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Copyright2009ABBALLrightreserved.
ABBChinaLtd.Corp
CNCRCRobotics
ShanghaiCHINA
Lab/Office:
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Approved
Preparedby,date:
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TITLEPAGE
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3HAC031403003 03
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Customer
Controlcabinet
Drawingnumber
Drawingversion
:
:
:
:
Manufacture
Type
Typeofinstallation
Controlcabinet
Mainsvoltage
Supply
Controlvoltage
Yearofconstruction
Projectstart
Projectmanager
Lastrevision
Designedby
Designeddate
Numberofpages
:
:
:
: CNQILI2
: 20091209
:
:
:
:
:
:
:
:
:
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3HAC031403003 03
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Tableofcontents
Plant
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
Location
ABB_table_of_contents
Page
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Pagedescription
TITLEPAGE
TITLEPAGE
Tableofcontents:(131)
Tableofcontents:(3240)
Device:=CABS21.11=CABZ1
Plugs:=CABA31A7=CABXS/XP2
REVISIONINFORMATION
FrontView
TopViewWithUpperLayer
SideView
SideView
BLOCKDIAGRAMCM(SinglePhasePower)
MAINPOWERINPUT
POWERSUPPLYDSQC661AND662
EMERGENCYSTOP
RUNCHAINOPERATINGMODESELECTOR,2MODES
EMERGENCYSTOP
POWERUNITSERVODISCONNECTOR
FPU,FLEXPENDANT
MAINCOMPUTERDSQC639
MAINCOMPUTERDSQC639
DEVICENETSINGLE/DUALADAPTER
DEVICENETADAPTER
DSQC652
DSQC652
OPTION:DSQC651
OPTION:DSQC651
OPTION:DSQC653
OPTION:DSQC653
OPTION:DSQC652
Lab/Office:
Latestrevision:
Pagesupplementaryfield
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Status:
20090506
Approved
Preparedby,date:
Approvedby,date:
Tableofcontents:(131)
Tableofcontents
Date
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
Documentno.
Editor
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
= CAB
Plant:
+
Location:
Sublocation: +
Rev.Ind Page 3
Next 4
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3HAC031403003 03
Tableofcontents
Location
Page
32
33
34
35
36
37
38
39
40
Pagesupplementaryfield
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Approved
Pagedescription
OPTION:DSQC652
AXISCOMPUTERUNIT
CUSTOMERCONNECTOR
AXISCOMPUTERUNIT
RECTIFIERANDBLEEDER
RECTIFIERANDINTERFACE
FANUNIT
SERVODRIVESYSTEM
CONTROLCABLEIRB120
Date
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
20091209
Editor
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
CNQILI2
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Plant
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB
ABB_table_of_contents
Lab/Office:
Latestrevision:
Status:
20090506
Approved
Preparedby,date:
Approvedby,date:
Tableofcontents:(3240)
Tableofcontents
Documentno.
= CAB
Plant:
+
Location:
Sublocation: +
Rev.Ind Page 4
Next 5
Total 39
3HAC031403003 03
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Locationname
Locationdescription
Page
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
A21
A31
A35
A41.1
A41.2
17
21
23
36
37
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
A42
FPU1
G1
G2
G3
I/OUnit
I/Ox
I/Ox
I/Ox
33
20
15
15
15
25
27
29
31
=CAB+
=CAB+
=CAB+
=CAB+E41
=CAB+E42
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
=CAB+
K42
K43
K44
M1
M1
Q1
R1.1
R11
S21.1
S21.2
S21.3
S21.4
Z1
19
19
19
38
38
14
36
24
17
17
16
17
14
Locationname
Lab/Office:
Latestrevision:
Status:
20090506
Approved
Preparedby,date:
Approvedby,date:
Page
Locationdescription
Device:=CABS21.11=CABZ1
Devicelist
Documentno.
