/RX

GN

XS6

W609

X4

W610

10

W611

11

W612

12

25

W613
W625
W624

24

W623

13

6
3

23

Lab/Office:

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= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
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Status:

AXISCOMPUTERUNIT
Preparedby,date:

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03

DSQC668

A21

A42
X4

X6

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X4

X6

X4

X6

X4

X6

XS6

22

W618

W617

11

17

18

Lab/Office:

Latestrevision:

CUSTOMERCONNECTOR
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
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Status:

20090506

03

A42

MRCO1

X4

MRCO1//403

MRCO1_N//403

MRCO1_N

MRCI1//403

MRCI1

MRCI1_N//403

MRCI1_N

CONTROL
SIGNAL

MRC_0V1//403

0V
6

24V_SMB1//403

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24V_SMB1
7

MRC_0V2/

0V
3

MRC_0V3/

0V
9

CABINET
WALL

MRCO2

XS41

X5
1

MRCO2_N

MRCI2

MRCI2_N

EXT.AXIS
SIGNAL

0V
24V_SMB2

0V
0V

Lab/Office:

Latestrevision:

AXISCOMPUTERUNIT
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 35
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Status:

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03

AWG14 GNYE

L32//198

L22//198

L12//198

CONTACTORUNIT

A41.1

CN6

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CN7

132

AWG12 BK

192

1
1

GNYE

AWG12

R1.1
2

133

AWG12 BK

/151/0VDrivesys

CN4
1

/151/24VDrivesys
2

CN5
1
2

Lab/Office:

Latestrevision:

RECTIFIERANDBLEEDER
Preparedby,date:

Approvedby,date:

= CAB
Plant:
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Location:
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Sublocation: +
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Status:

20090506

03

A41.1

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PCIBUS

A41.2

PCIBUS

X2

X1

X2

X1

/337

PCIBUS

PCIBUS

Lab/Office:

Latestrevision:

RECTIFIERANDINTERFACE
Preparedby,date:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 37
Next 38
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Status:

20090506

03

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FANUNIT

/158/+24VCOOL2
/158/+24VCOOL3

E1.XP2
E1.XP1

E1.XS2
1

E1

E1.XS1

354

AWG24BU

350

AWG24BU

X1

E41

E42

X1
2

X1

/158/0VCOOL3
/158/0VCOOL2

E1.XP1
E1.XP2

E1.XS1

351

AWG24BU

E1.XS2

355

AWG24BU

Lab/Office:

Latestrevision:

Approvedby,date:

X1

X1

= CAB
Plant:
+
Location:
Approved
Sublocation: +
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Rev.Ind Page 38
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Status:

FANUNIT
Preparedby,date:

X1

20090506

03

Preparedby,date:
1
2
5

Latestrevision:

Approvedby,date:
3
4
8
6
9
10
15
16
19
17
21

B8

22

B3

20

AWG16 GNYE

AWG16 BK

AWG16 BK

428

430

CN400

M4T

B7
AWG16 BK

M4S

B6

432

M4R

B11
AWG16 BK

416

CN500

AWG16 BK

414

AWG16 BK

M5T

B10

412

AWG16 BK

M5S

B9

424

M5R

A5
AWG16 BK

CN600

425

AWG16 BK

M6T

A3

426

AWG16 BK

M6S

A1

404

M6R

B1

M1T

CN100

AWG16 BK

402

AWG16 BK

M1S

A15

400

AWG16 BK

M1R

A13

422

M3T

A11
AWG16 BK

CN300

420

AWG16 BK

M3S

A9

418

AWG16 BK

M3R

A7

406

AWG16 BK

AWG16 BK

M2T

XS/XP1
408

410

CN200

M2S

M2R

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1
5
6

B4

23

Lab/Office:

SERVODRIVESYSTEM

Status:

A41.1

/363

B5

CABINET

MANIPULATOR120

=MAN+R1120MP16
24

= CAB
Plant:
+
Location:
Approved
Sublocation: +
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20090506

03

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DRIVE
MODULE

MANIPULATOR120

=MAN+R2120SMB

XS/XP2

/356/MRCO1
/356/MRCO1_N
/356/MRCI1
/356/MRCI1_N
/356/MRC_0V1

AXISCOMPUTERBOARD
A42X4

A
B
C
D

WH

BU

WH
OG
WH

5
4

WH

/356/24V_SMB1

SDI
SDIN
SDO
SDON
0V

SERIAL
MEASUREMENT
BOARD

24V

GN

BN

H
J

/166/LIM_2B

XS/XP1

495
496
497

/166/LIM_2A
/166/LIM_1B
/166/LIM_1A

D1
D3
D2

498

D4

BR.XS/BR.XP1

/197/BRAKEREL1

435

AWG20

BU

B12

436

/153/0VBRAKE1
SAFETYUNIT
A21X5

AWG20

B14

437

/153/+24VBRAKE1
491

/197/PTC_RET

492

13

GYBK

BU

/197/PTC

AWG20

12

BU

B16

438
4

C2

439
5

C1

440

/196/EXT.LAMP
BUBU

450

C7

BU

449

BR.XS/BR.XP2

W601

1
1

W625

493

14

W624
4

XS6
1

W602

2
15

Lab/Office:

Latestrevision:

Approvedby,date:

= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 40
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Status:

CONTROLCABLE
IRB120
Preparedby,date:

=MAN+R1120MP16

GYBU

20090506

03

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