= CAB
Plant:
+
Location:
Sublocation: +
Rev.Ind Page 5
Next 6
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3HAC031403003 03
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Plugsoverview
ABBPlugoverview
Plug
Unit
Location
A31
A31
A31
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A35
A31
A31
A35
A31
A31
A31
+R1
+R2
A31
A31
A21
A31
A35
A42
E41
E42
G1
G2
G3
I/OUnit1
I/Ox1
I/Ox2
I/Ox3
J11
A21
A42
G1
G2
I/OUnit1
I/Ox3
J11
Functiontext
Connection
A7
A8
A9
BR.XS/BR.XP1
BR.XS/BR.XP2
CN4
CN5
CN6
CN7
CN100
CN200
CN300
CN400
CN500
CN600
DP1
DP2
E1.XP1
E1.XP2
E1.XS1
E1.XS2
I/O1
IO.XS/IO.XP1
J1
J2
J2
J2
J21
J22
LAN1
MP16
SMB
USB1
USB2
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X1
X2
X2
X2
X2
X2
X2
X2
GreenETH_FPU
RedAXC1ETH_DRIVE
RECTIFIERBLEEDER
DUALPRESS
DUALPRESS
FANUNIT
FANUNIT
Green
DEVICENETADAPTER
COM1
MCCONSOLE
MAINCOMPUTERCHASSISBLOWER
LANMAINCOMPUTER
MANIPULATORPOWER
MEASUREMENTMANIPULATOR
USBMAINCOMPUTER
MAINCOMPUTER
DEVICENETADAPTER
Axiscomputerpowersupply
FANUNIT
Page
Plug
Location
21
21
21
40
40
36
36
36
36
39
39
39
39
39
39
20
20
38
38
38
38
24
24
23
22
22
23
21
23
22
39
40
22
22
16
21
ACinput
DCINPUT
ENERGYBANK
DIGITALI/OUNITOUTPUTCH18
COMBII/OUNITOUTPUTCH18
RELAYI/OUNITOUTPUTCH18
DIGITALI/OUNITOUTPUTCH18
33
38
38
15
15
15
26
28
30
32
RUNCHAIN
Axiscomputerboard
DCoutput
SIGNALINPUT
DIGITALI/OUNITOUTPUTCH916
DIGITALI/OUNITOUTPUTCH916
16
33
15
15
26
32
Unit
A21
A41.2
G1
G2
I/OUnit1
I/Ox1
I/Ox2
I/Ox3
J11
A21
A41.2
A42
G2
I/OUnit1
I/Ox1
I/Ox3
A21
A42
G2
I/OUnit1
I/Ox1
I/Ox2
I/Ox3
A21
A42
G2
I/Ox1
A21
G2
A21
A31
G2
A21
G2
A21
A21
A42
A21
A21
J11
X3
X3
X3
X3
X3
X3
X3
X3
X3
X4
X4
X4
X4
X4
X4
X4
X5
X5
X5
X5
X5
X5
X5
X6
X6
X6
X6
X7
X7
X8
X8
X8
X9
X9
X10
X11
X11
X12
X13
XP4
XS0
XS4
XS6
XS7
XS8
XS9
XS41
XS/XP1
XS/XP2
Lab/Office:
Latestrevision:
Contactorconnector
DCoutput
AXISCOMPUTER/DRIVE
COMBII/OANDDIG.I/OINPUTCH19
COMBII/OANDDIG.I/OINPUTCH19
DIGITALPARTRELAYI/OUNITINPUTCH18
COMBII/OANDDIG.I/OINPUTCH19
24VDevicenet
COMBII/OANDDIG.I/OINPUTCH916
COMBII/OANDDIG.I/OINPUTCH916
COMBII/OANDDIG.I/OINPUTCH916
AUTO/GENERALSTOP
24VBRAKE
COMBII/OANDDIG.I/O
COMBII/OANDDIG.I/O
DIGITALI/O
COMBII/OANDDIG.I/O
SUPERIORSTOP
Axiscomputerboard
PC/SAFETYBOARD
COMBII/OUNITANALOGUEPART
BRKRELOUT
ENERGYBANK
Contactorconnector
BluePANELUNITRS485
USB
DRIVEFAN
PANELBOARD
ROBOTCOMM.CARD
Mainservodriveaxiscomp.
PROCESSPOWERSUPPLY
OPTION:FPUPLUG
FLEXPENDANT
Ext.axissignal
Robotsignalconnector
20090506
Approved
Preparedby,date:
Approvedby,date:
Documentno.
19
33
15
15
25
27
29
31
34
33
35
15
25
27
31
18
35
15
25
27
29
31
17
34
15
28
19
15
19
21
15
16
15
17
16
33
16
16
20
14
20
40
25
19
16
35
39
40
Axiscomputerconnector
Status:
Plugs:=CABA31A7
Plugsoverview
=CABXS/XP2
Page
Functiontext
Connection
= CAB
Plant:
+
Location:
Sublocation: +
Rev.Ind Page 6
Next 7
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3HAC031403003 03
DocumentDragonIRC5CRev03
_
Takeoffthreephasepowerinput
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_
ModifyDeviceNetwiresequenceon20091209
Lab/Office:
Latestrevision:
REVISIONINFORMATION
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 7
Next 8
3HAC031403003
Total 39
Status:
20090506
03
S21.3
Emergencystop
S21.1
Modeswitch
XS8
Externalaxis
XS9
Safety
S21.2
Motoron
XS6
Option
XS7
I/O
XS4
FlexPendant
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Panelunit
X8
XS0
Powerinput
USB1
Console
COM1
TPU
A8
Service
A7
Lan
AXC1
A9
USB2
Lab/Office:
Approvedby,date:
Fieldbus
adapter
A38
A33ProfibusDPM/S
A34DualRS232
A35DeviceNet
A36Ethernet
A37InterbusM/S
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 8
Next 9
3HAC031403003
Total 39
Status:
FrontView
Preparedby,date:
XS1
Powercable
XS2
Signalcable
Q1
Powerswitch
Latestrevision:
XS41
Signalcable
S21.4
Brakerelease
Memorycard
20090506
03
Bleeder
R1.1
Fancover
Fan
E41,E42
Systempowersupply
G1
Wereserveallrightsinthisdocumentandintheinformationcontainedtherein.Reproduction,useor
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Driveunit
A41
Safetyboard
A21
ContactorA
K44
ContactorB
K42,K43
Lab/Office:
Latestrevision:
TopViewWithUpperLayer
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 9
Next 10
3HAC031403003
Total 39
Status:
20090506
03
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I/Ounit
I/O1
Linefilter
Motorstarter
Q1
Lab/Office:
Latestrevision:
SideView
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 10
Next 11
3HAC031403003
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Status:
20090506
03
Ultracap
G3
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Powerdistributionboard
G2
Fancover
Fan
E41,E42
Axiscomputer
A42
Maincomputer
A31
Lab/Office:
Latestrevision:
SideView
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 11
Next 13
3HAC031403003
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Status:
20090506
03
K43
Q1
Z1
K42
220V
A41
G1&G2
G3
Driveunit
AC
Ultracap
A42
A21
Axis
computer
Main
Computer
Safety
board
S21
I/Ox
Lab/Office:
Latestrevision:
Preparedby,date:
Approvedby,date:
I/O
unit
Customer
connection
LAN
TPU
Fieldbus
Control
panel
USB
Manipulator
A31
Ethernetservice
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DC
= CAB
Plant:
+
Location:
BLOCKDIAGRAMCM(SinglePhasePower) Approved
Sublocation: +
Documentno.
Rev.Ind Page 13
Next 14
3HAC031403003
Total 39
Status:
20090506
03
Preparedby,date:
Latestrevision:
Approvedby,date:
23
BK
AWG16 BK
AWG16
17
16
15
AWG16 BK
AWG16 BK
AWG16 BK
13
12
11
1
2
AWG14 GNYE
AWG16 BK
AWG16 BK
AWG16 BK
XS0
Z1
1
3
5
2
4
6
/198/L3
22
AWG16 BK
/157/LP2
/198/L2
21
/157/LP1
/198/L1
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1
4
5
Lab/Office:
MAINPOWERINPUT
6
7
Status:
Q1
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 14
Next 15
3HAC031403003
Total 39
20090506
03
Preparedby,date:
AXISCOMPUTER/DRIVE
Latestrevision:
Approvedby,date:
24VDevicenet
BRAKE
AWG18
304
/212/0VPC2
G3
3
X1
Lab/Office:
POWERSUPPLYDSQC661AND662
Status:
10
7
8
9
10
PC/SAFETYBOARD
1
2
3
4
1
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 15
Next 16
3HAC031403003
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20090506
03
OG
X8
BN
12
USB
RD
BK
11
/383/+24VCOOL3
/383/+24VCOOL2
/383/0VCOOL3
/383/0VCOOL2
10
2/BK
X7
1/GN
ENERGYBANK
1/WH
/226/USB2+5V
/226/USB2D
/226/USB2D+
/226/USB2_GND
LP2//144
LP1//143
PE1
N.C.
N.C.
0V
+SENSE
0V
PC/SAFETYBOARD
N.C.
N.C.
N.C.
24VCHARGE
1
BU
X5
BU
AWG20
AWG18
303
/212/0VPC1
24VBRAKE
BU
2/RD
AWG18
468
/162/0VCOOL
AWG16
BU
153
24VCHARGE
AWG18
467
/162/0VSYS
AWG16
BU
AWG18
302
/212/24VPC2
152
BU
X4
4
AWG18
24VDevicenet
3
301
DCINPUT
X2
SIGNAL
INPUT
/212/24VPC1
GNYE
BU
4
4
AWG18
AWG20BU
466
AWG12BU
/162/24VCOOL
BU
3
3
X3
AWG18
2
2
465
1
1
4
/162/24VSYS
6
2
3
AWG20
X1
251
AWG14
/402/0VBRAKE1
AWG20
X1
250
X3
1
/197/402/+24VBRAKE1
X2
/243/24V_OUT
AWG18 5
248
G2
/236/0Vdevicenet1
/243/24V_OUT+
AXISCOMPUTER/DRIVE
AWG18 3
OG
/363/0VDrivesys
DSQC662
/236/+24Vdevicenet1
RD
247
AWG20
/363/24VDrivesys
/332/0VDRIVE
/332/+24VDRIVE
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1
8
G1 DSQC661
5
DRIVE
FAN
X6
X9
2
3
4
MAIN
COMPUTER
MAINFAN
UNIT
Powerdistribution
board
A21
X13
X12
/154/24VSYS
24VSYS
24VPANEL
2
3
/155/0VCOOL
4
XS9
1
W909AWG20
ES2top
9
10
RunCH1top
RunCH2top
X2
1
W903AWG20
W911AWG20
AWG20BU
ESFPU2:B//202
210
AWG20BU
ESFPU1:B//202
FPU
S21.3
237
238
233
234
231
232
235
236
3
9
9
5
6
15
W915AWG20
W907AWG20
7
7
JUMPER
JUMPER
212
X9
11
RunCh0V
12
RunCh+
21
22
11
12
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
10
ES2
ES1
AWG20
W908AWG20
SepES1:B
8
W916AWG20
SepES2:B
16
JUMPER
ESFPU2:A//202
24VPANEL
W917AWG20
13
5
6
W913AWG20
W905AWG20
W906AWG20
W914AWG20
X11
5
6
14
1
6
2
SOFT_ESO
24VPANEL
SOFT_ESI
4
6
W904AWG20
4
W912AWG20
ES2:int
12
ES1
ES2
Lab/Office:
Latestrevision:
RS485+//217
RS485//217
WHBN
0V_Sig.ref.//217
MAIN
COMPUTER
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 16
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Status:
EMERGENCYSTOP
Approvedby,date:
WHBU
BU
/187/RunCh+
/186/RunCh_0V
/187/RCH2
/188/RCH1
ES1:int
AWG24
0V
Preparedby,date:
AWG20BU
17
EXTERNAL
SUPPLY
211
7
0V
2
11
ES2bottom
ES1bottom
0V
24VPanel
ESFPU1:A//202
SepES2:A
SepES1:A
AWG20BU
W910AWG20
W902AWG20
209
RunCh+
0V
24VPanel
LIM_1A//402
RunCh0V
EXTERNAL
EMERGENCY
STOPPB
X10
LIM_1B//402
X1
W901AWG20
LIM_2A//402
2
3
/154/24VCOOL
ES1top
LIM_2B//402
24VFPUPOWER
24VPANEL
0VSYS
/155/0VSYS
JUMPER
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20090506
03
A21
24VSYS
24VFPUPOWER
24VPANEL
X10
205
AWG20BU
24VFPUPOWER//202
206
AWG20BU
0VPANELB//202
207
AWG20BU
EN1_1//202
208
AWG20BU
EN1_2//202
FPU
0VSYS
2
3
4
9
X6
6
5
260
261
AWG20 BU
AWG20 BU
262
263
AWG20 BU
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4
3
2
AWG20 BU
S21.1
2 7
>1
264
265
10
7
6
AWG20 BU
AWG20 BU
/186/EN1
/186/EN2
/185/MAN1
/185/MAN2
/SPEED
11
S21.2
7
229
228
AWG20BU
230
AWG20BU
AWG20BU
13
X2
X1
14
S21.4
300
AWG20BU
299
AWG20BU
14
13
8
9
Lab/Office:
Latestrevision:
RUNCHAINOPERATING
MODESELECTOR,2MODES
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 17
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3HAC031403003
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Status:
20090506
03
A21
20
W930AWG20
AS1+
30
11
AS1
AUTO
STOP
AS1
AS1
AS2+
RCH2//166
6
7
24VPANEL
24VPANEL
0V
0V
RunCh+//165
25
26
12
MAN1//174
31
X5
W931AWG20
W925AWG20
W926AWG20
W920AWG20
MAN2//174
XS9
24VPANEL
0VSYS
RCH1//166
24VFPUPOWER
24VPANEL
EN2//174
EN1//174
RunCh_0V//165
24VSYS
W928AWG20
W924AWG20
28
24
&
AS2
SOFTAS
AS2
AS2
GS1+
W922AWG20
W929AWG20
22
29
GS1
10
GS1
GENERAL
STOP
GS2+
W927AWG20
W923AWG20
27
&
GS1
SOFTGS
23
GS2
CH2
CH1
GS2
W921AWG20
2
Lab/Office:
Latestrevision:
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 18
Next 19
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Status:
EMERGENCYSTOP
/193/RCH1
21
/194/RCH2
GS2
/ENABLE2_1
/ENABLE2_2
/ENABLE2_3
/ENABLE2_4
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20090506
03
Latestrevision:
Preparedby,date:
Approvedby,date:
K44
2NC
A2
3NO
1NC
AWG20
485
A1
2
3
A2
1
4
AWG20
448
Lab/Office:
POWERUNIT
SERVODISCONNECTOR
XS8
Status:
CONTROLCABLE
2
4
6
1
2
3
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 19
Next 20
3HAC031403003
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20090506
03
26
AWG16
4NO
2NC
13
1
3
5
A2
3NO
1NC
14
2
4
6
BK
BK
AWG20 BUBU
AWG16 BK
4NO
SELF1/
0V
SELF2/
LOCK2B/
LOCK1A/
BRAKE_FB
24VBRAKE
29
A1
L3//144
L2//144
L1//143
PTC_RET//401
/365/L32
A1
AWG20
AWG16
BU
487
2
7
25
483
AWG20 BU
486
484
PTC//401
AWG16 BK
AWG20 BU
482
4
PTC1ret
BK
AWG20 BU
481
AWG16
AWG20 BU
480
0VBRAKE
24
AWG20 BU
479
X3
28
K43
BU
AWG20 BU
452
24V
X7
/365/L22
489
AWG20 BU
451
RCH2//187
PTC1
AWG20
AWG20 BU
476
0VCOOL6/
BRAKE/
0VCOOL6/3
A21
AWG16 BK
BU
AWG20 BU
475
24V
6
27
490 AWG20
K42
1
5
AWG20 BU
AWG20 BU
474
2
4
/364/L12
447
AWG20 BU
473
X8
RCH1//188
3
/402/BRAKEREL1
/401/EXT.LAMP
AWG20 BU
472
0VCOOL6/3
AWG20 BU
AWG20 BU
471
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1
8
+24VBRAKE1//153
14
1
3
5
13
2
4
6
DRIVEUNIT
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OPTION:FPUPLUG
XP4
RunCh1
3
RunCh0V
5
6
4
FPU1
1)
FLEXPENDANT
K1
XS4
/167/ESFPU1:A
/167/ESFPU2:A
5
/167/ESFPU2:B
6
/167/ESFPU1:B
4
SAFETY
BOARD
A21X10
DP1
/177/24VFPUPOWER
ENDEVICE
K2
12
DP2
/177/0VPANELB
2
8
/177/EN1_1
7
/177/EN1_2
17
/216/TD+
AWG24
13
MAIN
COMPUTER
A31A8
/216/TD
14
/216/RD+
ETH_FPU
15
/216/RD
16
Lab/Office:
Latestrevision:
FPU,FLEXPENDANT
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.6
Documentno.
Rev.Ind Page 20
Next 21
3HAC031403003
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Status:
20090506
03
A31
A9
AWG24
TX+//333
TX//333
RX+//333
1
2
AXC1
ETH_DRIVE
X1
3
4
/155/24VPC1
Power
DistributionBoard
RX//333
5
1
/155/24VPC2
7
4
/155/0VPC1
2
/156/0VPC2
A7
1
2
PWRLED(GREEN)
3
4
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5
IDELED(YELLOW)
6
7
8
STATUSLED(REDGREEN)
X8
1
2
AWG24
WHBU
RS485+//167
RS485//167
WHBN
0V_Sig.ref.//167
BU
RS485
SAFETYBOARD
5
6
7
8
J21
A8
AWG24
OG
TD+//202
WHOG
TD//202
ETH_FPU
FLEXPENDANT
4
GN
RD+//202
WHGN
RD//202
1
2
7
8
Lab/Office:
Latestrevision:
MAINCOMPUTERDSQC639
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 21
Next 22
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Status:
20090506
03
A31
LAN1
1
2
3
COM1
J2
COM1_DCD
COM1_RXD
COM1_TXD
COM1_DTR
0V
COM1_DSR
COM1_RTSN
COM1_CTSN
COM1_RI
A1
A2
A3
A4
A5
A6
A7
A8
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A9
USB1
1
2
3
MCCONSOLE
J2
B1
B2
B3
B4
B5
B6
B7
B8
CONSOLE_DCD
CONSOLE_RXD
CONSOLE_TXD
CONSOLE_DTR
GND
CONSOLE_DSR
CONSOLE_RTSN
CONSOLE_CTSN
CONSOLE_RI
B9
USB2
3
2
AWG28GN
AWG28WH
AWG24BK
4
AWG24RD
Lab/Office:
Latestrevision:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 22
Next 23
3HAC031403003
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Status:
MAINCOMPUTERDSQC639
Preparedby,date:
USB2D+//158
PowerDistribution
USB2D//158
Board
USB2_GND//158
USB2+5V//158
20090506
03
A31
/212
A35
0Vdevicenet1//152
+24Vdevicenet1//152
J1
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J22
FPGAONMAIN
COMPUTER
J2
V//241
1
CAN_L//241
2
DRAIN//241
3
CAN_H//241
4
10
10
V+//241
5
Lab/Office:
Latestrevision:
DEVICENETSINGLE/DUALADAPTER
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 23
Next 24
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Status:
20090506
03
I/O1
/237/V
/237/CAN_L
/237/DRAIN
/237/CAN_H
/237/V+
1
2
4
5
BK
BU
WH
RD
SC
V//251
CAN_L//251
DRAIN//251
CAN_H//251
V+//251
DigitalI/Ounit
XS6
XS6_V//292
/271
/312
XS6_CAN_L//292
/271
/312
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W604
W605
42
5
R11
W606
XS6_DRAIN//292
/271
/312
XS6_CAN_H//292
/271
/312
22
6
W607
12
7
W608
XS6_V+//292
/271
/312
/152/24V_OUT+
1
W619
/152/24V_OUT
1W620
OPTION:HARNESS
TOCUSTOMERI/O
19
20
24
442
53
441
IO.XS/IO.XP1
W742
IO.XS/IO.XP1
1
XS7
42
W741
41
Lab/Office:
Latestrevision:
DEVICENETADAPTER
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 24
Next 25
3HAC031403003
Total 39
Status:
20090506
03
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DSQC652
I/OUnit
1
/262
XTXX.X3
X3
INPUTCH.1
2
3
4
5
6
7
8
0V
1
2
3
X5
/245/V
/245/CAN_L
/245/CAN_H
/245/V+
5
2
7
5
/245/DRAIN
W721
W722
W723
W724
W725
W726
W727
W728
W729
1
1
21
22
23
24
25
26
27
28
ORPREVIOUS
I/OUNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
XS7
29
10
6
7
8
0V
4)
XTXX.X4
10
11
X4
12
1
2
3
4
5
6
1)JUMPERSPLACEDACCORDINGTO
THEACTUALNODEADDRESS.
7
8
INPUTCH.9
10
11
12
13
14
15
16
0V
W731
W732
W733
W734
W735
W736
W737
W738
W739
XS7
31
32
33
34
35
36
37
38
39
10
2)RESISTANS120OHMSHALLALWAYS
BECONNECTEDINTHEFIRSTANDTHE
LASTCONNECTORINTHECANBUSCIRCUIT.
3)CONNECTEDINTHELASTCONNECTORINTHE
CANBUSCIRCUIT.
4)ONLYFORDIGITALI/ODSQC652.
Lab/Office:
Latestrevision:
DSQC652
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 25
Next 26
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Status:
20090506
03
I/OUnit 1
DSQC652
OUTPUTCH18
XTXX.X1
W701
X1
<1
OUTPUTCH.1
2
3
4
5
6
7
8
0V
24VDC
1
2
3
4
5
6
7
8
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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB
0V
W702
W703
W704
W705
W706
W707
W708
W709
W710
1
1
XS7
1
2
10
9
10
OUTPUTCH916
0V
XTXX.X2
X2
<1
1
2
3
4
5
6
7
8
9
OUTPUTCH.9
10
11
12
13
14
15
16
0V
24VDC
10
Approvedby,date:
XS7
11
12
13
14
15
16
17
18
19
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 26
Next 27
3HAC031403003
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Status:
DSQC652
Preparedby,date:
20
Lab/Office:
Latestrevision:
W711
W712
W713
W714
W715
W716
W717
W718
W719
W720
20090506
03
Wereserveallrightsinthisdocumentandintheinformationcontainedtherein.Reproduction,useor
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DSQC651
I/Ox
/282
XTXX.X3
X3
INPUTCH.1
2
3
4
5
6
7
8
0V
1
2
3
X5
/245/XS6_V
/245/XS6_CAN_L
/245/XS6_CAN_H
/245/XS6_V+
5
2
/245/XS6_DRAIN
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
10
6
7
8
0V
4)
XTXX.X4
10
11
X4
12
1
2
3
4
5
6
7
8
INPUTCH.9
10
11
12
13
14
15
16
0V
9
10
Lab/Office:
Latestrevision:
OPTION:DSQC651
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
Rev.Ind Page 27
Next 28
3HAC031403003
Total 39
Status:
20090506
03
DSQC651
I/Ox
/273
OUTPUTCH18
XTXX.X1
X1
<1
OUTPUTCH.1
2
3
4
5
6
7
8
0V
24VDC
1
2
3
4
5
6
7
8
0V
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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB
10
X6
INPUTCH.1
INPUTCH.2
CPU
1
2
0V
3
DAC
OUTPUTCH.1
5
REF
0VA
4
OUTPUTCH.2
6
DC
+15V
0VA
DC
15V
Lab/Office:
Latestrevision:
OPTION:DSQC651
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.1
Documentno.
Rev.Ind Page 28
Next 29
3HAC031403003
Total 39
Status:
20090506
03
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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB
DSQC653
I/Ox
XTXX.X3
X3
1
2
X5
ORPREVIOUS
I/OUNIT
/245/XS6_V
/245/XS6_CAN_L
/245/XS6_CAN_H
/245/XS6_V+
3
4
5
2
/245/XS6_DRAIN
INPUTCH.1
2
3
4
5
6
7
8
0V
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
7
0V
8
9
10
11
12
1)JUMPERSPLACEDACCORDINGTO
THEACTUALNODEADDRESS.
2)RESISTANS120OHMSHALLALWAYS
BECONNECTEDINTHEFIRSTANDTHE
LASTCONNECTORINTHECANBUSCIRCUIT.
3)CONNECTEDINTHELASTCONNECTORINTHE
CANBUSCIRCUIT.
Lab/Office:
Latestrevision:
OPTION:DSQC653
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.2
Documentno.
Rev.Ind Page 29
Next 30
3HAC031403003
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Status:
20090506
03
DSQC653
I/Ox
XTXX.X1
X1
OUTCH.1A
1
OUTCH.1B
2
OUTCH.2A
3
OUTCH.2B
4
OUTCH.3A
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5
OUTCH.3B
6
OUTCH.4A
7
OUTCH.4B
8
OUTCH.5A
9
OUTCH.5B
10
OUTCH.6A
11
OUTCH.6B
12
OUTCH.7A
13
OUTCH.7B
14
OUTCH.8A
15
OUTCH.8B
16
Lab/Office:
Latestrevision:
OPTION:DSQC653
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.2
Documentno.
Rev.Ind Page 30
Next 31
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Total 39
Status:
20090506
03
DSQC652
I/Ox 3
/323
XTXX.X3
X3
INPUTCH.1
2
3
4
5
6
7
8
0V
1
2
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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB
X5
/245/XS6_V
/245/XS6_CAN_L
/245/XS6_CAN_H
/245/XS6_V+
5
2
/245/XS6_DRAIN
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
10
6
7
8
0V
XTXX.X4
10
11
X4
12
1
2
3
4
5
6
7
8
INPUTCH.9
10
11
12
13
14
15
16
0V
9
10
Lab/Office:
Latestrevision:
OPTION:DSQC652
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.1
Documentno.
Rev.Ind Page 31
Next 32
3HAC031403003
Total 39
Status:
20090506
03
I/Ox 3
DSQC652
OUTPUTCH18
XTXX.X1
X1
<1
OUTPUTCH.1
2
3
4
5
6
7
8
0V
24VDC
1
2
3
4
5
6
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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB
7
8
0V
9
10
OUTPUTCH916
XTXX.X2
X2
0V
<1
1
2
3
4
5
6
7
8
9
OUTPUTCH.9
10
11
12
13
14
15
16
0V
24VDC
10
Lab/Office:
Latestrevision:
OPTION:DSQC652
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: + SLO.1
Documentno.
Rev.Ind Page 32
Next 33
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Status:
20090506
03
DSQC668
A42
POWERDISTRIBUTION
UNIT
/151/+24VDRIVE
X1
A41.2
1
/151/0VDRIVE
/372
X11
X3
AWG24
2
1
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disclosuretothirdpartieswithoutexpressauthorityisstrictlyforbidden.Copyright2003ABB
/217/TX+
AWG24 WHOG
X2
1
A31.A9
MAINCOMPUTER
/217/TX
OG
/217/RX+
WHGN
/217/RX
GN
XS6
W609
X4
W610
10
W611
11
W612
12
25
W613
W625
W624
24
W623
13
6
3
23
Lab/Office:
Latestrevision:
Approvedby,date:
= CAB
Plant:
+
Location:
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Sublocation: +
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Status:
AXISCOMPUTERUNIT
Preparedby,date:
20090506
03
DSQC668
A21
A42
X4
X6
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X4
X6
X4
X6
X4
X6
XS6
22
W618
W617
11
17
18
Lab/Office:
Latestrevision:
CUSTOMERCONNECTOR
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
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Status:
20090506
03
A42
MRCO1
X4
MRCO1//403
MRCO1_N//403
MRCO1_N
MRCI1//403
MRCI1
MRCI1_N//403
MRCI1_N
CONTROL
SIGNAL
MRC_0V1//403
0V
6
24V_SMB1//403
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24V_SMB1
7
MRC_0V2/
0V
3
MRC_0V3/
0V
9
CABINET
WALL
MRCO2
XS41
X5
1
MRCO2_N
MRCI2
MRCI2_N
EXT.AXIS
SIGNAL
0V
24V_SMB2
0V
0V
Lab/Office:
Latestrevision:
AXISCOMPUTERUNIT
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
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Status:
20090506
03
AWG14 GNYE
L32//198
L22//198
L12//198
CONTACTORUNIT
A41.1
CN6
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CN7
132
AWG12 BK
192
1
1
GNYE
AWG12
R1.1
2
133
AWG12 BK
/151/0VDrivesys
CN4
1
/151/24VDrivesys
2
CN5
1
2
Lab/Office:
Latestrevision:
RECTIFIERANDBLEEDER
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
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Status:
20090506
03
A41.1
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PCIBUS
A41.2
PCIBUS
X2
X1
X2
X1
/337
PCIBUS
PCIBUS
Lab/Office:
Latestrevision:
RECTIFIERANDINTERFACE
Preparedby,date:
Approvedby,date:
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
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Status:
20090506
03
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FANUNIT
/158/+24VCOOL2
/158/+24VCOOL3
E1.XP2
E1.XP1
E1.XS2
1
E1
E1.XS1
354
AWG24BU
350
AWG24BU
X1
E41
E42
X1
2
X1
/158/0VCOOL3
/158/0VCOOL2
E1.XP1
E1.XP2
E1.XS1
351
AWG24BU
E1.XS2
355
AWG24BU
Lab/Office:
Latestrevision:
Approvedby,date:
X1
X1
= CAB
Plant:
+
Location:
Approved
Sublocation: +
Documentno.
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Status:
FANUNIT
Preparedby,date:
X1
20090506
03
Preparedby,date:
1
2
5
Latestrevision:
Approvedby,date:
3
4
8
6
9
10
15
16
19
17
21
B8
22
B3
20
AWG16 GNYE
AWG16 BK
AWG16 BK
428
430
CN400
M4T
B7
AWG16 BK
M4S
B6
432
M4R
B11
AWG16 BK
416
CN500
AWG16 BK
414
AWG16 BK
M5T
B10
412
AWG16 BK
M5S
B9
424
M5R
A5
AWG16 BK
CN600
425
AWG16 BK
M6T
A3
426
AWG16 BK
M6S
A1
404
M6R
B1
M1T
CN100
AWG16 BK
402
AWG16 BK
M1S
A15
400
AWG16 BK
M1R
A13
422
M3T
A11
AWG16 BK
CN300
420
AWG16 BK
M3S
A9
418
AWG16 BK
M3R
A7
406
AWG16 BK
AWG16 BK
M2T
XS/XP1
408
410
CN200
M2S
M2R
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1
5
6
B4
23
Lab/Office:
SERVODRIVESYSTEM
Status:
A41.1
/363
B5
CABINET
MANIPULATOR120
=MAN+R1120MP16
24
= CAB
Plant:
+
Location:
Approved
Sublocation: +
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20090506
03
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DRIVE
MODULE
MANIPULATOR120
=MAN+R2120SMB
XS/XP2
/356/MRCO1
/356/MRCO1_N
/356/MRCI1
/356/MRCI1_N
/356/MRC_0V1
AXISCOMPUTERBOARD
A42X4
A
B
C
D
WH
BU
WH
OG
WH
5
4
WH
/356/24V_SMB1
SDI
SDIN
SDO
SDON
0V
SERIAL
MEASUREMENT
BOARD
24V
GN
BN
H
J
/166/LIM_2B
XS/XP1
495
496
497
/166/LIM_2A
/166/LIM_1B
/166/LIM_1A
D1
D3
D2
498
D4
BR.XS/BR.XP1
/197/BRAKEREL1
435
AWG20
BU
B12
436
/153/0VBRAKE1
SAFETYUNIT
A21X5
AWG20
B14
437
/153/+24VBRAKE1
491
/197/PTC_RET
492
13
GYBK
BU
/197/PTC
AWG20
12
BU
B16
438
4
C2
439
5
C1
440
/196/EXT.LAMP
BUBU
450
C7
BU
449
BR.XS/BR.XP2
W601
1
1
W625
493
14
W624
4
XS6
1
W602
2
15
Lab/Office:
Latestrevision:
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= CAB
Plant:
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Location:
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Sublocation: +
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Status:
CONTROLCABLE
IRB120
Preparedby,date:
=MAN+R1120MP16
GYBU
20090506
03